FZS1000'02 (5LV8)
FZS1000'02 (5LV8)
FZS1000'02 (5LV8)
2A5LV–300E1
A2
FZS1000
PARTS CATALOGUE
2001 by Yamaha Motor Co., Ltd.
1st Edition, July 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and below.
part names correctly.
PART NO. DESCRIPTION Q’TY REMARKS
FZS1000(5LV8) 2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
6. Applicable Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News. Engine Serial No. Frame Serial No.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY 7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, pleas use the applicable service
.JET, PILOT
manual.
.NOZZLE, MAIN
8. The asterisk (*) before a reference number indicates modification items
4. Number of component for assembly after the first edition.
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code – Production Code Number of Model Listed in This Parts Catalog
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
Model Production Country Model Production Country
(2) “Model Label”Indication Code Code No. (destination) Code Code No. (destination)
010 ITALY 120 SWEDEN
5LV8
a: Model Type Code 011 ITALY 130 S.AFRICA
a b
xxxx – xxx b: Production Code No. 4TW1–010 020 AUSTRIA
x c c: Colouring Type A 030 BELGIUM
031 BELGIUM
A6
FIG. 1 CYLINDER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–11101–00 CYLINDER HEAD ASSY 1
4 93440–07149 .CIRCLIP 12
5 93440–10153 .CIRCLIP 8
13 90179–10006 NUT 3
14 90179–10414 NUT 5
17 90109–066F0 BOLT 6
20 91314–06060 BOLT 2
22 90430–06014 GASKET 1
B2
FIG. 2 CRANKSHAFT. PISTON
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–11411–00 CRANKSHAFT 1
7 90468–12069 CLIP 8
9 90179–08327 .NUT 2
B3
FIG. 3 VALVE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 4XV–12111–00 VALVE, INTAKE 4
B4
FIG. 3 VALVE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
14 1HX–12169–11 PAD, ADJUSTING 2 (1.90) 20 UR
B5
FIG. 4 CAMSHAFT. CHAIN
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5JJ–12171–00 CAMSHAFT 1 1
2 5JJ–12181–00 CAMSHAFT 2 1
5 94591–49130 CHAIN 1
B6
FIG. 5 WATER PUMP
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 4XV–12421–00 HOUSING, WATER PUMP 1
2 93306–00106 BEARING 1
6 4XV–12439–00 O–RING 1
9 91317–06025 BOLT 5
14 93306–00106 BEARING 1
15 91317–06035 BOLT 2
16 91317–06040 BOLT 1
22 91317–06045 BOLT 1
23 93210–357A2 O–RING 1
24 4XV–12485–00 PIPE 5 1
25 93210–06667 O–RING 2
26 5LV–12481–00 PIPE 1 1
27 90430–06014 .GASKET 1
B7
FIG. 5 WATER PUMP
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 90153–06029 .SCREW, HEXAGON 1
29 93210–235A1 O–RING 1
30 93210–27370 O–RING 1
32 4XV–12469–00 JOINT 1 1
33 93210–47675 O–RING 1
35 4XV–12576–00 HOSE 1 1
38 5LV–12482–00 PIPE 2 1
39 5LV–12483–00 PIPE 3 1
40 93210–18417 O–RING 2
41 91317–06016 BOLT 2
42 5LV–12577–00 HOSE 2 1
43 5LV–12578–00 HOSE 3 1
45 5LV–12485–00 PIPE 5 1
47 5LV–12579–00 HOSE 4 1
B8
FIG. 6 RADIATOR. HOSE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–12417–00 HOUSING, THERMOSTAT 1
2 5LP–12411–00 THERMOSTAT 1
5 93210–49046 O–RING 1
8 5LV–12552–00 HOSE 8 1
13 90480–15363 GROMMET 3
14 90387–07391 COLLAR 2
20 5LV–12484–00 PIPE 4 1
21 93210–23787 O–RING 1
23 5LV–12551–00 HOSE 7 1
25 5LV–1243A–00 HOSE 1 1
26 90467–11090 CLIP 2
27 5LV–12588–00 HOSE 5 1
B9
FIG. 6 RADIATOR. HOSE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 5LV–12589–00 HOSE 6 1
30 5LV–1246F–00 COVER 3 3
31 5LV–12576–00 HOSE 1 1
32 90467–08003 CLIP 2
33 90464–44109 CLAMP 1
34 5LV–1243E–00 HOSE 2 1
36 5LV–1244G–00 HOSE, 4 1
37 90464–10186 CLAMP 1
38 5LV–1243F–00 HOSE,3 1
39 90464–36001 CLAMP 1
40 90467–06194 CLIP 2
41 90467–08092 CLIP 4
46 90480–12596 GROMMET 2
47 90387–067W9 COLLAR 2
48 90209–06008 WASHER 2
52 1UF–12435–00 GASKET 2
B10
FIG. 7 OIL PUMP
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 94580–25078 CHAIN (DID25 78LE) 1
3 91317–06012 BOLT 1
6 91317–06020 BOLT 2
8 93210–09165 O–RING 2
9 93210–06667 O–RING 1
B11
FIG. 8 OIL CLEANER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–13470–00 OIL COOLER ASSY 1
3 4XV–13473–00 .O–RING 1
4 4XV–13318–00 .WASHER 1
5 4XV–13475–00 .GASKET 1
6 4XV–13898–00 HOLDER 1
7 91317–06012 BOLT 2
11 93210–15566 O–RING 1
13 93210–14579 O–RING 2
14 91317–06012 BOLT 2
18 91317–06025 BOLT 13
21 214–11198–01 GASKET 1
23 91317–06012 BOLT 1
B12
FIG. 9 INTAKE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–13586–00 JOINT, CARBURETOR 1 2
4 90467–10039 CLIP 3
5 91317–06020 BOLT 8
6 5LV–13474–00 BAND 4
7 5LV–13895–00 HOSE 1
8 5LV–13892–00 HOSE 1
9 90467–14015 CLIP 2
10 5LV–14197–00 PIPE 1
12 1AE–14457–00 .SEAL 1
16 4XY–14452–00 SEAL 1
22 90467–10041 CLIP 3
27 5LV–13926–00 HOSE 1
B13
FIG. 9 INTAKE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 90468–08104 CLIP 1
29 5LV–14419–00 PIPE 1
31 92907–04600 WASHER 1
32 93210–13361 O–RING 1
35 5LV–14417–00 COVER 1 1
36 5LV–14418–00 COVER 2 1
B14
FIG. 10 AIR INDUCTION SYSTEM
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 4KM–14714–01 GASKET, MUFFLER 4
2 5LV–14872–00 PIPE 2 1
3 5LV–14873–00 PIPE 3 1
7 90467–15054 CLIP 8
10 90387–07391 COLLAR 2
11 90480–15316 GROMMET 2
12 5LV–14867–00 BRACKET 1
15 90467–22100 CLIP 1
16 90467–23177 CLIP 1
17 90445–09007 HOSE 1
18 90467–08092 CLIP 2
19 91314–06012 BOLT 1
B15
FIG. 11 CARBURETOR
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–14900–00 CARBURETOR ASSY 1
6 5EL–14561–00 ..O–RING 1
9 5LV–14261–00 ..HOLDER 1
10 583–14561–00 ..O–RING 1
14 5EL–14918–00 ..RING 1
15 5EL–24411–00 ..DIAPHRAGM 1
19 5DM–14561–00 ..O–RING 1
20 5DM–14985–00 ..FLOAT 1
22 1FN–14565–00 ..SCREW 1
C2
FIG. 11 CARBURETOR
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
26 4XY–14589–00 ..SPRING 1
35 354–14147–00 ..O–RING 1
45 5EA–14867–00 ..BRACKET 1 #4
47 3JE–14197–00 .PIPE 4
48 5DM–14565–00 .SCREW 3
49 4NK–14327–00 .PACKING 3
C3
FIG. 11 CARBURETOR
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
50 98582–05008 .SCREW, PAN HEAD 1
52 4SV–14592–00 .SCREW 2
53 5EA–14148–00 .PIPE 4
54 4SV–14987–30 .HOSE 1
55 4SV–14935–00 .SPRING 1
56 5EA–14996–00 .PIPE 2
57 4SV–14996–40 .PIPE 2
58 36Y–14147–00 .O–RING 8
59 4KG–14285–00 .WASHER 1
60 5DM–14987–00 .HOSE 2
61 5EL–14396–00 .PIPE 1
62 5DM–14919–00 .CLIP 6
63 4WM–14565–00 .SCREW 2
65 4SV–14197–00 .PIPE 2
67 4SV–14987–20 .HOSE 1
68 5EA–14987–10 .HOSE 1
69 5LV–14919–00 .CLIP 1
C4
FIG. 12 EXHAUST
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–14610–00 EXHAUST PIPE ASSY 1 1
2 97080–06008 .BOLT 4
5 5JJ–14811–00 .HOUSING 1
6 5LV–14849–00 .BRACKET 1
9 4SV–14638–00 .COLLAR 2
10 2TK–14865–01 .PULLEY 1
12 97080–05012 .BOLT 1
13 90387–106U7 .COLLAR 1
15 91380–04006 .BOLT 2
20 90179–08410 NUT 8
C5
FIG. 12 EXHAUST
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 90387–082W9 COLLAR 1
C6
FIG. 13 CRANKCASE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–15100–01 CRANKCASE ASSY 1
10 90109–065G3 BOLT 2
18 91317–06012 BOLT 2
20 91317–06012 BOLT 3
22 90468–08104 CLIP 1
23 90467–16009 CLIP 1
24 90338–16262 PLUG 2
25 93210–12790 O–RING 2
26 90338–20263 PLUG 1
27 93210–16314 O–RING 1
C7
FIG. 14 CRANKCASE COVER 1
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–15411–00 COVER, CRANKCASE 1 1
4 91314–06035 BOLT 8
5 91314–06020 BOLT 1
7 91314–06025 BOLT 4
10 93210–27194 O–RING 1
13 91314–06040 BOLT 6
14 91314–06045 BOLT 2
18 91314–06020 BOLT 6
19 91314–06025 BOLT 2
20 90430–08143 GASKET 1
23 93210–32172 O–RING 1
27 91314–06020 BOLT 2
C8
FIG. 14 CRANKCASE COVER 1
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 91314–06030 BOLT 3
30 5LV–15113–00 PLATE 1
C9
FIG. 15 STARTER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–15515–00 GEAR 3 1
2 93310–338S6 BEARING 1
4 4XV–15521–00 SHAFT 1 1
5 93410–08072 CIRCLIP 1
8 90430–06014 GASKET 1
10 91317–06010 BOLT 3
C10
FIG. 16 CLUTCH
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–16150–00 PRIMARY DRIVEN GEAR COMP. 1
18 90170–20327 NUT 1
19 93310–228S5 BEARING 1
24 99001–07600 CIRCLIP 1
C11
FIG. 16 CLUTCH
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
25 5LV–16340–00 PUSH LEVER ASSY 1
28 99009–10400 CIRCLIP 1
29 93317–11020 BEARING 1
31 93317–11287 BEARING 1
C12
FIG. 17 TRANSMISSION
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–17411–00 AXLE, MAIN (14T) 1
2 90387–2811B COLLAR 1
4 90209–25342 WASHER 2
5 93440–28062 CIRCLIP 2
7 90387–2810U COLLAR 1
11 93306–37807 BEARING 1
12 90209–25349 WASHER 1
13 90209–25350 WASHER 1
14 93306–27208 BEARING 1
15 90149–06286 SCREW 3
18 90387–30001 .COLLAR 1
19 90387–3311C COLLAR 1
21 90209–30344 WASHER 3
22 93440–32063 CIRCLIP 3
24 90387–3310V COLLAR 2
26 90209–30345 WASHER 1
27 90209–30343 WASHER 1
C13
FIG. 17 TRANSMISSION
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 5JJ–17231–00 GEAR, 3RD WHEEL (30T) 1
30 90387–2511A COLLAR 1
35 90179–22063 NUT 1
37 93306–37209 BEARING 1
38 93440–72049 CIRCLIP 1
C14
FIG. 18 SHIFT CAM. FORK
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–18540–00 SHIFT CAM ASSY 1
C15
FIG. 19 SHIFT SHAFT
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 132–16346–00 HOOK, SPRING 1
5 93317–11287 BEARING 1
9 90387–1211D .COLLAR 1
13 90111–06019 BOLT 1
17 95304–06700 NUT 1
D2
FIG. 20 FRAME
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–21110–01 FRAME COMP. 1
3 90464–25217 CLAMP 1
5 90111–10004 BOLT 2
14 4XV–2116J–00 BRACKET 7 1
16 4XV–2116A–00 STAY 1 1
17 90387–061K9 COLLAR 2
18 5LV–2117F–00 COVER 1
19 5LV–2117M–00 COVER 2 1
20 90149–06298 SCREW 6
21 4BH–2219X–00 COVER 2
22 90464–20181 CLAMP 1
23 90464–10190 CLAMP 1
24 90464–08189 CLAMP 1
25 90464–15195 CLAMP 1
26 90464–25217 CLAMP 1
27 3YX–2143A–00 CAP 2
D3
FIG. 21 FENDER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–21511–00–4B FENDER, FRONT 1 UR BL2
4 90179–06009 NUT 2
5 90480–12072 GROMMET 4
6 90387–065J6 COLLAR 4
13 90338–08226 PLUG 1
14 4HM–21647–00 BAND 1
15 4HM–2162A–00 HOOK 1
19 5LV–2162A–00 HOOK 1
25 90464–16025 CLAMP 1
D4
FIG. 21 FENDER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
26 3L7–24724–00 DAMPER, SEAT 2
28 90387–06008 COLLAR 1
32 90269–07077 RIVET 4
33 90109–063F1 BOLT 2
5LV–2474W–00–P2 ASSIST,GRIP 2 1 UR S3
42 90480–14100 GROMMET 2
D5
FIG. 22 SIDE COVER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–21711–00 COVER, SIDE 1 1
3 5LV–2174X–00 DAMPER 2
4 4PT–28217–00 DAMPER 1 1
5 90149–06165 SCREW 2
6 90480–13567 GROMMET 2
7 5LV–2172W–00 COVER 1
10 1AA–21815–00 CAP 1
11 1AA–21874–00 .GASKET 1
12 90445–08007 HOSE 1
13 90480–12613 GROMMET 1
14 90467–08003 CLIP 1
D6
FIG. 23 REAR ARM
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–22110–00 REAR ARM COMP. 1
2 3FV–22184–00 BUSH 1
3 93315–42523 BEARING 2
8 5LV–21732–00 SEAL 1 1
10 5LV–2217M–00 ARM 1 2
11 90101–12749 BOLT 2
12 90387–126Y1 COLLAR 2
13 92907–12600 WASHER 2
15 93317–21746 BEARING 4
17 90387–102R4 COLLAR 1
19 93317–31771 BEARING 2
20 90101–10659 BOLT 1
21 90387–127W0 COLLAR 1
23 95617–10100 NUT, U 1
27 90387–06022 COLLAR 1
D7
FIG. 23 REAR ARM
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 5LV–22311–00 CASE, CHAIN 1
D8
FIG. 24 REAR SUSPENSION
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–22210–00 SHOCK ABSORBER ASSY, REAR 1
3 90109–10662 BOLT 1
5 95607–10100 NUT, U 1
D9
FIG. 25 STEERING
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 93399–99931 BEARING 1
2 93399–99932 BEARING 1
6 90179–25033 NUT 2
13 5LV–23472–00 PROTECTOR 2
14 91314–08030 BOLT 2
16 91317–08030 BOLT 4
19 95607–10100 NUT, U 2
24 5LV–23445–00 DAMPER 2
D10
FIG. 26 FRONT FORK
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–23102–00 FRONT FORK ASSY (L.H) 1
13 90430–10171 .GASKET 1
14 5LV–2318Y–00 .PLUNGER 1
18 95307–10600 .NUT 1
19 4TX–2331G–00 .COVER 1
20 5LV–23118–00 .SPACER 1
D11
FIG. 26 FRONT FORK
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 4TX–23115–00 .GUIDE, COVER UPPER 1
33 90430–10171 .GASKET 1
34 5LV–2318Y–00 .PLUNGER 1
38 95307–10600 .NUT 1
39 4TX–2331G–00 .COVER 1
40 91314–08045 .BOLT 1
41 5LV–23118–00 .SPACER 1
43 91314–08025 BOLT 4
D12
FIG. 27 FUEL TANK
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–Y2410–10–01 FUEL TANK COMP. 1 UR BL2
7 90387–06299 COLLAR 2
8 97027–06030 BOLT 2
10 90149–06298 SCREW 1
12 90387–061W9 COLLAR 1
13 91317–06110 BOLT 1
18 90387–06299 COLLAR 2
20 5DM–21296–00 NUT 1
23 4X8–24512–00 .O–RING 1
D13
FIG. 27 FUEL TANK
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
25 97801–03008 .SCREW, PAN HEAD 2
26 90149–06011 SCREW 2
29 90467–12124 CLIP 4
30 5LV–24312–00 PIPE 2 1
32 5LV–24398–00 BAND 1 1
35 91317–05010 BOLT 1
37 90464–44109 CLAMP 1
39 90467–13114 CLIP 1
40 90467–12124 CLIP 1
43 1UA–82591–00 BAND 1
44 90445–10021 HOSE 2
45 90467–09006 CLIP 2
46 90464–10075 CLAMP 1
D14
FIG. 28 SEAT
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–24730–10 DOUBLE SEAT ASSY 1
4 90179–06635 .NUT 1
9 4BP–24792–00 PLATE 1
13 90149–06308 SCREW 2
D15
FIG. 29 FRONT WHEEL
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 4XV–25168–00–33 CAST WHEEL, FRONT 1 YB
9 90387–2200T COLLAR 2
E2
FIG. 30 FRONT BRAKE CALIPER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5JJ–2581T–10 DISC BRAKE ASSY 2
2 90109–064G6 BOLT 12
11 3GM–25925–00 .CLIP 2
21 3GM–25925–00 .CLIP 2
E3
FIG. 31 REAR WHEEL
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–25338–00–33 CAST WHEEL, REAR 1 YB
2 93306–07806 BEARING 1
3 99009–52500 CIRCLIP 1
6 93317–43580 BEARING 1
8 5LV–25364–00 DAMPER 6
13 93306–20531 BEARING 1
18 94581–78116 CHAIN 1
21 90101–08766 BOLT 2
22 95307–08600 NUT 2
24 90464–23239 CLAMP 1
E4
FIG. 31 REAR WHEEL
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
26 95607–08200 NUT, SELF–LOCKING 2
30 90387–28001 COLLAR 1
E5
FIG. 32 REAR BRAKE CALIPER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 3GM–2582W–A0 DISC, REAR BRAKE 2 1
2 90109–083G4 BOLT 6
9 3GM–25925–00 .CLIP 4
E6
FIG. 33 STEERING HANDLE. CABLE
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–26111–00 HANDLEBAR 1
2 4YR–26241–01 GRIP 1
6 91317–05010 BOLT 1
E7
FIG. 34 FRONT MASTER CYLINDER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5DM–W2587–00 MASTER CYLINDER SUB ASSY 1
6 5EB–83922–01 LEVER 2 1
8 95606–06100 NUT, U 1
14 91316–06020 BOLT 2
15 90338–09012 PLUG 1
19 1UA–82591–00 BAND 1
26 42H–25885–01 JOINT 1
E8
FIG. 35 STAND. FOOTREST
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–27311–00 STAND, SIDE 1
2 90101–08662 BOLT 1
8 90243–08029 .PIN 1
13 90109–083E0 .BOLT 1
15 90243–08029 .PIN 1
20 90109–083E0 .BOLT 1
21 5LV–27442–00 BRACKET 2 1
24 90209–08295 WASHER 3
26 5LV–2622H–00 WEIGHT 1
27 90111–06005 BOLT 2
E9
FIG. 35 STAND. FOOTREST
28 5LV–27443–01 BRACKET 3 1
31 90209–08295 WASHER 3
33 90109–103A9 BOLT 2
38 90446–17346 HOSE 1
41 93501–04011 .BALL 1
42 91314–06040 .BOLT 1
E10
FIG. 35 STAND. FOOTREST
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
55 90387–06014 .COLLAR 1
59 5LV–2741E–01 .ARM 2 1
60 90109–087F1 BOLT 4
62 90387–10636 COLLAR 1
63 5LV–27217–00 BOLT 1
66 90109–100E6 BOLT 2
E11
FIG. 36 REAR MASTER CYLINDER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–27211–00 PEDAL, BRAKE 1
3 95604–08100 NUT, U 1
9 3LN–2585G–00 ..CIRCLIP 1
10 4BP–2582A–00 .JOINT 1
11 4BP–2585F–00 .BUSH 1
12 4BP–27222–00 .JOINT 1
13 95307–08700 .NUT 2
18 2GU–25855–00 BUSH,DIAPHRAGM 1
22 90467–14057 CLIP 1
23 90467–13071 CLIP 1
E12
FIG. 36 REAR MASTER CYLINDER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 4BH–25886–01 HOLDER, BRAKE HOSE 1
E13
FIG. 37 COWLING 1
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–28381–00 WINDSHIELD 1
3 90179–05523 NUT 6
8 5LV–28307–10 SEAL 1
12 5LV–2834E–00 DAMPER 5
14 5LV–2834E–00 DAMPER 5
16 5LV–28356–00 STAY 1 1
19 5LV–2836A–00 BRACKET 1 1
20 5LV–2836E–00 BRACKET 2 1
E14
FIG. 37 COWLING 1
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
24 5LV–26290–00 REAR VIEW MIRROR ASSY(RIGHT) 1
28 90179–05523 NUT 2
29 5LV–28336–00 PLATE 1
30 5LV–28337–00 HOLDER 1
31 5LV–28371–00 DAMPER 2
32 90560–06201 SPACER 2
33 90480–13003 GROMMET 2
E15
FIG. 38 GENERATOR
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 4XV–81450–00 ROTOR ASSY 1
3 90149–06013 SCREW 3
4 90462–10182 CLAMP 1
5 91317–06012 BOLT 1
F2
FIG. 39 STARTING MOTOR
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 4XV–81890–00 MOTOR ASSY 1
2 1FK–81847–00 .O–RING 1
3 11H–81844–00 .GASKET 2
5 3AJ–81826–00 .BOLT 2
7 4XV–8182A–00 NUT 2
F3
FIG. 40 FLASHER LIGHT
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5DM–83310–00 FRONT FLASHER LIGHT ASSY 1 1
10 90464–20136 CLAMP 1
11 90464–62085 CLAMP 1
F4
FIG. 41 METER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–83570–00 SPEEDOMETER ASSY 1 KM
4 5DM–2341B–00 .EMBLEM 1
11 90480–14585 GROMMET 3
13 95307–06600 NUT 3
14 5LV–28346–10 MOLE 2 2
F5
FIG. 42 HEADLIGHT
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 8V0–84314–00 BULB (12V–60/55W) 2
7 90480–14229 GROMMET 4
10 5LV–84553–00 .DAMPER 2
11 5LV–84559–00 .DAMPER 1
F6
FIG. 43 TAILLIGHT
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5JJ–84710–01 TAILLIGHT UNIT ASSY 1
5 4XV–83513–00 DAMPER 2
6 90480–18171 GROMMET 1
7 5LV–21669–00 SEAL 1
F7
FIG. 44 HANDLE SWITCH. LEVER
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–83969–00 SWITCH, HANDLE 5 1
4 91317–05030 BOLT 1
5 91317–05050 BOLT 1
7 4XV–83912–11 .LEVER 1 1
9 95607–06100 .NUT, U 1
12 3YX–82917–00 .SWITCH 1
F8
FIG. 45 ELECTRICAL 1
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 5LV–82305–00 IGNITOR UNIT ASSY 1
3 90269–08058 RIVET 2
8 97080–06020 BOLT 4
10 90464–12045 CLAMP 1
11 90464–13073 CLAMP 1
17 90464–10190 CLAMP 1
20 90109–080G5 BOLT 2
22 90464–08189 CLAMP 1
26 90464–25217 CLAMP 2
27 90464–25217 CLAMP 1
F9
FIG. 45 ELECTRICAL 1
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 90464–25098 CLAMP 1
29 90464–23041 CLAMP 2
30 90464–13073 CLAMP 1
32 90464–15192 CLAMP 1
33 90464–13077 CLAMP 2
34 90464–13073 CLAMP 1
35 1UA–82591–00 BAND 1
41 91317–04025 BOLT 2
F10
FIG. 46 ELECTRICAL 2
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
1 3GB–82540–01 NEUTRAL SWITCH ASSY 1
2 90430–10148 GASKET 1
5 5Y9–12491–00 CLAMP 1 1
6 91317–06014 BOLT 2
7 90465–08013 CLAMP 1
8 90464–13073 CLAMP 1
9 90464–13077 CLAMP 1
11 4XV–81673–00 ROTOR 1
16 91317–06014 BOLT 1
17 90465–08028 CLAMP 1
19 91317–06012 BOLT 2
20 90465–08191 CLAMP 2
23 5JJ–82388–00 PLATE 1
26 5LV–8252H–00 PLATE 1
F11
FIG. 46 ELECTRICAL 2
REF.
5LV8
PART NO. DESCRIPTION REMARKS
NO.
28 3GM–83350–01 FLASHER RELAY ASSY 1
30 4KM–83371–00 HORN 1
32 90464–15195 CLAMP 1
36 2JG–85757–00 RETAINER 1
F12
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4
NUMERICAL INDEX
98502–03005 C – 3
98502–04012 E – 8
98502–05008 C – 3
98506–05014 C – 3
98507–04008 C – 2
98507–04010 F – 8
98507–05025 F – 8
98507–06008 E – 10
98507–06014 B – 10
98507–06020 B – 13
98582–04010 C – 3
98582–05008 C – 4
98582–05016 C – 3
98701–04008 C – 3
98701–04014 C – 3
98704–03020 F – 8
98706–04012 E – 8
98907–06012 D – 3
99001–07600 C – 11
99009–10400 C – 12
99009–52500 E – 4
99224–00160 D – 13
99226–00160 D – 13
99246–00080 D – 5
99530–08012 B – 12
C – 8
99530–10014 C – 7
99530–10114 C – 7
M5
CONTENTS
ENGINE
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E6
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E7
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E8
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E12
RADIATOR. HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9
COWLING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E14
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
OIL CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12
STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13
FLASHER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
AIR INDUCTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . B15
METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8
ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F11
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C11
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C13 INDEX
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
REAR ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D11
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D13
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3