New Piles Installation Systems
New Piles Installation Systems
New Piles Installation Systems
INTRODUCTION
Before addressing the technical issues, it is
worthy to look at the current trends in todays
Deep Foundations market. We have been
questioning hundreds of practitioners about
their interpretation of their respective
foundations market. The results of our inquiry
will be the red line throughout our Report.
Pile foundations remain by far the most used
deep foundations system worldwide (~50 %).
Ground
improvement
technique
keep
progressing, though differently in the different
continents (Fig.1)
DeepFoundationsWorldwide
PILING
60%
48%
50%
40%
36%
30%
20%
10%
10%
6%
0%
Shallow
foundations
Deepfound. w.
Piles
Ground
improvement
Piles f. reduc.
settlement
1%
2%
7%
10%
23%
21%
8%
1%
2%
25%
Type of
hammer
Ram
weight
Rated
energy
Diesel
KN
<200
KJ
0.4600
<200
Efficiency
transfer Ratio
(ETR)
31 %(steel)
25%(concrete)
55-85 %
Hydraulic <150
drop
hammers
Self<1500 <200
55-85 %
monitored
hydraulic
Table 2. Hammer types and characteristics
Fig.5
Execution of Franki piles with
hydraulic hollow-hammer
up to 230
Maximum
centrifugal
force (kN)
up to 4,600
Free hanging
double
amplitude (mm)
up to 30
High frequency
2000-2500
6 to 45
400 to 2,700
13 to 22
Variable eccentricity
1800-2300
10 to 54
600 to 3300
14 to 17
Excavator mounted
1800 to 3000
1-13
70 to 500
6 to 20
Resonant driver
6000
50
Self destructing
All cases
Low point
resistance
High acceleration
High point
Heavy piles
resistance
Low frequency, Large displacement
amplitude
Predominant shaft
resistance
High acceleration
Low displacement
amplitude
Predominant shaft
resistance
Requires high
Requires high
acceleration for
acceleration for either fluidization
shearing of thixotropic
transformation
Predominant shaft
resistance
Recommended parameters
v : 4-16 Hz
v > 40 Hz
v : 10-40 Hz
v : 10-40 Hz
a: 6-20 g
a: 5-15 g
a: 3-14 g
a: 5-15 g
s : 1-10 mm
s : 1-10 mm
s : 9-20 mm
s : 1-10 mm
Table 3b. Vibrators classifications (Holeyman, 2002 after Rodger and Littlejohn)
Bearing capacity
There are relatively few publications
providing guidelines for calculating the
bearing capacity of vibrated piles.
Raussche (2002) explains that many
attempts have been made to deduce the
pile capacity on the basis of the driving
resistance but that, to date, it is usually still
required to re-drive the pile with an impact
hammer for acceptance. Viking (2002)
correctly states that too few case studies
provide enough detailed information to
increase the knowledge in this field. Borel
& Guillaume (2002) showed that, for
permanent structures, no example could
be found of accepted vibratory driven piles
without field load tests.
Some recent analysis and comparative
tests in Europe and in the US (e.g. Borel,
S. et al, 2002) have shown that the
bearing capacity obtained by vibrated
(sheet) piles can be significantly lower
than the one obtained by driven piles in
the same soil conditions. Further analysis
is needed, but the extrapolation of
installation factors corresponding to
impact-driven piles should be used with
caution.
2. Bored piles
Cased bored piles (drilled shafts)
Key issues
- Curing of borehole
- Post-grouting
- Drilling fluid: polymers
grouting criteria.
These criteria consist of three main
components:
- grout pressure
- upward displacement
- minimum grout volume
Evaluation of the skin friction (taking into
account the direction of the loading) will be
necessary in order to determine the target
maximum upward displacement criterion.
This value, according to Dapp et al, is
typically around 6 mm, but higher values
(up to 15 mm) can be allowed in very
clean sands. The authors review various
case histories, showing how the measured
upward displacement can be linked with
some forms of construction difficulties,
waiting times, caving of the shaft, concrete
overrun, etc.. They introduce the Verified
Load Ratio (VLR):
VLR
0.8
4.0
Displacement
VLR
3.5
36 Hr Bentonite
Exposure
0.6
3.0
0.5
2.5
Test Shaft
0.4
2.0
0.3
1.5
0.2
1.0
Upward Displacement
0.1
0.5
Soil Strata
Change
0.0
0.0
0
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Shaft Number
0.7
Continuous
Flight
(Augercast piles)
Auger
piles
Key issues
- Loosening of the surrounding soil
- Influence of the equipment
- Proprietary systems
piles
or
front-of-the-wall
Key issues
- Soil loosening
- Pile walls
Between the conventional bored piles and the
auger-cast piles, new systems have been
introduced called Twin Rotary Drive Drilling
System or Front-of-the-wall system.
The
principle is based on the simultaneous drilling
Key issues
- Equipment and systems specifics
- Dependence on soil variations
- Installation control
Fig. 31 Typical variable soil profile and asset of displacement auger piles (Petersen, 2002)
Mixing
machine
Details
Nordic
technique
Japanese
technique
Number of
shafts
1-3
1-4
Diameter of
mixing tool
0,4 m to
1,0 m
0,8 m to 1,3 m
Maximum
depth of
treatment
Position of
binder outlet
25 m
33 m
the upper
pair of
mixing
blades
Bottom of shaft
and/or
mixing blades
(single or
multiple)
Injection
Variable
Maximum 300
Pressure
400 kPa
Kpa
to 800
kPa
Batching
Supplying
50 kg/min 50 kg/min to
plant
capacity
to 300
200 kg/min.
kg/min.
Comparison of European and Japanese wet mixing
techniques
Equipment
Details
On land,
Europe
On land,
Japan
Mixing
machine
Number of
mixing rods
Diameter of
mixing tool
Maximum
depth of
treatment
Position of
binder outlet
Injection
1-3
1-4
Mixing
machine
On
land,
Europe
Penetration 0,5
speed of
m/min
mixing shaft to 1,5
m/min
Retrieval
3,0
speed of
m/min
mixing shaft to 5,0
m/min
Rotation
25
speed of
rev/min
mixing
to 50
blades
rev.min
Blade
mostly
rotation
continu
number
ous
flight
auger
Amount of 40
binder
kg/m3
injected
to 450
kg/m3
Injection
Penetra
phase
tion
and/or
retrieval
On land,
Japan
Marine,
Japan
1,0
m/min.
1,0 m/min
0,7
m/min to
1,0
m/min
20
rev/min
to 40
rev/min
350 per
meter
1,0 m/min
70
kg/m3 to
300
kg/m3
Penetrat
ion
and/or
retrieval
70 kg/m3 to
300 kg/m3
20 rev/min
to 60
rev/min
350 per
meter
Penetration
and/or
retrieval
Rod
500 kPa to
1000 kPa
3 m3 to 6
m3
Rod and
blade
300 kPa to
600 kPa
3 m3
UCS (MPa)
0
10 12 14 16 18
0
2
4
Depth (m)
6
8
10
12
14
16
18
20
Type of soil
Clay
Clayey silt
Silty sand
Sand
Gravel
Chalk
Average
UCS
3 MPa
5 MPa
8 Mpa
15 Mpa
25 MPa
12 MPa
Strength
1000
1-I
1 - II
1 - IIa
1 - III
2 - 3/F and 4/G
2 - 8/P
3 - TT1, TT2, TT4 and TT6
4 - G2 to G7
800
600
+15%
-15%
400
Computed
lj
dn
200
6.25
( Pi Ps )
Ncsu
Assumes N c = 2.4
0
0
200
400
600
800
lj
dn
6.25
( Pi Ps )
qbu
where
lj = ultimate jet penetration distance
dn = nozzle diameter
Pi Ps = nozzle pressure difference
qbu = soil bearing resistance (NcxSu)
1000
Fig.44 Rigid inclusions: load reduction factor in function of Hr/sm - Leclercq (2005)
Locate
Drive
Pour
Extract
Complete
%
%
Cushion
Geotextile
Embankment
PCC
pile
(a)
(b)
E E
Geotextile
layer
FP
25 cm
thick
gravel
Geotextile
layer
FP
25 cm
thick
gravel
Ground
surface
50
cm
C15 plain
FP
&
concrete
C15
plain
concrete
&
RETAINING WALLS
60%
Top
of the inside soil
Pile
wall
Pile
wall
Surrounding
soil of 1m
Surrounding
soil of 1.5m
Surrounding
soil of 2m
48%
50%
40%
30%
20%
19%
.1
10%
10%
8%
8%
5%
Load on the pile top / KN
1%
0%
Series1
19%
48%
10%
8%
8%
5%
cohesive
soils.
Simultaneously
the
returning water lubricates the pile surface
and reduces the tendency of the pile to
plug (fig 51 and 52).
Sheet piles
Key issues
- Jacking
- Sealing
Sheet piles are traditionally installed by
driving or vibratory driving. Our previous
comments on the technological evolution
in this field remain valid, and particularly
the revival of the press-in technologies,
certainly in Japan.
Dubbeling et al (2006) explain the recent
development
in
press-in
(jacking)
technological equipment enabling to install
sheet piles and H-profiles in more difficult
conditions.
They
introduce
new
construction concepts using more compact
and lightweight press-in equipment also
called Silent Piler. (Fig. 50)
material,
jetting or
of Silent
penetrate
Water-jetting:
High pressure water jetting reduces the
pressure bulb formed during pressing-in
by loosening granular soils and softening
Fig. 54 Cased CFA piles or Front-of-thewall system for secant pile walls
The FOW system has gained a large
penetration of the market in many western
countries, especially in difficult and narrow
spaces with irregular contours of
excavations. The quick development of
these systems, and their application at the
border of or even beyond the intrinsic
limits of the technology, has been
occulting a debate over the final result of
the product. Some recent concern has
been expressed with respect to the watertightness of these secant pile walls. In the
authors opinion, the systems should be
limited to soils with limited presence of
underground water and for the realization
of a maximum of 2 levels below the
ground surface.
Long-term watertightness should in any case be
guaranteed by a second phase concrete
wall (15 cm thick).
Soil Mix Systems
Many Deep Mixing applications offer a
good alternative for the execution of
retaining walls. In this case, the mixed soil
is used to transfer the ground pressures
documented
cases
with
correctly
described soil investigations and above all,
equipment related data.
As already pointed out by ONeill and
Finno (2001), there is a need to improve
the understanding of the installation
effects of deep foundations techniques on
the surrounding soil and hence, the level
of the information contained in our papers
to provide exploitable data.
KOSISKI
BOLESAW
A.,
SZYMANKIEWICZ Czesaw. Bored piles
with base preloading by grouting The
Polish experience.
REFERENCES
BOREL S., BUSTAMANTE, M., &
GIANESELLI, L., 2002. Two comparative
field studies of the bearing capacity of
vibratory and impact driven sheet piles,
Vibratory pile driving and Deep soil
compaction TRANSVIB 2002 Holeyman,
Vandenberghe & Charrue (eds), pp167174
BOREL S., GIANESELLI L., DUROT D.,
VAILLANT P., BARBOT L., MARSSET B.
& LIJOUR P., 2002. Full-scale behaviour
of vibratory driven piles in Montoir,
Vibratory pile driving and Deep soil
compaction TRANSVIB 2002 Holeyman,
Vandenberghe & Charrue (eds), pp179192
BOTTIAU, M & MASSARSCH, K.R., 1991
Quality aspects of reinforced augercast
piles, Proceedings of the 4th International
Conference
on
Piling
and
Deep
Foundations, Stresa, pp 41-50
BOTTIAU, M. & CORTVRINDT, G. ,
1994.
Recent experience with the
Omega-Pile, Proceedings of the Fifth
International Conference on Piling and
Deep Foundations, 13-15 June, Bruges.
pp 3.11.0-P3.11.7.
BOTTIAU, M., 2003 Fundamental issues
of displacement auger piling : the
European perspective. Auger cast-in-place
Piles Committee Specialty Seminar, DFI,
Atlanta.
BRIANCON, L., 2004.
Etat des
connaissances : amlioration des sols par
inclusions rigides. ASEP-GEI 2004, Paris,
Dhouib, Magnan, Mestat Eds, pp 15-43.
BRUCE, D.A., 1986.
Enhancing the
performance of large diameter piles by
grouting, Ground Engineering, May/July
1986.
BUSTAMANTE M. & GIANESELLI, L.
1993. Design of auger displacement piles
from in-situ tests. Proceedings of the 2nd
International Geotechnical Seminar on
Deep Foundations on Bored and Auger
piles, Ghent. pp 193-218.
BUSTAMANTE, M., and GOUVENOT,
D.,2001. Dimensionnement des colonnes
de Jet Grouting comme lment porteur et
TRANSVIB2002,
Holeyman,
Vanden
Berghe & Charue (eds).