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Clariant - Exolit Overview 2016

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The document discusses Exolit's range of non-halogenated flame retardants, including product lines like Exolit AP, OP, and RP. It also covers sustainability labeling and hazard information requirements.

Exolit offers polymeric flame retardants based on ammonium polyphosphate under the Exolit AP line. It also has non-halogenated organophosphorus flame retardants under Exolit OP and red phosphorus-based products under Exolit RP.

Some Exolit products are designated with an EcoTain label, which means they underwent screening using 36 sustainability criteria and significantly exceed sustainability standards in social, environmental, and economic dimensions.

An extensive range

of non-halogenated
flame retardants
Exolit® Overview
Under the tradename
Exolit® Clariant offers a
distinctive range of non-
halogenated flame retardants
solutions providing more
environmentally compatible
fire protection for buildings,
electric and electronic
equipment as well as
aeroplanes, trains, busses
and ships.

The Exolit AP product group provides polymeric


Flame Retardants based on ammonium polyphosphate
enabling a broad spectrum of different applications.
The Exolit OP series offers a unique class of environ-
mentally optimised non-halogenated, organo-phos-
phorus flame retardants for engineering thermoplastics
and thermosets. The Exolit RP family, based on red
phosphorus, is used in specialty coatings and polymer
applications.

2 An extensive range of non-halogenated flame retardants


Products that offer outstanding sustain-
ability advantages are excelled with our
EcoTain® label. These products have
undergone a systematic, in-depth screening
process using 36 criteria in all three sustain-
ability dimensions: social, environmental
and economic.

EcoTain® products significantly exceed


sustainability market standards, have
best-in-class performance and contribute
overall to sustainability efforts of the com-
pany and our customers. We are determined
to keep expanding the number of EcoTain®
products and continue to screen our
product portfolio.

3
Exolit®
Overview by polymer Class

Product Eco Hazard Explanation


TaiN Info

Exolit AP 420 Aqueous solution of ammonium polyphosphate (APP)


Exolit AP 422 Fine-grained white APP powder with low water solubility
Exolit AP 423 Micronized AP 422, especially fine powder
Exolit AP 431 (LP) Fine-grained white APP powder with low water solubility
Exolit AP 435 (TP) Fine-grained white APP powder with low water solubility, ensuring low viscosity of IC formulations
Exolit AP 462 Microencapsulated AP 422 with extremely low water solubility
Exolit AP 740 APP blend with synergists for light weight UP resins and gel coats
Exolit AP 740 F APP blend with synergists for light weight UP resins and gel coats, smaller particle size
Exolit AP 740 S APP blend with synergists for light weight UP resins and gel coats, less water soluble
Exolit AP 750 Intumescent system based on APP, especially for thermoset polymers
Exolit IFR 36 Synergist APP blend for 2-component epoxy based hydro carbon IC applications
Exolit AP 761 (LP) Intumescent system based on APP, especially for reinforced and extrusion applications
Exolit AP 765 Intumescent system based on APP, especially for reinforced and extrusion applications
Exolit AP 766 Intumescent system based on APP, especially for reinforced and extrusion applications
Exolit OP 550 Highly effective reactive, non-halogenated phosphorus polyol, functionality approx. 2
Exolit OP 560 Highly effective reactive, non-halogenated phosphorus polyol, functionality approx. 2
Exolit OP 930 Phosphinate, fine grained white powder especially developed for epoxy laminate systems
Exolit OP 935 Finer grained version of OP 930, especially developed for epoxy laminate systems
Exolit OP 945 (TP) Finest grained version of OP 930, especially developed for adhesives, fibres and films
Exolit OP 950 Phosphinate, white powder which melts at around 200 °C
Exolit OP 1230 Highly stable phosphinate flame retardant for high temperature nylons
Exolit OP 1240 Phosphinate flame retardant for polyester injection moulding applications
Exolit OP 1248 (TP) Phosphinate flame retardant system for polyester injection moulding applications
Exolit OP 1260 (TP) Phosphinate flame retardant system for polyester injection moulding applications
Exolit OP 1311 Phosphinate flame retardant system for Thermoplastic Elastomers
Exolit OP 1312 Standard Phosphinate flame retardant system for reinforced polyamide 6 and polyamide 66
Exolit OP 1314 Phosphinate flame retardant system for reinforced polyamide 6 and polyamide 66 for demanding conditions
Exolit OP 1400 Phosphinate flame retardant system for all polyamides; Highest stability
Exolit EP 150 (LP) Mono-functional liquid reactive phosphorus flame retardant for epoxy resins
Exolit RP 607 Specially treated and stabilized red phosphorus powder
Exolit RP 614 PC Stabilized, micro encapsulated red phosphorus as a wet filtercake
Exolit RP 6500 Thixotropic dispersion (carrier: epoxy resin) of red phosphorus
Exolit RP 6520 Thixotropic dispersion (carrier: castor oil) of red phosphorus
Exolit 855 (LP) Pre condensed partial phosphoric ester
Exolit 5060 PK Organic halogen free phosphorus flame retardant, especially for incorporation into viscose fibres (press cake)
Viscofil®-Exolit 5060 Organic halogen free phosphorus flame retardant, especially for incorporation into viscose fibres (dispersion)

Established application
Development application
TP Test product, scale-up to commercial quantities in preparation
LP Laboratory product, still in development phase
Eco Tain Product
Hazard info see separate table

4 An extensive range of non-halogenated flame retardants


Thermoplastics Elastomers

Poly- Poly- Poly- Poly- Thermoplastic Thermoplastic Styrenic based Thermoplastic Thermoplastic
amides ester ethylene propylene polyamide polyester thermoplastic polyolefin polyurethane
elastomer elastomer elastomer elastomer/also elastomer
cross-linked

5
Exolit®
Overview by polymer Class
or Material

Product Eco Hazard Explanation


TaiN Info

Exolit AP 420 Aqueous solution of ammonium polyphosphate (APP)


Exolit AP 422 Fine-grained white APP powder with low water solubility
Exolit AP 423 Micronized AP 422, especially fine powder
Exolit AP 431 (LP) Fine-grained white APP powder with low water solubility
Exolit AP 435 (TP) Fine-grained white APP powder with low water solubility, ensuring low viscosity of IC formulations
Exolit AP 462 Microencapsulated AP 422 with extremely low water solubility
Exolit AP 740 APP blend with synergists for light weight UP resins and gel coats
Exolit AP 740 F APP blend with synergists for light weight UP resins and gel coats, smaller particle size
Exolit AP 740 S APP blend with synergists for light weight UP resins and gel coats, less water soluble
Exolit AP 750 Intumescent system based on APP, especially for thermoset polymers
Exolit IFR 36 Synergist APP blend for 2-component epoxy based hydro carbon IC applications
Exolit AP 761 (LP) Intumescent system based on APP, especially for reinforced and extrusion applications
Exolit AP 765 Intumescent system based on APP, especially for reinforced and extrusion applications
Exolit AP 766 Intumescent system based on APP, especially for reinforced and extrusion applications
Exolit OP 550 Highly effective reactive, non-halogenated phosphorus polyol, functionality approx. 2
Exolit OP 560 Highly effective reactive, non-halogenated phosphorus polyol, functionality approx. 2
Exolit OP 930 Phosphinate, fine grained white powder especially developed for epoxy laminate systems
Exolit OP 935 Finer grained version of OP 930, especially developed for epoxy laminate systems
Exolit OP 945 (TP) Finest grained version of OP 930, especially developed for adhesives, fibres and films
Exolit OP 950 Phosphinate, white powder which melts at around 200 °C
Exolit OP 1230 Highly stable phosphinate flame retardant for high temperature nylons
Exolit OP 1240 Phosphinate flame retardant for polyester injection moulding applications
Exolit OP 1248 (TP) Phosphinate flame retardant system for polyester injection moulding applications
Exolit OP 1260 (TP) Phosphinate flame retardant system for polyester injection moulding applications
Exolit OP 1311 Phosphinate flame retardant system for Thermoplastic Elastomers
Exolit OP 1312 Standard Phosphinate flame retardant system for reinforced polyamide 6 and polyamide 66
Exolit OP 1314 Phosphinate flame retardant system for reinforced polyamide 6 and polyamide 66 for demanding conditions
Exolit OP 1400 Phosphinate flame retardant system for all polyamides; Highest stability
Exolit EP 150 (LP) Mono-functional liquid reactive phosphorus flame retardant for epoxy resins
Exolit RP 607 Specially treated and stabilized red phosphorus powder
Exolit RP 614 Pc Stabilized, micro encapsulated red phosphorus as a wet filtercake
Exolit RP 6500 Thixotropic dispersion (carrier: epoxy resin) of red phosphorus
Exolit RP 6520 Thixotropic dispersion (carrier: castor oil) of red phosphorus
Exolit 855 (LP) Pre condensed partial phosphoric ester
Exolit 5060 PK Organic halogen free phosphorus flame retardant, especially for incorporation into viscose fibres (press cake)
Viscofil®-Exolit 5060 Organic halogen free phosphorus flame retardant, especially for incorporation into viscose fibres (dispersion)

Established application
Development application
TP Test product, scale-up to commercial quantities in preparation
LP Laboratory product, still in development phase
Eco Tain Product
Hazard info see separate table

6 An extensive range of non-halogenated flame retardants


Thermosets Fire Protection Other Materials
Systems

Poly- UP resins Phenolic Epoxy resins Rubber Adhesives, Intumescent Latex Paper/Wood Linoleum Viscose
urethanes resins Dispersions, coatings
Sealants

7
Exolit®
Overview by Application

Electrical & Electronic Transportation – Automotive, Train,


Aircraft, Ships

Product Printed circuit


boards (PCBs)

small structural parts


Enclosures/housings

Flexible copper clad

Encapsulants and
laminates (FCCL)

adhesive layers

Electrical parts
Engine covers/
Rigid boards
switches etc.

Seat-Frames
Seats (PUR)
Connectors,

cast resins

Films and

Arm rests
Cables

Cables
Exolit AP 420
Exolit AP 422
Exolit AP 423
Exolit AP 431 (LP)
Exolit AP 435 (TP)
Exolit AP 462
Exolit AP 740
Exolit AP 740 F
Exolit AP 740 S
Exolit AP 750
Exolit IFR 36
Exolit AP 761 (LP)
Exolit AP 765
Exolit AP 766
Exolit OP 550
Exolit OP 560
Exolit OP 930
Exolit OP 935
Exolit OP 945 (TP)
Exolit OP 950
Exolit OP 1230
Exolit OP 1240
Exolit OP 1248 (TP)
Exolit OP 1260 (TP)
Exolit OP 1311
Exolit OP 1312
Exolit OP 1314
Exolit OP 1400
Exolit EP 150 (LP)
Exolit RP 607
Exolit RP 614 Pc
Exolit RP 6500
Exolit RP 6520
Exolit 855 (LP)
Exolit 5060 PK
Viscofil®-Exolit 5060

Established application
Development application
TP Test product, scale-up to commercial quantities in preparation

8 An extensive range of non-halogenated flame retardants


9
Structural parts

Gel Coats

Rubber Seals

Back coatings

Carpets
Fibres
Fibres & Textiles

Coatings
Textiles

Fibre/
Fabric treatment

Fibres

Viscose
tive
Protec-

clothing

Intumescent coatings

Cable coatings

Clear Coats
Building & Construction

Profiles

Insulation

Sealants
How Flame Retardants can
INCREASE ESCAPE TIME IN FIRES

TEMP
TEMP

1000 °C
1000°C

800 °C
800°C

600 °C
600°C

400 °C
400°C

200°C
200 °C

0°C
0 °C

Ignition Flame Spread Fire Penetration

Start of fire Flashover Fully developed fire TIME

15 Min Escape Time

Flame retardants reduce the risk of ignition and fire spread of many plastic and textile
materials which results in more available escape time for occupants. Time to flashover
can increase from 5 minutes to 15 minutes which can make the difference between escape
and fatalities. Bear in mind that the escape time includes the time to discover the fire,
alert other people, take the decision to call the fire brigade, take own actions to extin-
guish or take the decision to evacuate the building. The times and temperatures in the
graphs are typical numbers, but can vary according to the circumstances and materials
involved.

Exolit.com Exolit for Exolit for Discover Value


Thermoplastics Thermosets story
brochure brochure

10 An extensive range of non-halogenated flame retardants


hazard information
The European Regulation on Classfication, Labelling and Packaging of substances
and mixtures (»CLP Regulation«, EC 1272/2008) requires that hazard information of
chemicals is provided in advertising literature. The properties listed below refer to the
neat substance or mixture. Only if there is sufficient exposure, e. g. direct contact with
the chemical, will the hazard properties materialize and pose harm to people or the
environment. Based on the toxicological data the respective uses are evaluated,
e. g. compounding a flame retardant into a polymer, where any chance of exposure
by direct skin contact, ingestion or inhalation is greatly reduced. Thereby, safe use
conditions are derived and assure that the user may safely handle and apply the products.

Product GHS Classification Hazard Hazard Statements


Hazard Class Category

Exolit EP 150 (LP) Skin corrosion 1 C Causes severe skin burns and eye damage.
Exolit OP 1312 Reproductive toxicity 2 Suspected of damaging the unborn child.
Aquatic toxicity 3 Harmful to aquatic life with long lasting effects.
Exolit OP 1314 Reproductive toxicity 2 Suspected of damaging the unborn child.
Aquatic toxicity 3 Harmful to aquatic life with long lasting effects.
Exolit OP 950 Serious eye damage 1 Causes serious eye damage.
Aquatic toxicity 1 Very toxic to aquatic life with long lasting effects.
Exolit RP 607 Flammable solids 1 Flammable solid.
Skin sensitisation 1 May cause an allergic skin reaction.
Aquatic toxicity 2 Toxic to aquatic life with long lasting effects.
Exolit RP 614 Pc Flammable solids Flammable solid.
Skin sensitisation 1 May cause an allergic skin reaction.
Aquatic toxicity 3 Harmful to aquatic life with long lasting effects.
Exolit RP 6500 Skin irritation 2 Causes skin irritation.
Eye irritation 2 May cause an allergic skin reaction.
Skin sensitisation 1 Causes serious eye irritation.
Chronic aquatic toxicity 2 Toxic to aquatic life with long lasting effects.
Exolit RP 6520 Skin sensitisation 1 May cause an allergic skin reaction.
Aquatic toxicity 3 Harmful to aquatic life with long lasting effects.
Exolit 855 (LP) Corrosive to metals 1 May be corrosive to metals.
Skin corrosion 1 A Causes severe skin burns and eye damage.
Serious eye damage 1 Causes serious eye damage.

Information on hazardous properties of Exolit products according to European Regulation (EC) No. 1907/2006 (REACH) and Regulation (EC)
No 1272/2008 (CLP-Classification, Labeling and Packaging).

11
Clariant Plastics & Coatings (Deutschland) GmbH
Am Unisys Park 1
65843 Sulzbach am Taunus
Germany

FLAME RETARDANTS CUSTOMER SERVICE


FLAMERETARDANTS@CLARIANT.COM
Phone + 49 61 96 757 66 20

EXOLIT.com
clariant.com

This information corresponds to the present state of our knowledge and is intended as a general
description of our products and their possible applications. Clariant makes no warranties, express or
implied, as to the information’s accuracy, adequacy, sufficiency or freedom from defect and assumes
no liability in connection with any use of this information. Any user of this product is responsible for
determining the suitability of Clariant’s products for its particular application. * Nothing included in this
information waives any of Clariant’s General Terms and Conditions of Sale, which control unless it agrees
DA 4002 E | 10.2016

otherwise in writing. Any existing intellectual/industrial property rights must be observed. Due to possible
changes in our products and applicable national and international regulations and laws, the status of our
products could change. Material Safety Data Sheets providing safety precautions, that should be observed
when handling or storing Clariant products, are available upon request and are provided in compliance
with applicable law. You should obtain and review the applicable Material Safety Data Sheet information
before handling any of these products. For additional information, please contact Clariant.

* For sales to customers located within the United States and Canada the following applies in addition:
NO EXPRESS OR IMPLIED WARRANTY IS MADE OF THE MERCHANTABILITY, SUITABILITY,
FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE OF ANY PRODUCT OR SERVICE.

® Trademark of Clariant
© 2016 Clariant Plastics & Coatings Ltd

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