CN105805114B - A kind of accurate kludge of high efficient full automatic - Google Patents
A kind of accurate kludge of high efficient full automatic Download PDFInfo
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- CN105805114B CN105805114B CN201410850240.0A CN201410850240A CN105805114B CN 105805114 B CN105805114 B CN 105805114B CN 201410850240 A CN201410850240 A CN 201410850240A CN 105805114 B CN105805114 B CN 105805114B
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Abstract
The present invention discloses a kind of accurate kludge of high efficient full automatic, including frame, the workbench being arranged in the frame and the feeding tray station arranged successively along the workbench surrounding, product orientation station, feeding station, assemble PUR station, assemble part station to be assembled, part pallet to be assembled places station, tool transfer station, pressurize station, detect station, feeding station, substandard product rewinding station and normal product tray station, product orientation tool passes through the transfer of delivery mechanism between above-mentioned each station, device on upper each station is connected with PLC.The kludge that the present invention is provided, compact conformation can realize assembling efficiently, accurate between product and part to be assembled, integrated feeding, patch PUR, patch part to be assembled, detection, technology for blanking can shorten the production line of assembling product.
Description
Technical field
The present invention relates to assembling equipment technical field, more particularly to a kind of accurate kludge of high efficient full automatic.
Background technology
In industry assembling, generally there is multiple tracks packaging technology, it is desirable to assemble according to certain technique, multiple accessories successively
It is arranged on by certain technological requirement in some product main body, and requires assembly precision height, efficiency high, traditional manual assembly side
Formula far can not meet every profession and trade to assembly precision, the small parts of the high-quality requirement of requirement especially high efficiency of efficiency of assembling
Full-automatic accurate assembling be even more turn into industry assembling industry in focus and difficulties.
The content of the invention
It is an object of the present invention to provide a kind of accurate kludge of high efficient full automatic, the integrated feeding of the device, patch PUR, patch are treated
Assembly, detection, technology for blanking, it is possible to resolve first high accuracy pastes PUR to product, and then by PUR, group is treated in adhesion in high precision
The technical barrier of piece installing.
Based on above mentioned problem, the technical scheme that the present invention is provided is：
A kind of accurate kludge of high efficient full automatic, including frame, the workbench that is arranged in the frame and along the work
Make feeding tray station, product orientation station, feeding station, assembling PUR station, assembling that platform surrounding arranges successively and treat group
Piece installing station, part pallet to be assembled place station, tool transfer station, pressurize station, detection station, feeding station, unqualified
Collecting materials station and normal product tray station, product orientation tool between above-mentioned each station by the transfer of delivery mechanism,
Product leads to part to be assembled through the assembling PUR station, assembling part station to be assembled in the feeding station feeding
PUR is crossed to be fixed on the product, after the fixation of pressurize station detection station detect part to be assembled and the product it
Between assemble whether it is qualified and from the feeding station enter the normal product tray station or the substandard product rewinding work
Device on position, upper each station is connected with PLc controllers.
Further, use is set respectively at the feeding station, assembling part station to be assembled and the feeding station
The first manipulator in feeding, the second manipulator for drawing part to be assembled and the 3rd machinery that product has been surveyed for picking and placeing
Hand.
Further, the hot-melting mechanism of the assembling PUR station includes the cylinder being fixed on support and cylinder connects
The heater connect, the hot melt head and feed mechanism that are arranged on below heater, the feed mechanism include feeding end, rewinding
Hold and be arranged on the Hot melt adhesive tape guiding mechanism at feeding end and rewinding end, the Hot melt adhesive tape guiding mechanism is by PUR to be assembled
It is transported on the product below the hot melt head.
Further, the pressure-keeping mechanism of the pressurize station includes having described to be assembled for product over-assemble described in pressurize
Pressurize head at part and pre- pressure head two parts for the precompressed heart in said products.
Further, the assembling PUR station includes the first assembling PUR station and the second assembling PUR work
Position, the pressurize station includes the first pressurize station and the second pressurize station.
Further, the assembling station to be assembled, which is provided with, is used for CCD industrial cameras I and CCD that part to be assembled is positioned
Industrial camera II, is additionally provided with the 5th electric cylinders, and the 5th electric cylinders are provided with the mobile CCD industrial cameras III for positioning product,
The detection station be provided be used for detect product whether the CCD industrial cameras IV of installation qualification.
Further, the delivery mechanism includes the first delivery mechanism, the second delivery for being located at the frame surrounding respectively
Mechanism, the 3rd delivery mechanism and the 4th delivery mechanism, the first and third delivery mechanism include electric cylinders and slided with the electric cylinders to connect
Three jacking cylinders connect, described second, four delivery mechanisms include electric cylinders and a jacking gas being slidably connected with the electric cylinders
Cylinder, the jacking cylinder is provided with the alignment pin for being used for fixing product orientation tool.
Further, part pallet to be assembled is used to place part to be assembled provided with several hollow out grooves.
Further, protective cover is additionally provided with the frame, the protective cover is provided with maintenance window.
Further, it is additionally provided with the protective cover below touch-screen and display screen, the display screen provided with startup, again
Position, scram button.
Further, LED flat plate light source is provided between the suction nozzle and telescopic cylinder of second manipulator, the suction nozzle is adopted
It is made of acrylic material.
Compared with prior art, it is an advantage of the invention that：
1st, using technical scheme, the kludge collection feeding, patch PUR, patch part to be assembled, and assembling production
The detections of product, blanking are in one, and compact conformation substantially reduces the production line of assembling product, also saves installing space.
2nd, using technical scheme, the device has high compact conformation, efficiency of assembling, assembly precision height, assembling
The advantage that stability is high, automaticity is high, is easy to the assembling of typical products in mass production, and be particularly suitable for use in multiple accessories high accuracy together
The occasion of assembling, solves the problems such as manual assembly precision is unstable, speed is slow.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, being used required in being described below to embodiment
Accompanying drawing be briefly described, drawings in the following description are only some embodiments of the present invention, for the common skill in this area
For art personnel, on the premise of not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of high efficient full automatic precision kludge embodiment of the invention；
Fig. 2 is the structural representation that the embodiment of the present invention removes protective cover；
Fig. 3 is the structural representation of each station in frame of the embodiment of the present invention；
Fig. 4 is the structural representation of each station in the embodiment of the present invention；
Fig. 5 is the structural representation of product in the embodiment of the present invention；
Fig. 6 is the structural representation of PUR to be assembled in the embodiment of the present invention；
Fig. 7 is the structural representation of part to be assembled in the embodiment of the present invention；
Fig. 8 is the structural representation of part localization tool to be assembled in the embodiment of the present invention；
Fig. 9 is the structural representation of the first delivery mechanism in the embodiment of the present invention；
Figure 10 is the workflow diagram of the embodiment of the present invention；
Figure 11 is the hot-melting mechanism structural representation of the embodiment of the present invention；
Figure 12 is the pressure-keeping mechanism schematic diagram of the embodiment of the present invention；
Wherein：1- frames, 2- protective covers, 3- feeding tray stations, 4- product orientation stations, 5- feeding stations, 6- first
PUR station is assembled, the assembling PUR stations of 7- second, 8- assembles part station to be assembled, and 9- part pallets to be assembled place work
Position, 10- tool transfer stations, 11- the first pressurize stations, 12- the second pressurize stations, 13- detection stations, 14- feeding stations,
15- substandard product rewinding stations, 16- qualified products rewinding tray stations, the manipulators of 17- first, the delivery mechanisms of 18- the 4th,
19- hollow out grooves, 20- product orientation tools, the manipulators of 21- second, 22- PURs to be assembled, 23-CCD industrial cameras I, 24-
CCD industrial cameras II, 25- product, the manipulators of 26- the 3rd, 27- touch-screens, 28- displays, 29- starts, resetted, jerk is pressed
Button, 30- workbench, 31- pin cup, 32- castors, 33- electrical control cubicles, 34- maintenance windows, 35-CCD industrial cameras III, 36-CCD work
The electric cylinders of industry camera IV, 37- first, the electric cylinders of 38- second, the electric cylinders of 39- the 3rd, the electric cylinders of 40- the 4th, the electric cylinders of 41- the 5th, 42- the 6th
Electric cylinders, 43- feed rewinding pallet placement locations, 44- parts to be assembled, 45- part localization tools to be assembled, 46- fool proof circular arcs, 47-
First jacking cylinder, the jacking cylinders of 48- second, the jacking cylinders of 49- the 3rd, the first delivery of 50- mechanism, 51- alignment pins, 52-
Two delivery mechanisms, the delivery mechanisms of 53- the 3rd, 54- pressurize heads, the pre- pressure heads of 55-, 56- hot melt heads, 57- cylinders, 58- heaters,
59- feedings end, 60- rewindings end, 61- Hot melt adhesive tape guiding mechanisms.
Embodiment
Such scheme is described further below in conjunction with specific embodiment.It should be understood that these embodiments are to be used to illustrate
The present invention and be not limited to limit the scope of the present invention.The implementation condition used in embodiment can be done according to the condition of specific producer
Further adjustment, unreceipted implementation condition is usually the condition in normal experiment.
Referring to Fig. 1-12, be the embodiment of the present invention structural representation there is provided a kind of accurate kludge of high efficient full automatic, its
The feeding tray station 3 arranged successively including frame 1, the workbench being arranged in frame 2 30 and along the surrounding of workbench 30, production
Product positional stations 4, feeding station 5, assembling PUR station, assemble part station 8 to be assembled, part pallet to be assembled place station 9,
Tool transfer station 10, pressurize station, detection station 13, feeding station 14, substandard product rewinding station 15 and qualified products
Tray station rewinding pallet 16, wherein feeding tray station 3 and certified products rewinding tray station 16 are located at one end of workbench 30
And tool transfer station 10 is located at the other end of workbench 30, product orientation tool 20 passes through delivery machine between above-mentioned each station
Structure transfer, each device of above-mentioned each station is connected with PLc controllers, and product is assembled in the feeding of feeding tray station 3 during assembling
Part to be assembled is fixed on product by PUR station, assembling part station 8 to be assembled by PUR, is fixed by pressurize station
Afterwards detection station 13 detect assembled between part to be assembled and product whether it is qualified and from feeding station 14 enter qualified products receive
Expect tray station 16 or substandard product rewinding station 15, the kludge is integrated with feeding, patch PUR, pastes part to be assembled, inspection
Survey, each technique of blanking, substantially reduce traditional assembly line, save installing space.
Specifically, being respectively arranged to feeding at feeding station 5, assembling part station 8 to be assembled and feeding station 14
First manipulator 17, the second manipulator 21 for drawing part 44 to be assembled and the 3rd manipulator that product has been surveyed for picking and placeing
26。
In order to further improve in the assembly precision of kludge of the present invention, this example in four productions of the setting of product orientation station 4
The pre-determined bit station of product, the first manipulator 17 once draw four products to product orientation station 4 position after, take out 1#, 2#,
3#, 4# product are to the positioning of feeding station 5 two times, and corresponding assembling PUR station is provided with the first assembling PUR station 6 and the
Two assembling PUR stations 7, pressurize station is provided with the first pressurize station 11 and the second pressurize station 12,1#, 3# product and 2#, 4#
Product successively attaches PUR to be assembled in the first assembling PUR station 6 and the second assembling PUR station 7 respectively, and then four
Individual product, which enters, assembles part station 8 to be assembled.
In order to realize the transfer of product and product orientation tool between above-mentioned each station, set respectively in the surrounding of workbench
The first delivery mechanism 50, the second delivery mechanism 52, the 3rd delivery mechanism 54 and the 4th delivery mechanism 18 are put, wherein the first delivery
Mechanism 50, the 3rd delivery mechanism 54 include electric cylinders and three jacking cylinders being slidably connected with electric cylinders, the second delivery mechanism 52, the
Four delivery mechanisms 18 include electric cylinders and a jacking cylinder being slidably connected with electric cylinders, referring to Fig. 9, are with the first delivery mechanism 50
Example, its three jacking cylinder for including the first electric cylinders 37 and being slidably connected with the first electric cylinders 37, i.e. the first jacking cylinder 47, second
The jacking cylinder 49 of jacking cylinder 48 and the 3rd, jacking cylinder is provided with the alignment pin 51 for being used for fixing product orientation tool, jacking
After cylinder rises, in the pin-and-hole of the insertion product orientation of alignment pin 51 tool 20, the first electric cylinders 37 drive 3 product orientation tools 20
Fallen after moving a station to next station direction.
Referring to Figure 11, the hot-melting mechanism of above-mentioned assembling PUR station includes the cylinder 57 and the cylinder that are fixed on support
The heater 58 of 57 connections, the hot melt first 56 and feed mechanism for being arranged on the lower section of heater 58, the feed mechanism is used for will
PUR 22 to be assembled is transported on the product 25 for heating first 56 lower section, and feed mechanism includes feeding end 56, rewinding end 60 and set
Put the Hot melt adhesive tape guiding mechanism 61 at feeding end 56 and rewinding end 60, feeding end 59, the interoperation of rewinding end 60, heat to be assembled
Melten gel 22 moves to the underface of hot melt first 56 in the presence of Hot melt adhesive tape guiding mechanism 61, and cylinder 57 pushes drive by heating
The heated hot melt of device 58 first 56 aligns PUR 22 to be assembled and the rubberizing position of product 25 carries out patch PUR action.
Referring to Figure 12, the pressure-keeping mechanism of above-mentioned pressurize station is mainly made up of pressurize first 54, the two parts of pre- pressure head 55, precompressed
First 5 are pressed in the center of product 25 in advance, prevent first 54 pairs of products 25 one end of pressurize to be assembled with part 44 to be assembled production when carrying out pressurize
The other end of product 25 tilts or produced skew.
Part to be assembled and the detection to assembling finished product are accurately assembled in order to realize, is set on part station 8 to be assembled is assembled
Have for treating CCD industrial camera I23 and CCD the industrial camera II24 that assembly is positioned, respectively to 1#, 3# part to be assembled
Positioning of taking pictures is carried out with 2#, 4# part to be assembled, is additionally provided with the 5th electric cylinders 41, the 5th electric cylinders 41 and slidably connects mobile CCD
Industrial camera III35, which is used to position from assembling PUR station, transports the product 25 of coming, and detection station 13 is provided with the 6th electric cylinders
42 and be arranged in the 6th electric cylinders 42 be used for detect product whether the CCD industrial camera IV36 of installation qualification, successively successively to 1#,
2#, 3#, 4# product are detected；Second manipulator 21 places station 9 from part pallet to be assembled and draws four parts to be assembled, now
CCD industrial camera I23 and CCD industrial cameras II24 treats assembly and positioned, while CCD industrial cameras III35 is to product
25 are positioned, and the second manipulator 21 is assembled according to the elements of a fix of product 25 and part to be assembled 44, are produced after being completed
Product 25 and product orientation tool 20 are carried out through the transferred station 10 of tool into the first pressurize station 11 and the second pressurize station 12
Pressurize, the first pressurize station 11 and the second pressurize station 12 are taken up in order of priority carries out pressurize, Ran Houjin to 1#, 3# and 2#, 4# products
Enter to detect station 13, the 6th electric cylinders 42 drive CCD industrial cameras IV36 successively to be taken pictures successively to four products detection assembling quality
It is whether qualified, and send testing result to the 3rd manipulator 26, certified products are placed in qualified products rewinding by the 3rd manipulator 26
In the pallet of tray station 16, the pallet that defective work is placed in substandard product rewinding station 15.
LED flat plate light source is provided between the suction nozzle and telescopic cylinder of second manipulator 21, so as to CCD industrial cameras I23 and
The part to be assembled 44 that CCD industrial cameras II24 is drawn to the second manipulator 21 carries out take pictures positioning, the suction nozzle of the second manipulator 21
It is made of acrylic material, the second manipulator 21 of being more convenient for draws part to be assembled.
Part pallet 45 to be assembled is provided with several hollow out grooves 19, and part 44 to be assembled is placed in the groove 19, due to
The groove 19 is that the sucker for facilitating the second manipulator 21 of hollow out suctions out part 44 to be assembled from part pallet 45 to be assembled, this example
In also the side of each groove 19 be provided with fool proof circular arc 46.
In order that kludge structure that must be of the invention is compacter, protective cover 2 is additionally provided with frame 1, workbench 30
Lower section is provided with industrial control cabinet 33, and protective cover 2 is used to be additionally provided with and PLC controls on regular maintenance, protective cover 2 provided with maintenance window 34
Touch-screen 27, display screen 28 and the startup of device connection, reset, scram button 29, the bottom of frame 1 are additionally provided with pin cup 31 and castor
32。
Referring to Figure 10, the course of work to kludge of the present invention does brief introduction：
During assembling, by product be placed in feeding tray station 3, the first manipulator 17 by vacuum cup draw four flake products simultaneously
It is placed in product orientation station 4, after Primary Location, the first manipulator 17 draws product 25 by vacuum cup and is placed in feeding work
Position 5, four product orientation tools 20 and product thereon are successively to the first assembling PUR station 6 and the second assembling PUR work
Position 7 performs assembling hot melt adhesive process, and then product 25 and product orientation tool 20, which are arrived, assembles part station 8 to be assembled, the second machinery
Hand 21 is placed station 9 and drawn by sucker at four parts 44 to be assembled, assembling part station 8 to be assembled from part pallet to be assembled solid
Pacify in CCD industrial camera I23 and CCD the industrial camera II24 of Dingan County's dress, the positioning for treating assembly 44, the 5th electric cylinders 41
A mobile CCD industrial camera III35 is filled, for positioning product 25, then, the second manipulator 21 is according to product 25 and to be assembled
The elements of a fix of part 44 are assembled, after being completed, and product orientation tool 20 and product 25 thereon are through tool transfer station
10 enter the first pressurize station 11 and the progress pressurize of the second pressurize station 12, subsequently into the detection electric cylinders 42 of station 13 the 6th
CcD industrial cameras IV36 detects assembling quality, then enters back into feeding station 14, and the end sucker of the 3rd manipulator 26, which is drawn, to be passed through
The product of detection,
If some Product checking results are qualified, these qualified products are placed in qualified products rewinding by the 3rd manipulator 26
In the pallet of tray station 16, if some Product checking results are unqualified, substandard product is placed in by the 3rd manipulator 26
In the pallet of substandard product rewinding station 15, then empty product orientation tool 20 is moved to by the 4th delivery mechanism 18 again
Expect station 5.
The foregoing examples are merely illustrative of the technical concept and features of the invention, its object is to allow person skilled in the art's energy
Solution present disclosure much of that is simultaneously implemented according to this, and it is not intended to limit the scope of the present invention.It is all spiritual according to the present invention
Equivalent transformation or modification that essence is done, should all be included within the scope of the present invention.
Claims (10)
1. a kind of accurate kludge of high efficient full automatic, it is characterised in that：Including frame (1), the work being arranged in the frame (1)
Make platform (30) and the feeding tray station (3) arranged successively along the workbench (30) surrounding, product orientation station (4), feeding
Station (5), assembling PUR station, assembling part station (8) to be assembled, part pallet to be assembled place station (9), tool transfer work
Position (10), pressurize station, detection station (13), feeding station (14), substandard product rewinding station (15) and qualified products are received
Expect tray station (16), product orientation tool (20) is by the transfer of delivery mechanism between above-mentioned each station, and product (25) is in institute
Feeding station (5) feeding is stated, through the assembling PUR station, assembling part station (8) to be assembled by part to be assembled (44)
It is fixed on by PUR on the product (25), part to be assembled is detected in detection station (13) after the fixation of pressurize station
(44) assembled between the product (25) whether it is qualified and from the feeding station (14) enter the qualified products rewinding support
Device on disk station (16) or the substandard product rewinding station (15), above-mentioned each station is connected with PLC.
2. the accurate kludge of high efficient full automatic according to claim 1, it is characterised in that：It is the feeding station (5), described
Assemble part station (8) to be assembled and the feeding station (14) place is respectively arranged to the first manipulator (17) of feeding, is used for
Draw the second manipulator (21) of part to be assembled (44) and the 3rd manipulator (26) of product has been surveyed for picking and placeing.
3. the accurate kludge of high efficient full automatic according to claim 1, it is characterised in that：The assembling PUR station
Hot-melting mechanism include be fixed on support cylinder (57), be connected with cylinder (57) heater (58), be arranged on heat fill
Hot melt head (56) and the feed mechanism below (58) are put, the feed mechanism includes feeding end (59), rewinding end (60) and set
Hot melt adhesive tape guiding mechanism (61) in feeding end (59) and rewinding end (60), the Hot melt adhesive tape guiding mechanism (61) will treat group
Dress PUR (22) is transported on the product (25) below the hot melt head (56).
4. the accurate kludge of high efficient full automatic according to claim 1, it is characterised in that：The pressure-maintaining machine of the pressurize station
Structure includes the pressurize head (54) for having part to be assembled (44) place for product (25) over-assemble described in pressurize and for being pressed in advance
Pre- pressure head (55) two parts at product (25) center.
5. the accurate kludge of high efficient full automatic according to claim 1, it is characterised in that：The assembling PUR station bag
The first assembling PUR station (6) and the second assembling PUR station (7) are included, the pressurize station includes the first pressurize station
And the second pressurize station (12) (11).
6. the accurate kludge of high efficient full automatic according to claim 5, it is characterised in that：The assembling part station to be assembled
(8) being provided with is used for CCD industrial cameras I (23) and CCD industrial cameras II (24) that part to be assembled (44) is positioned, is additionally provided with the 5th
Electric cylinders (41), the 5th electric cylinders (41) are provided with the mobile CCD industrial cameras III (35) for positioning product, the detection
Station (13) provided with the 6th electric cylinders (42) and be arranged on the 6th electric cylinders (42) be used for detect product whether installation qualification
CCD industrial cameras IV (36).
7. the accurate kludge of high efficient full automatic according to claim 1, it is characterised in that：The delivery mechanism includes difference
Positioned at the first delivery mechanism (50) of the frame surrounding, the second delivery mechanism (52), the 3rd delivery mechanism (53) and the 4th support
Send mechanism (18), the first delivery mechanism (50) includes the first electric cylinders (37) and is slidably connected with first electric cylinders (37)
First, second, third jacking cylinder (47,48,49), the 3rd delivery mechanism (53) include the 3rd electric cylinders (39) and with it is described
The four, the five, the 6th jacking cylinders that 3rd electric cylinders (39) are slidably connected, the second delivery mechanism (52) includes the second electric cylinders
(38) the 7th jacking cylinder and with second electric cylinders (38) being slidably connected, the 4th delivery mechanism (18) includes the 4th electricity
Cylinder (40) and the 8th jacking cylinder being slidably connected with the 4th electric cylinders (40), each jacking cylinder, which is provided with, to be used to fix product
The alignment pin (51) of localization tool.
8. the accurate kludge of high efficient full automatic according to claim 1, it is characterised in that：Set on part pallet (45) to be assembled
There are several hollow out grooves (19) to be used to place part to be assembled (44).
9. the accurate kludge of high efficient full automatic according to claim 1, it is characterised in that：It is additionally provided with the frame (1)
Protective cover (2), the protective cover (2) is provided with maintenance window (34).
10. the accurate kludge of high efficient full automatic according to claim 9, it is characterised in that：Also set on the protective cover (2)
Have below touch-screen (27) and display screen (28), the display screen (28) provided with startup, reset, scram button (29).
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| CN201410850240.0A CN105805114B (en) | 2014-12-31 | 2014-12-31 | A kind of accurate kludge of high efficient full automatic |
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|---|---|---|---|
| CN201410850240.0A CN105805114B (en) | 2014-12-31 | 2014-12-31 | A kind of accurate kludge of high efficient full automatic |
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| CN105805114B true CN105805114B (en) | 2017-09-26 |
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| CN110919348A (en) * | 2019-11-29 | 2020-03-27 | 孙广静 | A transfer device for lithium cell block equipment |
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| CN105805114A (en) | 2016-07-27 |
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