JP2010509068A - 自動車に用いられるシリンダクランクケーシング - Google Patents
自動車に用いられるシリンダクランクケーシング Download PDFInfo
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- JP2010509068A JP2010509068A JP2009535594A JP2009535594A JP2010509068A JP 2010509068 A JP2010509068 A JP 2010509068A JP 2009535594 A JP2009535594 A JP 2009535594A JP 2009535594 A JP2009535594 A JP 2009535594A JP 2010509068 A JP2010509068 A JP 2010509068A
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims abstract description 18
- 230000006698 induction Effects 0.000 claims abstract description 17
- 238000002485 combustion reaction Methods 0.000 claims abstract description 5
- 239000002923 metal particle Substances 0.000 claims description 48
- 238000005266 casting Methods 0.000 claims description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 28
- 238000004519 manufacturing process Methods 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 20
- 125000006850 spacer group Chemical group 0.000 claims description 20
- 238000005470 impregnation Methods 0.000 claims description 18
- 229910052742 iron Inorganic materials 0.000 claims description 13
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 11
- 239000002131 composite material Substances 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 8
- 229910045601 alloy Inorganic materials 0.000 claims description 7
- 239000000956 alloy Substances 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 4
- 108010010803 Gelatin Proteins 0.000 claims description 4
- 229920002678 cellulose Polymers 0.000 claims description 4
- 239000001913 cellulose Substances 0.000 claims description 4
- 229920000159 gelatin Polymers 0.000 claims description 4
- 239000008273 gelatin Substances 0.000 claims description 4
- 235000019322 gelatine Nutrition 0.000 claims description 4
- 235000011852 gelatine desserts Nutrition 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 239000011572 manganese Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 230000009466 transformation Effects 0.000 claims description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 12
- 238000005755 formation reaction Methods 0.000 description 12
- 239000002245 particle Substances 0.000 description 11
- 229910000765 intermetallic Inorganic materials 0.000 description 9
- UJXVAJQDLVNWPS-UHFFFAOYSA-N [Al].[Al].[Al].[Fe] Chemical compound [Al].[Al].[Al].[Fe] UJXVAJQDLVNWPS-UHFFFAOYSA-N 0.000 description 6
- 229910021326 iron aluminide Inorganic materials 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 229910000676 Si alloy Inorganic materials 0.000 description 4
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 229910015372 FeAl Inorganic materials 0.000 description 3
- 229910000861 Mg alloy Inorganic materials 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 229910000951 Aluminide Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000004021 metal welding Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000009716 squeeze casting Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000005493 welding type Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0009—Cylinders, pistons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/02—Casting in, on, or around objects which form part of the product for making reinforced articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/08—Casting in, on, or around objects which form part of the product for building-up linings or coverings, e.g. of anti-frictional metal
- B22D19/085—Casting in, on, or around objects which form part of the product for building-up linings or coverings, e.g. of anti-frictional metal of anti-frictional metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/14—Casting in, on, or around objects which form part of the product the objects being filamentary or particulate in form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/11—Making porous workpieces or articles
- B22F3/1121—Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/11—Making porous workpieces or articles
- B22F3/1121—Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers
- B22F3/1134—Inorganic fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F3/26—Impregnating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/008—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of engine cylinder parts or of piston parts other than piston rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F7/00—Casings, e.g. crankcases or frames
- F02F7/0085—Materials for constructing engines or their parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F7/00—Casings, e.g. crankcases or frames
- F02F7/0095—Constructing engine casings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
2 鋳包み鋳造材料
3 表面
5 酸化遮断層
6 酸化遮断層
7 金属粒子
8 鋳包み鋳造材料
9 金属粒子
10 鋳包み鋳造材料
II 領域
III 縁領域
Claims (19)
- 金属製の永久鋳型内で鋳造された、内燃機関に用いられる、いわばモノリシックなシリンダクランクケーシングであって、当該シリンダクランクケーシング内に浸透させられた含浸体(1)が設けられている形式のものにおいて、含浸体が、誘導溶接された、溶融液状に結合された連続気泡性の成形体(1)から形成されており、含浸体の気孔率が、20%〜70%の間にあり、鋳包み鋳造材料が、含浸体内に完全に浸透させられていて、金属間相を形成していることを特徴とする、シリンダクランクケーシング。
- 成形体(1)が、鉄および/または非鉄ベースの金属粒子(7,9)から形成されている、請求項1記載のシリンダクランクケーシング。
- 金属粒子(7,9)が、0.1mm〜1.5mmの平均的なサイズを有している、請求項2記載のシリンダクランクケーシング。
- 含浸体(1)の表面(3)が被覆されており、該表面(3)が、酸化されているかまたは窒化されているかまたは有機質の被膜を備えている、請求項1から3までのいずれか1項記載のシリンダクランクケーシング。
- 含浸体(1)が、シリンダ摺動路を形成する中空円筒状の含浸体(1)であるかまたは支承シェルの少なくとも一部を形成する含浸体(1)である、請求項1から4までのいずれか1項記載のシリンダクランクケーシング。
- 当該シリンダクランクケーシングが、軽金属合金(8,10)から形成されており、含浸体(1)が、軽金属合金(8,10)によって完全に含浸させられている、請求項1から5までのいずれか1項記載のシリンダクランクケーシング。
- 含浸体(1)が、鉄および/またはニッケルおよび/またはクロムおよび/またはマンガンおよび/またはこれらの合金から形成されており、材料の少なくとも1回の部分的な変換が行われており、これによって、複合材料および/または金属間相が形成されている、請求項6記載のシリンダクランクケーシング。
- 導電性の金属粒子(7,9)から成る成形体(1)を誘導電流で負荷し、金属粒子(7,9)をその接触箇所で溶融液状に結合して、請求項1から7までのいずれか1項記載のシリンダクランクケーシングに用いられる含浸体(1)を製作するための方法において、成形体(1)を、0.1mm〜1.5mmの平均的なサイズを備えた金属粒子(7,9)から振動下でまたは圧力負荷された流込みによって形成することを特徴とする、含浸体を製作するための方法。
- 成形体(1)を、金属粒子(7,9)とスペーサとから成る混合物から形成し、この場合、スペーサとして有機質のかつ/または無機質の成分を使用する、請求項8記載の方法。
- スペーサとして樹脂および/またはプラスチックおよび/またはセルロースおよび/またはゼラチンおよび/または塩を使用する、請求項9記載の方法。
- スペーサを誘導溶接の間にガス化し、これによって、20%〜70%の気孔率を備えた多孔質の成形体を形成する、請求項9または10記載の方法。
- 成形体(1)を、1kHz〜400kHzの波長を備えた誘導中周波範囲で負荷する、請求項8から11までのいずれか1項記載の方法。
- 請求項8から12までのいずれか1項記載の方法によって製作された含浸体であって、当該含浸体が、導電性の金属粒子(7,9)から成る粉末から形成されており、当該含浸体内で金属粒子(7,9)が、誘導電流によって溶融液状に結合されている形式のものにおいて、当該含浸体(1)が、金属粒子(7,9)および/または有機質のスペーサおよび/または無機質のスペーサから成る粉末から形成されており、スペーサによって、当該含浸体(1)の気孔率が調整可能であることを特徴とする、含浸体。
- 当該含浸体(1)が、連続気泡性の発泡金属である、請求項13記載の含浸体。
- 当該含浸体(1)が、20%〜70%の間の気孔率を有している、請求項13または14記載の含浸体。
- 当該含浸体(1)の表面(3)が、被覆、特に酸化されているかまたは窒化されているかまたは有機質の被膜を備えている、請求項13から15までのいずれか1項記載の含浸体。
- 含浸体(1)を鋳造金型内に挿入し、次いで、軽金属合金(8,10)を鋳造金型内に注ぎ込んで、請求項14から17までのいずれか1項記載の浸透させられた含浸体(1)を備えた、請求項1から7までのいずれか1項記載のシリンダクランクケーシングを製作するための方法において、軽金属合金(8,10)を圧力下で凝固させることを特徴とする、シリンダクランクケーシングを製作するための方法。
- 含浸体(1)を挿入前に300℃〜800℃の温度に加熱する、請求項17記載の方法。
- 軽金属合金(8,10)を10〜20barの圧力下で含浸させ、最大1000barで凝固させる、請求項17または18記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006053018.7 | 2006-11-10 | ||
DE102006053018A DE102006053018B4 (de) | 2006-11-10 | 2006-11-10 | Zylinderkurbelgehäuse für ein Kraftfahrzeug |
PCT/EP2007/009242 WO2008055594A1 (de) | 2006-11-10 | 2007-10-25 | Zylinderkurbelgehäuse für ein kraftfahrzeug |
Publications (2)
Publication Number | Publication Date |
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JP2010509068A true JP2010509068A (ja) | 2010-03-25 |
JP5216016B2 JP5216016B2 (ja) | 2013-06-19 |
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JP2009535594A Expired - Fee Related JP5216016B2 (ja) | 2006-11-10 | 2007-10-25 | 自動車に用いられるシリンダクランクケーシング |
Country Status (5)
Country | Link |
---|---|
US (1) | US20090277415A1 (ja) |
EP (1) | EP2089173A1 (ja) |
JP (1) | JP5216016B2 (ja) |
DE (1) | DE102006053018B4 (ja) |
WO (1) | WO2008055594A1 (ja) |
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DE102010061960A1 (de) * | 2010-11-25 | 2012-05-31 | Rolls-Royce Deutschland Ltd & Co Kg | Verfahren zur endkonturnahen Fertigung von hochtemperaturbeständigen Triebwerksbauteilen |
DE102012011992A1 (de) * | 2012-06-16 | 2013-12-19 | Volkswagen Aktiengesellschaft | Metallisches Gussbauteil und Verfahren zur Herstellung eines metallischen Gussbauteils |
DE102015117808A1 (de) * | 2015-10-20 | 2017-04-20 | Werner Schütze | Infiltration von Leichtmetallen in poröse Granulate oder Festkörper zur Erzeugung von Werkstücken |
US20190054556A1 (en) * | 2017-08-15 | 2019-02-21 | GM Global Technology Operations LLC | Method for bonding a cylinder liner within a cylinder bore of a vehicle engine block |
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JPS5538963A (en) * | 1978-09-12 | 1980-03-18 | Ricoh Co Ltd | Production of sintered parts |
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US5775892A (en) * | 1995-03-24 | 1998-07-07 | Honda Giken Kogyo Kabushiki Kaisha | Process for anodizing aluminum materials and application members thereof |
DE19617457A1 (de) * | 1995-05-26 | 1997-03-06 | Gerd Hoermansdoerfer | Mit einem Fluid bzw. Gas durchströmbarer Block, insbesondere Motorblock oder Zylinderkopf, und Verfahren zu dessen Herstellung |
EP0907443B1 (de) * | 1996-06-01 | 2000-11-29 | KS Gleitlager GmbH | Verfahren zur herstellung von flächenhaften werkstoffverbunden |
DE10044770B4 (de) * | 2000-09-10 | 2012-01-19 | Gerd Hörmansdörfer | Kurbelgehäuse |
FR2863186B1 (fr) * | 2003-12-04 | 2006-12-15 | Toyota Jidoshokki Kk | Element coule composite, substance poreuse a base de fer pour elements coules composites et carter sous pression procedes de fabrication de ce carter sous pression element constitutif de compresseurs |
DE102005043193A1 (de) * | 2005-09-09 | 2007-03-15 | Ks Aluminium-Technologie Ag | Zylinderkurbelgehäuse für Kraftfahrzeuge |
US8506944B2 (en) * | 2008-05-07 | 2013-08-13 | The Regents Of The University Of California | Replenishment and enrichment of ocular surface lubrication |
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2006
- 2006-11-10 DE DE102006053018A patent/DE102006053018B4/de active Active
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2007
- 2007-10-25 WO PCT/EP2007/009242 patent/WO2008055594A1/de active Application Filing
- 2007-10-25 JP JP2009535594A patent/JP5216016B2/ja not_active Expired - Fee Related
- 2007-10-25 EP EP07819294A patent/EP2089173A1/de not_active Ceased
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2009
- 2009-05-11 US US12/463,929 patent/US20090277415A1/en not_active Abandoned
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JPS58204137A (ja) * | 1982-05-21 | 1983-11-28 | Mitsubishi Electric Corp | 金属多孔体の製造方法 |
JPS62286660A (ja) * | 1986-06-03 | 1987-12-12 | Mazda Motor Corp | 耐摩耗性複合部材及びその製造法 |
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JP2003160802A (ja) * | 2001-11-22 | 2003-06-06 | Toyota Industries Corp | 粉末成形体およびその製造方法並びに多孔質焼結体の製造方法 |
JP2004043937A (ja) * | 2002-07-16 | 2004-02-12 | National Institute Of Advanced Industrial & Technology | ポーラス金属及びその製造方法 |
JP2005163145A (ja) * | 2003-12-04 | 2005-06-23 | Toyota Industries Corp | 複合化鋳物、鋳包み用鉄基多孔質体およびそれらの製造方法 |
Also Published As
Publication number | Publication date |
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EP2089173A1 (de) | 2009-08-19 |
WO2008055594A1 (de) | 2008-05-15 |
US20090277415A1 (en) | 2009-11-12 |
DE102006053018A1 (de) | 2008-05-15 |
JP5216016B2 (ja) | 2013-06-19 |
DE102006053018B4 (de) | 2010-04-08 |
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