JP3364229B2 - 波長変換注型材料及びその製造方法並びに発光素子 - Google Patents
波長変換注型材料及びその製造方法並びに発光素子Info
- Publication number
- JP3364229B2 JP3364229B2 JP51419098A JP51419098A JP3364229B2 JP 3364229 B2 JP3364229 B2 JP 3364229B2 JP 51419098 A JP51419098 A JP 51419098A JP 51419098 A JP51419098 A JP 51419098A JP 3364229 B2 JP3364229 B2 JP 3364229B2
- Authority
- JP
- Japan
- Prior art keywords
- light
- pigment
- casting
- luminescent
- casting material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims abstract description 117
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 18
- 238000005266 casting Methods 0.000 title claims description 94
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000000034 method Methods 0.000 title claims description 6
- 239000004065 semiconductor Substances 0.000 claims abstract description 81
- 230000005855 radiation Effects 0.000 claims abstract description 30
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 26
- 230000005670 electromagnetic radiation Effects 0.000 claims abstract description 6
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 6
- 238000004020 luminiscence type Methods 0.000 claims abstract description 5
- 239000000049 pigment Substances 0.000 claims description 57
- 229920005989 resin Polymers 0.000 claims description 33
- 239000011347 resin Substances 0.000 claims description 33
- 239000004593 Epoxy Substances 0.000 claims description 30
- 239000002245 particle Substances 0.000 claims description 24
- 239000000843 powder Substances 0.000 claims description 23
- 230000003595 spectral effect Effects 0.000 claims description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 229910052733 gallium Inorganic materials 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 5
- 229910052727 yttrium Inorganic materials 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 230000002209 hydrophobic effect Effects 0.000 claims description 4
- 239000013008 thixotropic agent Substances 0.000 claims description 4
- 150000004645 aluminates Chemical class 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 3
- -1 glycol ethers Chemical class 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 229910052706 scandium Inorganic materials 0.000 claims description 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 2
- 101100476480 Mus musculus S100a8 gene Proteins 0.000 claims description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- 239000004447 silicone coating Substances 0.000 claims description 2
- 241000286819 Malo Species 0.000 claims 2
- 239000002671 adjuvant Substances 0.000 claims 1
- 150000001298 alcohols Chemical class 0.000 claims 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 229920000647 polyepoxide Polymers 0.000 abstract description 13
- 239000003822 epoxy resin Substances 0.000 abstract description 12
- 239000002223 garnet Substances 0.000 abstract description 7
- 239000011159 matrix material Substances 0.000 abstract description 6
- 239000011521 glass Substances 0.000 abstract description 4
- 229910019990 cerium-doped yttrium aluminum garnet Inorganic materials 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- 239000004033 plastic Substances 0.000 abstract 1
- 229920003023 plastic Polymers 0.000 abstract 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 abstract 1
- 239000004926 polymethyl methacrylate Substances 0.000 abstract 1
- 229920001169 thermoplastic Polymers 0.000 abstract 1
- 229920001187 thermosetting polymer Polymers 0.000 abstract 1
- 239000004416 thermosoftening plastic Substances 0.000 abstract 1
- 238000000295 emission spectrum Methods 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000003086 colorant Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000006185 dispersion Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000005054 agglomeration Methods 0.000 description 5
- 230000002776 aggregation Effects 0.000 description 5
- 230000000295 complement effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000012860 organic pigment Substances 0.000 description 3
- 238000004062 sedimentation Methods 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 229910004261 CaF 2 Inorganic materials 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000005401 electroluminescence Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000009103 reabsorption Effects 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- 229910052765 Lutetium Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 230000009102 absorption Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 150000004762 orthosilicates Chemical class 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- 150000003748 yttrium compounds Chemical class 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7766—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
- C09K11/7774—Aluminates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7715—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing cerium
- C09K11/7716—Chalcogenides
- C09K11/7718—Chalcogenides with alkaline earth metals
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7715—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing cerium
- C09K11/7721—Aluminates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7743—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing terbium
- C09K11/7744—Chalcogenides
- C09K11/7746—Chalcogenides with alkaline earth metals
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7743—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing terbium
- C09K11/7749—Aluminates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7766—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
- C09K11/7767—Chalcogenides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/77—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
- C09K11/7766—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
- C09K11/7767—Chalcogenides
- C09K11/7769—Oxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
- H01L33/486—Containers adapted for surface mounting
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- H—ELECTRICITY
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- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/501—Wavelength conversion elements characterised by the materials, e.g. binder
- H01L33/502—Wavelength conversion materials
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32245—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
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- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
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- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
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- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48257—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a die pad of the item
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- H01L2224/484—Connecting portions
- H01L2224/4847—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a wedge bond
- H01L2224/48472—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a wedge bond the other connecting portion not on the bonding area also being a wedge bond, i.e. wedge-to-wedge
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
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- H01L2224/49105—Connecting at different heights
- H01L2224/49107—Connecting at different heights on the semiconductor or solid-state body
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- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
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- H01L2224/73265—Layer and wire connectors
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Description
注型樹脂を基材とし、紫外線、青色光或いは緑色光を放
出するLEDチップを備えたエレクトロルミネセンス素子
のための波長変換注型材料、及びこの注型材料の製造方
法、並びにこの注型材料を有する発光素子に関する。
3号明細書により公知である。そこにはエレクトロルミ
ネセンス或いはレーザーダイオードを備え、このダイオ
ードから放出された放出スペクトルが、蛍光を放出し光
を変換する有機顔料が添加されている合成樹脂からなる
素子によってより大きい波長にずらされる装置が記載さ
れている。この装置から放出された光は、これにより、
発光ダイオードから放出された光と異なる色を持ってい
る。合成樹脂に添加された顔料の種類に応じて同一のダ
イオードの型でもって種々の異なる色に発光する発光ダ
イオード装置が作られる。
動車の電装部品領域における指示器、航空機や自動車の
照明装置或いは全色に適したLEDディスプレーにおい
て、混色光、特に白色光を放出させる発光ダイオード装
置に対する要求が益々発生している。
知の注型材料は、しかしながら、温度や温度・湿度が加
わったときに色位置、即ちエレクトロルミネセンス素子
により放出された光の色のずれを示す。
型の光源で、透明板の1つの端面に青色光を放出する2
つのダイオードが配置され、これらのダイオードにより
透明板の中に光を放出するものが記載されている。この
透明板は互いに対向する2つの主表面の1つが、透明板
がダイオードの青色光で励起されるとき、光を放出する
ルミネセンス物質で被膜されている。ルミネセンス物質
から放出される光はダイオードから放出される青色光と
は異なる波長を持っている。この公知の素子において
は、ルミネセンス物質を、光源が均質な白色光を放出す
るように被着することは特に困難である。さらに、例え
ば透明板の表面の非平滑性によりルミネセンス膜の膜厚
が僅かに変動しても放出された光の白色トーンの変動を
起こすので、大量生産における再現性にも問題がある。
技術的コストと充分に再現可能な素子特性でもって大量
生産を可能にするエレクトロルミネセンス素子を製造し
得る波長変換注型材料を提供することにある。
荷の際にもその色が安定するようにしようとするもので
ある。
法を提供することにある。
発光素子を提供することにある 波長変換注型材料に関する課題は、本発明によれば、
透明なエポキシ注型樹脂内に、一般式A3B5X12:M(但
し、AはY,Gd,Luを、BはAl,Gaを、XはOを、MはC
e3+、Tb3+、Eu3+、Cr3+、Nd3+又はEr3+を表す)を持つ
蛍光物質の群から成る発光物質顔料を備えエポキシ注型
樹脂と混ぜられる前に≧200℃の温度で熱処理された無
機の発光物質顔料粉末が分散しており、発光物質顔料が
≦20μmの粒子の大きさおよび≦5μmのd50値を有す
ることによって解決される。
混合色光を作るために発光物質顔料粉末として、少なく
とも1つの、希土類をドープしたチオ没食子酸塩又は希
土類をドープしたアルミン酸塩又は希土類をドープした
オルトケイ酸塩が使用され、この発光物質顔料粉末が透
明なエポキシ注型樹脂内に分散しており、発光物質顔料
が≦20μmの粒子の大きさおよび≦5μmのd50値を有
し、その鉄含有量が≦20ppmであることによっても解決
される。
ば、発光物質顔料粉末がエポキシ注型樹脂と混ぜられる
前に≧200℃の温度で熱処理されることによって解決さ
れる。
ば、発光物質顔料粉末がエポキシ注型樹脂と混ぜられる
前に高温沸騰しているアルコールに浸され、次いで乾燥
されることによっても解決される。
体が半導体素子の動作中に紫外線、青色及び/又は緑色
スペクトル範囲の電磁放射線を放出するのに適している
半導体層列を有し、発光物質顔料が紫外線、青色及び/
又は緑色スペクトル範囲から出る電磁放射線の一部をよ
り大きな波長の放射線に変換し、半導体素子がこのより
大きな波長の放射線と紫外線、青色及び/又は緑色スペ
クトル範囲からなる放射線とから成る混合放射線、特に
混合色光を放射することによって解決される。
A3B5X12:Mを持つガーネット(ざくろ石)マトリクス格
子を基材した無機鉱物性の発光物質顔料粉末が分散さ
れ、発光物質顔料粉末が粒子の大きさ≦20μmと平均粒
径d50≦5μmとを持つ。特に好ましくは平均粒径d50が
1〜2μmである。このような粒子の大きさにおいて好
ましい製造収量を確保することができる。
度及び温度・湿度に安定している。
てはこの注型材料は次のものから構成される。即ち、 a)エポキシ注型樹脂≧60重量% b)発光物質顔料≦25重量% c)揺変性剤≦10重量% d)鉱物性分散剤≦10重量% e)加工補助剤≦3重量% f)疎水性剤≦3重量% g)結合剤≦2重量% 好適なエポキシ注型樹脂は、例えばドイツ特許出願公
開第2642465号明細書の4〜9頁、特に実施例1〜4
に、及びヨーロッパ特許第0039017号明細書の2〜5
頁、特に実施例1〜8に記載されており、ここではこの
公開内容を採用する。
この揺変性剤は、発光顔料粉末の沈降を低減するため
に、エポキシ注型樹脂の濃縮に用いられる。注型樹脂の
加工性のためにはさらに流動性及び濡れ性が調整され
る。
特にCaF2が使用される。
ている。これはエポキシ注型樹脂と発光顔料粉末との間
の協調性を改善し、これにより発光顔料粉末とエポキシ
注型樹脂との間の分散の安定化のために使用される。こ
の目的ではまたシリコーンを基材とする表面改質剤も使
用することができる。
顔料表面の改質の作用をし、特に無機の顔料表面の有機
の樹脂との協調性及び濡れ性が改善される。
と注型材料の硬化状態におけるエポキシ樹脂との間の接
着性を改善する。これによりエポキシ樹脂と顔料との間
の境界面が例えば温度変動の場合に剥離することがな
い。エポキシ樹脂と顔料との間に空隙があると素子にお
ける光損失を招くことになる。
グを備えたエポキシ注型樹脂は、好ましくは、モノ及び
/又は多官能エポキシ注型樹脂系(≧80重量%、例え
ば、ビスフェノールAジグリシジルエーテル)、還元希
釈剤(≦10重量%、例えば芳香性モノグリシジルエーテ
ル)、多官能アルコール(≦5重量%)、シリコーン基
材の脱ガス剤(≦1重量%)及び色数を調整するための
脱色成分(≦1重量%)を含む。
料は球状或いは鱗状である。このような顔料のアグロメ
レーション作用の傾向は好ましいことに非常に小さい。
H2O含有量は2%以下にある。
製造及び加工の際には一般に濡れ性の問題の他に沈降の
問題も発生する。特にd50≦5μmの発光物質顔料粉末
は著しくアグロメレーション作用の傾向がある。最後に
挙げた注型材料組成においては発光物質顔料は好ましい
ことに上述の粒子の大きさにおいて実質的に凝集がなく
かつ均質にエポキシ注型樹脂に分散される。この分散は
注型材料を比較的長く保管する場合にも安定している。
従って実質的に濡れ性及び/又は沈降の問題は発生しな
い。
ト(ざくろ石)の群からの粒子、特にYAG:Ce粒子が特に
好適に使用される。好ましいドーピング濃度は例えば1
%で、好ましい発光物質濃度は例えば12%である。さら
に、特に高純度の発光物質顔料粉末は好ましくは≦5ppm
の鉄含有量を有している。鉄含有量が多すぎると素子の
光損失が高くなる。発光物質顔料粉末は著しく磨耗性が
ある。それ故、注型材料の鉄含有量はその製造の際にか
なり上昇する可能性がある。注型材料の鉄含有量は20pp
m以下であるのがよい。
非可溶性の色素顔料であるという特別の長所を持つ。こ
れにより波長変換の他に分散及び散乱効果が生じ、これ
により青色のダイオードビームと黄色の変換ビームとの
混合がよくなる。
発光物質顔料を使用する場合、有機顔料の場合のように
は、可溶性によって制限されることがないことが特に有
利である。
物質顔料は好ましくはシリコーン被膜を備えていること
ができる。
光物質顔料粉末はエポキシ注型樹脂と混ぜる前に例えば
約10時間200℃或いはそれ以上の温度で熱処理される。
これにより同様にアグロメレーションの傾向が減少す
る。
顔料粉末はエポキシ注型樹脂と混ぜる前に高沸騰のアル
コールに浸され、次いで乾燥される。アグロメレーショ
ンを減少させるための他の方法は、エポキシ注型樹脂と
混ぜる前に発光物質顔料粉末に疏水性のシリコーンワッ
クスを添加することである。顔料をグリコールエーテル
の存在の下で、例えば16時間60℃以上の温度で加熱する
ことにより発光物質の表面安定化も特に有益である。
純物を回避するために、反応容器、攪拌及び分散装置並
びに圧延装置はガラス、コランダム、炭化物や窒化物並
びに特別に硬化された鋼材からなるものが使用される。
アグロメレーションのない発光物質の分散は超音波法で
或いは篩いやガラスセラミックの溶解多孔質材の使用に
よっても確保することができる。
めの特に優れた無機の発光物質は蛍光物質YAG:Ce(Y3Al
5O12:Ce3+)である。この物質は特に簡単に従来LEDの技
術分野において使用されてきた透明なエポキシ注型樹脂
に混合することができる。さらに、発光物質としてた希
土類をドープしたガーネット(ざくろ石)、例えばY3Ga
5O12:Ce3+、Y(Al,Ga)5O12:Ce3+及びY(Al,Ga)
5O12:Yb3+が用いられる。
プしたチオ没食子酸塩、例えばCaGa2S4:Ce3+やSrGa2S4:
Ce3+が適している。同様にこのために希土類をドープし
たアルミン酸塩、例えばYAlO3:Ce3+、YGaO3:Ce3+、Y
(Al,Ga)O3:Ce3+、及び希土類をドープしたオルトケイ
酸塩M2SiO5:Ce3+(MはY又はScを表す)、例えばY2SiO
5:Ce3+が用いられる。すべてのイットリウム化合物にお
いてイットリウムは原則としてスカンジウム或いはラン
タンによって置換することもできる。
体、特にGaxIn1-xN又はGaxAl1-xNからなる活性半導体層
或いは層列を備え、動作中に紫外線、青色及び/又は緑
色スペクトル範囲の放射線を放出する半導体素体におい
て良好に使用される。注型材料内の発光物質粒子は紫外
線、青色及び/又は緑色スペクトル範囲から出る放射線
の一部をより大きな波長を持つ放射線に変換して、半導
体素子がこのより大きな波長を持つ放射線と紫外線、青
色及び/又は緑色スペクトル範囲の放射線とから成る混
合放射線、特に混合色光を放出するようにする。即ち、
例えば、発光物質粒子は半導体素体から放出された放射
線の一部をスペクトル的に選択的に吸収し、長波長範囲
で放出する。好ましいことに半導体素体から放出された
放射線は波長λが520μm或いはそれ以下において相対
的な強度最大値を示し、発光物質粒子からスペクトル的
に選択的に吸収された波長範囲はこの強度最大値の外に
ある。
種々の発光物質粒子もまた注型材料内に分散している。
このことは特に異なるマトリクス格子に異なるドーピン
グにより達成される。これにより、好ましいことに、素
子から放出される光の多種多様な混合及び色温度を作る
ことが可能である。このことは、全色に適したLEDに特
に有利である。
を放出する半導体素体(例えばLEDチップ)は少なくと
も部分的にこの注型材料で包囲されている。注型材料は
この場合同時に素子の被覆(容器)として利用されるの
がよい。この構成による半導体素子の利点は、主とし
て、その製造のために慣用的な、従来の発光ダイオード
(ラジアル形発光ダイオード)の製造のために使用され
てきた生産ラインが使用できるということにある。素子
の被覆には従来の発光ダイオードにおいて使用された透
明な合成樹脂に代わってこの注型材料が容易に使用され
る。
一の青色光を放出する半導体を備えた発光ダイオード
(LED)で、混合色、特に白色光が容易に得られる。例
えば、青色光を放出する半導体素体でもって白色光を作
るために、半導体素体から放出された放射線の一部が無
機の発光物質顔料によって青色のスペクトル範囲から青
色に対して補色の黄色のスペクトル範囲に変換される。
子の大きさ及び濃度を適切に選択することにより変える
ことができる。さらに、発光物質を混合して、これによ
り放出される光の所望の色位置を正確に設定することも
できる。
μm〜460μmの波長、特に430μm(例えば,GaxAl1-xN
を基材とする半導体素体)或いは450μm(例えば、Gax
In1-xNを基材とする半導体素体)の波長において強度の
最大を示す放射線放出半導体において特に優れて使用さ
れる。このような半導体素子により、好ましいことに、
CIEの色図表の殆ど全ての色及び混合色を作り出すこと
ができる。エレクトロルミネセンス半導体材料からなる
放射線放出半導体素体の代わりに、しかしまた他のエレ
クトロルミネセンス物質、例えば重合体材料を使用する
こともできる。
が予め作られた、場合によっては既にリードフレームを
備えた容器の空所に配置され、この空所が注型材料で満
たされている発光性半導体素子(例えば発光ダイオー
ド)に対して特に好適である。このような半導体素子は
従来の生産ラインで大量に製造できる。このためにはた
だ半導体を容器に取付けた後に注型材料がこの空所に満
たされねばならない。
光物質を、半導体素体から放出される青色光が補色の波
長範囲に、特に青色、黄色に、或いは例えば青、緑、赤
の3種の加法混色に変換されるように選ぶことにより、
本発明による注型材料でもって実現することができる。
この場合、黄色もしくは緑色或いは赤色光は発光物質を
介して作られる。これにより作られた白色光の色調(CI
E色図表における色位置)は、その場合、発光物質の混
合及び濃度を適切に選択することにより変えることがで
きる。
と発光物質によって変換される放射線との混合を、従っ
て発光素子から放出される光の色の均質性を改善するた
めに、本発明による注型材料の好ましい構成において
は、付加的に、青色に発光し、半導体から放出される放
射線のいわゆる方向性を弱める顔料が添加される。な
お、方向性とは、半導体から放出された放射線が優先的
な放射方向を持つことと解される。
を備え、白色光を放出する本発明による半導体素子は、
注型材料として使用されるエポキシ樹脂に無機の発光物
質YAG:Ce(Y3Al5O12:Ce3+)を混合することにより、特
に優れて実現することができる。半導体素体から放出さ
れる青色光の一部は、この場合、無機の発光物質Y3Al5O
12:Ce3+によって黄色のスペクトル範囲に、それ故青色
に対する補色の波長範囲にずらされる。白色光の色調
(CIE色図表における色位置)は、その場合、顔料の濃
度を適切に選択することにより変えることができる。
乱剤を添加することができる。これにより、好ましいこ
とに、半導体素子の色印刷及び発光特性がさらに改善さ
れる。
レクトロルミネセンス半導体により可視光線の他に放出
された紫外線も可視光線に変換される。これにより半導
体から放出される光の明るさが明らかに高まる。
としてYAG:Ceが使用されている半導体素子の特別な利点
は、この発光物質が青色光で励起されたとき吸収と放出
との間で約100nmのスペクトルのずれを起こすというこ
とにある。これにより発光物質により放出された光の再
吸収の著しい削減、従ってより高い光収量を得ることが
できる。さらに、YAG:Ceは高い熱的及び光化学的(例え
ば、UVの)安定性(有機の発光物質より遥に高い)を持
っているので、屋外適用及び/又は高温領域用の白色光
放出ダイオードも実現可能である。
的安定性及び加工性に関して最も適した発光物質である
ことが明らかにされた。しかしながら、セリウムをドー
プした他の蛍光物質、特にセリウムをドープしたガーネ
ットの型も考えられる。
な遷移金属中心の結晶界分解により決定される。Y3Al5O
12のガーネット格子においてYをGd及び/又はLuにより
並びにAlをGaにより置換することにより、放出波長は、
ドーピング方式による場合のように、種々の形にずらす
ことができる。Ce3+中心をEu3+及び/又はEr3+に置換す
ることにより対応のシフトを生じさせることができる。
Nd3+及びEr3+の対応のドーピングによりその上比較的大
きいイオン半径及び従って比較的小さい結晶界分割に基
づき赤外線放出素子も可能となる。
る。
素子の概略断面図、 図2はこの発明による注型材料を備えた第二の半導体
素子の概略断面図、 図3はこの発明による注型材料を備えた第三の半導体
素子の概略断面図、 図4はこの発明による注型材料を備えた第四の半導体
素子の概略断面図、 図5はこの発明による注型材料を備えた第五の半導体
素子の概略断面図、 図6はGaNを基材とする層列を備え、青色光を発する
半導体の放出スペクトルの概略グラフ、 図7はこの発明による注型材料を備え、白色光を発す
る2つの半導体素子の放出スペクトルの概略グラフ、 図8は白色光を発する他の半導体素子の放出スペクト
ルの概略グラフを示す。
符合で示されている。
1は導電性の接続手段、例えば金属ろう材或いは接着剤
によりその裏側の接触11で第一の電気端子2に固定され
ている。表側の接触12はボンディングワイヤ14により第
二の電気端子3に接続されている。
は、硬化した波長変換注型材料5で直接包囲されてい
る。この注型材料は特に次ぎの組成を持っている。即
ち、エポキシ注型樹脂80〜90重量%、発光物質顔料(YA
G:Ce)≦15重量%、ジエチレングリコールモノメチルエ
ーテル≦2重量%、テゴプレン6875−45≦2重量%、エ
アロシル200≦5重量%。
半導体素体1と電気端子2,3の部分領域が波長変換注型
材料の代わりに透明被覆15で包囲されている点で、図1
の実施例と異なる。この透明被覆15は半導体素体1から
放出された放射線の波長変換の作用をせず、例えば発光
ダイオードの技術分野で従来使われているエポキシ、シ
リコーン或いはアクリル樹脂、或いは例えば無機ガラス
のような他の適当な透光性物質からなる。
注型材料からなり被覆15の全表面を覆う層4が被着され
ている。この層4はこの表面の部分領域のみを覆うよう
にすることも同様に考えられる。層4は、例えば、発光
物質粒子6を添加されている透明なエポキシ樹脂からな
る。この場合も、白色光を発する半導体素子の発光物質
としてはYAG:Ceが特に適している。
しい素子においては、第一及び第二の電気端子2,3が空
所9に備えた必要に応じて既製の透明な基本容器8に埋
め込まれている。ここで「既製」とは、容器8が、半導
体素体が端子2に取付けられる前に、既に端子2,3に例
えば射出成形により形成されていることを意味する。容
器8は例えば透光性の樹脂からなり、空所9はその形状
に関して半導体素体によって動作中放出される光の反射
体として(場合によっては空所9の内壁に適当に被膜す
ることにより)形成されている。このような容器8は特
にプリント板に表面実装可能な発光ダイオードにおいて
使用されている。容器は半導体素体を組み立てる前に、
電気端子2,3を備えている帯導体(リードフレーム)
に、例えば射出成形により取付けられる。
は図1の説明と関連して上記に挙げたものに一致する。
いる。この場合、エレクトロルミネセンス半導体素体1
は第一の電気端子2の反射体として形成されている部分
16に例えばろう付け或いは接着により固定されている。
このような容器構造形状は発光ダイオードの技術では公
知であり、従って詳細に説明する必要はない。
型材料5で直接覆われ、この注型材料は別の透明被覆10
で取り囲まれている。
も図1の素子と同様に、発光物質粒子6を備えた硬化性
注型材料5からなる一体被覆も使用できることは当然で
あることを述べておく。
質)が直接半導体素体1上に被着されている。この半導
体素体と電気端子2,3の部分領域は、この層4を通過す
る光線の波長変更を起こさず、例えば発光ダイオードの
技術分野において使用可能な透明エポキシ樹脂或いはガ
ラスから作れている透明被覆10で包囲されている。
体1が、有効に発光ダイオードの技術において公知の全
ての容器形状(例えば、SMD容器、ラジアル形容器(図
4参照))においても使用できることは当然である。
適化するために並びに放射特性を適合化するために、注
型材料5、場合によっては透明被覆15及び/又は場合に
よっては透明被覆10は、光を散乱する粒子(特にいわゆ
る散乱剤)を備えることができる。このような散乱剤の
例は金属性の充填材、特にCaF2、TiO2、SiO2、CaCO3或
いはBaSO4、或いは有機の顔料である。これらの物質は
簡単な方法でエポキシ樹脂に添加することができる。
≒430nmにおいてルミネセンス最大)もしくはこのよう
な半導体素体により作られ白色光を放出する半導体素子
(図7,8)の放出スペクトルが示されている。横軸には
それぞれ波長λがnm単位で、縦軸にはそれぞれ相対エレ
クトロルミネセンス(EL)強度がとられている。
けが長波長の波長範囲に変換されるので、混合色として
白色光を生ずる。図7の破線30は、2つの補色波長範囲
(青、黄)からの光線を、従って全体として白色光を放
出する半導体素子の放出スペクトルを示す。この放出ス
ペクトルはこの場合約400nm〜約430nmの波長(青)及び
約550nm〜約580nmの波長(黄)において各々最大を示
す。実線31は3つの波長範囲からなる白色(青、緑、赤
の3種の加法混色)を混ぜる半導体素子の放出スペクト
ルを表す。この放出スペクトルはここで例えば約430nm
(青)、約500nm(緑)及び約615nm(赤)の波長におい
てそれぞれ最大を示す。
素体を備え、発光物質としてYAG:Ceが使用されている、
白色光を放出する半導体素子の放出スペクトルを示す。
半導体素体から放出された図6による光線の中の一部だ
けが長波長の波長範囲に変換されるので、混合色として
白色光が生ずる。図8の種々の種類の破線30〜33は、注
型材料5のエポキシ樹脂がそれぞれ異なるYAG:Ce濃度を
持っているときの本発明による半導体素子の放出スペク
トルを表す。各放出スペクトルは、λ=420nmとλ=430
nmとの間(即ち青色スペクトル範囲)において、及びλ
=520nmとλ=545nmとの間(即ち緑色スペクトル範囲)
において、それぞれ強度最大を示し、長波長の強度最大
を持つ放出帯は大部分黄色スペクトル範囲にある。図8
のグラフは、本発明による半導体素子においてはエポキ
シ樹脂中の発光物質の濃度を変えることにより簡単に白
色色のCIE色位置を変えることができることを明らかに
している。
がら、本発明をこれらに限定するものとして見做される
べきではない。例えば、発光ダイオードチップ或いはレ
ーザーダイオードチップのような半導体素体として、例
えば同様な発光スペクトルを放出する高分子LEDも考え
られる。
Claims (18)
- 【請求項1】発光物質を添加されている透明なエポキシ
注型樹脂を基材とし、紫外線、青色光及び/又は緑色光
を放出するLEDチップ(1)を備えたエレクトロルミネ
センス素子のための波長変換注型材料(5)において、
透明なエポキシ注型樹脂内に、一般式A3B5X12:M(但
し、AはY,Gd,Luを、BはAl,Gaを、XはOを、MはC
e3+、Tb3+、Eu3+、Cr3+、Nd3+又はEr3+を表す)を持つ
蛍光物質の群から成る発光物質顔料(6)を備えエポキ
シ注型樹脂と混ぜられる前に≧200℃の温度で熱処理さ
れた無機の発光物質顔料粉末が分散しており、発光物質
顔料が≦20μmの粒子の大きさおよび≦5μmのd50値
を有することを特徴とする波長変換注型材料。 - 【請求項2】発光物質を添加されている透明なエポキシ
注型樹脂を基材とし、紫外線、青色光及び/又は緑色光
を放出するLEDチップ(1)を備えたエレクトロルミネ
センス素子のための波長変換注型材料(5)において、
混合色光を作るために発光物質顔料粉末(6)として、
少なくとも1つの、希土類をドープしたチオ没食子酸塩
又は希土類をドープしたアルミン酸塩又は希土類をドー
プしたオルトケイ酸塩が使用され、この発光物質顔料粉
末が透明なエポキシ注型樹脂内に分散しており、発光物
質顔料が≦20μmの粒子の大きさおよび≦5μmのd50
値を有し、その鉄含有量が≦20ppmであることを特徴と
する波長変換注型材料。 - 【請求項3】発光物質顔料粉末(6)として、CaGa2S4:
Ce3+,SrGa2S4:Ce3+,MAlO3:Ce3+,MAlO3:Ce3+及び/又はM
2SiO5:Ce3+(但し、MはY,Sc,Laを表す)が使用されて
いることを特徴とする請求項2記載の波長変換注型材
料。 - 【請求項4】発光物質顔料(6)が球状或いは鱗状であ
ることを特徴とする請求項1乃至3の1つに記載の注型
材料。 - 【請求項5】発光物質顔料(6)のd50値が1〜2μm
であることを特徴とする請求項1乃至4の1つに記載の
注型材料。 - 【請求項6】注型材料(5)が次により構成されている
ことを特徴とする請求項1乃至5の1つに記載の注型材
料。 a)エポキシ注型樹脂≧60重量% b)発光物質顔料>0から≦25重量% c)揺変性剤>0かつ≦10重量% d)鉱物性散乱剤>0かつ≦10重量% e)加工補助剤>0かつ≦3重量% f)疏水性剤>0かつ≦3重量% g)結合剤>0かつ≦2重量% - 【請求項7】発光物質顔料として、セリウムをドープし
たガーネットの群から成る粒子が使用されていることを
特徴とする請求項1乃至6の1つに記載の注型材料。 - 【請求項8】発光物質顔料としてYAG:Ce粒子が使用され
ていることを特徴とする請求項7記載の注型材料。 - 【請求項9】発光物質顔料(6)がシリコーン被膜を備
えていることを特徴とする請求項1乃至8の1つに記載
の注型材料。 - 【請求項10】発光物質顔料粉末がエポキシ注型樹脂と
混ぜられる前に高温沸騰しているアルコールに浸され、
次いで乾燥されることを特徴とする請求項1乃至9の1
つに記載の注型材料の製造方法。 - 【請求項11】発光物質顔料粉末に、エポキシ注型樹脂
と混ぜられる前に疏水性シリコーンワックスが付加され
ることを特徴とする請求項10に記載の方法。 - 【請求項12】発光物質顔料粉末がアルコール、グリコ
ールエーテル及びシリコーンでもってエポキシ注型樹脂
において高温で表面改質されることを特徴とする請求項
10又は11に記載の方法。 - 【請求項13】動作中に電磁放射線を放出する半導体素
体(1)を備えた請求項1乃至12の1つに記載の波長変
換注型材料を有する発光素子において、半導体素体
(1)が半導体素子の動作中に紫外線、青色及び/又は
緑色スペクトル範囲の電磁放射線を放出するのに適して
いる半導体層列(7)を有し、発光物質顔料が紫外線、
青色及び/又は緑色スペクトル範囲から出る電磁放射線
の一部をより大きな波長の放射線に変換し、半導体素子
がこのより大きな波長の放射線と紫外線、青色及び/又
は緑色スペクトル範囲の放射線とから成る混合放射線を
放出することを特徴とする発光素子。 - 【請求項14】注型材料が半導体素体(1)の少なくと
も一部を包囲していることを特徴とする請求項13記載の
発光素子。 - 【請求項15】半導体素体(1)から放出された放射線
がλ=430nm又はλ=450nmの青色スペクトル範囲におい
てルミネセンス強度の最大を示すことを特徴とする請求
項14記載の発光素子。 - 【請求項16】半導体素体(1)が非透光性の基本容器
(8)の空所(9)内に配置され、この空所(9)が少
なくとも部分的に注型材料(5)で満たされていること
を特徴とする請求項13乃至15の1つに記載の発光素子。 - 【請求項17】波長変換注型材料(5)がほぼ一定の厚
みを有する層(4)として直接半導体素体(1)上に被
着されていることを特徴とする請求項13乃至15の1つに
記載の発光素子。 - 【請求項18】異なる波長で放出する複数の種々の発光
物質粒子が注型材料内に分散していることを特徴とする
請求項13乃至17の1つに記載の発光素子。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19638667A DE19638667C2 (de) | 1996-09-20 | 1996-09-20 | Mischfarbiges Licht abstrahlendes Halbleiterbauelement mit Lumineszenzkonversionselement |
DE19638667.5 | 1996-09-20 | ||
PCT/DE1997/002139 WO1998012757A1 (de) | 1996-09-20 | 1997-09-22 | Wellenlängenkonvertierende vergussmasse, deren verwendung und verfahren zu deren herstellung |
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JP2000048025A Division JP4001703B2 (ja) | 1996-09-20 | 2000-02-24 | 注型材料の使用方法 |
JP2001369805A Division JP2002208733A (ja) | 1996-09-20 | 2001-12-04 | 発光素子 |
JP2001369804A Division JP4233252B2 (ja) | 1996-09-20 | 2001-12-04 | 注型材料及びその製造方法並びに発光素子 |
JP2001369806A Division JP3824917B2 (ja) | 1996-09-20 | 2001-12-04 | 注型材料の製造方法 |
JP2001369802A Division JP3866091B2 (ja) | 1996-09-20 | 2001-12-04 | 波長変換注型材料及び発光素子 |
JP2001369803A Division JP3866092B2 (ja) | 1996-09-20 | 2001-12-04 | 波長変換注型材料の製造方法 |
Publications (2)
Publication Number | Publication Date |
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JPH11500584A JPH11500584A (ja) | 1999-01-12 |
JP3364229B2 true JP3364229B2 (ja) | 2003-01-08 |
Family
ID=7806400
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JP2000048025A Expired - Lifetime JP4001703B2 (ja) | 1996-09-20 | 2000-02-24 | 注型材料の使用方法 |
JP2001369806A Expired - Lifetime JP3824917B2 (ja) | 1996-09-20 | 2001-12-04 | 注型材料の製造方法 |
JP2001369802A Expired - Lifetime JP3866091B2 (ja) | 1996-09-20 | 2001-12-04 | 波長変換注型材料及び発光素子 |
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JP2001369803A Expired - Lifetime JP3866092B2 (ja) | 1996-09-20 | 2001-12-04 | 波長変換注型材料の製造方法 |
JP2007328490A Pending JP2008103756A (ja) | 1996-09-20 | 2007-12-20 | 注型材料及びその製造方法並びに発光素子 |
JP2008334452A Pending JP2009071336A (ja) | 1996-09-20 | 2008-12-26 | Ledチップ |
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JP2000048025A Expired - Lifetime JP4001703B2 (ja) | 1996-09-20 | 2000-02-24 | 注型材料の使用方法 |
JP2001369806A Expired - Lifetime JP3824917B2 (ja) | 1996-09-20 | 2001-12-04 | 注型材料の製造方法 |
JP2001369802A Expired - Lifetime JP3866091B2 (ja) | 1996-09-20 | 2001-12-04 | 波長変換注型材料及び発光素子 |
JP2001369805A Pending JP2002208733A (ja) | 1996-09-20 | 2001-12-04 | 発光素子 |
JP2001369804A Expired - Lifetime JP4233252B2 (ja) | 1996-09-20 | 2001-12-04 | 注型材料及びその製造方法並びに発光素子 |
JP2001369803A Expired - Lifetime JP3866092B2 (ja) | 1996-09-20 | 2001-12-04 | 波長変換注型材料の製造方法 |
JP2007328490A Pending JP2008103756A (ja) | 1996-09-20 | 2007-12-20 | 注型材料及びその製造方法並びに発光素子 |
JP2008334452A Pending JP2009071336A (ja) | 1996-09-20 | 2008-12-26 | Ledチップ |
JP2012186932A Pending JP2012238909A (ja) | 1996-09-20 | 2012-08-27 | 注型材料及びその製造方法並びに発光素子 |
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US (9) | US6066861A (ja) |
EP (2) | EP0862794B1 (ja) |
JP (10) | JP3364229B2 (ja) |
KR (8) | KR100875010B1 (ja) |
CN (8) | CN101081909B (ja) |
BR (1) | BR9706787A (ja) |
DE (6) | DE19638667C2 (ja) |
WO (1) | WO1998012757A1 (ja) |
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- 1997-09-22 BR BR9706787A patent/BR9706787A/pt not_active IP Right Cessation
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