Nothing Special   »   [go: up one dir, main page]
Scribd Logo
Upload

Welcome to Scribd!

  • 33 views

    Qap Eot Crane

    Uploaded by

    Amit Kumar
    The document outlines a quality assurance plan for EOT cranes, hoists, and lifts. It details inspection requirements and acceptance criteria for raw materials, bought out items, and in-process manufacturing checks. The plan covers areas like structural materials, gears, pins, wire ropes, hooks, motors, brakes, contactors, cables, limit switches, bearings, welding, gear hardness testing, gearbox leak checks, wheel hardness, rope drums, control panels, and painting.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Qap Eot Crane

    Uploaded by

    Amit Kumar
    33 views5 pages
    The document outlines a quality assurance plan for EOT cranes, hoists, and lifts. It details inspection requirements and acceptance criteria for raw materials, bought out items, and in-process manufacturing checks. The plan covers areas like structural materials, gears, pins, wire ropes, hooks, motors, brakes, contactors, cables, limit switches, bearings, welding, gear hardness testing, gearbox leak checks, wheel hardness, rope drums, control panels, and painting.

    Original Title

    QAP EOT CRANE

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document outlines a quality assurance plan for EOT cranes, hoists, and lifts. It details inspection requirements and acceptance criteria for raw materials, bought out items, and in-process manufacturing checks. The plan covers areas like structural materials, gears, pins, wire ropes, hooks, motors, brakes, contactors, cables, limit switches, bearings, welding, gear hardness testing, gearbox leak checks, wheel hardness, rope drums, control panels, and painting.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    33 views5 pages

    Qap Eot Crane

    Uploaded by

    Amit Kumar
    The document outlines a quality assurance plan for EOT cranes, hoists, and lifts. It details inspection requirements and acceptance criteria for raw materials, bought out items, and in-process manufacturing checks. The plan covers areas like structural materials, gears, pins, wire ropes, hooks, motors, brakes, contactors, cables, limit switches, bearings, welding, gear hardness testing, gearbox leak checks, wheel hardness, rope drums, control panels, and painting.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 5

    S.

    CRANE STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS

    Sr.No. Type/Method Quantum Reference Acceptance Format of Agency


    Components/ Operations Characteristics Class
    of check of check Document Norm Records M I C
    1 2 3 4 5 7 8 9 10
    1 RAW MATERIALS CONTROL
    1.1 STRUCTURAL MATL.
    SIDE PLATES, Chemical & Major Chemical & 1 sample IS-2062- IS-2062-1992 Mill TCs P V V
    I-BEAM, ANGLE, Mechanical Mechanical per size 1992
    CHANNEL,

    1.2 GEARS & WHEELS Chemical Major Chemical 1 sample As per drg. EN - 9 TC
    ( STEEL / FORGE ) Dimensional per size P V V

    1.3 PINION Chemical Major Chemical 1 sample As per drg. EN - 31 TC


    Dimensional per size P V V

    LEGEND:
    M=Manufacturer P=Perform IR=Internal Inspection Report.
    I = Inspecting Agency. W=Witness TC=Test Certificate.
    C=Customer. V=Verification as appropriate.
    S.CRANE STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS

    Sr. No. Components & Quantum of Referance Format of Agency


    Characteristics Class Type/Methode of check Acceptance Norm
    Operations check Document Records M I C
    1 3 4 5 6 7 8 9 10
    2 Boughtout Items
    Identification of dimensional Manufacturers
    WIRE ROPES conformity Major Test Certificate. 100% IS-2266 /2002 IS-2266 /2002 test report P V V
    2.1
    Tensile strength MFG. Test Certificate. IS-8610 IS-8610 Manufacturers P V V
    HOOK Major 100%
    2.2 Proof load test IS-3815 IS-3815 test report
    No load current,Insulation Performance test , No P V V
    MOTORS .Interlock Major load operation test(During 100% IS:325/IEC60034-1 IS:325/IEC60034-1 Routine T.C
    2.3 load test)
    ELECTRO Verification of type, as per motor HP as per motor HP Manufacturer's
    MAGNETIC D.C Major Operational & Functional 100%
    2.4 BRAKES. rating & make. Test IS:325 IS:325 Test certificate P V V
    Verification of type, P V V
    CONTACTORS Major Visual 100% As Per Drg. As Per Drg. No Records
    2.5 Rating & Make.

    Verification of type, P V V
    CABLE. Major Visual 100% As Per Drg. As Per Drg. No Records
    2.6 & Make.
    LIMIT SWITICH Major Visual 100% As Per Drg. As Per Drg. No Records
    2.7 Verification of type, P V V
    Visual type & Bearing - Bearing - No Record P V V
    2.8 BEARINGS Major Visual. 100%
    Dimensional Catalogue Catalogue

    LEGEND:
    M=Manufacturer P=Perform IR=Internal Inspection Report.
    I = Inspecting Agency. W=Witness TC=Test Certificate.
    C=Customer. V=Verification as appropriate.
    S.CRANE STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS

    Sr. No. Components & Type/Methode of Quantum Referance Acceptance Format of Agency
    Characteristics Class
    Operations check of check Document Norm Records M I C
    1 3 4 5 6 7 8 9 10
    3 IN PROCESS CONTROL
    Steel Fabrication
    a ) Butt welding Major In tension Fabrication & Fabrication & No Records
    3.1 ( Welding ) b) Fillet welding DP Test/ Visual Zone Only Drwing . Drwing . P V V
    Hardness;
    Gears, Pinions. Gear 20 - 25 HRC Major 100% Component & Component & I.R.
    3.2 Pinion 27 - 32 HRC Hardness testing Drwing . Drwing . P V V
    (after 8hrs.running
    oil leakage) Leakage check
    Gear Boxes Major 100% As per drg. NO Leakage. I.R.
    Back lash & tooth Measurement.
    3.3 contact. P V V
    Hardness
    Wheels Major 100% As per drg. As per drg. I.R
    3.4 32-37 HRC Hardness testing P V V

    Rope Drum & Rope


    Visual & Major Visual & 100% As per drg. As per drg. I.R
    Guide
    3.5 Dimensional Measurement P V V
    Sequence of operations Sequence of operations
    3.6 Control panel Major 100% As Per drawing As Per drawing I.R
    insulation & Interlock insulation & Interlock P V V
    Appearance Golden Yellow Golden Yellow
    Painting Painting&surface Major Visual 100% Firozy Blue Firozy Blue No record
    3.7 preparation P V V

    LEGEND:
    M=Manufacturer P=Perform IR=Internal Inspection Report.
    I = Inspecting Agency. W=Witness TC=Test Certificate.
    C=Customer. V=Verification as appropriate.
    STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS

    Sr. No. Components & Quantum of Referance Acceptance Format of Agency


    Characteristics Class Type/Methode of check
    Operations check Document Norm Records M I C
    1 2 3 4 5 6 7 8 9 10
    4 Final Inspection
    4.1 Complete assembled
    Crane at shop floor Dimensional inspec- Major Measurement of 100% IS:3177 / IS-3177 / appd. Inspection P V V
    for no load test & tion and speed dimension & speeds G.A.drg. GA.drawings. Report.
    Full Load test verification as per appd. & no load current
    GA drawing. checking
    no load current Load test
    check
    Load test
    deflection
    4.2 Overload test 25 % over load Major Capacity of the crane
    to handle 25 % overload 100% IS:3177 / IS:3177 / Inspection P V V
    on hoist,CT & LT Apprd GA Apprd GA Report.
    drg drg
    4.3 Packing & forwarding Packing Major Visual Roadwarthy Mfgr's std Mfgr's std Packing
    list P V

    LEGEND:
    M=Manufacturer P=Perform IR=Internal Inspection Report.
    I = Inspecting Agency. W=Witness TC=Test Certificate.
    C=Customer. V=Verification as appropriate.

    You might also like