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    TR Initial Reply Format

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    Preetam Kumar

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    TR Initial Reply Format

    Uploaded by

    Preetam Kumar
    1 views2 pages

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    TR Initial Reply Format (1)

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    1 views2 pages

    TR Initial Reply Format

    Uploaded by

    Preetam Kumar

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
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    ● Initial Analysis – Cover Comp Cylinder Head Leakage.

    (K1C) 17030-EPHO-F3-007

    QIC Report Details Immediate Action Initial Investigation Details


    Stock
    Verification FTA/Possibility/Viewpoint
    # Location Total Qty OK NG Status Contributing Possible cause Mass Production Controls Status
    stage
    Hole Dia Inspector 2 nos. @ set up & 2 Pc 3 times /shift
    1 HMSI Machine O
    500 - - U/I oversize. 1/10 parts inspected by operator by Plug Gauge.

    2 TPC - - Deep Lining marks


    Chips cleaning by Air pressure gun after each part
    in hole. O

    3 JL Auto 276 276 0 OK Plug cone O.D


    100 % inspection by optical sorter before pressing. O
    undersize.

    Immediate Measures Setting Part


    Red bin available for setting part disposition O
    Mix up

    Now Condition Changed Condition Cover Comp Cyl Leakage W/o leakage part
    Input and Output Location Separate O
    Head – Leakage Testing mix up with OK

    HMSI
    Final No Checkpoint for O
    100% Visual checkpoint for punch mark
    COVER COMP CYLINDER inspection punch marks
    Problem :
    HEAD- LEAKAGE.
    Training to Inspectors & supervisor O
    T/R No. : 2HMSI-2024-768-00
    Single inspector No Identification
    Dedicated inspector will O
    Part Name : COVER COMP,CYLINDER HEAD checking multiple PDI & Dispatch for inspected Identification Tag with OK material
    Supplier
    check leakage test punch material
    visual check points,
    mark and confirmation will
    Model [Factory] : 12310K1C D000 Including confirmation Training to all Dispatch Team . O
    be done by pencil marking
    of leakage testing
    Lot No. - 580-2404-01 punch mark
    on each part Direct Cause [If established]:-
    Lot Detail : Date - 23-04-2024 C/m Lot details
    Qty. - 02 Identification– Glass Occurrence cause Under analysis.
    Detection
    :
    Pencil Mark near Leakage Temporary CM taken to control Outflow
    Stage test Punch mark
    Maker & Invoice No-029998
    : JL Autoparts & Faridabad
    Location Date – 28.09.2024
    ● Initial Analysis – Cover Comp Cylinder Head Leakage.(K1C) 17030-EPHO-F3-007

    Glass pencil
    marking on part
    nearby Punch

    Oil Gallery

    Body
    Leakage

    As a improvement, Leakage
    testing m/c build up pressure Leakage assured thru Punch 100% marking start on each part
    increased from 0.3 kgf Cm² to mark with invoice cut off Details
    0.35 kgf Cm².

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