Yamaha YZF-R1 2002 Part Cataloge English PDF

YZF–R1 (5PW1) EUROPE,S.
AFRICA
2A5PW–300E1
A2
YZF–R1
PARTS CATALOGUE
2001 by Yamaha Motor Co., Ltd.
1st Edition, December 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and below.
part names correctly.
PART NO. DESCRIPTION Q’TY REMARKS
YZF–R1(5PW1) 2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
6. Applicable Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News. Engine Serial No. Frame Serial No.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY 7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, pleas use the applicable service
.JET, PILOT
manual.
.NOZZLE, MAIN
8. The asterisk (*) before a reference number indicates modification items
4. Number of component for assembly after the first edition.
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code – Production Code Number of Model Listed in This Parts Catalog
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
Model Production Country Model Production Country
(2) “Model Label”Indication Code Code No. (destination) Code Code No. (destination)
010 ITALY
a: Model Type Code 011 ITALY

a b
xxxx – xxx b: Production Code No. 4TW1–010 020 AUSTRIA
x c c: Colouring Type A 030 BELGIUM
031 BELGIUM
(3) Model Label Affixing Location 040 SWITZERLAND
070 ENGLAND
5PW1
071 ENGLAND
080 GREECE
090 HOLLAND
091 HOLLAND
100 PORTUGAL
110 SWEDEN
120 S.AFRICA
(5) Colouring Information
Model Colouring Colour Abbrevi-

Colour Name
Code type code code ation
A 0121 VIVID RED COCKTAIL 1 VRC1
B 0564 DEEP PURPLISH BLUE METALLIC C DPBMC
5PW1 C 0791 SILVER 3 S3
DEEP PURPLISH BLUE METALLIC C
D 0564 DPBMC
( / BLUISH WHITE COCKTAIL 1)
A6
CONTENTS
ENGINE
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E6
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E7
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E12
RADIATOR. HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9
COWLING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E14
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11
COWLING 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
OIL CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13
STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
INTAKE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14
FLASHER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
AIR INDUCTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F10
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6
HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F11
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8
ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F12
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9
ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F14
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C11
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C13 INDEX
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
REAR ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
FIG. 1 CYLINDER
REF.
5PW1
PART NO. DESCRIPTION REMARKS
NO.
1 5PW–11101–00 CYLINDER HEAD ASSY 1
2 3TJ–11133–10 .GUIDE, INTAKE VALVE 10
3 1WG–11133–11 .GUIDE, INTAKE VALVE 8
4 93440–07149 .CIRCLIP 12
5 93440–10153 .CIRCLIP 8
6 90340–27001 .PLUG, STRAIGHT SCREW 1
7 91808–16023 .PIN, DOWEL 12
8 90105–06026 .BOLT, FLANGE 28
9 95617–08625 BOLT, STUD 8
10 94701–00407 PLUG, SPARK (ND IU27D) 4 UR
94701–00408 PLUG, SPARK (NGK IR CR9EIA 9) 4 UR
11 90201–10013 WASHER, PLATE 10
12 90176–10075 NUT, CROWN 2
13 90179–10006 NUT 3
14 90179–10414 NUT 5
15 95024–06012 BOLT, FLANGE 1
16 90430–06014 GASKET 1
17 5PW–11191–00 COVER, CYLINDER HEAD 1 1
18 5PW–11193–00 GASKET, HEAD COVER 1 1
19 90109–066F0 BOLT 6
20 4KG–1111G–00 RUBBER, MOUNT 1 6
21 5PW–11181–00 GASKET, CYLINDER HEAD 1 1
22 91317–06060 BOLT 2
23 5PW–11119–00 HANGER, ENGINE 1
24 90149–06020 SCREW 4
B2
FIG. 2 CRANKSHAFT. PISTON
REF.
5PW1
NO.
1 4XV–11411–00 CRANKSHAFT 1
2 4XV–11549–00 SPROCKET, CAM CHAIN 1
3 3GM–11416–00 PLANE BEARING, CRANKSHAFT 1 10 UR BLUE
3GM–11416–10 PLANE BEARING, CRANKSHAFT 1 10 UR BLACK
3GM–11416–20 PLANE BEARING, CRANKSHAFT 1 10 UR BROWN
3GM–11416–A0 PLANE BEARING, CRANKSHAFT 1 10 UR WHITE
3GM–11416–B0 PLANE BEARING, CRANKSHAFT 1 10 UR PURPLE
4 4XV–11631–10 PISTON (STD) 4
5 5LV–11603–00 PISTON RING SET (STD) 4
6 4XV–11633–00 PIN, PISTON 4
7 90468–12069 CLIP 8
8 5PW–11650–00 CONNECTING ROD ASSY 4
9 5JW–11654–00 .BOLT, CONNECTING ROD 2
10 90179–08327 .NUT 2
11 3GM–11656–00 PLANE BEARING, CONNECTING ROD 8 UR BLUE
3GM–11656–10 PLANE BEARING, CONNECTING ROD 8 UR BLACK
3GM–11656–A0 PLANE BEARING, CONNECTING ROD 8 UR WHITE
3GM–11656–B0 PLANE BEARING, CONNECTING ROD 8 UR PURPLE
B3
FIG. 3 VALVE
REF.
5PW1
NO.
1 4XV–12111–00 VALVE, INTAKE 4
2 4XV–12112–00 VALVE, INTAKE 2 8
3 5LV–12121–00 VALVE, EXHAUST 8
4 1HX–12116–01 SEAT, VALVE SPRING 12
5 3GM–12126–00 SEAT, VALVE SPRING 2 8
6 4XV–12113–00 SPRING, VALVE INNER 12
7 4XV–12114–00 SPRING, VALVE OUTER 8
8 1HX–12117–00 RETAINER, VALVE SPRING 12
9 1WG–12117–00 RETAINER, VALVE SPRING 8
10 1HX–12118–00 COTTER, VALVE 24
11 1WG–12118–00 COTTER, VALVE 16
12 4TV–12119–00 SEAL, VALVE STEM 12
13 4SV–12119–00 SEAL, VALVE STEM 8
14 1HX–12168–00 PAD, ADJUSTING 2 (1.20) 20 UR
1HX–12168–20 PAD, ADJUSTING 2 (1.25) 20 UR
1HX–12168–A0 PAD, ADJUSTING 2 (1.45) 20 UR
1HX–12168–F0 PAD, ADJUSTING 2 (1.50) 20 UR
1HX–12168–H1 PAD, ADJUSTING 2 (1.55) 20 UR
1HX–12168–K1 PAD, ADJUSTING 2 (1.60) 20 UR
1HX–12168–M1 PAD, ADJUSTING 2 (1.65) 20 UR
1HX–12168–R1 PAD, ADJUSTING 2 (1.70) 20 UR
1HX–12168–U1 PAD, ADJUSTING 2 (1.75) 20 UR
1HX–12168–W1 PAD, ADJUSTING 2 (1.80) 20 UR
1HX–12168–Y1 PAD, ADJUSTING 2 (1.85) 20 UR
B4
FIG. 3 VALVE
REF.
5PW1
NO.
14 1HX–12169–11 PAD, ADJUSTING 2 (1.90) 20 UR
1HX–12169–E0 PAD, ADJUSTING 2 (2.15) 20 UR
1HX–12169–G0 PAD, ADJUSTING 2 (2.20) 20 UR
1HX–12169–J0 PAD, ADJUSTING 2 (2.25) 20 UR
1HX–12169–L0 PAD, ADJUSTING 2 (2.30) 20 UR
1HX–12169–N0 PAD, ADJUSTING 2 (2.35) 20 UR
1HX–12169–T0 PAD, ADJUSTING 2 (2.40) 20 UR
15 3LN–12153–20 LIFTER, VALVE 12 UR BLUE
3LN–12153–09 LIFTER, VALVE (O/S) 12 UR GREEN
16 3FV–12153–20 LIFTER, VALVE 8 UR BLUE
3FV–12153–30 LIFTER, VALVE 8 UR RED
3FV–12153–09 LIFTER, VALVE (O/S) 8 UR GREEN
B5
FIG. 4 CAMSHAFT. CHAIN
REF.
5PW1
NO.
1 5JJ–12171–00 CAMSHAFT 1 1
2 4XV–12176–00 SPROCKET, CAM CHAIN 2
3 5PW–12181–00 CAMSHAFT 2 1
4 90105–07342 BOLT, FLANGE 4
5 94591–49130 CHAIN 1
6 5BE–12241–00 GUIDE, STOPPER 2 1
7 5PW–12210–00 TENSIONER ASSY, CAM CHAIN 1
8 4FM–12213–00 GASKET, TENSIONER CASE 1
9 95027–06025 BOLT, FLANGE 2
10 4XV–12251–00 DAMPER, CHAIN 1 1
11 5PW–12252–00 DAMPER, CHAIN 2 1
12 93607–44190 PIN, DOWEL 1
B6
FIG. 5 WATER PUMP
REF.
5PW1
NO.
1 4XV–12421–00 HOUSING, WATER PUMP 1
2 93306–00106 BEARING 1
3 93102–12372 OIL SEAL 1
4 11H–12438–10 SEAL, MECHANICAL 1
5 4XV–12450–00 IMPELLER SHAFT ASSY 1
6 4XV–12439–00 O–RING 1
7 93604–10011 PIN, DOWEL 2
8 4XV–12422–00 COVER, HOUSING 1
9 91317–06025 BOLT 5
10 93603–17070 PIN, DOWEL 1
11 4XV–13310–00 ROTOR ASSY 1 1
12 93603–12007 PIN, DOWEL 2
13 4XV–13336–00 HOUSING, ROTOR 1
14 93306–00106 BEARING 1
15 91317–06035 BOLT 2
16 91317–06040 BOLT 1
17 90201–12541 WASHER, PLATE 1
18 4XV–13355–00 SPROCKET, DRIVEN 1
19 90105–06154 BOLT, FLANGE 1
20 91808–30031 PIN, DOWEL 1
21 90110–06026 BOLT, HEXAGON SOCKET HEAD 1
23 93210–357A2 O–RING 1
24 4XV–12485–00 PIPE 5 1
25 93210–06667 O–RING 2
26 5PW–12481–00 PIPE 1 1
27 90430–06014 .GASKET 1
B7
FIG. 5 WATER PUMP
REF.
5PW1
NO.
28 90153–06029 .SCREW, HEXAGON 1
29 93210–235A1 O–RING 1
30 93210–27370 O–RING 1
32 5JJ–12469–00 JOINT 1 1
33 93210–47675 O–RING 1
34 95027–06020 BOLT, FLANGE 2
35 5JJ–12576–00 HOSE 1 1
36 90450–38040 HOSE CLAMP ASSY 2
37 5PW–12482–00 PIPE 2 1
38 5PW–12483–00 PIPE 3 1
39 93210–18417 O–RING 2
40 91317–06016 BOLT 2
41 93210–18417 O–RING 1
42 91317–06012 BOLT 1
B8
FIG. 6 RADIATOR. HOSE
REF.
5PW1
NO.
1 5PW–12417–00 HOUSING, THERMOSTAT 1
2 4FM–12410–00 THERMOSTAT ASSY 1
3 5PW–12413–00 COVER, THERMOSTAT 1
4 95027–06025 BOLT, FLANGE 2
5 5PW–12577–00 HOSE 2 1
8 5PW–12461–00 RADIATOR ASSY 1
9 5PW–12405–00 BLOWER ASSY 1
10 97307–06012 BOLT 3
11 92907–06100 WASHER, SPRING 3
12 92907–06600 WASHER, PLATE 3
13 1AA–12535–00 PLATE 2
14 22W–12462–00 CAP, RADIATOR 1
15 90480–15363 GROMMET 3
16 90387–07391 COLLAR 2
17 90201–06071 WASHER, PLATE 2
18 95827–06025 BOLT, FLANGE 2
19 5PW–12579–00 HOSE 4 1
21 5PW–12484–00 PIPE 4 1
22 93210–23787 O–RING 1
24 5PW–12551–00 HOSE 7 1
26 5PW–1243A–00 HOSE 1 1
27 90467–11090 CLIP 4
B9
FIG. 6 RADIATOR. HOSE
REF.
5PW1
NO.
28 90413–07023 WAY 3 1
29 5PW–1244G–00 HOSE, 4 1
30 5PW–12588–00 HOSE 5 1
31 5PW–12589–00 HOSE 6 1
34 90445–094K7 HOSE (L180) 1
35 90467–08003 CLIP 2
36 5PW–12552–00 HOSE 8 1
37 90467–11090 CLIP 2
38 5PW–1243E–00 HOSE 2 1
39 5PW–1243F–00 HOSE,3 1
40 90467–11090 CLIP 4
B10
FIG. 7 OIL PUMP
REF.
5PW1
NO.
1 94580–25078 CHAIN (DID25 78LE) 1
2 5PW–13327–00 COVER, PUMP GEAR 1
4 5PW–13412–00 HOUSING, STRAINER 1
5 4XV–13411–00 STRAINER, OIL 1
7 5JJ–1316E–00 PIPE, DELEVERY 5 1
8 93210–09165 O–RING 2
9 93210–06667 O–RING 1
B11
FIG. 8 OIL CLEANER
REF.
5PW1
NO.
1 5PW–13470–00 OIL COOLER ASSY 1
2 5PW–12822–00 .BOLT, UNION 1
3 5PW–13473–00 .O–RING 1
4 5PW–13318–00 .WASHER 1
5 5PW–13475–00 .GASKET 1
6 4XV–13898–00 HOLDER 1
7 91317–06012 BOLT 2
8 90401–20145 BOLT, UNION 1
9 5GH–13440–00 ELEMENT ASSY, OIL CLEANER 1
10 5PW–13490–00 RELIEF VALVE ASSY 1
11 93210–15566 O–RING 1
12 4XV–13416–00 PIPE, OIL 1 1
13 93210–14003 O–RING 2
14 91317–06012 BOLT 2
15 5PW–13417–00 COVER, STRAINER 1
16 99530–08012 PIN, DOWEL 2
17 5LV–13414–00 GASKET, STRAINER COVER 1
18 91317–06025 BOLT 13
20 90340–14132 PLUG, STRAIGHT SCREW 1
21 214–11198–01 GASKET 1
22 5PW–13161–00 PIPE, DELIVERY 1 1
B12
FIG. 9 INTAKE
REF.
5PW1
NO.
1 5JJ–14414–00 STAY 2 1
2 5PW–14401–00 AIR CLEANER CASE ASSY 1
3 4XV–14452–00 .SEAL 1
4 98507–05025 .SCREW, PAN HEAD 7
5 98507–05045 .SCREW, PAN HEAD 1
6 5PW–14451–00 ELEMENT, AIR CLEANER 1
7 5PW–14453–00 JOINT, AIR CLEANER 1 4
9 90445–11M52 HOSE (L150) 1
10 4X7–2149Y–00 FILTER ASSY 1
11 90445–11013 HOSE (L410) 1
12 90467–10041 CLIP 3
13 5PW–14437–00 DUCT 1
14 4XV–28371–00 DAMPER 1
15 90480–12314 GROMMET 1
16 90387–065J6 COLLAR 1
17 95817–06020 BOLT, FLANGE 1
18 5PW–13597–00 JOINT, CARBURETOR 3 2
19 5PW–13598–00 JOINT, CARBURETOR 4 2
B13
FIG. 10 INTAKE 2
REF.
5PW1
NO.
1 5PW–13750–00 THROTTLE BODY ASSY 1
2 5PW–24411–00 .DIAPHRAGM 4
3 4KM–14933–00 .SPRING, DIAPHRAGM 4
4 5JW–14118–00 .CAP 2
5 8CC–14216–10 .SCREW 2
6 68V–24376–00 .PIPE, JOINT 1 2
7 5FL–14348–10 .PIPE 1 4
8 5PW–1410F–00 .CONNECTOR 1
9 5PW–14348–00 .PIPE 1 1
10 5PW–14349–00 .PIPE 1
11 5FL–14348–00 .PIPE 1 2
12 5PW–14396–00 .PIPE 4
13 5JW–12881–00 .PIPE,FUEL INJECTION 1 1
14 5PW–14103–00 .THROTTLE SCREW SET 1
15 5PW–13761–00 .INJECTOR ASSY 4
16 5FL–14147–00 .O–RING 4
17 5FL–13766–00 .RUBBER, INJECTOR 4
18 5JW–14589–00 .SPRING 1
19 98506–05016 .SCREW, PAN HEAD 2
20 92906–05100 .WASHER, SPRING 2
21 92906–05600 .WASHER, PLATE 2
22 5DM–14936–00 .SEAT, SPRING 1
23 5JW–82380–00 .SENSOR, PRESSURE 1
24 5PW–85885–00 .THROTTLE SENSOR ASSY 1
25 98502–04010 .SCREW, PAN HEAD 1
26 5PW–13906–00 .REGULATOR, PRESSURE 1
27 5PW–82386–00 .EXTENSION, WIRE HARNESS 1
B14
FIG. 10 INTAKE 2
REF.
5PW1
NO.
28 3LN–24515–00 .NET, FILTER 2 2
29 5JW–14104–00 .AIR SCREW SET 4
30 3H1–14147–00 ..O–RING 1
31 4KM–14216–00 .SCREW 8
32 4KM–14137–00 .CLIP 4
33 5PW–14137–00 .CLIP 2
34 5JW–14147–00 .O–RING 1
35 90430–09002 .GASKET 4
36 5PW–14112–00 .VALVE, THROTTLE 1 4
37 5PW–13971–00 PIPE, FUEL 1 1
38 90464–16007 CLAMP 1
39 90464–16005 CLAMP 1
40 5PW–13972–00 PIPE, FUEL 2 1
41 90467–12003 CLIP 1
42 90467–120A1 CLIP 1
B15
FIG. 11 AIR INDUCTION SYSTEM
REF.
5PW1
NO.
1 4KM–14714–01 GASKET, MUFFLER 4
2 5JJ–14872–00 PIPE 2 1
3 5PW–14873–00 PIPE 3 1
4 5JJ–14874–00 PIPE 4 1
5 5JJ–14882–00 HOSE, BEND 2 2
6 5JJ–14883–00 HOSE, BEND 3 1
7 5JJ–14886–00 HOSE, BEND 6 1
8 90467–15054 CLIP 6
9 90467–16181 CLIP 1
10 90467–15001 CLIP 2
11 5PW–14803–00 AIR INDUCTION SYSTEM ASSY 1
12 95827–06020 BOLT, FLANGE 2
13 90387–07391 COLLAR 2
14 90480–15316 GROMMET 2
15 5PW–14868–00 BRACKET 2 1
16 91317–06012 BOLT 2
17 5PW–14881–00 HOSE, BEND 1 1
18 90467–17089 CLIP 1
19 90464–13077 CLAMP 1
C2
FIG. 12 EXHAUST
REF.
5PW1
NO.
1 5PW–14610–00 EXHAUST PIPE ASSY 1 1
2 5PW–14602–00 .EXHAUST PIPE COMP. 1
3 5PW–14623–00 .GASKET, EXHAUST PIPE 1
4 5PW–14821–00 .ARM, SHAFT (VALVE) 2
5 5PW–14638–01 .COLLAR 4
6 90201–14014 .WASHER, PLATE 2
7 5PW–14811–01 .HOUSING 1
8 5PW–14865–00 .PULLEY 1
9 5PW–14889–00 .CAP, CASE 1
10 5PW–14858–00 .CAP, CASE 1
11 90201–10M76 .WASHER, PLATE 2
12 5PW–14683–00 .SPRING, HOOK 2
13 5PW–14684–00 .BOLT, HOOK 1
14 5PW–14777–00 .BOLT 1
15 90201–050T4 .WASHER, PLATE 2
16 5PW–14836–00 .ROD 1
17 5PW–1469V–00 .PIN 2
18 90201–06431 .WASHER, PLATE 2
19 93410–06053 .CIRCLIP 2
20 91380–04006 .BOLT 4
21 92990–04600 .WASHER, PLATE 4
22 5PW–14867–00 .BRACKET 1
23 90119–06115 .BOLT, WITH WASHER 4
24 90110–06025 .BOLT, HEXAGON SOCKET HEAD 1
25 93606–07M17 .PIN, DOWEL 2
26 5PW–14643–00 .GASKET 3 1
27 97080–06008 .BOLT 4
C3
FIG. 12 EXHAUST
REF.
5PW1
NO.
28 92990–06600 .WASHER, PLATE 4
29 90110–06025 .BOLT, HEXAGON SOCKET HEAD 4
30 90506–10003 .SPRING, TENSION 1
31 5PW–14826–00 PROTECTOR, EXHAUST 1
32 90119–06187 BOLT, WITH WASHER 3
33 4FM–14613–00 GASKET, EXHAUST PIPE 4
34 90179–08410 NUT 8
35 5PW–14710–00 MUFFLER ASSY 1 1
36 4XV–14714–00 .GASKET, MUFFLER 1
37 5JJ–14715–00 .BAND, MUFFLER 1
38 95817–08030 .BOLT, FLANGE 1
39 4FM–24181–00 .DAMPER, LOCATING 1 1
40 5PW–1130E–00 CABLE PULLEY ASSY 1
41 90462–10013 CLAMP 1
42 91314–06010 BOLT 1
43 95817–08040 BOLT, FLANGE 1
44 90201–08612 WASHER, PLATE 1
C4
FIG. 13 CRANKCASE
REF.
5PW1
NO.
1 5PW–15100–00 CRANKCASE ASSY 1
2 99530–10014 .PIN, DOWEL 3
3 99530–10114 PIN, DOWEL 2
4 90116–10619 BOLT, STUD 10
6 95817–06055 BOLT, FLANGE 5
7 90105–08015 BOLT, FLANGE 1
8 95817–08050 BOLT, FLANGE 1
9 90109–065G3 BOLT 2
10 95817–06060 BOLT, FLANGE 1
11 95817–06070 BOLT, FLANGE 3
12 95817–06045 BOLT, FLANGE 3
13 95814–06050 BOLT, FLANGE 1
14 95817–06065 BOLT, FLANGE 1
15 5PW–15361–00 GAUGE, LEVEL 1
16 4XV–11165–00 PLATE, BREATHER 1
18 4XV–11145–00 PLATE, BREATHER 2 1
20 90445–161K7 HOSE (L215) 1
21 90468–08104 CLIP 1
22 90467–14015 CLIP 1
23 90338–16262 PLUG 2
24 93210–12790 O–RING 2
25 90338–20263 PLUG 1
26 93210–16314 O–RING 1
C5
FIG. 14 CRANKCASE COVER 1
REF.
5PW1
NO.
1 5PW–15411–00 COVER, CRANKCASE 1 1
2 5PW–15451–00 GASKET, CRANKCASE COVER 1 1
3 99530–08012 PIN, DOWEL 2
4 90461–10003 CLAMP 1
5 91314–06035 BOLT 8
6 91314–06020 BOLT 1
7 5PW–15418–00 COVER, CHAIN CASE 1
9 91314–06025 BOLT 2
10 5PW–15421–01 COVER, CRANKCASE 2 1
11 3F9–15362–00 PLUG, OIL LEVEL 1
12 93210–27194 O–RING 1
13 5PW–15461–00 GASKET, CRANKCASE COVER 2 1
14 93608–21002 PIN, DOWEL 2
15 91314–06040 BOLT 5
16 91314–06050 BOLT 3
17 5PW–15416–00 COVER, OIL PUMP 1
18 5JJ–15456–00 GASKET, OIL PUMP COVER 1 1
19 99530–08012 PIN, DOWEL 2
20 90109–06014 BOLT 4
21 90109–06015 BOLT 4
22 90430–08143 GASKET 1
23 92014–08016 BOLT, BUTTON HEAD 1
24 90340–32080 PLUG, STRAIGHT SCREW 1
25 93210–32172 O–RING 1
26 5PW–15425–00 COVER, GENERATOR 2 1
27 5JJ–15463–00 GASKET, COVER 2 1
C6
FIG. 14 CRANKCASE COVER 1
REF.
5PW1
NO.
28 99530–08012 PIN, DOWEL 2
29 90109–06014 BOLT 2
30 90109–06015 BOLT 3
31 4XV–15441–00 HOLDER, CLUTCH CABLE 1
32 4XV–15113–00 PLATE 1
34 5JW–2139X–00 DAMPER 1
C7
FIG. 15 STARTER
REF.
5PW1
NO.
1 5PW–15515–00 GEAR 3 1
2 93310–338S6 BEARING 1
3 5JJ–15517–00 GEAR, IDLER 2 1
4 4XV–15521–00 SHAFT 1 1
5 93410–08072 CIRCLIP 1
6 90201–08089 WASHER, PLATE 1
8 90430–06014 GASKET 1
9 4XV–15570–00 STARTER CLUTCH ASSY 1
C8
FIG. 16 CLUTCH
REF.
5PW1
NO.
1 5PW–16150–00 PRIMARY DRIVEN GEAR COMP. 1
2 26H–16154–00 PLATE, THRUST 1 1
3 4XV–16370–00 CLUTCH BOSS ASSY 1
4 4XV–16384–00 .PLATE, SEAT 1
5 36Y–16383–00 .SPRING, CLUTCH BOSS 1
6 4XV–16331–00 .PLATE, FRICTION 2 1
7 2H7–16325–00 .PLATE, CLUTCH 2 1
8 2H7–16385–00 .RING, CLUTCH BOSS 1
9 341–16321–13 PLATE, FRICTION 7
10 2H7–16325–00 PLATE, CLUTCH 2 6
11 4XV–16351–00 PLATE, PRESSURE 1 1
12 93306–00304 BEARING (B6003C4) 1
13 36Y–16335–00 HOUSING, SPRING 1
14 36Y–16334–00 SPRING, CLUTCH 2 1
15 1TX–16352–00 PLATE, PRESSURE 2 1
16 95817–06025 BOLT, FLANGE 6
17 90215–25001 WASHER, LOCK 1
18 90179–20003 NUT 1
19 93310–228S5 BEARING 1
20 4XV–16356–01 ROD, PUSH 1 1
21 4XV–16340–10 PUSH LEVER ASSY 1
22 90508–164B2 SPRING, TORSION 1
23 4XV–16382–00 AXLE, PUSH LEVER 1
24 92907–08600 WASHER, PLATE 1
25 99001–07600 CIRCLIP 1
26 93317–11020 BEARING 1
27 93102–15212 OIL SEAL 1
C9
FIG. 16 CLUTCH
REF.
5PW1
NO.
28 93315–31502 BEARING 1
29 90201–10614 WASHER, PLATE 1
30 99009–10400 CIRCLIP 1
31 4XV–16154–00 PLATE, THRUST 1 1
32 5PW–13354–01 SPROCKET, DRIVE 1
33 90201–43008 WASHER, PLATE 1
C10
FIG. 17 TRANSMISSION
REF.
5PW1
NO.
1 5JJ–17411–01 AXLE, MAIN 1
2 90387–2811B COLLAR 1
3 5JJ–17151–00 GEAR, 5TH PINION (25T) 1
4 90209–25342 WASHER 2
5 93440–28062 CIRCLIP 2
6 5JJ–17131–00 GEAR, 3RD PINION (20/21T) 1
7 90387–2810U COLLAR 1
8 5JJ–17161–00 GEAR, 6TH PINION (26T) 1
9 5JJ–17121–01 GEAR, 2ND PINION (19T) 1
10 5JJ–15163–00 HOUSING, BEARING 1 1
11 93306–37807 BEARING 1
12 90209–25349 WASHER 1
13 90209–25350 WASHER 1
14 93306–27208 BEARING 1
15 90149–06286 SCREW 3
16 5JJ–17402–00 DRIVE AXLE ASSY 1
17 5JJ–17158–00 .COLLAR 1 1
18 90387–3311C .COLLAR 1
19 90387–2511A .COLLAR 1
20 93306–20705 .BEARING (B6207N) 1
21 5JJ–17221–00 GEAR, 2ND WHEEL (35T) 1
22 90209–30344 WASHER 3
23 93440–32063 CIRCLIP 3
24 5PW–17261–00 GEAR, 6TH WHEEL (29T) 1
25 90387–3310V COLLAR 2
26 5JJ–17241–00 GEAR, 4TH WHEEL (28T) 1
27 90209–30345 WASHER 1
C11
FIG. 17 TRANSMISSION
REF.
5PW1
NO.
28 90209–30343 WASHER 1
29 5JJ–17231–00 GEAR, 3RD WHEEL (30T) 1
30 5JJ–17251–10 GEAR, 5TH WHEEL (30T) 1
31 5JJ–17211–00 GEAR, 1ST WHEEL (35T) 1
32 93102–45465 OIL SEAL 1
33 4XV–17460–00 SPROCKET, DRIVE (16T) 1
34 90215–30233 WASHER, LOCK 1
35 90179–22003 NUT 1
36 90201–224L4 WASHER, PLATE 1
37 93306–37209 BEARING 1
38 93440–72049 CIRCLIP 1
C12
FIG. 18 SHIFT CAM. FORK
REF.
5PW1
NO.
1 5PW–18540–00 SHIFT CAM ASSY 1
2 136–18542–00 .POINT, NEUTRAL 1
3 4XV–18511–00 FORK, SHIFT 1 1
4 5JJ–18512–00 FORK, SHIFT 2 1
5 5PW–18513–00 FORK, SHIFT 3 1
6 4XV–18531–00 BAR, SHIFT FORK GUIDE 1 2
7 90501–064L1 SPRING, COMPRESSION 4
8 4XV–18536–00 STOPPER, SHIFT BAR 1
C13
FIG. 19 SHIFT SHAFT
REF.
5PW1
NO.
1 132–16346–00 HOOK, SPRING 1
2 5JJ–18140–00 STOPPER LEVER ASSY 1
3 90201–120K4 WASHER, PLATE 1
4 4XV–18127–00 STOPPER, SCREW 1
5 93315–11206 BEARING 1
6 93101–12004 OIL SEAL 1
7 5PW–18101–00 SHIFT SHAFT ASSY 1
8 90508–32682 .SPRING, TORSION 1
9 90387–1211D .COLLAR 1
10 5PW–18112–00 ARM, SHIFT 1
11 5LV–18116–00 JOINT, ROD 1 1
12 4XV–18154–00 COVER, DUST 1
13 90111–06019 BOLT 1
14 95824–06020 BOLT, FLANGE 1
15 5PW–18115–00 ROD, SHIFT 1
16 90170–06228 NUT(COUNTER CLOCKWISE) 1
17 95304–06700 NUT 1
18 5PW–18110–00 SHIFT PEDAL ASSY 1
19 5EB–18113–00 .COVER, SHIFT PEDAL 1
20 4XV–18154–00 .COVER, DUST 1
21 90506–16005 SPRING, TENSION 1
C14
FIG. 20 FRAME
REF.
5PW1
NO.
1 5PW–21110–00 FRAME COMP. 1
2 5PW–21190–00 REAR FRAME COMP. 1
3 90149–10004 SCREW 4
4 91314–10040 BOLT 2
5 90201–10020 WASHER, PLATE 2
6 91314–10050 BOLT 1
7 91314–10040 BOLT 1
8 90201–10020 WASHER, PLATE 2
9 90387–12012 COLLAR 2
10 95024–08035 BOLT, FLANGE 2
11 90179–10696 NUT 1
12 90109–104G5 BOLT 1
13 5EB–21495–00 BOLT, ENGINE ADJUSTING 1
15 90179–10696 NUT 1
16 5EB–21495–00 BOLT, ENGINE ADJUSTING 1
17 90338–15004 PLUG 2
18 5PW–2117M–00 COVER 2 1
19 5PW–2117N–00 COVER 3 1
20 5PW–21852–00 DAMPER 2
21 90269–07076 RIVET 3
22 5PW–2137Y–00 GUIDE, AIR 1
23 5PW–21486–00 DAMPER 2 1
24 5PW–21488–00 DAMPER 2
25 90269–08002 RIVET 2
26 5PW–2117F–00 COVER 1
27 95817–08025 BOLT, FLANGE 1
C15
FIG. 20 FRAME
REF.
5PW1
NO.
28 90201–08326 WASHER, PLATE 1
29 5PW–21446–00 STAY, MUFFLER 2 1
30 4XV–27424–00 DAMPER, FOOTREST 2 1
31 90387–08005 COLLAR 1
32 5PW–2116J–00 BRACKET 7 1
33 90464–09001 CLAMP 1
34 90480–14604 GROMMET 2
35 90387–06M60 COLLAR 2
36 95807–06014 BOLT, FLANGE 2
37 95027–06025 BOLT, FLANGE 2
38 90201–06063 WASHER, PLATE 2
39 95707–06500 NUT, FLANGE 2
40 3YF–2414J–10 DAMPER, PLATE 2 2
41 4J2–21778–00 DAMPER, LOCATING 1 1
D2
FIG. 21 FENDER
REF.
5PW1
NO.
1 5PW–21511–00–P0 FENDER, FRONT 1 UR VRC1
5PW–21511–00–P1 FENDER, FRONT 1 UR DPBMC,

DPBMC/BWC1
5PW–21511–00–P2 FENDER, FRONT 1 UR S3
2 90149–06302 SCREW 4
3 90480–12072 GROMMET 6
4 90387–065J6 COLLAR 6
5 90111–06030 BOLT 2
6 95707–06500 NUT, FLANGE 2
7 5PW–25875–00 HOLDER, BRAKE HOSE 1 1
8 5PW–25876–00 HOLDER, BRAKE HOSE 2 1
9 5PW–21611–00–P0 FENDER, REAR 1 UR VRC1
5PW–21611–00–P1 FENDER, REAR 1 UR DPBMC,

DPBMC/BWC1
5PW–21611–00–P2 FENDER, REAR 1 UR S3
10 5PW–8212B–00 BOX, BATTERY 1 1
11 90109–063F1 BOLT 4
13 90387–08057 COLLAR 2
14 4XV–21376–00 BAND, TOOL 1
15 90464–07259 CLAMP 2
16 1AE–2834E–00 DAMPER 2
17 5PX–21268–00 SEAL 1
18 1UF–15379–00 SEAL, CRANKCASE 4
19 5PW–21732–00 SEAL 1 8
20 5PW–21669–00 SEAL 1
21 90465–04020 CLAMP 1
22 90269–07077 RIVET 2
D3
FIG. 21 FENDER
REF.
5PW1
NO.
24 90387–065G0 COLLAR 4
25 5PW–2161G–00 BRACKET 6 1
26 5PW–28100–00 TOOL KIT 1
D4
FIG. 22 SIDE COVER
REF.
5PW1
NO.
1 5PW–21711–00–P0 COVER, SIDE 1 1 UR VRC1
5PW–21711–00–P1 COVER, SIDE 1 1 UR DPBMC,

DPBMC/BWC1
5PW–21711–00–P2 COVER, SIDE 1 1 UR S3
2 99241–00080 EMBLEM, YAMAHA 1 UR FOR VRC1,

DPBMC/BWC1
99246–00080 EMBLEM, YAMAHA 1 UR FOR DPBMC
99247–00080 EMBLEM, YAMAHA 1 UR FOR S3
3 5PW–21737–00 EMBLEM 2 FOR DPBMC/BWC1
4 5PW–2174X–00 DAMPER 2
5 90269–07076 RIVET 2
6 90269–07077 RIVET 4
7 90150–05039 SCREW, ROUND HEAD 2
8 5PW–21871–00 TANK, RECOVERY 1
10 90387–062M9 COLLAR 2
11 5EB–21875–00 CAP 1
12 26H–21828–00 ELBOW 1
13 90467–11019 CLIP 1
14 90445–081H0 HOSE (L460) 1
15 90467–08003 CLIP 1
16 90464–10075 CLAMP 1
D5
FIG. 23 REAR ARM
REF.
5PW1
NO.
1 5PW–22110–00 REAR ARM COMP. 1
2 4XV–22184–00 BUSH 1
3 93315–42523 BEARING 1
4 93315–42536 BEARING 1
5 5JJ–22128–00 COVER, THRUST 1 2
6 4FN–22141–00 SHAFT, PIVOT 1
7 90185–18167 NUT, SELF–LOCKING 1
8 90201–18013 WASHER, PLATE 1
9 5PW–22125–00 BOLT 1
10 4XV–2217A–00 ARM, RELAY 1
11 5PW–2217M–00 ARM 1 1
12 93315–31758 BEARING 2
13 93109–17071 OIL SEAL 2
14 93315–31758 BEARING 2
15 93109–17071 OIL SEAL 4
16 90387–1012B COLLAR 1
17 90105–10021 BOLT, FLANGE 1
18 90387–1013U COLLAR 2
20 90387–1012A COLLAR 2
21 90105–10017 BOLT, FLANGE 1
22 90105–10018 BOLT, FLANGE 1
23 90387–1013U COLLAR 1
25 90387–1012A COLLAR 1
26 90105–10017 BOLT, FLANGE 1
D6
FIG. 23 REAR ARM
REF.
5PW1
NO.
28 5PW–22151–00 SEAL, GUARD 1
30 90387–06372 COLLAR 1
31 5JJ–2214F–00 DAMPER 1 1
32 5PW–22311–00 CASE, CHAIN 1
33 90149–06302 SCREW 1
34 90387–0603J COLLAR 1
35 90269–08002 RIVET 2
36 5PW–28372–00 DAMPER 2
37 5PW–21650–00–P0 REAR FENDER COMP. 1 UR MBL2 FOR VRC1,

DPBMC
5PW–21650–00–P1 REAR FENDER COMP. 1 UR S3 FOR S3
5PW–21650–00–P2 REAR FENDER COMP. 1 UR DPBMC FOR

DPBMC/BWC1
38 90149–06302 SCREW 3
39 90387–0600V COLLAR 3
40 90480–12005 GROMMET 3
41 5PW–22873–00 SEAL 1 1
42 5PW–22874–00 SEAL 2 1
43 5PW–22875–00 SEAL 3 1
44 5PW–22876–00 SEAL 4 1
D7
FIG. 24 REAR SUSPENSION
REF.
5PW1
NO.
1 5PW–22210–00 SHOCK ABSORBER ASSY, REAR 1
2 90105–10020 BOLT, FLANGE 1
D8
FIG. 25 STEERING
REF.
5PW1
NO.
1 93399–99932 BEARING 2
2 3FV–23462–00 SEAL, STEERING 1
3 4XV–23415–01 COVER, BALL RACE 1 1
4 90179–30691 NUT 2
5 4XV–23418–00 WASHER, SPECIAL 1
6 90202–30235 WASHER, PLATE 1
7 90170–28419 NUT 1
8 90201–281U8 WASHER, PLATE 1
9 5PW–23435–00 CROWN, HANDLE 1
10 91314–08030 BOLT 2
11 4XV–2341B–00 EMBLEM 1
12 5PW–23818–00 COVER, STEERING 1
D9
FIG. 26 FRONT FORK
REF.
5PW1
NO.
1 5PW–23102–10 FRONT FORK ASSY (L.H) 1 UR FOR VRC1,DPBMC
5PW–23102–00 FRONT FORK ASSY (L.H) 1 UR FOR S3,

DPBMC/BWC1
2 5PW–23136–10 .TUBE, OUTER (RIGHT) 1 UR FOR VRC1,DPBMC
5PW–23136–00 .TUBE, OUTER (RIGHT) 1 UR FOR S3,

DPBMC/BWC1
3 5PW–23146–00 ..WASHER, OIL SEAL 1
4 5PW–23145–00 ..OIL SEAL 1
5 4V4–23153–L0 ..RING, SNAP 1
6 4PU–23144–00 ..SEAL, DUST 1
7 5PW–23125–00 ..METAL, SLIDE 1 1
8 5PW–23110–00 .INNER TUBE COMP.1 1
9 5PW–23170–00 .CYLINDER COMP., FRONT FORK 1
10 2K8–23158–L0 .GASKET 1
11 3LC–23181–00 .BOLT, HEXAGON SOCKET HEAD 1
12 5PW–23141–00 .SPRING, FRONT FORK 1
13 4XV–23142–00 .SEAT, SPRING UPPER 1
14 5PW–23118–00 .SPACER 1
15 3LC–23357–00 .NUT 1
16 5PW–23111–00 .BOLT, CAP 1
17 3XJ–23147–L0 ..O–RING 1
18 91314–08040 .BOLT 2
19 5PW–23103–10 FRONT FORK ASSY (R.H) 1 UR FOR VRC1,DPBMC
5PW–23103–00 FRONT FORK ASSY (R.H) 1 UR FOR S3,

DPBMC/BWC1
20 5PW–23136–10 .TUBE, OUTER (RIGHT) 1 UR FOR VRC1,DPBMC
5PW–23136–00 .TUBE, OUTER (RIGHT) 1 UR FOR S3,

DPBMC/BWC1
21 5PW–23146–00 ..WASHER, OIL SEAL 1
22 5PW–23145–00 ..OIL SEAL 1
23 4V4–23153–L0 ..RING, SNAP 1
D10
FIG. 26 FRONT FORK
REF.
5PW1
NO.
24 4PU–23144–00 ..SEAL, DUST 1
25 5PW–23125–00 ..METAL, SLIDE 1 1
26 5PW–23120–00 .INNER TUBE COMP.2 1
27 5PW–23170–00 .CYLINDER COMP., FRONT FORK 1
28 2K8–23158–L0 .GASKET 1
29 3LC–23181–00 .BOLT, HEXAGON SOCKET HEAD 1
30 5PW–23141–00 .SPRING, FRONT FORK 1
31 4XV–23142–00 .SEAT, SPRING UPPER 1
32 5PW–23118–00 .SPACER 1
33 3LC–23357–00 .NUT 1
34 5PW–23111–00 .BOLT, CAP 1
35 3XJ–23147–L0 ..O–RING 1
36 91314–08040 .BOLT 2
37 5PW–23340–00 UNDER BRACKET COMP. 1
38 91314–08030 BOLT 4
D11
FIG. 27 FUEL TANK
REF.
5PW1
NO.
1 5PW–YK241–30–P0 FUEL TANK COMP. 1 UR VRC1
5PW–YK241–30–P1 FUEL TANK COMP. 1 UR DPBMC
5PW–YK241–M0–P0 FUEL TANK COMP. 1 UR S3
5PW–Y2410–30–01 FUEL TANK COMP. 1 UR DPBMC/BWC1
2 5PW–24240–00 .GRAPHIC SET 1 FOR DPBMC/BWC1
3 5PW–2413B–00 EMBLEM 2
4 5PW–24191–00 BRACKET, FUEL TANK 1 1
5 1AE–2837J–00 DAMPER 5 1
6 5JJ–24186–00 WASHER, SPECIAL 1
7 2GH–24181–00 DAMPER, LOCATING 1 1
8 2GH–24183–00 DAMPER, LOCATING 3 1
9 5JJ–24187–00 WASHER, SPECIAL 1
10 90387–06006 COLLAR 2
12 91314–06016 BOLT 1
13 4YR–24181–00 DAMPER, LOCATING 1 2
14 90387–06007 COLLAR 1
15 95817–06110 BOLT, FLANGE 1
16 95607–06200 NUT, SELF U–FLANGE 1
17 5PW–2413Y–00 BRACKET, TANK FITTING 1
19 4XV–24183–00 DAMPER, LOCATING 3 2
20 5JJ–24602–00 CAP ASSY 1
22 91317–05010 BOLT 1
23 90445–102G7 HOSE (L800) 1
24 90467–09006 CLIP 1
D12
FIG. 27 FUEL TANK
REF.
5PW1
NO.
25 5PW–24312–00 PIPE 2 1
26 90467–09006 CLIP 1
27 5PW–24491–00 BRACKET, FUEL PUMP 1
28 5JW–24486–00 O–RING 1
30 98907–05008 SCREW, BIND 2
31 5PW–24192–00 BRACKET, FUEL TANK 2 1
32 5PW–24129–00 COVER, SIDE 1 1
33 5PW–24139–00 COVER, SIDE 2 1
34 90154–05074 SCREW, BINDING 2
35 5PW–2411J–00 DAMPER, SIDE COVER 4
36 5PW–2414H–00 DAMPER, PLATE 1 2
37 5PW–2414J–00 DAMPER, PLATE 2 2
38 5PW–24141–00 PROTECTOR, FUEL TANK 1
39 5PW–13907–00 FUEL PUMP COMP. 1
D13
FIG. 28 SEAT
REF.
5PW1
NO.
1 5PW–24710–00 SINGLE SEAT ASSY 1
2 5PW–2470F–00 .SEAT COVER COMP. 1
4 5PW–24750–00 TANDEM SEAT ASSY 1
5 5PW–24751–00 .COVER, TANDEM SEAT 1
6 4BP–24780–00 SEAT LOCK ASSY 1
7 5JJ–24792–01 PLATE 1
8 95707–06500 NUT, FLANGE 4
9 5JJ–2475X–01 COVER,2 1
10 97707–40012 SCREW, TAPPING 2
11 5JJ–2478E–00 CABLE, SEAT LOCK 1
12 2TV–W2470–00 SEAT LOCK ASSY 1
13 5PW–2117K–00 STAY, LOCK 1
14 90149–06308 SCREW 2
D14
FIG. 29 FRONT WHEEL
REF.
5PW1
NO.
1 5PW–25168–00–33 CAST WHEEL, FRONT 1 YB
2 4XV–25117–00 SPACER, BEARING 1
3 93306–00420 BEARING (B6004) 2
4 93106–28043 OIL SEAL 2
5 94112–17054 TIRE (120/70 ZR17M/C 58W D208F) 1 UR DUNLOP FOR

GBR,ITA
* TIRE (120/70 ZR17M/C 58W Pilot SPORT G) 1 UR LM MICHELIN
6 93900–00030 VALVE, RIM 1
7 5MT–25398–00 BALANCER, WHEEL (10G) 1 UN
5MT–25398–10 BALANCER, WHEEL (20G) 1 UN
8 5PW–25181–00 AXLE, WHEEL 1
9 5PW–25188–00 CAP 1
10 90105–14002 BOLT, FLANGE 1
11 4XV–25186–00 COLLAR, WHEEL 2
12 4XV–25118–00 COVER, HUB DUST 2
D15
FIG. 30 FRONT BRAKE CALIPER
REF.
5PW1
NO.
1 5JJ–2581T–10 DISC BRAKE ASSY 2
2 90109–064G6 BOLT 12
3 5PW–2580T–00 CALIPER ASSY (LEFT) 1
4 5PW–W0057–00 .PISTON ASSY, CALIPER 1
5 5PW–W0047–00 ..CALIPER SEAL KIT 1
8 5PW–W0045–00 .BRAKE PAD KIT 1
9 4SV–25919–00 .SUPPORT, PAD 1
10 4SV–25924–00 .PIN, PAD 1
11 3GM–25925–00 .CLIP 2
12 1J3–W0048–00 .BLEED SCREW KIT 1
13 5PW–2580U–00 CALIPER ASSY (RIGHT) 1
18 5PW–W0045–00 .BRAKE PAD KIT 1
19 4SV–25919–00 .SUPPORT, PAD 1
20 4SV–25924–00 .PIN, PAD 1
21 3GM–25925–00 .CLIP 2
22 1J3–W0048–00 .BLEED SCREW KIT 1
23 90105–105A7 BOLT, FLANGE 4
E2
FIG. 31 REAR WHEEL
REF.
5PW1
NO.
1 5PW–25338–01–33 CAST WHEEL, REAR 1 YB
2 93306–20531 BEARING 1
3 93106–40013 OIL SEAL 1
4 93317–43580 BEARING 1
5 93420–61M07 CIRCLIP 1
6 5PW–25317–00 SPACER, BEARING 1
8 5PW–25364–00 DAMPER 6
9 94119–17019 TIRE (190/50 ZR17M/C 73W D208) 1 UR DUNLOP FOR

GBR,ITA
* TIRE (190/50 ZR17M/C 73W Pilot SPORT G) 1 UR LM MICHELIN
10 93900–00030 VALVE, RIM 1
11 5MT–25398–00 BALANCER, WHEEL (10G) 1 UN
12 5PW–25366–00 CLUTCH, HUB 1
13 93306–20531 BEARING 1
14 93106–40013 OIL SEAL 1
15 4XV–25443–21 SPROCKET, DRIVEN (43T) 1
16 90116–10485 BOLT, STUD 6
18 90201–10021 WASHER, PLATE 6
19 5PW–25377–00 COLLAR, WHEEL 1
20 5PW–25367–00 COVER, HUB DUST 1
22 5JJ–25367–00 COVER, HUB DUST 1
23 9Y582–05113 CHAIN (DID50VA8–113LL) 1
24 94682–05031 .JOINT, CHAIN 1
E3
FIG. 31 REAR WHEEL
REF.
5PW1
NO.
25 4XV–25388–00 PULLER, CHAIN 1 1
26 4XV–25389–00 PULLER, CHAIN 2 1
27 90101–08766 BOLT 2
28 95307–08600 NUT 2
29 4XV–25381–00 AXLE, WHEEL 1
31 90201–257R5 WASHER, PLATE 1
E4
FIG. 32 REAR BRAKE CALIPER
REF.
5PW1
NO.
1 5EB–2582W–00 DISC, REAR BRAKE 2 1
2 90109–064G6 BOLT 6
3 5PW–2580W–00 CALIPER ASSY, REAR 2 1
4 4JG–W0057–00 .PISTON ASSY, CALIPER 1
5 4JG–W0047–00 ..CALIPER SEAL KIT 1
6 5PW–W0046–50 .BRAKE PAD KIT 2 1
7 5GM–25828–00 .SHIM, CALIPER 2
8 5EB–25828–00 .SHIM, CALIPER 2
9 4TT–25919–00 .SUPPORT, PAD 2
10 51L–W0048–00 .BLEED SCREW KIT 1
11 5PW–25921–00 .BRACKET, SUPPORT 1
12 5PW–25914–00 .PIN, SLIDE 2
13 4TT–25937–00 .BOOT 2 2
E5
FIG. 33 STEERING HANDLE. CABLE
REF.
5PW1
NO.
1 5PW–26121–00 HANDLEBAR (LEFT) 1
2 5PW–26122–00 HANDLEBAR (RIGHT) 1
3 4XV–23434–00 HOLDER, DAMPER 2
4 5PW–26246–00 END, GRIP 2
5 91317–06025 BOLT 2
6 91317–06025 BOLT 2
7 91314–06025 BOLT 4
8 2H9–23469–00 CAP, BOLT 2
9 4YR–26241–01 GRIP 1
10 4YR–26240–01 GRIP ASSY 1
11 3XW–26281–01 CAP, GRIP UPPER 1
12 3XW–26282–01 CAP, GRIP LOWER 1
13 91317–05035 BOLT 2
14 5PW–26302–00 THROTTLE CABLE ASSY 1
15 5PW–26335–00 CABLE, CLUTCH 1
E6
FIG. 34 FRONT MASTER CYLINDER
REF.
5PW1
NO.
1 4SV–W2587–10 MASTER CYLINDER SUB ASSY 1
2 4SV–W0041–00 .CYLINDER KIT, MASTER 1
3 93210–15620 .O–RING 1
4 2VN–25866–00 .CIRCLIP 1
5 3FV–2589A–00 .COVER, DUST 1
6 56A–25867–00 BRACKET, MASTER CYLINDER 1
7 91316–06020 BOLT 2
8 5PW–83922–00 LEVER 2 1
9 3FV–2589F–00 BOLT, LEVER 1
10 95606–06100 NUT, U 1
11 3FV–25894–00 TANK, RESERVOIR 1
12 3GM–25852–50 CAP, RESERVOIR 1
13 3FV–25854–00 DIAPHRAGM, RESERVOIR 1
14 2J2–25855–50 BUSH,DIAPHRAGM 1
15 4HM–83980–00 FRONT STOP SWITCH ASSY 1
16 98502–04012 SCREW, PAN HEAD 1
17 92902–04100 WASHER, SPRING 1
18 92902–04600 WASHER, PLATE 1
19 5PW–2582F–01 HOSE 1
20 3PA–24356–00 CLIP, PIPE 1 2
21 3FV–2589G–00 HOLDER 1
22 3GM–2589H–00 SCREW 1
23 91317–06012 BOLT 1
24 5PW–25887–00 HOLDER, BRAKE HOSE 1
25 91317–06012 BOLT 1
26 5PW–25872–00 HOSE, BRAKE 1 1
27 95027–06020 BOLT, FLANGE 1
E7
FIG. 34 FRONT MASTER CYLINDER
REF.
5PW1
NO.
28 90401–10172 BOLT, UNION 1
29 90401–10172 BOLT, UNION 2
30 90201–10118 WASHER, PLATE 6
E8
FIG. 35 STAND. FOOTREST
REF.
5PW1
NO.
1 5PW–27311–00 STAND, SIDE 1
2 5JJ–27321–00 BRACKET, SIDE STAND 1
3 4NX–27351–00 GUIDE, SIDE STAND 1
4 90109–10002 BOLT 2
5 5PW–27352–00 HOOK, SIDE STAND 1
7 90445–19002 HOSE (L60) 1
8 90201–081R9 WASHER, PLATE 1
9 90101–08662 BOLT 1
11 90201–101J1 WASHER, PLATE 1
12 90201–146F9 WASHER, PLATE 1
13 5JJ–27315–00 LINK, SIDE STAND 1
15 5PW–27442–00 BRACKET 2 1
16 90109–085G6 BOLT 2
17 5JJ–27410–01 FRONT FOOTREST ASSY (LEFT) 1
18 90508–18134 .SPRING, TORSION 1
19 90243–08029 .PIN 1
20 90201–06042 .WASHER, PLATE 1
21 90109–083E0 .BOLT 1
22 90149–08296 SCREW 1
23 90201–13008 WASHER, PLATE 1
24 5JJ–27445–00 PLATE 1 1
25 90149–06233 SCREW 2
26 5PW–27443–00 BRACKET 3 1
27 90109–085G6 BOLT 2
E9
REF.
5PW1
NO.
28 5JJ–27420–01 FRONT FOOTREST ASSY (RIGHT) 1
29 90508–18135 .SPRING, TORSION 1
30 90243–08029 .PIN 1
31 90201–06042 .WASHER, PLATE 1
32 90109–083E0 .BOLT 1
33 90149–08296 SCREW 1
34 90201–13008 WASHER, PLATE 1
35 5JJ–27446–00 PLATE 2 1
36 90149–06233 SCREW 2
37 5EB–2144G–00 STAY, STOP SWITCH 1
38 90480–12607 GROMMET 1
39 90387–06023 COLLAR 1
40 90159–06150 SCREW, WITH WASHER 1
41 5JJ–27430–00 REAR FOOTREST ASSY 1 1
42 90501–12743 .SPRING, COMPRESSION 1
43 93501–04011 .BALL 1
44 5JJ–27437–00 .WASHER, SPECIAL 1
45 91314–06035 .BOLT 1
46 95604–06200 .NUT, U FLANGE 1
47 90387–06697 .COLLAR 1
48 5PW–27440–00 REAR FOOTREST ASSY 2 1
49 90501–12743 .SPRING, COMPRESSION 1
50 93501–04011 .BALL 1
51 5JJ–27437–00 .WASHER, SPECIAL 1
52 91314–06035 .BOLT 1
53 95604–06200 .NUT, U FLANGE 1
54 90387–06697 .COLLAR 1
E10
REF.
5PW1
NO.
55 90109–085G6 BOLT 4
56 36Y–27424–00 DAMPER, FOOTREST 2 1
57 90387–10001 COLLAR 1
58 90201–10669 WASHER, PLATE 1
59 90105–10022 BOLT, FLANGE 1
E11
FIG. 36 REAR MASTER CYLINDER
REF.
5PW1
NO.
1 5PW–27211–00 PEDAL, BRAKE 1
2 5JJ–27813–00 PIN, PEDAL CRANK 1
4 90446–17346 HOSE 1
5 3TU–2583V–01 RR. MASTER CYLINDER ASSY. 1
6 3TU–W0042–51 .CYLINDER KIT, MASTER 1
7 3LN–2582A–00 .JOINT 1
8 3LN–2585F–00 .O–RING 1
9 3LN–2585H–00 .SCREW,SET 1
10 4XV–27222–01 JOINT 1
11 95304–08700 NUT 1
12 90109–06013 BOLT 2
13 91701–06018 PIN, CLEVIS 1
14 92907–06200 WASHER 1
15 91401–16012 PIN, COTTER 1
16 5JJ–25894–00 TANK, RESERVOIR 1
17 3XP–25852–50 CAP, RESERVOIR 1
18 2VN–25854–00 DIAPHRAGM, RESERVOIR 1
19 2VN–25855–00 BUSH,DIAPHRAGM 1
20 90159–06056 SCREW, WITH WASHER 1
21 90183–06053 NUT, SPRING 1
22 5PW–25895–00 HOSE, RESERVOIR 1
23 90467–14057 CLIP 1
24 90467–12191 CLIP 1
25 90401–10172 BOLT, UNION 2
26 90201–10118 WASHER, PLATE 4
27 5PW–25874–00 HOSE, BRAKE 1
E12
FIG. 36 REAR MASTER CYLINDER
REF.
5PW1
NO.
28 5PW–25886–00 HOLDER, BRAKE HOSE 1
29 5EB–25886–01 HOLDER, BRAKE HOSE 1
30 90105–06718 BOLT, FLANGE 2
E13
FIG. 37 COWLING 1
REF.
5PW1
NO.
1 5PW–Y2881–00 WINDSHIELD 1
2 5PW–2832P–10 .GRAPHIC 18 1
3 90150–05024 SCREW, ROUND HEAD 6
4 90202–05123 WASHER, PLATE 6
5 90179–05523 NUT 6
6 5PW–Y283G–00–P0 BODY, FRONT UPPER 1 1 UR VRC1
5PW–Y283G–10–P1 BODY, FRONT UPPER 1 1 UR DPBMC,

DPBMC/BWC1
5PW–Y283G–20–P2 BODY, FRONT UPPER 1 1 UR S3
7 1HX–27415–00 .PLATE, FOOTREST 2
8 5JJ–2834W–00 .PROTECTOR 2 6
9 5PW–2177L–00 .PLATE, SPRING 4
10 5PW–28315–00 .EMBLEM 1 UR FOR VRC1
5PW–28315–10 .EMBLEM 1 UR FOR DPBMC,

DPBMC/BWC1
5PW–28315–20 .EMBLEM 1 UR FOR S3
11 5PW–283A0–00 .GRAPHIC SET 1
12 5PW–28356–00 STAY 1 1
13 5DM–28371–00 DAMPER 2
14 4XV–83513–00 DAMPER 4
15 90164–05014 SCREW, TAPPING 4
16 4XV–28336–00 PLATE 1
18 5PW–Y283L–00–P0 PANEL, CONSOLE 1 1 MBL2
20 5PW–Y283M–00–P0 PANEL, CONSOLE 2 1 MBL2
21 1TX–28371–00 .DAMPER 1
23 5PW–26280–00 REAR VIEW MIRROR ASSY (LEFT) 1
E14
FIG. 37 COWLING 1
REF.
5PW1
NO.
24 5PW–26290–00 REAR VIEW MIRROR ASSY (RIGHT) 1
25 4SV–26298–00 PLATE, MIRROR FITTING 1 2
26 90176–06055 NUT, CROWN 4
27 90387–06024 COLLAR 4
E15
FIG. 38 COWLING 2
REF.
5PW1
NO.
1 5PW–Y283U–00–P0 PANEL ASSEMBLY 1 1 UR BWC1 FOR VRC1
5PW–Y283U–10–P1 PANEL ASSEMBLY 1 1 UR DPBMC FOR

DPBMC/BWC1
5PW–Y283U–20–P2 PANEL ASSEMBLY 1 1 UR MBL2 FOR S3
5PW–Y283U–30–P1 PANEL ASSEMBLY 1 1 UR DPBMC FOR

DPBMC/BWC1
2 1TX–28371–00 .DAMPER 1
4 5PW–28307–00 .SEAL 1
5PW–28328–A0 .EMBLEM 1 UR FOR DPBMC/BWC1
5PW–28328–10 .EMBLEM 1 UR FOR DPBMC
6 5PW–28371–00 .DAMPER 1
7 5PW–28391–00 .GRAPHIC 1 1 UR FOR VRC1
5PW–28391–10 .GRAPHIC 1 1 UR FOR DPBMC
5PW–28391–20 .GRAPHIC 1 1 UR FOR S3
5PW–28393–00 .GRAPHIC 3 1 UR FOR DPBMC/BWC1
8 90183–05074 .NUT, SPRING 1
9 90387–065J6 .COLLAR 2
10 90480–12596 .GROMMET 2
11 5PW–Y283V–00–P0 PANEL ASSEMBLY 2 1 UR BWC1 FOR VRC1
5PW–Y283V–10–P1 PANEL ASSEMBLY 2 1 UR DPBMC FOR

DPBMC
5PW–Y283V–20–P2 PANEL ASSEMBLY 2 1 UR MBL2 FOR S3
5PW–Y283V–40–P1 PANEL ASSEMBLY 2 1 UR DPBMC FOR

DPBMC/BWC1
12 5PW–28307–00 .SEAL 1
5PW–28338–10 .EMBLEM 1 UR FOR DPBMC
F2
FIG. 38 COWLING 2
REF.
5PW1
NO.
13 5PW–28338–A0 .EMBLEM 1 UR FOR DPBMC/BWC1
14 5PW–28392–00 .GRAPHIC 2 1 UR FOR VRC1
5PW–28392–10 .GRAPHIC 2 1 UR FOR DPBMC
5PW–28392–20 .GRAPHIC 2 1 UR FOR S3
5PW–28394–00 .GRAPHIC 4 1 UR FOR DPBMC/BWC1
15 90183–05074 .NUT, SPRING 1
16 90387–065J6 .COLLAR 2
17 90480–12596 .GROMMET 2
18 5PW–2836A–00 BRACKET 1 1
19 5PW–2836E–00 BRACKET 2 1
21 90149–06302 SCREW 4
22 5PW–2832M–00 PROTECTOR 1 1
23 5PW–2832N–00 PROTECTOR 2 1
24 5PW–Y2808–00–P0 COVER, LOWER 1 UR MBL2 FOR VRC1,

DPBMC
5PW–Y2808–10–P1 COVER, LOWER 1 UR S3 FOR S3
5PW–Y2808–20–P2 COVER ASSY, UNDER 1 UR DPBMC FOR

DPBMC/BWC1
26 5PW–2848L–00 .SEAT 3 1
27 90387–065J6 .COLLAR 1
28 90480–12596 .GROMMET 1
29 99246–00320 .EMBLEM, YAMAHA 1 UR FOR VRC1,DPBMC
99247–00320 .EMBLEM, YAMAHA 1 UR FOR S3
99241–00320 .EMBLEM, YAMAHA 1 UR FOR DPBMC/BWC1
30 5PW–Y2809–00–P0 COVER, UNDER 1 UR MBL2 FOR VRC1,

DPBMC
5PW–Y2809–10–P1 COVER, UNDER 1 UR S3 FOR S3
5PW–Y2809–20–P2 COVER ASSY 2, UNDER 1 UR DPBMC FOR

DPBMC/BWC1
F3
FIG. 38 COWLING 2
REF.
5PW1
NO.
31 1JK–21735–00 .SEAL 2 2
32 1TX–28371–00 .DAMPER 1
34 90387–065J6 .COLLAR 1
35 90480–12596 .GROMMET 1
36 99246–00320 .EMBLEM, YAMAHA 1 UR FOR VRC1,DPBMC
99247–00320 .EMBLEM, YAMAHA 1 UR FOR S3
99241–00320 .EMBLEM, YAMAHA 1 UR FOR DPBMC/BWC1
37 90149–06302 SCREW 2
38 5PW–28386–00 HEAD 9
39 5PW–2177L–00 PLATE, SPRING 4
40 2TK–21757–00 WASHER, SPECIAL 1 18
41 5PW–2836K–00 PANEL, INNER 1 1
42 5PW–2836L–00 PANEL, INNER 2 1
43 5PW–Y283S–00 PANEL, INNER 3 1
45 90269–06081 RIVET 8
46 90269–07077 RIVET 2
47 97707–50016 SCREW, TAPPING 2
48 5PW–2836F–00 BRACKET 3 2
49 95807–06012 BOLT, FLANGE 2
50 5PW–2848M–00 SEAT 4 1
51 90154–05013 SCREW, BINDING 2
52 5PW–28386–00 HEAD 8
53 2TK–21757–00 WASHER, SPECIAL 1 12
54 5PW–2848N–00 SEAT 5 1
55 5PW–2834E–00 DAMPER 1
F4
FIG. 39 GENERATOR
REF.
5PW1
NO.
1 5PW–81450–00 ROTOR ASSY 1
2 5PW–81410–00 STATOR ASSY 1
3 90149–06013 SCREW 3
4 90465–14011 CLAMP 1
6 90105–105A6 BOLT, FLANGE 1
7 90201–103U7 WASHER, PLATE 1
F5
FIG. 40 STARTING MOTOR
REF.
5PW1
NO.
1 5PW–81890–00 MOTOR ASSY 1
2 5PW–81801–00 .BRUSH SET 1
3 93210–55669 .O–RING 2
4 93210–25711 .O–RING 1
5 5JJ–81846–00 .SCREW 2
6 5JJ–8181L–00 .WASHER, PLAIN 2
7 5PW–8183G–00 CORD COMP. 1
8 5JJ–81828–00 BOLT 2 1
9 95307–05700 NUT 1
10 95027–06025 BOLT, FLANGE 2
F6
FIG. 41 FLASHER LIGHT
REF.
5PW1
NO.
1 5PW–83310–01 FRONT FLASHER LIGHT ASSY 1 1
2 1KH–83311–00 .BULB (12V–10W) 1
3 5PW–8333A–00 .LENS COMP 1
4 97706–04012 .SCREW, TAPPING 1
5 5PW–83320–01 FRONT FLASHER LIGHT ASSY 2 1
6 1KH–83311–00 .BULB (12V–10W) 1
7 5PW–8334A–00 .LENS COMP 1
8 97706–04012 .SCREW, TAPPING 1
9 5PW–83318–00 STAY, FLASHER 1 2
10 5PW–83330–00 REAR FLASHER LIGHT ASSY 1 1
11 1KH–83311–00 .BULB (12V–10W) 1
12 5PW–8334A–00 .LENS COMP 1
13 97706–04012 .SCREW, TAPPING 1
14 5PW–83340–00 FLASHER LIGHT ASSY 2 1
15 1KH–83311–00 .BULB (12V–10W) 1
16 5PW–8333A–00 .LENS COMP 1
17 97706–04012 .SCREW, TAPPING 1
18 5PW–83318–00 STAY, FLASHER 1 2
F7
FIG. 42 METER
REF.
5PW1
NO.
1 5PW–83500–00 SPEEDOMETER ASSY (KM/H) 1
5PW–83500–10 SPEEDOMETER ASSY (MPH) 1 FOR GBR
2 5PW–8353E–00 .CASE, METER UPPER 1
3 5PW–83572–00 .CASE, SPEEDOMETER LOWER 1
4 97707–30016 .SCREW, TAPPING 8
5 90164–05014 SCREW, TAPPING 3
6 4XV–83513–00 DAMPER 3
F8
FIG. 43 HEADLIGHT
REF.
5PW1
NO.
1 5PW–84310–00 HEADLIGHT UNIT ASSY 1
5PW–84310–10 HEADLIGHT UNIT ASSY 1 FOR GBR,ZAF
2 8V0–84314–10 BULB,HEADLIGHT (12V–60/55W) 2
3 4SV–84347–00 BULB (12V–5W) 2
4 4SV–84397–00 COVER, SOCKET 2
5 5PW–84312–00 HOLDER, SOCKET 2
6 5PW–84385–00 CAP,1 1
7 5PW–84386–00 CAP,2 1
9 5PW–84359–00 CORD, HEADLIGHT 1
F9
FIG. 44 TAILLIGHT
REF.
5PW1
NO.
1 5PW–84710–00 TAILLIGHT UNIT ASSY 1
3 90201–05033 WASHER, PLATE 2
4 5PW–21629–00 GUARD, MUD 1
5 5PW–84745–00 LICENCE LIGHT UNIT ASSY 1
6 4HC–84744–00 .BULB (12V–5W) 1
7 97706–04012 .SCREW, TAPPING 2
8 5PW–84726–00 SCREW 2
9 3Y6–85130–02 REAR REFLECTOR ASSY 1
10 95607–05100 NUT, U 1
11 90201–05725 WASHER, PLATE 1
12 5PW–84717–00 CORD, TAILLIGHT 1
13 4KB–84117–00 NUT 2
F10
FIG. 45 HANDLE SWITCH. LEVER
REF.
5PW1
NO.
1 4XV–82910–13 LEVER HOLDER ASSY (LEFT) 1
2 4XV–83912–11 .LEVER 1 1
3 4XV–83945–00 .BOLT, LEVER 1
4 95607–06100 .NUT, U 1
5 95027–06020 .BOLT, FLANGE 1
6 5LV–83951–00 .BOLT, CABLE ADJUSTING 1
7 4XV–82917–01 .SWITCH 1
8 98707–03016 .SCREW, FLAT HEAD 1
9 98507–04010 .SCREW, PAN HEAD 1
10 5JJ–83913–00 .COLLAR, LEVER 1 1
11 5PW–83972–00 SWITCH, HANDLE 4 1
12 98507–05025 .SCREW, PAN HEAD 2
13 5RT–83963–00 SWITCH, HANDLE 3 (RIGHT) 1
14 98507–05045 .SCREW, PAN HEAD 2
F11
FIG. 46 ELECTRICAL 1
REF.
5PW1
NO.
1 5PW–8591A–00 ENGINE CONTROL UNIT ASSY 1
3 90338–08226 PLUG 2
4 5PW–82310–00 IGNITION COIL ASSY 4
5 5PW–82309–00 WIRE, SUB LEAD 1
6 3GB–82540–01 NEUTRAL SWITCH ASSY 1
7 90430–10148 GASKET 1
8 5JJ–82541–00 WIRE, LEAD 1
9 5PW–85720–00 OIL LEVEL GAUGE ASSY 1
10 5Y9–12491–00 CLAMP 1 1
11 91317–06014 BOLT 2
12 90465–08013 CLAMP 1
13 5PW–81673–00 ROTOR 1
14 93604–29151 PIN, DOWEL 1
15 90105–10290 BOLT, FLANGE 1
16 90201–107K6 WASHER, PLATE 1
17 4XV–83755–01 SENSOR, SPEED 1
18 91317–06014 BOLT 1
19 90465–08028 CLAMP 1
20 5PW–81670–00 PICK–UP ASSY 1
22 90465–08191 CLAMP 1
23 5PW–85820–00 SERVO MOTOR ASSY 1
24 5PW–85829–00 COVER, SERVO MOTOR 1
25 97707–50514 SCREW, TAPPING 2
26 90462–08225 CLAMP 1
27 8CC–85790–01 THERMOSENSOR ASSY 1
F12
REF.
5PW1
NO.
28 90201–12790 WASHER, PLATE 1
29 5FL–85790–00 THERMOSENSOR ASSY 1
30 90430–12202 GASKET 1
31 5PW–85896–00 SENSOR, CAM POSITION 1
33 5JW–82380–00 SENSOR, PRESSURE 1
34 97707–50020 SCREW, TAPPING 2
35 5JJ–81950–10 RELAY ASSY 1
36 5JJ–81950–20 RELAY ASSY 1
F13
REF.
5PW1
NO.
1 5JW–81940–00 STARTER RELAY ASSY 1
2 95027–06008 BOLT, FLANGE 2
3 4TX–82100–02 BATTERY ASSY (GT12B–4) 1
4 2AL–84553–00 DAMPER 1
5 5JJ–82131–00 BAND, BATTERY 1
6 5PW–82115–00 WIRE, PLUS LEAD 1
7 5PW–82116–00 WIRE, MINUS LEAD 1
8 95817–06012 BOLT, FLANGE 1
9 5PW–82501–00 MAIN SWITCH STEERING LOCK 1
10 90109–080G5 BOLT 2
11 5PW–82530–00 STOP SWITCH ASSY 1
12 5PW–82590–00 WIRE HARNESS ASSY 1
13 5JJ–82151–10 .FUSE (15A–BL) 4
14 5JJ–82151–20 .FUSE (20A–BL) 2
15 5JJ–82151–90 .FUSE (5A–BL) 3
16 90464–12036 CLAMP 2
17 90464–12036 CLAMP 2
18 90464–37257 CLAMP 1
19 90464–16039 CLAMP 1
20 90464–07004 CLAMP 3
21 90464–13133 CLAMP 2
22 90464–16006 CLAMP 1
23 90464–12036 CLAMP 1
24 90464–13073 CLAMP 1
25 90464–15157 CLAMP 2
26 90464–16039 CLAMP 1
27 5Y9–12491–00 CLAMP 1 1
F14
REF.
5PW1
NO.
28 90464–13073 CLAMP 1
29 90464–13073 CLAMP 1
30 90464–13077 CLAMP 1
31 90464–17001 CLAMP 1
32 5PW–81950–00 RELAY ASSY 1
33 5PX–82566–50 SWITCH, SIDE STAND 1
34 5JJ–82388–00 PLATE 1
36 95607–05200 NUT, U FLANGE 2
37 90461–10002 CLAMP 1
38 90201–057H5 WASHER, PLATE 1
39 5JW–81960–00 RECTIFIER & REGULATOR ASSY 1
40 95827–06030 BOLT, FLANGE 2
41 90183–06053 NUT, SPRING 2
42 90202–06001 WASHER, PLATE 2
43 5JJ–81950–20 RELAY ASSY 1
44 5PS–82576–01 EMERGENCY STOP SWITCH ASSY 1
45 91317–04025 BOLT 2
46 90201–047A2 WASHER, PLATE 2
47 90183–04039 NUT, SPRING 2
48 4GY–83350–00 FLASHER RELAY ASSY 1
49 3TB–83371–01 HORN 1
50 95707–06500 NUT, FLANGE 1
51 95807–06012 BOLT, FLANGE 1
52 95807–06012 BOLT, FLANGE 2
53 5PW–2134K–00 BRACKET, HORN 1
54 90464–06004 CLAMP 1
F15
NUMERICAL INDEX
GRID GRID GRID GRID GRID GRID

PART NO. PART NO. PART NO. NO. PART NO. NO. PART NO. NO. PART NO. NO.
NO. NO.
4SV–W0041–00 E – 7 5PW–11193–00 B – 2 1HX–12168–40 B – 4 5JJ–12576–00 B – 8 5FL–14348–10 B – 14 3F9–15362–00 C – 6

3TU–W0042–51 E – 12 214–11198–01 B – 12 1HX–12168–60 B – 4 5PW–12577–00 B – 9 5PW–14348–00 B – 14 1UF–15379–00 D – 3
5PW–W0045–00 E – 2 5PW–1130E–00 C – 4 1HX–12168–80 B – 4 5PW–12579–00 B – 9 5PW–14349–00 B – 14 5PW–15411–00 C – 6
5PW–W0046–50 E – 5 4XV–11411–00 B – 3 1HX–12169–E0 B – 5 5PW–12588–00 B – 10 5PW–14396–00 B – 14 5PW–15416–00 C – 6
4JG–W0047–00 E – 5 3GM–11416–A0 B – 3 1HX–12169–G0 B – 5 5PW–12589–00 B – 10 5PW–14401–00 B – 13 5PW–15418–00 C – 6
5PW–W0047–00 E – 2 3GM–11416–B0 B – 3 1HX–12169–J0 B – 5 5PW–12822–00 B – 12 5JJ–14414–00 B – 13 5PW–15421–01 C – 6
5PW–W0047–10 E – 2 3GM–11416–00 B – 3 1HX–12169–L0 B – 5 5JW–12881–00 B – 14 5PW–14437–00 B – 13 5PW–15425–00 C – 6
1J3–W0048–00 E – 2 3GM–11416–10 B – 3 1HX–12169–N0 B – 5 5JJ–1316E–00 B – 11 5PW–14451–00 B – 13 4XV–15441–00 C – 7
51L–W0048–00 E – 5 3GM–11416–20 B – 3 1HX–12169–T0 B – 5 5PW–13161–00 B – 12 4XV–14452–00 B – 13 5PW–15451–00 C – 6
4JG–W0057–00 E – 5 4XV–11549–00 B – 3 1HX–12169–11 B – 5 4XV–13310–00 B – 7 5PW–14453–00 B – 13 5JJ–15456–00 C – 6
5PW–W0057–00 E – 2 5LV–11603–00 B – 3 1HX–12169–31 B – 5 5PW–13318–00 B – 12 5JW–14589–00 B – 14 5PW–15461–00 C – 6
5PW–W0057–10 E – 2 4XV–11631–10 B – 3 1HX–12169–50 B – 5 5PW–13327–00 B – 11 5PW–14602–00 C – 3 5JJ–15463–00 C – 6
2TV–W2470–00 D – 14 4XV–11633–00 B – 3 1HX–12169–70 B – 5 4XV–13336–00 B – 7 5PW–14610–00 C – 3 5PW–15515–00 C – 8
4SV–W2587–10 E – 7 5PW–11650–00 B – 3 1HX–12169–90 B – 5 5PW–13354–01 C – 10 4FM–14613–00 C – 4 5JJ–15517–00 C – 8
5PW–YK241–M0–P0 D – 12 5JW–11654–00 B – 3 5JJ–12171–00 B – 6 4XV–13355–00 B – 7 5PW–14623–00 C – 3 4XV–15521–00 C – 8
5PW–YK241–30–P0 D – 12 3GM–11656–A0 B – 3 4XV–12176–00 B – 6 4XV–13411–00 B – 11 5PW–14638–01 C – 3 4XV–15570–00 C – 8
5PW–YK241–30–P1 D – 12 3GM–11656–B0 B – 3 5PW–12181–00 B – 6 5PW–13412–00 B – 11 5PW–14643–00 C – 3 5PW–16150–00 C – 9
5PW–Y2410–30–01 D – 12 3GM–11656–00 B – 3 5PW–12210–00 B – 6 5LV–13414–00 B – 12 5PW–14683–00 C – 3 26H–16154–00 C – 9
5PW–Y2808–00–P0 F – 3 3GM–11656–10 B – 3 4FM–12213–00 B – 6 4XV–13416–00 B – 12 5PW–14684–00 C – 3 4XV–16154–00 C – 10
5PW–Y2808–10–P1 F – 3 4XV–12111–00 B – 4 5BE–12241–00 B – 6 5PW–13417–00 B – 12 5PW–1469V–00 C – 3 341–16321–13 C – 9
5PW–Y2808–20–P2 F – 3 4XV–12112–00 B – 4 4XV–12251–00 B – 6 5GH–13440–00 B – 12 5PW–14710–00 C – 4 2H7–16325–00 C – 9
5PW–Y2809–00–P0 F – 3 4XV–12113–00 B – 4 5PW–12252–00 B – 6 5PW–13470–00 B – 12 4KM–14714–01 C – 2 4XV–16331–00 C – 9
5PW–Y2809–10–P1 F – 3 4XV–12114–00 B – 4 5PW–12405–00 B – 9 5PW–13473–00 B – 12 4XV–14714–00 C – 4 36Y–16334–00 C – 9
5PW–Y2809–20–P2 F – 3 1HX–12116–01 B – 4 4FM–12410–00 B – 9 5PW–13475–00 B – 12 5JJ–14715–00 C – 4 36Y–16335–00 C – 9
5PW–Y283G–00–P0 E – 14 1HX–12117–00 B – 4 5PW–12413–00 B – 9 5PW–13490–00 B – 12 5PW–14777–00 C – 3 4XV–16340–10 C – 9
5PW–Y283G–10–P1 E – 14 1WG–12117–00 B – 4 5PW–12417–00 B – 9 5PW–13597–00 B – 13 5PW–14803–00 C – 2 132–16346–00 C – 14
5PW–Y283G–20–P2 E – 14 1HX–12118–00 B – 4 4XV–12421–00 B – 7 5PW–13598–00 B – 13 5PW–14811–01 C – 3 4XV–16351–00 C – 9
5PW–Y283L–00–P0 E – 14 1WG–12118–00 B – 4 4XV–12422–00 B – 7 5PW–13750–00 B – 14 5PW–14821–00 C – 3 1TX–16352–00 C – 9
5PW–Y283M–00–P0 E – 14 4SV–12119–00 B – 4 5PW–1243A–00 B – 9 5PW–13761–00 B – 14 5PW–14826–00 C – 4 4XV–16356–01 C – 9
5PW–Y283S–00 F – 4 4TV–12119–00 B – 4 5PW–1243E–00 B – 10 5FL–13766–00 B – 14 5PW–14836–00 C – 3 4XV–16370–00 C – 9
5PW–Y283U–00–P0 F – 2 5LV–12121–00 B – 4 5PW–1243F–00 B – 10 4XV–13898–00 B – 12 5PW–14858–00 C – 3 4XV–16382–00 C – 9
5PW–Y283U–10–P1 F – 2 3GM–12126–00 B – 4 11H–12438–10 B – 7 5PW–13906–00 B – 14 5PW–14865–00 C – 3 36Y–16383–00 C – 9
5PW–Y283U–20–P2 F – 2 3FV–12153–09 B – 5 4XV–12439–00 B – 7 5PW–13907–00 D – 13 5PW–14867–00 C – 3 4XV–16384–00 C – 9
5PW–Y283U–30–P1 F – 2 3FV–12153–20 B – 5 5PW–1244G–00 B – 10 5PW–13971–00 B – 15 5PW–14868–00 C – 2 2H7–16385–00 C – 9
5PW–Y283V–00–P0 F – 2 3FV–12153–30 B – 5 4XV–12450–00 B – 7 5PW–13972–00 B – 15 5JJ–14872–00 C – 2 5JJ–17121–01 C – 11
5PW–Y283V–10–P1 F – 2 3LN–12153–09 B – 5 5PW–12461–00 B – 9 5PW–1410F–00 B – 14 5PW–14873–00 C – 2 5JJ–17131–00 C – 11
5PW–Y283V–20–P2 F – 2 3LN–12153–20 B – 5 22W–12462–00 B – 9 5PW–14103–00 B – 14 5JJ–14874–00 C – 2 5JJ–17151–00 C – 11
5PW–Y283V–40–P1 F – 2 1HX–12168–A0 B – 4 5JJ–12469–00 B – 8 5JW–14104–00 B – 15 5PW–14881–00 C – 2 5JJ–17158–00 C – 11
5PW–Y2881–00 E – 14 1HX–12168–F0 B – 4 5PW–12481–00 B – 7 5PW–14112–00 B – 15 5JJ–14882–00 C – 2 5JJ–17161–00 C – 11
5PW–11101–00 B – 2 1HX–12168–H1 B – 4 5PW–12482–00 B – 8 5JW–14118–00 B – 14 5JJ–14883–00 C – 2 5JJ–17211–00 C – 12
4KG–1111G–00 B – 2 1HX–12168–K1 B – 4 5PW–12483–00 B – 8 4KM–14137–00 B – 15 5JJ–14886–00 C – 2 5JJ–17221–00 C – 11
5PW–11119–00 B – 2 1HX–12168–M1 B – 4 5PW–12484–00 B – 9 5PW–14137–00 B – 15 5PW–14889–00 C – 3 5JJ–17231–00 C – 12
1WG–11133–11 B – 2 1HX–12168–R1 B – 4 4XV–12485–00 B – 7 3H1–14147–00 B – 15 4KM–14933–00 B – 14 5JJ–17241–00 C – 11
3TJ–11133–10 B – 2 1HX–12168–U1 B – 4 5Y9–12491–00 F – 12 5FL–14147–00 B – 14 5DM–14936–00 B – 14 5JJ–17251–10 C – 12
4XV–11145–00 C – 5 1HX–12168–W1 B – 4 F – 14 5JW–14147–00 B – 15 5PW–15100–00 C – 5 5PW–17261–00 C – 11
4XV–11165–00 C – 5 1HX–12168–Y1 B – 4 1AA–12535–00 B – 9 4KM–14216–00 B – 15 4XV–15113–00 C – 7 5JJ–17402–00 C – 11
5PW–11181–00 B – 2 1HX–12168–00 B – 4 5PW–12551–00 B – 9 8CC–14216–10 B – 14 5JJ–15163–00 C – 11 5JJ–17411–01 C – 11
5PW–11191–00 B – 2 1HX–12168–20 B – 4 5PW–12552–00 B – 10 5FL–14348–00 B – 14 5PW–15361–00 C – 5 4XV–17460–00 C – 12
M1
NUMERICAL INDEX

NO. NO.
5PW–18101–00 C – 14 5PW–21711–00–P2 D – 5 4PU–23144–00 D – 10 5PW–24491–00 D – 13 3GM–25852–50 E – 7 5JJ–27410–01 E – 9

5PW–18110–00 C – 14 5PW–21732–00 D – 3 D – 11 3LN–24515–00 B – 15 3XP–25852–50 E – 12 1HX–27415–00 E – 14
5PW–18112–00 C – 14 1JK–21735–00 F – 4 5PW–23145–00 D – 10 5JJ–24602–00 D – 12 2VN–25854–00 E – 12 5JJ–27420–01 E – 10
5EB–18113–00 C – 14 5PW–21737–00 D – 5 5PW–23146–00 D – 10 5PW–2470F–00 D – 14 3FV–25854–00 E – 7 36Y–27424–00 E – 11
5PW–18115–00 C – 14 5PW–2174X–00 D – 5 3XJ–23147–L0 D – 10 5PW–24710–00 D – 14 2J2–25855–50 E – 7 4XV–27424–00 D – 2
5LV–18116–00 C – 14 2TK–21757–00 F – 4 D – 11 5JJ–2475X–01 D – 14 2VN–25855–00 E – 12 5JJ–27430–00 E – 10
4XV–18127–00 C – 14 5PW–2177L–00 E – 14 4V4–23153–L0 D – 10 5PW–24750–00 D – 14 2VN–25866–00 E – 7 5JJ–27437–00 E – 10
5JJ–18140–00 C – 14 F – 2 2K8–23158–L0 D – 10 5PW–24751–00 D – 14 56A–25867–00 E – 7 5PW–27440–00 E – 10
4XV–18154–00 C – 14 F – 3 D – 11 5JJ–2478E–00 D – 14 5PW–25872–00 E – 7 5PW–27442–00 E – 9
4XV–18511–00 C – 13 F – 4 5PW–23170–00 D – 10 4BP–24780–00 D – 14 5PW–25874–00 E – 12 5PW–27443–00 E – 9
5JJ–18512–00 C – 13 4J2–21778–00 D – 2 D – 11 5JJ–24792–01 D – 14 5PW–25875–00 D – 3 5JJ–27445–00 E – 9
5PW–18513–00 C – 13 26H–21828–00 D – 5 3LC–23181–00 D – 10 4XV–25117–00 D – 15 5PW–25876–00 D – 3 5JJ–27446–00 E – 10
4XV–18531–00 C – 13 5PW–21852–00 C – 15 D – 11 4XV–25118–00 D – 15 5EB–25886–01 E – 13 5JJ–27813–00 E – 12
4XV–18536–00 C – 13 5PW–21871–00 D – 5 5PW–23340–00 D – 11 5PW–25168–00–33 D – 15 5PW–25886–00 E – 13 5PW–28100–00 D – 4
5PW–18540–00 C – 13 5EB–21875–00 D – 5 3LC–23357–00 D – 10 5PW–25181–00 D – 15 5PW–25887–00 E – 7 5PW–283A0–00 E – 14
136–18542–00 C – 13 5PW–22110–00 D – 6 D – 11 4XV–25186–00 D – 15 3FV–2589A–00 E – 7 5PW–28307–00 F – 2
5PW–21110–00 C – 15 5PW–22125–00 D – 6 4XV–2341B–00 D – 9 5PW–25188–00 D – 15 3FV–2589F–00 E – 7 5PW–28315–00 E – 14
5PW–2116J–00 D – 2 5JJ–22128–00 D – 6 4XV–23415–01 D – 9 5PW–25317–00 E – 3 3FV–2589G–00 E – 7 5PW–28315–10 E – 14
5PW–2117F–00 C – 15 5JJ–2214F–00 D – 7 4XV–23418–00 D – 9 5PW–25338–01–33 E – 3 3GM–2589H–00 E – 7 5PW–28315–20 E – 14
5PW–2117K–00 D – 14 4FN–22141–00 D – 6 4XV–23434–00 E – 6 5PW–25364–00 E – 3 3FV–25894–00 E – 7 5PW–2832M–00 F – 3
5PW–2117M–00 C – 15 5PW–22151–00 D – 7 5PW–23435–00 D – 9 5PW–25366–00 E – 3 5JJ–25894–00 E – 12 5PW–2832N–00 F – 3
5PW–2117N–00 C – 15 4XV–2217A–00 D – 6 3FV–23462–00 D – 9 5JJ–25367–00 E – 3 5PW–25895–00 E – 12 5PW–2832P–10 E – 14
5PW–21190–00 C – 15 5PW–2217M–00 D – 6 2H9–23469–00 E – 6 5PW–25367–00 E – 3 5PW–25914–00 E – 5 5PW–28328–A0 F – 2
5PX–21268–00 D – 3 4XV–22184–00 D – 6 5PW–23818–00 D – 9 4XV–25376–00 E – 3 4SV–25919–00 E – 2 5PW–28328–00 F – 2
5PW–2134K–00 F – 15 5PW–22210–00 D – 8 5PW–2411J–00 D – 13 5PW–25377–00 E – 3 4TT–25919–00 E – 5 5PW–28328–10 F – 2
5PW–2137Y–00 C – 15 5PW–22311–00 D – 7 5PW–24129–00 D – 13 4XV–25381–00 E – 4 5PW–25921–00 E – 5 5PW–28328–20 F – 2
4XV–21376–00 D – 3 5PW–22873–00 D – 7 5PW–2413B–00 D – 12 4XV–25383–00 E – 3 4SV–25924–00 E – 2 4XV–28336–00 E – 14
5JW–2139X–00 C – 7 5PW–22874–00 D – 7 5PW–2413Y–00 D – 12 4XV–25388–00 E – 4 3GM–25925–00 E – 2 5PW–28338–A0 F – 3
5EB–2144G–00 E – 10 5PW–22875–00 D – 7 5PW–24139–00 D – 13 4XV–25389–00 E – 4 4TT–25937–00 E – 5 5PW–28338–00 F – 2
5PW–21446–00 D – 2 5PW–22876–00 D – 7 5PW–2414H–00 D – 13 5MT–25398–00 D – 15 5PW–26121–00 E – 6 5PW–28338–10 F – 2
5PW–21486–00 C – 15 5PW–23102–00 D – 10 3YF–2414J–10 D – 2 E – 3 5PW–26122–00 E – 6 5PW–28338–20 F – 2
5PW–21488–00 C – 15 5PW–23102–10 D – 10 5PW–2414J–00 D – 13 5MT–25398–10 D – 15 4YR–26240–01 E – 6 1AE–2834E–00 D – 3
4X7–2149Y–00 B – 13 5PW–23103–00 D – 10 5PW–24141–00 D – 13 E – 3 4YR–26241–01 E – 6 5PW–2834E–00 F – 4
5EB–21495–00 C – 15 5PW–23103–10 D – 10 2GH–24181–00 D – 12 5MT–25398–20 D – 15 5PW–26246–00 E – 6 5JJ–2834W–00 E – 14
5PW–21511–00–P0 D – 3 5PW–23110–00 D – 10 4FM–24181–00 C – 4 E – 3 5PW–26280–00 E – 14 5PW–28356–00 E – 14
5PW–21511–00–P1 D – 3 5PW–23111–00 D – 10 4YR–24181–00 D – 12 4XV–25443–21 E – 3 3XW–26281–01 E – 6 5PW–2836A–00 F – 3
5PW–21511–00–P2 D – 3 D – 11 2GH–24183–00 D – 12 5PW–2580T–00 E – 2 3XW–26282–01 E – 6 5PW–2836E–00 F – 3
5PW–2161G–00 D – 4 5PW–23118–00 D – 10 4XV–24183–00 D – 12 5PW–2580U–00 E – 2 5PW–26290–00 E – 15 5PW–2836F–00 F – 4
5PW–21611–00–P0 D – 3 D – 11 5JJ–24186–00 D – 12 5PW–2580W–00 E – 5 4SV–26298–00 E – 15 5PW–2836K–00 F – 4
5PW–21611–00–P1 D – 3 5PW–23120–00 D – 11 5JJ–24187–00 D – 12 5JJ–2581T–10 E – 2 5PW–26302–00 E – 6 5PW–2836L–00 F – 4
5PW–21611–00–P2 D – 3 5PW–23125–00 D – 10 5PW–24191–00 D – 12 3LN–2582A–00 E – 12 5PW–26335–00 E – 6 1AE–2837J–00 D – 12
5PW–21629–00 F – 10 D – 11 5PW–24192–00 D – 13 5PW–2582F–01 E – 7 5PW–27211–00 E – 12 1TX–28371–00 E – 14
5PW–21650–00–P0 D – 7 5PW–23136–00 D – 10 5PW–24240–00 D – 12 5EB–2582W–00 E – 5 4XV–27222–01 E – 12 F – 2
5PW–21650–00–P1 D – 7 5PW–23136–10 D – 10 5PW–24312–00 D – 13 5EB–25828–00 E – 5 5PW–27311–00 E – 9 F – 4
5PW–21650–00–P2 D – 7 5PW–23141–00 D – 10 3PA–24356–00 E – 7 5GM–25828–00 E – 5 5JJ–27315–00 E – 9 4XV–28371–00 B – 13
5PW–21669–00 D – 3 D – 11 68V–24376–00 B – 14 3TU–2583V–01 E – 12 5JJ–27321–00 E – 9 5DM–28371–00 E – 14
5PW–21711–00–P0 D – 5 4XV–23142–00 D – 10 5PW–24411–00 B – 14 3LN–2585F–00 E – 12 4NX–27351–00 E – 9 5PW–28371–00 F – 2
5PW–21711–00–P1 D – 5 D – 11 5JW–24486–00 D – 13 3LN–2585H–00 E – 12 5PW–27352–00 E – 9 5PW–28372–00 D – 7
M2
NUMERICAL INDEX

NO. NO.
5PW–28386–00 F – 4 5PW–82590–00 F – 14 5PW–85820–00 F – 12 90110–06019 F – 13 90164–05014 F – 8 90201–12541 B – 7

5PW–28391–00 F – 2 4XV–82910–13 F – 11 5PW–85829–00 F – 12 90110–06025 C – 3 90170–06228 C – 14 90201–12790 F – 13
5PW–28391–10 F – 2 4XV–82917–01 F – 11 5PW–85885–00 B – 14 C – 4 90170–28419 D – 9 90201–13008 E – 9
5PW–28391–20 F – 2 5PW–83310–01 F – 7 5PW–85896–00 F – 13 90110–06026 B – 7 90176–06055 E – 15 E – 10
5PW–28392–00 F – 3 1KH–83311–00 F – 7 5PW–8591A–00 F – 12 90110–06047 B – 11 90176–10075 B – 2 90201–14014 C – 3
5PW–28392–10 F – 3 5PW–83318–00 F – 7 9Y582–05113 E – 3 90110–06063 B – 7 90179–05523 E – 14 90201–146F9 E – 9
5PW–28392–20 F – 3 5PW–83320–01 F – 7 90101–08662 E – 9 90110–06065 C – 8 90179–08327 B – 3 90201–18013 D – 6
5PW–28393–00 F – 2 5PW–8333A–00 F – 7 90101–08766 E – 4 90110–06136 C – 7 90179–08410 C – 4 90201–224L4 C – 12
5PW–28394–00 F – 3 5PW–83330–00 F – 7 90105–06026 B – 2 90110–06224 C – 6 90179–10006 B – 2 90201–257R5 E – 4
5PW–2848L–00 F – 3 5PW–8334A–00 F – 7 90105–06154 B – 7 90110–06225 B – 12 90179–10414 B – 2 90201–281U8 D – 9
5PW–2848M–00 F – 4 5PW–83340–00 F – 7 90105–06718 E – 13 90110–06226 C – 13 90179–10696 C – 15 90201–43008 C – 10
5PW–2848N–00 F – 4 4GY–83350–00 F – 15 90105–07342 B – 6 E – 9 90179–20003 C – 9 90202–05123 E – 14
5PW–81410–00 F – 5 3TB–83371–01 F – 15 90105–08015 C – 5 90110–06258 D – 14 90179–22003 C – 12 90202–06001 F – 15
5PW–81450–00 F – 5 5PW–83500–00 F – 8 90105–10017 D – 6 90110–10005 C – 15 90179–30691 D – 9 90202–30235 D – 9
5PW–81670–00 F – 12 5PW–83500–10 F – 8 90105–10018 D – 6 90111–06019 C – 14 90183–04039 F – 15 90209–25342 C – 11
5PW–81673–00 F – 12 4XV–83513–00 E – 14 90105–10020 D – 8 90111–06030 D – 3 90183–05074 F – 2 90209–25349 C – 11
5PW–81801–00 F – 6 F – 8 90105–10021 D – 6 90116–10485 E – 3 F – 3 90209–25350 C – 11
5JJ–8181L–00 F – 6 5PW–8353E–00 F – 8 90105–10022 E – 11 90116–10619 C – 5 90183–06053 E – 12 90209–30343 C – 12
5JJ–81828–00 F – 6 5PW–83572–00 F – 8 90105–10290 F – 12 90119–06044 D – 12 F – 15 90209–30344 C – 11
5PW–8183G–00 F – 6 4XV–83755–01 F – 12 90105–105A6 F – 5 90119–06052 F – 3 90185–10009 E – 3 90209–30345 C – 11
5JJ–81846–00 F – 6 4XV–83912–11 F – 11 90105–105A7 E – 2 90119–06096 D – 7 90185–18167 D – 6 90215–25001 C – 9
5PW–81890–00 F – 6 5JJ–83913–00 F – 11 90105–14002 D – 15 90119–06114 D – 9 90185–24165 E – 4 90215–30233 C – 12
5JW–81940–00 F – 14 5PW–83922–00 E – 7 90109–06013 E – 12 90119–06115 C – 3 90201–047A2 F – 15 90243–08029 E – 9
5JJ–81950–10 F – 13 4XV–83945–00 F – 11 90109–06014 C – 6 90119–06118 D – 3 90201–050T4 C – 3 E – 10
5JJ–81950–20 F – 13 5LV–83951–00 F – 11 C – 7 90119–06187 C – 4 90201–05033 F – 10 90269–06081 F – 4
F – 15 5RT–83963–00 F – 11 90109–06015 C – 6 90119–06190 D – 12 90201–057H5 F – 15 90269–07076 C – 15
5PW–81950–00 F – 15 5PW–83972–00 F – 11 C – 7 90119–09002 C – 5 90201–05725 F – 10 D – 5
5JW–81960–00 F – 15 4HM–83980–00 E – 7 90109–063F1 D – 3 90149–06013 F – 5 90201–06042 E – 9 90269–07077 D – 3
4TX–82100–02 F – 14 4KB–84117–00 F – 10 90109–064G6 E – 2 90149–06020 B – 2 E – 10 D – 5
5PW–82115–00 F – 14 5PW–84310–00 F – 9 E – 5 90149–06233 E – 9 90201–06063 D – 2 F – 4
5PW–82116–00 F – 14 5PW–84310–10 F – 9 90109–065G3 C – 5 E – 10 90201–06071 B – 9 90269–08002 C – 15
5PW–8212B–00 D – 3 5PW–84312–00 F – 9 90109–066F0 B – 2 90149–06286 C – 11 90201–06431 C – 3 D – 7
5JJ–82131–00 F – 14 8V0–84314–10 F – 9 90109–080G5 F – 14 90149–06302 D – 3 90201–08089 C – 8 90338–08226 F – 12
5JJ–82151–10 F – 14 4SV–84347–00 F – 9 90109–083E0 E – 9 D – 7 90201–081R9 E – 9 90338–15004 C – 15
5JJ–82151–20 F – 14 5PW–84359–00 F – 9 E – 10 F – 3 90201–08326 D – 2 90338–16262 C – 5
5JJ–82151–90 F – 14 5PW–84385–00 F – 9 90109–085G6 E – 9 F – 4 90201–08612 C – 4 90338–20263 C – 5
5PW–82309–00 F – 12 5PW–84386–00 F – 9 E – 11 90149–06308 D – 14 90201–10M76 C – 3 90340–14132 B – 12
5PW–82310–00 F – 12 4SV–84397–00 F – 9 90109–10002 E – 9 90149–08296 E – 9 90201–10013 B – 2 90340–27001 B – 2
5JW–82380–00 B – 14 2AL–84553–00 F – 14 90109–104G5 C – 15 E – 10 90201–10020 C – 15 90340–32080 C – 6
F – 13 5PW–84710–00 F – 10 90110–05014 D – 13 90149–10004 C – 15 90201–10021 E – 3 90387–06M60 D – 2
5PW–82386–00 B – 14 5PW–84717–00 F – 10 90110–05112 D – 12 90150–05024 E – 14 90201–101J1 E – 9 90387–0600V D – 7
5JJ–82388–00 F – 15 5PW–84726–00 F – 10 90110–06018 B – 8 90150–05039 D – 5 90201–10118 E – 8 90387–06006 D – 12
5PW–82501–00 F – 14 4HC–84744–00 F – 10 B – 9 90153–06029 B – 8 E – 12 90387–06007 D – 12
5PW–82530–00 F – 14 5PW–84745–00 F – 10 B – 11 90154–05013 F – 4 90201–103U7 F – 5 90387–06023 E – 10
3GB–82540–01 F – 12 3Y6–85130–02 F – 10 B – 12 90154–05074 D – 13 90201–10614 C – 10 90387–06024 E – 15
5JJ–82541–00 F – 12 5PW–85720–00 F – 12 C – 5 90159–06056 E – 12 90201–10669 E – 11 90387–0603J D – 7
5PX–82566–50 F – 15 5FL–85790–00 F – 13 F – 5 90159–06150 E – 10 90201–107K6 F – 12 90387–062M9 D – 5
5PS–82576–01 F – 15 8CC–85790–01 F – 12 F – 12 90164–05014 E – 14 90201–120K4 C – 14 90387–06372 D – 7
M3
NUMERICAL INDEX

NO. NO.
90387–065G0 D – 4 90450–63001 B – 13 90480–12072 D – 3 91317–06040 B – 7 93306–00304 C – 9 95027–06025 B – 6

90387–065J6 B – 13 90461–10002 F – 15 90480–12314 B – 13 91317–06060 B – 2 93306–00420 D – 15 B – 9
D – 3 90461–10003 C – 6 90480–12596 F – 2 91380–04006 C – 3 93306–20531 E – 3 D – 2
F – 2 90462–08225 F – 12 F – 3 91401–16012 E – 12 93306–20705 C – 11 F – 6
F – 3 90462–10013 C – 4 F – 4 91701–06018 E – 12 93306–27208 C – 11 95304–06700 C – 14
F – 4 90464–06004 F – 15 90480–12607 E – 10 91808–16023 B – 2 93306–37209 C – 12 95304–08700 E – 12
90387–06697 E – 10 90464–07004 F – 14 90480–14604 D – 2 91808–30031 B – 7 93306–37807 C – 11 95307–05700 F – 6
90387–07391 B – 9 90464–07259 D – 3 90480–15316 C – 2 92014–08016 C – 6 93310–228S5 C – 9 95307–08600 E – 4
C – 2 90464–09001 D – 2 90480–15363 B – 9 92017–05030 F – 15 93310–338S6 C – 8 95604–06200 E – 10
90387–08005 D – 2 90464–10075 D – 5 90501–064L1 C – 13 92017–06012 D – 5 93315–11206 C – 14 95606–06100 E – 7
90387–08057 D – 3 90464–12036 F – 14 90501–12743 E – 10 92017–06014 C – 8 93315–31502 C – 10 95607–05100 F – 10
90387–10001 E – 11 90464–13073 F – 14 90506–10003 C – 4 92017–06020 D – 3 93315–31758 D – 6 95607–05200 F – 15
90387–1012A D – 6 F – 15 90506–16005 C – 14 92902–04100 E – 7 93315–42523 D – 6 95607–06100 F – 11
90387–1012B D – 6 90464–13077 C – 2 90506–18003 E – 9 92902–04600 E – 7 93315–42536 D – 6 95607–06200 D – 12
90387–1013U D – 6 F – 15 90506–20377 E – 12 92906–05100 B – 14 93317–11020 C – 9 95607–08200 E – 14
90387–12012 C – 15 90464–13133 F – 14 90508–164B2 C – 9 92906–05600 B – 14 93317–43580 E – 3 95607–10200 D – 6
90387–1211D C – 14 90464–15157 F – 14 90508–18134 E – 9 92907–06100 B – 9 93399–99932 D – 9 D – 8
90387–2511A C – 11 90464–16005 B – 15 90508–18135 E – 10 92907–06200 E – 12 93410–06053 C – 3 E – 9
90387–2810U C – 11 90464–16006 F – 14 90508–32682 C – 14 92907–06600 B – 9 93410–08072 C – 8 95617–08625 B – 2
90387–2811B C – 11 90464–16007 B – 15 91314–06010 C – 4 92907–08600 C – 9 93420–61M07 E – 3 95707–06500 D – 2
90387–3310V C – 11 90464–16039 F – 14 91314–06016 D – 12 92990–04600 C – 3 93440–07149 B – 2 D – 3
90387–3311C C – 11 90464–17001 F – 15 91314–06020 C – 6 92990–06600 C – 4 93440–10153 B – 2 D – 14
90401–10172 E – 8 90464–37257 F – 14 91314–06025 C – 6 93101–12004 C – 14 93440–28062 C – 11 F – 15
E – 12 90465–04020 D – 3 E – 6 93102–12372 B – 7 93440–32063 C – 11 95807–06012 F – 4
90401–20145 B – 12 90465–08013 F – 12 91314–06035 C – 6 93102–15212 C – 9 93440–72049 C – 12 F – 15
90413–07023 B – 10 90465–08028 F – 12 E – 10 93102–45465 C – 12 93501–04011 E – 10 95807–06014 D – 2
90430–06014 B – 2 90465–08191 F – 12 91314–06040 C – 6 93106–28043 D – 15 93603–12007 B – 7 95814–06050 C – 5
B – 7 90465–14011 F – 5 91314–06050 C – 6 93106–40013 E – 3 93603–17070 B – 7 95817–06012 F – 14
C – 8 90467–08003 B – 10 91314–08030 D – 9 93109–17071 D – 6 93604–10011 B – 7 95817–06020 B – 13
90430–08143 C – 6 D – 5 D – 11 93210–06667 B – 7 93604–29151 F – 12 95817–06025 C – 9
90430–09002 B – 15 90467–09006 D – 12 91314–08040 D – 10 B – 11 93606–07M17 C – 3 95817–06045 C – 5
90430–10148 F – 12 D – 13 D – 11 93210–09165 B – 11 93607–44190 B – 6 95817–06055 C – 5
90430–12202 F – 13 90467–10041 B – 13 91314–10040 C – 15 93210–12790 C – 5 93608–21002 C – 6 95817–06060 C – 5
90445–081H0 D – 5 90467–11019 D – 5 91314–10050 C – 15 93210–14003 B – 12 93900–00030 D – 15 95817–06065 C – 5
90445–094K7 B – 10 90467–11090 B – 9 91316–06020 E – 7 93210–15566 B – 12 E – 3 95817–06070 C – 5
90445–102G7 D – 12 B – 10 91317–04025 F – 15 93210–15620 E – 7 94112–17054 D – 15 95817–06110 D – 12
90445–11M52 B – 13 90467–120A1 B – 15 91317–05010 D – 12 93210–16314 C – 5 94119–17019 E – 3 95817–08025 C – 15
90445–11013 B – 13 90467–12003 B – 15 91317–05035 E – 6 93210–18417 B – 8 94580–25078 B – 11 95817–08030 C – 4
90445–161K7 C – 5 90467–12191 E – 12 91317–06012 B – 8 93210–235A1 B – 8 94591–49130 B – 6 95817–08040 C – 4
90445–19002 E – 9 90467–14015 C – 5 B – 12 93210–23787 B – 9 94682–05031 E – 3 95817–08050 C – 5
90446–17346 E – 12 90467–14057 E – 12 C – 2 93210–25711 F – 6 94701–00407 B – 2 95824–06020 C – 14
90450–19001 B – 10 90467–15001 C – 2 E – 7 93210–27194 C – 6 94701–00408 B – 2 95827–06020 C – 2
90450–22017 B – 10 90467–15054 C – 2 91317–06014 F – 12 93210–27370 B – 8 95024–06012 B – 2 95827–06025 B – 9
90450–28014 B – 9 90467–16181 C – 2 91317–06016 B – 8 93210–32172 C – 6 95024–08035 C – 15 95827–06030 F – 15
90450–32015 B – 9 90467–17089 C – 2 91317–06025 B – 7 93210–357A2 B – 7 95027–06008 F – 14 97080–06008 C – 3
90450–38040 B – 8 90468–08104 C – 5 B – 12 93210–47675 B – 8 95027–06020 B – 8 97307–06012 B – 9
B – 9 90468–12069 B – 3 E – 6 93210–55669 F – 6 E – 7 97706–04012 F – 7
90450–53002 B – 13 90480–12005 D – 7 91317–06035 B – 7 93306–00106 B – 7 F – 11 F – 10
M4
NUMERICAL INDEX

NO. NO.
97707–30016 F – 8
97707–40012 D – 14
97707–50016 F – 4
F – 9
F – 10
97707–50020 F – 13
97707–50514 F – 12
97707–60020 F – 12
98502–04010 B – 14
98502–04012 E – 7
98506–05016 B – 14
98507–04010 F – 11
98507–05025 B – 13
F – 11
98507–05045 B – 13
F – 11
98707–03016 F – 11
98907–05008 D – 13
99001–07600 C – 9
99009–10400 C – 10
99241–00080 D – 5
99241–00320 F – 3
F – 4
99246–00080 D – 5
99246–00320 F – 3
F – 4
99247–00080 D – 5
99247–00320 F – 3
F – 4
99530–08012 B – 12
C – 6
C – 7
99530–10014 C – 5
99530–10114 C – 5
M5

Yamaha YZF-R1 2002 Part Cataloge English PDF

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YZF–R1 (5PW1) EUROPE,S.

a: Model Type Code 011 ITALY

(3) Model Label Affixing Location 040 SWITZERLAND

(5) Colouring Information

Model Colouring Colour Abbrevi-

2 3TJ–11133–10 .GUIDE, INTAKE VALVE 10

3 1WG–11133–11 .GUIDE, INTAKE VALVE 8

6 90340–27001 .PLUG, STRAIGHT SCREW 1

7 91808–16023 .PIN, DOWEL 12

8 90105–06026 .BOLT, FLANGE 28

9 95617–08625 BOLT, STUD 8

10 94701–00407 PLUG, SPARK (ND IU27D) 4 UR

94701–00408 PLUG, SPARK (NGK IR CR9EIA 9) 4 UR

11 90201–10013 WASHER, PLATE 10

12 90176–10075 NUT, CROWN 2

15 95024–06012 BOLT, FLANGE 1

17 5PW–11191–00 COVER, CYLINDER HEAD 1 1

18 5PW–11193–00 GASKET, HEAD COVER 1 1

20 4KG–1111G–00 RUBBER, MOUNT 1 6

21 5PW–11181–00 GASKET, CYLINDER HEAD 1 1

23 5PW–11119–00 HANGER, ENGINE 1

2 4XV–11549–00 SPROCKET, CAM CHAIN 1

3 3GM–11416–00 PLANE BEARING, CRANKSHAFT 1 10 UR BLUE

3GM–11416–10 PLANE BEARING, CRANKSHAFT 1 10 UR BLACK

3GM–11416–20 PLANE BEARING, CRANKSHAFT 1 10 UR BROWN

3GM–11416–A0 PLANE BEARING, CRANKSHAFT 1 10 UR WHITE

3GM–11416–B0 PLANE BEARING, CRANKSHAFT 1 10 UR PURPLE

4 4XV–11631–10 PISTON (STD) 4

5 5LV–11603–00 PISTON RING SET (STD) 4

6 4XV–11633–00 PIN, PISTON 4

8 5PW–11650–00 CONNECTING ROD ASSY 4

9 5JW–11654–00 .BOLT, CONNECTING ROD 2

11 3GM–11656–00 PLANE BEARING, CONNECTING ROD 8 UR BLUE

3GM–11656–10 PLANE BEARING, CONNECTING ROD 8 UR BLACK

3GM–11656–A0 PLANE BEARING, CONNECTING ROD 8 UR WHITE

3GM–11656–B0 PLANE BEARING, CONNECTING ROD 8 UR PURPLE

2 4XV–12112–00 VALVE, INTAKE 2 8

3 5LV–12121–00 VALVE, EXHAUST 8

4 1HX–12116–01 SEAT, VALVE SPRING 12

5 3GM–12126–00 SEAT, VALVE SPRING 2 8

6 4XV–12113–00 SPRING, VALVE INNER 12

7 4XV–12114–00 SPRING, VALVE OUTER 8

8 1HX–12117–00 RETAINER, VALVE SPRING 12

9 1WG–12117–00 RETAINER, VALVE SPRING 8

10 1HX–12118–00 COTTER, VALVE 24

11 1WG–12118–00 COTTER, VALVE 16

12 4TV–12119–00 SEAL, VALVE STEM 12

13 4SV–12119–00 SEAL, VALVE STEM 8

14 1HX–12168–00 PAD, ADJUSTING 2 (1.20) 20 UR

1HX–12168–20 PAD, ADJUSTING 2 (1.25) 20 UR

1HX–12168–40 PAD, ADJUSTING 2 (1.30) 20 UR

1HX–12168–60 PAD, ADJUSTING 2 (1.35) 20 UR

1HX–12168–80 PAD, ADJUSTING 2 (1.40) 20 UR

1HX–12168–A0 PAD, ADJUSTING 2 (1.45) 20 UR

1HX–12168–F0 PAD, ADJUSTING 2 (1.50) 20 UR

1HX–12168–H1 PAD, ADJUSTING 2 (1.55) 20 UR

1HX–12168–K1 PAD, ADJUSTING 2 (1.60) 20 UR

1HX–12168–M1 PAD, ADJUSTING 2 (1.65) 20 UR