WO2015022911A1 - 茶類抽出物の製造方法 - Google Patents
茶類抽出物の製造方法 Download PDFInfo
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- WO2015022911A1 WO2015022911A1 PCT/JP2014/070983 JP2014070983W WO2015022911A1 WO 2015022911 A1 WO2015022911 A1 WO 2015022911A1 JP 2014070983 W JP2014070983 W JP 2014070983W WO 2015022911 A1 WO2015022911 A1 WO 2015022911A1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/16—Tea extraction; Tea extracts; Treating tea extract; Making instant tea
- A23F3/166—Addition of, or treatment with, enzymes or microorganisms
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- the present invention relates to a method for producing an enzyme-treated tea extract. More specifically, a tea extract that can significantly improve the palatability of tea beverages by reducing the bitter and astringent taste peculiar to tea while enhancing the sweetness and umami of tea by blending with tea beverages. It relates to a manufacturing method.
- tea extracts are used as part of the raw materials for producing these tea beverages and for the purpose of improving the flavor.
- the tea extract is obtained by extracting only a part having a specific effect from tea, and can be prepared in quality according to the form, flavor, purpose, etc. of the final product.
- the use of tea extracts is simple and advantageous in tea beverage production because the desired effect can be easily obtained by adding desirable ones according to the purpose of the final beverage in tea beverage production. It is a method that brings about an effect.
- Patent Document 1 proposes a method of treating tea leaf extraction residue with cellulase and protease.
- Patent Document 3 Green tea leaves are extracted with water in the presence of protease, and the resulting extract is further treated with protease (Patent Document 3).
- Catechin is once extracted and removed by high-temperature extraction.
- Protease is allowed to act on the tea leaf residue and extracted, and the total amount of amino acids is 2.5% by mass or more based on the tea leaf-derived solid content in the tea extract by combining the first extract and the subsequent extract.
- Patent Document 4 A method for obtaining a tea extract, wherein the ratio of the total amount of catechins is 15.0% by mass or less (Patent Document 4), containing at least one of the group consisting of cellulase and hemicellulase, pectinase, and tannase
- Patent Document 5 A method for producing a tea leaf extract (Patent Document 5) is proposed in which an enzyme group further containing protease and a tea leaf are mixed with the enzyme group to be processed, and the tea leaf is subjected to enzymatic decomposition extraction treatment. It has made the results of it, but did not say from what has been fully utilize effectively the protein still in the tea leaves.
- An object of the present invention is to produce a umami taste, a kokumi taste, a sweet taste by degrading a protein that cannot be fully utilized in a conventional method for producing a tea enzyme-treated extract and remains in a tea leaf extract residue into an amino acid more efficiently than in the past.
- the purpose is to produce a strong tea extract.
- the extract obtained by the method of the present invention to tea beverages, the flavor of tea beverages, such as sweetness and umami, is enhanced, bitterness and astringency are suppressed, and the taste of tea beverages is remarkably increased. The excellent effect that it can be improved is brought about.
- the pH When tea leaves are crushed and dispersed in water, the pH is usually in the range of pH 5-6.
- this system is treated with an enzyme such as a protease or a saccharide-degrading enzyme, the pH usually decreases.
- the tannase treatment is performed as the enzyme treatment, the pH becomes more acidic due to the generation of gallic acid due to the decomposition of tea tannin (particularly the gallate ester of catechins), and becomes about pH 4-5.
- protease treatment when protease treatment is performed, the pH decreases and often decreases to about 4.3 to 4.8.
- an acidic protease when protease treatment is performed without adjusting the pH in this way, an acidic protease must be selected as the protease, and even if the protease is allowed to act, only the protein that dissolves in the acidic region is degraded by the enzymatic reaction.
- a protein that dissolves in a weakly acidic to weakly alkaline region hardly undergoes an enzymatic reaction and remains in the tea leaf extraction residue without being decomposed.
- the present inventors surprisingly increased the pH of tea leaves treated with protease and tannase after treatment, from weakly acidic to weakly alkaline regions.
- the protein was treated again with protease, and it was possible to decompose proteins that were dissolved in weakly alkaline to weakly acidic regions, which had not been able to be decomposed until now, and more amino acids were released, resulting in a strong taste. It was found that a green tea extract can be obtained. And when the obtained tea extract was blended with tea beverage, the sweetness and umami of tea beverage were enhanced, the bitterness and taste unique to tea were reduced, and the taste of tea beverage was significantly improved.
- the present invention provides a method for producing a tea extract comprising tannase treatment and protease treatment of tea leaves, comprising the following steps A to C.
- Step A A step of treating the tea leaves with the first stage enzyme
- Process B After the completion of the process A, a process of increasing the pH by 0.1 or more with respect to the pH at which the process A was performed
- a process C a process of performing the second stage enzyme treatment after the process B.
- any enzyme that can be used for enzyme treatment of tea leaves in the technical field is not limited to tannase and protease, and the production method for efficiently obtaining tea extracts by the above steps A to C.
- Can provide (Step A) Step of enzyme treatment of tea leaves in the first stage, (Step B) Step of increasing pH by 0.1 or more after completion of Step A, (Step C) Step of performing the second stage enzyme treatment after Step B, Can also be provided.
- the suitable pH for the first stage enzyme treatment in Step A is in the range of 4.0 to 6.0
- the suitable pH for the second stage enzyme treatment in Step C is: Assuming that the pH is raised by 0.1 or more with respect to the pH at which the step A is carried out, it can be in the range of 4.2 to 11.0.
- a pH adjusting agent can be used for maintaining the pH.
- the enzyme in Step A which is the first stage enzyme treatment
- the enzyme treatment in the second stage of the process C may be used as it is without deactivating the enzyme added in the process A, or an enzyme may be newly added in the process C. At this time, the enzyme to be added may be an enzyme different from the enzyme used in step A.
- the enzyme in the process C which is an enzyme treatment of the 2nd step can include a protease.
- the enzyme in the first stage enzyme treatment of step A and / or the second stage enzyme treatment of step C may include glutaminase and / or asparaginase.
- the enzyme can include a saccharide-degrading enzyme.
- the tea leaves used in the present invention can be non-fermented tea, semi-fermented tea or fermented tea.
- the present invention includes a step of protease treatment while maintaining the pH within the range of 4.8 to 11.0 by adding the pH adjuster by completely omitting the first stage enzyme treatment. A method for producing the tea extract is also included.
- tea leaf proteins that have not been sufficiently used until now are further degraded, the amount of free amino acids is significantly increased, and umami, kokumi, and sweet sweet tea Extract can be obtained.
- the umami, kokumi and sweetness of tea beverages can be greatly enhanced, and at the same time it has the effect of reducing bitterness and astringency.
- the taste of beverages can be significantly improved.
- FIG. 1 is a graph showing the transition of the amount of amino acid produced in the product 2 of the present invention (Example 2).
- Tea leaves that can be used as a raw material in the method of the present invention include fresh leaves obtained from buds, leaves, stems, etc. of tea (scientific name: Camellia sinensis (L) O. Kuntze), which is an evergreen tree of the camellia family, tea made tea,
- tea made tea for example, any of non-fermented tea, semi-fermented tea, and fermented tea may be used.
- non-fermented tea include sencha, roasted tea, gyokuro, kabusecha, tencha, sayha, tamago green tea, matcha tea, roasted tea, and the like.
- Semi-fermented teas include baked tea, iron kannon tea, oolong tea, and fermented teas include black tea, Awaban tea, Goishi tea, Puer tea and the like.
- tea such as non-fermented tea, semi-fermented tea, and jasmine tea in which fermented tea is added with flowers can also be used.
- brown rice tea in which roasted grains are added to tea can also be used.
- non-fermented tea and semi-fermented tea which are generally said to have a high protein and amino acid content, are suitable.
- These tea leaves can be mixed or stirred with water by crushing or cutting to an appropriate size before mixing with water. It becomes.
- the preferable size of pulverization or cutting is about 0.1 mm to the raw material (unground), but it is preferably 0.2 mm to 20 mm in consideration of difficult appearance and mixing / stirring with water. Furthermore, 0.5 mm to 10 mm is preferable. When the pulverized particle size is less than 0.1 mm, the extract is unfavorable because it has a miscellaneous taste and dislike.
- the amount of water to be used is not particularly limited as long as the tea leaves are mixed with water and are physically easy to stir, and it cannot be generally specified because it depends on the nature of the tea leaves and the size of the tea leaves.
- 2 to 100 parts by mass can be exemplified with respect to 1 part by mass of tea leaves.
- stirring and enzyme reaction are difficult to perform, and if there is too much water, the concentration of the extract will decrease, so 5 to 50 parts by weight per 1 part by weight of tea leaves
- 8 to 20 parts by mass is particularly preferable with respect to 1 part by mass of tea leaves.
- the amount of water is less than 2 parts by mass with respect to 1 part by mass of tea leaves, stirring cannot be performed, which is inappropriate for enzyme reaction.
- the tea leaf and water mixture Prior to the enzyme treatment, is preferably sterilized at about 60 ° C. to about 121 ° C. for about 2 seconds to about 20 minutes, cooled, and then subjected to the enzyme treatment. In order to prevent oxidative degradation of tea leaves, it is preferable to add ascorbic acid or sodium ascorbate to about 10 ppm to 500 ppm with respect to the total amount of the tea leaf and water mixture.
- the mixture of tea leaves and water is first subjected to the first stage enzyme treatment as step A.
- step B the pH is raised by 0.1 or more.
- step C the second stage enzyme treatment is performed as step C.
- protease can be used in combination.
- a large amount of protein is present in tea leaves, but even if proteases are simply allowed to act on tea leaves, the release of amino acids is not so much. This is presumably because the protein is tightly bound to tannin.
- tannase By allowing tannase to act as the first stage of enzyme treatment, the protein and tannin bonds in tea leaves can be cut off, and proteases and other enzymes can easily act.
- Tannase is an enzyme that hydrolyzes a depside bond in which gallic acid is ester-bonded to a hydroxyl group in tannin, for example, an enzyme that hydrolyzes epigallocatechin gallate to epigallocatechin and gallic acid.
- the tannase can be used in the present invention, specifically, for example, Aspergillus (Aspergillus) genus Penicillium (Penicillium) genus, Rhizopus (Rhizopus) genus Rhizomucor (Rhizomucor) genus Lactobacillus (Lactobacillus) genus, Star Staphylococcus (Staphylococcus) genus Streptococcus (Streptococcus) genus, a tannase-producing bacteria belonging to such Ronepinera (Ronepinella) genus, and solid culture or liquid culture in a conventional manner in a medium usually used for culture of these fungi, the resulting culture And those obtained by purifying the product or its treated product by a conventional method.
- Aspergillus Aspergillus
- Penicillium Penicillium
- Rhizopus Rhizopus
- Rhizomucor Rhizomucor
- Lactobacillus
- tannase such as tannase-KTFH, tannase-KT05, tannase-KT50 (above, manufactured by Kikkoman Biochemifa); tannase (500 U / g, manufactured by Mitsubishi Chemical Foods); Sumiteam (registered trademark) TAN (New Nippon Chemical Industry Co., Ltd.) can also be used.
- the amount of tannase used varies depending on the titer, etc., and cannot be generally specified, but is usually 0.1 to 50 U / g, preferably about 0.5 to about 20 U / g, based on the mass of tea leaves. can do.
- the pH of the tea leaf aqueous suspension is about 5 to 6 as described above, but the optimum pH of tannase is about 5.0 to 5.5. However, when tannase is allowed to act on tea leaves, gallic acid is produced as described above, so that the pH gradually decreases with the progress of the reaction and becomes about 4.0 to 5.0. During this time, it will pass through within the optimum pH range.
- the reaction temperature and time for the tannase treatment in the first stage are preferably 20 ° C. to 60 ° C., particularly 25 ° C. to 50 ° C. Examples of the reaction time include 5 minutes to 24 hours, preferably 1 hour to 20 hours, and more preferably 4 hours to 18 hours.
- a protease in addition to tannase, can be further added to act to decompose proteins in tea leaves.
- the pH during the first stage enzyme treatment is about 4 to 6, and the optimum pH of tannase is about 5.0 to 5.5. Therefore, it can be said that the protease added at this time is preferably an acidic protease in consideration of the pH range during action.
- the second stage enzyme reaction in Step C without inactivating the protease after raising the pH in Step B, and there are at least one commercially available various proteases. Can be used.
- proteases examples include Protease A “Amano” SD, Protease M “Amano” SD, Protease P “Amano” 3SD, Umamizyme G, Peptidase R, Neurase® F, Prozyme, Proleza (registered trademark) ) FG-F, Proteax (registered trademark), Protin SD-NY10, Samoaase (registered trademark) PC10F, Papain W-40 (above, manufactured by Amano Enzyme); Sumiteam (registered trademark) AP, LP, MP, FP, LPL (above, Shin Nippon Kagaku Kogyo Co., Ltd.); Denapsin 2P, Denateam (registered trademark) AP, XP-415, purified papain for food (above, produced by Nagase ChemteX); Orientase (registered trademark) AY, 10NL, 90N, 20A, ONS, Tetrase (registere
- the protease can be further enhanced by using one or a combination of two or more.
- the amount of protease used cannot be generally specified depending on the titer and the like, but can be exemplified by a range of 0.01 to 100 U / g based on the mass of tea leaves.
- enzyme treatment conditions other than pH normal enzyme treatment conditions according to the protease used can be employed.
- the temperature of the enzyme reaction does not necessarily have to be reacted at the optimum temperature of the enzyme, and in order to prevent flavor deterioration, it may be preferable to carry out the reaction at a slightly lower level. Similar to the tannase treatment, 20 ° C. to 60 ° C., particularly 25 ° C. to 50 ° C. is preferable.
- the reaction time include 5 minutes to 24 hours, preferably 1 hour to 20 hours, and more preferably 4 hours to 18 hours.
- a step of raising pH as step B is performed.
- an enzyme having a characteristic different from that of the first stage enzyme is likely to act, and the entire process is efficient. It can effectively break down tea leaf components, especially proteins.
- the value of the pH to be raised is not particularly limited, it can be 0.1 or more, preferably 0.2 or more, more preferably 0.4 or more, with respect to the pH at which Step A is performed. The above is more preferable, 0.8 or more is particularly preferable, and 1.0 or more is most preferable.
- the pH in the first stage enzyme treatment is about 4 to 6, but the pH after being raised in Step B is 4.2 to 11.0, preferably 4.4 to 10.0, More preferably, it can be 4.6 to 9.0, and even more preferably 4.8 to 8.0.
- a method of adding a pH adjusting agent can be employed.
- a general alkali metal salt that can be used as a food additive can be used, and examples thereof include sodium hydrogen carbonate, sodium carbonate, sodium hydroxide, potassium hydroxide, and potassium carbonate.
- the pH adjuster can be added at once after the completion of the first stage of the enzyme treatment, but is added additionally while measuring the change in pH during the second stage of the enzyme treatment, and the pH is adjusted to 4. It is also possible to employ a method of keeping within the range of 2 to 11.0, preferably 4.4 to 10.0, more preferably 4.6 to 9.0, and even more preferably 4.8 to 8.0. it can.
- the amount of the pH adjusting agent to be used cannot be generally specified depending on the conditions such as the amount of tea leaf and enzyme used, the enzyme used together, etc., but can be exemplified by about 0.01% to 1% by mass with respect to the tea leaf. .
- an enzyme deactivation process may be performed and an enzyme deactivation may not be performed.
- a heat treatment at about 60 ° C. to about 121 ° C. for about 2 seconds to about 20 minutes can be employed.
- the enzyme used in the first stage enzyme treatment continues to act in the second stage enzyme treatment of Step C.
- the enzyme used as the first-stage enzyme is an enzyme preparation containing a protease that acts in a slightly alkaline region, an action at a pH different from that of the first-stage enzyme treatment can be expected.
- the process of the second stage enzyme treatment is performed as the process C.
- an enzyme that may have different characteristics from the first-stage enzyme acts, and as a whole, the tea leaf components, particularly proteins, can be decomposed efficiently and effectively.
- the pH of the second stage enzyme treatment is 4.2 to 11.0, preferably 4.4 to 10.0, more preferably 4.6 to 9.0, and even more preferably 4.8. Although a range of about 9.0 can be adopted, special attention is required when the pH is particularly high, for example, when the pH is 9 or more. If the pH is 9 or more, the tea leaf components can be decomposed efficiently, but on the other hand, the tea leaf extract is browned or a dough-like odor occurs due to decomposition. May become prominent.
- a protease is preferable, and an enzyme that acts in a slightly alkaline region from a neutral region is particularly preferable.
- proteases examples include commercially available proteases similar to those described above.
- the amount of protease used in this step cannot be generally specified due to the titer and the like, as in the first stage enzyme treatment. For example, a range of 0.01 to 100 U / g based on the mass of tea leaves is exemplified. can do.
- the second stage enzyme treatment about 10 ppm to 500 ppm of ascorbic acid or sodium ascorbate may be added to the total amount of the enzyme extract to prevent oxidative degradation during the enzyme reaction.
- reaction temperature and time can also be employed under normal enzyme treatment conditions depending on the protease used.
- the temperature of the enzyme reaction does not necessarily have to be reacted at the optimum temperature of the enzyme, and it may be preferable to perform the reaction at a slightly lower temperature in order to prevent flavor deterioration.
- 20 to 60 ° C. can be exemplified, In particular, 25 ° C to 50 ° C is preferable.
- the reaction time include 5 minutes to 24 hours, preferably 1 hour to 20 hours, and more preferably 4 hours to 18 hours.
- step (A) when protease and tannase are used in step (A), tea extraction with stronger taste is achieved by allowing glutaminase and / or asparaginase to act in step (A) and / or step (C). Products, in particular green tea extract.
- Glutaminase is an enzyme that has the activity of hydrolyzing glutamine or theanine into glutamic acid.
- filamentous fungi or E. coli having the ability to produce glutaminase are cultured according to a conventional method, and the resulting culture is purified by a conventional method.
- commercially available glutaminases such as Glutaminase (from Fluka: derived from filamentous fungi), Glutaminase (from SIGMA: derived from E.
- Glutaminase Daiwa C100S (Daiwa Kasei Co., Ltd .: derived from filamentous fungi), Glutaminase Daiwa C300S (Yamato) Kasei Co., Ltd .: derived from filamentous fungi), Glutaminase Daiwa C100M (manufactured by Daiwa Kasei Co., Ltd .: derived from filamentous fungi), Sumiteam OP (manufactured by Shin Nippon Chemical Co., Ltd .: derived from filamentous fungi), and the like may be used.
- the amount of glutaminase used varies depending on the titer and the like, and examples thereof include a range of 0.001 to 100 U / g based on the weight of tea raw materials.
- Some commercially available glutaminases do not act on theanine but act only on glutamine, such as Sumiteam GT (manufactured by Shin Nippon Chemical Co., Ltd .: derived from filamentous fungi).
- Asparaginase is an enzyme having the activity of hydrolyzing asparagine into aspartic acid.
- filamentous fungi and Escherichia coli capable of producing asparaginase are cultured according to a conventional method, and the resulting culture is purified by a routine method. Things can be mentioned.
- commercially available asparaginase for example, asparaginase (manufactured by DSM Nutrition Japan Co., Ltd .: derived from filamentous fungi) may be used.
- the amount of asparaginase used varies depending on the titer and the like, and examples thereof include a range of 0.001 to 100 units / g based on the weight of tea raw materials.
- the free amino acids in tea leaves, or teas made from tea leaves, especially free amino acids in green tea usually have a large proportion of theanine as the main component, but glutamic acid and aspartic acid also have a significant proportion, Glutamine and asparagine are not so much contained in normal tea leaves.
- glutamic acid and aspartic acid when tannase and protease are allowed to act in step (A) to decompose the constituent proteins present in tea leaves, theanine is not produced at all, and glutamic acid and aspartic acid are not produced in large amounts, but glutamine and asparagine are produced in large quantities.
- Glutamic acid and aspartic acid are considered to be amino acids that greatly contribute to the umami taste of tea.
- step (A) tannase and protease are allowed to act on tea leaves to produce glutamine and asparagine, which are converted into steps (A) and / or By causing glutaminase and / or asparaginase to act in step (C), a glutamic acid and / or aspartic acid can be produced to obtain a green tea extract having a strong taste that could not be obtained by a conventional method.
- Theanine is actually considered to be a component that does not contribute much to umami, and by converting theanine to glutamic acid, umami can be enhanced, but theanine is a component unique to tea and has various excellent properties. Component with high functionality. Therefore, when it is desired to use theanine effectively, glutaminase that does not act on theanine but acts only on glutamine can be used as glutaminase.
- a saccharide-degrading enzyme can be used in combination in either the first stage or the second stage. Extracting teas with a richer sweetness and richer taste by causing sugar-degrading enzymes to act on tea leaves to break down cellulose, hemicellulose, pectin, etc. in tea leaves to produce monosaccharides, disaccharides, oligosaccharides, etc. You can get things.
- saccharide-degrading enzyme examples include enzymes that act on polysaccharides such as pectinase, cellulase, hemicellulase, mannanase, xylanase, and amylase to produce monosaccharides and oligosaccharides. However, it is not limited to these.
- Pectinase is also called polygalacturonase, pectin enzyme, polymethylgalacturonase, and pectin depolymerase, and is an enzyme that hydrolyzes ⁇ -1,4 bonds such as peclinic acid, pectin, and pectic acid.
- Pectinase is known to be contained in bacteria, molds, yeasts, higher plants, snails, etc., and pectinases collected from organisms including these can be widely used in the present invention. Commercially available pectinase preparations can also be used.
- the amount of pectinase used is usually less than the active unit because a pectinase preparation usually contains multiple types of enzymes, and is usually about 0.01% to about 5% by weight, preferably about A range of 0.1% by mass to about 2% by mass can be exemplified.
- Cellulase is an enzyme that hydrolyzes the glycosidic bond of ⁇ -1,4-glucan (for example, cellulose).
- Cellulose is a kind of polysaccharide in which D-glucose is linked without branching by ⁇ -1,4 bonds, and the number of glucose is said to be about 5,000. It is a major component of plant cell walls and is highly hydrophilic but insoluble in water.
- Cellulases include an endoglucanase that cleaves cellulose from the inside of the molecule, and an exoglucanase (cellobiohydrolase) that decomposes from either the reducing end or non-reducing end of a sugar chain to release cellobiose.
- cellulases often contain ⁇ -glucosidase and release glucose.
- Cellulase that can be used in the present invention is not particularly limited as long as it has an activity of decomposing cellulose, and any cellulase preparation can be used. Examples of commercially available cellulase preparations include cellulase T “Amano”.
- Hemicellulase is an enzyme that degrades hemicellulose.
- Hemicellulose is a polysaccharide other than cellulose and pectin among the polysaccharides that constitute the cell walls of land plant cells. Furthermore, it forms a hydrogen bond with cellulose and a covalent bond with lignin, and serves to reinforce the cell wall.
- hemicellulases that have a structure in which sugars in the side chains are bound to sugars in the main chain that is the skeleton.
- hemicellulase examples include glucanase, mannanase, ⁇ -galactosidase, galactanase, xylanase, arabinase, polygalacturonase, etc., and an enzyme having a plurality of activities for decomposing these various sugar bonds. Can also be taken.
- hemicellulases include, for example, hemicellulase “Amano” (manufactured by Amano Pharmaceutical Co., Ltd.); Bakezyme (registered trademark) HS2000, Bakezyme (registered trademark) IConc (referred to as “Shibel Hegner”, Japan); Cellulosin (registered trademark) HC100, Cellulosin (registered trademark) HC, Cellulosin (registered trademark) TP25, Cellulosin (registered trademark) B, Hemicellulase M (above, manufactured by HTV Corporation); Sumiteam (registered trademark) X (New) Nippon Chemical Industry Co., Ltd.); VERON191, VERON393 (above, manufactured by Lame Enzyme) and the like.
- the amount of hemicellulase used can be exemplified by the range of about 0.01% to about 1% by weight, preferably about 0.1% to about 0.5% by weight
- Amylase is an enzyme that converts amylose and amylopectin in starch into glucose, maltose and oligosaccharide by hydrolyzing glycosidic bonds.
- Amylases include ⁇ -amylase, ⁇ -amylase, and glucoamylase.
- ⁇ -Amylase is an enzyme that cleaves ⁇ -1,4 bonds of starch and glycogen irregularly to produce polysaccharides or oligosaccharides.
- ⁇ -Amylase is an enzyme that breaks down starch and glycogen into maltose.
- Glucoamylase is an enzyme that produces glucose by decomposing ⁇ -1,4 bonds at the non-reducing ends of sugar chains. Of these amylases, glucoamylase is particularly preferred.
- Glucoamylase is an enzyme that breaks down the ⁇ -1,4 bond at the non-reducing end of the sugar chain to produce glucose, so that it has a strong effect on enhancing sweetness because it produces glucose with strong sweetness when it acts on tea leaves. it is conceivable that.
- glucoamylases examples include Gluc® (registered trademark) SG, Gluczyme (registered trademark) AF6, Gluczyme (registered trademark) NL4.2, Glucamylase for brewing “Amano” SD (above, manufactured by Amano Enzyme); -ANGH (manufactured by Godo Shusei); Cochlase (registered trademark) G2, Cochlase (registered trademark) M (above, manufactured by Mitsubishi Chemical Foods); Optidex L (manufactured by Genencor Kyowa); Sumiteam (registered trademark), Sumiteam ( (Registered trademark) SG (above, manufactured by Shin Nippon Chemical Industry Co., Ltd.); Glucoteam (registered trademark) # 20000 (manufactured by Nagase ChemteX); AMG, Sun Super (above, manufactured by Novozymes Japan); Glutase AN (HTV) Made by the company); UNIASE (registered
- Glucanase is an enzyme that hydrolyzes glucan in a broad sense.
- Glucan is a polymer in which glucose is linked by glycosidic bonds, and there are ⁇ -1,4, ⁇ -1,6, ⁇ -1,3, ⁇ -1,4, ⁇ -1,6, etc. .
- ⁇ -glucan and ⁇ -glucan There are cases where two binding modes coexist in one glucan, but ⁇ type and ⁇ type are not mixed. They are called ⁇ -glucan and ⁇ -glucan, respectively. is there.
- a typical substance of ⁇ -glucan is starch ( ⁇ -1,4), and a typical substance of ⁇ -glucan is cellulose ( ⁇ -1,4).
- Glucanase often refers to a substance excluding amylase and cellulase in a narrow sense, and an enzyme that degrades ⁇ -glucan (a polymer of glucose by ⁇ -1,3, ⁇ -1,4, ⁇ -1,6 bonds).
- ⁇ -glucan a polymer of glucose by ⁇ -1,3, ⁇ -1,4, ⁇ -1,6 bonds.
- the glucanase referred to in the present invention means an enzyme that degrades ⁇ -glucan.
- glucanases include, for example, Finizyme (registered trademark), Ultraflo (registered trademark), Viscozyme (registered trademark), Glucanex, Selemix (manufactured by Novozymes Japan); Multifect (registered trademark) BGL ⁇ -glucanase 750L (manufactured by Genencor Kyowa); Tunicase (registered trademark) FN (Daiwa Kasei); glucanase (ICN Biochemical Inc. (California, USA)).
- the amount of glucanase used can be exemplified by the range of about 0.01% to about 1% by weight, preferably about 0.1% to about 0.5% by weight, based on the original tea leaves.
- Mannanase is an enzyme that performs a reaction to hydrolyze the ⁇ -1,4-D-mannopyranoside bond.
- Commercially available enzymes include, for example, mannanase BGM “Amano”, hemicellulase “Amano” 90, cellulase A “Amano” 3, pectinase PL “Amano” (above, manufactured by Amano Enzyme); ⁇ -1,4-mannanase (Yakult Pharmaceutical) Sumiteam (registered trademark) ACH, Sumiteam (registered trademark) AC, Sumiteam (registered trademark) X, Sumiteam (registered trademark) SPC (manufactured by Shin Nippon Chemical Co., Ltd.); Cellulosin (registered trademark) GM5 (Hibiai) Suclase C (manufactured by Mitsubishi Chemical Foods Co., Ltd.) and the like can be exemplified.
- ⁇ -Galactosidase is an enzyme that performs a reaction to hydrolyze ⁇ -galactoside bonds such as D-galactopyranosyl- (1 ⁇ 6) - ⁇ -D-glucopyranoside.
- Examples of commercially available ⁇ -galactosidase include Sumiteam (registered trademark) AGS (manufactured by Shin Nippon Chemical Industry Co., Ltd.).
- the amount of galactosidase used can be exemplified by the range of about 0.01% to about 1% by weight, preferably about 0.1% to about 0.5% by weight, based on the original tea leaves.
- the extract can be more effectively used.
- Sweetness and umami can be enhanced.
- the combination of ⁇ -amylase and / or ⁇ -amylase to degrade starch may lead to enhancement of sweetness and umami.
- ⁇ -Amylase and ⁇ -Amylase are particularly effective for cereals with a high starch content.
- ⁇ -amylase preparations include Biozyme (registered trademark) F1OSD, Amylase S “Amano” 35G, Biozyme (registered trademark) A, Biozyme (registered trademark) L (manufactured by Amano Enzyme Co., Ltd.); Sumiteam (registered trademark) L (manufactured by Shin Nippon Chemical Industry Co., Ltd.); Christase (registered trademark) L1, Kryster (registered trademark) P8, Kristase (registered trademark) SD80, Kokugen SD-A Kokugen L, Christase (registered trademark) T10S (manufactured by Daiwa Kasei Co., Ltd.); Biotex L # 3000, Biotex TS, Spitase HS, Spitase CP-40FG, Spitase XP-404 (above, manufactured by Nagase ChemteX) ); Grindoor Mill (registered trademark)
- ⁇ -amylase preparation Optimalto BBA (manufactured by Genencor Kyowa); ⁇ -amylase # 1500, ⁇ -amylase L, ⁇ -amylase # 1500S (above, manufactured by Nagase ChemteX); (Registered trademark) GL (manufactured by HIBI), UNIASE (registered trademark) L (manufactured by Yakult Pharmaceutical Co., Ltd.), and GODO-GBA (manufactured by Godo Sake).
- an amylase complex enzyme preparation containing all of ⁇ -amylase activity, ⁇ -amylase activity, and glucoamylase activity can also be used.
- the amount of amylase used can be exemplified by the range of about 0.01% to about 1% by weight, preferably about 0.1% to about 0.5% by weight, based on the original tea leaves.
- the conditions for the enzyme treatment the conditions for the enzyme treatment in each of the above steps can be used as they are.
- the first-stage enzyme treatment can be omitted completely, and by adding a pH adjuster, the protease treatment can be carried out while maintaining the pH within a slightly higher range than when the pH is not adjusted. . Even if tannase treatment is not performed in the first-stage enzyme treatment, by slightly raising the pH, the bond between the protein and tannin becomes loose, and the protein is likely to act on the protein. In addition to the acidic protease conventionally used for enzymatic degradation of tea leaves, neutral proteases, alkaline proteases and the like are likely to act.
- the pH at this time is not particularly limited as long as it is higher than unadjusted, but the pH is, for example, 4.8 to 11.0, preferably 5.8 to 9.0, more preferably 6.0 to 8. 5, particularly preferably 7.0 to 8.0.
- the aforementioned general alkali metal salts that can be used as food additives for example, sodium hydrogen carbonate, sodium carbonate, sodium hydroxide, potassium hydroxide, potassium carbonate, and the like can be used.
- the protease at least one of the above-mentioned various proteases can be used, and tannase or a saccharide-degrading enzyme can be allowed to act in combination with protease treatment.
- the reaction temperature and time can be the same as usual enzyme treatment conditions according to the protease used. For example, 20 to 60 ° C. can be exemplified, and 25 to 50 ° C. is particularly preferable. Examples of the reaction time include 5 minutes to 24 hours, preferably 1 hour to 20 hours, and more preferably 4 hours to 18 hours.
- the enzyme-treated product after completion of all enzyme reactions is deactivated at 60 ° C. to 121 ° C. for 2 seconds to 20 minutes, cooled, and separated by employing appropriate separation means such as centrifugation and filter paper filtration. A clear tea extract can be obtained.
- the obtained tea extract can be used as it is as the tea extract of the present invention, but by further treatment with PVPP (polyvinylpyrrolidone), activated carbon, etc., the tannin remaining in the tea extract or , Caffeine and polyphenol can be removed, and a tea extract having a refreshing sweetness and umami can be obtained.
- the added amount of PVPP is preferably 5% by mass to 100% by mass, particularly 10% by mass to 50% by mass, based on the solid content of the extract. If it is less than 5% by mass, the effect of improving the taste cannot be expected so much, and if it exceeds 100% by mass, the flavor of the tea itself may be impaired.
- the treatment with PVPP cannot be generally specified depending on the desired flavor of the tea extract, but for example, a method of stirring for about 10 minutes to about 2 hours in a temperature range of about 10 ° C. to about 50 ° C. is exemplified. be able to.
- blending with sodium ascorbate is effective in preventing deterioration of the flavor.
- the compounding amount of sodium ascorbate is not particularly limited, and examples thereof include about 0.005% by mass to about 0.5% by mass based on the mass of the tea extract.
- the obtained tea extract can be made into a concentrated liquid form by employing an appropriate concentration means, for example, vacuum concentration, reverse osmosis membrane concentration, freeze concentration and the like, if desired.
- concentration means for example, vacuum concentration, reverse osmosis membrane concentration, freeze concentration and the like, if desired.
- the degree of concentration is not particularly limited, but in general, Bx is 3 ° to 80 °, preferably 8 ° to 60 °, more preferably 10 ° to 50 °.
- the tea extract obtained in this way can mix
- the blending ratio cannot be generally specified due to the difference in the required flavor, but is 0.01% by mass to 90% by mass, more preferably 0.1% by mass to 80% by mass.
- milk beverages, functional beverages, sweets such as candy, cookies, cakes, and jelly can also be blended. Incorporating into the milk beverage, functional beverage, confectionery and the like not only imparts a tea flavor, but also enhances the sweetness and umami which they conventionally have.
- preferred embodiments of the present invention will be described in more detail with reference to Examples, Comparative Examples, and Reference Examples, but the present invention is not limited thereto.
- Example 1 After enzyme treatment without pH adjustment, pH is adjusted to 8.0 and protease treatment, pH is adjusted to 8.0 and protease treatment, To an aqueous solution in which 0.15 g of sodium ascorbate was dissolved in 650 g of ion-exchanged water at 75 ° C., 50 g of commercially available No. 1 tea leaves from Shizuoka crushed with a hammer mill (screen 1.2 mm) were added, and sterilized at a temperature of 80 ° C. Immediately cooled to 45 ° C. The pH at this stage was 5.6.
- Step C 0.5 g of Sumiteam LP (protease manufactured by Shin Nippon Chemical Industry Co., Ltd.) was added thereto, stirred for 10 minutes, and allowed to stand at 45 ° C. for 16 hours (Step C).
- the pH after the reaction was 6.82.
- solid-liquid separation was performed, and the separated liquid was sterilized by heating at 90 ° C. for 1 minute, cooled, concentrated under reduced pressure to B ⁇ 15 ° using a rotary evaporator, cooled to 20 ° C., and then at 800 ⁇ g. Centrifugation was carried out for 10 minutes to remove the precipitate, and 158 g of the green tea extract of the present invention (Product 1 of the present invention) was obtained (tea leaf yield 316%, pH 6.75, Bx 15.0 °).
- Example 2 After tannase, protease, pectinase and cellulase treatment without pH adjustment, the pH was adjusted to 8.0 and protease treatment) To 650 g of 75 ° C. ion-exchanged water, 0.15 g of sodium ascorbate and 50 g of commercially available No. 1 tea leaves crushed with a hammer mill (screen 1.2 mm) were added, sterilized at 80 ° C. and immediately cooled to 45 ° C. . The pH at this stage was 5.6.
- step B 0.5 g of Sumiteam LP (protease manufactured by Shin Nippon Chemical Industry Co., Ltd.) was added thereto, stirred for 10 minutes, and allowed to stand at 45 ° C. for 16 hours (Step C).
- the pH after the reaction was 6.82. After completion of the reaction, solid-liquid separation was performed, and the separated liquid was sterilized by heating at 90 ° C.
- Example 3 Provide treatment with pH adjusted to 8.0
- 50 g of commercially available No. 1 tea leaves from Shizuoka crushed with a hammer mill (screen 1.2 mm) were added, and sterilized at a temperature of 80 ° C.
- the pH at this time was 5.6.
- Comparative Example 1 (without enzyme treatment) To an aqueous solution in which 0.15 g of sodium ascorbate was dissolved in 650 g of ion-exchanged water at 75 ° C., 50 g of commercially available No. 1 tea leaves from Shizuoka crushed with a hammer mill (screen 1.2 mm) were added, and sterilized at a temperature of 80 ° C. Extraction was performed at 45 ° C. for 1 hour. Subsequently, solid-liquid separation is performed, and the separated liquid is sterilized by heating at 90 ° C.
- Comparative Example 3 Protease treatment without pH adjustment after first-stage enzyme treatment
- Example 1 the same operation as in Example 1 was carried out except that pH adjustment (addition of a 10% aqueous sodium hydroxide solution) was not performed after completion of the first stage reaction, and 140 g of green tea extract (Comparative product 3) (Yield to tea 280%, pH 4.52, Bx 15.0 °).
- Example 4 Sensory evaluation (sensory evaluation by adding the product of the present invention and a comparative product to a green tea beverage)
- step (A) As shown in Table 1, after treatment with tannase and protease at pH 4 to 6 (actual value 5.6) as step (A), pH was adjusted to 8.0 as step (B), and protease treatment as step (C).
- the green tea beverage to which the product 1 of the present invention was added has a strong umami, sweetness and richness of green tea, a bitter and astringent taste, a good balance of the whole flavor, and a taste like high-quality matcha. There was a very good evaluation.
- step (A) After the treatment with tannase, protease, pectinase and cellulase at pH 4 to 6 (actual value 5.6) as step (A), the pH is adjusted to 8.0 as step (B), and protease treatment as step (C).
- the green tea beverage to which the present invention product 2 (that is, the product of the present invention 1 and further subjected to a saccharide-degrading enzyme in the first step) has a strong taste and rich taste of green tea and is sweet.
- the bitter and astringent taste is mild and mild, the balance of the whole flavor is good, the taste is like a high-quality matcha tea, and the bitterness, sweetness, umami, and balance of the present invention 1
- the evaluation score was higher than that, and it was extremely good.
- the green tea beverage to which the present invention product 3 which has been treated with protease by adjusting the pH to 8.0 has the taste, sweetness and body taste of green tea, and has a bitter and astringent taste, but is a good evaluation that it is not so noticeable.
- the evaluation score was somewhat inferior to the products 1 and 2 of the present invention, but the result was good to some extent.
- the green tea beverage to which the comparative product 1 which has not been subjected to the enzyme treatment is added has an evaluation that it has a weak bitter taste and a strong bitter taste, and any of bitterness taste, sweet taste, umami taste and balance. Even the evaluation was low.
- the green tea beverage to which the comparative product 2 treated with tannase and protease without adjusting the pH of the tea leaf was added was evaluated that the umami of the green tea was significantly stronger than the green tea beverage to which the comparative product 1 was added.
- the evaluation was slightly lower than the products 1 and 2 of the present invention, and was inferior to the product 3 of the present invention.
- the bitter and astringent taste was weaker than the green tea beverage to which Comparative Product 1 was added, but it was still quite strong and the sweetness was slightly poor.
- Example 5 Component Analysis The amino acid compositions of the inventive products 1 to 3 and the comparative products 1 to 3 were analyzed, and solid content yields and amino acids were compared.
- Amino acid analyzer Hitachi High Speed L-8800A Measurement method: HPLC method by post-column color development using ninhydrin Yield and amino acid analysis value (amino acid concentration) of extracts of the present invention products 1-3 and comparative products 1-3 Is shown in Table 2.
- Table 3 shows these values converted to values from tea leaves, and the solid content yield from tea leaves (Bx conversion) and the amount of amino acid extracted from 1 g of tea leaves (mg) are shown in Table 3.
- comparative product 2 was obtained by performing tannase and protease treatment without adjusting the pH, but about 6 times as many amino acids were extracted as compared to comparative product 1 without any enzyme treatment, and protein in tea leaves. Is decomposed to produce amino acids.
- the amino acid yield of Comparative Product 3 which was treated with tannase and protease without adjusting the pH, and further treated with protease without adjusting pH after enzyme inactivation was slightly higher than that of Comparative Product 2, It did not increase so much, and it was found that not many amino acids were generated by the second protease treatment.
- the product 3 of the present invention was treated with protease by adjusting the pH to 8.0, but more amino acids were produced than the comparative product 3 even though tannase treatment was not performed at all. It was. The reason for this is that by making the aqueous dispersion of tea leaves alkaline, the binding between tannin and protein is weakened, and it is presumed that the protease treatment in that state makes it easier for proteases to act on the proteins in tea leaves. . It was also observed that the soluble solids yield from tea leaves increased overall.
- the product 1 of the present invention was obtained by treating tannase and protease at pH 4 to 6 as step (A), adjusting pH to 8.0 as step (B), and carrying out protease treatment as step (C) (that is, After the same step as that of Comparative Product 2, the pH was adjusted to 8.0, and the protease treatment was performed), but the amino acid yield was higher than that of Comparative Products 2 and 3, and a large amount of amino acid was obtained by Step (C). Was found to be produced.
- the amino acid yield of the product 1 of the present invention is much higher than that of the product 3 of the present invention.
- step (A) the tannin in tea leaves is decomposed particularly by the action of tannase treatment, so that the binding between protein and tannin in tea leaves is weakened, and the pH in step (C) is increased.
- this protease treatment it is presumed that the protease easily acts on the tea leaf protein. It was also observed that the yield of soluble solids from tea leaves was further increased overall.
- the product 2 of the present invention is a product obtained by allowing a saccharide-degrading enzyme to act in the step (A) of the product 1 of the present invention, but the amino acid yield is further increased compared to the product 1 of the present invention. It was observed that the soluble solids yield from was also further increased overall. It is presumed that cell wall components are decomposed by the action of the saccharide-degrading enzyme, and as a result, the protease is more likely to act.
- Example 4 it was recognized from the result of sensory evaluation in Example 4 that the tea extract having a good flavor has a large amount of amino acid produced, and a tea beverage is obtained by decomposing proteins in tea leaves into amino acids. It was recognized that an extract with high umami, kokumi and sweetness enhancement can be obtained.
- Example 6 Transition of Amino Acid Production According to the Present Invention
- free amino acids were measured by sampling every 2 hours immediately after the first enzyme addition (0 hours).
- the measurement method is to sample approximately 1 ml of the reaction solution into a 1.5 ml microtube, and immediately stop the enzyme reaction by boiling the sample solution in a boiling water bath for 5 minutes. After cooling, the sample solution is centrifuged at 15,000 rpm for 5 minutes in a small centrifuge. The supernatant was recovered. The supernatant is appropriately diluted with ion-exchanged water, and 0.6 ml of protein removal solution is added to 0.2 ml of diluted sample solution. After standing for 15 minutes, centrifuge at 15,000 rpm for 5 minutes. Amino acids in the supernatant were quantified by the ninhydrin colorimetric method. The transition of the amount of free amino acid is shown in FIG.
- Example 1 the amount of free amino acids increased rapidly and dramatically due to the step (C) performed 8 hours after the start of the reaction, that is, the enzyme reaction after addition of protease after adjustment to pH 8.0. Admitted.
- Comparative Example 3 in which the protease reaction was carried out without adjusting the pH, the free amino acid gradually increased with the passage of time, but after about 16 hours, it was about 1 ⁇ 2 compared to Example 1. There was a big difference. Therefore, it can be seen that the protein degradation in the tea leaves has progressed dramatically by adjusting the pH to 8.0 after the first-stage reaction and performing the protease treatment.
- Examples 7 to 12 (changed pH to be raised in step (B)) To 650 g of 75 ° C. ion-exchanged water, 0.15 g of sodium ascorbate and 50 g of commercially available No. 1 tea leaves crushed with a hammer mill (screen 1.2 mm) were added, sterilized at 80 ° C. and immediately cooled to 45 ° C. . The pH at this stage was 5.6.
- tannase Mitsubishi Chemical Foods
- Sumiteam AP2 pectinase made by Shin Nippon Chemical Industry
- cellulosin AC40 manufactured by HI
- protease 0.5 g of M (a protease manufactured by Amano Enzyme) was added, and the mixture was stirred at 45 ° C. for 8 hours (step A).
- the pH after the reaction was 4.5.
- Comparative example 4 (thing which does not perform process (B) and (C) of Example 7)
- step A solid-liquid separation was performed, and the separated liquid was sterilized by heating at 90 ° C. for 1 minute, cooled, and then up to B ⁇ 15 ° using a rotary evaporator. After concentration under reduced pressure and cooling to 20 ° C., the precipitate was removed by centrifugation at 800 ⁇ g for 10 minutes to obtain a green tea extract (Comparative Product 4).
- Example 7 Comparative Example 5 (in Example 7, step (C) was performed without adjusting pH after step (B))
- Step A After completion of the first stage enzyme treatment reaction (Step A), 0.5 g of Sumiteam LP (protease manufactured by Shin Nippon Chemical Industry Co., Ltd.) was further added without stirring the pH, and the mixture was stirred for 10 minutes. The mixture was allowed to stand at 16 ° C. for 16 hours (Step C). After completion of the reaction, solid-liquid separation was performed, and the separated liquid was sterilized by heating at 90 ° C. for 1 minute, cooled, concentrated under reduced pressure to B ⁇ 15 ° using a rotary evaporator, cooled to 20 ° C., and then at 800 ⁇ g.
- Sumiteam LP proteease manufactured by Shin Nippon Chemical Industry Co., Ltd.
- the product yield was higher than those of Comparative products 4 and 5 (both of which pH was not adjusted during the enzymatic reaction), and in particular, many amino acids were extracted as components.
- the pH in Step B is about 6.0 (invention product 9) and the best, but even if it is 5.0 (invention product 7, an increase of 0.3), it is a comparative product.
- Example 7 Sensory evaluation (sensory evaluation by adding the product of the present invention and a comparative product to a green tea beverage)
- a green tea beverage stock solution was obtained by the same method as in Example 4 (analyzed value of green tea beverage stock solution; Bx: 2.22 °, pH: 6.4, tannin content (iron tartrate method): 0.44%, amino acid Content: 0.071%). This was subdivided, diluted 10 times (mass ratio) with ion-exchanged water, and prepared by adding 0.5% each of the inventive products 7 to 12 and comparative products 4 and 5 to the diluted solution. After sterilization by heating for 30 seconds at 50 ° C., the solution was cooled to 88 ° C. and filled into a 500 ml plastic bottle, held for 2 minutes, then cooled to room temperature (25 ° C.) to obtain a green tea beverage containing a plastic bottle.
- Step A As shown in Table 5, after the first stage of the enzyme treatment (Step A) was finished, the pH was raised (Step B), and then protease treatment was added to perform the enzyme treatment (Step C) 7
- Each of the green tea beverages to which 12 to 12 were added had stronger umami and rich taste of green tea than the green tea beverages to which comparative products 4 and 5 (both were not adjusted for pH during the enzymatic reaction)
- the result was that the sweetness was extremely strong, the bitter and astringent taste was mild and mild, the overall flavor was well balanced, and it had a taste like high-quality matcha. Therefore, it is recognized that the taste of the beverage to which the extract of the present invention is added is greatly improved by adding the extract obtained by further performing the enzyme treatment after increasing the pH in Step B. It was.
- Example 13 In Example 7, in Step C, 0.5 g of glutaminase GT (not acting on theanine made by Shinnippon Chemical Co., Ltd.) was added to 0.5 g of Summin Team LP (protease made by Shinnippon Chemical Co., Ltd.) and glutamine. The same procedure as in Example 7 was carried out except that 0.5 g of glutaminase and asparaginase were added to obtain 202 g of the green tea extract of the present invention (product 13 of the present invention) (404% yield of tea leaves). Table 6 shows the amino acid composition of Products 7 and 13 of the present invention.
- the product 13 of the present invention has a sharp decrease in asparagine and glutamine compared to the product 7 of the present invention, while the aspartic acid and glutamic acid have increased sharply, and the increase in aspartic acid is almost a decrease in asparagine.
- the increase in glutamic acid was roughly equivalent to the decrease in glutamine.
- the content of theanine was almost the same. Therefore, it is presumed that the asparagine of the product 7 of the present invention was converted to aspartic acid by the action of asparaginase, and glutamine was converted to glutamic acid, resulting in the numerical value of the product 13 of the present invention.
- Example 14 The inventive products 7 and 13 were each made into 2% aqueous solution and evaluated by 10 panelists who were well trained. As a result, all 10 persons judged that the product 13 of the present invention was stronger than the product 7 of the present invention.
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Abstract
Description
工程A:茶葉を第1段目の酵素処理する工程、
工程B:工程Aの終了後、工程Aの実施されたpHに対しpHを0.1以上上昇させる工程および
工程C:工程Bの後に第2段目の酵素処理する工程。
(工程A)茶葉を第1段目の酵素処理する工程、
(工程B)工程Aの終了後、pHを0.1以上上昇させる工程、
(工程C)工程Bの後に第2段目の酵素処理する工程、
を含む茶類抽出物の製造方法、も提供できる。
本発明の方法において原料で使用しうる茶葉としては、ツバキ科の常緑樹であるチャ(学名:Camellia sinensis(L)O.Kuntze)の芽、葉、茎などから得られる生葉、製茶された茶、例えば、不発酵茶、半発酵茶および発酵茶いずれでもよく、不発酵茶は煎茶、焙じ茶、玉露、かぶせ茶、てん茶等、番茶、玉緑茶、抹茶、釜炒り茶、などが挙げられる。半発酵茶は包種茶、鉄観音茶、ウーロン茶など、発酵茶は紅茶、阿波番茶、碁石茶、プアール茶などを挙げることができる。また、不発酵茶、半発酵茶および発酵茶を花で加香したジャスミン茶のような茶も使用することができる。また、焙煎した穀物を茶に添加した玄米茶なども使用することができる。特に、一般にタンパク質、アミノ酸の含量が多いといわれる不発酵茶および半発酵茶が好適である。
工程Aの第1段目の酵素処理に使用する酵素としては、各種の酵素が使用できるが、タンナーゼを最も好ましく例示でき、さらにはタンナーゼに加えて、プロテアーゼを併用しても良い。茶葉中には多量の蛋白質が存在するが、茶葉に単にプロテアーゼを作用させても、アミノ酸の遊離はあまり多くない。これは、蛋白質がタンニンと固く結合しているためと推定される。第1段目の酵素処理としてタンナーゼを作用させることで、茶葉中の蛋白質とタンニンの結合を切り離すことができ、プロテアーゼやその他の酵素が作用しやすくなる。
本発明では、工程Aの後に、工程BとしてpHを上昇させる工程を行う。このpHを上昇させる工程を行うことで、次の工程Cの第2段目の酵素処理において、第1段目の酵素と異なった特性を有し得る酵素が作用しやすくなり、全体として効率的、効果的に茶葉成分、特に蛋白質を分解することができる。上昇させるpHの値は特に問わないが、工程Aの実施されたpHに対して、0.1以上とすることができ、0.2以上が好ましく、0.4以上をより好ましく、0.6以上をさらに好ましく、0.8以上を特に好ましく、1.0以上を最も好ましく挙げることができる。pHの上昇の値をある程度大きな値とすることにより、第2段目の酵素処理において、第1段目の酵素と異なった特性を有し得る酵素が作用しやすくなる傾向がある。
本発明では、工程Bの後に、工程Cとして第2段目の酵素処理する工程を行う。この第2段目の酵素処理により、第1段目の酵素と異なった特性を有し得る酵素が作用し、全体として効率的、効果的に茶葉成分、特に蛋白質を分解することができる。第2段目の酵素処理のpHは前述の通り4.2~11.0、好ましくは4.4~10.0、より好ましくは4.6~9.0、いっそうより好ましくは、4.8~9.0程度の範囲を採用できるが、pHが特に高い場合、例えば、pH9以上とした場合には特に注意が必要である。pHが9以上の場合は、茶葉成分の分解は効率的に進行するというメリットが得られるが、その一方で、茶葉抽出液が褐変したり、分解に伴うドブ様の臭気が発生するというマイナス面が顕著となる可能性もある。
酵素処理の条件としては、前記の各工程における酵素処理の条件をそのまま使用することができる。
以下、実施例、比較例および参考例をあげて本発明の好ましい態様をさらに詳しく説明するが、本発明はこれらに限定されるものではない。
75℃イオン交換水650gにアスコルビン酸ナトリウム0.15gを溶解した水溶液に、ハンマーミル(スクリーン1.2mm)で粉砕した市販の静岡産1番茶葉50gを加え、80℃達温にて殺菌後、直ちに45℃に冷却した。この段階でのpHは5.6であった。これにタンナーゼ(三菱化学フーズ社製のタンナーゼ)0.5gを加え、10分間撹拌後、さらに、プロテアーゼM(天野エンザイム社製のプロテアーゼ)0.5gを加え、45℃、8時間攪拌反応させた(工程A)。反応終了後のpHは4.5であった。1段目の反応終了後90℃で5分間加熱殺菌し、直ちに45℃に冷却後、10%水酸化ナトリウム水溶液を添加することによりpH8.0に調整した(工程B)。ここにさらにスミチームLP(新日本化学工業社製のプロテアーゼ)0.5gを加え10分間撹拌後、45℃にて16時間静置反応させた(工程C)。反応終了後のpHは6.82であった。反応終了後、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、本発明の緑茶抽出物(本発明品1)158gを得た(対茶葉収率316%、pH6.75、Bx15.0°)。
75℃イオン交換水650gにアスコルビン酸ナトリウム0.15gおよびハンマーミル(スクリーン1.2mm)で粉砕した市販の静岡産1番茶葉50gを加え80℃達温にて殺菌後、直ちに45℃に冷却した。この段階でのpHは5.6であった。これにタンナーゼ(三菱化学フーズ社製)0.5gを加え、10分間撹拌後、さらに、スミチームAP2(新日本化学工業社製のペクチナーゼ)0.5g、セルロシンAC40(エイチビィアイ社製)0.5gおよびプロテアーゼM(天野エンザイム社製のプロテアーゼ)0.5gを加え、45℃、8時間攪拌反応させた(工程A)。反応終了後のpHは4.5であった。1段目の反応終了後90℃で5分間加熱殺菌し、直ちに45℃に冷却後、10%水酸化ナトリウム水溶液を添加することによりpH8.0に調整した(工程B)。ここにさらにスミチームLP(新日本化学工業社製のプロテアーゼ)0.5gを加え10分間撹拌後、45℃にて16時間静置反応させた(工程C)。反応終了後のpHは6.82であった。反応終了後、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、これを冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、本発明の緑茶抽出物(本発明品2)197gを得た(対茶葉収率394%、pH6.61、Bx15.0°)。
75℃イオン交換水650gにアスコルビン酸ナトリウム0.15gを溶解した水溶液に、ハンマーミル(スクリーン1.2mm)で粉砕した市販の静岡産1番茶葉50gを加え、80℃達温にて殺菌後、直ちに45℃に冷却した。この時のpHは5.6であった。ここに10%水酸化ナトリウム水溶液を添加することによりpH8.0に調整した後、スミチームLP(新日本化学工業社製のプロテアーゼ)0.5gを加え10分間撹拌後、45℃にて16時間静置反応させた。反応終了後のpHは7.05であった。反応終了後、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、本発明の緑茶抽出物(本発明品3)125gを得た(対茶葉収率250%、pH6.98、Bx15.0°)。
75℃イオン交換水650gにアスコルビン酸ナトリウム0.15gを溶解した水溶液に、ハンマーミル(スクリーン1.2mm)で粉砕した市販の静岡産1番茶葉50gを加え、80℃達温にて殺菌後、45℃にて1時間抽出した。引き続き、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、緑茶抽出物(比較品1)100gを得た(対茶葉収率200%、pH5.86、Bx15.0°)。
75℃イオン交換水650gにアスコルビン酸ナトリウム0.15gを溶解した水溶液に、ハンマーミル(スクリーン1.2mm)で粉砕した市販の静岡産1番茶葉50gを加え、80℃達温にて殺菌後、直ちに45℃に冷却した。これにタンナーゼ(三菱化学フーズ社製)0.5gを加え、10分間撹拌後、さらにプロテアーゼM(天野エンザイム社製のプロテアーゼ)0.5gを加え、45℃、8時間攪拌反応させた。反応終了後のpHは4.5であった。反応終了後、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、緑茶抽出物(比較品2)117gを得た(対茶葉収率234%、pH4.51、Bx15.0°)。
実施例1において、1段目の反応終了後におけるpH調整(10%水酸化ナトリウム水溶液の添加)を行わない以外は、実施例1と同様の操作を行い、緑茶抽出物(比較品3)140gを得た(対茶葉収率280%、pH4.52、Bx15.0°)。
80℃に加熱したイオン交換水20kgに静岡県産緑茶葉1kgを投入し、5分間ゆっくり攪拌した後、40メッシュ金網を用いて、茶葉を分離し、分離した液を20℃に冷却し、抽出液14kgを得、アスコルビン酸ナトリウム7.0g(500ppm)を加え、No.2濾紙(ADVANTEC社製:保留粒子径5μ)にて濾過し、緑茶飲料原液を得た(緑茶飲料原液の分析値;Bx:2.22°、pH:6.4、タンニン含量(酒石酸鉄法):0.44%、アミノ酸含量:0.071%)。これを小分けし、イオン交換水にて10倍(質量比)に希釈し、その希釈液に本発明品1~3および比較品1~3をそれぞれ0.5%添加したものを調製し、137℃、30秒間加熱殺菌後、88℃まで冷却して500mlペットボトルに充填し、2分間保持後、室温(25℃)まで冷却し、ペットボトル入り緑茶飲料とした。
本発明品1~3および比較品1~3のアミノ酸組成について分析し、固形分収率およびアミノ酸について比較した。
アミノ酸分析装置:日立高速L-8800A
測定方法:ニンヒドリンを用いたポストカラム発色によるHPLC法
本発明品1~3および比較品1~3の抽出物の収量およびアミノ酸分析値(アミノ酸濃度)
を表2に示す。
また、これらの値を茶葉からの値に換算し、茶葉からの固形分収率(Bx換算)および茶葉1gからのアミノ酸抽出量(mg)としたものを表3に示す。
実施例1および比較例3において、最初の酵素添加直後(0時間)から2時間毎にサンプリングし遊離アミノ酸を測定した。測定方法は反応液約1mlを1.5mlマイクロチューブにサンプリングしサンプリング液は直ちに5分間沸騰水浴して酵素反応を停止させ、放冷後、サンプリング液を小型遠心機で15,000rpm、5分間遠心し、上清を回収した。上清はイオン交換水で適宜希釈し、希釈サンプル液0.2mlに除タンパク液0.6ml加える。15分静置後、15,000rpm、5分間遠心処理する。ニンヒドリン比色法で上清中のアミノ酸を定量した。遊離アミノ酸量の推移を図1に示す。
75℃イオン交換水650gにアスコルビン酸ナトリウム0.15gおよびハンマーミル(スクリーン1.2mm)で粉砕した市販の静岡産1番茶葉50gを加え80℃達温にて殺菌後、直ちに45℃に冷却した。この段階でのpHは5.6であった。これにタンナーゼ(三菱化学フーズ社製)0.5gを加え、10分間撹拌後、さらにスミチームAP2(新日本化学工業社製のペクチナーゼ)0.5g、セルロシンAC40(エイチビィアイ社製)0.5gおよびプロテアーゼM(天野エンザイム社製のプロテアーゼ)0.5gを加え、45℃、8時間攪拌反応させた(工程A)。反応終了後のpHは4.5であった。1段目の反応終了後、殺菌工程を行わずに、10%水酸化ナトリウム水溶液を添加することによりpH5.0(実施例7)、5.5(実施例8)、6.0(実施例9)、6.5(実施例10)、7.0(実施例11)または7.5(実施例12)に調整した(工程B)。ここにさらにスミチームLP(新日本化学工業社製のプロテアーゼ)0.5gを加え10分間撹拌後、45℃にて16時間静置反応させた(工程C)。反応終了後、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、これを冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、本発明の緑茶抽出物(本発明品7~12)を得た。
実施例7において第1段目の酵素処理反応(工程A)終了後、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、緑茶抽出物(比較品4)を得た。
実施例7において第1段目の酵素処理反応(工程A)終了後、pH調整を行わずに、さらにスミチームLP(新日本化学工業社製のプロテアーゼ)0.5gを加え10分間撹拌後、50℃にて16時間静置反応させた(工程C)。反応終了後、固液分離をおこない、分離液を90℃にて1分間加熱殺菌し、冷却した後、ロータリーエバポレーターを用いてBx15°まで減圧濃縮し、20℃に冷却後、800×gにて10分間遠心分離して沈殿物を除去し、緑茶抽出物(比較品5)を得た。
比較品4および5のpH、製品収率(対茶葉%)、アミノ酸含量(%)、カフェイン含量(%)、タンニン含量(%)を表4に示す。
実施例4と同一の方法により、緑茶飲料原液を得た(緑茶飲料原液の分析値;Bx:2.22°、pH:6.4、タンニン含量(酒石酸鉄法):0.44%、アミノ酸含量:0.071%)。これを小分けし、イオン交換水にて10倍(質量比)に希釈し、その希釈液に本発明品7~12ならびに比較品4および5をそれぞれ0.5%添加したものを調製し、137℃、30秒間加熱殺菌後、88℃まで冷却して500mlペットボトルに充填し、2分間保持後、室温(25℃)まで冷却し、ペットボトル入り緑茶飲料とした。
実施例7において、工程Cにおいて、スミチームLP(新日本化学工業社製のプロテアーゼ)0.5gに加えて、グルタミナーゼGTを0.5g(新日本化学工業社製テアニンに作用せず、グルタミンに作用するグルタミナーゼ)およびアスパラギナーゼを0.5g添加する以外は実施例7と同様の操作を行い、本発明の緑茶抽出物(本発明品13)202g(対茶葉収率404%)を得た。
本発明品7および13のアミノ酸組成を表6に示す。
本発明品7と13をそれぞれ2%水溶液とし、良く訓練された10名のパネラーにて評価を行った。その結果、10名全員が、本発明品13が本発明品7と比較して、旨味が強いと判断した。
Claims (12)
- 茶葉のタンナーゼ処理およびプロテアーゼ処理を含む茶類抽出物の製造方法であって、以下の工程A~Cを含む、製造方法。
工程A:茶葉を第1段目の酵素処理する工程、
工程B:工程Aの終了後、工程Aの実施されたpHに対しpHを0.1以上上昇させる工程、
工程C:工程Bの後に第2段目の酵素処理する工程。 - 第1段目の酵素処理をpH4.0~6.0の範囲内を保持しながら行い、第2段目の酵素処理をpH4.2~11.0の範囲内を保持しながら行う請求項1に記載の方法。
- 工程Aの酵素がタンナーゼを含むものである請求項1または2に記載の方法。
- 工程Aの酵素がプロテアーゼを含むものである請求項1または2項に記載の方法。
- 工程Cにおいて酵素を添加する請求項1~4のいずれか1項に記載の方法。
- 工程Cにおいて添加する酵素が工程Aと異なる酵素である請求項5に記載の方法。
- 工程Cの酵素がプロテアーゼを含むものである請求項1~6のいずれか1項に記載の方法。
- 工程Aおよび/または工程Cの酵素がグルタミナーゼおよび/またはアスパラギナーゼを含むものである請求項1~7のいずれか1項に記載の方法。
- 工程Aおよび/または工程Cの酵素が糖質分解酵素を含むものである請求項1~8のいずれか1項に記載の方法。
- 茶葉が不発酵茶、半発酵茶または発酵茶から選ばれる1種または2種以上である請求項1~9のいずれか1項に記載の方法。
- 茶葉をプロテアーゼ処理する際、pH調整剤を添加することにより、pHを4.8~11.0の範囲内に保持しながらプロテアーゼ処理する工程を含む茶類抽出物の製造方法。
- 以下の工程A~C、
工程A:茶葉を第1段目の酵素処理する工程、
工程B:工程Aの終了後、pHを0.1以上上昇させる工程、
工程C:工程Bの後に第2段目の酵素処理する工程、
を含む茶類抽出物の製造方法。
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JP7022600B2 (ja) | 2017-01-20 | 2022-02-18 | サントリーホールディングス株式会社 | 高濃度の粉砕茶葉を含有する緑茶飲料 |
JPWO2019044474A1 (ja) * | 2017-09-01 | 2020-07-27 | 長谷川香料株式会社 | 脱色された茶抽出液およびその製造方法 |
JP6993418B2 (ja) | 2017-09-01 | 2022-01-13 | 長谷川香料株式会社 | 脱色された茶抽出液およびその製造方法 |
CN111227074A (zh) * | 2020-03-09 | 2020-06-05 | 深圳市深宝华城科技有限公司 | 一种抹茶产品的加工方法 |
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HK1217414A1 (zh) | 2017-01-13 |
JPWO2015022911A1 (ja) | 2017-03-02 |
TW201505551A (zh) | 2015-02-16 |
JP6392226B2 (ja) | 2018-09-19 |
CN105407732A (zh) | 2016-03-16 |
TWI552679B (zh) | 2016-10-11 |
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