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PART NO: 558/054-CYDO REVB
PART NAME: HOOK
CUSTOMER: ACTUANT
4,/5 FILE NO: STANDARD OPERATING PROCEDURE FOR 558/054CY D0 REVB
MODEL NAME PART NAME HOOK
WORK INSTRUCTION SHEET PROCESS STAMPING PART NO. 558/055CYDO REV C CHECKING S. NO OPERATION SEQUENCE KEY POINT SAFETY POINT.. RESPONSIBILITY 01 METHOD
Load 558/054CYDO Stage 1/2-PIERCING & BLANKING Die Refer Die loading WIS die change Wear all safety wears before 1 as per WIS for Die Loading Line.PIC.1 data sheet loading the die. Prod Associate N Before starting process compare the material dimension along 2 with raw material identification Ensure the correct part number Prod Associate N Remove the strap which is used for material packing and dispose Take care of hands and 3 it in scrap box.Take the sheet of good condition as well as rust free(white mark and damages) / if in bin use the same. Use cutter for cutting the strips subordinates Prod Associate N
Check sides stopper
Place Strip on the on the tool and butt the strip to stopper &start 4 the process, condition.Compare the part with master reference part. Prod Associate N
Load 558/054CYDO Stage 2/2- SHAVING Die as per WIS for Refer Die loading WIS die change Wear all safety wears before 5 Die loading Line.PIC.2 data sheet loading the die. Prod Associate N 02
Operate the machine and complete the stroke.Take the part and Compare the part with master 7 ensure the visual inspection.Remove the cover when each process reference part.Ensure the Restrike completed. condition Prod Associate N Compare the part with master Operate the machine and complete the stroke. Take the part and 8 ensure visual inspection. reference part -Edge Burr,Leg Burr.Remove scrap once 10parts Prod Associate N Ensure part quality by visual Ensure bin neat and clean. Keep the finished part and ensure the 9 Box Quantity . Put the KANBAN and move to the next process. inspection once in 10 Nos.Refer KANBAN card and ensure with part SUPPORT MEMBER N details. Compare the part with master Operate the machine and complete the stroke. Take the part and 10 ensure visual inspection. reference part -Edge Burr,Leg Burr.Remove scrap once 10parts Prod Associate N Ensure part quality by visual Ensure bin neat and clean. Keep the finished part and ensure the inspection once in 10 Nos.Refer 11 Box Quantity . Put the KANBAN and move to the next process. KANBAN card and ensure with part details. SUPPORT MEMBER N
IN CASE OF ABNORMALITY PPE'S
PREPARED BY CHECKED BY APPROVED BY STOP the machine CALL the superior inform the abnormality WAIT upto giving result HELMET,EAR PLUG,HAND GLOVES,SAFETY SHOES,ARM GUARD
MANJUNATH PUNITH MURALI
Doc.No-Q3-PWP081 Issue Date:04/Jun/15.Rev.No:00
DIE CHANGE DATA SHEET PART PART 558/054CYDO REVB HOOK LINE D CLASS NUMBER NAME
STAGE PROCESS PIERCING & MACHINE SHUT
1/2 250 TON-2 360.8 NUMBER NAME BLANKING CAPACITY HEIGHT
5.00± 031 RAW MATERIAL RAW MATERIAL NO.OF TARGET Grade-- C45 110 ±0.5 2 300 GRADE SIZE OPERATORS GSPH 1250±0.5
DIE CUSHION NA PIN LENGTH 0
NA PIN STROKE 62.5
CUSHION NA PRESSURE 125
PIN NA QUANTITY 187.5
REMARKS 250
0 62.5 125 187.5 250 312.5
FRONT
Prepared By :MANJUNATH Checked By PUNITH Approved By :MURALI
Doc.No-Q3-PDP081 Issue Date : 04/Jun/15.Rev.No:00 Page 3 of 6
DIE CHANGE DATA SHEET PART PART 558/054CYDO REV B HOOK LINE D CLASS NUMBER NAME
STAGE PROCESS MACHINE SHUT
2/,2 SHAVING 250 TON-2 326 .60 +/- 0.50 NUMBER NAME CAPACITY HEIGHT 5.00± 0.31 RAW MATERIAL RAW MATERIAL NO.OF TARGET Grade-- C45 82 ±0.5 1 300 GRADE SIZE OPERATORS GSPH 1250±0.5
DIE CUSHION mm PIN LENGTH 0
mm PIN STROKE 62.5
CUSHION Kg/cm 2 PRESSURE 125
PIN Nos QUANTITY 187.5
REMARKS 250
0 62.5 125 187.5 250 312.5
FRONT
Prepared By :MANJUNATH Checked By PUNITH Approved By :MURALI
Doc.No-Q3-PDP081 Issue Date : 04/Jun/15.Rev.No:00 Page 4 of 6
Doc.No-Q3-PDP081 Issue Date : 04/Jun/15.Rev.No:00 Page 5 of 6 PROCESS PARAMETER CHECK SHEET PART NUMBER 558/054CYDO REV B PART NAME HOOK MODEL 5.00± 0.31 CUSTOMER ACTUANT RM GRADE/SIZE 82 ±0.5 Grade-- C45 OK O NG X 1250±0.5 CHECKING DATE S.NO CHECKING ITEM STD
M/C NO. 250 -2
1ST DIE(PIERCING &BLANKING)
STAGE NO. 1/2
SHUT HEIGHT 360.80
CUSHION PIN LENGTH
CUSHION PIN PRESSURE
NO.OF PINS
CUSHION PIN CONDITION
M/C NO. 250-2
STAGE NO. 2/2
2ND DIE( SHAVING )
SHUT HEIGHT 326.60+/- 0.50 CUSHION PIN LENGTH NA
CUSHION PIN PRESSURE NA
NO.OF PINS NA
CUSHION PIN CONDITION NA
M/C NO.
STAGE NO.
SHUT HEIGHT
CUSHION PIN LENGTH
CUSHION PIN PRESSURE
NO.OF PINS
CUSHION PIN CONDITION
M/C NO.
STAGE NO.
SHUT HEIGHT
CUSHION PIN LENGTH
CUSHION PIN STROKE
NO.OF PINS
CUSHION PIN CONDITION
M/C NO.
STAGE NO.
SHUT HEIGHT
CUSHION PIN PRESSURE
CUSHION PIN STROKE
NO.OF PINS
CUSHION PIN CONDITION
FIRST QUALITY
MIDDLE
LAST
QTY PRODUCED SHIFT INCHARGE/TL Doc.No-Q3-PPCS081 Issue Date:20/Jan/16.Rev.No:00
