JP5590083B2 - 洗浄方法、液浸露光装置、及びデバイス製造方法 - Google Patents
洗浄方法、液浸露光装置、及びデバイス製造方法 Download PDFInfo
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- G03F7/70—Microphotolithographic exposure; Apparatus therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/708—Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
- G03F7/7095—Materials, e.g. materials for housing, stage or other support having particular properties, e.g. weight, strength, conductivity, thermal expansion coefficient
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- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7003—Alignment type or strategy, e.g. leveling, global alignment
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- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
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- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7096—Arrangement, mounting, housing, environment, cleaning or maintenance of apparatus
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
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- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
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Description
R=k1・λ/NA … (1)
δ=±k2・λ/NA2 … (2)
ここで、λは露光波長、NAは投影光学系の開口数、k1、k2はプロセス係数である。(1)式、(2)式より、解像度Rを高めるために、露光波長λを短くして、開口数NAを大きくすると、焦点深度δが狭くなることが分かる。
図1において、露光装置EXは、マスクMを支持するマスクステージMSTと、基板Pを支持する基板ステージPSTと、マスクステージMSTに支持されているマスクMを露光光ELで照明する照明光学系ILと、露光光ELで照明されたマスクMのパターンの像を基板ステージPSTに支持されている基板Pに投影露光する投影光学系PLと、露光装置EX全体の動作を統括制御する制御装置CONTとを備えている。
図16は、第1液体除去装置を用いた露光装置の別の実施形態を示す図である。本実施形態においては、Zステージ52に、投影光学系PLを介してその像面側(基板P側)に照射される光を受光する照度ムラセンサ(計測系)138の一部を構成する板部材(上板)138Aが設けられ、更にその近傍に板部材138Aから除去された液体を回収する液体吸収部材142が追加されている。液体吸収部材142はZステージ52に形成された溝部144に配置されている。また、板部材138Aは、ガラス板の表面にクロムなどの遮光性材料を含む薄膜でパターニングし、その中央部にピンホール138Pを設けたものである。また、板部材138Aの上面は撥液性を有している。本実施形態においては、フッ素系化合物などの撥液性を有する材料が板部材138Aの表面にコーティングされている。
図18は、第3液体除去装置を用いた露光装置の別の実施形態を示す模式図である。図18において、フォーカス検出系4は発光部4aと受光部4bとを備えている。本実施形態においては、投影光学系PLの先端部近傍にはフォーカス検出系4の発光部4aから射出された検出光を透過可能な第1光学部材151と、基板P上で反射した検出光を透過可能な第2光学部材152とが設けられている。第1光学部材151及び第2光学部材152は、投影光学系PL先端の光学素子2とは分離した状態で支持されており、第1光学部材151は光学素子2の−X側に配置され、第2光学部材152は光学素子2の+X側に配置されている。第1、第2光学部材151、152は、露光光ELの光路及び基板Pの移動を妨げない位置において液浸領域AR2の液体1に接触可能な位置に設けられている。
図22は第4液体除去装置を備える露光装置の実施形態を示す図である。図22において、供給管172の途中には、例えば三方バルブ等の流路切替装置182を介して気体供給管181の一端部が接続されている。一方、気体供給管181の他端部は気体供給部180に接続されている。流路切替装置182は、液体供給部171と供給口174とを接続する流路を開けているとき、気体供給部180と供給口174とを接続する流路を閉じる。一方、流路切替装置182は、液体供給部171と供給口174とを接続する流路を閉じているとき、気体供給部180と供給口174とを接続する流路を開ける。同様に、回収管176の途中には、流路切替装置185を介して気体供給管184の一端部が接続されており、他端部は気体供給部183に接続されている。流路切替装置185は、液体回収部175と回収口178とを接続する流路を開けているとき、気体供給部183と回収口178とを接続する流路を閉じる。一方、流路切替装置185は、液体回収部175と回収口178とを接続する流路を閉じているとき、気体供給部183と回収口178とを接続する流路を開ける。
図23は第3液体除去装置を用いた露光装置の別の実施形態を示す図である。図23において、吹出口161を有する気体ノズル160は液体受け部材190に取り付けられている。液体受け部材190は皿状の部材であって、光学素子2、ノズル173、177、及び第1、第2光学部材151、152の占有面積よりも大きく形成されており、これら各部材から滴り落ちた液体1を受けることができるようになっている。また、液体受け部材190の底部には、多孔質体やスポンジ状部材からなる液体吸収部材199が交換可能に設けられている。液体吸収部材199により液体1を良好に補集・保持することができる。また、液体受け部材190は周壁部191を有しており、補集された液体1の流出は周壁部191によって防止されている。
図24は第3液体除去装置を用いた露光装置の別の実施形態を示す側面図である。図24において、基板ステージPSTは、基板ステージPSTの平面視ほぼ中央部に設けられ、Z軸方向に移動可能なセンターテーブル250を備えている。センターテーブル250は、不図示の駆動機構によりZ軸方向に移動可能であって、基板ステージPST(Zステージ52)の上面より出没可能に設けられている。またセンターテーブル250の上面250Aには吸着孔251が設けられている。吸着孔251は基板ステージPST内部に設けられた流路252の一端部に接続されている。一方、流路252の他端部は流路切替装置253を介して第1流路254の一端部及び第2流路255の一端部のいずれか一方に接続可能となっている。第1流路254の他端部は真空系256に接続され、第2流路255の他端部は気体供給部257に接続されている。流路切替装置253は、流路252と第1流路254とを接続して真空系256と吸着孔251とを接続する流路を開けているとき、気体供給部257と吸着孔251とを接続する流路を閉じる。一方、流路切替装置253は、流路252と第2流路255とを接続して気体供給部257と吸着孔251とを接続する流路を開けているとき、真空系256と吸着孔251とを接続する流路を閉じる。
またはリアクタンス力を用いた磁気浮上型のどちらを用いてもよい。また、各ステージPST、MSTは、ガイドに沿って移動するタイプでもよく、ガイドを設けないガイドレスタイプであってもよい。
Claims (52)
- 基板ステージ上のホルダで保持された基板の上方からの液浸液の供給と、前記基板の上方からの前記液浸液の回収とによって、前記基板の表面の一部に液浸液の液浸領域を形成するとともに、前記基板上に投影光学系からの露光光を照射する液浸露光処理を行う液浸露光装置で用いられる洗浄方法であって、
前記液浸露光装置の部品の洗浄処理中に、前記基板ステージ上の、前記ホルダで前記基板が保持される位置とは異なる位置に前記液浸液を供給するとともに、前記供給された前記液浸液を回収することを含む洗浄方法。 - 前記部品は、前記投影光学系の先端の光学素子を含む請求項1記載の洗浄方法。
- 前記液浸露光装置は、前記液浸液を供給する供給口と前記液浸液を回収する回収口を備え、
前記基板ステージは、前記投影光学系の下方、前記供給口の下方、および前記回収口の下方で移動可能である請求項1又は2記載の洗浄方法。 - 前記部品は、前記回収口を有するノズルを含む請求項3に記載の洗浄方法。
- 前記部品は、前記供給口を有するノズルを含む請求項3又は4記載の洗浄方法。
- 前記供給口および前記回収口は、前記液浸露光処理において、前記基板の表面と対向するように設けられている請求項3〜5のいずれか一項記載の洗浄方法。
- 前記回収口は、前記供給口を囲むように設けられている請求項6記載の洗浄方法。
- 前記洗浄処理中に、前記液浸液を供給するとともに、前記液浸液を回収することによって、前記基板ステージ上の、前記異なる位置に前記液浸液の液浸領域が形成される請求項1〜7のいずれか一項記載の洗浄方法。
- 前記液浸液は純水を含む請求項1〜8のいずれか一項記載の洗浄方法。
- 前記洗浄処理は、前記液浸露光処理の後に実行される請求項1〜9のいずれか一項記載の洗浄方法。
- 前記洗浄処理は、前記液浸露光処理の前に実行される請求項1〜9のいずれか一項記載の洗浄方法。
- 請求項1〜11のいずれか一項に記載の洗浄方法が行われる液浸露光装置であって、
基板ステージと、
投影光学系と、
計測部材と、受光系とを有する計測系を備え、
前記計測部材は、前記基板ステージに設けられ、
前記投影光学系と前記計測部材との間の前記液浸液、および前記計測部材に設けられた光透過部を介して、前記投影光学系からの光が前記受光系に入射し、
液浸露光処理中には、前記基板ステージ上のホルダで保持された基板の上方からの液浸液の供給と、前記基板の上方からの前記液浸液の回収とによって、前記基板の表面の一部に液浸液の液浸領域を形成するとともに、前記基板上に前記投影光学系からの露光光を照射して前記基板を露光する液浸露光装置。 - 前記計測部材は、撥液性の上面を有する請求項12記載の液浸露光装置。
- 前記計測部材は、撥液性材料のコーティングを含む請求項13記載の液浸露光装置。
- 請求項1〜11のいずれか一項に記載の洗浄方法が行われる液浸露光装置であって、
基板ステージと、
投影光学系と、
前記基板ステージに設けられた基準部材と、前記基板上のアライメントマークを前記液浸液を介さずに検出する第1アライメント系を備え、
前記基準部材は、前記第1アライメント系によって検出される基準マークを有し、
液浸露光処理中には、前記基板ステージ上のホルダで保持された基板の上方からの液浸液の供給と、前記基板の上方からの前記液浸液の回収とによって、前記基板の表面の一部に液浸液の液浸領域を形成するとともに、前記基板上に前記投影光学系からの露光光を照射して前記基板を露光する液浸露光装置。 - 前記投影光学系と前記液浸液とを介して取得された投影位置情報と、前記第1アライメント系の検出結果とに基づいて、前記液浸露光処理中に、前記基板の位置合わせが行われる請求項15記載の液浸露光装置。
- 前記液浸露光装置は、前記投影位置情報を取得するための第2アライメント系をさらに備え、
前記第2アライメント系による計測の際に、前記基準部材上に前記液浸液の液浸領域が形成され、前記投影光学系と前記基準部材との間が前記液浸液で満たされる請求項16記載の液浸露光装置。 - 前記基板ステージの溝部に配置され、前記供給口から供給された前記液浸液体を吸収可能な液体吸収部材を備える請求項12〜17のいずれか一項記載の液浸露光装置。
- 前記液体吸収部材は、多孔性材料を含む請求項18記載の液浸露光装置。
- 前記基板ステージの内部には、前記基板ステージの前記溝部に連通する流路が設けられ、前記流路は吸引装置に接続される請求項18または19記載の液浸露光装置。
- 前記基板ステージは、前記供給口から供給された前記液浸液を回収可能な回収口を有する請求項12〜17のいずれか一項記載の液浸露光装置。
- 前記基板ステージの内部には、前記基板ステージの前記回収口に連通する流路が設けられ、前記流路は吸引装置に接続される請求項21記載の液浸露光装置。
- 前記基板ステージの内部には、前記基板ステージの溝部に連通する流路が設けられ、前
記流路は吸引装置に接続される請求項12〜17のいずれか一項記載の液浸露光装置。 - 液浸露光処理中に、基板の表面の一部に液浸液の液浸領域を形成するとともに、前記基板上に露光光を照射する液浸露光装置であって、
投影光学系と、
前記液浸液を供給する供給口と、
前記供給口から供給された前記液浸液を回収する回収口と、
前記投影光学系の下方、前記供給口の下方、及び前記回収口の下方で移動可能であり、前記液浸露光処理中に、前記基板をホルダで保持する基板ステージと、を備え、
洗浄処理中に、前記基板ステージ上の、前記ホルダで前記基板が保持される位置とは異なる位置に前記供給口から前記液浸液を供給するとともに、前記供給された前記液浸液を前記回収口から回収し、前記洗浄処理中に前記供給口から供給された液浸液により部品を洗浄する液浸露光装置。 - 前記部品は、前記投影光学系の先端の光学素子を含む請求項24記載の液浸露光装置。
- 前記部品は、前記回収口を有するノズルを含む請求項24または25に記載の液浸露光装置。
- 前記部品は、前記供給口を有するノズルを含む請求項24〜26のいずれか一項記載の液浸露光装置。
- 前記供給口および前記回収口は、前記液浸露光処理において、前記基板の表面と対向するように設けられている請求項24〜27のいずれか一項記載の液浸露光装置。
- 前記回収口は、前記供給口を囲むように設けられている請求項28記載の液浸露光装置。
- 前記洗浄処理中に、前記液浸液を供給するとともに、前記液浸液を回収することによって、前記基板ステージ上の、前記異なる位置に前記液浸液の液浸領域が形成される請求項24〜29のいずれか一項記載の液浸露光装置。
- 前記洗浄処理は、前記液浸露光処理の後に実行される請求項24〜30のいずれか一項に記載の液浸露光装置。
- 前記洗浄処理は、前記液浸露光処理の前に実行される請求項24〜30のいずれか一項に記載の液浸露光装置。
- 前記液浸液は純水を含む請求項24〜32のいずれか一項記載の液浸露光装置。
- 計測部材と、受光系とを有する計測系を備え、
前記計測部材は、前記基板ステージに設けられ、
前記投影光学系と前記計測部材との間の前記液浸液、および前記計測部材に設けられた光透過部を介して、前記投影光学系からの光が前記受光系に入射する請求項24〜33のいずれか一項記載の液浸露光装置。 - 前記計測部材上に残留する前記液浸液を除去する第1液体除去装置をさらに備える請求項34記載の液浸露光装置。
- 前記計測部材は、撥液性の上面を有する請求項34または35記載の液浸露光装置。
- 前記計測部材は、撥液性材料のコーティングを含む請求項36記載の液浸露光装置。
- 前記基板ステージに設けられた基準部材と、
前記基板上のアライメントマークを前記液浸液を介さずに検出する第1アライメント系をさらに備え、
前記基準部材は、前記第1アライメント系によって検出される基準マークを有する請求項24〜33のいずれか一項記載の液浸露光装置。 - 前記投影光学系と前記液浸液とを介して取得された投影位置情報と、前記第1アライメント系の検出結果とに基づいて、前記液浸露光処理中に、前記基板の位置合わせが行われる請求項38記載の液浸露光装置。
- 前記投影位置情報を取得するための第2アライメント系と、をさらに備え、
前記第2アライメント系による計測の際に、前記基準部材上に前記液浸液の液浸領域が形成され、前記投影光学系と前記基準部材との間が前記液浸液で満たされる請求項39記載の液浸露光装置。 - 前記投影光学系の先端部の光学素子上に残留する前記液浸液を除去する、第2液体除去装置をさらに備える請求項24〜40のいずれか一項に記載の液浸露光装置。
- 前記基板ステージの溝部に配置され、前記供給口から供給された前記液浸液体を吸収可能な液体吸収部材をさらに備える請求項24〜41のいずれか一項記載の液浸露光装置。
- 前記液体吸収部材は、多孔性材料を含む請求項43記載の液浸露光装置。
- 前記基板ステージの内部には、前記基板ステージの前記溝部に連通する流路が設けられ、前記流路は吸引装置に接続される請求項42または43記載の液浸露光装置。
- 前記基板ステージは、前記供給口から供給された前記液浸液を回収可能な回収口を有する請求項24〜41のいずれか一項記載の液浸露光装置。
- 前記基板ステージの内部には、前記基板ステージの前記回収口に連通する流路が設けられ、前記流路は吸引装置に接続される請求項45記載の液浸露光装置。
- 前記基板ステージの内部には、前記基板ステージの溝部に連通する流路が設けられ、前記流路は吸引装置に接続される請求項24〜41のいずれか一項記載の液浸露光装置。
- 前記基板ステージの内部に設けられた前記流路はタンクに接続され、前記タンクに前記吸引装置に接続される請求項44、46、47のいずれか一項記載の液浸露光装置。
- 前記タンクの上部に前記吸引装置が接続され、前記タンクの下部に前記タンクから前記液浸液を排出する排出流路が設けられている請求項48記載の液浸露光装置。
- 前記液浸露光処理と前記洗浄処理を実行する制御装置をさらに備える請求項24〜49のいずれか一項記載の液浸露光装置。
- 請求項12〜50のいずれか一項に記載の液浸露光装置を用いるデバイス製造方法。
- 請求項1〜11のいずれか一項に記載の洗浄方法が行われる液浸露光装置で基板を露光することを含むデバイス製造方法。
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