PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD. `PPPV-240001-C-000 REV .

C
FileName : 240001Tema 10.03.12
--------------------------TEMA TS Calc : STN.TUBESHEET
Item:
1
4:10p Mar 10,2012
Input Echo, TubeSheet Item

1,

Description: STN.TUBESHEET

Tubesheet Design Code

Shell Design Pressure
Shell Temperature for Internal Pressure
Shell Material
Shell Material UNS Number
Shell Allowable Stress at Temperature
Shell Allowable Stress at Ambient
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Channel Design Pressure
Channel Temperature for Internal Pressure
Channel Material
Channel Material UNS Number
Channel Allowable Stress at Temperature
Channel Allowable Stress at Ambient
Channel Thickness
Channel Corrosion Allowance
Inside Diameter of Channel

Ps
TEMPS
Sos
Sas
Ts
Cas
Ds
Pc
TEMPC
Soc
Sac
Tc
Cac
Dc

TEMA
117.26
300.00
SA-537 1
K12437
1370.99
1406.14
47.0000
3.0000
1006.000
99.93
300.00
SA-537 1
K12437
1370.99
1406.14
47.0000
3.0000
1006.000

Tube Design Temperature

Tubtmp
300.00
Tube Material
SA-213 TP316
Tube Material UNS Number
S31600
Is This a Welded Tube
No
Tube Material Specification used
Smls. tube
Tube Allowable Stress at Temperature
Sot
1214.94
Tube Allowable Stress At Ambient
Sat
1406.14
Tube Yield Stress At Operating Temperature
Syt
1350.49
Tube Wall Thickness
Tt
3.0000
Tube Corrosion Allowance
Catt
0.0000
Number of Tubes Holes
Ntubs
450
Tube Layout Pattern
Square
Tube Outside Diameter
do
25.0000
Tube Pitch (Center to Center Spacing)
PTube
32.0000
Fillet Weld Leg
Groove Weld Leg
Design Strength of Weld
Tube-Tubesheet Joint Weld Type
Perimeter of Tube Layout
Area of Tube Layout

af
ag
Fd
PERI
AREA

kgf/cm
C
kgf/cm
kgf/cm
mm
mm
mm
kgf/cm
C
kgf/cm
kgf/cm
mm
mm
mm
C

kgf/cm
kgf/cm
kgf/cm
mm
mm
mm
mm

3.0000 mm
3.0000 mm
0.0000 kgf
Full Strength
2708.000
5230.0000

mm
cm

Tubesheet type: Stationary, Gasketed both Sides (Floating Exchanger)

Tubesheet Design Metal Temperature
TEMPTS
300.00 C
Tubesheet Material
SA-182 F316
Tubesheet Material UNS Number
S31600
Tubesheet Allowable Stress at Temperature
Sots
899.67 kgf/cm
Tubesheet Allowable Stress at Ambient
Sats
1406.14 kgf/cm
Thickness of Tubesheet
Tts
310.0000 mm
Tubesheet Corr. Allowance (Shell side)
Cats
0.0000 mm
Tubesheet Corr. Allowance (Channel side)
Catc
0.0000 mm
Depth of Groove in Tube Sheet
hg
0.0000 mm
TEMA Tubesheet class
R
Additional Data for Gasketed Tubesheets:
Flange Face Outside Diameter
Flange Face Inside Diameter
Flange Facing Sketch

Fod
1486.000
Fid
1018.000
Code Sketch 6

mm
mm

PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD. `PPPV-240001-C-000 REV .C
FileName : 240001Tema 10.03.12
--------------------------TEMA TS Calc : STN.TUBESHEET
Item:
1
4:10p Mar 10,2012
Gasket Outside Diameter
Go
1227.000
Gasket Inside Diameter
Gi
1077.000
Small end Hub thk.
g0
48.0000
Large end Hub thk.
g1
90.0000
Gasket Factor,
m
0.0000
Gasket Design Seating Stress
y
0.00
Column for Gasket Seating
Code Column II
Gasket Thickness
tg
15.0000
Flange Face Nubbin Width
w
75.0000
Full face Gasket Flange Option
Program Selects
Length of Partition Gasket
lp
1077.000
Width of Partition Gasket
wp
14.0000
Partition Gasket Factor,
mPart
0.0000
Partition Gasket Design Seating Stress
yPart
0.00
Partition Gasket Facing Sketch
Code Sketch 6
Partition Gasket Column for Gasket Seating 2, Code Column II
Partition Gasket Thickness
tgPart
15.0000
Tubesheet Gasket on which Side
Side
BOTH

mm
mm
mm
mm
kgf/cm
mm
mm
mm
mm
kgf/cm
mm

Intermediate Calculations For Gasketed Tubesheets:

ASME Code, Section VIII, Div. 1, 2010, 2011a
Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
b0
b
G

=
=
=
=

(Go-Gi) / 2
0.0
b0
Go (Self-Energizing)

75.000
0.000
0.000
1227.000

mm
mm
mm
mm

Tubesheet Analysis, Tubesheet number

1,Description:STN.TUBESHEET
TEMA Standards, Eighth Edition, 1999, RCB-7 Tubesheets
TEMA R-7.131 Minimum Tubesheet Thickness for R-type:
TMIN = MAX( do, CONST - ( CATS + CATC ) )
TMIN = MAX( 25.000 , 19.050 - ( 0.000 + 0.000 ) )
TMIN = 25.0000 mm
Min. Thickness + CATS + CATC
TREQMIN = 25.0000 mm
Shellside Fixity Factor, F,
per RCB
Shellside Effective Diameter, per RCB
Tubeside Fixity Factor, F,
per RCB
Tubeside Effective Diameter, per RCB
TEMA Eta factor used in calculation
Shellside
Tubeside

7.132
7.132
7.132
7.132

Effective Pressure, Bending,

Effective Pressure, Bending,

FS
GS
FC
GC
ETA

1.0000
1227.000
1.0000
1227.000
0.5209

PSU
PTU

117.2600
99.9300

mm
mm
kgf/cm
kgf/cm

TEMA RCB-7.132 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0
= 1.0000 * 1227.0000 * SQRT( 117.26 / ( 0.5209 * 899 ) ) / 3.0
= 204.5927 mm
TEMA RCB-7.132 Required Thickness for Tubeside Pressure [Trc]:
= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0
= 1.0000 * 1227.0000 * SQRT( 99.93 / ( 0.5209 * 899 ) ) / 3.0
= 188.8700 mm
TEMA RCB-7.132 Required Thickness for Bending + Cats + MAX(Catc, hg): [Treq]
= 204.5927 mm
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 3.000 * ( 25.000 - 3.000 ) * 1214.94 = 2519.109 kgf

PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD. `PPPV-240001-C-000 REV .C
FileName : 240001Tema 10.03.12
--------------------------TEMA TS Calc : STN.TUBESHEET
Item:
1
4:10p Mar 10,2012
Fillet Weld Strength [Ff]:
= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 3.000 * (25.000 + 0.67*3.000 ) * 899.67
= 1259.6256 kgf
Groove Weld Strength [Fg]:
= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 3.000 * (25.000 + 0.67*3.000 ) * 899.67
= 1946.6942 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= Ft = 2519.1094 kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.3504
Min Weld Length [ar]:
= 2 *( ( (0.75 * do) + 1.07*t*(do - t)* fw * fd ) ) - .75 * do)
= 4.7814 mm
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg

afr
agr

2.3907
2.3907

mm
mm

Tube-Tubesheet Jt allowable, 2519.11 is >= tube strength 2519.11 kgf

Note: This tube-tubesheet joint is a Full Strength joint
TEMA RCB-7.133 Required Thickness for Shellside Pressure, Shear [Trss]:
= 0.31 * DL * ( PSS / SOTS ) / ( 1.0 - do / PTube )
= 0.31 * 772.53 * ( 117.26 / 899 ) / (1.0 - 25.00 / 32.00 )
= 142.6898 mm
TEMA RCB-7.133 Required Thickness for Tube side Pressure, Shear [Trcs]:
= 0.31 * DL * ( PTS / SOTS ) / ( 1.0 - do / PTube )
= 0.31 * 772.53 * ( 99.93 / 899 ) / (1.0 - 25.00 / 32.00 )
= 121.6015 mm
TEMA RCB-7.132 Required Thickness for Shear + Cats + Catc [Treqs]:
=
142.6898 mm
Summary of Tubesheet Results:
-----------------------------------------------------------------------Condition
Req Thk
Actual Thk
Actual
Allow
Result
(+CA)
(mm)
Stress
(kgf/cm)
-----------------------------------------------------------------------Bending
204.593
310.000
587.80
1349.51
Ok
Shear
142.690
310.000
331.29
719.74
Ok
Tube Fillet Leg
2.391
3.000
----------Ok
Tube Groove Leg
2.391
3.000
----------Ok
-----------------------------------------------------------------------Note: This is a full strength Tube to Tubesheet Joint.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD. PPPV-240001-C-000 REV .C
FileName : 240001Tema 10.03.12
--------------------------TEMA TS Calc : FLT.TUBESHEET
Item:
2
4:10p Mar 10,2012

Input Echo, TubeSheet Item

2,

Description: FLT.TUBESHEET

Tubesheet Design Code

Shell Design Pressure
Shell Temperature for Internal Pressure
Shell Material
Shell Material UNS Number
Shell Allowable Stress at Temperature
Shell Allowable Stress at Ambient
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Channel Design Pressure
Channel Temperature for Internal Pressure
Channel Material
Channel Material UNS Number
Channel Allowable Stress at Temperature
Channel Allowable Stress at Ambient
Channel Thickness
Channel Corrosion Allowance
Inside Diameter of Channel

Ps
TEMPS
Sos
Sas
Ts
Cas
Ds
Pc
TEMPC
Soc
Sac
Tc
Cac
Dc

TEMA
117.26
300.00
SA-537 1
K12437
1370.99
1406.14
47.0000
3.0000
1006.000
99.93
300.00
SA-537 1
K12437
1370.99
1406.14
47.0000
3.0000
1006.000

Tube Design Temperature

Tubtmp
300.00
Tube Material
SA-213 TP316
Tube Material UNS Number
S31600
Is This a Welded Tube
No
Tube Material Specification used
Smls. tube
Tube Allowable Stress at Temperature
Sot
1214.94
Tube Allowable Stress At Ambient
Sat
1406.14
Tube Yield Stress At Operating Temperature
Syt
1350.49
Tube Wall Thickness
Tt
3.0000
Tube Corrosion Allowance
Catt
0.0000
Number of Tubes Holes
Ntubs
450
Tube Layout Pattern
Square
Tube Outside Diameter
do
25.0000
Tube Pitch (Center to Center Spacing)
PTube
32.0000
Fillet Weld Leg
Groove Weld Leg
Design Strength of Weld
Tube-Tubesheet Joint Weld Type
Perimeter of Tube Layout
Area of Tube Layout

af
ag
Fd
PERI
AREA

Fod

kgf/cm
kgf/cm
mm
mm
mm
kgf/cm
C
kgf/cm
kgf/cm
mm
mm
mm
C

kgf/cm
kgf/cm
kgf/cm
mm
mm
mm
mm

3.0000 mm
3.0000 mm
0.0000 kgf
Full Strength
2708.000
5230.0000

Tubesheet type: Floating, Backing Ring (S)

Tubesheet Design Metal Temperature
TEMPTS
300.00
Tubesheet Material
SA-182 F316
Tubesheet Material UNS Number
S31600
Tubesheet Allowable Stress at Temperature
Sots
899.67
Tubesheet Allowable Stress at Ambient
Sats
1406.14
Thickness of Tubesheet
Tts
260.0000
Tubesheet Corr. Allowance (Shell side)
Cats
0.0000
Tubesheet Corr. Allowance (Channel side)
Catc
0.0000
G dimension for Stationary tubsheet
G
1152.0000
Depth of Groove in Tube Sheet
hg
0.0000
TEMA Tubesheet class
Additional Data for Gasketed Tubesheets:
Flange Face Outside Diameter

kgf/cm
C

1136.000

mm
cm

C
kgf/cm
kgf/cm
mm
mm
mm
mm
mm
R
mm

PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD. PPPV-240001-C-000 REV .C
FileName : 240001Tema 10.03.12
--------------------------TEMA TS Calc : FLT.TUBESHEET
Item:
2
4:10p Mar 10,2012
Flange Face Inside Diameter
Fid
820.000
Flange Facing Sketch
Code Sketch 6
Gasket Outside Diameter
Go
960.000
Gasket Inside Diameter
Gi
840.000
Gasket Factor,
m
0.0000
Gasket Design Seating Stress
y
0.00
Column for Gasket Seating
Code Column II
Gasket Thickness
tg
15.0000
Flange Face Nubbin Width
w
60.0000
Full face Gasket Flange Option
Program Selects
Length of Partition Gasket
lp
1077.000
Width of Partition Gasket
wp
14.0000
Partition Gasket Factor,
mPart
0.0000
Partition Gasket Design Seating Stress
yPart
0.00
Partition Gasket Facing Sketch
Code Sketch 1b
Partition Gasket Column for Gasket Seating 2, Code Column II
Partition Gasket Thickness
tgPart
15.0000
Tubesheet Gasket on which Side
Side
CHANNEL

mm
mm
mm
kgf/cm
mm
mm
mm
mm
kgf/cm
mm

Intermediate Calculations For Gasketed Tubesheets:

ASME Code, Section VIII, Div. 1, 2010, 2011a
Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
b0
b
G

=
=
=
=

(Go-Gi) / 2
0.0
b0
Go (Self-Energizing)

60.000
0.000
0.000
960.000

mm
mm
mm
mm

Tubesheet Analysis, Tubesheet number

2,Description:FLT.TUBESHEET
TEMA Standards, Eighth Edition, 1999, RCB-7 Tubesheets
TEMA R-7.131 Minimum Tubesheet Thickness for R-type:
TMIN = MAX( do, CONST - ( CATS + CATC ) )
TMIN = MAX( 25.000 , 19.050 - ( 0.000 + 0.000 ) )
TMIN = 25.0000 mm
Min. Thickness + CATS + CATC
TREQMIN = 25.0000 mm
Shellside Fixity Factor, F,
per RCB
Shellside Effective Diameter, per RCB
Tubeside Fixity Factor, F,
per RCB
Tubeside Effective Diameter, per RCB
TEMA Eta factor used in calculation

7.132
7.132
7.132
7.132

FS
GS
FC
GC
ETA

1.0000
1152.000
1.0000
1152.000
0.5209

mm
mm

Note: User defined G dimension for the Stationary tubesheet was used.
Shellside
Tubeside

Effective Pressure, Bending,

Effective Pressure, Bending,

PSU
PTU

117.2600
99.9300

kgf/cm
kgf/cm

TEMA RCB-7.132 Required Thickness for Shellside Pressure [Trs]:

= FS * GS * SQRT ( PSU / ( ETA * SOTS ) ) / 3.0
= 1.0000 * 1152.0000 * SQRT( 117.26 / ( 0.5209 * 899 ) ) / 3.0
= 192.0870 mm
TEMA RCB-7.132 Required Thickness for Tubeside Pressure [Trc]:
= FC * GC * SQRT ( PTU / ( ETA * SOTS ) ) / 3.0
= 1.0000 * 1152.0000 * SQRT( 99.93 / ( 0.5209 * 899 ) ) / 3.0
= 177.3254 mm
TEMA RCB-7.132 Required Thickness for Bending + Cats + MAX(Catc, hg): [Treq]
= 192.0870 mm
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:

PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD. PPPV-240001-C-000 REV .C
FileName : 240001Tema 10.03.12
--------------------------TEMA TS Calc : FLT.TUBESHEET
Item:
2
4:10p Mar 10,2012
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 3.000 * ( 25.000 - 3.000 ) * 1214.94 = 2519.109 kgf
Fillet Weld Strength [Ff]:
= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 3.000 * (25.000 + 0.67*3.000 ) * 899.67
= 1259.6256 kgf
Groove Weld Strength [Fg]:
= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 3.000 * (25.000 + 0.67*3.000 ) * 899.67
= 1946.6942 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= Ft = 2519.1094 kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.3504
Min Weld Length [ar]:
= 2 *( ( (0.75 * do) + 1.07*t*(do - t)* fw * fd ) ) - .75 * do)
= 4.7814 mm
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg

afr
agr

2.3907
2.3907

mm
mm

Tube-Tubesheet Jt allowable, 2519.11 is >= tube strength 2519.11 kgf

Note: This tube-tubesheet joint is a Full Strength joint
TEMA RCB-7.133 Required Thickness for Shellside Pressure, Shear [Trss]:
= 0.31 * DL * ( PSS / SOTS ) / ( 1.0 - do / PTube )
= 0.31 * 772.53 * ( 117.26 / 899 ) / (1.0 - 25.00 / 32.00 )
= 142.6898 mm
TEMA RCB-7.133 Required Thickness for Tube side Pressure, Shear [Trcs]:
= 0.31 * DL * ( PTS / SOTS ) / ( 1.0 - do / PTube )
= 0.31 * 772.53 * ( 99.93 / 899 ) / (1.0 - 25.00 / 32.00 )
= 121.6015 mm
TEMA RCB-7.132 Required Thickness for Shear + Cats + Catc [Treqs]:
=
142.6898 mm
Summary of Tubesheet Results:
-----------------------------------------------------------------------Condition
Req Thk
Actual Thk
Actual
Allow
Result
(+CA)
(mm)
Stress
(kgf/cm)
-----------------------------------------------------------------------Bending
192.087
260.000
736.59
1349.51
Ok
Shear
142.690
260.000
395.00
719.74
Ok
Tube Fillet Leg
2.391
3.000
----------Ok
Tube Groove Leg
2.391
3.000
----------Ok
-----------------------------------------------------------------------Note: This is a full strength Tube to Tubesheet Joint.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: BHARAT HEAVY PLATE & VESSELS LTD.

FileName : 240001Tema 10.03.12
--------------------------Vessel Results Summary
Item:
1
4:10p Mar 10,2012

TubeSheet Results Summary for Item 1 : STN.TUBESHEET

ShellSide
Effective Diameter ( RCB 7.132 )
1227.000
Fixity Factor, F
( RCB 7.132 )
1.000
Effective Pressure, Bending
117.260

Tubeside
1227.000 mm
1.000
99.930 kgf/cm

Summary of Tubesheet Results:

-----------------------------------------------------------------------Condition
Req Thk
Actual Thk
Actual
Allow
Result
(+CA)
(mm)
Stress
(kgf/cm)
-----------------------------------------------------------------------Bending
204.593
310.000
587.80
1349.51
Ok
Shear
142.690
310.000
331.29
719.74
Ok
Tube Fillet Leg
2.391
3.000
----------Ok
Tube Groove Leg
2.391
3.000
----------Ok
-----------------------------------------------------------------------Note: This is a full strength Tube to Tubesheet Joint.

TubeSheet Results Summary for Item 2 : FLT.TUBESHEET

ShellSide
Effective Diameter ( RCB 7.132 )
1152.000
Fixity Factor, F
( RCB 7.132 )
1.000
Effective Pressure, Bending
117.260

Tubeside
1152.000 mm
1.000
99.930 kgf/cm

Summary of Tubesheet Results:

-----------------------------------------------------------------------Condition
Req Thk
Actual Thk
Actual
Allow
Result
(+CA)
(mm)
Stress
(kgf/cm)
-----------------------------------------------------------------------Bending
192.087
260.000
736.59
1349.51
Ok
Shear
142.690
260.000
395.00
719.74
Ok
Tube Fillet Leg
2.391
3.000
----------Ok
Tube Groove Leg
2.391
3.000
----------Ok
-----------------------------------------------------------------------Note: This is a full strength Tube to Tubesheet Joint.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012