Welding Calculations
Welding Calculations
Welding Calculations
SINGLE 'V'
1). SMAW
2). SAW
60
8
R.F.=
R.G.=
LS
PARAMETERS SETTING
PROCESS
KG/SHIFT
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
THK= 10
HRS/KG
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00
DENSITY= 0.00000785
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
4). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.8
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=
LONG SEAM
PROCESS
POSITION
CODE
CODE
6
12
ACCESSIBLE LESS
(Y/N)
100%
1.0
100%
0.533
1.0
100%
1.6
PAGE 1 OF 16
1). SMAW
2). SAW
45
6
R.F.=
R.G.=
ls
PARAMETERS SETTING
PROCESS
KG/SHIFT
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
THK= 6
HRS/KG
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00
DENSITY= 0.00000785
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
4). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.8
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=
LONG SEAM
PROCESS
POSITION
CODE
CODE
6
12
ACCESSIBLE LESS
(Y/N)
100%
1.0
100%
0.533
1.0
100%
1.6
PAGE 2 OF 16
LS
45
1). SMAW
2). SAW
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
60.0
THK= 90
R.F.=
R.G.=
60
DENSITY= 0.00000785
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=
LONG SEAM
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00
28.0
PARAMETERS SETTING
PROCESS
KG/SHIFT HRS/KG
PROCESS
POSITION
CODE
CODE
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
3). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.3
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
ACCESSIBLE LESS
(Y/N)
100%
1.6
100%
1.0
100%
1.0
PAGE 3 OF 16
CS
10
1). SMAW
2). SAW
(C/S)
(L/S)
3).FCAW (1.2 )
4). GTAW
56
45
THK= 70
R.F.=
DENSITY= 0.00000785
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=
CIRC SEAM
HRS/KG
1.6
25
15
4.5
0.8
5.00
0.32
0.53
1.78
10.00
12
R.G.=
PARAMETERS SETTING
PROCESS
KG/SHIFT
PROCESS
POSITION
CODE
CODE
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
4). 4G
MULTIPLICATION
FACTOR
1
1.6
1.3
1.8
LESSACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
6
12
ACCESSIBLE LESS
(Y/N)
100%
1.0
100%
0.32
1.0
100%
0.32
1.0
PAGE 4 OF 16
PAGE 5 OF 16
CFW= 10
INC. ANG=45
OFF SET=
0
THK= 26
SHELL I/D=
4300
R.F.= 2
R.G=
4
NOZ O/D
60
ELLIPSE DIMENSION
MAJOR AXIS=
64.0
MINOR AXIS=
64
LG. OF WELDING= 201.066
ON SHELL
100%
100%
IP BACK WELDING 100%
PARAMETERS SETTING
PROCESS
KG/SHIFT
1). SMAW
1.6
2). SAW
15
3). FCAW (1.2 )
4.5
4). GTAW
0.8
WEIGHT
CROSS SEC.
CALCULATION
AREA
ROOT RUN=
39.5
O/S WELDING=
298.54
C/B WELDING=
56.55
TOTAL WELDING=
PROCESS
POSITION
CODE
CODE
1
5
1
1.0
1
5
1
1.0
1
5
1
1.0
WELD KG
ON SHELL ON D/END
0.06
0.06
0.47
0.47
0.09
0.09
0.56
0.56
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
MULTIPLICATION
FACTOR
LESS
ACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
1
1.6
1.3
PAGE 6 OF 16
TTING
HRS/KG
5.00
0.53
1.78
10.00
MULTIPLICATION
FACTOR
1
1.6
1.3
MULTIPLICATION
FACTOR
2
K DEPTH(MM)
6
12
TO BE CONSIDERED
(Hrs)
4.7
4.7
2.0
11.4
PAGE 7 OF 16
INC. ANG= 60
50
DENSITY= 0.00000785
NOZZLE O/D=
OFF SET=
653
500
60
THK= 90
R.F.= 2
10
10
2450
SHELL I/D=
28
653
3
INC. ANG= 45
WEIGHT
CALCULATION
736.6
656
4382.427
ON D/END
HRS/KG
1). SMAW
2). SAW
3).FCAW (1.2 )
4). GTAW
1.6
15
4.5
0.8
5.00
0.53
1.78
10.00
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
MULTIPLICATION
FACTOR
1
1.6
1.3
LESS
ACCESSIBLE
YES
NO
MULTIPLICATION
FACTOR
2
1
NOZ O/D
R.G=
ELLIPSE DIMENSION
MAJOR AXIS=
MINOR AXIS=
LG. OF WELDING=
PARAMETERS SETTING
PROCESS
KG/SHIFT
ROOT RUN=
O/S WELDING=
C/B WELDING=
TOTAL WELDING=
PROCESS
WELD KG
CROSS SEC. AREA ON SHELL ON D/END
1.18
0.56
34.4
4519.30
155.47
73.11
752.19
25.88
12.17
181.35
85.28
POSITION
CODE
CODE
ACCESSIBLE LESS
(Y/N)
100%
0.53
1.0
100%
1.6
100%
1.6
PAGE 8 OF 16
60
19.5
NOZ I/D
PARAMETERS SETTING
PROCESS
KG/SHIFT
19.5
DENSITY= 0.00000785
`
INC. ANG.=
10
CFW= 9
INC. ANG.= 60
3
NOZ I/D
21
NOZ O/D
1776
SHELL
I/D=
THK= 60
WEIGHT CALCULATION
40.5
40.5
127.2
ROOT RUN=
38.15
357.25
O/S WELDING=
TOTAL WELDING=
ON SHELL
POSITION OF
WELDING
1). 1G
2). 2G
3). 3G
MULTIPLICATION
FACTOR
1
1.6
1.3
LESS
ACCESSIBLE
60
ELLIPSE DIMENSION
MAJOR AXIS=
MINOR AXIS=
LG. OF WELDING=
1.6
15
4.5
0.8
5.00
0.53
1.78
10.00
OFFSET=
0
R.F.= 1
R.G.=
HRS/KG
1). SMAW
2). SAW
3).FCAW (1.2 )
4). GTAW
PROCESS
POSITION
CODE
CODE
WELD KG
ON SHELL ON D/END
0.04
0.04
0.36
0.36
0.36
0.36
ACCESSIBLE LESS
(Y/N)
1.6
1.0
2
2
TOTAL =
YES
NO
MULTIPLICATION
FACTOR
2
1
TO BE CONSIDERED
(Hrs)
5.7
3.6
9.3
PAGE 9 OF 16
WELD CALCULATION
TOTAL WELDING
FILLET WELD
TOTAL WELD KG
1.41
PROCESS
POSITION
CODE
CODE
5.00
1.0
ACCESSIBLE LESS
(Y/N)
Y
TOTAL =
HRS/KG
1.6
15
4.5
5.00
0.53
1.78
MULTIPLICATION
FACTOR
1
1.1
LESSACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO
TO BE CONSIDERED
(Hrs)
14.1
14.1
PAGE 10 OF 16
785.000
HRS/KG
1). SMAW
2). SAW
3).FCAW (1.2 )
1.6
15
4.5
5.00
0.53
1.78
POSITION OF
WELDING
1). 1F/2F
2) 3F
MULTIPLICATION
FACTOR
1
1.1
DENSITY= 0.00000785
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)=
1000
INCLUDED ANGLE OF WELDING(DEG)=
60
LENGTH OF WELDING(MM)=
1047.198
10
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
TOTAL WELD KG
0.11
0.18
LESSACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
48.00
0.30
NO
TOTAL WELDING=
SINGLE OPERATOR
PROCESS
POSITION
CODE
CODE
ACCESSIBLE LESS
(Y/N)
FIRST SIDE
100%
5.00
1.0
100%
5.00
1.0
2
TOTAL=
TO BE CONSIDERED
(Hrs)
2.0
2.0
4.0
PAGE 11 OF 16
FIRST SIDE
20
SECOND SIDE
PARAMETERS SETTING
PROCESS
KG/SHIFT
1). SMAW
1.6
2). SAW (TWIN HEAD) 14 28
3).FCAW (1.2 )
4.5
4). GTAW+SMAW
0.8
9.5
70 DEG
20
RG=
70 deg
DENSITY= 7.85E-006
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)=
1000
INCLUDED ANGLE OF WELDING(DEG)=
60
LENGTH OF WELDING(MM)= 1047.198
20
2
CHIP BACK DEPTH(MM)=
20
POSITION OF
WELDING
1). 1F/2F
2) 3F
HRS/KG
5.00
0.57 0.29
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
20
1+D,2
1+C,3+C
76
WELD CALCULATION
CROSS SEC. AREA
ROOT RUN (BOTH SIDE)
76
FIRST SIDE WELDING
305.16
TOTAL WELD KG
0.62
2.51
305.16
2.51
TOTAL WELDING=
610.32
5.02
PROCESS
DOT
39
POSITION
CODE
4
26
CODE
ACCESSIBLE LESS
(Y/N)
100%
0.57
1.0
FIRST SIDE
100%
0.57
1.0
100%
0.57
1.0
2
TOTAL=
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO
TO BE CONSIDERED
(Hrs)
2.0
2.9
2.9
5.7
PAGE 12 OF 16
.29
PAGE 13 OF 16
PROCESS
PROCESS? (WITH OUT CHIPBACK / WITH CHIP
BACK / TIG+SMAW) (W/C/T) ?
W
1). SMAW
LENGTH OF WELDING(MM)= 52000.000 2). SAW
3).FCAW (1.2 )
MATERIAL (SS/STEEL)= STEEL
4). GTAW+SMAW
FIRST SIDE
20
60 DEG
10
DENSITY= 7.85E-006
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)=
1000
POSITION OF
INCLUDED ANGLE OF WELDING(DEG)=
60
WELDING
LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F
2) 3F
50
3
15
15
KG/SHIFT
1.6
20
4.5
0.8
HRS/KG
5.00
0.40
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
TOTAL WELDING=
TOTAL WELD KG
292.10
30.62
790.59
322.72
PROCESS
POSITION
CODE
CODE
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO
ACCESSIBLE LESS
(Y/N)
FIRST SIDE
100%
5.00
1.0
100%
5.00
1.0
PAGE 14 OF 16
PROCESS
PROCESS? (WITH OUT CHIPBACK / WITH CHIP
BACK / TIG+SMAW) (W/C/T) ?
W
1). SMAW
LENGTH OF WELDING(MM)= 1047.198 2). SAW
3).FCAW (1.2 )
MATERIAL (SS/STEEL)= STEEL
4). GTAW+SMAW
FIRST SIDE
20
60 DEG
DENSITY= 7.85E-006
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)=
1000
POSITION OF
INCLUDED ANGLE OF WELDING(DEG)=
60
WELDING
LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F
2) 3F
10
3
15
15
KG/SHIFT
1.6
20
4.5
0.8
HRS/KG
5.00
0.40
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
TOTAL WELDING=
TOTAL WELD KG
3.82
0.62
539.12
4.43
PROCESS
POSITION
CODE
CODE
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO
ACCESSIBLE LESS
(Y/N)
FIRST SIDE
100%
5.00
1.0
100%
5.00
1.0
PAGE 15 OF 16
PROCESS
PROCESS? (WITH OUT CHIPBACK / WITH CHIP
BACK / TIG+SMAW) (W/C/T) ?
W
1). SMAW
LENGTH OF WELDING(MM)= 1047.198 2). SAW
3).FCAW (1.2 )
MATERIAL (SS/STEEL)= STEEL
4). GTAW+SMAW
FIRST SIDE
20
60 DEG
DENSITY= 7.85E-006
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING(MM)=
1000
POSITION OF
INCLUDED ANGLE OF WELDING(DEG)=
60
WELDING
LENGTH OF WELDING(MM)= 1047.198 1). 1F/2F
2) 3F
10
3
15
KG/SHIFT
1.6
20
4.5
0.8
HRS/KG
5.00
0.40
1.78
10.00
FOR TIG
MULTIPLICATION
FACTOR
1
1.1
WELD CALCULATION
FIRST SIDE WELDING
SECOND SIDE WELDING
TOTAL WELDING=
TOTAL WELD KG
4.03
0.32
529.59
4.35
PROCESS
POSITION
CODE
LESS-ACCESSIBLE
YES
MULTIPLICATION
FACTOR
2
NO
ACCESSIBILITY
CODE
FIRST SIDE
100%
5.00
1.0
100%
5.00
1.0
PAGE 16 OF 16