Yamaha Xv1600 Parts Catalogue

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2A5JA–700E1
AUSTRALIA
XV1600AP (5JA9)

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 XV1600AP
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jul. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.

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 FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacementparts, please referto this Parts Catalogue andquote bothpart numbersand below.
part names correctly.
PART NO. DESCRIPTION Q’TY REMARKS
XV1600AP(5JA9) 2N4–24110–00–X5 .FUEL TANK COMP. 1 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
6. Applicable Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News. Engine Serial No. Frame Serial No.

2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY 7. Note that the illustrations for reference in finding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
.JET, PILOT
manual.
.NOZZLE, MAIN
8. The asterisk (*) before a reference number indicates modification items
4. Number of component for assembly after the first edition.
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1

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 MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code – Production Code Number of Model Listed in This Parts Catalog
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
Model Production Country Model Production Country
(2) “Model Label”Indication Code Code No. (destination) Code Code No. (destination)
5JA9 010 AUSTRALIA

a b a: Model Type Code

xxxx – xxx b: Production Code No. 4TW1–010
x c c: Colouring Type A

(3) Model Label Affixing Location

(5) Colouring Information

Model Colouring type Colour Abbrevi-

Colour Name
Code code code ation
VERY DARK BLUE
A 0781 VDBMA
5JA9 METALLIC A
B 00KU DEEP SCARLET DPS

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 CONTENTS
ENGINE
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E6
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E7
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E11
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E13
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10
FLASHER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E14
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12
METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8
ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
MIDDLE DRIVE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C11 INDEX
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15
CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
REAR ARM. SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
 FIG. 1 CYLINDER HEAD
REF.

5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–11101–00 CYLINDER HEAD ASSY 1

2 4WM–11133–10 .GUIDE, INTAKE VALVE 4

3 93440–12052 .CIRCLIP 4

4 95617–08625 .BOLT, STUD 2

5 4WM–11161–00 ABSORBER 1 5

6 4WM–11162–00 ABSORBER 2 3

7 4WM–11101–10 CYLINDER HEAD ASSY 1

8 4WM–11133–10 .GUIDE, INTAKE VALVE 4

9 93440–12052 .CIRCLIP 4

10 95617–08625 .BOLT, STUD 2

11 4WM–11161–00 ABSORBER 1 5

12 4WM–11162–00 ABSORBER 2 3

13 4WM–11131–00 HEAD, CYLINDER 3 1

14 4WM–11141–00 HEAD, CYLINDER 4 1

15 4WM–11182–00 GASKET, CYLINDER HEAD 2 2

16 91808–16023 PIN, DOWEL 4

17 90109–065G0 BOLT 4

18 90109–067E6 BOLT 4

19 91314–06045 BOLT 4

20 4WM–11181–00 GASKET, CYLINDER HEAD 1 2

21 4WM–11171–00 NUT, HOLDING 8

22 4WM–11175–00 WASHER, HOLDING 1 8

23 4WM–11172–00 NUT, HOLDING 4

24 4WM–11176–00 WASHER, HOLDING 4

25 90387–087A5 COLLAR 4

26 94701–00262 PLUG, SPARK (NGK DPR7EA 9) 4 UR

94701–00379 PLUG, SPARK (ND X22EPR–U9) 4 UR

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Yamaha Xv1600 Parts Catalogue
FIG. 2 CYLINDER
REF.

5JA9
PART NO. DESCRIPTION REMARKS
NO.
1 4WM–11191–00 COVER, CYLINDER HEAD 1 1

2 4GL–15371–00 BREATHER 1

3 90467–12053 CLIP 1

4 4WM–11126–00 PIPE, BREATHER 3 1

5 4WM–11166–00 PIPE, BREATHER 1 1

6 90467–13042 CLIP 1

7 4WM–11192–00 COVER, CYLINDER HEAD 2 1

8 4WM–11193–00 GASKET, HEAD COVER 1 2

9 91808–16023 PIN, DOWEL 4

10 90110–06022 BOLT, HEXAGON SOCKET HEAD 12

11 91314–06035 BOLT 4

12 91314–06050 BOLT 8

13 91314–06065 BOLT 4

14 4WM–1111M–00 COVER 1 1

15 4WM–1111N–00 COVER 2 1

16 4WM–11194–00 GASKET, HEAD COVER 2 2

17 91808–16023 PIN, DOWEL 4

18 91314–06040 BOLT 10

19 90110–06023 BOLT, HEXAGON SOCKET HEAD 2

20 4WM–11311–00 CYLINDER 1 2

21 4WM–11351–00 GASKET, CYLINDER 2

22 90387–087A5 COLLAR 4

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