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    Mondeo (36) : Ford 1.8 TD Tci RFN

    Uploaded by

    ruitxo
    correa mondeo td

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Mondeo (36) : Ford 1.8 TD Tci RFN

    Uploaded by

    ruitxo
    130 views3 pages
    correa mondeo td

    Original Title

    correa mondeo td

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    correa mondeo td

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    130 views3 pages

    Mondeo (36) : Ford 1.8 TD Tci RFN

    Uploaded by

    ruitxo
    correa mondeo td

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 3

    Página 1/3

    FORD Mondeo (36) 1.8 TD TCi RFN


    1996 - 2000

    Timing belt: removal/installation


    Warnings and recommendations
    Unless otherwise advised by the manufacturer, the following procedures are recommended:

    Always fit a new timing belt after removal

    Coolant pump renewal is recommended after timing belt removal

    Check the tensioner and idler pulleys; renew if necessary

    Never turn the engine in the direction opposite to that of normal operation

    Check the belt(s) for cracks, fraying, wear and oil contamination

    Note: The engine must be cold before timing belt adjustment

    Note: Avoid bending, torsion or traction

    General
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery

    Remove the front right wheel

    Remove the engine lower covers

    Drain the cooling system

    Support the engine

    Remove the front engine support

    Vehicles with air conditioning:

    Remove the air-conditioning belt

    All vehicles:

    Remove the alternator belt

    Remove the timing belt lower cover

    Remove theB.V.
    ©HaynesPro intercooler Powered by Haynes Pro 2016
    Disconnect the cooling hose from the expansion tank

    Disconnect the fuel return line

    Disconnect the EGR hose


    Página 2/3

    FORD Mondeo (36) 1.8 TD TCi RFN


    1996 - 2000

    Timing belt: removal/installation


    Disconnect
    Warningstheandcooling system hoses
    recommendations
    Unless otherwise
    Disconnect the starter
    advised
    motor
    by the
    wiring
    manufacturer, the following procedures are recommended:

    Attach the engine to the engine support bar

    Remove the power steering pump drive belt

    Remove the power steering pump but do not disconnect the lines

    Remove the power steering tensioner pulley

    Remove the engine support bracket

    Remove the expansion tank

    Remove the lower front engine support

    Remove the crankshaft pulley

    Disconnect the heater hose from the coolant pump

    Remove the timing belt upper cover

    Remove the crankcase breathers


    Always fit a new timing belt after removal
    Remove the valve cover
    Coolant pump renewal is recommended after timing belt removal
    Turn the crankshaft to TDC for cylinder 1 1
    Check the tensioner and idler pulleys; renew if necessary
    Lock the injection pump gearwheel with a locking pin Ø 6 mm
    Never turn the engine in the direction opposite to that of normal operation
    Use a special tool to lock the crankshaft 2, 21-104
    Check the belt(s) for cracks, fraying, wear and oil contamination
    Fit the camshaft locking tool 21-162B
    Note: The engine must be cold before timing belt adjustment
    Loosen the injection pump tensioner
    Note: Avoid bending, torsion or traction
    Remove the injection pump drive belt
    General
    Lock the camshaft gearwheel 15-030A
    Before disconnecting the battery cable, check the audio system security code
    Remove the idler pulley 4
    Removal
    Remove the timing belt
    Disconnect the battery
    Remove the tensioner 5
    Remove the front right wheel
    Remove the camshaft gearwheel
    Remove the engine lower covers
    Installation
    Drain the cooling system
    Fit the timing belt onto the crankshaft gearwheel
    Support the engine
    Refit the timing belt tensioner 5
    Remove the front engine support
    Refit the timing belt idler pulley 4B
    Vehicles with air conditioning:
    Fit the timing belt onto the tensioner pulley and camshaft gearwheel
    Remove the air-conditioning belt
    Fit the camshaft gearwheel
    All vehicles:
    Lock the camshaft gearwheel
    Remove the alternator belt
    Tighten the bolt 4A, 10 Nm
    Remove the timing belt lower cover
    Remove all the locking tools
    ©HaynesPro B.V. Powered by Haynes Pro 2016
    Turn the crankshaft clockwise 6x

    Fit all the locking tools

    Loosen the bolt 6

    Loosen the camshaft gearwheel 7


    Página 3/3

    FORD Mondeo (36) 1.8 TD TCi RFN


    1996 - 2000

    Timing belt: removal/installation


    Use the special
    Warnings andtool to lock the camshaft
    recommendations 15-030A

    Align
    Unlessthe
    otherwise
    tensioneradvised
    needleby
    with
    thethe
    manufacturer,
    mark on the the
    timing
    following
    belt rear
    procedures
    cover are recommended:

    Tighten the bolt 4A : 45 Nm

    Tighten the camshaft gearwheel 35 Nm

    Remove all the locking tools

    Turn the crankshaft clockwise 4x

    Fit all the locking tools

    Check the tensioner marks

    Measure the distance: ± 3 mm

    Further refitting is in the reverse order of removal

    Torque settings
    Front engine support: 120 Nm, 50 Nm

    Lower engine support: 85 Nm


    Always fit a new timing belt after removal
    Engine support to engine bracket: 85 Nm
    Coolant pump renewal is recommended after timing belt removal
    Power steering pump: 25 Nm
    Check the tensioner and idler pulleys; renew if necessary
    Power steering tensioner pulley: 25 Nm
    Never turn the engine in the direction opposite to that of normal operation
    Crankshaft pulley: 25 Nm
    Check the belt(s) for cracks, fraying, wear and oil contamination
    Special
    Note: Thetools
    engine must be cold before timing belt adjustment
    Camshaft locking tool: 21-162B
    Note: Avoid bending, torsion or traction
    Crankshaft locking tool: 21-104
    General
    Camshaft gearwheel: 15-030A
    Before disconnecting the battery cable, check the audio system security code

    Removal ©HaynesPro B.V. ©HaynesPro B.V.

    Disconnect the battery

    Remove the front right wheel

    Remove the engine lower covers

    Drain the cooling system

    Support the engine

    Remove the front engine support

    Vehicles with air conditioning:

    Remove the air-conditioning belt

    All vehicles:

    Remove the alternator belt

    Remove the timing belt lower cover

    ©HaynesPro B.V. Powered by Haynes Pro 2016

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