AO 800A, 800AJ JLG Parts ANSI English PDF

3120741 800A/800AJ 3
4 800A/800AJ 3120741
3120741 800A/800AJ 5
6 800A/800AJ 3120741
TABLE OF CONTENTS
SECTION 1 - FRAME........................................................................................................................................................................... 9
FIGURE 1-1. AXLE AND STEERING INSTALLATION ................................................................................................................... 10

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 14
FIGURE 1-3. DRIVE BRAKE ASSEMBLY ...................................................................................................................................... 18
FIGURE 1-4. DRIVE HUB ASSEMBLIES ....................................................................................................................................... 20
FIGURE 1-5. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 24
FIGURE 1-6. DRIVE VALVES INSTALLATIONS ........................................................................................................................... 26
SECTION 2 - TURNTABLE ................................................................................................................................................................ 29
FIGURE 2-1. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 30

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 34
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY ........................................................................................................................... 38
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (Prior to SN 0300068040) ..................................................... 40
FIGURE 2-5. TURNTABLE AND SWING DRIVE INSTALLATIONS (SN 0300068040 through 0300069000) ............................... 44
FIGURE 2-6. SWING HUB ASSEMBLY (Prior to SN 0300068040) ............................................................................................... 46
FIGURE 2-7. SWING BRAKE ASSEMBLY (Prior to SN 0300068040) ........................................................................................... 48
FIGURE 2-8. SWING MOTOR ASSEMBLY (Prior to SN 0300068040).......................................................................................... 50
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (SN 0300068040 through 0300069000) ............................................................ 52
FIGURE 2-10. DEUTZ ENGINE INSTALLATION ........................................................................................................................... 58
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)....................................................................... 66
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (Prior to SN 0300048538) ............................................ 70
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (SN 0300048538 through 0300069000)........................................... 76
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (Prior to SN 0300048538) ........................................ 82
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (SN 0300048538 through 0300069000) ................... 86
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) ........................................................................ 90
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (SN 0300060285 through 0300069000) ............................................... 94
FIGURE 2-18. PISTON PUMP ASSEMBLY ................................................................................................................................... 98
FIGURE 2-19. TANK INSTALLATIONS ........................................................................................................................................ 102
FIGURE 2-20. ROTARY COUPLING INSTALLATION ................................................................................................................. 104
FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (Prior to SN 0300064432) ..................................................................... 106
FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (SN 0300064432 through 0300069000) ..................... 110
FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 114
FIGURE 2-24. HOODS INSTALLATION ...................................................................................................................................... 118
FIGURE 2-25. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 122
SECTION 3 - BOOM ........................................................................................................................................................................ 125
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A ................................................................................................... 126

FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ .................................................................................................. 130
FIGURE 3-3. TOWER BOOM ASSEMBLY .................................................................................................................................. 134
FIGURE 3-4. MAIN BOOM ASSEMBLIES ................................................................................................................................... 138
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) ...................................................................................... 142
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM).......................................................................................... 146
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)..................................................................... 148
SECTION 4 - PLATFORM................................................................................................................................................................ 151
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) ........................................................................... 152

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) ............................................................................... 156
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (Prior to SN 0300064432) ............................................................................ 160
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (Including SN 0300064009) ..................................... 164
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (SN 0300064432 through 0300069000) .................. 168
FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300064432) ......................................................... 172
FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (ORIGINAL EQUIPMENT) (SN
0300064432 through 0300069000)............................................................................................................................................... 174
FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (SERVICE REPLACEMENT) (SN
0300064432 through 0300069000)............................................................................................................................................... 176
FIGURE 4-9. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (SERVICE REPLACEMENT) (SN
0300064432 through 0300069000)............................................................................................................................................... 178
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300064432) .................................................... 182
FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (ORIGINAL EQUIPMENT) (SN
0300064432 through 0300069000)............................................................................................................................................... 184
FIGURE 4-12. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (SERVICE REPLACEMENT) (SN
0300064432 through 0300069000)............................................................................................................................................... 186
3120741 800A/800AJ 7
TABLE OF CONTENTS
FIGURE 4-13. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (SERVICE REPLACEMENT) (SN
0300064432 through 0300069000) ............................................................................................................................................... 188
FIGURE 4-14. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ........................................................................................ 190
SECTION 5 - CYLINDER.................................................................................................................................................................. 193
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 194

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE ........................................................................................... 196
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800A ONLY) (SERVICE REPLACEMENT) ...................... 200
FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800AJ ONLY) (SERVICE REPLACEMENT) .................... 202
FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - UPRIGHT ........................................................................................................... 204
FIGURE 5-6. LEVEL CYLINDER ASSEMBLY - UPRIGHT (SERVICE REPLACEMENT) ............................................................ 206
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (ORIGINAL EQUIPMENT) ....................................................... 208
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SERVICE REPLACEMENT) ............... 210
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SERVICE REPLACEMENT) ............... 212
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (ORIGINAL EQUIPMENT) ............................................................. 214
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT) ......................................................... 216
FIGURE 5-12. LIFT CYLINDER ASSEMBLY - TOWER BOOM (ORIGINAL EQUIPMENT) ......................................................... 218
FIGURE 5-13. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT) ..................................................... 220
FIGURE 5-14. MASTER CYLINDER ASSEMBLY - 800A (ORIGINAL EQUIPMENT) .................................................................. 222
FIGURE 5-15. MASTER CYLINDER ASSEMBLY (800A) (SERVICE REPLACEMENT) .............................................................. 224
FIGURE 5-16. MASTER CYLINDER ASSEMBLY- 800AJ (ORIGINAL EQUIPMENT) ................................................................. 226
FIGURE 5-17. MASTER CYLINDER ASSEMBLY (800AJ) (SERVICE REPLACEMENT) ............................................................ 228
FIGURE 5-18. STEER CYLINDER ASSEMBLY ........................................................................................................................... 230
FIGURE 5-19. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM .......................................................................................... 232
FIGURE 5-20. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800A) (SERVICE REPLACEMENT) ............................... 234
FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800AJ) (SERVICE REPLACEMENT) ............................. 236
FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM ..................................................................................... 238
FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)....................................... 242
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 245
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM .............................................................................................................. 246

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD ................................................................................................................... 248
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD ................................................................................................................... 252
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (WITH FENNER AND HALDEX BRAND AUXILIARY PUMP) ..................... 256
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP) ............................................ 260
FIGURE 6-6. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 264
SECTION 7 - ELECTRICAL.............................................................................................................................................................. 265
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 266

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (Prior to SN 0300064432) ................................................................ 268
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064009 ONLY) .............................. 278
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064432 through 0300069000)....... 286
SECTION 8 - DECALS ..................................................................................................................................................................... 295
FIGURE 8-1. DECALS INSTALLATION - STANDARD ................................................................................................................. 296

FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC ........................................................................................................ 300
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 307
FIGURE 9-1. MODELS 800A/800AJ STANDARD PARTS ........................................................................................................... 308

FIGURE 9-2. MODELS 800A/800AJ VARIABLE PARTS.............................................................................................................. 310
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 311
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 312
PART NUMBER INDEX .................................................................................................................................................................... 317
8 800A/800AJ 3120741
SECTION 1 - FRAME
SECTION 1 - FRAME
3120741 800A/800AJ 9
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
10 800A/800AJ 3120741
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV

0258286 Ref FIXED AXLE INSTALLATION C
1 0100011 AR Compound, Locking
2 0681608 4 Bolt 3/8in-16NC x 1in (Grade 8)
4 0641820 2 Bolt 1/2in-13NC x 2-1/2in
5 0642212 1 Bolt 3/4in-10NC x 1-1/2in
6 0962102 2 Bushing
7 3422703 1 Pin, Axle Pivot
8 3538047 2 Shim, Wear
9 3539877 2 Plate, Stop
10 3539878 2 Plate, Stop
11 3841287 1 Keeper, Pin
12 4070878 AR Shim 1/16in
13 4070879 AR Shim 1/8in
14 4070944 AR Shim 1/16in
15 4070945 AR Shim 1/4in
16 4711600 4 Flatwasher 3/8in Narrow
17 4740472 1 Washer, Special
19 4845658 1 Axle Weldment
Ref OSCILLATING AXLE INSTALLATIONS
0258285 Ref Oscillating Axle Installations (Prior to SN 0300068040) E
0272269 Ref Oscillating Axle Installations (SN 0300068040 through A
0300069000)
102 0641414 4 Bolt 1/4in-20NC x 1-3/4in
103 0641608 4 Bolt 3/8in-16NC x1in
105 0642212 1 Bolt 3/4in-10NC x 1-1/2in
106 0962102 2 Bushing
108 1683078 2 Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
112 3422703 1 Pin, Main Pivot
113 3538047 2 Shim, Axle Wear
114 3841143 4 Shaft, Keeper 3/8in Dia x 3in
115 3841287 1 Shaft, Keeper 3/8in Dia x 6in
119 4640871 1 Valve, Lockout
119 7012693 1 Seal Kit - 4640871 Valve
119 7002840 1 Pin Removal Tool
124 4845658 1 Axle Weldment
125 Ref Bolt Options:
125 0641814 2 Bolt 1/2in-13NC x 1-3/4in (Prior to SN 0300068040)
125 0641816 2 Bolt 1/2in-13NC x 2in (SN 0300068040 through 0300069000)
126 1100086 1 Plate, Cam Lockout
127 4751800 4 Flatwasher 1/2in
128 3422702 2 Pin
129 3422755 2 Pin
130 0681608 4 Bolt 3/8in-16NC x1in (Grade 8)
3120741 800A/800AJ 11
SECTION 1 - FRAME
131 4568514 2 Spacer, Tube (SN 0300068040 through 0300069000)
Ref STEERING INSTALLATIONS
0258287 Ref Steering Installation 2WS F
0258909 Ref Steering Installation 4WS (Rear Steering Typical / Double Qty A
Listed for 4WS)
1001137261 Ref King Pin Kit A
Ref Note: Before ordering king pin kit, verify that machines is
equipped with the original components (king pin with 4 bolt
holes) or service kit components (king pin with 8 bolt holes).
If the king pin hole in the axle measurement exceeds 2.252in
OD or is elongated, use King Pin Kit p/n 1001137261.
202 0362726 1 Tie-Rod
203 0641608 14 Bolt 3/8in-16NC x 1in
205 0962224 4 Bearing
206 0962152 2 Bearing
208 Ref Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
208 1683605 NLA Steer Cylinder Assembly 2WS - Original Equipment (Use p/n
1683740)
208 1683740 2 Steer Cylinder Assembly 2WS - Service Replacement
208 1683740 2 Steer Cylinder Assembly 4WS
211 3422701 2 Pin, Steer, Spindle Attach
212 3422702 2 Pin, Tie-Rod
214 3841143 6 Shaft, Keeper 3/8in x 3in
215 4130357 1 Spindle Weldment (Right Side)
216 4130358 1 Spindle Weldment (Left Side)
219 4740463 2 Washer, Thrust
223 3422753 4 Kingpin
224 3422754 2 Pin, Attach
Ref HUB INSTALLATION (2WD ONLY) OPTIONS:
0258288 Ref Hub Installation (2WD Only) (Prior to SN 0300056875) C
0270209 Ref Hub Installation (2WD Only) (SN 0300056875 through B
0300069000)
306 2780229 2 Hub Assembly (See Items 401-412 for Breakdown)
308 3300007 20 Lugnut
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
401 7017052 2 Spindle (1 per Assembly)
402 7017053 2 Housing (1 per Assembly)
403 7010404 2 Cup, Bearing - Inner (1 per Assembly)
404 7010405 2 Cone, Bearing - Inner (1 per Assembly)
405 7017056 2 Cup, Bearing - Outer (1 per Assembly)
406 7017055 2 Cone, Bearing - Outer (1 per Assembly)
407 7010406 2 Seal, Lip (1 per Assembly)
408 7000265 20 Stud (10 per Assembly)
409 7017054 2 Dust Cap (1 per Assembly)
410 7017051 2 Washer, Special (1 per Assembly)
411 7017057 2 Washer, Tanged (1 per Assembly)
412 7017058 2 Nut, Bearing (1 per Assembly)
12 800A/800AJ 3120741
SECTION 1 - FRAME
501 Ref FRAME WELDMENT OPTIONS:
501 Ref Frame Weldment - 2WD/2WS with Pneumatic Tires Options:
501 2360461 1 Frame Weldment - 2WD/2WS with Pneumatic Tires (Prior to SN
0300068040)
501 2360587 1 Frame Weldment - 2WD/2WS with Pneumatic Tires (SN
0300068040 through 0300068373)
0300068374 through 0300069000)
501 Ref Frame Weldment - 2WD/2WS with Foam-Filled Tires Options:
501 2360488 1 Frame Weldment - 2WD/2WS with Foam-Filled Tires (Prior to
SN 0300068040)
501 2360588 1 Frame Weldment - 2WD/2WS with Foam-Filled Tires (SN
0300068040 through 0300068373)
0300068374 through 0300069000)
0300068040)
0300068040 through 0300068373)
0300068374 through 0300069000)
SN 0300068040)
0300068040 through 0300068373)
0300068374 through 0300069000)
0300068040)
0300068040 through 0300069000)
SN 0300068040)
0300068040 through 0300069000)
3120741 800A/800AJ 13
SECTION 1 - FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
14 800A/800AJ 3120741
SECTION 1 - FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS

Ref WHEEL DRIVE INSTALLATION OPTIONS: (2WD/2WS)
0258288 Ref Wheel Drive Installation (2WD/2WS) (Prior to SN 0300056875) C
0270209 Ref Wheel Drive Installation (2WD/2WS) (SN 0300056875 through B
0300069000)
4 Ref Drive Brake Assembly Options: (See DRIVE BRAKE ASSEMBLY
for Breakdown)
4 0920112 2 Drive Brake Assembly (Prior to SN 0300056875)
4 0920117 NLA Drive Brake Assembly (Use p/n 0920119) (SN 0300056875
through 0300069000)
5 2780227 2 Drive Hub Assembly (See DRIVE HUB ASSEMBLIES for
Breakdown)
7 3160204 2 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
8 3300007 20 Nut, Wheel
10 Ref Stud Options:
10 4300130 4 Stud (Prior to SN 0300056875)
10 4300097 4 Stud (SN 0300056875 through 0300069000)
15 Ref Nut Options:
15 3311805 4 Locknut 1/2in-13 NC (Prior to SN 0300056875)
15 3311801 4 Nut 1/2in-13 NC (SN 0300056875 through 0300069000)
Ref WHEEL DRIVE INSTALLATION OPTIONS:
0258289 Ref Wheel Drive Installation (4WD/2WS) (Prior to SN 0300056875) D
0300069000)
0258910 Ref Wheel Drive Installation (4WD/4WS) (Prior to SN 0300056875) A
0300069000)
104 Ref Drive Brake Assembly Options: (See DRIVE BRAKE ASSEMBLY
for Breakdown)
104 0920112 4 Drive Brake Assembly (Prior to SN 0300056875)
104 0920117 NLA Drive Brake Assembly (Use p/n 0920119) (SN 0300056875
through 0300069000)
105 2780228 4 Drive Hub Assembly (See DRIVE HUB ASSEMBLIES for
Breakdown)
106 3160204 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
107 3300007 40 Nut, Wheel
109 Ref Stud Options:
109 4300130 8 Stud (Prior to SN 0300056875)
109 4300097 8 Stud (SN 0300056875 through 0300069000)
113 4891800 8 Flatwasher, 1/2in
114 4892000 32 Flatwasher, 5/8in
115 Ref Nut Options:
115 3311805 8 Locknut 1/2in - 13NC (Prior to SN 0300056875)
115 3311801 8 Nut 1/2in - 13NC (SN 0300056875 through 0300069000)
Ref TIRE AND WHEEL INSTALLATIONS
0258396 Ref IN385/65D19.5 (15 x 19.5) Pneumatic (Prior to SN 0300068040) B
0270885 Ref 15-625 Pneumatic (SN 0300068040 through 0300069000) A
0272322 Ref 15-625 Pneumatic with Sealant (SN 0300066290 through 1
3120741 800A/800AJ 15
SECTION 1 - FRAME
0300069000)
0258397 Ref IN385/65D19.5 (15 x 19.5) Foam-Filled (Prior to SN B
0300068040)
0270886 Ref 15-625 Foam-Filled (SN 0300068040 through 0300069000) A
0258398 Ref IN445/55D19.5 (18 x 19.5) Pneumatic A
0258399 Ref IN445/55D19.5 (18 x 19.5) Foam-Filled (Prior to SN B
0300068040)
0270888 Ref 18-625 Foam-Filled (SN 0300068040 through 0300069000) A
0258323 2 IN385/65D19.5 (15 x 19.5) Pneumatic Left Side (Prior to SN
0300068040)
0271083 2 15-625 Pneumatic Left Side (SN 0300068040 through
0300069000)
0272334 2 15-625 Pneumatic/TS Left Side (SN 0300066290 through
0300069000)
0258324 2 IN385/65D19.5 (15 x 19.5) Pneumatic Right Side (Prior to SN
0300068040)
0271084 2 15-625 Pneumatic Right Side (SN 0300068040 through
0300069000)
0272333 2 15-625 Pneumatic/TS Right Side (SN 0300066290 through
0300069000)
0258327 2 IN385/65D19.5 (15 x 19.5) Foam-Filled Left Side (Prior to SN
0300068040)
0271085 2 15-625 Foam-Filled Left Side (SN 0300068040 through
0300069000)
0258328 2 IN385/65D19.5 (15 x 19.5) Foam-Filled Right Side (Prior to SN
0300068040)
0271086 2 15-625 Foam-Filled Right Side (SN 0300068040 through
0300069000)
0258330 2 IN445/55D19.5 (18 x 19.5) Pneumatic Left Side
0258331 2 IN445/55D19.5 (18 x 19.5) Pneumatic Right Side
0258333 2 IN445/55D19.5 (18 x 19.5) Foam-Filled Left Side (Prior to SN
0300068040)
0271090 2 18-625 Foam-Filled Left Side (SN 0300068040 through
0300069000)
0258334 2 IN445/55D19.5 (18 x 19.5) Foam-Filled Right Side (Prior to SN
0300068040)
0271091 2 18-625 Foam-Filled Right Side (SN 0300068040 through
0300069000)
Ref Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly,
201 Ref Decal Options:
201 1702701 1 95PSI IN385/65D19.5 (15 x 19.5 Tires)
201 1702739 1 85PSI IN445/55D19.5 (18 x 19.5 Tires)
202 Ref Tire Options:
202 4520204 1 IN385/65D19.5 (15 x 19.5)
202 4520252 1 15-625
202 4520205 1 IN445/55D19.5 (18 x 19.5)
202 4520253 1 18.625
203 4640113 1 Valve, Air
204 Ref Rim, Wheel Options:
204 4860148 1 11.75 x 19.5
204 4860224 1 13 x 24.5
16 800A/800AJ 3120741
SECTION 1 - FRAME
204 4860188 1 14 x 19.5
204 4860225 1 15 x 24.5
205 1120552 1 Cap Valve Stem (Green) (with Sealant Only)
206 1300019 AR Chemical, Tire Sealant (Green) (with Sealant Only)
207 1705364 1 Decal - Tire Sealant (with Sealant Only)
0256196 Ref WHEEL COVER INSTALLATION (OPTIONAL) 2-A
301 1670776 4 Cover, Wheel
302 0641550 20 Bolt 5/16in - 18NC x 6-1/4in
3120741 800A/800AJ 17
SECTION 1 - FRAME
FIGURE 1-3. DRIVE BRAKE ASSEMBLY
18 800A/800AJ 3120741
SECTION 1 - FRAME
FIGURE 1-3. DRIVE BRAKE ASSEMBLY

0920112 Ref DRIVE BRAKE ASSEMBLY (Prior to SN 0300056875) B
1 7003451 1 Housing
2 7003452 1 Gasket
3 7003094 2 Pin, Torque
4 7003049 1 Bearing, Ball
5 7003453 1 Ring, Retaining
6 7003050 1 Seal
7 7003454 1 Retainer, Spring
8 7000798 10 Spring, Compression (Small)
9 7000782 10 Spring, Compression (Large)
10 7003455 1 Shaft
11 7003456 1 Disc, Primary
12 7003457 2 Disc, Rotating
14 7003459 2 Disc, Stationary
15 7003460 1 Piston
16 7000722 1 Ring, Back-up
17 7000723 1 O-Ring
18 7000724 1 Ring, Back-up
19 7000725 1 O-Ring
20 7000796 1 Screw, Bleeder
21 7003461 1 Plate, Power
22 7000728 1 Plug, Protective
24 7003463 4 Bolt 1/2in-13NC
25 7000731 2 Gasket
30 See Note 1 Seal Kit - 0920112 Brake (Note: Not Available for Purchase)
0920117 NLA DRIVE BRAKE ASSEMBLY (USE P/N 0920119 - NOT SHOWN) B
(SN 0300056875 through 0300069000)
50 7018612 1 Repair Kit (Includes Case Seal, Piston Inner and Outer O-Rings
and Back-up Rings, Stator Disc, Rotor Disc, Return Plate, Springs,
Oil Seal, Bearing, 2 Retaining Rings and 2 Mounting Face
Gaskets)
7000731 2 Gasket, Mounting Face
7007990 1 O-Ring, Mounting (1 Per Assembly) (0920119 Brake)
Ref Note: No Other Parts Available.
3120741 800A/800AJ 19
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLIES
20 800A/800AJ 3120741
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLIES

2780227 Ref DRIVE HUB ASSEMBLY (2WD) A
2780228 Ref DRIVE HUB ASSEMBLY (4WD) A
1 See Note NSS Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A 7017031 1 Spindle
1B 7000236 1 Seal
1C 7000273 1 Cone, Bearing
1D 7000272 1 Cup, Bearing
1E 7000275 1 Cone, Bearing
1F 7000274 1 Cup, Bearing
1G 7017033 1 Housing
1H 7000239 1 Washer, Thrust
1I 7000240 1 Ring, Retaining
1J 7001928 1 Plug, Pipe
1N 7000265 10 Stud, Wheel
2 7017034 1 Gear, Ring
3 See Note NSS Carrier Assembly (Note: Not Available - Purchase Individual
Components)
3A 7017036 1 Carrier
3B 7001901 6 Thrustwasher, Tanged
3C 7001902 96 Bearing, Needle
3D 7001903 3 Spacer, Thrust
3E 7017040 3 Shaft, Planet
3F 7017037 3 Gear, Cluster
3G 7001906 3 Roll Pin
4 7017035 1 Gear, Internal
5 7000224 1 O-Ring
6 See Note NSS Cover Assembly (Note: Not Available - Purchase Individual
Components)
6A 7024155 1 Cover
6B 7017042 1 Cap
6C 7000220 4 Bolt 1/4in-20NC x 3/4in
6D 7000231 1 Cap, Disengage
6E 7000235 1 Rod, Disengage
6F 7000213 1 O-Ring
6G 7000238 1 O-Ring
6H 7017048 1 Plug, Pipe
7 7000282 2 Thrustwasher
8 7000283 1 O-Ring
11 Ref Shaft, Input Options:
11 7017039 1 Shaft, Input 2WD
11 7017044 1 Shaft, Input 4WD
12 Ref Spacer, Input Options:
12 7017041 1 Spacer, Input 2WD
13 Ref Gear, Sun Options:
13 7017038 1 Gear, Sun 2WD
13 7017043 1 Gear, Sun 4WD
3120741 800A/800AJ 21
SECTION 1 - FRAME
14 Ref Spacer, Input Options:
14 Not Required 0 Spacer, Input 2WD
17 7000289 12 Bolt 3/8in-16NC x 2-1/2in (Grade 8)
19 7000290 1 Coupling
20 7017047 2 Pin, Dowel
21 Ref Thrustwasher Options:
21 7017050 1 Thrustwasher 2WD
21 Not Required 0 Thrustwasher 4WD
25 7017068 1 Seal Kit (Includes Items 1B, 1I, 5, 6F, 6G, 15 & 16)
22 800A/800AJ 3120741
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
24 800A/800AJ 3120741
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY

3160204 Ref DRIVE MOTOR ASSEMBLY A
1 7012701 1 Shaft - 13 Teeth
2 See Note NSS Seal, Shaft (Note: Use Item 30)
3 7012702 2 Bearing, Cradle
4 See Note 1 Housing (Note: Not Available - Purchase Complete Assembly)
5 7012703 1 Rod, Piston
6 7012704 1 Piston, Stroking
7 See Note NSS O-Ring (Note: Use Item 30)
8 7012705 1 Nut, Adapter
9 7012706 1 Bearing, Roller
10 7012707 4 Bolt, Metric Socket Head M12 x 65
11 7012708 1 Block, Port
12 7012709 1 Shim
13 7012710 1 Pin, Dowel M6 x 18
15 7012711 1 Nut, Cap M10 x 1
16 7012712 1 Screw, Adjusting
18 7012713 1 Nut, Jam M10 x 1
19 7012716 1 Rotary Group Kit
20 See Note NSS Plug (Note: Not Available - Purchase Locally)
21 7024036 1 Plate, Swash
22 7012714 1 Bearing, Roller
23 7012715 1 V-Ring
24 7012700 1 Control Plate Assembly
30 2900788 1 Seal Kit (Includes Items 2, 7, 14, 17 and O-Rings under Item 24)
3120741 800A/800AJ 25
SECTION 1 - FRAME
FIGURE 1-6. DRIVE VALVES INSTALLATIONS
26 800A/800AJ 3120741
SECTION 1 - FRAME
FIGURE 1-6. DRIVE VALVES INSTALLATIONS

Ref DRIVE VALVES INSTALLATION - 2WD/2WS OPTIONS:
0258288 Ref Drive Valves Installation - 2WD/2WS (Prior to SN 0300056875) C
0270209 Ref Drive Valves Installation - 2WD/2WS (SN 0300056875 through B
0300069000)
1 0100011 AR Compound, Locking,
2 0641628 2 Bolt 3/8in-16NC x 3-1/2in
11 4641041 1 Flow Divider Valve Assembly
11A 7022396 1 Cartridge, Flow Divider
11A 7021625 1 Seal Kit - 7022396 Cartridge
11B 7022398 1 Cartridge, Load Shuttle
11B 7023900 1 Seal Kit - 7022398 Cartridge
11C 7022397 2 Cartridge, Check Valves
11C 7022399 2 Seal Kit - 7022397 Cartridge
12 4751600 2 Flatwasher, 3/8in
Ref WHEEL DRIVE INSTALLATION OPTIONS:
0258289 Ref Wheel Drive Installation (4WD/2WS) (Prior to SN 0300056875) D
0300069000)
0258910 Ref Wheel Drive Installation (4WD/4WS) (Prior to SN 0300056875) A
0300069000)
102 0641628 4 Bolt 5/8in-11NC x 3-1/2in
110A 7022396 1 Cartridge, Flow Divider
110B 7022398 1 Cartridge, Load Shuttle
110C 7022397 2 Cartridge, Check Valves
110C 7022399 2 Seal Kit - 7022397 Cartridge
111 7021656 2 Cartridge, Flow Divider
111 7021625 2 Seal Kit - 7021656 Cartridge
112 4751600 4 Flatwasher, 3/8in
0258343 Ref FRAME COVERS INSTALLATION C
202 0641608 10 Bolt, 3/8in- 16NC x 1in
203 3570686 1 Plate, Cover Front
204 3570690 1 Plate, Cover Rear
205 4751600 10 Flatwasher, 3/8in
3120741 800A/800AJ 27
SECTION 2 - TURNTABLE
3120741 800A/800AJ 29
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
30 800A/800AJ 3120741
FIGURE 2-1. CONTROL VALVES INSTALLATIONS

Ref VALVES INSTALLATIONS
0258454 Ref Valves Installations 800A (2WS) C
0258455 Ref Valves Installations 800A (4WS) C
0258456 Ref Valves Installations 800AJ (2WS) C
0258457 Ref Valves Installations 800AJ (4WS) C
1 Ref Main Control Valve Assembly Options (See MAIN CONTROL
VALVE ASSEMBLY for Breakdown):
1 4641034 NLA Main Control Valve Assembly (Use p/n 4641099) (Prior to SN
0300040142)
1 4641093 NLA Main Control Valve Assembly (Use p/n 4641099) (SN
0300040142 through 0300041274)
1 4641099 Main Control Valve Assembly (SN 0300041275 through
0300069000)
2 2120167 1 Return Filter Assembly
2 2120168 1 Element, Filter
2 7020021 1 Indicator, Clogged
3 4640866 1 Valve Assembly (Level)
3A 7017466 1 Cartridge
3A 2900708 1 Seal Kit - Cartridge
3B 7012959 1 Knob
4 2120163 1 Pressure Filter Assembly
4 2120150 1 Element, Filter
4 7023206 1 O-Ring, Filter Bowl
4 7023207 1 Ring, Filter Bowl Backup
4 7020020 1 Indicator
5 4641061 1 Solenoid Valve Assembly (Brake)
5 7012943 1 Coil
5 7017479 1 Cartridge without Coil
6 4640906 1 Solenoid Valve Assembly (2 Speed)
6A 7012944 1 Coil
6A 7023981 1 Cartridge without Coil
6B 7017481 2 Cartridge, Check
7 3570979 1 Plate, Spacer
9 3841340 4 Loop, Hose
10 2220893 1 Fitting, Adapter
11 0641614 3 Bolt 3/8in-16NC x 1-3/4in
12 0641606 8 Bolt 3/8in-16NC x 3/4in
14 0641508 2 Bolt 5/16in-18NC x 1in
17 0641418 2 Bolt 1/4in-20NC x 2-1/4in
19 0641414 2 Bolt 1/4in-20NC x 1-3/4in
20 0651406 4 Bolt 1/4in-28NF x 3/4in
22 3311405 6 Locknut 1/4in-20NC
3120741 800A/800AJ 31
24 Ref Valve Assembly (Jib Control) Options: (See ACCESSORY
VALVE ASSEMBLY for Breakdown)
24 Not Required 0 Valve Assembly (Jib Control) 800A
24 4640921 1 Valve Assembly (Jib Control) 800AJ
25 Ref Harness Assembly (Jib Control) Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
25 Not Required 0 Harness Assembly (Jib Control) 800A
25 4921927 1 Harness Assembly (Jib Control) 800AJ
26 Ref Valve Assembly (4WS Control) Options:
26 Not Required 0 Valve Assembly 2WS
26 4640922 1 Valve Assembly 4WS (See ACCESSORY VALVE ASSEMBLY
for Breakdown)
27 Ref Harness Assembly (4WS Control) Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
27 Not Required 0 Harness Assembly 2WS
27 4921928 1 Harness Assembly 4WS
28 4420060 2 in/5cm Tape, Double Sided
0258410 Ref TILT INDICATOR INSTALLATION (MACHINES WITHOUT ADE B
SYSTEM ONLY)
101 4360417 1 Indicator, Tilt
102 0140001 1 Horn
103 0641406 3 Bolt 1/4in-20NC x 3/4in
105 3311405 3 Locknut 1/4in-20NC
0258670 Ref AUXILIARY PUMP INSTALLATION B
Ref Note: Original Equipment pump may have been replaced with
various Service Replacement pump. Identify component
before ordering parts.
201 Ref Auxiliary Pump Assembly Options:
201 3600287 NLA Auxiliary Pump Service Kit (Original Equipment) (Use p/n
1001143191)
201 1001091424 NLA Auxiliary Pump Service Kit (Original Equipment) (Use p/n
1001143191)
201 Ref Service Parts for Fenner Brand (p/n 3600287 pump)
201 7016779 1 Replacement Motor Assembly (p/n 3600287 pump)
201 7016781 1 Brush Kit - 7016779 Motor
201 7016780 1 Replacement Pump Assembly (p/n 3600287 pump)
201 7016785 1 Seal Kit - 7016780 Pump
201 7016782 1 Coupling, Pump/Motor (p/n 3600287 pump)
201 7016783 1 Pump Mounting Kit (p/n 3600287 pump)
201 7016784 1 Relief Valve Assembly (p/n 3600287 pump)
201 3600458 NLA Auxiliary Pump Assembly (Service Replacement) (Use p/n
1001137460)
201 Ref Service Parts for Haldex Brand (p/n 3600458 pump) (Service
Replacement)
201 See Note 1 Pump (p/n 1001137460 pump) (Note: Not Available for
Purchase)
201 70001069 1 Seal Kit, Pump (p/n 3600458 pump)
201 70001068 1 Motor/Coupling Kit (p/n 3600458 pump)
201 70001067 1 Valve, Logic (p/n 3600458 pump)
201 1001137460 1 Auxiliary Pump Assembly (Service Replacement)
201 Ref Service Parts for Bucher Brand (p/n 1001137460 pump)
(Service Replacement)
32 800A/800AJ 3120741
201 See Note 1 Pump (p/n 1001137460 pump) (Note: Not Available for
Purchase)
201 70003983 1 Base Assembly (p/n 1001137460 pump)
201 70003993 1 Seal Shaft - 70003983 Base Assembly
201 70003989 1 Valve, Logic (p/n 1001137460 pump)
201 70003990 1 Relief Valve (p/n 1001137460 pump)
202 0902415 1 Bracket, Pump Mounting
203 0641610 3 Bolt 3/8in-16NC x 1-1/4in
205 0641506 4 Bolt 5/16in-18NC x 3/4in
3120741 800A/800AJ 33
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
34 800A/800AJ 3120741
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

Ref MAIN CONTROL VALVE ASSEMBLY
4641034 Ref Main Control Valve Assembly (Prior to SN 0300040142) A
4641093 Ref Main Control Valve Assembly (SN 0300040142 through B
0300041274)
4641099 Ref Main Control Valve Assembly (SN 0300041275 through B
0300069000)
Ref Note: Original Equipment valve may have been replaced with
Service Replacement valve. Visually identify the p/n stamped
on valve before ordering parts.
2 See Note 1 Block (Note: Not Available - Purchase Complete Assembly)
3 7010542 1 Cartridge, Load Sensing (Main Lift)
4 7010542 1 Cartridge, Load Sensing
5 7010542 1 Cartridge, Load Sensing (Swing)
6 7010542 1 Cartridge, Load Sensing
7 7010542 1 Cartridge, Load Sensing (Main)
8 7017420 1 Cartridge, Relief Valve (Main Lift)
9 7017423 1 Cartridge, Relief Valve (Swing)
10 7018941 1 Orifice
11 7018941 1 Orifice
12 7017474 1 Cartridge, Check Valve (Tower Lift)
13 7021602 1 Piston, Pilot (4641093 & 4641099 Valves Only)
14 7017428 1 Cartridge, Relief Valve (Platform Level Down)
15 7017427 1 Cartridge, Relief Valve (Platform Level Up)
16 7017428 1 Cartridge, Relief Valve (Front Steer)
17 7017428 1 Cartridge, Relief Valve (Front Steer)
18 7012914 1 Cartridge, Pilot Check (Platform Level)
19 7012914 1 Cartridge, Pilot Check (Platform Level)
20 7018992 1 Control Valve Assembly (Main Lift)
20 7012773 1 Seal Kit - 7018992 Valve
20A 7018991 2 Coil
20A 7018912 2 Nut
21 7012775 1 Control Valve Assembly (Swing)
21 7012773 1 Seal Kit - 7012775 Valve
21A 7012772 2 Coil
21A 7018912 2 Nut
22 See Note 1 Manifold, Valve (Main) (Note: Not Available for Purchase)
3120741 800A/800AJ 35
23 7018994 1 Control Valve Assembly (Main)
23 7012773 1 Seal Kit - 7018994 Valve
23A 7012772 1 Coil
23A 7018912 1 Nut
23B 7018993 1 Plug
24 Ref Cartridge without Coil Options:
24 7017414 1 4641034 & 4641093 Valves (was p/n 7017475) (Prior to SN
0300041275)
24 7017414 1 4641099 Valve (SN 0300041275 through 0300069000)
24 7000645 1 Coil - 7017414 Valve Only
24 7012943 1 Coil - 7017475 Valve Only
25 Ref Cartridge, Flow Regulator (Main) Options:
25 7021601 1 4641034 Valve (was p/n 7017476) (Prior to SN 0300040142)
25 7021601 1 4641093 & 4641099 Valves (SN 0300040142 through
0300069000)
26 70000579 1 Control Valve Assembly (Main Tele) (was p/n 7012766)
Ref Note: Refer to Vendor P/N on Valve Nameplate before
ordering Parts. P/N 7012766 is RR00567495 or
R900567495. P/N 70000579 is R900930080.
26 Ref Seal Kit Options:
26 7012769 1 7012766 Valve
26 70000583 1 70000579 Valve
26A Ref Coil Options:
26A 7012772 1 7012766 Valve (Was p/n 7012768)
26A 70000582 1 70000579 Valve
26A Ref Nut, Coil Options:
26A 7018912 1 7012766 Valve
26A 70000580 1 70000579 Valve
27 70001976 1 Control Valve Assembly (Tower Tele) (was p/n 7012770)
27 7012773 1 Seal Kit - 7012770 Valve
27A 7012772 2 Coil
27A 7018912 2 Nut
28 70001976 1 Control Valve Assembly (Platform Level) (was p/n 7012770)
28 7012773 1 Seal Kit - 7012770 Valve
28A 7012772 2 Coil
28A 7018912 2 Nut
29 70001976 1 Control Valve Assembly (Platform Rotate) (was p/n 7012770)
29 7012773 1 Seal Kit - 7012770 Valve
29A 7012772 2 Coil
29A 7018912 2 Nut
30 70001976 1 Control Valve Assembly (Tower Lift) (was p/n 7012770)
30 7012773 1 Seal Kit - 7012770 Valve
30A 7012772 2 Coil
30A 7018912 2 Nut
31 7012989 1 Cartridge, Flow Regulator (Platform Rotate)
32 7012774 1 Control Valve Assembly (Front Steer)
32 7012773 1 Seal Kit - 7012774 Valve
32A 7012772 2 Coil
36 800A/800AJ 3120741
32A 7018912 2 Nut
33 Ref Valve, Sandwich (Platform Rotate) Options:
33 Not Required 0 4641034 & 4641093 Valves (Prior to SN 0300041275)
33 7021310 1 4641099 Valve (SN 0300041275 through 0300069000)
33 7018945 2 O-Rings, Replacement - 7021310 Valve
34 7017478 1 Cartridge, Check Valve (Main Pressure)
35 7012941 1 Cartridge without Coil (Main Dump)
35 7012944 1 Coil
36 7017428 1 Cartridge, Relief Valve (Tower Tele)
37 7018942 28 Capscrew #10-24NC x 2in
38 7018951 4 Capscrew 1/4in-20NC x 1-1/2in
39 7021311 4 Capscrew #10-24NC x 4-1/2in
40 See Note 1 Valve, Check (Platform Rotate) (4641034 Valve Only) (Note:
Not Available for Purchase)
40 7018945 2 O-Ring (Platform Rotate) (4641034 Valve Only)
3120741 800A/800AJ 37
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
38 800A/800AJ 3120741
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY

Ref ACCESSORY VALVE ASSEMBLIES
4640921 Ref ARTICULATING JIB VALVE ASSEMBLY D
1 7012965 1 Cartridge, Flow Control
2 70001976 1 Directional Control Valve Assembly (was p/n 7012770)
2 7012773 1 Seal Kit
2A 7018945 4 O-Ring
2B 7018912 2 Nut
2C 7012772 2 Coil
3 7017421 1 Cartridge, Relief
5 4460499 2 Connector, DIN with Diode (Not Shown - Part of Valve Harness)
6 7012777 4 Capscrew, Socket Head 5/16in-18NC x 2-1/4in (Used to Mount
Valve Assembly)
7 7018942 4 Capscrew, Socket Head #10-24NC x 2in
8 7012776 2 O-Ring (Used to Mount Main Valve)
4640922 Ref 4WS VALVE ASSEMBLY B
102 7012774 1 Directional Control Valve Assembly
102 7012773 1 Seal Kit
102A 7018945 4 O-Ring
102B 7018912 2 Nut
102C 7012772 2 Coil
103 7018946 4 Capscrew, Socket Head #10-24NC x 5in (Used to Mount Main
Valve)
105 7018948 4 O-Ring (Used to Mount Main Valve)
106 7018947 1 Plate, O-Ring
3120741 800A/800AJ 39
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (Prior to SN 0300068040)
40 800A/800AJ 3120741
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (Prior to SN 0300068040)

Ref TURNTABLE WELDMENT
4620119 Ref Standard Machines
Ref SWING DRIVE INSTALLATION OPTIONS:
0258407 Ref Swing Drive Installation (Prior to SN 0300064566) D
0270331 Ref Swing Drive Installation (SN 0300064566 through 0300068040) B
1 3570488 1 Plate, Swing Drive
2 2780205 1 Hub, Swing Assembly (See SWING HUB ASSEMBLY for
Breakdown)
3 Ref Brake, Swing Assembly Options: (See SWING BRAKE
ASSEMBLY for Breakdown)
3 0920111 1 Brake, Swing Assembly (Prior to SN 0300064566)
3 0920119 1 Brake, Swing Assembly (SN 0300064566 through
0300068040)
4 Ref Motor, Swing Assembly Options: (See SWING MOTOR
4 3160223 1 Motor, Swing Assembly (Prior to SN 0300064566)
4 3160279 1 Motor, Swing Assembly (SN 0300064566 through
0300068040)
5 0642018 12 Bolt 5/8in - 11NC x 2-1/4in
6 Ref Washer Options:
6 4892000 12 Flatwasher 5/8in (Prior to SN 0300064566)
6 4740004 12 Hardened, Washer 5/8in (SN 0300064566 through
0300068040)
7 3932224 4 Bolt 1/2in - 13NC x 1-1/2in
8 0681836 2 Bolt 1/2in - 13NC x 4-1/2in (Grade 8)
12 3311802 2 Nut Jam 1/2in - 13NC (SN 0300052924 through 0300068040)
13 3971820 2 Setscrew 1/2in - 13NC x 2-1/2in (SN 0300052924 through
0300068040)
Ref TURNTABLE BEARING INSTALLATIONS
0254798 Ref Turntable Bearing Installations (Prior to SN 0300041029) A
0259055 Ref Turntable Bearing Installations (SN 0300041029 through A
0300068040)
101 Ref Bearing, Turntable Options:
101 0440207 1 Bearing, Turntable (Prior to SN 0300041029)
101 0440233 NLA Bearing, Turntable - Bearing Kit (Use p/n 2915096) (Kit
Includes Bearing and Mounting Hardware) (SN 0300041029
through 0300068040)
102 Ref Bolt 5/8in - 11NC (Grade 8)
102 0682016 36 2in Length (Prior to SN 0300041029)
102 0682023 36 2-7/8in Length (SN 0300041029 through 0300068040)
103 4892000 36 Flatwasher, Hardened
150 2915087 1 TURNTABLE BEARING KIT (Prior to SN 0300041029)
150 2915096 1 TURNTABLE BEARING KIT (SN 0300041029 through
0300068039)
0239585 Ref TURNTABLE LOCK INSTALLATION B
202 3421627 1 Pin
203 3421565 1 Pin, Snap
204 3760170 2 Ring, Quick Release
3120741 800A/800AJ 41
205 1260017 9 in/23cm Chain
0255316 Ref REMOTE BEARING LUBE INSTALLATION 2
301 2751095 1 Hose, Grease
302 2180344 2 Fitting, Bulkhead
303 2160003 2 Fitting, Grease Elbow
304 2220063 2 Fitting, Elbow
305 2751032 1 Hose, Grease
42 800A/800AJ 3120741
FIGURE 2-5. TURNTABLE AND SWING DRIVE INSTALLATIONS (SN 0300068040 through
0300069000)
44 800A/800AJ 3120741
FIGURE 2-5. TURNTABLE AND SWING DRIVE INSTALLATIONS (SN 0300068040 through
0300069000)

Ref TURNTABLE WELDMENT
4620119 Ref Standard Machines
0272189 Ref SWING DRIVE INSTALLATION A
3 0682214 4 Bolt 3/4in - 10NC x 1-3/4in (Grade 8)
4 3160286 1 Motor, Swing Assembly (See SWING MOTOR/HUB ASSEMBLY
for Breakdown)
5 3312002 1 Nut Jam 5/8in - 11NC
6 3900293 1 Screw, Shoulder
7 3932224 4 Screw 3/4in- 10NC x 1-1/2in
8 3952020 1 Setscrew 5/8in x 2in
9 4071009 1 Shim
10 4740057 4 Hardened, Washer
11 4846430 1 Plate, Swing Drive
0271002 Ref TURNTABLE BEARING INSTALLATION E
102 0440244 1 Bearing, Turntable
103 0682023 24 Bolt 5/8in - 11NC X 2-7/8in (Grade 8)
104 0682032 24 Bolt 5/8in - 11NC x 4in (Grade 8)
105 4892000 48 Flatwasher, Hardened
150 2915094 1 TURNTABLE BEARING KIT
0259147 Ref TURNTABLE LOCK INSTALLATION A
201 4844958 1 Pin, Locking
202 3421565 1 Pin, Snap
203 3760170 2 Ring, Quick Release
204 1260017 9 in/23cm Chain
0255316 Ref REMOTE BEARING LUBE INSTALLATION 2
301 2751095 1 Hose, Grease
302 2180344 2 Fitting, Bulkhead
303 2160003 2 Fitting, Grease Elbow
305 2751032 1 Hose, Grease
3120741 800A/800AJ 45
FIGURE 2-6. SWING HUB ASSEMBLY (Prior to SN 0300068040)
46 800A/800AJ 3120741
FIGURE 2-6. SWING HUB ASSEMBLY (Prior to SN 0300068040)

2780205 Ref SWING HUB ASSEMBLY -
Ref HOUSING ASSEMBLY
1 7010492 1 Shaft, Output
2 7000228 1 Seal, Lip
3 7000255 1 Cup, Bearing
4 7000256 1 Cone, Bearing
5 7000257 1 Cup, Bearing
6 7000258 1 Cone, Bearing
7 7017089 1 Housing
10 7010494 2 Pipe, Plug
11 7001928 2 Pipe, Plug
12 7000246 2 Gear, In O-Ring
Ref CARRIER ASSEMBLY
13 7001931 1 Carrier
14 7001985 6 Thrustwasher, Tanged
15 7001909 96 Bearing, Needle
16 7000263 3 Spacer, Thrust
17 7001911 3 Shaft, Planet
18 7001987 3 Gear, Cluster
19 7010474 3 Roll Pin
20 7001988 1 Ring Gear
21 7000230 1 O-Ring
21A 7017070 1 O-Ring
22 7000209 1 Cover, Input
23 7010488 1 Gear, Sun
24 7000269 1 Spacer, Input
27 7000217 8 Bolt
28 7000214 4 Bolt, Shoulder
29 2200222 1 Pipe, Plug
40 7024100 1 Kit, Seal (Includes Items 2, 9, 21, 21A & 26)
3120741 800A/800AJ 47
FIGURE 2-7. SWING BRAKE ASSEMBLY (Prior to SN 0300068040)
48 800A/800AJ 3120741
FIGURE 2-7. SWING BRAKE ASSEMBLY (Prior to SN 0300068040)

0920111 Ref SWING BRAKE ASSEMBLY (Prior to SN 0300064566) B
1 7003451 1 Housing
2 7003452 1 Gasket
3 7003094 2 Torque Pin
6 7003050 1 Seal
7 7003454 1 Retainer, Spring
8 7000798 10 Spring, Compression (Small)
9 7000782 10 Spring, Compression (Large)
10 7003455 1 Shaft
11 7003456 1 Disc, Primary
12 7003457 2 Disc, Rotating
13 7003458 4 Spring, Wave
14 7003459 2 Disc, Stationary
15 7003460 1 Piston
16 7000722 1 Ring, Back-up
17 7000723 1 O-Ring
18 7000724 1 Ring, Back-up
19 7000725 1 O-Ring
20 7000796 1 Screw, Bleeder
21 7003461 1 Plate, Power
22 7000728 1 Plug, Protective
23 7003462 4 Washer
24 7003463 4 Bolt 1/2in-13NC
25 7000731 2 Gasket
0920119 Ref SWING BRAKE ASSEMBLY (NOT SHOWN) (SN 0300064566 B
through 0300068040)
7018612 1 Kit, Repair
Ref Note: Repair Kit Only
3120741 800A/800AJ 49
FIGURE 2-8. SWING MOTOR ASSEMBLY (Prior to SN 0300068040)
50 800A/800AJ 3120741
FIGURE 2-8. SWING MOTOR ASSEMBLY (Prior to SN 0300068040)

Ref SWING MOTOR ASSEMBLY
3160223 Ref Swing Motor Assembly (Prior to SN 0300064061) B
3160279 Ref Swing Motor Assembly (SN 0300064061 through 0300068040) A
1 Ref Bolt Options:
1 7002123 4 Bolt (Prior to SN 0300064566)
1 7020357 4 Bolt (SN 0300064566 through 0300068040)
2 7009996 1 Flange, Mounting
3 See Note NSS Seal, Exclusion (Note: Use Item 40)
4 See Note NSS Washer, Back-up (Note: Use Item 40)
5 See Note NSS Seal, Pressure (Note: Use Item 40)
6 See Note NSS Seal (Note: Use Item 40)
7 7002117 1 Race, Bearing
9 7009998 1 Shaft
10 Ref Housing Options:
10 7020335 1 Housing (Prior to SN 0300064061)
10 7020358 1 Housing (SN 0300064061 through 0300068040)
13 7020336 1 Drive
14 See Note NSS Seal, Body (Note: Use Item 40)
16 7020339 1 Rotor Set Assembly
17 7020346 1 Cap, End
19 7020340 7 Bolt
33 7020341 4 Bolt (Prior to SN 0300064061)
33 7020353 4 Bolt (SN 0300064061 through 0300068040)
37 Ref Valve, Counterbalance Options:
37 7020343 1 Valve, Counterbalance (Prior to SN 0300064061)
37 7020359 1 Valve, Counterbalance (SN 0300064061 through 0300068040)
37 Ref Cartridge, Valve Options:
37 See Note 2 Cartridge, Valve (Note: Not Available for Purchase) (Prior to
SN 0300064061)
37 7020362 2 Cartridge, Valve (SN 0300064061 through 0300068040)
37 Ref O-Ring Options:
37 See Note 2 O-Ring (Note: Not Available for Purchase) (Prior to SN
0300064061)
37 7020363 2 O-Ring (SN 0300064061 through 0300068040)
40 7020360 1 Seal Kit - (Includes Items 3-6, 14 & 34)
3120741 800A/800AJ 51
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (SN 0300068040 through 0300069000)
52 800A/800AJ 3120741
3120741 800A/800AJ 53
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (SN 0300068040 through 0300069000)

3160286 Ref SWING MOTOR/HUB ASSEMBLY A
1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase
Individual Components)
1A 7010492 1 Shaft, Out put
1B 7000228 1 Seal, Lip
1C 7000255 1 Cup, Bearing
1D 7000256 1 Cone, Bearing
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7017089 1 Housing
1H 7007633 1 Washer, Thrust
1I 7000229 1 Ring, Retaining
1J 7001928 1 Plug, Pipe
2 7000246 1 Gear, Internal
3 See Note 1 Carrier Assembly (Note: Not Available - Purchase Individual
Components)
3A 7001931 1 Carrier
3B 7001985 6 Washer, Tanged
3C 7001909 96 Bearing, Needle
3D 7000263 3 Washer, Thrust
3E 7001911 3 Shaft, Planet
3F 7001912 3 Gear, Cluster
3G 7010474 3 Roll Pin
4 7000248 1 Gear, Ring
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 7000209 1 Cover, Input
8 7010461 1 Gear, Sun
9 7000269 1 Spacer, Input
13 7000214 4 Bolt, Shoulder 5/16in-18NC x 1-7/8in (Grade 8)
19 7024703 1 Gasket
20 2200222 1 Plug, Pipe
22 See Note 4 Lockwasher (Note: Not Available for Purchase)
23 7017023 2 Plug, Pipe
24 See Note 1 Plate, ID (Note: Not Available for Purchase)
25 7000281 2 Screw, Drive
26 7024705 1 O-Ring
27 7017082 1 Plug, Pipe
28 See Note 2 Lug, Lifting (Note: Not Available for Purchase)
30 7017085 2 Elbow
31 7024707 1 Motor Assembly (See Items 101-121 for Breakdown)
32 7024784 1 Valve (No Serviceable Parts)
35 7024706 1 Tube
36 7024702 1 Brake Assembly (See Items 201-223 for Breakdown)
40 7024100 1 Seal Kit, Swing Hub (Includes Items 1B, 1I, 5, 5A & 11)
54 800A/800AJ 3120741
7024707 Ref MOTOR ASSEMBLY
101 7024454 5 Bolt
102 7024459 1 Cover, End
103 See Note NSS Seal, Commutator (Note: Use Item 125)
104 See Note NSS Seal, Ring (Note: Use Item 125)
105 7024453 1 Commutator and Ring Assembly
106 7024453 1 Ring
107 7024379 1 Manifold
108 7024455 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024456 1 Link, Drive
112 7024458 1 Shaft, Coupling
113 7004042 1 Bushing, Bronze
115 7004044 1 Bearing, Thrust
116 See Note NSS Seal, Inner (Note: Use Item 125)
117 See Note NSS Washer, Back-up (Note: Use Item 125)
118 7024457 1 Housing
119 7004046 1 Bearing
121 7010795 1 Plug, O-Ring
125 7024396 1 Seal Kit, Motor (Includes Items 103, 104, 116,117 & 120)
7024702 Ref BRAKE ASSEMBLY
201 7024189 1 Shaft
202 7024702 1 Housing (Note: Not Available for Purchase)
203 See Note NSS Plate, Friction (Note: Use Item 231C)
204 See Note NSS Plate, Pressure (Note: Use Item 231C)
205 7000731 1 Gasket
206 See Note NSS Plate, Outer (Note: Use Item 231C)
207 See Note 1 Gasket (Note: Use Item 230, 231C or 231D)
208 7024191 1 Cylinder
209 7024192 1 Piston
210 See Note NSS Bearing, Ball (Note: Use Item 231D)
211 See Note NSS Ring, Retaining (Note: Use Item 231D)
212 See Note NSS Seal, Shaft (Note: Use Item 231D)
213 See Note 6 Capscrew (Note: Not Available for Purchase)
214 See Note 6 Lockwasher (Note: Not Available for Purchase)
216 See Note NSS Ring, Back-up (Note: Use Item 230)
219 7024190 2 Pin, Dowel
220 See Note 1 Plug (Note: Not Available - Purchase Locally)
221 See Note 1 Plug (Note: Not Available - Purchase Locally)
222 See Note NSS Spring (Natural) (Note: Use Item 231B)
223 See Note NSS Spring (Blue) (Note: Use Item 231B)
230 7024194 1 Seal Kit, Brake (Includes Items 205, 207 & 215-218)
231 Ref Repair Kit, Brake Options:
231A 7024195 NLA Spring Kit (Includes 12 Natural Colored Springs) (Use Item 231B)
231B 7024196 1 Spring Kit (Includes 12 Blue and 12 Natural Colored Springs)
231C 7024193 1 Friction Disc Kit (Includes Items 203, 204, 206 & 207)
3120741 800A/800AJ 55
231D 7024197 1 Bearing Kit (Includes Items 207 & 210-212)
56 800A/800AJ 3120741
FIGURE 2-10. DEUTZ ENGINE INSTALLATION
58 800A/800AJ 3120741
FIGURE 2-10. DEUTZ ENGINE INSTALLATION

Ref NOTE: THESE MACHINE SN'S ALSO EQUIPPED WITH ADE
SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref DEUTZ ENGINE INSTALLATIONS
0258415 Ref Standard Machines (Prior to SN 0300064432) 6-F
0271371 Ref ADE System Machines (SN 0300064432 through 0300069000) 9-F
1 Ref Engine - Deutz F4M1011F Diesel Options:
1 2000146 1 Engine - Deutz F4M1011F Diesel (Prior to SN 0300064432)
1 2000173 1 Engine - Deutz F4M1011F Diesel (SN 0300064432 through
0300065694)
1 2000189 1 Engine - Deutz F4M1011F Diesel (SN 0300065695 through
0300069000)
2 4845404 1 Tray Engine
3 3539872 1 Plate, Radiator Mounting
4 3620033 1 Cooler, Oil
5 2060025 1 Fan
6 Ref Piston Pump Assembly Options (See PISTON PUMP
ASSEMBLY for Breakdown):
6 3600277 NLA Piston Pump Assembly (Use p/n 3600295) (Prior to SN
0300042829)
6 3600295 1 Piston Pump Assembly (SN 0300042829 through
0300069000)
7 1340060 1 Air Cleaner Assembly
7A 7012664 1 Element, Air Cleaner (Not Shown)
8 0340041 2 Band, Mounting
9 4640751 1 Valve, Oil Drain
10 3600278 1 Piston Pump Assembly
10 7018995 1 Seal Kit - 3600278 Pump
10 7024918 Seal, Shaft
10 7024930 1 Valve Assembly - 3600278 Motor
11 3200406 2 Mount, Rubber Engine (Rear)
12 3537420 1 Bracket, Engine Mounting - Rear
13 3539971 1 Bracket, Engine Mounting - Front
14 3537416 1 Support, Engine - Right
15 Ref Support, Engine - Left Options:
15 3537417 1 Support, Engine - Left (Prior to SN 0300041506)
15 4846479 1 Support, Engine - Left (SN 0300041506 through 0300068268)
15 4846566 1 Support, Engine - Left (SN 0300068269 through 0300069000)
16 0400075 1 Battery
17 0181727 1 Hold-Down, Battery
18 0630498 2 Rod, Hold-Down
19 3740067 2 Relay
20 4567112 1 Tee, Air Intake Tube Only (Prior to SN 0300042682)
21 4360392 1 Switch, Restriction Indicator
22 2180798 1 Fitting
23 3422446 1 Pin, Pivot
24 3841143 1 Keeper, Pin
25 3960389 5 ft/1.5m Seal
26 0940070 1 Bumper, Rubber
27 3841340 AR Loop, Hose
3120741 800A/800AJ 59
28 2720398 2 Hose, Oil Cooler
29 1703162 2 Nameplate - Fan Caution
30 1320016 4 Clamp, Hose
31 2901392 1 Throttle Mounting Kit (Prior to SN 0300064432)
31A 7008833 1 Bracket, Throttle
31B 7008835 1 Coupling, Ball Joint
31C 7008836 1 Spring
31D 7023340 AR Screw, Shoulder 3/8in x 3/8in (Not Shown)
32 2220451 2 Fitting, Straight
34 Ref Bracket, Control Module Mounting Options:
34 0902243 1 Bracket, Control Module Mounting (Prior to SN 0300040385)
34 0902511 1 Bracket, Control Module Mounting (SN 0300040385 through
0300064432)
35 0641818 AR Bolt 1/2in-13NC x 2-1/4in
36 3311805 4 Locknut 1/2in-13NC
37 0641610 AR Bolt 3/8-16NC x 1-1/4in
38 3311605 22 Locknut 3/8in-16NC x 1-1/4in
40 0701414 6 Bolt 1/4in-20NC x 3/4in
41 4891800 2 Washer, Hardened 1/2in
42 0641407 AR Bolt 1/4in-20NC x 7/8in
43 4751400 AR Flatwasher 1/4in
44 3311405 AR Locknut 1/4in-20NC
45 0721005 2 Bolt #10-24NC x 5/8in (Prior to SN 0300064432)
46 3321005 2 Locknut #10-24NC (Prior to SN 0300064432)
47 4751000 2 Flatwasher #10 (Prior to SN 0300064432)
48 1320022 6 Clamp, Hose
49 2220273 2 Fitting, Reducer
52 2750532 6 ft/1.83m Hose 3/8in
55 2720271 15 ft/4.6m Hose 3/16in
56 0641812 4 Bolt 1/2in-13NC x 1-1/2in
57 0100020 AR Sealant, Thread
60 Ref Coupling, Rubber Intake Options:
60 2720351 6 in/15cm Coupling, Rubber Intake (Prior to SN 0300067970)
60 2720449 1 Coupling, Rubber Intake (SN 0300067970 through
0300069000)
61 0700808 4 Bolt, Metric M8 x 16mm
62 0060033 NLA Actuator Assembly (Use p/n 2910000) (See ELECTRICAL
SECTION for Breakdown) (Prior to SN 0300064432)
63 0641508 3 Bolt 5/16in-18NC x 1-1/4in
64 3900272 3 Capscrew, Button Head 5/16in-18NC x 1-3/4in
65 2720434 1 Elbow, Rubber
66 4845395 1 Air Intake Adapter Weldment
67 0641510 3 Bolt 5/16in-18NC x 1-1/4in
68 3311505 AR Locknut 5/16in-18NC
69 0961986 2 Bushing, Flanged
70 2901609 1 Battery Cable Kit
60 800A/800AJ 3120741
70A 7016800 1 Cable, Battery (Red)
70B 7016809 1 Cable, Battery (Black)
70C 7016802 1 Cable (Red)
70D 7016803 1 Cable (Red)
70E 7016824 1 Cable (Red)
70F 7016825 1 Cable (Black)
71 4460611 1 Terminal, Battery Jumper Post
72 4360294 1 Breaker, Circuit - 30 Amp (Prior to SN 0300064432)
73 1320222 1 J-Clip 3/8in
74 1320223 3 J-Clip 1/2in
75 0641606 3 Bolt 3/8in-16NC x 3/4in
76 3422532 1 Pin, Hitch
77 3790044 1 O-Ring
78 3960407 1 Gasket
79 4791400 4 Starwasher 1/4in
80 0701012 4 Bolt, Metric M10 x 25mm
81 0701015 4 Bolt, Metric M10 x 35mm
82 0642010 1 Bolt 5/8in-11NC x 1-1/4in
84 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
85 2720058 16 ft/4.9m Hose
86 2220794 1 Fitting, Barbed
88 1320031 2 Clamp (Prior to SN 0300042682 Only)
89 3200362 2 Mount, Rubber Engine (Front)
91 3960468 1 Seal, Foam Gasket
92 3960469 1 Seal, Foam Gasket
93 0641608 14 Bolt 3/8in-16NC x 1in
94 4060805 7 in/18cm Flex-Trim 1/4in
95 4060804 16 in Flex-Trim 3/16in
/40cm
96 1060637 1 Lanyard
97 0641808 2 Bolt 1/2in-13NC x 1in
98 3311801 1 Nut 1/2in-13NC
100 3380429 1 Panel, Rubber
101 3539957 2 Plate, Hold Down
102 1320131 2 Clamp (Prior to SN 0300042682 Only)
103 Ref Tuning Tube Weldment Options:
103A 4845394 1 Tuning Tube Weldment (Prior to SN 0300042682)
103B 4567815 1 Tuning Tube Weldment (SN 0300042682 through
0300069000)
104 2720423 1 Hose (Prior to SN 0300042682 Only)
105 0641826 2 Bolt 1/2in-13NC x 3-1/4in
106 4740274 4 Washer, Snubbing
107 1320258 1 Clamp (Not Shown - Located in Center of Turntable) (SN
0300042829 through 0300052924)
108 0641810 1 Bolt 1/2in-13NC x 1-1/4in (Not Shown - Used with Item 107)
(Prior to SN 0300052924)
109 4711900 6 Flatwasher 9/16in
110 4922737 1 Harness, Engine Grounding (SN 0300068561 through
3120741 800A/800AJ 61
0300069000)
Ref MUFFLER INSTALLATIONS
0256689 Ref Standard Equipment (Spark Arresting) -
0256690 Ref Optional Equipment (Catalytic) -
201 Ref Muffler Options:
201 3220103 1 Spark Arresting
201 3220104 1 Catalytic
201 Ref Muffler Components:
201 Ref Clamp Options:
201 1320176 1 Saddle Clamp Used on Spark Arresting
201 70001017 1 Band Clamp Used on Catalytic
201 7024398 1 Tube, Exhaust
201 7024560 1 Plug, Brass
2000146 Ref ENGINE COMPONENTS (Prior to SN 0300064432) D
301 7016328 1 Filter, Fuel (was p/n 7016639)
302 7000663 1 Alternator (was p/ns 7016329, 7020436 & 7020410)
303 7016330 1 Switch, Oil Pressure (Not Shown)
304 7016331 1 Filter, Oil (was p/n 7016641)
304 70002813 1 Seal (Between Filter Head and Block)
305 7016332 1 Starter
306 7026631 1 Dipstick, Engine Oil (was p/ns 7019664 & 7016640) (Not Shown)
306 70001002 1 Tube, Oil Dipstick (was p/n 7019664) (Not Shown)
307 7020025 1 Switch, Engine Oil Temperature (Not Shown)
308 7020414 1 V-Belt
309 Ref Gasket, Cylinder Head Options (Not Shown):
309 70001681 1 1 Notch
309 70002411 1 2 Notches
309 70002530 1 3 Notches
309 7020431 1 Gasket, Valve Cover (Not Shown):
310 7000699 1 Seal (Doughnut)
310 7020471 4 Gasket (Muffler to Head)
310 70003476 8 Nut, Muffler Attaching
311 7019607 1 Shutdown, Throttle (was p/n 7016359) (Not Shown)
312 7012599 4 Pump, Fuel Injection
312 7020427 4 Injector, Fuel (Not Shown)
312 7020425 4 Nozzle (Not Shown)
313 7020463 1 Pump, Fuel Supply
313 7020419 1 Hose, Fuel Return
314 7020027 1 Flywheel/Ring Gear Assembly (Not Shown)
314 7020477 1 Ring Gear Only (Not Shown)
315 7020404 1 Washer, Oil Drain Plug (Not Shown)
316 7027250 1 Spring, Actuator (Not Shown)
317 7020465 1 Filler Cap, Oil (Not Shown)
Ref ENGINE COMPONENTS
2000173 Ref Engine Components (SN 0300064432 through 0300065694) B
2000189 Ref Engine Components (SN 0300065695 through 0300069000) A
352 7000663 1 Alternator (was p/n 7020410)
352 7020464 1 Regulator
352 70002234 1 Bracket, Adjustable
352 70003556 1 Pulley
62 800A/800AJ 3120741
354 7016331 1 Filter, Oil
355 Ref Starter Options:
355 7016332 1 Starter for 2000173 Engine
355 7020479 1 Starter for 2000189 Engine
355 See Note 1 Relay (Note: Not Available for Purchase)
355 7026608 2 Bolt, Starter Mounting
355 70001498 1 Shield, Starter Heat (Not Shown)
356 Ref Dipstick, Oil Level Options (Not Shown):
356 7020418 1 Dipstick for 2000173 Engine
356 7026631 1 Dipstick for 2000189 Engine
356 7020487 1 Seal, Dipstick (Not Shown)
356 Ref Tube, Dipstick Options (Not Shown):
356 See Note 1 Tube for 2000173 Engine (Note: Not Available for Purchase)
356 70001002 1 Tube for 2000189 Engine
357 7020168 1 Switch, Engine Temperature (Not Shown)
357 7020480 1 Seal, Temperature Switch (Not Shown)
358 7020408 1 V-Belt
359 7020458 1 Actuator
359 7026607 1 Spring, Actuator (was p/n 7027276)
360 7020462 4 Pump, Fuel Injection (was p/n 7024318)
360 Ref Injector, Fuel (Includes Nozzle Element) (Not Shown):
360 See Note 4 Injector for 2000173 Engine (Note: Not Available for Purchase)
360 7026522 4 Injector for 2000189 Engine
361 Ref Pump, Fuel Supply Options:
361 7020463 1 Pump for 2000173 Engine
361 7024413 1 Pump for 2000189 Engine
361 7020411 1 Seal, Pump (Not Shown)
362 Ref Flywheel Options (Not Shown):
362 7020027 1 Flywheel for 2000173 Engine (Includes Ring Gear)
362 See Note 1 Flywheel for 2000189 Engine (Note: Not Available for
Purchase)
362 7024579 1 Ring Gear for 2000189 Engine
363 7024565 1 Sensor, Tach (Not Shown - Located on Flywheel Housing) (was
p/n 7020481)
364 70001423 1 Fuel Filter Head
365 7020431 1 Gasket, Valve Cover (Not Shown)
365 Ref Gasket, Cylinder Head Options: (Not Shown)
365 70001681 1 1 Notch
365 70002411 1 2 Notches
365 70002530 1 3 Notches
366 7020459 1 Thermostat (Includes Spring) (Not Shown)
366 7020460 1 Spring, Thermostat (Not Shown)
367 7020465 1 Cap, Oil Fill (Not Shown)
368 7020474 1 Pump Oil Lubrication (Not Shown)
368 7020468 1 Ring, Pump Sealing (Not Shown)
369 7020449 4 Gasket , Intake Manifold to Head (Not Shown)
370 7020471 4 Gasket , Exhaust Manifold to Head
0256847 Ref PUMP COUPLING INSTALLATION -
401 1660234 1 Coupling, Hayes
402 0080163 1 Plate, Pump Adapter
403 0700810 63 Bolt Metric M8 x 20mm
3120741 800A/800AJ 63
404 4831900 6 Lockwasher M8
406 4832000 8 Lockwasher M10
407 3020021 AR Grease, Coupling
64 800A/800AJ 3120741
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
66 800A/800AJ 3120741
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref GENERATOR INSTALLATIONS
Ref 110V Generator Options:
0257853 Ref 110V Generator (Prior to SN 0300064432) 3
0271544 Ref 110V Generator - ADE System (SN 0300064432 through 3
0300068268)
0300069000)
Ref 220V Generator Options:
0300068268)
0300069000)
Ref Note: Refer to SkyPower Accessories Manual p/n 3124242 for
the Miller 7500W Generator.
1 3580158 1 Pulley
2 Ref Generator and Control Box Assembly Options:
2 2460011 1 110Volt Assembly (Prior to SN 0300066053) I
2 2460032 1 110Volt Assembly (SN 0300066053 through 0300069000) C
2 2460013 1 220Volt Assembly B
2A Ref Generator Options:
2A 7012558 1 110V Replacement Generator
Ref Note: Replacement Generator p/n 7012558 come
standard with p/n 3580134 pulley. This pulley may not
be correct for all applications. Refer to pulley options
below.
2A 7012513 4 Cap, Brush Holder
2A 7020108 4 Brush
2A 7020109 4 Holder, Brush
2A 7026199 1 110V/60Hz Armature with Slip Rings
2A 7012514 1 Fan
2A 7020190 2 Bearing
2A 7020110 1 End Bell, Front
2A 7020111 1 End Bell, Rear
2A 7020193 1 Harness, Generator
2B Ref Box, Control Options:
2B 7003657 1 110V/60Hz Replacement Box
Ref Note: Replacement 110V Control Box comes with (2)
standard receptacles p/n 4460190. Optional industrial
twist lock receptacle p/n 4460027 must be ordered
separately.
2B Ref Breaker, Circuit Options:
2B 4360542 1 110V Breaker, Circuit
2B 7020191 1 Switch, Toggle
2B 2920162 1 Lamp
3120741 800A/800AJ 67
2B 4460190 2 Receptacle, Double (110V Box)
2B 70000125 1 Receptacle, Single (220V Box)
2C Ref Voltmeter Options:
2C 2420203 1 110Volt 60Hz Voltmeter
2D Ref Pulley Options:
2D 3580134 1 Generator p/n's 2460011 & 2460013
2D 3580276 1 Generator p/n 2460032
2D 7027887 1 Key, Woodruff
3 Ref Bracket, Generator Mounting
3 4845531 1 Bracket, Generator Mounting 800A/AJ Models (Prior to SN
0300064432)
3 Not Required 0 Bracket, Generator Mounting 800A/AJ Models (Note: Generator
Mount and Engine Mount are one Component) (SN
0300064432 through 0300069000)
4 Ref Arm, Adjusting Options:
4 0200530 1 Arm, Adjusting 800A/AJ Models (Prior to SN 0300064432)
4 0200741 1 Arm, Adjusting 800A/AJ Models (SN 0300064432 through
0300068268)
4 0200742 1 Arm, Adjusting 800A/AJ Models (SN 0300068269 through
0300069000)
5 Ref V-Belt Options:
5 Ref 110Volt Generator:
5 0480050 1 110Volt Generator 800A/AJ Models (Prior to SN
0300064432)
5 0480119 1 110Volt Generator 800A/AJ Models (SN 0300064432 through
0300066052)
0300068268)
0300069000)
5 Ref 220Volt Generator:
5 0480050 1 220Volt Generator 800A/AJ Models (Prior to SN
0300064432)
0300066052)
0300066741)
0300068269)
0300069000)
6 0711414 2 Bolt M14 x 30mm (Prior to SN 0300068269)
7 Ref Hardware Options:
7 4751900 2 Flatwasher 9/16in (Prior to SN 0300068269)
7 0641610 1 Bolt 3/8in-16NC x 1-1/4in (SN 0300068269 through
0300069000)
9 Ref Bolt Options:
9 0681612 3 Bolt 3/8in-16NC x 1-1/2in (Grade 8) (Prior to SN 0300068269)
11 2860012 1 Key, Woodruff
12 3311605 1 Locknut 3/8in-16NC
68 800A/800AJ 3120741
13 0700819 1 Bolt M8 x 55mm (Prior to SN 0300068269)
13 3311705 1 Locknut 7/16-14NC (SN 0300068269 through 0300069000)
14 3740080 1 Relay
15 4460023 1 Connector, Strain Relief
16 0641508 1 Bolt 5/16in-18NC x 1in
19 3520028 1 Plug, Hole
20 0721006 4 Bolt #10-24NC x 3/4in
21 3311005 4 Locknut #10-24NC
22 4751000 9 Flatwasher #10
23 4360294 1 Breaker, Circuit - 30 Amp
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
26 4740397 1 Bushing (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
29 2820031 4 in/10cm Heat Shrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
3120741 800A/800AJ 69
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (Prior to SN 0300048538)
70 800A/800AJ 3120741
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (Prior to SN 0300048538)

Ref ENGINE ASSEMBLIES
0258402 Ref Standard Gas Machines Built (Prior to SN 0300039829) 1-A
0258931 Ref Standard Gas Machines Built (SN 0300039829 through 2-A
0300048538)
1 Ref Engine - Ford LRG-425 Options:
1 2000156 1 Engine - Ford LRG-425 (Prior to SN 0300039829)
1 2000160 1 Engine - Ford LRG-425 (SN 0300039829 through
0300048538)
2 Ref Piston Pump Assembly Options (See PISTON PUMP
ASSEMBLY or Breakdown):
2 3600277 NLA Piston Pump Assembly (Use p/n 3600295) (Prior to SN
0300042829)
2 3600295 1 Piston Pump Assembly (SN 0300042829 through
0300048538)
3 3600278 1 Piston Pump Assembly
3 7018995 1 Seal Kit - 3600278 Motor
3 7024918 1 Seal, Shaft
4 3539972 1 Plate, Engine Mounting - Front
5 4566605 1 Tube, Spacer
6 2500005 1 Actuator, Precision Governor
7 0902088 1 Bracket, Precision Governor
8 3841255 1 Rod, Throttle
9 1660157 2 Coupling, Ball joint
11 4360037 1 Switch, Oil Pressure
13 4300056 1 Stud, Carburetor
15 2750532 6 in/21cm Hose
16 1320022 2 Clamp
19 0701022 2 Bolt M10 x 70mm
20 0701014 2 Bolt M10 x 30mm
21 0700810 3 Bolt M8 x 20mm
22 0641812 4 Bolt 1/2in-13NC x 1-1/2in
23 1320222 1 J-Clip
24 0641408 4 Bolt 1/4in-20NC x 1in
25 3311405 5 Locknut 1/4in-20NC
27 3321401 2 Nut 1/4in-28NF
29 0100020 AR Sealant, Pipe
30 3790152 1 O-Ring
33 4564281 1 Tube, Dipstick
34 2420187 1 Dipstick
35 2220994 1 Fitting, Cross
36 4360157 1 Switch, Water Temperature
3120741 800A/800AJ 71
37 4751000 2 Flatwasher #10
38 4360455 1 Switch, Temperature
39 1320223 2 Clamp, J-Clip
Ref ENGINE INSTALLATIONS
0258403 Ref Standard Gas Machines Built (Prior to SN 0300039829) 1-A
0258930 Ref Standard Gas Machines Built (SN 0300039829 through 1-A
0300048538)
102 3539872 1 Mount, Radiator
103 0400075 1 Battery
104 0181727 1 Tie-Down
105 0630498 2 Bolt, Tie-Down
106 3620040 1 Radiator
106 8180311 1 Cap, Radiator (was p/n 7019656)
107 3538873 1 Bracket, Controller
108 0080091 1 Choke Adapter
109 3740067 1 Relay, Auxiliary Power Relay
110 3740080 2 Relay, Bosch Relay
111 0080214 1 Adapter, Fan Spacer
112 2060025 1 Fan, Suction
113 1580011 1 Container, Coolant Overflow Container
114 3570133 1 Plate, Engine Mount-Ford (Rear)
115 4845035 1 Tube, Air Cleaner
116 3200362 4 Mount, Rubber
117 1600211 1 Controller, Governor
118 2720435 1 Hose, Lower Radiator (Lower)
119 4360392 1 Switch, Restriction Indicator Switch
120 4100025 18 in Sleeve, Fiberglass 2in
/46cm
121 1703162 2 Decal - Fan Blade
122 3570103 1 Plate, Engine Mount (Front)
123 4845404 1 Tray, Engine
124 3422446 1 Pin, Pivot
125 3841143 1 Pin, Keeper
126 2750532 5 ft/1.5m Hose
128 1320060 2 Clamp, Hose - 0.625
129 1320012 4 Clamp, Hose, Radiator
130 1320022 14 Clamp, Hose
131 0641828 4 Bolt 1/2in-13NC x 3-1/2in
133 3311805 4 Hex Nut 1/2in - 13UNC
134 0641610 10 Bolt 3/8in-16NC x 1-1/4in
135 0641608 24 Bolt 3/8in-16NC x 1in
136 4751600 55 Flatwasher 3/8in
137 3311605 31 Locknut 3/8in-16UNC
138 Ref Fitting Options:
138 2200233 1 Plug, Pipe 3/8in (Not Shown) (Prior to SN 0300039829)
138 2200317 1 Fitting, Barbed (SN 0300039829 through 0300048538)
139 0641408 10 Bolt 1/4in-20NC x 1in
140 0641406 9 Bolt 1/4in-20NC x 3/4in
141 4751400 20 Flatwasher 1/4in
142 3311405 19 Locknut 1/4in x 20UNC
72 800A/800AJ 3120741
143 0721006 4 Bolt #10-24NC x 3/4in
144 4751000 4 Flatwasher #10
145 3311005 4 Hex Nut #10-24NC
147 3570104 1 Plate, Fuel Pump
150 2180467 1 Fitting, Elbow Barbed
151 2720271 4.5 ft Vacuum Hose 3/16in
/1.4m
154 0701012 4 Bolt M10 x 25mm
155 4832000 4 Lockwasher
156 7012664 1 Filter, Air Cleaner
157 0340041 2 Band, Muffler/Air Cleaner
158 0080201 1 Fitting, Elbow Reducing
159 1320016 3 Clamp, Worm Gear
160 4240033 5 Strap, Tie
161 2720436 1 Hose, Radiator (Upper)
162 4240099 3 Strap, Tie
163 4791600 4 Starlock 3/8in
164 2180798 4 Fitting, Restriction Indicator
165C 7016808 1 Cable (Red)
165D 7016824 1 Cable (Red)
165E 7016825 1 Cable (Black)
169 2720058 12.8 ft/4m Hose 5/16in
170 0721004 2 Bolt #10-24NC x 1/2in
171 4360294 1 Breaker, Circuit-30 AMP
173 1320223 4 Clamp, "J" Clip 1/2in
174 3422532 1 Pin, Hitch
175 0641606 3 Bolt 3/8in-16NC x 3/4in
176 0642010 1 Bolt 5/8in-11NC x 1-1/4in
178 0700819 4 Bolt M8 x 1.25 x 55mm
180 0961986 2 Bearing, Flange
181 2200221 1 Plug, Pipe
182 1701542 1 Decal - Gasoline (Not Shown - Located Near Tank)
183 2720160 18 in Hose
/46cm
184 4562516 1 in/3cm Tube
185 1320032 1 Clamp, Hose
186 4711400 1 Flatwasher, 1/4in
3120741 800A/800AJ 73
187 3960468 1 Seal, Foam
188 3960469 1 Seal, Foam
189 4060806 16 in Flex-Trim
/41cm
190 4060804 19 in Flex-Trim
/49cm
191 1060637 1 Cable, Lanyard
192 1641808 2 Bolt 1/2in-13NC x 1in
193 3311801 1 Hex Nut 1/2in-13 UNC
194 0641508 3 Bolt 5/16in-18NC x 1in
195 0641514 3 Bolt 5/16in-18NC x 1-3/4in
196 3311505 6 Locknut 5/16in-18UNC
198 3960389 5 ft/1.5m Seal
199 Ref Tube, Fuel Line Options:
199 4567169 1 Tube, Fuel Line (Prior to SN 0300039829)
199 4567730 1 Tube, Fuel Line (SN 0300039829 through 0300048538)
201 3841340 3 Loop, Hose (Not Shown - Located at Center of T/T)
202 2720015 12 ft Hose
/3.66m
203 2120169 1 Filter, By-Pass
2000156 Ref Engine Components (Prior to SN 0300039829)
2000160 Ref Engine Components (SN 0300039829 through 0300048538)
301 7019988 1 Carburetor (was p/n 7019974) (Prior to SN 0300039829)
301 7019933 1 Carburetor Kit
301 7027292 1 Float Assembly
301 70000163 1 Needle, Spring Loaded (Fuel Valve)
301 7025122 1 Base, Carburetor
301 7016605 1 Choke, Automatic
301 70000646 1 Gasket, Carburetor (Bottom) (was p/n 7019975)
301 7024321 1 Gasket, Carburetor (Top)
302 7012679 1 Starter (was p/n 7019986) (Not Shown) (Prior to SN
0300039829)
303 7019977 1 Alternator with Pulley and Regulator
303 7000897 1 Alternator without Pulley and Regulator
303 7019997 1 Regulator
304 7027402 1 Belt, Drive (was p/n 7019979)
305 7023687 1 Module, Ignition (was p/n 7019961)
306 7019980 1 Harness, Engine Wiring (Not Shown)
307 7022153 1 Water Pump Assembly
307 7019985 1 Pulley, Water Pump
307 7019982 1 Tube, Water Pump Inlet
307 7022156 1 Thermostat
308 Ref Fuel Pump Assembly Options:
308 7016600 1 Fuel Pump Assembly (Facet) (Prior to SN 0300039829)
308 7019983 1 Fuel Pump Assembly (Airtex) (SN 0300039829 through
0300048538)
309 7016601 1 Strainer, Fuel
310 7011868 1 Filter, Oil (was p/ns 7011869 & 7014501)
311 7019976 1 Flywheel
74 800A/800AJ 3120741
311 7022180 1 Ring Gear
311 1660250 1 Coupling, Pump (15 Tooth) (was p/n 7016662)
311 7020120 1 Bell Housing
312 70002307 1 Gasket, Exhaust (Manifold to Pipe)
312 7022143 1 Gasket, Exhaust (Manifold to Cylinder Head - Not Shown)
312 7019924 1 Manifold, Exhaust (Not Shown)
313 7025126 1 Manifold, Intake (Was p/n 7019923)
313 7025125 1 Gasket, Intake (Manifold to Cylinder Head)
314 7000884 1 Solenoid, Fuel (Not Shown)
315 7022151 1 Cap, Oil Fill
316 Ref Spark Plug Options (Not Shown):
316 See Note 4 Spark Plug (2000156 Engine Only) (Note: Not Available -
Purchase Locally) (Prior to SN 0300039829)
316 7019932 4 Spark Plug (2000160 Engine Only) (SN 0300039829 through
0300048538)
316 Ref Wire Set, Spark Plug (Not Shown) Options:
316 7022157 1 Wire Set, Spark Plug (Not Shown) (2000156 Engine Only)
(Prior to SN 0300039829)
316 7019931 1 Wire Set, Spark Plug (Not Shown) (2000160 Engine Only) (SN
0300039829 through 0300048538)
316 7019930 1 Coil, Ignition
317 7022178 1 Sensor, Crank (Not Shown)
318 7019978 1 Tensioner, Belt (2000156 Engine) (Prior to SN 0300039829)
318 70002567 1 Tensioner, Belt (2000160 Engine) (SN 0300039829 through
0300048538)
319 7022150 1 Belt, Timing (2000160 Engine Only)
0258390 Ref Standard Spark Arresting 1
0258391 Ref Optional Catalytic 1
401 3220113 1 Standard Spark Arresting
401 3220114 1 Optional Catalytic
402 0340046 2 Band
403 0902309 1 Bracket, Muffler
404 0641507 4 Bolt 5/16in-18NC x 7/8in
406 3311505 4 Locknut 5/16in-18NC
3120741 800A/800AJ 75
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (SN 0300048538 through 0300069000)
76 800A/800AJ 3120741
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (SN 0300048538 through 0300069000)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref ENGINE ASSEMBLIES
0259476 Ref Standard (SN 0300048538 through 0300064431) 1-A
0271368 Ref Standard (With ADE System) (SN 0300064432 through 2-A
0300069000)
0259478 Ref Dual Fuel (SN 0300048538 through 0300064431) 1-A
0271364 Ref Dual Fuel (With ADE System) (SN 0300064432 through 2-A
0300069000)
1 Ref Engine - Ford LRG-425 EFI Options:
1 2000164 1 Standard
1 2000172 1 Standard (With ADE System)
1 2000166 1 Dual Fuel
1 2000174 1 Dual Fuel (With ADE System)
2 3600295 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
3 3600278 1 Gear Pump Assembly
3 7018995 1 Seal Kit - 3600278 Motor
3 7024918 1 Seal, Shaft
4 3539972 1 Plate, Engine Mounting - Front
5 4566605 1 Tube, Spacer
7 2750532 6 in/21cm Hose
8 1320022 1 Clamp
9 3571498 1 Plate, Module Mounting
10 Ref O-Ring Options:
10 3790152 1 O-Ring (SN 0300048538 through 0300067811)
10 3790044 1 O-Ring (SN 0300067812 through 0300069000)
11 0902539 1 Bracket
12 1320019 1 Clamp
13 0701022 2 Bolt M10 x 70mm
14 0701014 2 Bolt M10 x 30mm
15 0700810 3 Bolt M8 x 20mm
16 0641812 4 Bolt 1/2in-13NC x 1-1/2in
17 0721014 2 Screw #10-24NC x 1-3/4in
18 0721006 3 Screw #10-24NC x 3/4in
21 4751000 8 Flatwasher #10
22 4761500 2 Lockwasher 5/16in
23 3311005 5 Locknut #10-24NC
Ref ENGINE INSTALLATIONS
0259477 Ref Standard 5-E
0271367 Ref Standard (With ADE System) 3-C
0259479 Ref Dual Fuel 6-F
0271366 Ref Dual Fuel (With ADE System) 1-A
3120741 800A/800AJ 77
103 0400075 1 Battery
104 0181727 1 Tie-Down
105 0630498 2 Bolt, Tie-Down
106 3620040 1 Radiator
107 Ref ECM 800A, Controller Options:
107 1600298 1 Standard
107 1600314 1 With ADE System
108 4846011 1 Weldment, Air Intake Tube
109 3740067 1 Relay, Auxiliary Power Relay
110 Ref Relay, Bosch Relay Options:
110 3740080 2 Standard
110 Not Required 0 With ADE System
111 0080214 1 Adapter, Fan Spacer
112 2060025 1 Fan, Suction
113 1580011 1 Container, Coolant Overflow Container
114 3570133 1 Plate, Engine Mount-Ford (Rear)
116 3200362 4 Mount, Rubber
118 2720435 1 Hose, Lower Radiator (Lower)
119 4360392 1 Switch, Restriction Indicator Switch
120 3841340 2 Hose Loop (Not Shown Located inside turntable)
122 3570103 1 Plate, Engine Mount (Front)
123 4845404 1 Tray, Engine
124 3422446 1 Pin, Pivot
125 3841143 1 Pin, Keeper
126 2750532 5 ft/1.5m Hose
127 2720472 1 Hose
128 1320060 1 Clamp, Hose - 0.625
129 1320012 4 Clamp, Hose, Radiator
130 1320022 9 Clamp, Hose
131 0641828 4 Bolt 1/2in-13NC x 3-1/2in
133 3311805 4 Hex Nut 1/2in - 13UNC
134 0641610 8 Bolt 3/8in-16NC x 1-1/4in
135 0641608 22 Bolt 3/8in-16NC x 1in
136 4751600 55 Flatwasher 3/8in
137 3311605 31 Locknut 3/8in-16UNC
138 2220805 1 Fitting
139 0641408 4 Bolt 1/4in-20NC x 1in
140 0641406 5 Bolt 1/4in-20NC x 3/4in
141 4751400 16 Flatwasher 1/4in
142 3311405 13 Locknut 1/4in x 20UNC
144 3960389 5 ft/1.52m Seal
147 3311505 6 Hex Nut 5/16in-18NC
148 3900272 3 Bolt 5/16in-18NC x 1-3/4in
78 800A/800AJ 3120741
151 0641508 3 Bolt 5/16in-18NC x 1in
154 0701012 4 Bolt M10 x 25mm
155 4832000 4 Lockwasher
156 7012664 1 Filter, Air Cleaner
157 0340041 2 Band, Muffler/Air Cleaner
158 0080201 1 Fitting, Elbow Reducing
159 1320016 2 Clamp, Worm Gear
160 3311801 1 Hex Nut 1/2in-13 UNC
161 2720436 1 Hose, Radiator (Upper)
162 1641808 2 Bolt 1/2in-13NC x 1in
163 Ref Fitting, Reducer Options:
163 2220273 1 Standard
163 2220430 1 With ADE System
164 2180798 4 Fitting, Restriction Indicator
165C 7016808 1 Cable (Red)
165D 7016824 1 Cable (Red)
165E 7016825 1 Cable (Black)
168 3572414 1 Plate, Pump Mounting
169 2720058 12 ft/3.7m Hose 5/16in
170 Ref Bolt #10-24NC x 1/2in Options:
170 0721004 2 Standard
171 Ref Breaker, Circuit-30 Amp Options:
171 4360294 1 Standard
173 1320223 4 Clamp, "J" Clip 1/2in
174 3422532 1 Pin, Hitch
175 0641606 3 Bolt 3/8in-16NC x 3/4in
176 0642010 1 Bolt 5/8in-11NC x 1-1/4in
178 0700819 4 Bolt M8 x 55mm
182 1701542 1 Decal - Gasoline (Not Shown - Located Near Tank)
183 4060804 2.9 ft Flex-Trim
/0.88m
184 4060806 16 in Flex-Trim (SN 0300048538 through 0300067812)
/41cm
185 1320032 2 Clamp, Hose
186 4711400 1 Flatwasher, 1/4in
187 3960468 1 Seal, Foam
3120741 800A/800AJ 79
188 3960469 1 Seal, Foam
189 0641410 3 Bolt 1/4in-20NC x 1-1/4in
190 4568158 4 Standoff 1/4in x 2in
191 0641424 4 Bolt 1/4in-20NC x 3in
194 0902572 1 Bracket, LP Mounting (Dual Fuel Machines Only)
301 3600377 1 Fuel Pump and Isolator Assembly (was p/n 7022133)
301 7022134 1 Harness, Fuel Pump Wiring
303 7019986 1 Starter (Not Shown)
304 7019977 1 Alternator with Pulley and Regulator
304 7000897 1 Alternator without Pulley and Regulator
305 Ref Actuator, Throttle Options:
305 7022136 1 Actuator, Throttle (SN 0300048538 through 0300064431)
305 7023655 1 Actuator, Throttle (SN 0300064432 through 0300069000)
305 7023652 1 Plate, Actuator Adapter
305 7023654 1 Gasket, Actuator to Adapter Plate
305 7023653 2 Bolt (Adapter Plate to Intake Manifold)
305 7023656 4 Bolt (Actuator to Adapter Plate)
306 7019996 1 Sensor, Air Temperature (was p/n 7023661)
306 7023662 1 Bracket, Air Temperature Sensor
307 7023663 1 Harness, ECM (was p/n 7022137)
308 7022139 1 Sensor, MAP
309 7019994 1 Sensor, EGR
310 2420187 1 Dipstick
310 4564281 1 Tube, Dipstick
311 Ref Horn, Rubber Air Options:
311 2720341 1 Horn, Rubber Air (SN 0300048538 through 0300064431)
311 7023658 1 Horn, Rubber Air (SN 0300064432 through 0300069000)
313 7021868 1 Filter, Oil (was p/n 7022147, 7021869 & 7014501)
314 1660250 1 Coupling, Pump (was p/n 7016662)
314 7019976 1 Flywheel
314 7022180 1 Ring Gear
315 7019993 1 Pressure Regulator and Filter Assembly
316 70002307 1 Gasket, Exhaust (Manifold to Pipe)
316 7022143 1 Gasket, Exhaust (Manifold to Cylinder Head) (Not Shown)
317 7022158 3 Connector
318 7022159 2 Connector
319 7022160 1 Connector
320 7022161 2 Tube, Supply
321 7022162 2 Clamp
322 7022178 1 Sensor, Crank
323 7022142 1 Switch, Pressure (Black) (SN 0300048538 through
0300064432 Only)
324 7023637 1 Switch, Shutdown (White) (SN 0300048538 through
0300064432 Only)
325 7023613 3 Relay
80 800A/800AJ 3120741
326 7022153 1 Pump, Water
326 7022154 1 Gasket, Water Pump
326 7022155 1 Sensor, Water Temperature (Not Shown)
326 7027411 1 Sender, Water (2000174 Engine Only) (Not Shown)
326 7022164 1 Sensor, High Coolant Temperature (2000166 Engine Only) (Not
Shown)
326 7022156 1 Thermostat (Not Shown)
326 7023644 1 Hose, Water Pump (By-Pass) (Not Shown)
327 2720341 1 Horn, Rubber Air
329 70002567 1 Tensioner, Belt
330 7019925 1 PCV Valve (Not Shown)
331 7019930 1 Coil, Ignition (Not Shown)
331 7022157 1 Wire Set, Spark Plug (Not Shown)
331 7019932 4 Spark Plug (was p/n 7012595)
332 7022151 1 Cap, Oil Fill
333 7022149 1 Gasket Kit, Lower Manifold (Not Shown)
333 7025124 1 Gasket Kit, Upper Manifold (was p/n 7022148) (Not Shown)
333 7022144 1 Gasket, Upper Manifold Throttle (Not Shown)
334 7023657 1 Harness, TPS Harness (Not Shown)
335 7020120 1 Housing, Bell (2000166 Engine Only)
336 7022150 1 Belt, Timing
337 7027402 1 Belt, Drive (was p/n 7019979)
338 7022152 4 Injector, Fuel (Not Shown)
3124114 1 Service Manual, Ford EFI System Diagnostic
0258390 Ref Standard Spark Arresting 1
0258391 Ref Optional Catalytic 1
401 3220113 1 Standard Spark Arresting
401 3220114 1 Optional Catalytic
402 0340046 2 Band
403 0902309 1 Bracket, Muffler
404 0641507 4 Bolt 5/16in-18NC x 7/8in
406 3311505 4 Locknut 5/16in-18NC
3120741 800A/800AJ 81
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (Prior to SN 0300048538)
82 800A/800AJ 3120741
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (Prior to SN 0300048538)

0258426 Ref DUAL FUEL INSTALLATION 1
1 0902132 1 Bracket, Vaporizer
2 4700005 1 Vaporizer/Regulator
2 7017515 1 Repair Kit - 4700005
3 2120077 1 Filter Lock
4 0080124 1 Adapter, Carb
5 4360188 1 Switch, Vacuum
6 2720112 3 ft/.9m Hose, Vapor
7 2720144 1 Hose
8 2720042 30 in Hose
/76cm
9 2180104 1 Fitting, Nipple
10 2220720 1 Fitting
11 2180418 2 Fitting, LP
13 2200204 1 Plug, Pipe
17 2180360 1 Fitting
18 1320017 4 Clamp
19 1320022 1 Clamp
20 0641408 2 Bolt 1/4in-20NC x 1in
21 0641416 2 Bolt 1/4in-20NC x 2in
22 4791400 6 Starwasher 1/4in
24 3311405 2 Locknut 1/4in-20UNC
25 4360336 1 Toggle, SPDT (Not Shown - Located on Console Box)
26 3790012 1 O-Ring (Not Shown - Located on Console Box)
27 1701543 2 Decal-LPG (Not Shown - See Decal Installation)
28 1700818 2 Decal- Liquid Withdrawal System (Not Shown - See Decal
Installation)
30 Ref Tank, LP Options:
30 4400275 1 Aluminum
30 4400420 1 Steel
0255524 Ref LP TANK AND BRACKETS INSTALLATION 6-E
101 1320220 2 Clamp Kit - LP
102 2720144 2 Hose
104 2221019 1 Fitting, Red
105 2180125 1 Fitting - Elbow
107 2180388 1 Filter, Bulkhead
108 2180389 1 Valve, Relief
109 2180418 1 Fitting, Tee
110 2180387 2 Fitting, LP Tank
111 0641606 8 Bolt 3/8in-16NC x 3/4in
3120741 800A/800AJ 83
115 1320218 2 Clamp, Spring
116 3910808 2 Screw, Machine #8-32NC x 1/2in
117 4750800 4 Flatwasher #8
118 3310805 2 Locknut #8-32NC
119 0181949 2 Support, Angle
120 2221024 2 Fitting, Ball Check
121 0362519 4 Bar, Clamp
84 800A/800AJ 3120741
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (SN 0300048538 through
0300069000)
86 800A/800AJ 3120741
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (SN 0300048538 through
0300069000)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref DUAL FUEL ENGINE COMPONENTS
2000166 Ref Without ADE System (Prior to SN 0300064432) C
2000174 Ref With ADE System (SN 0300064432 through 0300069000) B
7023665 1 Dual Fuel Conversion Kit (Note: Includes hose, fittings, clamps
and items indented below. For replacement hose, fittings and
clamps supply locally)
1 7022165 1 Mixer
1 7022171 1 Repair Kit - 7022165 Mixer
1 7023645 1 Gasket, Mixer
3 7022167 1 Convertor
3 7022170 1 Repair Kit - 7022167 Convertor
4 7023680 1 Filter, LP Shut-Off (Was p/n 7022169)
4 7023680 NLA Electrical Connector Kit (No Longer Available - was p/n
7023679)
5 7022168 1 Valve, Solenoid
6 4360188 1 Switch, Vacuum
7 7023603 1 Adapter
7 7023659 1 Gasket, Adapter
7 7023660 4 Screw M6 x 14mm
8 7022166 1 Adapter
9 Ref Tank, LP Options:
9 4400275 1 Aluminum
9 4400420 1 Steel
Ref Dual Fuel Machines
0259479 Ref Without ADE System (Prior to SN 0300064432) 2-B
0271366 Ref With ADE System (SN 0300064432 through 0300069000) 1-A
190 4360336 1 Toggle, SPDT (Not Shown - Located on Console Box)
191 3790012 1 O-Ring (Not Shown - Located on Console Box)
192 1701543 2 Decal-LPG (Not Shown - See Decal Installation)
193 1700818 2 Decal- Liquid Withdrawal System (Not Shown - See Decal
Installation)
195 2720392 1 Hose
198 2221019 1 Fitting, Reducer (Prior to SN 0300064432)
198 2220005 1 Fitting, Reducer (SN 0300064432 through 0300069000)
0255524 Ref LP TANK AND BRACKETS INSTALLATION 7-E
201 1320220 2 Clamp Kit - LP
201 1320127 2 Clamp, Toggle (1 Per Clamp)
202 2720144 2 Hose
204 2221019 1 Fitting, Red
205 2180125 1 Fitting - Elbow
207 2180388 1 Filter, Bulkhead
3120741 800A/800AJ 87
209 2180418 1 Fitting, Tee
210 2180387 2 Fitting, LP Tank
211 0641606 8 Bolt 3/8in-16NC x 3/4in
215 1320218 2 Clamp, Spring
217 4750800 4 Flatwasher #8
218 3310805 2 Locknut #8-32NC
219 0181949 2 Support, Angle
220 2221024 2 Fitting, Ball Check
221 0362519 4 Bar, Clamp
88 800A/800AJ 3120741
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
90 800A/800AJ 3120741
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref GENERATOR INSTALLATION OPTIONS:
Ref 110V Generators
0300069000)
Ref 220V Generators
0300069000)
Ref Note: Refer to SkyPower Accessories Manual p/n 3124242 for
the Miller 7500W Generator.
1 3580250 1 Pulley
2 Ref Generator and Control Box Assembly Options:
2 2460011 1 110Volt Assembly (Prior to SN 0300066053) J
2 2460032 1 110Volt Assembly (SN 0300066053 through 0300069000) C
2 2460013 1 220Volt Assembly (Prior to SN 0300066053) C
2 2460034 1 220Volt Assembly (SN 0300066053 through 0300066741) B
2 2460013 1 220Volt Assembly (SN 0300066742 through 0300069000) B
2A Ref Generator Options:
standard with p/n 3580134 pulley. This pulley may not be
correct for all applications. Refer to pulley options
below.
standard with p/n 3580134 pulley. This pulley may not be
correct for all applications. Refer to pulley options
below.
2A 7012513 4 Cap, Brush Holder
2A 7020108 4 Brush
2A 7020109 4 Holder, Brush
2A 7012514 1 Fan
2A 7020190 2 Bearing
2A 7020110 1 End Bell, Front
2A 7020111 1 End Bell, Rear
2A 7020193 1 Harness, Generator
2B Ref Box, Control Options:
Ref Note: Replacement 110V Control Box comes with (2)
standard receptacles p/n 4460190. Optional industrial
twist lock receptacle p/n 4460027 must be ordered
separately.
2B Ref Breaker, Circuit Options:
3120741 800A/800AJ 91
2B 7020191 1 Switch, Toggle
2B 2920162 1 Lamp
2B 70000125 1 Receptacle, Single (220V Box)
2C Ref Voltmeter Options:
2D Ref Pulley Options:
2D 3580134 1 Generator p/n's 2460011 & 2460013
2D 3580276 1 Generator p/n's 2460032 & 2460034
2D 7027887 1 Key, Woodruff
3 Ref Bracket, Generator Mounting Options:
3 0902210 1 Bracket, Generator Mounting (Prior to SN 0300064432)
3 0902756 1 Bracket, Generator Mounting (SN 0300064432 through
0300069000)
4 0200547 1 Arm, Adjusting
5 Ref V-Belt Options:
5 0480050 1 Generator -p/n 2460011/2460013/2460056
5 0480111 1 Generator -p/n 2460032/2460034
6 0701015 2 Bolt M10 x 35mm
7 4812000 2 Flatwasher M10
9 Ref Bolt Options:
9 0681612 AR Bolt 3/8in-16NC x 1-1/2in (Grade 8) (Prior to SN 0300064432)
9 0641772 AR Bolt 7/16in-14NC x 9in (SN 0300064432 through 0300069000)
12 3311605 1 Locknut 3/8in-16NC
13 4564417 1 Spacer, Tube
16 0641508 1 Bolt 5/16in-18NC x 1in
19 3520028 1 Plug, Hole
20 0721006 4 Bolt #10-24NC x 3/4in
21 3311005 4 Locknut #10-24NC
22 4751000 9 Flatwasher #10
24 3740080 1 Relay, Bosch
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
26 4740397 1 Bushing (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
29 2820031 4 in/10cm Heat Shrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
32 3311705 1 Locknut 7/16in-14NC Only (SN 0300064432 through
0300069000)
92 800A/800AJ 3120741
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (SN 0300060285 through 0300069000)
94 800A/800AJ 3120741
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (SN 0300060285 through 0300069000)

0258929 Ref ENGINE INSTALLATIONS 3-B
1 2000151 1 Engine - Isuzu 4JB1
2 4845404 1 Tray Weldment
4 3620040 1 Radiator
5 2060025 1 Fan
6 3600295 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
7 1660239 1 Coupling
8 0080181 1 Plate, Pump Adapter
9 1580011 1 Tank, Coolant Recovery
10 7012664 1 Element, Air Cleaner
11 0340041 2 Band, Air Cleaner
13 3600278 1 Gear Pump Assembly
13 7018995 1 Seal Kit - 3600278 Motor
13 7024918 1 Seal, Shaft
14 3200401 2 Plate, Engine Mount (Rear)
15 3570283 1 Plate, Engine Mounting - Rear
16 4845532 1 Plate Weldment, Engine Mounting - Front
17 3841340 3 Loop, Hose (Not Shown - Located in Turntable)
18 Ref Battery Options:
18 0400075 1 Battery (Wet)
18 7016180 1 Battery (Dry)
19 0181727 1 Battery Hold-Down
20 0630498 2 Bolt, Tie-Down
21 3740067 3 Relay (Auxiliary Power)
22 0080230 1 Spacer, Fan
23 4845035 1 Tube, Air Intake
24 4360392 1 Indicator, Clogged Filter
25 2180798 1 Fitting, Restrictor Indicator
26 3422446 1 Pin, Pivot
27 3841143 1 Pin, Keeper
28 4845534 1 Weldment Tube, Exhaust
30 2720441 1 Hose, Radiator - Top
31 2720442 1 Hose, Radiator - Bottom
32 1320012 4 Clamp
34 0080201 2 Elbow, Rubber
35 3311401 4 Nut 1/4in-20NC
36 1320016 4 Clamp
37 0060033 1 Kit - Throttle Actuator
38 1660220 1 Throttle Swivel
39 3841351 1 Throttle Rod
40 1660222 1 Throttle, Coupling
41 1320222 3 Clamp
3120741 800A/800AJ 95
42 0701012 4 Bolt M10 x 25mm
44 3539957 2 Plate, Hold-Down
45 0641818 2 Bolt 1/2in-13NC x 2-1/4in
46 3311805 4 Locknut 1/2in-13NC
47 0641610 5 Bolt 3/8in-16NC x 1-1/4in
48 3311605 22 Locknut 3/8in-16NC
50 0641606 3 Bolt 3/8in-16NC x 3/4in
51 0641508 3 Bolt 5/16in-18NC x 1in
52 4300148 4 Stud, Fan Mounting
53 0641406 18 Bolt 1/4in-20NC x 3/4in
55 3311405 19 Locknut 1/4in-20NC
56 0721006 5 Bolt #10-24NC x 3/4in
57 3311001 5 Nut #10-24NC
58 4751000 5 Flatwasher #10
60 1320022 8 Clamp
61 0902527 1 Bracket, Control Module Mounting
62 3900272 3 Bolt 5/16in-18NC x 1-3/4in
63 2220313 3 Fitting, Barbed Elbow
64 2750532 31 ft/9.4m Hose
65 3311505 6 Locknut 5/16in-18NC
66 0641828 2 Bolt 1/2in-13NC x 3-1/2in
67 3960389 5 ft/1.52m Seal
68 2720058 12 ft/3.7m Hose, Fuel Line
69 0641812 4 Bolt 1/2in-13NC x 1-1/2in
70 0100020 AR Sealant
72 4740442 1 Washer, Belleville
73 3900217 1 Screw, Shoulder
74 0962031 1 Bushing, Flange
75 3321402 1 Nut, Jam 1/4in-20NC
76 3321602 1 Nut, Jam 3/8in-24NC
77 0961986 2 Bushing, Flange
80 0641608 22 Bolt 3/8in-16NC x 1in
81 3311801 1 Nut 1/2in-13NC
82 0701011 11 Bolt M10 x 22mm
83 0641808 2 Bolt 1/2in-13NC x 1in
84 2901809 1 Battery Cable Kit A
84C 7016811 1 Cable (Red)
84D 7016802 1 Cable (Red)
84E 7016824 1 Cable (Red)
84F 7016825 1 Cable (Black)
86 4360294 1 Breaker, Circuit
96 800A/800AJ 3120741
87 3200362 2 Engine Mount (Front)
88 1320223 12 Clamp
90 3422532 1 Pin, Hitch
91 0701015 12 Bolt M10 x 35mm
92 1060637 1 Lanyard
93 4060804 1 ft/0.3m Flexible Trim 3/16in (Prior to SN 0300067812)
95 1701505 1 Decal - Diesel
96 3790152 1 O-Ring
97 3960468 1 Seal, Foam 1-1/4in x 1-1/4in x 47-1/4in
98 3960469 1 Seal, Foam 1-1/4in x 1-1/4in x 32in
99 0642010 1 Bolt 5/8in-11NC x 1-1/4in
101 4060805 2.9 ft Flexible Trim 1/4in
/0.88m
102 2200221 1 Plug
104 4711500 1 Flatwasher 5/16in
105 0700808 1 Bolt M8 x 16mm
0259198 Ref TIMER MODULE PLUGS ASSEMBLY 2-B
151 3740126 1 Relay, Timer Module
152 4460476 1 Housing - Receptacle
153 4460475 3 Pin - Male
154 4460459 1 Housing - Plug
155 4460457 3 Socket - Female
156 4460458 6 Seal
2000151 Ref ENGINE COMPONENTS
202 7022177 1 Solenoid, Engine Stop (Not Shown)
203 7023634 1 Filter, Oil (Not Shown)
204 7023635 1 Starter
205 7023638 1 Alternator
206 7023639 1 Solenoid, Shutdown 12Volt
207 7023640 1 Gauge, Oil Level
208 7023641 1 Filter, Fuel
209 7023642 1 Switch, Water Pressure
0258932 Ref MUFFLER INSTALLATION 1
301 3220113 1 Muffler - Spark Arresting
302 0340046 2 Band
303 3570288 1 Plate, Muffler Mount
304 0641507 4 Bolt 5/16in-18NC x 1in
306 3311505 4 Locknut 5/16in-18NC
3120741 800A/800AJ 97
FIGURE 2-18. PISTON PUMP ASSEMBLY
98 800A/800AJ 3120741
FIGURE 2-18. PISTON PUMP ASSEMBLY

Ref PISTON PUMP ASSEMBLIES
3600277 Ref Piston Pump Assemblies (Prior to SN 0300042829) A
3600295 Ref Piston Pump Assemblies (SN 0300042829 through A
0300069000)
Ref Note: Original Equipment pump may have been replaced
with Service Replacement pump. Visually identify the p/n tag
on pump before ordering parts.
101 7007413 1 Shim Kit
102 7007414 1 Plug
103 See Note NSS O-Ring (Note: Use Item 1525A)
104 7021200 1 Spring, Relief Valve
107 7007419 2 Plug
108 7021201 1 Bracket, Lifting
110 7007470 2 Plug
111 7007470 2 Plug
114 See Note NSS Gasket, Servo Cover (Note: Use Item 1525A)
115 7007423 1 Nut, Special
118 7007425 1 Bearing, Needle
119 See Note NSS Ring, Retaining (Note: Use Item 1526)
120 See Note NSS Washer (Note: Use Item 1526)
121 See Note NSS Spring (Note: Use Item 1526)
123 See Note NSS Washer (Note: Use Item 1526)
124 See Note NSS Retainer (Note: Use Item 1526)
125 See Note NSS Pin, Slipper Holddown (Note: Use Item 1526)
126 See Note NSS Piston Assembly (Note: Use Item 1526)
127 See Note NSS Retainer, Slipper (Note: Use Item 1526)
128 See Note NSS Guide, Retainer (Note: Use Item 1526)
129 7007435 1 Pin, Spring
130 7021202 1 Screw, 12 Point Head
132 7007438 2 Ring, Retainer
133 7007439 2 Ring
134 7021203 2 Pin, Spring
135 7007441 1 Handle, Pin
136 7007442 1 Sleeve, Bearing
137 See Note NSS Gasket, Front Cover (Note: Use Item 1525A)
138 7021205 1 Pin
140 7007446 1 Pin
142 See Note NSS Ring, Load Temper (Note: Use Item 1525A)
150 7023977 1 Housing, Pump
155 7007452 1 Cover, Gerotor
158 7007208 1 Plug
159 7007454 1 Cover, Front
163 7021207 6 Screw
165 7021208 2 Spring
166 7021209 2 Plug, SCR
167 7007494 1 Piston, Servo
3120741 800A/800AJ 99
168 See Note NSS Bearing (Note: Use Item 1525A)
201 7007457 1 Swash Plate Assembly (Includes Items 135 & 138)
202 7021212 2 Journal, Bearing
301 See Note NSS Seal, Lip (Note: Use Item 1525A)
401 7021213 1 Shaft, Main Pump
501 7021214 1 Plate, Valve
603 7007463 1 Gerotor Assembly
604 7007464 1 Pin
802 7007466 1 Adaptor, Remote Filtration
805 See Note NSS Seal, Filter Adapter (Note: Use Item 1525A)
806 7021218 3 Screw
901 7021219 1 Cover, Servo
902 7021220 1 Cover, Servo
905 7007483 1 Guide, Spring
906 7007484 1 Stop, Servo
907 7007485 1 Spring
908 7021221 1 Screw
909 7007487 1 Guide, Spring
911 7021222 1 Nut
916 See Note NSS Ring, Piston (Note: Use Item 1525A or 1525B)
918 See Note NSS O-Ring (Note: Use Item 1525A or 1525B)
919 7021206 1 Nut
920 7021223 10 Screw
1001 7007472 1 Valve, Bypass
1002 See Note NSS Ring, Back-up (Note: Use Item 1525A)
1103 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1104 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1201 7007474 1 Control, Dual Oil-Filled
1201 7007496 1 Coil Assembly (Pilot)
1201 7007497 1 Plug (Pump)
1201 7007498 1 Plug (Valve Harness)
1201A 7024828 1 Gasket, Cover
1203 7007478 2 Screw
1204 7001498 2 Screw
1401 7007475 1 Plug, Orifice/Screen (.156)
1403 Ref Plug, Orifice Options:
1403 7007477 1 Plug, Orifice (3600277 Pump) (Prior to SN 0300042829)
1403 7021226 1 Plug, Orifice (3600295 Pump) (SN 0300042829 through
0300069000)
1404 Ref Plug, Orifice Options:
1404 7007477 1 Plug, Orifice (3600277 Pump) (Prior to SN 0300042829)
1404 7021226 1 Plug, Orifice (3600295 Pump) (SN 0300042829 through
0300069000)
1502 7007453 3 Screw
1503 7021227 1 Adapter, Flange
1508 7021228 1 O-Ring
1509 7021229 1 Plate, Cover
100 800A/800AJ 3120741

1510 7021230 2 Screw
1511 7021231 1 O-Ring
1525 Ref Seal Kit Options:
1525A 7021232 1 Seal Kit, Complete (Includes Items 103, 106, 114, 137, 141,
142, 168, 301, 304, 805, 916, 918, 1002, 1003 & 1220)
1525B 7007412 1 Seal Kit, Servo Piston (Includes Items 916 & 918)
1526 7010116 1 Cylinder Block Kit (Includes Items 119-128)
3120741 800A/800AJ 101

FIGURE 2-19. TANK INSTALLATIONS
102 800A/800AJ 3120741

FIGURE 2-19. TANK INSTALLATIONS

Ref TANKS INSTALLATION OPTIONS:
0258382 Ref Diesel C
0270396 Ref Gas B
1 Ref Tray Weldment Options:
1 4845617 1 Tray Weldment (Prior to SN 0300040678)
1 4845928 1 Tray Weldment (SN 0300040678 through 0300069000)
2 4400410 1 Hydraulic Tank Assembly (See Items 101-106 for Breakdown)
3 4400400 1 Tank, Fuel (Includes Non-Locking Cap)
3A 7019658 1 Fitting and Pick-up Tube
4 4240112 4 Strap, Tank
5 4240113 1 Strap, Tank
6 4360436 1 Switch, Fuel Level
7 2200222 1 Fitting
8 4280295 25 in Strip, Protective
/44cm
9 4420038 70 in Tape, Rubber
/1.78m
10 0641614 6 Bolt 3/8in-16NC x 1 3/4in
11 3311601 AR Nut 3/8in-16NC
12 4751600 AR Flatwasher 3/8in
14 0100079 AR Permatex
Ref Note: Items 15-24 Used on Gas Machines Only (SN
0300048538 through 0300069000)
15 4641022 1 Valve, Needle (SN 0300048538 through 0300069000)
16 4568118 1 Tube, Fuel (SN 0300048538 through 0300069000)
17 0100020 AR Sealant (SN 0300048538 through 0300069000)
18 0100062 AR Retaining Compound #680 (SN 0300048538 through
0300069000)
19 4568119 1 Tube, Fuel (SN 0300048538 through 0300069000)
20 1320223 1 Clamp (SN 0300048538 through 0300069000)
21 3572423 1 Plate, Valve, Needle (SN 0300048538 through 0300069000)
23 4711500 4 Flatwasher 5/16in (SN 0300048538 through 0300069000)
24 3311505 2 Locknut 5/16in-18NC (SN 0300048538 through 0300069000)
4400410 Ref HYDRAULIC TANK ASSEMBLY G
101 7014818 1 Strainer 1-1/2inNPT
102 7014802 1 Gauge, Sight
103 7014810 1 Neck, Fill
103 7014816 1 Screen
104 7014817 1 Breather/Fill Cap
105 7014813 1 Plug, Magnetic
106 7014801 1 Strainer 1-1/4inNPT
Ref FUEL TANK CAP INSTALLATION
201 Ref Cap Options:
201 7016314 1 Standard Non-Locking (Part of Item 3)
201 1120484 1 Optional Lockable (Gas Machines)
201 1120487 1 Optional Lockable (Diesel Machines)
3120741 800A/800AJ 103

FIGURE 2-20. ROTARY COUPLING INSTALLATION
104 800A/800AJ 3120741

FIGURE 2-20. ROTARY COUPLING INSTALLATION

Ref ROTARY COUPLING INSTALLATIONS
0255262 Ref Rotary Coupling Installation 2WS (Prior to SN 0300066290) 5
0272354 Ref Rotary Coupling Installation 2WS (SN 0300066290 through A
0300069000)
0255294 Ref Rotary Coupling Installation 4WS (Prior to SN 0300066290) 2
0272355 Ref Rotary Coupling Installation 4WS (SN 0300066290 through A
0300069000)
1 0641820 2 Bolt 1/2in-13NC x 2-1/2in
3 3311805 2 Locknut 1/2in-13NC
4 0641611 4 Bolt 3/8in-16NC x 1-3/8in
7 Ref Bracket
7 0902109 NLA Bracket (Use p/n 0902520) (Prior to SN 0300041300)
7 0902520 2 Bracket (SN 0300041300 through 0300066289)
7 0902846 2 Bracket (SN 0300066290 through 0300069000)
8 Ref Coupling, Rotary Options:
8 1660219 AR 2WS Coupling Options:
8 1660219 1 New OEM Replacement (2WS)
8 7013187 1 Seal Kit - 1660219 Coupling (2WS)
8 1660219RR 1 Rebuilt Replacement (2WS) (Note: Contact JLG Parts Dept
for information)
8 Ref 4WS Coupling Options:
8 1660223 1 New OEM Replacement (4WS)
8 7016342 1 Seal Kit - 1660223 Coupling (4WS)
8 1660223RR 1 Rebuilt Replacement (4WS) (Note: Contact JLG Parts Dept
for information)
3120741 800A/800AJ 105

FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (Prior to SN 0300064432)
106 800A/800AJ 3120741

FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (Prior to SN 0300064432)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref GROUND CONTROL BOX ASSEMBLIES
0861196 Ref Ground Control Box Assemblies 800A with Deutz Engine 5
(Prior to SN 0300064432)
0861197 Ref Ground Control Box Assemblies 800AJ with Deutz Engine 5
(Prior to SN 0300064432)
0861258 Ref Ground Control Box Assemblies 800A with Isuzu Engine (SN 4
0300060285 through 0300064432)
0861259 Ref Ground Control Box Assemblies 800AJ with Isuzu Engine (SN 3
0300060285 through 0300064432)
0861228 Ref Ground Control Box Assemblies 800A with Ford Engine (Prior 2
to SN 0300048538)
0861154 Ref Ground Control Box Assemblies 800A with Ford Engine with 3
EFI (SN 0300048538 through 0300064432)
0861229 Ref Ground Control Box Assemblies 800AJ with Ford Engine 2
(Prior to SN 0300048538)
0861155 Ref Ground Control Box Assemblies 800AJ with Ford Engine with 3
EFI (SN 0300048538 through 0300064432)
1 Ref Box, Fiberglass Options:
1 0861131 1 Box, Fiberglass (Prior to SN 0300044657)
1 0861302 1 Box, Fiberglass (SN 0300044657 through 0300064432)
1 0861313 1 Ford Engines with EFI (SN 0300048538 through 0300064432)
1A 7020246 2 Latch
2 Ref Switch, Emergency Stop Options:
2 4360289 1 Switch, Emergency Stop (Prior to SN 0300044657)
2 4360475 1 Switch, Emergency Stop (SN 0300044657 through
0300064432)
2A 7012611 1 Cap, Mushroom Head (Prior to SN 0300044657)
2A 7020175 1 Cap, Mushroom Head (SN 0300044657 through
0300064432)
2B 7012612 1 Boot (Prior to SN 0300044657)
2C 7020176 1 Block, Contact (SN 0300044657 through 0300064432)
3 Ref Switch, Key Options:
3 4360315 1 Switch, Key (Prior to SN 0300044657)
3 4360469 1 Switch, Key (Common Key Style) (SN 0300044657 through
0300064432)
3A Ref Key Options:
3A 7012560 1 Key (Prior to SN 0300044657)
3A 2860030 1 Key (Common Key Style) (SN 0300044657 through
0300064432)
4 Ref Decal - Faceplate
4 1703467 1 Decal - Faceplate 800A
4 1703468 1 Decal - Faceplate 800AJ
5 Ref Engine Harness Assembly (See ELECTRICAL SECTION for
Breakdown)
5 4922077 1 Deutz Engine Machines (Prior to SN 0300064432)
5 4922138 1 Ford Engine Machines (Prior to SN 0300048538)
5 4922272 1 Ford Engine Machines with EFI (SN 0300048538 through
0300064432)
6 4922046 1 Valve Harness Assembly (See ELECTRICAL SECTION for
3120741 800A/800AJ 107

Breakdown)
8 1840012 1 Duct, Wiring - 2in/5cm
9 1840013 1 Duct, Cover - 2in/5cm
10 1840014 1 Duct, Wiring - 3in/7.6cm
11 1840015 1 Duct, Cover - 3in/7.6cm
12 3910608 8 Screw #6-32NC x 1/2in
13 3640970 1 Rail
14 4460602 1 Barrier, Terminal
15 4460601 10 Block, Terminal
16 4460603 1 Bussbar - 10 Position (Requires being cut into (2) 5 position
bussbars)
17 4460631 1 Marker, Terminal (Negative)
19 4460628 2 Marker, Terminal (1-50)
20 4460607 1 Stop, Terminal
21 4750600 14 Flatwasher #6
22 3740112 1 Relay, Bosch
23 4360314 AR Switch, Toggle
24 Ref Switch, Contact Block Options:
24 4360282 1 Switch, Contact Block (Prior to SN 0300044657)
24 4360476 1 Switch, Contact Block (SN 0300044657 through 0300064432)
25 2760105 1 Housing, Display Light
26 4420038 4 in/10cm Insulation, Adhesive Foam
27 Ref Decal - Ground Control Display Options:
27 1702610 1 Decal - Ground Control Display (Prior to SN 0300056474)
27 1704833 1 Decal - Ground Control Display (SN 0300056474 through
0300064432)
31 4740444 AR Washer, Special
32 4060906 AR Shield, Toggle Switch
33 2420172 1 Gauge, Hourmeter
34 0721005 2 Screw #10-24NC x 5/8in
35 3311001 AR Nut #10-24NC
36 4751000 AR Flatwasher #10
37 3900268 9 Screw #10-24NC x 1/2in
38 3300205 4 Nut, Retainer
39 0641506 4 Bolt 5/16in-18NC x 3/4in
41 3539219 1 Plate, Reinforcement
42 3740049 AR Relay - SPDT
43 4460630 1 Marker, Terminal (Ignition)
44 4760600 8 Lockwasher #6
45 3310601 8 Nut #6-32NC
46 4360314 1 Switch, Toggle
47 4740444 1 Washer, Nylon
48 4060906 1 Shield, Toggle Switch
49 Ref Socket, Relay Options:
49 4120012 2 Deutz Engine Machines (SN 0300056474 through
0300064432)
108 800A/800AJ 3120741

50 Ref Relay Options:
0300064432)
51 Ref Spring, Relay Options:
0300064432)
52 3300390 1 Nut with Weather Resistant Boot (Prior to SN 0300044657)
52 4070987 AR Shim, Switch (Common Key) (SN 0300044657 through
0300064432)
53 3640986 1 Rail, Relay Mount (SN 0300056474 through 0300064432)
54 0630518 2 Capscrew, Button Head
55 3300408 AR Locknut, Plastic Insert
56 1670829 1 Bezel
58 1703622 1 Decal - Service Manual Reference
59 4460234 6 Base, Tie-Strap (Not Shown)
60 0100009 AR Silicone
61 4761000 4 Lockwasher #10
62 3910804 6 Screw #8-32NC x 1/4in
63 3520174 AR Plug, Hole
64 4360387 1 Switch, Pushbutton (Ford Engines with EFI Only) (SN
0300048538 through 0300064432)
65 3740113 1 Relay, Timer (Ford Engines with EFI Only) (SN 0300048538
through 0300064432)
66 3911024 1 Screw #10-24NC x 1-1/2in (Ford Engines with EFI Only) (SN
0300048538 through 0300064432)
1001091538 Ref TILT SENSOR INSTALLATION (PRE ADE SYSTEM) E
102 0641406 3 Bolt 1/4in-20NC x 3/4in
103 0641410 2 Bolt 1/4in-20NC x 1-1/4in
109 3311405 5 Locknut 1/4in-20NC
111 3740049 1 Relay
113 4711400 5 Flatwasher 1/4in (Narrow)
115 1001091778 1 Harness, Tilt Switch Boom (Not Shown) (See ELECTRICAL
SECTION for Breakdown)
116 1001091941 1 Harness, Console Tilt (Not Shown) (See ELECTRICAL SECTION
for Breakdown)
117 1001092527 1 Plate, Module Mounting
120 1001094484 1 Controller, UMS Module
123 1001094791 1 Harness, Tilt Sensor Turntable (Not Shown) (See ELECTRICAL
127 0100048 AR Grease, Dielectric
3120741 800A/800AJ 109

FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (SN 0300064432 through
0300069000)
110 800A/800AJ 3120741

FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (ADE SYSTEM) (SN 0300064432 through
0300069000)

Ref GROUND CONTROL BOX ASSEMBLIES
0861445 Ref Ground Control Box Assemblies 800A with Deutz Engine (SN E
0300064009 Only)
0861502 Ref Ground Control Box Assemblies 800A with Deutz Engine (SN H
0300064432 through 0300069000)
0861503 Ref Ground Control Box Assemblies 800AJ with Deutz Engine H
0861500 Ref Ground Control Box Assemblies 800A with Ford Engine with G
EFI
0861501 Ref Ground Control Box Assemblies 800AJ with Ford Engine with G
EFI
2 0630518 2 Capscrew, Button Head
3 0630548 5 Tap, 2-1/2in Bolt
4 0641506 4 Bolt 5/16in-18NC x 3/4in
5 0861407 1 Box, Fiberglass
5A 7020246 2 Latch
6 Ref Module, Ground Control Options:
Ref Note: Recalibration Required When Replaced.
6 1600312 NLA Module, Ground Control (SN 0300064009 Only) (Note: Use p/n
2915014. Contact JLG Service Dept. prior to installation)
6 1600327 NLA Module, Ground Control (Use p/n 2915014) (SN 0300064432
through 0300069000)
7 1670829 1 Bezel
8 1702610 NLA Decal - Ground Control Display (Use p/n 1704833)
9 Ref Decal - Faceplate Options:
9 1703467 1 Decal - Faceplate 800A
9 1703468 1 Decal - Faceplate 800AJ
10 2420172 1 Gauge, Hourmeter
12 3300205 4 Nut, Retainer
13 3300408 AR Locknut, Plastic Insert
14 3311401 10 Nut 1/4in-20NC
15 3539219 1 Plate, Reinforcement
16 3740049 2 Relay
17 3900268 2 Screw, Flange #10 x 1/2in
18 3910804 6 Screw #8-32NC x 1/4in
19 4060906 8 Shield, Toggle Switch
20 4070987 1 Shim (.015in)
22 4360469 1 Switch, Key
22 2860030 1 Key Replacement
23 4360475 1 Switch, Emergency Stop
23 7020175 1 Cap, Mushroom
23 7020176 1 Block, Contact
24 4360476 1 Switch, Contact Block
25 Ref Connector, Strain Relief Options:
25 4460428 3 Connector, Strain Relief (SN 0300064009 Only)
25 4460426 2 Connector, Strain Relief (SN 0300064432 through
0300069000)
26 4460470 1 Nut, Terminal
3120741 800A/800AJ 111

27 4460471 1 Lockwasher, Terminal
28 4460488 7 Mounting Base, Terminal
30 4460874 1 Connector, Natural
31 4460875 1 Connector, Gray
35 Ref Harness, Analyzer Cable Options (Not Shown):
35 4922485 1 Harness, Analyzer Cable (SN 0300064009 Only)
35 4922666 1 Harness, Analyzer Cable (SN 0300064432 through
0300069000)
36 4460905 4 Connector, Amp Seal
42 1705132 1 Decal - Control ADE (SN 0300066867 through 0300069000)
43 3520035 1 Plug, Cap (Not Shown) (SN 0300068040 through 0300069000)
1001093187 Ref TILT SENSOR INSTALLATION (ADE SYSTEM) C
112 1001093256 1 Harness, Console (Not Shown) (See ELECTRICAL SECTION for
Breakdown)
115 1001094470 1 Harness, Boom Cable Jumper (Not Shown) (See ELECTRICAL
118 0641410 2 Bolt 1/4in-20NC x 1-1/4in
119 3311405 2 Locknut 1/4in-20NC
122 1001094484 1 Controller, UMS Module
112 800A/800AJ 3120741

FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
114 800A/800AJ 3120741

FIGURE 2-23. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

Ref ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE
MOUNTED)
0258674 Ref ALARMS INSTALLATIONS 1
1 0257887 1 Alarm/Harness Assembly
1 0140032 1 Alarm
1 2820035 6 in/15cm Loom
1 4460424 1 Plug
1 4460268 2 Socket
2 0641508 2 Bolt 5/16in-18NC x 1in
5 0100048 AR Sealant, Silicone
Ref STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL)
0257885 Ref Strobe Light Installations (Amber) (Prior to SN 0300064432) 2
0271422 Ref Strobe Light Installations (Amber) (SN 0300064432 through 1
0300069000)
Ref Note: If machine is equipped with BLUE Strobe Light, See
SPECIAL OPTIONS SECTION SkyGuard Kit.
10 4220162 1 Spacer, Stop (Used with ECCO Model 6640 Only)
11 Ref Adapter Options:
11 0630491 1 Adapter - Used with ECCO Model 6640
11 0080241 1 Adapter - Used with ECCO Model 6650
12 3539281 1 Plate, Mounting (Used with ECCO Model 6640 Only)
13 0741606 1 Screw, Flathead Countersunk 3/8in-16NC x 3/4in (Used with
ECCO Model 6640 Only)
15 4240032 1 Wire-Tile
16 0255917 NLA Strobe Light/Guard/Harness Assembly (Use p/n 0272507)
16 Ref Bulb, Replacement Options:
16 7016380 1 Bulb for ECCO Model 6640
16 70001941 1 Bulb for with ECCO Model 6650
16A Ref Guard Options:
16A 4060907 1 Guard - Used with ECCO Model 6640
16A 2920215 1 Guard - Used with ECCO Model 6650
17 4460234 1 Clamp
18 0100048 AR Sealant, Silicone
Ref LIGHTS INSTALLATIONS (OPTIONAL)
0257884 Ref Lights Installations (Prior to SN 0300064432) 1
0271768 Ref Lights Installations (SN 0300064432 through 0300069000) 2
25 2920110 2 Headlight
26 0902206 2 Bracket, Mounting
27 0642612 1 Bolt 1in-8NC x 1-1/2in
28 4220162 2 Spacer
30 2920113 2 Taillight
31 3911040 4 Screw, Machine #10-24NC x 2-1/2in
32 3311005 4 Nut #10-24NC
33 4751000 4 Flatwasher #10
34 4740362 4 Washer, Fender
35 3960461 2 Gasket
37 4240032 12 Tie-Strap (Not Shown)
3120741 800A/800AJ 115

38 4460234 12 Mount, Tie-Strap (Not Shown)
39 4360336 1 Switch, Toggle (Not Shown - Located on Console)
40 3790012 1 O-Ring (Not Shown - Located on Console)
116 800A/800AJ 3120741

FIGURE 2-24. HOODS INSTALLATION
118 800A/800AJ 3120741

FIGURE 2-24. HOODS INSTALLATION

0258609 Ref HOODS INSTALLATION (DEUTZ/FORD) 3-C
0270264 Ref HOODS INSTALLATION (ISUZU) 1-A
1 2680451 1 Hood Assembly - Engine Side (See Items 101-110 for Breakdown)
Ref Note: Replacement Decals Must be Ordered Separately - See
DECAL SECTION.
2 2680448 1 Hood Assembly - Tank Side (See Items 201-211 for Breakdown)
DECAL SECTION.
3 2680450 1 Hood Assembly- Engine Spacer
3A 3960453 68 in Seal
/1.73m
3B 7023366 1 Bracket
4 3380444 1 Panel, Adapter
5 1670842 1 Cover, Turntable End
6 3380442 1 Cover, Top (Tank Side)
7 3380443 1 Cover/Bracket Weldment (Tank Side)
8 3539979 1 Plate, Baffle
9 0902412 1 Bracket, Hood Mounting (Tank Side)
10 0902351 1 Bracket, Hood Mounting (Engine Side)
11 0902161 1 Bracket, Hood Spacer Mounting (Engine Side)
12 0902426 1 Bracket, Bumper - Counterweight Mounted
13 0902219 2 Bracket, Bumper
14 0362770 1 Bar, Panel Mounting
15 2600244 1 Adapter, Panel Hinge
16 Ref Exhaust Tube Weldment Options:
16 4845411 1 Deutz/Ford
16 4846257 1 Isuzu
17 3539934 1 Plate, Seal
18 0902491 1 Bracket, Latch (Engine Side)
19 0902223 1 Bracket, Latch (Tank Side)
20 0902143 1 Bracket, Latch Tank Side
21 0940071 6 Bumper
22 4160139 1 Spring, Gas (Tank Side)
23 4160143 1 Spring, Gas (Engine Side)
24 3960389 3.5 ft/1m Seal
25 3960470 1 Seal, Latch
26 3520033 2 Plug, Hole
27 0630507 6 Bolt, Carriage 1/2in-13NC x 1-1/4in
28 4740171 6 Washer, Hardened
29 3311805 6 Locknut 1/2in-13NC
30 3900232 5 Screw, Button Head 3/8in-16NC x 1-1/4in
31 0641609 5 Bolt 3/8in-16NC x 1-1/8in
32 0641608 26 Bolt 3/8in-16NC x 1in
35 3311605 10 Locknut 3/8in-16NC
36 3311601 12 Nut 3/8in-16NC
37 0641508 17 Bolt 5/16in-18NC x 1in
38 3900210 3 Screw, Button Head 5/16in-18NC x 3/4in
39 4751500 26 Flatwasher 5/16in
3120741 800A/800AJ 119

40 3311505 10 Locknut 5/16in-18NC
41 0641406 4 Bolt 1/4in-20NC x 3/4in
43 3311405 4 Locknut 1/4in-20NC
44 0721006 6 Screw #10-24NC x 3/4in
45 4751000 6 Flatwasher #10
46 4761000 6 Lockwasher #10
47 3311001 6 Nut #10-24NC
48 4070410 AR Shim 1/16in
49 4070411 AR Shim 1/8in
50 4070412 AR Shim 3/16in
2680451 Ref HOOD ASSEMBLY (ENGINE SIDE) A
101 2680436 1 Hood
102 2600209 1 Hinge
103 3311605 4 Locknut 3/8in-16NC
105 2940088 1 Latch
106 0721008 2 Screw, Machine #10-24NC x 1in
107 4751000 2 Flatwasher #10
108 3311005 2 Locknut #10-24NC
109 3960464 65 in Seal
/1.67m
110 3960462 61 in Seal
/1.55m
2680448 Ref HOOD ASSEMBLY (TANK SIDE) A
201 2680437 1 Hood
202 2600233 1 Hinge
203 3311605 5 Locknut 3/8in-16NC
205 2940088 2 Latch
206 0721008 4 Screw, Machine #10-24NC x 1in
207 4751000 4 Flatwasher #10
208 3311005 4 Locknut #10-24NC
209 3960462 53 in Seal
/1.35m
210 3960464 83 in Seal
/2.11m
211 3960438 55 in/1.4m Seal
0256823 Ref NOISE REDUCTION INSTALLATION (DEUTZ ENGINE -
MACHINES)
301 2820078 1 Foam, Acoustical (Turntable Side)
302 2820079 1 Foam, Acoustical (Hood Side)
303 2820080 1 Foam, Acoustical (Hood Top)
304 2820081 1 Foam, Acoustical (Located on #8)
305 3539955 1 Plate, Baffle
306 0641506 2 Bolt 5/16in-18NC x 3/4in
307 4751500 2 Flatwasher 5/16in
120 800A/800AJ 3120741

FIGURE 2-25. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
122 800A/800AJ 3120741

FIGURE 2-25. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

0258728 Ref ENGINE TRAY JACK INSTALLATION 1-B
1 3537445 1 Bracket
2 3537446 2 Bracket
3 2840016 Ref Jack and Handle Assembly Options: D
3A 2840016 1 Burr Manufacturing Brand
3B 2840016 1 Hammerblow Corp Brand
3C Ref Handle Options:
3C 7016374 1 Burr Manufacturing Brand
3C 7024598 1 Hammerblow Corp Brand
3D 7016322 1 Wiper (Burr Manufacturing Brand Only)
5 3430816 1 Pin, Clevis
8 3450404 1 Pin, Cotter 1/8in x 1in
9 0641609 4 Bolt 3/8in-16NC x 1 1/8in
10 3311605 4 Locknut 3/8in-16NC
12 0641818 4 Bolt 1/2in-13NC x 2 1/4in
13 3311805 4 Locknut 1/2in-13NC
14 3422530 1 Pin, Hitch
15 1380147 1 Clip, Spring
16 3910608 2 Screw, Round Head #6-32NC x 1in
17 3310601 2 Nut #6-32NC
18 4770600 2 Starwasher #6
19 4740119 2 Washer, Aluminum
3120741 800A/800AJ 123

SECTION 3 - BOOM
SECTION 3 - BOOM
3120741 800A/800AJ 125

SECTION 3 - BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A
126 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A

Ref BOOMS AND CYLINDERS INSTALLATIONS - 800A
0257760 Ref FRONT ENTRY PLATFORM E
0272381 Ref SIDE ENTRY PLATFORM A
1 0801132 1 Boom Assembly - Tower (See TOWER BOOM ASSEMBLY for
Breakdown)
2 0801135 1 Boom Assembly - Main (See MAIN BOOM ASSEMBLIES for
Breakdown)
3 4845593 1 Upright Weldment
4 Ref Rotator Actuator Assembly Options:
4 See Note 1 Front Entry Platform (Note: See Item 101)
4 0060069 1 Side Entry Platform (See ROTATOR ASSEMBLIES for
Breakdown)
5 0741607 1 Screw, Countersunk 3/8in-16NC x 7/8in
6 1683537 NLA Lift Cylinder Assembly - Tower Boom (Use p/n 1001228009)
(See CYLINDER SECTION for Breakdown) (Original Equipment)
6 1001228009 1 Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTION
for Breakdown) (Service Replacement)
7 1683546 NLA Level Cylinder Assembly - Upright (Use p/n 1001228041) (See
CYLINDER SECTION for Breakdown) (Original Equipment)
CYLINDER SECTION for Breakdown) (Service Replacement)
7 1001228041 1 Level Cylinder Assembly - Upright (See CYLINDER SECTION for
Breakdown) (Service Replacement)
8 1683547 NLA Lift Cylinder Assembly - Main Boom (Use p/n 1001228010) (See
8 1001228010 1 Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION
9 1683608 NLA Master Cylinder Assembly (Use p/n 1001228011) (See
9 1001228011 1 Master Cylinder Assembly (See CYLINDER SECTION for
10 1683610 NLA Slave Cylinder Assembly (Use p/n 1001228033) (See
10 1001228033 1 Slave Cylinder Assembly (See CYLINDER SECTION for
11 1670844 4 Cover, Upright
12 1670850 1 Cover, Tower Fly
14 3422578 1 Pin
15 3422580 1 Pin
16 3422681 2 Pin
17 3422729 1 Pin
18 3422683 1 Pin
19 3422684 1 Pin
20 3422685 2 Pin
21 3422686 1 Pin
22 3422687 1 Pin
23 3422688 1 Pin
24 3422689 1 Pin
26 3841143 2 Keeper, Pin
27 3841287 5 Keeper, Pin
3120741 800A/800AJ 127

SECTION 3 - BOOM
28 3841356 1 Keeper, Pin
29 3340835 1 Pad, Rest
30 0641404 4 Bolt 1/4in-20NC x 1/2in
31 0641604 28 Bolt 3/8in-16NC x 1/2in
32 0641606 6 Bolt 3/8in-16NC x 3/4in
33 0641608 6 Bolt 3/8in-16NC x 1in
34 0641611 2 Bolt 3/8in-16NC x 1-3/8in
35 3422582 1 Pin
36 0641820 3 Bolt 1/2in-13NC x 2-1/2in
37 0642214 5 Bolt 3/4in-10NC x 1-3/4in
38 0642620 1 Bolt 1in-8NC x 2-1/2in
39 3841340 1 Rod, Hose Loop
41 1670864 1 Cover, Fly Hose
43 0961951 2 Bearing
44 0641514 1 Bolt 5/16in-18NC x 1-3/4in
45 1320159 1 Clamp
50 3900239 1 Setscrew 3/8in-16NC x 1/2in
0258765 Ref ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY C
PLATFORM)
101 0060041 NLA Rotator Actuator Assembly (Use p/n 0060077) (See ROTATOR
ASSEMBLIES for Breakdown)
103 0641606 2 Bolt 3/8in-16NC x 3/4in
104 0641608 2 Bolt 3/8in-16NC x 1in
105 0641810 6 Bolt 1/2in-13NC x 1-1/4in
106 0641820 4 Bolt 1/2in-13NC x 2-1/2in
109 0961951 2 Bearing
110 1683610 NLA Slave Cylinder Assembly (See CYLINDER SECTION for
Breakdown) (Use p/n 1684408)
111 3311805 4 Locknut 1/2in-13NC
112 3422578 1 Pin
113 3422580 1 Pin
114 3422582 1 Pin
115 3841143 2 Keeper, Pin
116 3841340 1 Rod, Hose Loop
119 4845703 1 Support Weldment
0272070 Ref PLATFORM SUPPORT INSTALLATION (SIDE ENTRY B
PLATFORM)
202 0641812 8 Bolt 1/2in-13NC x 1-1/2in
203 0642682 1 Bolt 1in-8NC x 10-1/4in
204 0681608 8 Bolt 3/8in-16NC x 1in
205 3272605 1 Locknut 1in-8NC
206 3311805 8 Locknut 1/2in-13NC
208 4891600 8 Flatwasher 3/8in (Hardened)
128 800A/800AJ 3120741

SECTION 3 - BOOM
210 4892600 1 Flatwasher 1in (Hardened)
3120741 800A/800AJ 129

SECTION 3 - BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ
130 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ

Ref BOOMS AND CYLINDERS INSTALLATION - 800AJ
0257761 Ref FRONT ENTRY PLATFORM C
0272131 Ref SIDE ENTRY PLATFORM B
1 0801132 1 Boom Assembly -Tower (See TOWER BOOM ASSEMBLY for
Breakdown)
2 0801136 1 Boom Assembly - Main (See MAIN BOOM ASSEMBLIES for
Breakdown)
3 4845593 1 Upright Weldment
4 Ref Rotator Actuator Assembly Options:
4 0060031 NLA Front Entry Platform (Use p/n 1001103095) (See ROTATOR
ASSEMBLIES for Breakdown)
4 0060066 1 Side Entry Platform (See ROTATOR ASSEMBLIES for
Breakdown)
6 4844816 1 Tube Weldment - Jib Top
7 4844817 2 Tube Weldment - Jib Bottom
8 4845716 1 Pivot Weldment
9 1683537 NLA Lift Cylinder Assembly - Tower Boom (Use p/n 1001228009)
(See CYLINDER SECTION for Breakdown) (Original Equipment)
9 1001228009 1 Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTION
10 1001228041 1 Level Cylinder Assembly - Upright (See CYLINDER SECTION for
11 1683547 NLA Lift Cylinder Assembly - Main Boom (Use p/n 1001228010) (See
11 1001228010 1 Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION
12 1683609 NLA Lift Cylinder Assembly - Jib (Use p/n 1001248012) (See
12 1001228012 NLA Lift Cylinder Assembly - Jib (Use p/n 1001248012) (See
12 1001248012 1 Lift Cylinder Assembly - Jib (See CYLINDER SECTION for
13 1001228030 1 Slave Cylinder Assembly (See CYLINDER SECTION for
14 1683682 NLA Master Cylinder Assembly (Use p/n 1001228050) (See
14 1001228050 1 Master Cylinder Assembly (See CYLINDER SECTION for
16 1670769 1 Cover, Cable
18 1670850 1 Cover, Tower Fly
19 0961947 AR Bearing
20 Ref Pin Options:
20 3422558 1 Pin (Prior to SN 0300054012)
20 3422860 1 Pin (SN 0300054012 through 0300069000)
3120741 800A/800AJ 131

SECTION 3 - BOOM
21 Ref Pin Options:
21 3422559 2 Pin (Prior to SN 0300054012)
21 3422861 2 Pin (SN 0300054012 through 0300069000)
22 Ref Pin Options:
22 3422560 1 Pin (Prior to SN 0300054012)
22 3422867 1 Pin (SN 0300054012 through 0300069000)
23 3422561 2 Pin
24 Ref Pin Options:
24 Ref Front Entry
24 3422563 1 Production (10-3/4in Length)
24 3422860 1 For Service Replacement Rotator (9-7/16in Length)
24 3422860 1 Side Entry Platform
25 3422583 1 Pin
26 3422681 2 Pin
27 3422683 1 Pin
28 3422684 1 Pin
29 3422685 2 Pin
30 3422686 1 Pin
31 3422687 1 Pin
32 3422688 1 Pin
33 3422689 1 Pin
34 3422729 1 Pin
35 3340835 1 Pad, Rest
36 0561237 2 Clamp, Block
38 3841143 7 Keeper, Pin
39 3841287 5 Keeper, Pin
40 3841340 1 Rod, Hose Loop
41 3841356 1 Keeper, Pin
42 0641404 4 Bolt 1/4in-20NC x 1/2in
43 0641416 4 Bolt 1/4in-20NC x 2in
44 0641604 24 Bolt 3/8in-16NC x 1/2in
45 0641606 4 Bolt 3/8in-16NC x 3/4in
46 0641607 3 Bolt 3/8in-16NC x 7/8in
47 0641608 AR Bolt 3/8in-16NC x 1in
48 0641611 1 Bolt 3/8in-16NC x 1-3/8in
49 0641612 2 Bolt 3/8in-16NC x 1-1/2in
50 0641614 1 Bolt 3/8in-16NC x 1-3/4in
51 0641618 4 Bolt 3/8in-16NC x 2-1/4in
53 0641820 3 Bolt 1/2in-13NC x 2-1/2in
54 0642214 5 Bolt 3/4in-10NC x 1-3/4in
55 0642620 1 Bolt 1in-8NC x 2-1/2in
58 2080044 4 Rivnut 1/4in-20NC
59 3311605 5 Locknut 3/8in-16NC
65 0962335 4 Bearing (SN 0300054012 through 0300069000)
0258766 Ref ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY C
PLATFORM)
101 See Item 4 1 Rotator Actuator Assembly (See ROTATOR ASSEMBLIES for
Breakdown)
132 800A/800AJ 3120741

SECTION 3 - BOOM
103 0641606 2 Bolt 3/8in-16NC x 3/4in
104 0641810 6 Bolt 1/2in-13NC x 1-1/4in
106 0641820 4 Bolt 1/2in-13NC x 2-1/2in
107 3311805 4 Locknut 1/2in-13NC
108 3841340 1 Rod, Hose Loop
0272070 Ref PLATFORM SUPPORT INSTALLATION (SIDE ENTRY B
PLATFORM)
202 0641812 8 Bolt 1/2in-13NC x 1-1/2in
203 0642682 1 Bolt 1in-8NC x 10-1/4in
204 0681608 8 Bolt 3/8in-16NC x 1in
205 3272605 1 Locknut 1in-8NC
206 3311805 8 Locknut 1/2in-13NC
210 4892600 1 Flatwasher 1in (Hardened)
3120741 800A/800AJ 133

SECTION 3 - BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY
134 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY

0801132 Ref TOWER BOOM ASSEMBLY C
1 0801133 1 Base Weldment
2 0801134 1 Fly Weldment
3 1683606 NLA Cylinder Assembly - Tower Telescope (Use p/n 1001228086) (See
3 1001188840 NLA Cylinder Assembly - Tower Telescope (Use p/n 1001228086) (See
3 1001228086 1 Cylinder Assembly - Tower Telescope (See CYLINDER SECTION
4 4340706 1 Support
5 0561185 4 Block, Attach
6 4070929 8 Shim 1/16in
7 0962102 2 Bushing
8 0962122 2 Bushing
9 Ref Pad, Wear Options:
9 3340756 12 Pad, Wear (Prior to SN 0300064695)
9 3340881 12 Pad, Wear (SN 0300064695 through 0300069000)
10 4070897 8 Shim .05
11 4070898 8 Shim .12
12 3340828 2 Pad, Wear
13 4070967 2 Shim .05
14 4070968 2 Shim .12
15 0641607 10 Bolt 3/8in-16NC x 7/8in
16 0641608 4 Bolt 3/8in-16NC x 1in
17 0641609 4 Bolt 3/8in-16NC x 1-1/8in
18 0641610 12 Bolt 3/8in-16NC x 1-1/4in
19 0641615 8 Bolt 3/8in-16NC x 1-7/8in
20 0641616 8 Bolt 3/8in-16NC x 2in
23 0100038 AR Primer, Locking
24 3340835 1 Pad, Boom Rest
25 0641806 3 Bolt 1/2in-13NC x 3/4in
0257764 Ref POWER TRACK INSTALLATION F
101 1180346 1 Carrier
101 7020064 1 Bracket, End (Moving)
101 7020065 1 Bracket, End (Fixed)
101 7020066 1 Section, Repair
101 7020067 1 Link, Repair
102 4845680 1 Hose Tube Weldment
103 1320251 2 Clamp, Block
104 1320250 2 Bar, Clamp
107 0641605 4 Bolt 3/8in-16NC x 5/8in
108 0641606 2 Bolt 3/8in-16NC x 3/4in
109 0641622 2 Bolt 3/8in-16NC x 2-3/4in
110 3311601 4 Nut 3/8in-16NC
111 3311602 2 Nut, Jam 3/8in-16NC
112 3311605 4 Locknut 3/8in-16NC
3120741 800A/800AJ 135

SECTION 3 - BOOM
113 3841340 2 Rod, Hose Loop
114 3900262 4 Bolt 3/8in16NC x 4-3/4in
116 0630539 2 Bolt 3/8in-16NC x 3-1/2in
117 Ref Clamp Assembly Options:
117 1320252 NLA Clamp Assembly (Use p/n 0259420) (Prior to SN 0300043680)
117 0259420 1 Clamp Assembly (SN 0300043680 through 0300069000)
117 3340859 2 Pad, Rubber
118 3340859 2 Pad, Rubber
136 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES
138 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES

Ref MAIN BOOM ASSEMBLY OPTIONS:
0801135 Ref Main Boom Assembly 800A E
0801136 Ref Main Boom Assembly 800AJ E
1 Ref Base Weldment Options:
1 0801137 NLA Base Weldment (Use p/n 0801185) (800A Prior to SN
0300042446)
1 0801185 1 Base Weldment (800A SN 0300042446 through 0300069000)
1 0801139 NLA Base Weldment (Use p/n 0801191) (800AJ Prior to SN
0300042446)
1 0801191 1 Base Weldment (800AJ SN 0300042446 through
0300069000)
2 Ref Fly Weldment Options:
2 0801138 1 Fly Weldment 800A
2 0801140 1 Fly Weldment 800AJ
3 Ref Telescope Cylinder Assembly Options:
3 1683607 NLA Telescope Cylinder Assembly (Use p/n 1001228088) (800A)
(Original Equipment)
3 1001188968 NLA Telescope Cylinder Assembly (Use p/n 1001228088) (800A)
3 1001228088 1 Telescope Cylinder Assembly (800A) (Service Replacement)
3 1683672 NLA Telescope Cylinder Assembly (Use p/n 1001228087) (800AJ)
(Original Equipment)
3 1001188841 NLA Telescope Cylinder Assembly (Use p/n 1001228087) (800AJ)
3 1001228087 1 Telescope Cylinder Assembly (800AJ) (Service Replacement)
4 3422457 1 Pin
5 3422690 1 Pin
6 3841143 1 Keeper, Pin
7 0561295 1 Block, Boom Rest
8 0962102 2 Bushing
10 4070863 4 Shim 1/8in
11 4070864 4 Shim .05
13 4070897 10 Shim .05
14 4070898 12 Shim 1/8in
18 0641606 16 Bolt 3/8in-16NC x 3/4in
19 0641607 10 Bolt 3/8in-16NC x 7/8in
20 0641608 5 Bolt 3/8in-16NC x 1in
21 0641609 6 Bolt 3/8in-16NC x 1-1/8in
22 3900259 4 Bolt, Shoulder
23 0641612 2 Bolt 3/8in-16NC x 1-1/2in
24 1670836 6 Cover, Boom
25 Ref Bushing
3120741 800A/800AJ 139

SECTION 3 - BOOM
25 Not Required 0 Bushing 800A
25 0961951 2 Bushing 800AJ
Ref POWER TRACK INSTALLATION OPTIONS:
0258076 Ref Power Track Installation 800A G
0258077 Ref Power Track Installation 800AJ F
101 Ref Carrier Options:
101A Ref Gemco Brand Power Track (Original Equipment)
101A 1180347 NLA Gemco Brand Power Track (Original Equipment) 800A (Use
p/n 1001099840)
101A 1180349 NLA Gemco Brand Power Track (Original Equipment) 800AJ (Use
p/n 1001099837)
101B 7016522 AR Carrier Repair Section (Includes 1 Pin for each end)
101B 7016523 AR Rod Assembly (Includes 1 rod and hardware)
101B 7016529 AR Roller, Plastic Rod
101B 7006137 AR Link Pin Assembly
101C 7016524 2 Foot, Mounting (1 Pair)
101D Ref Gortrac Brand Power Track (Service Replacement)
101D 1001099840 1 Gortrac Brand Power Track (Service Replacement) 800A
101D 1001099837 1 Gortrac Brand Power Track (Service Replacement) 800AJ
101E 70002013 AR Carrier Repair Section (Includes 1 Pin Assembly for each
end)
101F 70002014 AR Mounting Foot Kit (Includes Both Pair of Feet)
102 Ref Push Tube Weldment
102 4845701 1 Push Tube 800A
102 4845729 1 Push Tube 800AJ
103 Ref Support
103 4845702 1 Support 800A
103 4845730 1 Support 800AJ
104 3340840 1 Pad
105 3538758 1 Plate, Backing
106 3340764 2 Pad
107 4070969 3 Shim
108 0641640 2 Bolt 3/8in-16NC x 5in
109 0641606 18 Bolt 3/8in-16NC x 3/4in
112 Ref Flex-Trim
112 Not Required 0 Flex-Trim 800A
112 4060805 8 in/20cm Flex-Trim 800AJ
113 0641622 2 Bolt 3/8in-16NC x 2-3/4in
114 1320248 1 Clamp, Hose
115 1320249 1 Clamp, Hose
116 0641607 4 Bolt 800A (Bolt 3/8in-16NC x 7/8in)
116 0641612 4 Bolt 800AJ (Bolt 3/8in-16NC x 1-1/2in)
117 3841406 1 Loop, Hose
118 1320263 1 Clamp, Loop
119 3340860 2 Pad, Rubber
120 3340861 2 Pad, Rubber
121 3900232 2 Screw, Button Head 3/8in-16NC x 1-1/4in
122 3311605 2 Locknut 3/8in-16NC (SN 0300066130 through 0300069000)
123 4071052 2 Shim (SN 0300066130 through 0300069000)
140 800A/800AJ 3120741

SECTION 3 - BOOM
124 0100081 AR Adhesive
3120741 800A/800AJ 141

SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)
142 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM)

Ref ROTATOR ASSEMBLIES
Ref Rotator Assemblies 800A
0060041 Ref Actual Production G
0060077 Ref Recommended Replacement B
Ref Rotator Assemblies 800AJ
0060031 Ref Actual Production I
1001103095 Ref Recommended Replacement Kit (contains 0060074 rotator, 1
upper pin, keeper shaft, keeper shaft bolt and instruction
sheet)
Ref Note: Before ordering parts, identify whether original
equipment rotator has been replaced with service
replacement. Service replacement rotator uses spacer plate
bolted on the top with 8 capscrews (Not shown - located at
item 2). Original equipment rotator does not use spacer plate.
1 See Note 1 Housing/Ring Gear Assembly (Note: Not Available - Purchase
Complete Assembly)
2 Ref Shaft Weldment Options:
2 7017177 1 0060041 & 0060031 Rotators (was p/n 7017117)
2 7017162 1 0060077 & 0060074 Rotators
2 See Note 1 Plate, Spacer (Not Shown) (0060077 & 0060074 Rotators Only)
(Note: Not Available for Purchase)
3 Ref Piston/Sleeve Options:
3 7017115 1 0060041 & 0060031 Rotators
3 7017163 1 0060077 & 0060074 Rotators
4 Ref Cap, End Options:
4 7017174 1 0060041 & 0060031 Rotators (was p/n 7017116)
4 7017164 1 0060077 & 0060074 Rotators
5 See Note NSS Plug, Port (Note: Not Available for Purchase)
6 7017142 2 Plug
7 7017102 1 Tie-Rod/Locknut Assembly
7 7017119 1 Bolt 1in-8NC x 11in
8 3272605 AR Locknut 1in-8NC
9 See Note NSS Seal, Cap (Note: Use Item 25)
10 See Note NSS Ring, Back-up (Cap) (Note: Use Item 25)
11 See Note NSS Seal, Rod (Note: Use Item 25)
12 See Note NSS Seal, Piston (Note: Use Item 25)
13 See Note NSS Packing, Bearing (Note: Use Item 25)
14 See Note NSS Bearing, Cap (Note: Use Item 26)
15 See Note NSS Bearing, Shaft (Note: Use Item 26)
16 See Note NSS Washer, Thrust (Note: Use Item 26)
17 Ref Valve Assembly Options:
17 7017183 1 0060041 & 0060031 Rotators (was p/n 7017101)
17 7017183 1 0060077 & 0060074 Rotators
17A Ref Cartridge, Valve Options:
17A 7011331 2 0060041 & 0060031 Rotators
17A 7017193 2 0060077 & 0060074 Rotators
17A 2900770 2 Seal Kit - 7011331 Valve
17A See Note 2 Seal Kit - 7017193 Valve (Note: Not Available for
Purchase)
17B Ref Cartridge, Valve Options:
17B 7011332 2 0060041 & 0060031 Rotators
17B See Note 1 0060077 & 0060074 Rotators (Not Shown - Located on Side
3120741 800A/800AJ 143

SECTION 3 - BOOM
of Valve Block) (Note: Not Available for Purchase)
17B 7011346 2 Seal Kit - 7011332 Valve
17B See Note 1 Seal Kit - Valve Located on Side of Block (Note: Not
Available for Purchase)
18 7017118 2 Setscrew (0060041 & 0060031 Rotators Only)
19 See Note 3 Bolts 1/4 x 1-1/2 (Grade 8) (Note: Not Available for Purchase)
20 3790110 3 O-Ring (Not Shown - Located between Valve and Actuator
Housing)
25 Ref Seal Kit Options (Includes Items 9-13):
25 7017157 1 0060041 & 0060031 Rotators
25 Ref 0060077 & 0060074 Rotators Options:
25 7017158 1 Standard
25 70000342 1 Low Temperature
26 Ref Bearing Kit Options (Includes Items 14-16):
26 7017156 1 0060041 & 0060031 Rotators
26 7017159 1 0060077 & 0060074 Rotators
27 7017142 1 Hardware Kit (Includes End Cap screws and Dowel Pins -
0060031 & 0060077 Rotators)
27A 70001697 6 Screw, Countersunk 1/4in-20NC x 3/8in Grade 8
144 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)
146 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM)

Ref ROTATOR ASSEMBLIES
0060069 Ref Rotator Assemblies 800A A
0060066 Ref Rotator Assemblies 800AJ A
1 See Note 1 Housing/Ring Gear Assembly (Note: Not Available - Purchase
Complete Assembly)
2 7017162 1 Shaft
3 7017163 1 Piston/Sleeve Assembly
4 7017164 1 Cap, End
6 See Note NSS Bearing, Shaft (Note: Use Item 26)
7 See Note NSS Washer, Thrust (Note: Use Item 26)
8 See Note NSS Packing, Bearing (Note: Use Item 25)
9 See Note NSS Seal, Cap (Note: Use Item 25)
10 See Note NSS Ring, Back-up Cap (Note: Use Item 25)
13 See Note NSS Bearing, Cap (Note: Use Item 26)
14 70001697 6 Capscrew 1/4in-20NC x 3/8in (Grade 8)
15 See Note 3 Bolt 1/4 x 1-1/2 (Grade 8) (Note: Not Available for Purchase)
16 7017183 1 Valve Assembly
16 7017193 2 Cartridge, Valve
16 See Note 2 Seal Kit - 7017193 Valve (Note: Not Available - Purchase
Complete Assembly)
16 See Note 1 Cartridge, Valve (Not Shown - Located on Side of Block) (Note:
Not Available - Purchase Complete Assembly)
16 See Note 1 Seal Kit - Valve Located on Side of Block (Note: Not Available
- Purchase Complete Assembly)
25 Ref Seal Kit Options (Includes Items 5, 8-12 & Hardware Kit):
25 7017158 1 Standard
25 70000342 1 Low Temperature
26 7017159 1 Bearing Kit (Includes Items 6, 7 & 13)
3120741 800A/800AJ 147

SECTION 3 - BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)
148 800A/800AJ 3120741

SECTION 3 - BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)

0258217 Ref BOOM VALVES AND LIMIT SWITCHES INSTALLATION H
3 0630427 2 Bolt, Special
4 Ref Bolt Options:
4 3931436 3 Bolt 1/4in-20NC x 2-1/4in (SN 0300048726 through
0300069000)
5 Ref Bolt Options:
6 3310805 4 Locknut #8-32NC
7 3311405 6 Locknut 1/4in-20NC
8 3311801 2 Nut 1/2in-13NC
9 3520035 2 Plug, Cap
11 3930824 4 Capscrew, Socket Head #8-32NC x 1-1/2in
12 4360322 NLA Switch, Limit (Use p/n 4360578) (Note: P/N 4360549 & P/N
4360578 do not include #13 Connector - Purchase Separately)
12 4360549 NLA Switch, Limit (Use p/n 4360578) (Note: P/N 4360549 & P/N
13 4460428 2 Use with p/n 4360322 Switch
13 4460968 2 Use with p/n 4360549 & 4360578 Switches
14 Ref Valve, Switch Options:
14 4641045 NLA Valve, Switch (Use p/n 4641136) (Prior to SN 0300042387)
14 4641105 NLA Valve, Switch (Use p/n 4641136) (SN 0300042387 through
0300049401)
14 4641136 2 Valve, Switch (SN 0300049402 through 0300069000)
14 Ref 4641136 Replacement Parts:
14A 7011342 2 Valve, Check (1 per Assembly)
14A 7011333 2 Seal Kit - Check Valve (1 per Assembly)
14B 7020172 2 Valve, Plunger (1 per Assembly)
14B 7020173 2 Seal Kit - 7020172 Valve (1 per Assembly)
14A See Note 2 Valve, Check (1 per Assembly) (Note: Not Available for
Purchase)
14A 7020171 2 Seal Kit - Check Valve (1 per Assembly)
14A 7020068 2 Valve, Check (1 per Assembly)
14A 7020069 2 Seal Kit - 7020068 Valve (1 per Assembly)
16 4060805 7 in/25cm Trim, Edge (SN 0300039755 through 0300069000 Only)
17 3572606 1 Plate, Lower Boom Proximity Switch Target (SN 0300056439
through 0300069000)
18 3572607 1 Plate, Lower Boom Proximity Switch Mount (SN 0300056439
through 0300069000)
3120741 800A/800AJ 149

SECTION 3 - BOOM
19 4360498 1 Switch Proximity (Note: Machines Prior to SN 0300056439 may
have been retrofitted with this switch) (SN 0300056439 through
0300069000)
20 4360499 1 Switch Proximity (Note: Machines Prior to SN 0300056439 may
have been retrofitted with this switch) (SN 0300056439 through
0300069000)
Ref VALVES INSTALLATION A
101 4640929 1 Valve Assembly (Relief)
101 7012970 1 Cartridge
102 0641416 2 Bolt 1/4in-20NC x 2in
104 3311405 2 Locknut 1/4in-20NC
0258338 Ref LIMIT SWITCHES INSTALLATION - 800A DUAL CAPACITY D
203 0362610 NLA Bar, Fiberglass (Use p/n 1001106482)
205 0641403 4 Bolt 1/4in-20NC x 3/8in
206 1670824 1 Cover
207 3310801 2 Locknut #8-32NC
208 3520035 1 Plug, Cap
210 3930824 2 Capscrew, Socket Head #8-32NC x 1-1/2in
211 4360322 NLA Switch, Limit (Use p/n 4360578) (Note: p/n 4360549 & p/n
211 4360549 NLA Switch, Limit (Use p/n 4360578) (Note: p/n 4360549 & p/n
212 4420060 2 Tape, Double Sided
213 4460428 2 Use with p/n 4360322 Switch
213 4460968 2 Use with p/n 4360549 & 4360578 Switches
1001091538 Ref TILT SENSOR INSTALLATION (PRE ADE SYSTEM) E
304 0641610 2 Bolt 3/8in-16NC x 1-1/4in
308 3310605 6 Locknut #6-32 NC
310 3311601 2 Locknut 3/8in-16NC
312 3930606 6 Screw #6-32 NC
318 1001094400 2 Sensor, Dual Axis
319 1001094401 1 Bracket, Tilt Sensor
1001093187 Ref TILT SENSOR INSTALLATION (WITH ADE SYSTEM) C
402 0641610 2 Bolt 3/8in-16NC x 1-1/4in
407 3310605 3 Locknut #6-32 NC
408 3311601 2 Locknut 3/8in-16NC
409 3930606 3 Screw #6-32 NC
413 1001094400 1 Sensor, Dual Axis
150 800A/800AJ 3120741

SECTION 4 - PLATFORM
3120741 800A/800AJ 151

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)
152 800A/800AJ 3120741

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref PLATFORM ASSEMBLIES:
3510760 Ref 4ft (1.22m) with Self-Closing Gate 3
3510497 Ref 6ft (1.83m) with Standard Gate 8
3510545 Ref 6ft (1.83m) with Mesh to Top Rail and Standard Gate B
3510565 Ref 6ft (1.83m) with Mesh to Top Rail and Self-Closing Gate 3
3510488 Ref 8ft (2.44m) with Standard Gate 8
3510546 Ref 8ft (2.44m) with Mesh to Top Rail and Standard Gate B
3510566 Ref 8ft (2.44m) with Mesh to Top Rail and Self-Closing Gate 4
DECALS SECTION.
1 Ref Floor Options:
1 4846253 1 4ft Platform
2 Ref Rail - Right Side Options:
2 4846254 1 4ft Platform without Mesh
2 4845408 1 6ft Platform with Mesh Top Rail
3 Ref Rail - Left Side Options:
4 4845328 1 Rail - Back Options:
5 Ref Gate Options:
5 4845327 1 Standard Gate
5 4845410 1 Standard Gate with Mesh Top Rail
5 4845426 1 Self-Closing Gate
5 4845469 1 Self-Closing Gate with Mesh Top Rail
6 3900207 AR Fastener
Ref (Note: P/N 3900207 Fastener may be replaced with p/n
0641416 Bolt, p/n 4751400 Flatwasher, p/n 3311405 Locknut
and p/n 3300151 Acorn Type Nut. Acorn type nut is required
to meet industry safety requirements.
7 3300393 AR Collar
8 3520072 AR Plug, Cap
9 Ref Hinge Options:
9 2600216 2 Standard Gate
3120741 800A/800AJ 153

9 2600219 2 Self-Closing Gate (Prior to SN 0300068576)
9 2600287 2 Self-Closing Gate (SN 0300068576 through 0300069000)
10 2940074 1 Latch
11 3911008 4 Screw #10-24NC x 1in
12 4751000 4 Flatwasher #10
13 3311005 4 Locknut #10-24NC
14 0641524 4 Bolt 5/16in-18NC x 3in
15 3311505 4 Locknut 5/16in-18NC
17 2080040 13 Fastener
18 4761000 4 Lockwasher 3/8in (Prior to SN 0300068576)
20 3539685 1 Plate, Latch
21 4220165 1 Stop, Gate
22 4060803 6 ft/1.8m Trim
Ref WORKLIGHTS INSTALLATION (optional)
0258048 Ref Worklights Installation (Prior to SN 0300061927) 2-E
0270814 Ref Worklights Installation (ADE System) (SN 0300061927 through 3-D
0300069000)
101 3536089 2 Plate, Mounting
102 0641414 4 Bolt 1/4in-20NC x 1-3/4in
103 3311405 4 Locknut 1/4in-20NC
105 2920140 2 Worklight
105 7016399 2 Bulb, Replacement (1 Per Worklight)
107 2820035 9 Loom, Vinyl (Not Shown)
109 4460598 1 Connector, Strain Relief (Not Shown - Located at Console Box)
110 Ref Wire Options: (Not Shown)
110 4920018 AR Wire, Black 16 Ga (Prior to SN 0300061927)
110 4920044 AR Wire, Black 12 Ga (SN 0300061927 through 0300069000)
Ref FOOTSWITCH AND COVERS INSTALLATION OPTIONS:
0861237 Ref Footswitch and Covers Installation (Prior to SN 0300064432) 5-D
0861415 Ref Footswitch and Covers Installation SN 0300064009 Only (ADE C
System)
0861474 Ref Footswitch and Covers Installation (ADE System) (SN B
0300064432 through 0300069000)
225 0641610 4 Bolt 3/8in-16NC x 3/4in
229 0641408 3 Bolt 1/4in-20NC x 1in
230 3311405 3 Locknut 1/4in-20NC
232 4460071 1 Terminal, Strain Relief
248 See Note 1 Footswitch (Note: See PLATFORM COMPONENTS
INSTALLATION for Service Parts)
273 3380434 1 Panel, Poly
274 0641414 2 Bolt 1/4in-20NC x 1-3/4in
275 3311405 2 Locknut 1/4in-20NC
276 3311605 4 Locknut 3/8in-16NC
Ref TRAY INSTALLATIONS (OPTIONAL)
301 1580012 1 Tray, Storage (Center)
302 1580013 1 Tray, Storage (Rail Mounted - Not Shown)
154 800A/800AJ 3120741

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)
156 800A/800AJ 3120741

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY)

Ref PLATFORM ASSEMBLIES:
3510822 Ref 8ft (2.44m) with No Mesh B-A
3510833 Ref 6ft (1.83m) with No Mesh B-A
Ref Note: Original Equipment platform may have been replaced
with Service Replacement platform. Identify platform before
ordering parts.
DECALS SECTION.
1 0100040 AR Sealant, Adhesive
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
5 3311001 4 Nut #10-24NC
6 See Note 1 Platform (Note: Not Available - Purchase Complete Platform
Assembly)
7 3520072 2 Cap-Plug
8 3911008 4 Screw #10-24NC x 1in
9 4751000 8 Flatwasher #10
10 Ref Gate Options:
10 4846452 1 Gate for Platform p/ns 3510822 & 3510833
10 1001144629 1 Gate for Platform p/ns 1001144023 & 1001144024
0271941 Ref CONSOLE BOX INSTALLATION - 4WD A
101 0641406 4 Bolt 1/4in-20NC x 3/4in
102 0641408 3 Bolt 1/4in-20NC x 1in
103 0641610 4 Bolt 3/8in-16NC x 1-1/4in
104 0861517 1 Platform Console Box Assembly (See PLATFORM CONSOLE
104A 4360031 NLA Footswitch Assembly (Includes Footswitch and Items 104B &
104C) (Use p/n 0272970)
Ref Note: Assembly p/n 0272970 may use either p/n 4360031 or
p/n 1001117320. If Original Equipment was replaced as an
"assembly," p/n 1001117320 may have been used as part of
the Service Replacement. Identify component before
ordering parts.
104A Ref Footswitch Less Cable Options:
104A 4360031 1 Original Equipment
104A 1001117320 1 Service Replacement
104A Ref Block, Contact Options (See Note Above):
104A 7000625 2 Contact Block for 4360031 Footswitch
104A 70003483 1 Contact Block for 1001117320 Footswitch
104B 1060918 7 ft/2.14m Cable, Electrical - 18/3
104C 4460071 1 Connector, Strain Relief
105 1702676 1 Decal - Horn
106 3311405 7 Locknut 1/4in-20NC
107 3311605 4 Locknut 3/8in-16NC
108 3380434 1 Panel, Decal Mount
109 4360331 1 Switch, Toggle (4WD)
110 4740362 7 Washer, Fender 1/4in
111 4751400 4 Flatwasher 1/4in (Wide)
112 4751600 8 Flatwasher 3/8in (Wide)
113 3790012 1 O-Ring
0270814 Ref WORKLIGHTS INSTALLATIONS (OPTIONAL) 3-D
3120741 800A/800AJ 157

202 0641414 4 Bolt 1/4in-20NC x 1-3/4in
203 3311405 4 Locknut 1/4in-20NC
205 2920140 2 Worklight
205 7016399 2 Bulb, Replacement (1 Per Worklight)
207 2820035 9 Loom, Vinyl (Not Shown)
209 4460598 1 Connector, Strain Relief (Not Shown - Located at Console Box)
Ref TRAY INSTALLATIONS (OPTIONAL)
301 1580012 1 Tray, Storage (Center)
302 1580013 1 Tray, Storage (Rail Mounted - Not Shown)
158 800A/800AJ 3120741

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (Prior to SN 0300064432)
160 800A/800AJ 3120741

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (Prior to SN 0300064432)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
0861237 Ref CONSOLE BOX ASSEMBLY 5-D
1 0860984 1 Box, Console
2 4340678 1 Support, Hand
4 1600284 1 Controller Assembly (Swing and Lift) (See CONTROLLER
ASSEMBLY (SWING AND LIFT) for Breakdown)
5 1600283 1 Controller Assembly (Drive and Steer) (See CONTROLLER
ASSEMBLY (DRIVE AND STEER) for Breakdown)
7 1702676 1 Decal (Horn/Drive Speed/Level)
8 1702564 1 Decal (Stop)
9 1702565 1 Decal (Drive and Steer)
10 1702566 1 Decal (Lift and Swing)
11 1702567 1 Decal (Speed/Lower Lift/Tele/Rotate/Jib)
13 4360387 1 Switch, Pushbutton
14 2560136 1 Knob, Speed Control
15 4360407 1 Controller, Speed
16 3910610 16 Screw #6-32NC x 5/8in
17 Ref Switch, Emergency Stop Options:
17 4360289 1 Switch, Emergency Stop (Prior to SN 0300044657)
17 4360475 1 Switch, Emergency Stop (SN 0300044657 through 0300064432)
17A 7012611 1 Cap, Mushroom Head (Prior to SN 0300044657)
17A 7020175 1 Cap, Mushroom Head (SN 0300044657 through 0300064432)
17B 7012612 1 Boot (Prior to SN 0300044657)
17C 7020176 1 Block, Contact (SN 0300044657 through 0300064432)
18 Ref Switch, Contact Block Options:
18 4360282 1 Switch, Contact Block (Prior to SN 0300044657)
18 4360476 1 Switch, Contact Block (SN 0300044657 through 0300064432)
21 0140026 1 Alarm
22 3790012 7 O-Ring
23 3520028 4 Plug, Hole (For switch call-outs at these locations, refer to options
installation below)
24 1600218 4 Card, Control
25 0641610 4 Bolt 3/8in-16NC x 3/4in
27 4460467 1 Tool, Pin Extraction (Blue 16-18 Gauge) (Not Shown)
28 4460510 1 Tool, Pin Extraction (Yellow 12-14 Gauge) (Not Shown)
29 0641408 3 Bolt 1/4in-20NC x 1in
30 3311405 3 Locknut 1/4in-20NC
31 4740362 3 Washer 1/4in (Fender)
33 0641404 8 Bolt 1/4in-20NC x 1/2in
34 3311401 1 Nut 1/4in-20NC
35 1320060 1 Clamp
3120741 800A/800AJ 161

36 1320095 1 Clamp
37 3740058 3 Relay - 4PDT
38 3740063 3 Spring, Relay
40 0641406 3 Bolt 1/4in-20NC x 3/4in
41 1703090 1 Decal - Control Card (Lift)
42 1703091 1 Decal - Control Card (Swing)
43 1703092 1 Decal - Control Card (Flow Control)
44 1703093 1 Decal - Control Card (Drive)
45 4460470 2 Nut, Conduit
46 4460471 2 Washer
50 4922155 1 Harness Assembly (Not Shown - See ELECTRICAL SECTION for
Breakdown and Items 401-491 Below)
51 1670829 1 Bezel
52 0630464 2 Screw, Button Head #10-24NC x 1/2in
55 3740113 1 Relay, Time Delay
56 3740115 1 Relay, Time Delay
57 0641406 1 Bolt 1/4in-20NC x 3/4in
61 0721010 2 Screw, Machine #10-24NC x 1-1/4in
63 4751000 2 Flatwasher #10
68 4711000 2 Flatwasher #10 Narrow
69 4761000 6 Lockwasher #10
70 3311001 4 Nut #10-24NC
71 4460488 10 Base, Wire Tie (Not Shown)
72 0100009 AR Silicone
76 3311605 4 Locknut 3/8in-16NC
77 Ref Decal - EMS Options:
77 Not Required 0 Decal - EMS (Prior to SN 0300044657)
77 1704260 1 Decal - EMS (SN 0300044657 through 0300064432)
78 3539275 1 Plate, Relay Mounting (SN 0300049954 through 0300064432)
79 3740049 5 Relay, Bosch (SN 0300049954 through 0300064432)
80 0721003 5 Screw #10-24NC x 3/8in (SN 0300049954 through 0300064432)
81 4751000 5 Flatwasher #10 (SN 0300049954 through 0300064432)
82 3311005 5 Locknut #10-24NC (SN 0300049954 through 0300064432)
83 2920129 12 Bulb, Light (SN 0300049954 through 0300064432)
0860984 Ref CONSOLE BOX ASSEMBLY 6-E
101 0860984 1 Console Top (Note: Not Available for Purchase)
102 0860984 1 Console Bottom (Note: Not Available for Purchase)
103 2600211 2 Hinge
104 3900224 8 Capscrew, Socket Head Countersunk M6 x 16mm
105 3931672 1 Capscrew, Socket Head 3/8in-16NC x 4-1/2in
107 3311601 1 Nut 3/8in-16NC
111 3520173 4 Plug (Located on back of console box)
Ref CONSOLE BOX OPTIONS
162 800A/800AJ 3120741

201 0258945 AR 4WS Switch Option Components A
201 3790012 1 O-Ring
202 Ref Dual Switch Option Components
202 3790012 1 O-Ring
203 Ref Lights Switch Option Components
203 3790012 1 O-Ring
204 0258608 AR Jib Switch Option Components A
204 3790012 1 O-Ring
0275804 Ref LIGHT PANEL DECAL INSTALLATION A
301 1707111 1 Decal - Light Panel Display
Ref Note: Machines should of been updated to this light panel
installation.
4922155 Ref RELAY AND TERMINAL BLOCK INSTALLATIONS 5
439 1060012 7 ft/2.1m Cable, Electrical - 12/4
444 2920129 9 Bulb, Light
468 4120035 8 Base, Light
475 3539275 1 Plate, Relay Mounting
476 3740049 5 Relay, Bosch
477 0721003 5 Screw #10-24NC x 3/8in
478 4751000 5 Flatwasher #10
479 3311005 5 Locknut #10-24NC
480 3641182 1 Track
482 4460607 2 Stop, End
483 4460602 1 Barrier, Terminal
484 4460629 2 Marker, Terminal (6-15)
485 4460603 1 Bar, Buss - 10 Position (Cut into [2] 5 Position Bars)
487 4460631 1 Marker, Terminal (Negative)
488 4460632 1 Marker, Terminal (1-5)
489 4120013 3 Socket, Relay
490 4460613 1 Connector - 21 Position
3120741 800A/800AJ 163

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (Including SN 0300064009)
164 800A/800AJ 3120741

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (Including SN 0300064009)

0861415 Ref CONSOLE BOX AND FOOTSWITCH ASSEMBLY C
2 0140011 1 Alarm
3 0630464 AR Screw, Button Head #10-24NC x 1/2in
4 0641404 8 Bolt 1/4in-20NC x 1/2in
5 0641408 3 Bolt 1/4in-20NC x 1in
6 0641418 5 Bolt 1/4in-20NC x 2-1/4in
7 0641610 4 Bolt 3/8in-16NC x 1-1/4in
8 0861414 1 Box, Console (See Items 101-107 for Breakdown)
9 1060330 7 ft/2.1m Cable, 16/3
10 1600313 1 Controller, Module
11 1600317 NLA Controller Assembly (Swing and Lift) (Use p/n 1001129555) (See
CONTROLLER ASSEMBLY (SWING AND LIFT) for Breakdown)
12 1600318 NLA Controller Assembly (Drive and Steer) (Use p/n 1001212415)
(See CONTROLLER ASSEMBLY (DRIVE AND STEER) for
Breakdown)
13 1670829 1 Bezel
14 1702564 1 Decal (Stop)
17 1702567 1 Decal (Function Speed)
18 1702676 1 Decal (Horn)
19 1704260 1 Decal - EMS
20 2560136 1 Handle, Knob
22 3311401 6 Nut 1/4in-20NC
23 3311405 3 Locknut 1/4in-20NC
24 3311605 4 Locknut 3/8in-16NC
25 3520028 4 Plug, Hole 1/2in
33 7020175 1 Cap, Red
33 7020176 1 Contact Block
42 4922485 1 Harness, Analyzer Cable (Not Shown)
42 4460871 4 Terminal, Socket
3120741 800A/800AJ 165

42 4460761 1 Housing - 4 Position
42 4460227 4 Pin
43 4922509 1 Harness, Platform Box
44 3790012 7 O-Ring
45 2920129 12 Bulb, Light
46 1320060 1 Clamp
48 4460464 1 Terminal, Deutsch
0861414 Ref CONSOLE BOX ASSEMBLY B
104 2600211 2 Hinge
105 3311601 1 Nut 3/8in-16NC
106 3900224 8 Screw Countersunk
107 3931672 1 Screw 3/8in-16NC x 4-1/2in
installation.
0271366 Ref DUAL FUEL SWITCH INSTALLATION 1
201 3790012 1 O-Ring
0271418 Ref HEAD AND TAIL LIGHTS INSTALLATION (OPTIONAL) 1
301 3790012 1 O-Ring
Ref SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
0270795 Ref 6ft PLATFORM 1
0270796 Ref 8ft PLATFORM 1
402 1702938 1 Decal - Soft Touch Override
Ref GENERATOR INSTALLATION (OPTIONAL)
0270801 Ref 110V DEUTZ 1
0270810 Ref 220V DEUTZ 1
0270808 Ref 110V FORD 1
0270809 Ref 220V FORD 1
502 4740397 1 Bushing
503 4060802 1 Guard, Switch
504 3251102 1 Decal - Generator ON/OFF
0270814 Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) 3
601 4360232 1 Breaker, Circuit - 15Amp
602 0721003 2 Bolt #10-24NC x 3/8in
603 4761000 4 Lockwasher #10
604 3311001 2 Nut #10-24NC
0271340 Ref JIB SWITCH INSTALLATION (OPTIONAL) 1
701 3790012 1 O-Ring
0258945 Ref STEER SWITCH (4WS) INSTALLATION (OPTIONAL) 1
166 800A/800AJ 3120741

801 3790012 1 O-Ring
3120741 800A/800AJ 167

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (SN 0300064432 through
0300069000)
168 800A/800AJ 3120741

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (SN 0300064432 through
0300069000)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref CONSOLE BOX AND FOOTSWITCH ASSEMBLIES
0861474 Ref Console Box and Footswitch Assemblies (SN 0300064432 B
through 0300068917)
0861517 Ref Console Box and Footswitch Assemblies (SN 0300068918 A
through 0300069000)
5 0140011 1 Alarm
6 0630464 2 Screw, Button Head #10-24NC x 1/2in
7 0641404 8 Bolt 1/4in-20NC x 1/2in
8 0641406 4 Bolt 1/4in-20NC x 3/4in
9 0641408 3 Bolt 1/4in-20NC x 1in
10 0641416 4 Bolt 1/4in-20NC x 2in
11 0641610 4 Bolt 3/8in-16NC x 1-1/4in
12 Ref Box, Console Options:
12 0861414 1 Box, Console (See Items 101-108 for Breakdown) (Prior to SN
0300068918)
12 0861537 1 Box, Console (See Items 110-115 for Breakdown) (SN
0300068918 through 0300069000)
13 0902751 4 Bracket, Card Support
14 1060918 8 ft/2.4m Cable, 18/3
15 1600317 NLA Controller Assembly (Swing and Lift) (Use p/n 1001129555) (See
CONTROLLER ASSEMBLY (SWING AND LIFT) for Breakdown)
16 1600318 NLA Controller Assembly (Drive and Steer) (Use p/n 1001212415)
(See CONTROLLER ASSEMBLY (DRIVE AND STEER) for
Breakdown)
17 1600313 1 Controller, Module
18 1670829 1 Bezel
19 1702564 1 Decal (Stop)
22 1702567 1 Decal (Function Speed)
23 1702676 1 Decal (Horn)
24 1704260 1 Decal - EMS
25 2560136 1 Handle, Knob
27 2920129 12 Bulb, Light
29 3311405 11 Locknut 1/4in-20NC
30 3311605 4 Locknut 3/8in-16NC
31 3520028 4 Plug, Hole 1/2in
3120741 800A/800AJ 169

39 7020175 1 Cap, Red
39 7020176 1 Contact Block
41 4460042 3 Ring, Terminal
43 4460226 2 Contact, Socket
45 4460464 1 Terminal, Deutsch
48 4460905 5 Connector, Amp Seal Plug
52 4922639 1 Harness, Platform Box
53 4922666 1 Harness, Analyzer Cable (Not Shown)
53 4460227 4 Pin
54 3790012 7 O-Ring
55 4460708 2 Terminal, 15 Pin
56 0100081 AR Adhesive
57 1671037 1 Cover (SN 0300068918 through 0300069000)
58 1705132 1 Decal - ADE (SN 0300068918 through 0300069000)
59 3300353 4 Nut, Tinnerman (SN 0300068918 through 0300069000)
60 4460226 3 Wire, Tie (Not Shown) (SN 0300068918 through 0300069000)
61 4460488 1 Base, Mounting (SN 0300068918 through 0300069000)
0861414 Ref CONSOLE BOX ASSEMBLY (SN 0300064432 through C
0300068917)
104 2600211 2 Hinge
105 3311601 1 Nut 3/8in-16NC
106 3900224 8 Screw Countersunk
107 3931672 1 Screw 3/8in-16NC x 4-1/2in
108 3520174 3 Plug, 3/16in
0861537 Ref CONSOLE BOX ASSEMBLY (SN 0300068918 through A
0300069000)
112 3311601 1 Nut 3/8in-16NC
113 3450304 2 Pin, Cotter
114 3931672 1 Screw 3/8in-16NC x 4-1/2in
115 4711500 2 Flatwasher 5/16in
170 800A/800AJ 3120741

installation.
0271366 Ref DUAL FUEL SWITCH INSTALLATION 1
201 3790012 1 O-Ring
0271768 Ref HEAD AND TAIL LIGHTS INSTALLATION (OPTIONAL) 2
301 3790012 1 O-Ring
Ref SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (SN
0300064432 through 0300069000)
0271550 Ref 6ft PLATFORM (SN 0300064432 through 0300066290) 1
0271551 Ref 8ft PLATFORM (SN 0300064432 through 0300066290) 1
Ref GENERATOR INSTALLATION (OPTIONAL) (SN 0300064432
through 0300069000)
0271544 Ref 110V DEUTZ (SN 0300064432 through 0300068268) 2
0271545 Ref 110V FORD 4
0271546 Ref 220V FORD 4
502 4740397 1 Bushing
503 4060802 1 Guard, Switch
504 3251102 1 Decal - Generator ON/OFF
0270814 Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) 3
601 4360232 1 Breaker, Circuit - 15Amp
602 0721003 2 Bolt #10-24NC x 3/8in
603 4761000 4 Lockwasher #10
604 3311001 2 Nut #10-24NC
0271340 Ref JIB SWITCH INSTALLATION (OPTIONAL) 1
701 3790012 1 O-Ring
0258945 Ref STEER SWITCH (4WS) INSTALLATION (OPTIONAL) 1
801 3790012 1 O-Ring
3120741 800A/800AJ 171

FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300064432)
172 800A/800AJ 3120741

FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300064432)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
1600284 Ref CONTROLLER ASSEMBLY A
1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem and Items 1A,
1B, 1C & 18)
1A 7019197 1 Handle Cap and Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019142 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019146 2 Spacer
8 7003977 2 Gear, Drive
9 7019147 4 Shaft
10 7003974 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7003952 4 Screw
17 7019150 1 Gate
18 7022813 1 Boot (was p/n 7003955)
19 7022813 1 Plate, Plastic (was p/n 7003954)
20 7003956 1 O-Ring
21 7003953 4 Washer
22 7019137 4 Screw
23 See Note 1 Center, Detent (Note: Not Available for Purchase)
24 4460266 1 Connector - 9 Pin
24 4460268 8 Socket, Female
24 4460265 1 Plug - 9 Pin (Part of Platform Wiring) (Not Shown)
24 4460267 8 Pin, Male (Part of Platform Wiring) (Not Shown)
25 7019122 1 Gimble, Outer
26 7019123 1 Gimble, Inner
3120741 800A/800AJ 173

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (ORIGINAL
EQUIPMENT) (SN 0300064432 through 0300069000)
174 800A/800AJ 3120741

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (ORIGINAL

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
1600317 Ref CONTROLLER ASSEMBLY C
Ref Note: Use p/n 1001129555 Kit as Replacement.
1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem and Items 1A,
1B, 1C & 18)
1A 7019197 1 Handle Cap and Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 Ref Shaft Options:
9 7019147 2 Shaft, Short
9 7019177 2 Shaft, Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 See Note NSS Center, Detent (Note: Use p/n 1001129555)
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male - 8 Position (Natural)
24 7019122 1 Gimble, Outer
25 7019123 1 Gimble, Inner
3120741 800A/800AJ 175

FIGURE 4-8. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (SERVICE
REPLACEMENT) (SN 0300064432 through 0300069000)
176 800A/800AJ 3120741


1001118417 Ref CONTROLLER ASSEMBLY E
Ref Note: Use p/n 1001129555 as Replacement.
1 70002730 1 Gasket
2 7003928 1 Spring
3 7022808 1 Cap, Lift
4 70002731 1 Boot
5 70002732 4 Screw
6 7022815 1 Bezel
7 70002733 1 Adapter
8 70002734 4 Screw
9 70002735 1 Can, Enclosure
10 70002906 1 Cap
11 See Note NSS Mechanical Assembly (Note: Use p/n 1001129555)
3120741 800A/800AJ 177

178 800A/800AJ 3120741


1001166539 Ref CONTROLLER ASSEMBLMY (SWING AND LIFT) D
1 See Note NSS Main Cast Body (Note: Not Available - Purchase Complete
Assembly)
2 70004752 1 Adapter
3 See Note NSS Pivot Arm, Plastic (Note: Not Available - Purchase Complete
Assembly)
4 See Note NSS Holder, Magnet (Note: Not Available - Purchase Complete
Assembly)
5 See Note NSS Arc, Magnet (Note: Not Available - Purchase Complete Assembly)
6 See Note NSS Screw (Note: Not Available for Purchase)
7 See Note NSS Pivot Arm, Cast (Note: Not Available - Purchase Complete
Assembly)
8 See Note NSS Shaft, Main (Note: Not Available - Purchase Complete Assembly)
9 See Note NSS Bearing (Note: Not Available - Purchase Complete Assembly)
10 See Note NSS Pin (Note: Not Available - Purchase Complete Assembly)
11 See Note NSS Shim (Note: Not Available - Purchase Complete Assembly)
12 See Note NSS Pin (Note: Not Available - Purchase Complete Assembly)
13 See Note NSS Bearing (Note: Not Available - Purchase Complete Assembly)
14 See Note NSS Dome, Centering (Note: Not Available - Purchase Complete
Assembly)
15 70004753 1 Cap
16 70004754 1 Insert, Cap
17 70004755 3 Pin
18 70004756 2 Washer
19 70004757 1 Pin, Centering
20 70004758 1 Spring
22 70004760 1 E-Ring
23 70004761 1 Can, Enclosure
24 70004762 1 Boot
25 70004763 1 Bezel
27 See Note NSS Base, Mounting (Note: Not Available - Purchase Complete
Assembly)
29 70004764 4 Screw
30 70004765 4 Screw
31 70004766 1 O-Ring
32 See Note NSS Plate (Note: Not Available - Purchase Complete Assembly)
33 See Note NSS Harness (Note: Not Available - Purchase Complete Assembly)
34 70004767 1 Grommet, Rubber
35 70004768 1 Housing
36 70004769 1 Spring
37 70004770 1 Stopper
38 70004771 1 Spacer
39 70004772 1 Washer
3120741 800A/800AJ 179

40 70004773 1 Disc
42 70004775 1 Spring
180 800A/800AJ 3120741

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300064432)
182 800A/800AJ 3120741

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300064432)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
1600283 Ref CONTROLLER ASSEMBLY A
1 7022810 1 Handle Assembly (See items 101-110 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7019160 1 Cast Housing Assembly
5 7019158 1 Plate, Mounting (Left Side)
6 7019157 1 Plate, Pot Mounting
7 7019156 1 Electric Assembly
8 7003972 1 Boot, Rocker
9 7019115 2 Stand-off
10 7019155 1 Shaft 8mm
11 7019151 AR Tie-Strap
12 7019154 2 Clamp, Wire
13 7019153 1 Strip, Terminal - 5 Position
14 7019117 8 Screw
15 7019163 1 Potentiometer Coupling Assembly
16 7019162 1 Spring
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 See Note 1 Rivet (Note: Not Available - Purchase Locally)
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7003969 2 Screw
28 7003941 2 Washer
7022810 Ref HANDLE ASSEMBLY
101 7019164 1 Axle
102 7019194 1 Coupling
103 7019165 1 Rocker
104 7003983 2 Setscrew
105 7003972 1 Boot, Switch
106 7003973 2 Half, Handle
107 7019166 2 Switch, Micro
108 7019167 4 Nut
109 7003980 4 Screw
110 7003989 2 Gasket
3120741 800A/800AJ 183

FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (ORIGINAL
184 800A/800AJ 3120741

FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (ORIGINAL

1600318 Ref CONTROLLER ASSEMBLY C
1 7022812 1 Handle Assembly (See Items 101-110 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
9A 4460871 7 Socket, Female
10 7019151 AR Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 See Note NSS Plate, Mounting (Left Side) (Note: Use p/n 1001166538)
15 7019115 2 Stand-off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 See Note NSS Rivet (Note: Not Available - Purchase Locally)
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base
28 7019114 1 Coupling, Potentiometer
29 See Note NSS Cup Point Screw (Note: Not Available for Purchase)
101 7003972 1 Boot, Switch
102 7003973 2 Half, Handle
103 7003980 4 Screw
104 7019167 4 Nut
105 7019164 1 Axle
106 7019165 1 Rocker
107 See Note NSS Wiring for Controller Assembly p/n 1600318 (Note: Use p/n
1001166538)
108 7003983 2 Setscrew
109 7019194 1 Coupling
110 7003989 2 Gasket
3120741 800A/800AJ 185

FIGURE 4-12. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (SERVICE
186 800A/800AJ 3120741


1001118416 Ref CONTROLLER ASSEMBLY D
1 70002724 1 Boot and Control Lock Assembly
2 7003941 2 Washer
3 70002725 2 Screw
4 7019162 1 Spring
5 70002726 1 Enclosure
6 70002727 1 Handle Assembly (See Items 101-110 for Breakdown)
7 70002728 1 Screw
8 See Note NSS Mechanical Assembly (Note: Use p/n 1001166538)
9 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
101 7003972 1 Boot, Switch
102 7003973 2 Half, Handle
103 7003980 4 Screw
104 7019167 4 Nut
105 7019164 1 Axle
106 7019165 1 Rocker
107 70002729 1 Wiring Assembly
108 7003983 2 Set Screw
109 7019194 1 Coupling
110 7003989 2 Gasket
3120741 800A/800AJ 187

188 800A/800AJ 3120741


1001166538 Ref CONTROLLER ASSEMBLY E
7 70004738 2 Washer
10 70004739 1 Roller
11 70004740 1 Boot, Switch
14 70004741 2 Half, Handle
17 70004742 1 Enclosure
18 70004743 4 Nut
19 70004744 NLA Boot, Controller (Note: Use Item 200)
20 70004745 NLA Tube, Locking (Note: Use Item 200)
21 70004746 NLA Disc, Locking (Note: Use Item 200)
25 70004747 2 Seal, Rope
26 70004748 1 Screw, M3 x 6
28 70004749 2 Screw, M5 x 20
29 70004750 1 Pin, Dowel
30 70004751 4 Screw, M3 x 16
200 70005230 1 Boot Kit (Includes Items 19-21)
3120741 800A/800AJ 189

FIGURE 4-14. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
190 800A/800AJ 3120741

FIGURE 4-14. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref SOFT TOUCH SYSTEM INSTALLTIONS OPTIONS:
0257849 Ref 6ft/1.8m Platforms (Prior to SN 0300064432) 1
0271550 Ref 6ft/1.8m Platforms - ADE System (SN 0300064432 through 1
0300069000)
0257850 Ref 8ft/2.4m Platforms (Prior to SN 0300064432) 1
0271551 Ref 8ft/2.4m Platforms - ADE System (SN 0300064432 through 1
0300069000)
1 Ref Rail Weldment Options:
1 4845308 2 6ft/1.8m Platforms
2 Ref Cover, Rail Options:
3 1670787 2 Cover, End Post
4 1670785 2 Cover, Front Right Post
5 1670786 2 Cover, Front Left Post
6 1670793 2 Cover, End Mid Rail
7 Ref Cover, Right End Top Options:
8 Ref Cover, Left End Top Options:
9 Ref Cover, Left End Mid Options:
10 Ref Cover, Right End Mid Options:
10 1670801 1 6ft/1.8m Platforms
10 1670791 1 8ft/2.4m Platforms
11 0940038 70 ft Padding, Bumper
/21.4m
12 1670788 2 Cover, Gate
13 3539719 2 Plate, Switch Strike
14 0630462 8 Bolt, Carriage
17 3311501 8 Nut 5/16in-18NC
20 3530072 4 Plug, Cap
22 4360057 2 Switch, Limit
23 0731005 4 Bolt #10-32NC x 5/8in
24 4751000 4 Lockwasher #10
25 0200550 2 Arm, Switch
26 0641612 8 Bolt 3/8in-16NC x 1-1/2in
28 3311605 8 Locknut 3/8in-16NC
3120741 800A/800AJ 191

29 3010088 16 Link, Quick
30 1260136 10 ft/3m Chain
31 4360387 1 Switch, Push Button
34 1320040 4 Clamp
35 0641406 4 Bolt 1/4in-20NC x 3/4in
37 3311405 4 Locknut 1/4in-20NC
38 Ref Cable, Electrical Options:
38 1060330 16 ft/4.9m Cable, Electrical (16/3) (Prior to SN 0300064432)
38 1060341 16 ft/4.9m Cable, Electrical (16/2) (SN 0300064432 through 0300069000)
0258763 Ref SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT A
SHOWN) (Prior to SN 0300068374)
4845872 1 Counterweight (Located in Frame)
0272444 Ref SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT B
SHOWN) (SN 0300068374 through 0300069000)
4821397 1 Counterweight (Located in Frame)
192 800A/800AJ 3120741

SECTION 5 - CYLINDER
3120741 800A/800AJ 193

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
194 800A/800AJ 3120741

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

1683078 Ref AXLE LOCKOUT CYLINDER ASSEMBLY G
1 Ref Barrel Weldment Options: (Note: Includes Item 1A)
1 1683079 1 Barrel Weldment (Prior to SN 0300056912)
1 1683987 1 Barrel Weldment (SN 0300056912 through 0300065394)
1A 0961816 2 Bushing
2 Ref Rod Weldment Options: (Note: Includes Item 2A)
2 1683081 1 Rod Weldment (Prior to SN 0300056912)
2 1683986 1 Rod Weldment (SN 0300056912 through 0300069000)
2A 0961816 2 Bushing
3 3480176 1 Piston
4 1683059 1 Head
5 0961895 1 Bushing
7 3931720 8 Bolt, Socket Head 7/16in-14NC x 1-1/4in
8 Ref Cartridge, Valve Options (Counterbalance):
8 4640525 2 Cartridge, Valve (Prior to SN 0300056912)
8 2900770 2 Seal Kit - 4640525 Valve (1 Per Assembly)
8 4641162 2 Cartridge, Valve (SN 0300056912 through 0300069000)
8 2900770 2 Seal Kit - 4641162 Valve (1 Per Assembly)
9 2220886 1 Plug, O-Ring
10 2220885 2 Plug, O-Ring
11 4640858 3 Valve, Bleeder
12 See Note NSS Wiper (Note: Use Item 30)
16 See Note NSS Ring, Wear (Note: Use Item 30)
18 See Note NSS T-Seal (Note: Use Item 30)
23 3760370 1 Ring, Washer
25 0630535 3 Bolt 1/4in-20NC x 1-1/8in
30 2901271 1 Seal Kit (Includes Items 12-20)
3120741 800A/800AJ 195

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
196 800A/800AJ 3120741

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE

Ref Note: Original Equipment Cylinder may have been replaced
with Service Replacement Cylinder. Identify p/n stamped on
cylinder before ordering parts.
Ref LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
Ref Slave Cylinder Assembly 800A
1683610 Ref Original Equipment E
1684408 Ref Service Replacement C
Ref Slave Cylinder Assembly 800AJ
1683677 Ref Original Equipment B
3 0630535 3 Capscrew, Socket Head 1/4in-20NC x 1in
4 Ref Bushing, Tapered Options:
4 0961902 1 Bushing, Tapered 800A
4 0961894 1 Bushing, Tapered 800AJ
5 Ref Bushing Options:
5 0961947 4 Bushing 800A
5 0961951 4 Bushing 800AJ
6 Ref Head Options:
6 1683074 1 Head 800A
6 1683055 1 Head 800AJ
7 Ref Barrel Options:
7 1683642 1 Used with p/n 1683610
7 0370022 1 Used with p/n 1684408
7 1683678 1 Used with p/n 1683677
7 1684230 1 Used with p/n 1684228
8 Ref Rod Options:
8 1683643 1 Used with p/n 1683610
8 3850018 1 Used with p/n 1684408
8 1683680 1 Used with p/n 1683677
8 1684232 1 Used with p/n 1684228
8 Ref Rod 800A
8 Ref Rod 800AJ
9 2220883 6 Plug
10 2220885 1 Plug
11 Ref Piston Options:
11 3480233 1 Piston 800A
11 3480188 1 Piston 800AJ
12 See Note NSS Ring, Lock (Note: Use Item 30)
3120741 800A/800AJ 197

23 Ref Spacer, Tube Options:
23 4567434 1 Spacer, Tube 800A
23 4566468 1 Spacer, Tube 800AJ
24 4640605 1 Valve, Cartridge
24 2900792 1 Seal Kit - 4640605 Valve
25 7011112 1 Seal Kit - 4640932 Valve
26 0100063 AR Loctite #RC609
30 Ref Seal Kit Options (Includes Items 12-14, 16-18 & 20-22)
30 2901556 1 Seal Kit 800A
30 2901301 1 Seal Kit 800AJ
198 800A/800AJ 3120741

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800A ONLY) (SERVICE
REPLACEMENT)
200 800A/800AJ 3120741

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800A ONLY) (SERVICE
REPLACEMENT)

1001228033 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM A
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006782 1 Rod
3 70006783 1 Head
8 70005793 1 Spacer
12 70006590 1 Piston
15 70022564 1 Ball (Steel)
16 70006601 1 Setscrew
17 70006784 1 Spacer, Tube
18 0961947 4 Bushing
19 2900792 1 Seal Kit - 4640605 Valve
20 7011112 1 Seal Kit - 4640932 Valve
21 2220883 10 Plug
100 2901526 1 Seal Kit (Includes Items 4, 6, 7, 9-11, 13 & 14)
3120741 800A/800AJ 201

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800AJ ONLY) (SERVICE
REPLACEMENT)
202 800A/800AJ 3120741

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800AJ ONLY) (SERVICE
REPLACEMENT)

1001228030 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY B
Parts.
2 70006642 1 Rod
3 70006643 1 Head
9 70006644 1 Piston
14 70006645 1 Spacer, Tube
15 0961894 1 Bushing, Tapered
16 7011112 1 Seal Kit - 4640932 Valve
17 2900792 1 Seal Kit - 4640605 Valve
18 0961951 4 Bushing
19 0630535 3 Bolt
20 3931620 8 Capscrew 3/8-16 x 1-1/4
21 2220883 10 Plug, O-Ring
22 2220885 1 Plug, O-Ring
100 1001138796 1 Seal Kit (Includes Items 4-8 & 10-13)
3120741 800A/800AJ 203

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - UPRIGHT
204 800A/800AJ 3120741

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - UPRIGHT

Ref LEVEL CYLINDER ASSEMBLY - UPRIGHT
1683546 Ref Original Equipment G
1 1683544 1 Rod Weldment
2 1683545 NLA Barrel Weldment (Use p/n 0370034)
2 1683819 NLA Barrel Weldment (Use p/n 0370034)
3 1683071 1 Head
5 3932240 8 Bolt, Socket Head 3/4in x 2-1/2in
6 3480237 1 Piston
8 2900792 1 Seal Kit - 4640509 Valve
9 2900792 1 Seal Kit - 4640605 Valve
10 2220883 2 Plug, O-Ring
11 2220888 1 Plug, O-Ring
12 0962102 4 Bushing
16 See Note NSS Ring, Washer (Note: Use Item 30)
25 0100063 AR Loctite #RC609
26 0630537 3 Bolt (SN 0300045154 through 0300069000)
3120741 800A/800AJ 205

FIGURE 5-6. LEVEL CYLINDER ASSEMBLY - UPRIGHT (SERVICE REPLACEMENT)
206 800A/800AJ 3120741

FIGURE 5-6. LEVEL CYLINDER ASSEMBLY - UPRIGHT (SERVICE REPLACEMENT)

1001228041 Ref LEVEL CYLINDER ASSEMBLY B
Parts.
2 70006391 1 Rod
3 70006390 1 Head
4 70006389 1 Piston
6 0630537 3 Bolt
7 3932240 8 Capscrew 3/4 x 2-1/2
8 2220888 1 Plug, O-Ring
9 2220883 6 Plug, O-Ring
11 2900792 1 Seal Kit - 4640509 Valve
12 2900792 1 Seal Kit - 4640605 Valve
13 0962102 4 Bushing
103 See Note NSS Ring, Washer (Note: Use Item 100)
3120741 800A/800AJ 207

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (ORIGINAL EQUIPMENT)
208 800A/800AJ 3120741

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (ORIGINAL EQUIPMENT)

1683609 Ref LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) D
Parts.
1 Ref Barrel Weldment Options: (Note: Includes Item 1A)
1 1683687 1 Barrel Weldment (Prior to SN 0300062045)
1A Ref Bushing Options:
1A 0961947 2 Bushing (Prior to SN 0300054012)
1A 0962336 2 Bushing (SN 0300054012 through 0300069000)
2 1683053 1 Head
3 3760368 1 Washer, Ring
4 3931516 8 Bolt, Socket Head 5/1in-18NC x 2in
5 Ref Rod Weldment Options (Note: Includes Item 5A)
5 1683261 1 Rod Weldment (Prior to SN 0300062045)
5 1684090 1 Rod Weldment (SN 0300062045 through 0300069000)
5A Ref Bushing Options:
5A 0961947 2 Bushing (Prior to SN 0300054012)
5A 0962336 2 Bushing (SN 0300054012 through 0300069000)
6 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
6 2900792 2 Seal Kit - 4640509 Valve
7 4641062 1 Plug, P.O. Check
8 2220883 4 Plug, O-Ring
9 2220885 1 Plug, O-Ring
10 3480210 1 Piston
25 0100063 AR Loctite #RC609
3120741 800A/800AJ 209

FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SERVICE
REPLACEMENT)
210 800A/800AJ 3120741

REPLACEMENT)

1001228012 Ref LIFT CYLINDER ASSEMBLY - JIB C
Ref Note: Original Cylinder May Have Been Replaced with Service
Parts.
2 70006572 1 Rod
3 70006571 1 Head
4 70006570 1 Piston
5 70023915 1 Screw
6 70006569 1 Spacer
7 2900792 2 Seal Kit - 4640509 Valve
8 0962336 4 Bushing
9 2220883 6 Plug, O-Ring
10 2220885 2 Plug, O-Ring
3120741 800A/800AJ 211

REPLACEMENT)
212 800A/800AJ 3120741

REPLACEMENT)

1001248012 Ref LIFT CYLINDER ASSEMBLY - JIB A
Ref Note: Original Cylinder May Have Been Replaced with Service
Parts.
2 70006734 1 Rod
3 70006649 1 Head
9 70006650 1 Piston
15 0630534 3 Capscrew, Socket Head #10 x 1
16 70006735 8 Capscrew 5/16
17 2220885 2 Plug, O-Ring
18 2220883 6 Plug, O-Ring
19 70006736 1 Spacer
20 2900792 2 Seal Kit - 4640509 Valve
21 0962336 4 Bushing
3120741 800A/800AJ 213

FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (ORIGINAL EQUIPMENT)
214 800A/800AJ 3120741

FIGURE 5-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (ORIGINAL EQUIPMENT)

1683547 Ref LIFT CYLINDER ASSEMBLY - MAIN BOOM I
Parts.
1 Ref Barrel Weldment Options:
1 1683548 NLA Barrel Weldment (Use p/n 1683821) (Prior to SN 0300045154)
3 3480238 1 Piston
5 2220888 1 Plug, O-Ring
6 1683071 1 Head
7 3760374 1 Washer, Ring
8 3932240 8 Bolt, Socket Head 3/4in x 2-1/2in
19 0962102 4 Bushing
20 4641062 1 Cartridge, Cavity Plug
21 2900792 1 Seal Kit - 4640509 Valve
22 2180615 1 Orifice
24 4641027 1 Plug, Check Valve
26 2220883 1 Plug
27 2220775 1 Fitting
28 2220516 1 Fitting
29 0100063 AR Loctite #RC609
31 0630537 3 Bolt (SN 0300045154 through 0300069000)
40 2901514 1 Seal Kit (Includes Items 10-18 & 30)
3120741 800A/800AJ 215

FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT)
216 800A/800AJ 3120741

FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SERVICE REPLACEMENT)

1001228010 Ref LIFT CYLINDER ASSEMBLY B
Parts.
2 70006388 1 Rod
3 70006387 1 Head
4 70006386 1 Piston
6 0630537 3 Bolt
7 3932240 8 Capscrew 3/4 x 2-1/2
7 See Note AR Compound, Locking (Note: Use Loctite 263)
8 2220888 1 Plug
9 2900792 1 Seal Kit - 4640509 Valve
10 2220883 1 Plug
12 4641027 1 Plug, Check Valve
13 2180615 1 Orifice
14 70006384 1 Washer, Ring
15 0962102 4 Bushing
100 2901514 1 Seal Kit (Includes Items 16 and 101-109)
107 See Note NSS Ring Back-up (Note: Use Item 100)
3120741 800A/800AJ 217

FIGURE 5-12. LIFT CYLINDER ASSEMBLY - TOWER BOOM (ORIGINAL EQUIPMENT)
218 800A/800AJ 3120741

FIGURE 5-12. LIFT CYLINDER ASSEMBLY - TOWER BOOM (ORIGINAL EQUIPMENT)

1683537 Ref LIFT CYLINDER ASSEMBLY - TOWER BOOM G
Parts.
1 1683538 NLA Barrel Weldment (Use p/n 1683823) (Prior to SN 0300045154)
2 Ref Head Options:
2 1683073 NLA Head (Use p/n 1683818) (Prior to SN 0300045154)
2 1683818 1 Head (SN 0300045154 through 0300069000)
3 3760374 1 Ring, Washer (Prior to SN 0300045154)
5 3480236 1 Piston
6 2220883 2 Plug, O-Ring
7 2220888 1 Plug, O-Ring
8 2900792 1 Seal Kit - 4640999 Valve
9 2900792 1 Seal Kit - 4640605 Valve
10 0962102 4 Bushing
22 3932240 8 Capscrew, Socket Head 3/4in x 2-1/2in
25 0100063 AR Loctite #RC609
26 0630536 3 Bolt (SN 0300045154 through 0300069000)
3120741 800A/800AJ 219

FIGURE 5-13. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)
220 800A/800AJ 3120741

FIGURE 5-13. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

1001228009 Ref LIFT CYLINDER ASSEMBLY B
Parts.
2 70006378 1 Rod
3 70006377 1 Head
4 70006376 1 Piston
6 0630536 3 Bolt
7 3932240 8 Capscrew 3/4 x 2-1/2
8 2900792 1 Seal Kit - 4640999 Valve
9 2900792 1 Seal Kit - 4640605 Valve
11 2220883 4 Plug, O-Ring
12 2220888 1 Plug, O-Ring
13 0962102 4 Bushing
3120741 800A/800AJ 221

FIGURE 5-14. MASTER CYLINDER ASSEMBLY - 800A (ORIGINAL EQUIPMENT)
222 800A/800AJ 3120741

FIGURE 5-14. MASTER CYLINDER ASSEMBLY - 800A (ORIGINAL EQUIPMENT)

1683608 Ref MASTER CYLINDER ASSEMBLY - 800A F
Parts.
3 Ref Bushing, Tapered Options:
3 0961900 1 Bushing, Tapered (Prior to SN 0300054182)
3 0962185 1 Bushing, Tapered (SN 0300054182 through 0300069000)
4 0961951 2 Bushing
5 0962155 1 Bushing
7 1683050 1 Head
8 1683633 1 Barrel (Prior to SN 0300064390)
8 1684114 1 Barrel (SN 0300064390 through 0300069000)
9 Ref Rod Options:
9 1683635 1 Rod (Prior to SN 0300064390)
9 1684115 1 Rod (SN 0300064390 through 0300069000)
10 3480232 1 Piston
19 3931516 8 Capscrew 5/16in-18NC x 1in
23 0100063 AR Loctite #RC 609
30 2901549 1 Seal Kit (Includes Items 11, 12, 14-17 & 20-22)
3120741 800A/800AJ 223

FIGURE 5-15. MASTER CYLINDER ASSEMBLY (800A) (SERVICE REPLACEMENT)
224 800A/800AJ 3120741

FIGURE 5-15. MASTER CYLINDER ASSEMBLY (800A) (SERVICE REPLACEMENT)

1001228011 Ref MASTER CYLINDER ASSEMBLY (800A) B
Parts.
2 70006777 1 Rod
3 70006778 1 Head
8 70006779 1 Ring, Wear
11 70050801 NSS O-Ring (Note: Use Item 100)
12 70006780 1 Piston
15 70006596 1 Setscrew
16 0961951 2 Bushing
17 0962155 1 Bushing
18 2220885 2 Plug
100 70006781 1 Seal Kit (Includes Items 4, 6, 7, 9-11, 13 & 14)
3120741 800A/800AJ 225

FIGURE 5-16. MASTER CYLINDER ASSEMBLY- 800AJ (ORIGINAL EQUIPMENT)
226 800A/800AJ 3120741

FIGURE 5-16. MASTER CYLINDER ASSEMBLY- 800AJ (ORIGINAL EQUIPMENT)

1683682 Ref MASTER CYLINDER ASSEMBLY - 800AJ C
Parts.
3 0630535 3 Capscrew, Socket Head 1/4in-20NC x 1in
5 0961951 2 Bushing
6 0962155 1 Bushing
7 1683055 1 Head
8 1683683 1 Barrel (Prior to SN 0300064390)
8 1684125 1 Barrel (SN 0300064390 through 0300069000)
9 Ref Rod Options:
9 1683685 1 Rod (Prior to SN 0300064390)
9 1684126 1 Rod (SN 0300064390 through 0300069000)
10 3480188 1 Piston
23 0100063 AR Loctite #RC609
30 2901301 1 Seal Kit (Includes Items 11-14, 16, 17 & 19-21)
3120741 800A/800AJ 227

FIGURE 5-17. MASTER CYLINDER ASSEMBLY (800AJ) (SERVICE REPLACEMENT)
228 800A/800AJ 3120741

FIGURE 5-17. MASTER CYLINDER ASSEMBLY (800AJ) (SERVICE REPLACEMENT)

1001228050 Ref MASTER CYLINDER ASSEMBLY A
Parts.
2 70006668 1 Rod
3 70006643 1 Head
9 70006644 1 Piston
14 70006651 1 Spacer, Tube
16 0630535 3 Capscrew 1/4 x 1-1/8
17 3931620 8 Capscrew 3/8 x 1-1/4
18 0962155 1 Bushing
19 0961951 2 Bushing
20 2220885 2 Plug, O-Ring
30 1001138796 1 Seal Kit (Machines with Arctic Package) (Includes Items 4-8 &
10-13)
3120741 800A/800AJ 229

FIGURE 5-18. STEER CYLINDER ASSEMBLY
230 800A/800AJ 3120741

FIGURE 5-18. STEER CYLINDER ASSEMBLY

Ref STEER CYLINDER ASSEMBLY
1683605 Ref Steer Cylinder Assembly 2WS - Original Equipment A
1683740 Ref Steer Cylinder Assembly 2WS - Service Replacement B
1683740 Ref Steer Cylinder Assembly 4WS B
1 7017210 1 Locknut
2 7017211 1 Piston
5 7017234 1 Barrel Weldment 2WS (Prior to SN 0300042477)
5 7023023 1 Barrel Weldment 2WS (SN 0300042477 through 0300069000)
5 7023023 1 Barrel Weldment 4WS
7 7017213 1 Head
10 See Note NSS Ring, Retainer (Note: Use Item 20)
12 7017214 1 Nut, Spanner
14 0961977 4 Bushings
20 7017215 1 Seal Kit (Includes Items 3, 4, 8-11 & 13)
3120741 800A/800AJ 231

FIGURE 5-19. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
232 800A/800AJ 3120741

FIGURE 5-19. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM

Ref TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
1683607 Ref Telescope Cylinder Assembly 800A (Original Equipment) F
1001188968 Ref Telescope Cylinder Assembly 800A (Service Replacement) B
1683672 Ref Telescope Cylinder Assembly 800AJ (Original Equipment) F
1001188841 Ref Telescope Cylinder Assembly 800AJ (Service Replacement) B
Parts.
3 0641806 4 Bolt 1/2in-13NC x 3/4in
6 1683647 1 Barrel 800A
6 1683673 1 Barrel 800AJ
7 Ref Rod Options:
7 1683648 1 Rod 800A
7 1683675 1 Rod 800AJ
8 1683663 1 Head
9 2220885 1 Plug, O-Ring
10 3340838 2 Pad, Wear
11 3480234 1 Piston
12 3570775 1 Plate
20 0630535 3 Bolt 1/4in-20NC x 1-1/8in
26 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
26A 7024508 2 O-Ring (Between Valve and Cylinder Barrel)
27 0100063 AR Loctite #RC609
30 2901712 NLA Seal Kit (Includes Items 13-17 & 21-25) (Use p/n 1001188843)
(Use on p/n 1683607 & 1683672)
30 1001188843 1 Seal Kit (Includes Items 13-17 & 21-25) (Use p/n 1001188843)
(Use on p/n 1001188968 & 1001188841)
3120741 800A/800AJ 233

FIGURE 5-20. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800A) (SERVICE REPLACEMENT)
234 800A/800AJ 3120741

FIGURE 5-20. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800A) (SERVICE REPLACEMENT)

1001228088 Ref TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM B
Parts.
2 70006796 1 Rod
3 70006797 1 Head
11 70006798 1 Piston
16 70006799 1 Setscrew
17 70006800 1 Spacer, Tube
19 70006801 1 Plate
21 70006802 4 Capscrew M6
22 2220886 2 Plug, O-Ring
23 2220883 2 Plug, O-Ring
24 3340838 2 Pad, Wear
25 0641806 4 Bolt 1/2 x 3/4
26 70006803 8 Capscrew M12
100 70006804 1 Seal Kit - 1001228088 Cylinder (Includes Items 4, 6-10, 12-15 &
18)
3120741 800A/800AJ 235

FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800AJ) (SERVICE
REPLACEMENT)
236 800A/800AJ 3120741

FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800AJ) (SERVICE
REPLACEMENT)

1001228087 Ref TELESCOPE CYLINDER ASSEMBLY A
Parts.
2 70006669 1 Rod
3 70006670 1 Head
9 70006671 1 Piston
15 70006672 1 Spacer
17 3570775 1 Plate
18 3340838 2 Pad, Wear
20 0630535 3 Bolt 1/4 x 1-1/8
21 0641806 4 Bolt 1/2 x 3/4
22 3931664 8 Capscrew 3/8 x 4
23 3931448 4 Capscrew 1/4 x 3
24 2220883 1 Plug, O-Ring
25 2220885 1 Plug, O-Ring
26 2220886 1 Plug, O-Ring
3120741 800A/800AJ 237

FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM
238 800A/800AJ 3120741

FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM

Ref TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM
1683606 Ref Telescope Cylinder Assembly - TOWER BOOM (Original J
Equipment)
1001188840 Ref Telescope Cylinder Assembly - TOWER BOOM (Service C
Replacement)
Parts.
1 1683632 1 Barrel Weldment
3 3480211 1 Piston
5 0630535 3 Bolt 1/4in-20NC x 1-1/8in
7 3931508 1 Bolt, Socket Head 5/16in-18NC x 1/2in
18 2220886 1 Plug, O-Ring
19 2220885 2 Plug, O-Ring
20 1683061 1 Head
22 3340834 1 Pad, Support
23 3340833 1 Pad, Support
25 0641652 2 Bolt 3/8in-16NC x 6-1/2in
26 3271605 2 Locknut 3/8in-16NC
30 2220883 1 Plug, O-Ring
31 0100063 AR Loctite #RC609
32A 7024397 2 O-Ring
33 3931448 4 Bolt (SN 0300056439 through 0300069000)
34 1320011 1 Clamp (Use on p/n 1683606) (SN 0300056439 through
0300069000)
34 1001228506 1 Bolt, U-Bolt (Use on p/n 1001188840)
35 3572604 1 Plate, Proximity Switch Target (SN 0300056439 through
0300069000)
36 3572605 1 Plate, Proximity Switch Mount (SN 0300056439 through
0300069000)
40 2901273 1 Seal Kit (Includes Items 9-17) (Use on p/n 1683606)
3120741 800A/800AJ 239

40 1001188842 1 Seal Kit (Includes Items 9-17) (Use on p/n 1001188840)
240 800A/800AJ 3120741

FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)
242 800A/800AJ 3120741

FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SERVICE REPLACEMENT)

1001228086 Ref TELESCOPE CYLINDER ASSEMBLY B
Parts.
2 70006921 1 Rod
3 70006480 1 Head
9 70006479 1 Piston
11 See Note NSS Ring, Lock (Note: use Item 100)
14 70006922 1 Spacer
16 70006923 1 Pad, Wear
17 70006924 1 Pad, Wear
18 70006925 1 Plate
19 70006926 1 Plate
21 0630535 3 Bolt 1/4 x 1-1/8
22 70006731 1 Bolt
23 70006927 2 Bolt M10
24 70006728 8 Bolt 7/16
25 70006733 4 Bolt M8
26 70006928 1 U-Bolt M10
27 70005594 2 Nut M10
28 70006344 6 Washer M10
29 2220883 2 Plug, O-Ring
30 2220885 1 Plug, O-Ring
31 2220886 3 Plug, O-Ring
100 1001188842 1 Seal Kit - 1001228086 Cylinder (Includes Items 4-8 & 10-13)
3120741 800A/800AJ 243

SECTION 6 - HYDRAULIC
3120741 800A/800AJ 245

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
246 800A/800AJ 3120741

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

2792367 Ref AXLE LOCKOUT HYDRAULIC DIAGRAMS 2-B
2 2220635 1 Fitting, Tee
3 2750920 2 Hose
6 2752648 1 Hose
7 2752611 1 Hose
10 2750760 1 Hose
11 2751906 2 Hose
14 2220602 1 Fitting, Tee (Not Shown)
15 2220811 1 Fitting, Reducer (Not Shown)
16 2220577 1 Fitting, Straight (Not Shown)
3120741 800A/800AJ 247

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD
248 800A/800AJ 3120741


2792362 Ref DRIVE HYDRAULIC DIAGRAM - 2WD 6-F
2 2220240 2 Fitting, Plug
24 4641076 1 Valve, Restrictor (.021)
26 2221029 1 Fitting, Orifice (.031)
31 2220516 1 Fitting, Cap
38 2752575 1 Hose
39 2752514 1 Hose
40 2753036 2 Hose
41 2751011 1 Hose
42 2752977 1 Hose
43 2752518 1 Hose
44 2752265 2 Hose
45 2752266 2 Hose
46 2752345 1 Hose
47 2752363 1 Hose
48 2751017 1 Hose
49 2752498 1 Hose
3120741 800A/800AJ 249

50 2752928 1 Hose
51 2752365 1 Hose
52 2752366 1 Hose
53 2751391 1 Hose
54 2752513 1 Hose
55 2751397 2 Hose
56 2752942 1 Hose
58 2752494 3 Hose
59 2752453 1 Hose
60 2752514 1 Hose
61 2752573 1 Hose
62 2752754 1 Hose
63 2752673 1 Hose
68 2753117 2 Hose
71 2753087 2 Hose
73 2752648 2 Hose
74 4100058 4 Sleeve, Nylon (12in/30.5cm Pieces)
75 2752489 2 Hose
77 2752581 1 Hose
79 4100059 2 Sleeve, Nylon (8in/20cm Pieces)
250 800A/800AJ 3120741

252 800A/800AJ 3120741


2792363 Ref DRIVE HYDRAULIC DIAGRAM - 4WD 9-H
15 2220646 2 Fitting, 9Elbow
24 4640778 1 Valve, Restrictor (.030)
26 2221029 1 Fitting, Orifice (.031)
31 2220517 1 Fitting, Cap
37 2752514 1 Hose
38 2752575 1 Hose
39 2753036 2 Hose
40 2751011 1 Hose
41 2752977 1 Hose
42 2752518 1 Hose
43 2753155 1 Hose
44 2753161 2 Hose
45 2753162 1 Hose
46 4100059 2 Sleeve, Nylon (8in/20cm Pieces)
47 2751017 1 Hose
48 2752363 2 Hose
49 2752498 1 Hose
3120741 800A/800AJ 253

50 2752592 2 Hose
51 2753035 2 Hose
52 2752516 1 Hose
53 2752514 1 Hose
54 2752591 1 Hose
55 2752949 1 Hose
56 2751906 1 Hose
57 2753157 1 Hose
58 2753158 2 Hose
59 2753159 1 Hose
60 2753187 1 Hose
61 2752365 1 Hose
62 2752366 1 Hose
63 2751391 1 Hose
64 2752513 1 Hose
65 2751397 2 Hose
66 2752942 1 Hose
68 2752494 3 Hose
69 2752453 1 Hose
70 2752514 1 Hose
71 2752573 1 Hose
72 2752754 1 Hose
73 2752673 1 Hose
78 2753117 2 Hose
79 2752489 2 Hose
81 2753087 2 Hose
83 2752648 2 Hose
84 4100058 4 Sleeve, Nylon (12in/30.5cm Pieces)
85 2752642 1 Hose (Prior to SN 0300053332)
86 2752581 1 Hose
90 4100051 1 Sleeve, Nylon
254 800A/800AJ 3120741

FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (WITH FENNER AND HALDEX BRAND AUXILIARY
PUMP)
256 800A/800AJ 3120741

FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (WITH FENNER AND HALDEX BRAND AUXILIARY
PUMP)

Ref STANDARD HYDRAULIC DIAGRAM
2792365 Ref Standard Hydraulic Diagram 800A 9-H
2792366 Ref Standard Hydraulic Diagram 800AJ 11-K
2 2220415 AR Fitting, Straight
3 2753199 1 Hose
11 2220428 AR Fitting, Quick Disconnect
12 2220429 AR Fitting, Dust Cap
14 2220737 1 Split Flange Kit #24
17 2752453 1 Hose
18 2753200 1 Hose
19 2220466 AR Fitting, Elbow
33 2220654 1 Fitting, Elbow (Prior to SN 0300048538)
35 2753197 1 Hose
36 2753196 1 Hose
38 4567139 1 Tube
40 2753216 1 Hose
41 2753195 1 Hose
42 2753231 1 Hose
43 2753010 2 Hose
44 2752468 1 Hose
45 2752721 1 Hose
46 2752438 1 Hose
47 2753192 1 Hose
3120741 800A/800AJ 257

48 2752494 1 Hose
49 2753008 1 Hose
50 2752674 1 Hose
51 4640780 1 Fitting, Check Valve
52 2753118 1 Hose
56 2752463 1 Hose
58 2753122 1 Hose
59 2752768 1 Hose
60 2752930 1 Hose
62 2752462 2 Hose
63 2220497 2 Fitting, Straight (Prior to SN 0300068040)
64 2752573 AR Hose (Prior to SN 0300068040)
65 2753189 2 Hose
66 2752767 1 Hose
67 2752766 1 Hose
68 2753190 1 Hose
69 2753191 1 Hose
70 2752978 1 Hose
71 2752585 2 Hose
72 Ref Hose Options:
72 2753009 3 Hose 800A
72 2753006 3 Hose 800AJ
73 2753007 3 Hose
74 2753124 1 Hose
75 2753125 1 Hose
76 2753129 2 Hose 800A
76 2753126 2 Hose 800AJ
78 4567757 1 Tube
79 Not Required 0 Fitting, Reducer 800A
79 2220591 2 Fitting, Reducer 800AJ
80 Not Required 0 Hose 800A
80 2753123 2 Hose 800AJ
81 2753128 2 Hose 800AJ
82 4100062 2 Protection, Nylon Hose (24in/61cm)
83 Ref Fitting Options: (800AJ Only)
83 2220414 1 Fitting (Prior to SN 0300053556)
83 2220873 1 Fitting (SN 0300053556 through 0300069000)
86 2220950 1 Fitting, Elbow (SN 0300067447 through 0300069000)
92 2180724 1 Fitting, Modified
258 800A/800AJ 3120741

93 2180380 1 Fitting, Orifice
3120741 800A/800AJ 259

FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP)
260 800A/800AJ 3120741

FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP)

Ref STANDARD HYDRAULIC DIAGRAM
1001143187 Ref Standard Hydraulic Diagram 800A A
1001143188 Ref Standard Hydraulic Diagram 800AJ A
3 2753199 1 Hose
11 2220428 AR Fitting, Quick Disconnect
12 2220429 AR Fitting, Dust Cap
18 2753200 1 Hose
35 2753197 1 Hose
36 2753196 1 Hose
38 4567139 1 Tube
40 2753216 1 Hose
41 2753195 1 Hose
42 2753231 1 Hose
43 2753010 2 Hose
44 2752468 1 Hose
45 2752721 1 Hose
46 2752438 1 Hose
47 2753192 1 Hose
48 2752494 1 Hose
49 2753008 1 Hose
50 2752671 1 Hose
3120741 800A/800AJ 261

51 4640780 1 Fitting, Check Valve
52 2753118 1 Hose
56 2752463 1 Hose
59 2752768 1 Hose
60 2752930 1 Hose
62 2752462 2 Hose
65 2753189 2 Hose
66 2752767 1 Hose
67 2752766 1 Hose
68 2753190 1 Hose
69 2753191 1 Hose
70 2752978 1 Hose
71 2752585 2 Hose
72 2753009 3 Hose 800A
72 2753006 3 Hose 800AJ
73 2753007 3 Hose
74 2753124 1 Hose
75 2753125 1 Hose
76 2753129 2 Hose 800A
76 2753126 2 Hose 800AJ
78 4567757 1 Tube
79 Not Required 0 Fitting, Reducer 800A
79 2220591 2 Fitting, Reducer 800AJ
80 2753123 2 Hose 800AJ
81 2753128 2 Hose 800AJ
82 4100062 4 Protection, Nylon Hose (24in/61cm per piece)
83 2220873 1 Fitting (800AJ Only)
90 2220501 1 Fitting
92 Ref Fitting, Modified Options:
92 Not Required 0 Fitting, Modified 800A
92 2180724 1 Fitting, Modified 800AJ
93 Ref Fitting, Orifice Options:
93 Not Required 0 Fitting, Orifice 800A
93 2180380 1 Fitting, Orifice 800AJ
95 1001109690 1 Hose
262 800A/800AJ 3120741

98 1001143192 1 Hose
Ref Hose Kit Options:
Ref Hose Kit 800A
2902456 1 Hose Kit (Includes Items 72 & 76)
2902457 1 Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67, 69,
70, 71 & 73)
Ref Hose Kit 800AJ
2902459 1 Hose Kit (Includes Items 72, 76 & 81)
2902457 1 Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67, 69,
70, 71 & 73)
3120741 800A/800AJ 263

FIGURE 6-6. HYDRAULIC DIAGRAM LIST

Ref Note: Diagrams not shown is available from JLG Service/Parts
Departments.
2792367 Ref Axle Lockout Hydraulic Diagram
Ref Drive Hydraulic Diagrams:
2792362 Ref Drive Hydraulic Diagram 2WD/2WS Machines
Ref Standard Hydraulic Diagrams:
2792365 Ref Standard Hydraulic Diagrams 800A (Haldex Brand Auxiliary
Pump)
1001143187 Ref Standard Hydraulic Diagrams 800A (Bucher Brand Auxiliary
Pump)
2792366 Ref Standard Hydraulic Diagrams 800AJ (Haldex Brand Auxiliary
Pump)
1001143188 Ref Standard Hydraulic Diagrams 800AJ (Bucher Brand Auxiliary
Pump)
2792351 Ref Standard Hydraulic Schematic
Ref Tilt Sensor Installation Options:
1001091538 Ref Pre ADE System
1001093187 Ref ADE System
1001094557 1 Adapter, Pressure Tap
264 800A/800AJ 3120741

SECTION 7 - ELECTRICAL
3120741 800A/800AJ 265

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

Ref Note: Diagrams not shown are available from the JLG Service
Department. Schematics shown in the Service and Maintenance
Manual.
Ref NOTE: THESE MACHINE SN'S AL03000SO EQUIPPED WITH
ADE SYSTEM: 0300062045, 0300062797, 0300063013,
0300063665, 0300063975, 0300064000-0300064017, 0300064390,
0300064392 & 0300064411.
Ref ALARM ELECTRICAL DIAGRAMS
4933025 Ref Motion Alarm (Prior to SN 0300065634) 1
1282937 Ref Motion Alarm (Prior to SN 0300065634) A
4933026 Ref Travel Alarm (Prior to SN 0300065634) 1
1282937 Ref Travel Alarm (Prior to SN 0300065634) A
See Note Ref Alarm (All) (Use Schematic 1870132) (SN 0300065634 through
0300069000)
1282571 Ref COLD WEATHER START ELECTRICAL DIAGRAM F
4933307 Ref DRIVE/STEER CUT-OUT ELECTRICAL DIAGRAMS A
4932986 Ref ENGINE SHUTDOWN ELECTRICAL DIAGRAM (DEUTZ ENGINE B
MACHINES OPTION)
Ref GENERATOR ELECTRICAL DIAGRAMS
4932915 Ref 110Volt (Prior to SN 0300056098) 1-A
4933150 Ref 110Volt (SN 0300056098 through 0300064431) 2-B
4933215 Ref 110Volt (ADE SYSTEM) (SN 0300064432 through 0300069000) 1-A
4932989 Ref 220 Volt (Prior to SN 0300056098) 1-B
4933149 Ref 220 Volt (SN 0300056098 through 0300064431) 2-B
4933216 Ref 220 Volt (ADE SYSTEM) (SN 0300064432 through 0300069000) 1-A
Ref GLOW PLUG DIAGRAM OPTIONS:
4933175 Ref Glow Plug Diagram (Prior to SN 0300064432) A
4933189 Ref Glow Plug Diagram (SN 0300064432 through 0300069000) A
Ref Harness Options:
4922542 1 Harness (Prior to SN 0300064432)
4922565 1 Harness (SN 0300064432 through 0300069000)
Ref LIGHTS ELECTRICAL DIAGRAMS
4932917 Ref Headlight/Taillight (Prior to SN 0300064432) 3-D
4922095 1 Harness (Located in Platform Console Box)
3740049 1 Relay
4933199 Ref Headlight/Taillight (ADE System) (Including SN 0300064009) A
4922484 1 Harness (Located in Ground Console Box)
3740049 1 Relay
4933231 Ref Headlight/Taillight (ADE System) (SN 0300064432 through 1-B
0300069000)
4922643 1 Harness (Located in Ground Console Box)
3740049 1 Relay
Ref STROBE LIGHT OPTIONS:
4933027 Ref Strobe Light (Prior to SN 0300064432) 1
1282937 Ref Strobe Light (Prior to SN 0300064432) A
See Note Ref Strobe Light (Use Schematic 1870132) (SN 0300065634 B
through 0300069000)
Ref OIL COOLER ELECTRICAL DIAGRAMS:
0256762 Ref Deutz Engine 3
1282665 Ref Deutz Engine C
266 800A/800AJ 3120741

0256777 Ref Ford Engine 3
1282663 Ref Ford Engine B
Ref PLATFORM ELECTRICAL DIAGRAMS:
4922155 Ref Platform Worklights Electrical (Prior to SN 0300064432) 5-D
4922509 Ref With ADE System (Including SN 0300064009) C
4922639 Ref With ADE System (SN 0300064432 through 0300069000) 3-C
4932980 Ref PLATFORM SOFT TOUCH SYSTEM ELECTRICAL DIAGRAM 2-C
(Prior to SN 0300064432)
3740057 1 Relay (Located in Platform Console Box)
4120012 1 Socket, Relay (Located in Platform Console Box)
3740066 1 Spring, Relay (Located in Platform Console Box)
3740049 1 Relay (Located in Platform Console Box)
4460600 1 Block, Terminal (Located in Platform Console Box)
4933218 Ref PLATFORM SOFT TOUCH SYSTEM ELECTRICAL DIAGRAM 1-B
(WITH ADE SYSTEM) (SN 0300064432 through 0300069000)
Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAMS:
0258048 Ref Platform Worklights Electrical Diagrams (Prior to SN 2-E
0300064432)
0270814 Ref With ADE System (SN 0300064432 through 0300069000) 2-D
Ref STANDARD ELECTRICAL DIAGRAMS:
4932982 Ref Deutz Machines (Prior to SN 0300064432) 5-F
4933195 Ref Deutz Engine (With ADE System) (Including SN 0300064009) 3-C
4933232 Ref Deutz Engine (With ADE System) (SN 0300064432 through 3-C
0300069000)
4933058 Ref Ford Machines (Prior to SN 0300048538) 2-D
4932981 Ref Ford Machines (SN 0300048538 through 0300064431) 4-C
4933233 Ref Ford EFI Engine (With ADE System) (SN 0300064432 through 3-C
0300069000)
4932983 Ref Isuzu Machines (SN 0300058865 through 0300069000) 2-C
Ref STANDARD ELECTRICAL SCHEMATIC OPTIONS:
1870063 Ref Deutz Machines (Prior to SN 0300065634) I
1870062 Ref Ford Machines (Prior to SN 0300048538) B
1870100 Ref Ford Machines with EFI (SN 0300048538 through 0300065634) G
1870120 Ref Isuzu Machines (SN 0300058865 through 0300069000) G
1870132 Ref Deutz/Ford EFI (With ADE System) (SN 0300065634 through M
0300069000)
Ref NOTE: FOR SCHEMATIC P/N 1870132 SEE FIELD BULLETIN
FSB107C2 FOR PLATFORM AND MTB WIRING.
3120741 800A/800AJ 267

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (Prior to SN 0300064432)
268 800A/800AJ 3120741

3120741 800A/800AJ 269

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (Prior to SN 0300064432)

SYSTEM: 0300062045, 0300062797, 0300063013, 0300063665,
0300063975, 0300064000-0300064017, 0300064390, 0300064392
& 0300064411.
Ref HARNESS COMPONENTS INSTALLATION
4922155 Ref PLATFORM BOX HARNESS ASSEMBLY 2-B
Ref (Note: Also includes terminal block/rail assembly and Bosch
relays - See PLATFORM SECTION for Breakdown)
44 2920129 9 Bulb, Light
48 4460265 2 Plug, Male - 9 Position
50 4460419 45 Terminal, Female
60 4460464 10 Pin, Male (16 Gauge)
61 4460508 4 Pin, Male (12 Gauge)
62 3990001 14 Diode - 3 Amp (Not Shown)
64 4460225 1 Connector, Plug - 3 Position
65 4460267 22 Pin, Male
68 4120035 9 Base, Light
Ref PLATFORM BOX ASSEMBLY COMPONENTS
101 4460470 2 Nut, Conduit
102 4460471 2 Washer
Ref BOOM CABLES INSTALLATION
0258655 Ref Boom Cables Installation 800A (All Specs except Latin C
American Spec)
0258657 Ref Boom Cables Installation 800AJ (All Specs except Latin 3
American Spec)
201 Ref Harness Assembly - Main Boom (10/4-18/16) Options:
201 4922130 1 Harness Assembly - Main Boom 800A
201 4922180 1 Harness Assembly - Main Boom 800AJ
201 1060676 AR Cable, Electrical - 10/4-18/16
201B 4460466 2 Seal, Plug
201C 4460473 1 Clamp, Cable
201D 4460614 1 Connector - 21 Socket
201E 4460509 4 Socket, Female
201F 4460464 16 Pin, Male (16 Gauge)
201G 4460613 1 Connector - 21 Position
201H 4460508 4 Pin, Male (12 Gauge)
202 4922131 1 Harness Assembly - Tower Boom (10/4-18/16)
202 1060676 47 ft Cable, Electrical - 10/4-18/16
/14.3m
202B 4460466 1 Seal, Plug
202C 4460473 1 Clamp, Cable
270 800A/800AJ 3120741

202D 4460614 1 Connector - 21 Socket
203 Ref Harness Assembly - Main Boom (16/30) Options:
203 1060516 67 ft Cable, Electrical - 16/30
/20.4m
/19.5m
203A 4460502 1 Connector - 31 Position
203B 4460465 30 Socket, Female
203C 4460466 2 Seal, Plug
203D 4460473 1 Clamp, Cable
203E 4460464 30 Pin, Male (16 Gauge)
203F 4460503 1 Connector - 31 Socket
204 4922170 1 Harness Assembly - Tower Boom (16/30)
/14.3m
204C 4460466 1 Seal, Plug
206 4922172 1 Harness Assembly - Main Boom (16/3)
207 4922173 1 Harness Assembly - Tower Boom (16/3) (800A Only)
207A 4460539 1 Connector, Terminal - 3 Position
208 4922174 1 Harness Assembly - Main Boom (16/3) (800A Only)
208A 4460464 3 Pin, Male
208A 4460536 1 Plug, Terminal - 3 Position
209 4922175 1 Harness Assembly (16/3) (800A Only)
210 4922217 1 Harness Assembly - Tower Boom (10/3) Options:
211 Ref Harness Assembly - Main Boom (10/3) Options:
212 1320256 1 Clamp, Block (Not Shown-Located on back of T/T)
Ref GROUND CONTROL BOX DIAGRAMS
4932982 Ref DEUTZ ENGINE MACHINES 5-E
4933058 Ref FORD ENGINE MACHINES (Prior to SN 0300048538) 3-D
4932981 Ref FORD EFI ENGINE MACHINES (SN 0300048538 through 2-A
0300064432)
4932983 Ref ISUZU ENGINE MACHINES (SN 0300060285 through 2-A
0300064432)
301 Ref Harness Assembly - Ground Control Box Options:
301 4922146 1 Deutz/Ford/Isuzu 3-B
301 4922318 1 Ford EFI (SN 0300048538 through 0300064432) C
301 3730099 2 Resistor Adjustable (Not Shown)
301A 4460419 AR Terminal, Female
302 Ref Harness Assembly - Light Panel
302 4922145 1 Harness Assembly - Light Panel (Prior to SN 0300048538) 2-B
3120741 800A/800AJ 271

302 4922311 1 Harness Assembly - Light Panel (SN 0300048538 through 3-C
0300064432)
302 3730023 1 Resistor 510 Ohm 1/2 Watt (Not Shown)
302 3990001 4 Diode 3 Amp (Not Shown)
302A 4460266 1 Connector, Female - 9 Position
302B 4120035 AR Base, Light
302B 4460634 6 Terminal (Single Wire)
302B 4460635 4 Terminal (Double Wire)
302C 4460267 7 Pin, Male
302C 4460265 1 Plug, Male - 9 Position
303 Ref Sub-Harness - Start Options (Not Shown):
303 4922008 1 Deutz Engine Machines (Prior to SN 0300056439)
0300064432)
303 4922472 1 Ford EFI Engine Machines (SN 0300056439 through
0300064432)
303 4922463 1 Isuzu Engine Machines
312 3990010 9 Diode 6 Amp (Not Shown)
317 3730099 2 Resistor 750 Ohm (Not Shown)
318 2920129 AR Bulb, Light
Ref GROUND CONTROL BOX ASSEMBLY COMPONENTS
401 4922046 1 Valve Harness Assembly 2-D
401A 4460499 19 DIN Connector with Diode
401B 4460320 1 Plug, Male - 2 Position
401C 4460267 11 Pin, Male
401D 4460424 1 Receptacle, Female - 2 Position
401F 4460225 1 Housing, Terminal - 6 Position
401G 4460445 1 Receptacle, Female - 3 Position
401H 4460449 1 DIN Connector without Diode
402 Ref Engine Harness Assembly Options (See Items 501-575 for
Breakdown)
402 4922077 1 Deutz Engine Machines
402 4922272 1 Ford Engine Machines (SN 0300048538 through 0300064432)
402 4922235 1 Isuzu Engine Machines (SN 0300060285 through
0300064432)
Ref ENGINE HARNESS ASSEMBLY
4922077 Ref DEUTZ ENGINE MACHINES 5-F
4922138 Ref FORD ENGINE MACHINES (Prior to SN 0300048538) 3-C
4922272 Ref FORD ENGINE WITH EFI MACHINES (SN 0300048538 6-G
through 0300064432)
4922235 Ref ISUZU ENGINE MACHINES (SN 0300060285 through 3-B
0300064432)
528 4460268 11 Socket, Female (Deutz Engine Only)
529 4460267 12 Pin, Male (Deutz Engine Only)
535 4460424 1 Receptacle, Female - 2 Position
539 4460499 AR DIN Connector with Diode
545 4460445 1 Housing, Terminal - 3 Position (Deutz Engine Only)
547 4460265 1 Plug, Male - 9 Position (Deutz Engine Only)
272 800A/800AJ 3120741

548 4460266 1 Connector, Female - 9 Position (Deutz Engine Only)
550 4460374 1 Plug, Sealed (Ford/Ford EFI Engine Only)
551 4460375 5 Terminal (Ford/Ford EFI Engine Only)
554 4460608 12 Seal, Terminal (Ford Engine Only)
555 4460589 12 Terminal (Ford Engine Only)
556 4460590 1 Housing - 4 Position (Ford Engine Only)
557 4460591 1 Lock, Terminal (Ford Engine Only)
560 4460582 3 Terminal (Ford/Ford EFI Engine Only)
561 4460580 1 Lock, Terminal (Ford/Ford EFI Engine Only)
562 4460579 1 Housing - 3 Position (Ford/Ford EFI Engine Only)
563 4460460 1 Connector, Male - 4 Position
564 4460457 AR Terminal, Female
565 4460458 AR Seal, Terminal
566 4460459 2 Plug, Male - 3 Position (Isuzu Engines Only)
567 4460713 1 Housing - 42 Position (Ford EFI Engine Only)
568 4460725 1 Lock, Wedge - Center (Ford EFI Engine Only)
569 4460726 2 Lock, Wedge - Side (Ford EFI Engine Only)
570 4460800 29 Plug, Hole (Ford EFI Engine Only)
571 4460799 9 Pin, Male (Ford EFI Engine Only)
572 4460476 1 Housing (Isuzu Engines Only)
573 4460789 2 Seal, Terminal (Isuzu Engines Only)
574 4460449 1 DIN Connector without Diode
575 4460777 1 Plug, Male - 4 Position (Deutz/Isuzu Engines Only)
576 4460591 1 Lock, Terminal (Deutz/Isuzu Engines Only)
577 4460589 AR Socket, Female (Deutz/Isuzu Engines Only)
578 Ref Options:
578 4460608 AR Seal, Terminal (Deutz/Isuzu Engines Only)
578 4460728 4 Pin, Male (Ford EFI Engine Only)
579 4460790 2 Socket, Female (Isuzu Engines Only)
580 2400061 2 Fuse (Ford EFI Engine Only)
581 2400060 2 Fuseholder/Cover (Ford EFI Engine Only)
582 4460784 1 Housing - 6 Position (Isuzu Engines Only)
583 4460783 7 Terminal, Spade (Isuzu Engines Only)
584 4460742 2 Plug - 2 Position (Ford EFI Engine Only)
585 4460850 3 Pin, Male (Isuzu Engines Only)
586 4460465 8 Terminal (Isuzu Engines Only)
587 4460836 1 Connector - 12 Position (Isuzu Engines Only)
588 4460837 1 Housing (Isuzu Engines Only)
589 4460856 1 Connector (Isuzu Engines Only)
590 4460857 2 Terminal (Isuzu Engines Only)
Ref STANDARD HARNESS COMPONENTS
601 See Note 1 Tilt Indicator Harness (Note: Not Available for Purchase)
601B 4460224 1 Connector, Female - 6 Position
602 See Note 1 Throttle Actuator/Controller Harness (Deutz and Isuzu) (Note:
Not Available for Purchase)
602 0060033 NLA Throttle Actuator and Controller Assembly (Use p/n 2910000)
602 7008833 1 Mounting Clamp Kit (Not Shown)
602 7008836 1 Spring, Retract (Not Shown)
602A 2910000 1 Throttle Actuator and Harness (Note: Not Available for
3120741 800A/800AJ 273

Purchase)
602A 7016336 1 Boot Kit
602B See Note 9 Pin, Male (Note: Not Available for Purchase)
602C See Note 1 Connector, Male (Note: Not Available for Purchase)
602D 2910001 NLA Controller and Harnesses (Use p/n 2910000)
602E See Note 9 Socket, Female (Note: Not Available for Purchase)
602F See Note 1 Connector, Female (Note: Not Available for Purchase)
602G See Note 1 Plug, Male - 4 Position (Note: Not Available for Purchase)
602G 4460693 4 Pin, Male
602G 4460591 1 Clip
602G 4460608 4 Seal, Terminal
603 See Note 1 Pump Harness (Note: Not Available for Purchase)
603A See Note 1 Plug (Pump End) (Note: Not Available for Purchase)
603B See Note 1 Plug (Engine Harness End) (Note: Not Available for Purchase)
604 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not
Available for Purchase)
605 See Note 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
606 7019980 1 Ford Engine Harness (For replacement parts refer to Ford engine
dealer (Ford Engine Machines)
607 See Note 1 Ford Engine Harness (For replacement parts refer to Ford
Engine dealer (Ford EFI Engine Machines) (Note: Not Available
for Purchase)
607 7022134 1 Ford Engine Fuel Pump Harness (Not Shown) (Ford EFI Engine
Machines)
607 7023657 1 Ford Engine TPS Harness (Not Shown) (Ford EFI Engine
Machines)
608 See Note 1 Speed Controller Harness Assembly (Note: Not Available for
Purchase)
609 0259198 1 Timer Module Assembly (Isuzu Engine Only) 2-B
609A 3740126 1 Relay, Timer Module
609B 4460476 1 Housing, Receptacle
609C 4460475 3 Pin, Male
609D 4460459 1 Housing, Terminal
609F 4460458 6 Seal, Terminal
610 1001091941 1 Tilt Harness (MTB Control Box) D
610A 2920129 1 Bulb
610B 3990001 2 Diode, 3 Amp (Not Shown)
610C 4460897 1 Plug, Terminal - 2 Position
610C 4460464 2 Pin, Male (16 Gauge)
610D 4460891 1 Connector, Terminal - 2 Position
610E 4460761 1 Connector, Female - 4 Position
610E 4460227 4 Pin, Male
610F 4460894 2 Plug, Terminal - 6 Position
610F 4460465 8 Socket, Female
610G 4460892 2 Terminal, Buss Connector - 6 Position
274 800A/800AJ 3120741

610H 4460909 1 Connector - 12 Position (Black)
610H 4460915 1 Wedge Lock - 12 Position
610H 4460928 9 Socket, Female
610H 4460466 3 Terminal, Sealing Plug
610J 4460908 1 Connector - 12 Position (Gray)
610J 4460915 1 Wedge Lock - 12 Position
610J 4460928 2 Socket, Female
610J 4460466 10 Terminal, Sealing Plug
610K 4460526 1 Connector, Strain Relief
611 1001094791 1 Tilt Sensor Harness (Turntable) C
611A 1001097957 8 ft/2.4m Cable, Electrical 16/4
611C 4460928 1 Socket, Female
611D 4461076 1 Connector - 4 Position (With Wedge Lock and Seal)
611D 4460917 4 Pin, Male (Gold)
611E 4461077 1 Terminal, Plug - 4 Position
611E 4460918 4 Socket, Female (Gold)
612 1001091778 1 Tilt Sensor Harness (Boom) E
612A 1001097957 46 ft/14m Cable, Electrical 16/4
612D 4461076 1 Connector - 4 Position (With Wedge Lock and Seal)
612D 70002546 4 Pin, Male (Gold)
612E 1001094400 1 Tilt Sensor Harness (Boom) (Includes Sensor) C
612E 4461077 1 Terminal, Plug - 4 Position
612E 4460918 4 Socket, Female (Gold)
Ref OPTIONAL HARNESS COMPONENTS
701 4921928 1 4WS Valve Harness 3-D
701C 4460499 2 Connector, DIN with Diode
702 4921927 1 Jib Valve Harness (800AJ Only)
702A 4460326 1 Plug, Male - 3 Position
702B 4460267 3 Pin, Male
703 See Note 1 Alarm Harness (Note: Not Available for Purchase)
704 See Note 1 Strobe Light Harness (Note: Not Available for Purchase)
704B 4460267 2 Pin, Male
705 Ref AC to Platform Receptacle Components Options:
705 0255382 Ref 110V GFI Receptacle 4
705A 0860038 1 Box, Switch
705B Ref Receptacle Options:
705B 4460346 1 110V GFI
705B 4460125 1 220V GFI
705C Ref Shield, Cover Options:
705C 4060700 1 110V GFI
705C 4060092 1 220V GFI
3120741 800A/800AJ 275

705D Ref Plug, Male Options:
705D 4460205 2 110V GFI
705D 4460233 2 220V GFI
705E Ref Connector, Female Options:
705E 4460134 1 110V GFI
705E 4460701 1 220V GFI
705F Ref Harness-Receptacle Box to Boom Options:
705F 4921801 1 110V
705F See Note 1 220V (Note: Not Available for Purchase)
705F 1060494 18 in Cable, Electrical - 12/3
/47cm
705G 4460205 1 Plug, Male (110V)
705G 4460233 1 Plug, Male (220V)
706 Ref Generator Electrical Components
706 4932915 Ref 110V (Prior to SN 0300056098) 1-A
706 4933150 Ref 110V (SN 0300056098 through 0300064432) 2-B
706 4932989 Ref 220V (Prior to SN 0300056098) 1-A
706 4933149 Ref 220V (SN 0300056098 through 0300064432) 2-B
706A 4921938 1 Harness - On/Off Switch (Powermite Control Box to Ground
Control Box)
707 4921829 1 Generator to Rear of Boom Harness (110V)
Ref Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
707 1060494 26 ft/8m Cable, Electrical - 12/3
707A 4460205 1 Plug, Male (110V)
707A 4460233 1 Plug, Male (220V)
707B 4460134 1 Receptacle, Female (110V)
708 See Note 1 Lights Harness (Note: Not Available for Purchase)
/11.3m
709 2920140 2 Platform Worklights Harness (Includes Light and Wire Only)
709 2820035 9 ft/2.8m Loom, Vinyl
709A 4460598 1 Connector, Strain Relief
709A 4460442 2 Terminal (Not Shown-Located in Platform Console)
710 See Note 1 SoftTouch System Harness (Note: Not Available for Purchase)
710A 1060341 16 ft/4.9m Cable, Electrical - 16/3
710B 4460425 1 Connector, Strain Relief
711 See Note 1 Dual Fuel Shut-Off Filter Harness (Note: Not Available for
Purchase)
711A 7023679 1 Electrical Connector Kit (Includes [1] 2 Position Connector, 2
Pins and 2 Seals)
Ref TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections)
802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
803 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
804 7002828 1 Stripper, Wire
276 800A/800AJ 3120741

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064009 ONLY)
278 800A/800AJ 3120741

3120741 800A/800AJ 279

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064009 ONLY)

4922509 Ref PLATFORM BOX HARNESS ASSEMBLY 2-C
1 4922509 1 Harness, Console Box
19 4460866 1 Connector - 19 Pin Receptacle
20 4460874 1 Connector - 35 Position (Natural)
21 4460875 1 Connector - 35 Position (Gray)
22 4460873 1 Connector - 35 Position (Black)
24 4460464 7 Pin, Male (16 Gauge)
25 4460879 1 Terminal, Housing 2 Position
26 4460887 2 Terminal, (12 Gauge)
32 4120035 7 Base, Light
37 4460227 6 Pin
41 4460508 3 Pin, Male (12 Gauge)
102 4460470 1 Nut, Conduit
103 4460471 1 Washer
104 1060330 1 Cable, Electrical - 16/3
0271374 Ref BOOM CABLES INSTALLATION (800A) B
201 4922575 1 Harness Assembly - Main Boom (12/4 -18/8)
201 1060896 AR Cable, Electrical - 4 #12 AWG, 8 #18 AWG and 1 STP #18 AWG
201B 4460865 1 Connector - 19 Position
201E 4460466 8 Seal, Plug
201F 4460464 11 Pin, Male (16 Gauge)
201H 4460508 4 Pin, Male (12 Gauge)
202 4922576 1 Harness Assembly - Tower Boom (12/4 - 18/8)
202 1060896 44 ft Cable, Electrical - 4 #12 AWG, 8 #18 AWG and 1 STP #18 AWG
/13.4m
202E 4460466 8 Seal, Plug
/14.3m
204A 4460464 2 Pin, Male
280 800A/800AJ 3120741

210 4922581 1 Harness Assembly (18/2)
211 1001094470 1 Harness, Boom Cable Jumper
211A 1060896 1 ft/0.3m Cable, Electrical - 4 #12 AWG, 8 #18 AWG and 1 STP #18 AWG
211C 4460865 1 Connector - 19 Position
211D 4460509 4 Socket, Female
211E 4460473 1 Clamp, Cable
211F 4460466 8 Seal, Plug
211G 4460464 8 Pin, Male (16 Gauge)
211H 4460866 1 Connector - 19 Position
211J 4460508 4 Pin, Male (12 Gauge)
211K 4923613 1 Harness, Tilt Switch
211L 1060978 2 ft/0.6m Cable, Electrical - 18/3
211M 1001097051 1 Connector - 4 Position
211N 1001097082 3 Pin, Male (Gold)
211P 4460464 3 Pin, Male (16 Gauge)
211Q 4460466 1 Seal, Plug
211R 1001094400 1 Tilt Sensor Harness (Boom) (Includes Sensor) C
211S 4461077 1 Terminal, Plug - 4 Position
211S See Note 3 Socket, Female (Note: Not Available for Purchase)
4933195 Ref GROUND CONTROL BOX DIAGRAM (DEUTZ ENGINE) 3-C
301 2920129 6 Bulb, Light
307 2400065 1 Fuse, 30Amp (Not Shown)
308 2400066 1 Fuse, Holder with Cover (Not Shown)
423 4460876 1 Connector - 35 Position (Blue)
426 4460464 10 Pin, Male (16 Gauge)
428 4460878 1 Housing, Terminal - 4 Position
429 4460887 3 Terminal
435 4120035 6 Base, Light
4922549 Ref ENGINE HARNESS ASSEMBLY (DEUTZ ENGINE) 3-D
501 4922549 1 Harness, Assembly
521 4460880 AR DIN Connector without Diode
537 4460889 2 Terminal
557 4460871 AR Socket, Female
3120741 800A/800AJ 281

4922557 Ref VALVE HARNESS ASSEMBLY 1-A
601 4922557 1 Harness, Assembly
617 4460880 19 DIN Connector
618 4460320 2 Connector, Female - 2 Position
619 4460267 7 Pin, Male
621 4460268 5 Pin, Female
626 4460445 1 Connector, Female - 3 Position
703A 7007497 1 Plug (Pump End)
703B 7007498 1 Plug (Engine Harness End)
704 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available
for Purchase)
704A 7022819 1 Plug, Male - 8 Position (Natural)
705A 7022825 1 Plug, Male - 8 Position (Black)
708 1001093256 Ref Harness, Tilt F
708A 2920129 1 Bulb
708A 4120035 1 Socket, Light
708B 4460464 4 Pin, Male Deutsch (16 Gauge)
708D 4460894 2 Plug, Male - 6 Position
708D 4460892 2 Terminal, Buss Connector - 6 Position
708E 4460227 4 Pin, Male
708F 4460909 1 Connector - 12 Position (Black)
708F 4460915 1 Wedge Lock - 12 Position
708G 4460908 1 Connector - 12 Position (Gray)
708G 4460915 1 Wedge Lock - 12 Position
708G 4460928 5 Socket, Female
708H 4460965 1 Connector, Male - 3 Position
708H 4460944 3 Socket, Female (Gold)
708J 4922099 AR Cable, Can-Buss (Machines with Can Buss Engine Controllers
and Caterpillar Engine without Can Buss Engine Controllers)
708J 4460965 1 Connector, Male - 3 Position
708J 4460944 6 Socket, Female (Gold)
708J 4460539 1 Terminal, Plug - 3 Position
708K 4922099 AR Cable, Can-Buss (Machines without Can Buss Engine
Controllers)
708K 4460965 1 Connector, Male - 3 Position
708K 4460944 6 Socket, Female (Gold)
708K 4460464 3 Pin, Male Deutsch (16 Gauge)
708L 4922099 AR Cable, Can-Buss (Machines without Can Buss Engine
Controllers)
282 800A/800AJ 3120741

708L 4460539 2 Terminal, Plug - 3 Position
708L 4460944 6 Socket, Female (Gold)
708M 4460536 1 Terminal, Receptacle - 3 Position (Machines without Can Buss
Engine Controllers)
709 1001093187 Ref Tilt Sensor Installation C
709 4460945 1 Receptacle - 3 Position (3-Way Tee)
801 4921928 1 4WS Valve Harness
803 0257887 1 Alarm Harness (Includes Alarm)
804 0255917 1 Strobe Light Harness (Includes Strobe Light)
804B 4460267 2 Pin, Male
805A 0860038 1 Box, Switch
805B 4460346 1 110V GFI
805B 4460125 1 220V GFI
805C 4060700 1 110V GFI
805C 4060092 1 220V GFI
805D 4460071 1 Connector
805E 4460134 1 110V GFI
805E 4460701 1 220V GFI
805F Ref Harness-Receptacle Box to Boom Options:
805F 4921801 1 110V
805F See Note 1 220V (Note: Not Available for Purchase)
/47cm
805G 4460205 2 Plug, Male (110V)
805G 4460233 2 Plug, Male (220V)
806 4933158 Ref 110V 1/A
806 4933162 Ref 220V 1/A
806A 4922483 1 Harness - On/Off Switch
806C 4460267 2 Pin, Male
806F 4922482 1 Harness, Powermite Control Box to Relay
3120741 800A/800AJ 283

807 1060494 26 ft/8m Cable, Electrical - 12/3
807A 4460205 1 Plug, Male (110V)
807A 4460233 1 Plug, Male (220V)
/11.3m
808A 3740049 1 Relay
808B 4922484 1 Harness, Bag (Located at to Box) (Not Shown)
809 2920140 2 Platform Worklights Harness (Includes Light and Wire Only)
809 2820035 9 ft/2.8m Loom, Vinyl
809B 4360232 1 Circuit Breaker, 15Amp
Ref TOOLS
from Connectors)
from Connectors)
905 2901443 1 Analyzer Kit (Not Shown)
284 800A/800AJ 3120741

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064432
through 0300069000)
286 800A/800AJ 3120741

3120741 800A/800AJ 287

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (SN 0300064432
through 0300069000)

4922639 Ref PLATFORM BOX HARNESS ASSEMBLY 3-C
1 4922639 1 Harness, Console Box
20 4460874 1 Connector - 35 Position (Natural)
21 4460875 1 Connector - 35 Position (Gray)
24 4460464 7 Pin, Male (16 Gauge)
25 4460879 1 Terminal, Housing 2 Position
26 4460887 2 Terminal, (12 Gauge)
32 4120035 12 Base, Light
33 4460634 12 Terminal, (16 Gauge)
34 4460635 12 Terminal, (12 Gauge)
37 4460227 28 Pin
41 4460508 3 Pin, Male (12 Gauge)
43 4460434 2 Plug, 15 Position Mate-N-Loc
44 2920129 12 Lamp, Indicator
148 4460905 5 Seal, Plug
153 4922666 1 Harness, Analyzer Cable 1-A
153 4460226 4 Socket, Female (Not Shown - Located at J2)
153A 4460227 4 Pin, Male
155 4460708 2 Terminal, 15 Pin Mate-N-Loc
Ref BOOM CABLES INSTALLATION
0271374 Ref Boom Cables Installation 800A C
0271376 Ref Boom Cables Installation 800AJ 1
0272429 Ref Boom Cables Installation 800A (With 7500W Generator) A
(SkyPower)
0272431 Ref Boom Cables Installation 800AJ (With 7500W Generator) 1
(SkyPower)
201 Ref Harness Assembly - Main Boom (12/4 - 18/8) Options:
201 1060896 AR Cable, Electrical - 4 #12 AWG, 8 #18 AWG and 1 STP #18
AWG
288 800A/800AJ 3120741

201E 4460466 8 Seal, Plug
201F 4460464 11 Pin, Male (16 Gauge)
201H 4460508 4 Pin, Male (12 Gauge)
202 4922576 1 Harness Assembly - Tower Boom (12/4 - 18/8)
202 1060896 44 ft Cable, Electrical - 4 #12 AWG, 8 #18 AWG and 1 STP #18
/13.4m AWG
202E 4460466 8 Seal, Plug
203 4922579 1 Harness Assembly - Tower Boom (18/2) (800A Only)
/14.3m
204 4922580 1 Harness Assembly - Main Boom (18/2) (800A Only)
204A 4460464 2 Pin, Male
207 Ref Harness Assembly - Main Boom Options:
207 4922215 1 Harness Assembly - Main Boom 800A (10/3)
207 4922216 1 Harness Assembly - Main Boom 800AJ (10/3)
207 4922773 1 Harness Assembly - Main Boom 800A (8/5) (With 7500W
Generator) (SkyPower)
207 4922775 1 Harness Assembly - Main Boom 800AJ (8/5) (With 7500W
Generator) (SkyPower)
208 Ref Harness Assembly - Tower Boom Options:
208 4922217 1 (10/3)
208 4922774 1 (8/5) (With 7500W Generator) (SkyPower)
210 4922581 1 Harness Assembly (18/2) (800A Only)
211 1001094470 1 Harness, Boom Cable Jumper
211A 1060896 1 ft/0.3m Cable, Electrical - 4 #12 AWG, 8 #18 AWG and 1 STP #18
AWG
211E 4460473 1 Clamp, Cable
211F 4460466 8 Seal, Plug
211G 4460464 8 Pin, Male (16 Gauge)
211H 4460866 1 Connector - 19 Position
211J 4460508 4 Pin, Male (12 Gauge)
211K 4923613 1 Harness, Tilt Switch
211L 1060978 2 ft/0.6m Cable, Electrical - 18/3
211M 1001097051 1 Connector - 4 Position
211N 1001097082 3 Pin, Male (Gold)
211P 4460464 3 Pin, Male (16 Gauge)
211Q 4460466 1 Seal, Plug
3120741 800A/800AJ 289

211R 1001094400 1 Tilt Sensor Harness (Boom) (Includes Sensor) C
211S 4461077 1 Terminal, Plug - 4 Position
211S See Note 3 Socket, Female (Note: Not Available for Purchase)
217 4922578 1 Harness Assembly - Limit Switch (18/2)
Ref GROUND CONTROL BOX DIAGRAMS:
4933232 Ref Deutz Engine 3-D
4933233 Ref Ford EFI Engine 3-D
301 2920129 7 Bulb, Light
307 2400065 1 Fuse, 30Amp
308 2400066 1 Fuse, Holder
310 4922637 1 Harness, Jumper (Not Shown)
310 4922636 1 Harness, Jumper (Not Shown)
Ref GROUND CONTROL BOX COMPONENTS
417 3740049 1 Relay
431 4460874 1 Connector (Natural)
432 4460875 1 Connector (Gray)
433 4460905 4 Connector, Amp Seal Plug
437 Ref Engine Harness Assembly (Not Shown - See 501 to 566 for
Breakdown)
437 4922550 1 Ford Engine Machines with EFI
438 4922557 1 Valve Harness Assembly 1-A
438A 4460880 19 Connector, DIN
438B 4460320 2 Connector, Female- 2 Position
438B 4460267 7 Pin, Male
438C 4460424 1 Connector, Male- 2 Position
438C 4460268 5 Pin, Female
438D 4460871 AR Socket, Female
438E 4460326 1 Connector, Male - 3 Position
438E 4460267 7 Pin, Male
438F 4460445 1 Connector, Female - 3 Position
438F 4460268 5 Pin, Female
439 Ref Ground Control Box Harness Assemblies:
439 4922638 1 Ground Control Box Harness Assemblies (SN 0300064432 4-E
through 0300064492)
439 4922675 1 Ground Control Box Harness Assemblies (SN 0300064493 3-C
through 0300069000)
439B 4460876 1 Connector 35 - Position
439B 4460871 AR Socket, Female
439B 4460905 28 Seal, Plug
439C 4460464 10 Pin, Male Deutsch (16 Gauge)
439D 4460878 1 Housing, Terminal - 4 Position
439D 4460887 3 Terminal (12 Gauge)
290 800A/800AJ 3120741

439E 4120035 AR Base, Light
439E 4460634 AR Terminal (16 Gauge)
439F 4460871 AR Socket, Female
439F 4460635 5 Terminal (12 Gauge)
439G 4460871 AR Socket, Female
439H 4460434 2 Plug, Male 15- Position
439H 4460227 AR Pin, Male
439I 3990010 2 Diode - 6 Amp (Not Shown)
440 4922666 1 Cable, Analyzer 1-A
440B 4460761 1 Connector, Female 4- Position
440B 4460227 4 Pin, Male
441 Ref Ground Control Box Wiring Diagram (Not Shown - See Items 301
to 310 for Breakdown)
441 4933232 1 Deutz Engine
441 4933233 1 Ford Engine with EFI
Ref ENGINE HARNESS ASSEMBLY
4922549 Ref DEUTZ ENGINE 3-D
4922550 Ref FORD ENGINE - LRG425 with EFI 1-B
501 Ref Harness, Assembly Options:
501 4922549 1 Deutz Engine
501 4922550 1 Ford Engine - LRG425 with EFI
521 4460880 AR DIN Connector without Diode
528 4460582 3 Terminal (Ford Engine Only)
536 4460890 1 Housing - 2 Position (Deutz Engine Only)
537 4460889 2 Terminal (Deutz Engine Only)
541 4460713 1 Connector, Housing 42 Position (LRG425 with EFI Only)
542 4460725 1 Connector Wedge Lock, Center (LRG425 with EFI Only)
543 4460726 2 Connector Wedge Lock, Side (LRG425 with EFI Only)
544 4460800 32 Connector, Plug (LRG425 with EFI Only)
545 4460799 7 Pin, Male (LRG425 with EFI Only)
548 4460728 3 Pin, Male (LRG425 with EFI Only)
550 2400061 2 Fuse (LRG425 with EFI Only)
551 2400060 2 Holder, Fuse (LRG425 with EFI Only)
554 4460742 1 Connector, Male - 2 Position (LRG425 with EFI Only)
557 4460871 AR Socket, Female
703A 7007497 1 Plug (Pump End)
703B 7007498 1 Plug (Engine Harness End)
704 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available
for Purchase)
704A 7022819 1 Plug, Male - 8 Position (Natural)
3120741 800A/800AJ 291

705A 7022825 1 Plug, Male - 8 Position (Black)
706 See Note 1 Ford Engine Harness (For replacement parts refer to Ford engine
dealer (Ford EFI Engine Machines) (Note: Not Available for
Purchase)
706 7022134 1 Ford Engine Fuel Pump Harness (Not Shown) (Ford EFI Engine
Machines)
706 7023657 1 Ford Engine TPS Harness (Not Shown) (Ford EFI Engine
Machines)
707 See Note 1 Dual Fuel Shut-Off Filter Harness (Note: Not Available for
Purchase)
707 7023679 1 Electrical Connector Kit (Includes [1] 2 Position Connector, 2
Pins and 2 Seals)
708 1001093256 Ref Harness, Tilt F
708A 2920129 1 Bulb
708A 4120035 1 Socket, Light
708B 4460464 4 Pin, Male Deutsch (16 Gauge)
708D 4460892 2 Terminal, Buss Connector - 6 Position
708E 4460227 4 Pin, Male
708F 4460915 1 Wedge Lock - 12 Position
708G 4460908 1 Connector - 12 Position (Gray)
708G 4460915 1 Wedge Lock - 12 Position
708G 4460928 5 Socket, Female
708H 4460965 1 Connector, Male - 3 Position
708H 4460944 3 Socket, Female (Gold)
708J 4922099 AR Cable, Can-Buss (Machines with Can Buss Engine Controllers
and Caterpillar Engine without Can Buss Engine Controllers)
708J 4460965 1 Connector, Male - 3 Position
708J 4460944 6 Socket, Female (Gold)
708J 4460539 1 Terminal, Plug - 3 Position
708K 4922099 AR Cable, Can-Buss (Machines without Can Buss Engine
Controllers)
708K 4460965 1 Connector, Male - 3 Position
708K 4460944 6 Socket, Female (Gold)
708K 4460464 3 Pin, Male Deutsch (16 Gauge)
708L 4922099 AR Cable, Can-Buss (Machines without Can Buss Engine
Controllers)
708L 4460539 2 Terminal, Plug - 3 Position
708L 4460944 6 Socket, Female (Gold)
708M 4460536 1 Terminal, Receptacle - 3 Position (Machines without Can Buss
Engine Controllers)
709 1001093187 Ref Tilt Sensor Installation C
709 4460945 1 Receptacle - 3 Position (3 way Tee)
801 4921928 1 4WS Valve Harness
292 800A/800AJ 3120741

802 4921927 1 Jib Valve Harness (800AJ Only)
802B 4460267 3 Pin, Male
803 0257887 1 Alarm Harness (Includes Alarm)
804 0255917 1 Strobe Light Harness (Includes Strobe Light)
804B 4460267 2 Pin, Male
805 0255382 Ref 110V GFI Receptacle (SN 0300064432 through 0300065565) 4
805 0272433 Ref With 7500W Generator (SkyPower) 1
805A 0860038 1 Box, Switch
805B 4460346 1 110V GFI
805B 4460125 1 220V GFI
805C 4060700 1 110V GFI
805C 4060092 1 220V GFI
805D Ref Plug, Male Options:
805D 4460205 2 110V GFI
805D 4460233 2 220V GFI
805D 4460959 2 With 7500W Generator (SkyPower)
805E 4460134 1 110V GFI
805E 4460701 1 220V GFI
805E 4460960 1 With 7500W Generator (SkyPower)
805F 4921801 1 Harness-Receptacle Box to Boom (SN 0300064432 through
0300065566)
/47cm
805G Ref Connector Options:
805G 4460071 1 Connector (SN 0300064432 through 0300065565)
805G 4460051 1 Connector (SN 0300065566 through 0300069000)
806 4933215 Ref 110V 1-A
806 4933216 Ref 220V 1-A
806A 4922641 1 Harness - On/Off Switch
806B 4922482 1 Harness - Powermite Control Box to Relay
807A 4460205 1 Plug, Male (110V)
3120741 800A/800AJ 293

807A 4460233 1 Plug, Male (220V)
/14.6m
808A 3740049 1 Relay
808B 4922643 1 Harness, Bag (Located at Ground Control Box) (Not Shown)
809 2920140 2 Platform Worklights Harness (External) (Includes Light and Wire
Only)
809 2820035 9 ft/2.8m Loom, Vinyl
809B 4360232 1 Circuit Breaker, 15Amp
809C 4922498 1 Platform Worklights Harness (Internal)
Ref TOOLS
from Connectors)
from Connectors)
905 2901443 1 Analyzer Kit (Not Shown)
294 800A/800AJ 3120741

SECTION 8 - DECALS
SECTION 8 - DECALS
3120741 800A/800AJ 295

SECTION 8 - DECALS
FIGURE 8-1. DECALS INSTALLATION - STANDARD
296 800A/800AJ 3120741

SECTION 8 - DECALS
FIGURE 8-1. DECALS INSTALLATION - STANDARD

Ref STANDARD DECAL INSTALLATIONS
0271038 Ref JLG Logo 1
0258513 Ref Standard Decal Installations 800A 8
0258514 Ref Standard Decal Installations 800AJ 8
0258706 Ref MANUAL DESCENT DECALS INSTALLATION 1
1 1703797 1 Decal - Danger/Warning
2 1703798 1 Decal - Danger/Warning
3 1703805 2 Decal - Danger/Electrocution
4 1703804 4 Decal - Warning/Crushing
5 1702784 NLA Decal - Legend (Use p/n 1707110)
6 1703808 NLA Decal - Legend (Use p/n 1001095809)
7 Ref Decal - Model Options:
7 1703772 2 Decal - Model 800A
7 1703773 2 Decal - Model 800AJ
8 1702860 2 Decal - JLG Lift (5in)
9 1702774 2 Decal - JLG Lift (3-1/2in)
10 1702773 2 Decal - JLG (5in)
11 1702868 2 Decal - - No Hands
12 Ref Decal - Attach Lanyard Here Options:
12 1702612 4 Decal - Attach Lanyard Here (Prior to SN 0300061062)
12 1704277 4 Decal - Attach Lanyard Here (SN 0300061062 through
0300069000)
13 Ref Decal - 500lbs Max Capacity Options:
13 1704096 2 Decal - 500lbs Max Capacity 800A
13 1701645 2 Decal - 500lbs Max Capacity 800AJ
14 1704104 1 Decal - 500lbs Max Capacity 800A
14 1702688 1 Decal - 500lbs Max Capacity 800AJ
15 3251813 1 Decal - USA
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 1 Decal - Hydraulic Oil
19 1702153 1 Decal - Inspection
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase)
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
26 1701501 4 Decal - Arrow
27 Ref Nameplate - 120V-60Hz
27 3251243 1 110V
27 3252507 1 220V
28 1703954 1 Decal - Manual Descent
29 1702901 1 Decal - Manual Descent Instructions Inside
30 1703959 2 Decal - Quick Stick
31 1703953 3 Decal - Warning/Crushing
32 1702862 1 Decal - JLG Lift
33 3820001 4 Rivet
34 3252347 1 Decal - Footswitch (Part of 4360031 Footswitch)
3120741 800A/800AJ 297

SECTION 8 - DECALS
35 1703960 4 Decal - Max Tire Load
36 Ref Decal - Fuel
36 1701542 1 Ford Engine Machines
37 Ref Decal - LPG Gas
37 Not Required 0 Non-Dual Fuel Machines
37 1701543 1 Dual Fuel Machines
38 Ref Decal - LP Gas Liquid Withdrawal System
40 1702265 NLA Decal - Upright Level Override (Use p/n 1001096141)
41 1702903 1 Decal - Knob #1
42 1702927 1 Decal - Knob #2
43 1702924 1 Decal - Knob #3
48 1704885 2 Decal - Website (SN 0300067900 through 0300069000)
0258671 Ref MANUAL STORAGE BOX INSTALLATION A
101 0860520 1 Box, Manual Storage
101 0641408 1 Bolt 1/4in-20NC x 1in
101 0641406 1 Bolt 1/4in-20NC x 3/4in
101 3311405 5 Locknut 1/4in-20NC
Ref TILT SENSOR INSTALLATION OPTIONS:
1001091538 Ref PRE ADE SYSTEM E
1001093187 Ref ADE SYSTEM C
205 1707110 1 Decal - Legend (Platform)
206 1707111 1 Decal - Platform Display
225 1001096141 1 Decal - Upright Level Over Ride
228 1001095809 1 Decal - Legend (MTB Control)
298 800A/800AJ 3120741

SECTION 8 - DECALS
FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC
300 800A/800AJ 3120741

SECTION 8 - DECALS
FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC

Ref DECAL INSTALLATIONS
0271038 Ref JLG Logo 1
0258537 Ref Decal Installations 800A Dual Language English/Chinese 5
Decals
0258535 Ref Decal Installations 800A Dual Language English/French 6
Decals
0258533 Ref Decal Installations 800A Dual Language English/Spanish 5
Decals
0258539 Ref Decal Installations 800A Dual Language Portuguese/Spanish 6
Decals
0258529 Ref Decal Installations 800A Japanese Decals 5
0258531 Ref Decal Installations 800A Korean Decals 5
0258538 Ref Decal Installations 800AJ Dual Language Chinese/English 5
Decals
0258536 Ref Decal Installations 800AJ Dual Language English/French 6
Decals
0258534 Ref Decal Installations 800AJ Dual Language English/Spanish 5
Decals
0258540 Ref Decal Installations 800AJ Dual Language Portuguese/Spanish 6
Decals
0258530 Ref Decal Installations 800AJ Japanese Decals 5
0258532 Ref Decal Installations 800AJ Korean Decals 5
1 Ref Decal - Danger/Warning Options:
1 1703925 1 Dual Language English/Chinese Decals
1 1703924 1 Dual Language English/French Decals
1 1703923 1 Dual Language English/Spanish Decals
1 1703928 1 Dual Language Portuguese/Spanish Decals
1 1703926 1 Japanese Decals
1 1703927 1 Korean Decals
2 Ref Decal - Danger/Warning Options:
3 Ref Decal - Danger/Electrocution Options:
4 Ref Decal - Warning/Crushing Options:
5 Ref Decal - Legend Options:
3120741 800A/800AJ 301

SECTION 8 - DECALS
5 Not Required 0 Dual Language English/Chinese Decals
5 1702784 NLA Dual Language English/French Decals (Use p/n 1707110)
5 1702784 NLA Dual Language English/Spanish Decals (Use p/n 1707110)
5 Not Required 0 Dual Language Portuguese/Spanish Decals
5 Not Required 0 Japanese Decals
5 Not Required 0 Korean Decals
6 Ref Decal - Legend Options:
7 Ref Decal - Model Options:
7 1703772 2 Decal - Model 800A
7 1703773 2 Decal - Model 800AJ
8 1702860 1 Decal - JLG Lift (5in)
9 1702774 2 Decal - JLG Lift (3-1/2in)
10 1702773 2 Decal - JLG (5in)
11 Ref Decal - No Hands Options:
12 Ref Decal - Attach Lanyard Here Options:
12 Ref Dual Language English/French Decals Options:
12 1704003 4 Dual Language English/French Decals (Prior to SN
0300061062)
12 1704277 4 Dual Language English/French Decals (SN 0300061062
through 0300069000)
12 Ref Dual Language English/Spanish Decals Options:
12 1704004 4 Dual Language English/Spanish Decals (Prior to SN
0300061062)
12 1704277 4 Dual Language English/Spanish Decals (SN 0300061062
through 0300069000)
12 Ref Dual Language Portuguese/Spanish Decals Options:
12 1704005 4 Dual Language Portuguese/Spanish Decals (Prior to SN
0300061062)
12 1704277 4 Dual Language Portuguese/Spanish Decals (SN 0300061062
through 0300069000)
13 1704101 2 Decal - 500lbs Max Capacity 800A Dual Language
English/Chinese Decals
13 1703996 2 Decal - 500lbs Max Capacity 800AJ Dual Language
English/French Decals
302 800A/800AJ 3120741

SECTION 8 - DECALS
English/Spanish Decals
Portuguese/Spanish Decals
13 1704102 2 Decal - 500lbs Max Capacity 800A Japanese Decals
13 1703996 2 Decal - 500lbs Max Capacity 800AJ Japanese Decals
13 1704103 2 Decal - 500lbs Max Capacity 800A Korean Decals
13 1703996 2 Decal - 500lbs Max Capacity 800AJ Korean Decals
14 1704110 1 Decal - 500lbs Max Capacity 800A Japanese Decals
14 1704112 1 Decal - 500lbs Max Capacity 800AJ Japanese Decals
14 1704111 1 Decal - 500lbs Max Capacity 800A Korean Decals
14 1704112 1 Decal - 500lbs Max Capacity 800AJ Korean Decals
15 Ref Decal - USA Options:
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 1 Decal - Hydraulic Oil
19 Ref Decal - Inspection Options:
20 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase)
23 1701509 1 Decal - Manual
3120741 800A/800AJ 303

SECTION 8 - DECALS
26 1701501 4 Decal- Arrow
27 Ref Nameplate - 110V/220V Options:
27 Not Required 0 110V - Dual Language English/Chinese Decals
27 3251243 1 110V - Dual Language English/French Decals
27 3251243 1 110V - Dual Language English/Spanish Decals
27 3251243 1 110V - Dual Language Portuguese/Spanish Decals
27 Not Required 0 110V - Japanese Decals
27 Not Required 0 110V - Korean Decals
27 3252507 1 220V - All Specs
28 Ref Decal - Manual Descent Options:
29 Ref Decal - Manual Descent Instructions Inside Options:
30 1703959 2 Decal - Quick Stick
31 Ref Decal - Warning/Crushing Options:
32 1702862 1 Decal - JLG Lift
33 3820001 8 Rivet
34 Ref Decal - Footswitch Options:
35 Ref Decal - Maximum Tire Load Options:
35 Not Required 0 Dual Language English/French Decals
35 Not Required 0 Dual Language English/Spanish Decals
36 Ref Decal - Fuel
36 1701542 1 Ford Engine Machines
304 800A/800AJ 3120741

SECTION 8 - DECALS
37 Ref Decal - LPG Gas
38 Ref Decal - LP Gas Liquid Withdrawal System
38 1700818 1 Dual Fuel Machines except Portuguese/Spanish Decals
38 1702720 1 Dual Fuel Machines with Portuguese/Spanish Decals
40 Ref Decal - Upright Level Override Options:
40 1703988 NLA Dual Language English/Chinese Decals (Use p/n 1705977)
40 1703991 NLA Dual Language Portuguese/Spanish Decals (Use p/n 1705977)
40 1703986 NLA Japanese Decals (Use p/n 1705977)
40 1703987 NLA Korean Decals (Use p/n 1705977)
41 1702903 1 Decal - Knob #1
42 1702927 1 Decal - Knob #2
43 1702924 1 Decal - Knob #3
48 1704885 2 Decal - Website (SN 0300067900 through 0300069000)
0258671 Ref MANUAL STORAGE BOX INSTALLATION A
101 0860520 1 Box, Manual Storage
101 0641408 1 Bolt 1/4in-20NC x 1in
101 0641406 1 Bolt 1/4in-20NC x 3/4in
101 3311405 5 Locknut 1/4in-20NC
Ref TILT SENSOR INSTALLATION OPTIONS:
1001091538 Ref PRE ADE SYSTEM E
1001093187 Ref ADE SYSTEM C
205 1707110 1 Decal - Legend (Platform)
206 1707111 1 Decal - Platform Display
224 1705977 1 Decal - Upright Level Over Ride
228 1001095809 1 Decal - Legend (MTB Control)
3120741 800A/800AJ 305

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
3120741 800A/800AJ 307

FIGURE 9-1. MODELS 800A/800AJ STANDARD PARTS

Note Ref Note: The following list will service machines (built to current
production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list
should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG
dealer or the JLG Industries Parts Department.
Ref STANDARD PARTS
2120168 4 Element, Filter
2120150 4 Element Filter
7012944 1 Coil
7018991 1 Coil
7012772 1 Coil
7012943 1 Coil
7012664 1 dz/doz Element, Air Cleaner
3740067 1 Relay
4360294 1 Breaker, Circuit
7014817 1 Breather, Hydraulic Tank
4360475 1 Switch, Mushroom
4360469 1 Switch, Key
2860030 1 Key, Replacement
4360476 1 Contact, Switch Block
3740049 1 Relay
2940074 1 Latch
1001129555 1 Controller (Lift and Swing)
1001212415 1 Controller (Drive and Steer)
4360387 1 Switch, Push Button
4360407 1 Controller, Speed
4360331 1 Switch, Toggle
4360232 1 Breaker, Circuit
3990010 2 Diode
308 800A/800AJ 3120741

FIGURE 9-2. MODELS 800A/800AJ VARIABLE PARTS

Note Ref Note: The following list will service machines (built to current
production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list
should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG
dealer or the JLG Industries Parts Department.
Ref VARIABLE PARTS
7016331 1 dz/doz Filter, Oil (Deutz Engine Machines)
7016328 1 dz/doz Filter, Fuel (Deutz Engine Machines)
1660234 1 Coupling, Pump (Deutz Engine Machines)
7021868 1 dz/doz Filter, Oil (Ford Engine Machines)
1660250 1 Coupling, Pump (Ford Engine Machines)
1600314 1 Controller, ECM (Ford Engine Machines)
91083218 1 dz/doz Filter, Fuel (Ford Engine Machines)
7023634 1 dz/doz Filter, Oil (Isuzu Engine Machines)
7023641 1 dz/doz Filter, Fuel (Isuzu Engine Machines)
1660239 1 Coupling, Pump (Isuzu Engine Machines)
3740080 1 Relay (Machines with Generator Option)
4360336 1 Switch, Toggle (Machines with Generator Option)
4360336 1 Switch, Toggle (Machines with Dual Fuel Option)
1001094484 1 Controller, UMS Module
7016522 1 Powertrack Repair Section (Gemco Brand)
7006137 24 Powertrack Pin Kit (Gemco Brand)
70002013 1 Powertrack Repair Section (Gortrac Brand)
1001094400 1 Sensor, Dual Axis
4360387 1 Switch, Push Button
310 800A/800AJ 3120741

SECTION 10 - SPECIAL OPTIONS
3120741 800A/800AJ 311

FIGURE 10-1. SPECIAL OPTIONS

Note Ref Note: This list is to accommodate machines ordered with
special equipment. Options may not be applicable to all
models. For more specific parts information contact JLG Parts
Department.
Ref MISCELLANEOUS SPECIAL OPTIONS
Ref Airline to Platform Installation Options:
0258802 Ref 1/2in 800A
0258805 Ref 1/2in 800AJ
Ref Bellows Installation Options:
0258734 Ref Boom 800A
0258737 Ref Boom 800AJ
0258757 Ref Chassis (Fixed Axle 2WS)
0258759 Ref Chassis (Fixed Axle 4WS)
0258387 Ref Chassis (Oscillating Axle 2WS)
0258758 Ref Chassis (Oscillating Axle 4WS)
2910887 Ref Boom Wear Pad Kit
0258654 Ref Boom Wipers Installation
0256789 Ref Camera Mount Assembly
Ref ClearSky Telematics Kits
1001118234 Ref ANSI Spec (Non - ADE Machines)
1001117251 Ref ANSI Spec (ADE Machines)
1001102842 Ref ANSI Export
1001118235 Ref CSA Spec (Non - ADE Machines)
1001117258 Ref CSA Spec (ADE Machines)
Ref Note: Refer to ClearSky (Telematics) Manual p/n 3128499 for
Service Parts.
Ref Cold Weather Package Installation Options:
0256060 Ref Deutz without Glow Plugs
0258927 Ref Deutz with Glow Plugs
0255386 Ref Ford
Ref Decal Installations Options:
1702788 1 Decal - Biodegradable Hydraulic Fluid (All except German Spec)
1703479 1 Decal - Biodegradable Hydraulic Fluid (German Spec Only)
3252221 1 Decal - CSA (CSA Spec)
1703175 1 Decal - Lanyard Attach (GM K-1 Spec)
1702962 1 Decal - Prop 65 Warning (Diesel Machines) (California Spec)
1702961 1 Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
0257195 Ref Government Warranty Decal Installation
0271112 Ref Sunbelt Decals Installation
0270959 Ref United Decals Installation
0258541 Ref Warning Stripes Installation
1282946 Ref Warning Stripes Installation
Ref Decal Kits
1001108720 Ref Decal Kit - Platform (800A)
1001108721 Ref Decal Kit - Platform (800AJ)
2910872 Ref Decal Kit - Platform Console (SN 0300064432 through
0300069000)
2902396 Ref Drive/Steer Cutout Kit
Ref Electrical Connector Kits
312 800A/800AJ 3120741

1001148902 Ref Amp/Tyco Electrical Connector Kit
1001148903 Ref Deutsch DT Electrical Connector Kit
1001148904 Ref Deutsch HD Electrical Connector Kit
1001148905 Ref Packard Electrical Connector Kit
1001148906 Ref Various Electrical Connectors Kit
0258696 Ref Engine Block Heater Installation (Ford Engine Machines)
1340061 Ref Engine Air Cleaner Pre-Cleaner Installation
0257157 Ref Ether Start Installation (Deutz Engine Machines)
Ref Filter Kits:
Ref Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil):
2910467 1 Deutz Engine Machines
Ref Ford LRG-425 Non-UL Engine Machines
2910465 1 Ford LRG-425 Non-UL Engine Machines (Prior to SN
0300048538)
1001114116 1 Ford LRG-425 Non-UL Engine Machines (SN 0300048538
through 0300069000)
1001109693 1 Hydraulic/Air Filter (Ford Engine)
1001110133 1 Fuel/Engine Oil Filter (Deutz Engine)
4060959 Ref Footswitch Shield (Note: Move Decal to Shield)
0258928 Ref Glow Plugs Installation (Deutz Engine Machines)
1001121735 Ref Hood Conversion Kit - Deutz (ABS to Steel)
Ref Hose Kits:
2902457 Ref Hose Kit - Powertrack (Lower) (800A)
2902456 Ref Hose Kit - Powertrack (Upper) (800A)
1001204901 Ref Hose Kit - Powertrack (Lower) (800AJ)
2902459 Ref Hose Kit - Powertrack (Upper) (800AJ)
1001210685 Ref Hose Kit - Upper Boom (800A)
1001210687 Ref Hose Kit - Upper Boom (800AJ)
1001241410 Ref Hostile Environment Add-on Kit (2WS with Fixed Axle) (800A)
1001241411 Ref Hostile Environment Add-on Kit (2WS with Ocillating Axle)
(800A)
1001241412 Ref Hostile Environment Add-on Kit (4WS with Fixed Axle) (800A)
1001204927 Ref Hostile Environment Add-on Kit (4WS with Oscillating Axle)
(800A)
1001241413 Ref Hostile Environment Add-on Kit (2WS with Fixed Axle)
(800AJ)
(800AJ)
1001241415 Ref Hostile Environment Add-on Kit (4WS with Fixed Axle)
(800AJ)
(800AJ)
1001148971 Ref Lanyard (Bolt-On) Kit Installation
Ref Oil Cooler Installations
0256762 Ref Deutz Engine Machines
1282665 Ref Deutz Engine Machines
0256777 Ref Ford Engine Machines (Prior to SN 0300067076)
1282663 Ref Ford Engine Machines (Prior to SN 0300067076)
0272040 Ref Ford Engine Machines (SN 0300067076 through 0300069000)
1283309 Ref Ford Engine Machines (SN 0300067076 through 0300069000)
0270712 Ref Oil Pressure and Oil Temperature Installation
0270723 Ref Platform Beacon Light Installation
0255398 Ref Platform Console Cover Installation
3120741 800A/800AJ 313

2915228 Ref Platform Conversion Kit (Front to Side Entry)
2902232 Ref Platform Conversion Kit (Front to Side Entry) (For SkyGlazier)
Ref Platform Entry Kits
1001142504 Ref Drop Bar (Replacing Swing Gate with Drop Bar)
1001142505 Ref Swing Gate (Replacing Drop Bar with Swing Gate)
Ref Platform Mesh to Top Rail Extension (ANSI Spec)
1001214552 Ref 2.5ft x 4ft Platforms (Used on Platform p/n 1001186387)
1001214561 Ref 3ft x 6ft Platforms (Used on Platform p/n 1001186384)
1001214562 Ref 3ft x 8ft Platforms (Used on Platform p/n 1001186383)
Ref Platform Top Rail Extension (CSA Spec)
0270511 Ref 3ft x 6ft Platforms
0271771 Ref 3ft x 8ft Platforms
1001139944 NLA Pump Mounting Bracket Kit (Sauer Danfoss) (Use p/n
1001162546)
1001162546 Ref Pump Coupling Kit (Sauer Danfoss)
Ref Sky Accessory:
0272395 NLA SkyGlazier - ANSI, CSA and Australian Specs (Use p/n
1001101422)
0272418 Ref Decal - SkyGlazier
0272255 Ref SkyPower - 7500W 60Hz
0272435 Ref Decal - SkyPower
0272590 Ref Plasma Cutter (SkyCutter)
0272599 Ref Decal - SkyCutter
0272254 Ref Welder - Stick, 250A
0272448 Ref Decal - SkyWelder
Ref Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
Ref SkyGuard Component Options:
1001149560 Ref SkyGuard Complete Add-on Kit (Non-UGM Machines)
1001143256 Ref SkyGuard Blue Beacon Kit
1001210025 Ref SkyGuard Strobe Light Kit - Hood Mounted (Red Beacon)
Ref Tire Sealant Installation
1300019 AR Sealant
0272312 1 Decal - Tire Sealant
Ref Tools for Service
7002840 1 Antirotation Pin Removal Tool
8896941 1 Wire Stripper
7002821 1 Wire Crimper (To install wire ends to wires)
7002823 1 Pin/Socket Extractor - Universal (To Remove Pins/Sockets from
Connectors)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
7002822 1 Screwdriver, Potentiometer (To Adjust Drive Controllers)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Installation Tool - 1in
7004276 1 Seal Installation Tool - 1-1/2in
7002826 1 Seal Installation Tool - 2in
7016655 1 Wire Rope Sheave Gauge
7016652 1 Huck Bolt Fastener (For Small Huck Bolts Only)
4921850 1 Throttle Service Harness
4922012 1 Horsepower Card Service Harness
314 800A/800AJ 3120741

70000017 1 ADE Software CD
1001137005 1 Software Cable Kit
0257728 Ref Tube Rack Installation
1001149676 Ref UGM Conversion Kit (ADE Machines Only)
Ref Weld Leads to Platform Installation Options:
0258826 Ref Weld Leads to Platform Installation 800A
0258827 Ref Weld Leads to Platform Installation 800AJ
3120741 800A/800AJ 315

PART NUMBER INDEX
PART NUMBER INDEX
3120741 800A/800AJ 317

PART NUMBER INDEX
0060031 ............. 131, 143 0256060 .................... 312 0258531 .................... 301 0270814.... 154, 157, 166,
0060033 ......... 60, 95, 273 0256196 ...................... 17 0258532 .................... 301 171, 267
0060041 ............. 128, 143 0256689 ...................... 62 0258533 .................... 301 0270885....................... 15
0060066 ............. 131, 147 0256690 ...................... 62 0258534 .................... 301 0270886....................... 16
0060069 ............. 127, 147 0256762 ............ 266, 313 0258535 .................... 301 0270888....................... 16
0060077 ..................... 143 0256777 ............ 267, 313 0258536 .................... 301 0270959..................... 312
0080091 ....................... 72 0256789 .................... 312 0258537 .................... 301 0271002....................... 45
0080124 ....................... 83 0256823 .................... 120 0258538 .................... 301 0271038............. 297, 301
0080163 ....................... 63 0256847 ...................... 63 0258539 .................... 301 0271083....................... 16
0080181 ....................... 95 0257157 .................... 313 0258540 .................... 301 0271084....................... 16
0080201 ........... 73, 79, 95 0257176 .... 275, 283, 293 0258541 .................... 312 0271085....................... 16
0080214 ................. 72, 78 0257195 .................... 312 0258608 .................... 163 0271086....................... 16
0080230 ....................... 95 0257728 .................... 315 0258609 .................... 119 0271090....................... 16
0080241 ..................... 115 0257760 .................... 127 0258654 .................... 312 0271091....................... 16
0100009 .... 109, 162, 166, 0257761 .................... 131 0258655 .................... 270 0271112..................... 312
169 0257764 .................... 135 0258657 .................... 270 0271340............. 166, 171
0100011 .... 11, 12, 17, 27, 0257849 .................... 191 0258670 ...................... 32 0271364....................... 77
31, 33, 41, 45, 60, 68, 0257850 .................... 191 0258671 ............ 298, 305 0271366. 77, 87, 166, 171
71, 73, 77, 78, 92, 96, 0257851 ...................... 91 0258674 .................... 115 0271367....................... 77
103, 105, 108, 111, 0257853 ...................... 67 0258696 .................... 313 0271368....................... 77
115, 120, 127, 128, 0257856 ...................... 91 0258706 .................... 297 0271371....................... 59
132, 133, 135, 139, 0257857 ...................... 67 0258728 .................... 123 0271374............. 280, 288
140, 149, 150, 162, 0257884 .................... 115 0258734 .................... 312 0271376..................... 288
166, 170, 195, 197, 0257885 .................... 115 0258737 .................... 312 0271418..................... 166
205, 209, 215, 219, 0257887 .... 115, 283, 293 0258757 .................... 312 0271422..................... 115
223, 227, 233, 239, 0258048 ............ 154, 267 0258758 .................... 312 0271544............... 67, 171
298, 305 0258076 .................... 140 0258759 .................... 312 0271545............... 91, 171
0100019 . 41, 45, 259, 262 0258077 .................... 140 0258763 .................... 192 0271546............... 91, 171
0100020 .... 60, 71, 73, 77, 0258217 .................... 149 0258765 .................... 128 0271547............... 67, 171
78, 83, 87, 96, 103, 0258285 ...................... 11 0258766 .................... 132 0271550............. 171, 191
166, 169, 257, 261 0258286 ...................... 11 0258802 .................... 312 0271551............. 171, 191
0100035 .... 149, 150, 162, 0258287 ...................... 12 0258805 .................... 312 0271768............. 115, 171
165, 169 0258288 .......... 12, 15, 27 0258826 .................... 315 0271771..................... 314
0100038 .... 135, 195, 197, 0258289 ................ 15, 27 0258827 .................... 315 0271941..................... 157
205, 209, 215, 219, 0258323 ...................... 16 0258909 ...................... 12 0272040..................... 313
223, 227, 233, 239 0258324 ...................... 16 0258910 ................ 15, 27 0272070............. 128, 133
0100040 ..................... 157 0258327 ...................... 16 0258927 .................... 312 0272131..................... 131
0100048 .... 109, 112, 115, 0258328 ...................... 16 0258928 .................... 313 0272189....................... 45
169, 288 0258330 ...................... 16 0258929 ...................... 95 0272254..................... 314
0100062 ..................... 103 0258331 ...................... 16 0258930 ...................... 72 0272255..................... 314
0100063 .... 198, 205, 209, 0258333 ...................... 16 0258931 ...................... 71 0272259..................... 293
215, 219, 223, 227, 0258334 ...................... 16 0258932 ...................... 97 0272260..................... 293
233, 239 0258338 .................... 150 0258945 .... 163, 166, 171 0272269....................... 11
0100079 ..................... 103 0258343 ...................... 27 0259055 ...................... 41 0272312..................... 314
0100081 ............. 141, 170 0258382 .................... 103 0259147 ...................... 45 0272322....................... 15
0140001 ....................... 32 0258387 .................... 312 0259198 .............. 97, 274 0272333....................... 16
0140011 ............. 165, 169 0258390 ................ 75, 81 0259420 .................... 136 0272334....................... 16
0140026 ..................... 161 0258391 ................ 75, 81 0259476 ...................... 77 0272354..................... 105
0140032 ..................... 115 0258396 ...................... 15 0259477 ...................... 77 0272355..................... 105
0181727 ..... 59, 72, 78, 95 0258397 ...................... 16 0259478 ...................... 77 0272381..................... 127
0181949 ................. 84, 88 0258398 ...................... 16 0259479 ................ 77, 87 0272395..................... 314
0200530 ....................... 68 0258399 ...................... 16 0270209 .......... 12, 15, 27 0272418..................... 314
0200547 ....................... 92 0258402 ...................... 71 0270210 ................ 15, 27 0272429..................... 288
0200550 ..................... 191 0258403 ...................... 72 0270211 ................ 15, 27 0272431..................... 288
0200741 ....................... 68 0258407 ...................... 41 0270264 .................... 119 0272433..................... 293
0200742 ....................... 68 0258410 ...................... 32 0270331 ...................... 41 0272435..................... 314
0239585 ....................... 41 0258415 ...................... 59 0270396 .................... 103 0272444..................... 192
0254798 ....................... 41 0258426 ...................... 83 0270511 .................... 314 0272448..................... 314
0255262 ..................... 105 0258454 ...................... 31 0270712 .................... 313 0272480............... 67, 171
0255294 ..................... 105 0258455 ...................... 31 0270723 .................... 313 0272481............... 67, 171
0255316 ................. 42, 45 0258456 ...................... 31 0270795 .................... 166 0272590..................... 314
0255382 ..... 275, 283, 293 0258457 ...................... 31 0270796 .................... 166 0272599..................... 314
0255386 ..................... 312 0258513 .................... 297 0270801 .................... 166 0275804..... 163, 166, 170
0255398 ..................... 313 0258514 .................... 297 0270808 .................... 166 0340041..... 59, 73, 79, 95
0255524 ................. 83, 87 0258529 .................... 301 0270809 .................... 166 0340046........... 75, 81, 97
0255917 ..... 115, 283, 293 0258530 .................... 301 0270810 .................... 166 0362519................. 84, 88
318 800A/800AJ 3120741

PART NUMBER INDEX
0362610 .................... 150 0641607 ... 132, 135, 139, 0721006 .... 69, 73, 77, 92, 0902751 .................... 169
0362726 ...................... 12 140 96, 120 0902756 ...................... 92
0362770 .................... 119 0641608 ... 11, 12, 27, 61, 0721008 ..................... 120 0902846 .................... 105
0370022 .................... 197 72, 78, 96, 119, 128, 0721010 ..................... 162 0920111 ................ 41, 49
0400075 .... 59, 72, 78, 95 132, 135, 139 0721014 ....................... 77 0920112 ................ 15, 19
0440207 ...................... 41 0641609 ... 119, 123, 135, 0731005 ..................... 191 0920117 ................ 15, 19
0440233 ...................... 41 139 0741606 ..................... 115 0920119 ................ 41, 49
0440244 ...................... 45 0641610 ... 33, 60, 68, 72, 0741607 ..... 127, 128, 132 0940038 .................... 191
0480050 ................ 68, 92 78, 96, 135, 150, 154, 0801132 ..... 127, 131, 135 0940070 .... 59, 73, 79, 95
0480111 ................ 68, 92 157, 161, 165, 169 0801133 ..................... 135 0940071 .................... 119
0480118 ...................... 68 0641611 .... 105, 128, 132 0801134 ..................... 135 0961816 .................... 195
0480119 ...................... 68 0641612 ... 132, 139, 140, 0801135 ............. 127, 139 0961893 ............ 209, 213
0480121 ...................... 68 191, 219 0801136 ............. 131, 139 0961894 ... 197, 203, 227,
0561185 .................... 135 0641614 ...... 31, 103, 132 0801137 ..................... 139 229
0561237 .................... 132 0641615 .................... 135 0801138 ..................... 139 0961895 .................... 195
0561295 .................... 139 0641616 .................... 135 0801139 ..................... 139 0961897 ... 233, 237, 239,
0630427 .................... 149 0641618 .................... 132 0801140 ..................... 139 243
0630462 .................... 191 0641622 ............ 135, 140 0801185 ..................... 139 0961900 .................... 223
0630464 .... 162, 165, 169 0641628 ...................... 27 0801191 ..................... 139 0961901 ............ 205, 215
0630491 .................... 115 0641640 .................... 140 0860038 ..... 275, 283, 293 0961902 .................... 197
0630498 .... 59, 72, 78, 95 0641652 .................... 239 0860520 ............. 298, 305 0961903 .................... 219
0630507 .................... 119 0641772 ................ 68, 92 0860984 ............. 161, 162 0961947 ... 131, 197, 201,
0630518 ............ 109, 111 0641806 ... 135, 233, 235, 0861131 ..................... 107 209
0630534 .... 209, 213, 223 237 0861154 ..................... 107 0961951 ... 128, 140, 197,
0630535 ... 195, 197, 203, 0641808 ................ 61, 96 0861155 ..................... 107 203, 223, 225, 227, 229
227, 229, 233, 237, 0641810 ...... 61, 128, 133 0861196 ..................... 107 0961977 .................... 231
239, 243 0641812 ... 60, 71, 77, 96, 0861197 ..................... 107 0961986 .... 60, 73, 79, 96
0630536 ............ 219, 221 128, 133 0861228 ..................... 107 0962031 ...................... 96
0630537 ... 205, 207, 215, 0641814 ...................... 11 0861229 ..................... 107 0962051 .................... 123
217 0641816 ...................... 11 0861237 ............. 154, 161 0962102 ..... 11, 135, 139,
0630539 .................... 136 0641818 60, 96, 123, 205, 0861258 ..................... 107 205, 207, 215, 217,
0630548 .................... 111 215 0861259 ..................... 107 219, 221
0641403 .................... 150 0641820 ..... 11, 105, 128, 0861302 ..................... 107 0962122 .................... 135
0641404 ... 128, 132, 161, 132, 133 0861313 ..................... 107 0962152 ...................... 12
165, 169 0641826 ...................... 61 0861407 ..................... 111 0962155 ... 223, 225, 227,
0641406 ... 32, 72, 78, 96, 0641828 .......... 72, 78, 96 0861414 .... 165, 166, 169, 229
109, 120, 157, 162, 0642010 .... 61, 73, 79, 97 170 0962156 .................... 223
169, 192, 298, 305 0642018 ...................... 41 0861415 ............. 154, 165 0962185 .................... 223
0641407 ...................... 60 0642212 ...................... 11 0861445 ..................... 111 0962219 .................... 233
0641408 ... 71, 72, 78, 83, 0642214 ............ 128, 132 0861474 ............. 154, 169 0962224 ...................... 12
154, 157, 161, 165, 0642612 .................... 115 0861500 ..................... 111 0962335 .................... 132
169, 298, 305 0642620 ............ 128, 132 0861501 ..................... 111 0962336 .... 209, 211, 213
0641410 ...... 80, 109, 112 0642682 ............ 128, 133 0861502 ..................... 111 1001091424 ................ 32
0641414 11, 31, 154, 158 0651406 ...................... 31 0861503 ..................... 111 1001091538 ..... 109, 150,
0641416 ..... 83, 132, 150, 0681608 ...... 11, 128, 133 0861517 ............. 157, 169 264, 298, 305
169 0681610 ............ 128, 133 0861537 ............. 169, 170 1001091778 ...... 109, 275
0641418 .............. 31, 165 0681612 ................ 68, 92 0902088 ....................... 71 1001091941 ...... 109, 274
0641420 .................... 239 0681836 ...................... 41 0902109 ..................... 105 1001092527 .............. 109
0641422 .................... 149 0682016 .......... 12, 15, 41 0902132 ....................... 83 1001093187 ..... 112, 150,
0641424 ...................... 80 0682023 ................ 41, 45 0902143 ..................... 119 264, 283, 292, 298, 305
0641436 .................... 149 0682032 ...................... 45 0902161 ..................... 119 1001093256 ..... 112, 282,
0641506 ..... 33, 108, 111, 0682214 ...................... 45 0902206 ..................... 115 292
120 0700808 ................ 60, 97 0902210 ....................... 92 1001094400 ..... 150, 275,
0641507 .......... 75, 81, 97 0700810 .......... 63, 71, 77 0902219 ..................... 119 281, 290, 310
0641508 ... 31, 60, 69, 74, 0700819 .......... 69, 73, 79 0902223 ..................... 119 1001094401 .............. 150
79, 92, 96, 103, 115, 0701011 ...................... 96 0902243 ....................... 60 1001094470 ..... 112, 281,
119 0701012 .... 61, 73, 79, 96 0902309 ................. 75, 81 289
0641510 ...................... 60 0701014 ................ 71, 77 0902351 ..................... 119 1001094484 ..... 109, 112,
0641514 .............. 74, 128 0701015 .......... 61, 92, 97 0902412 ..................... 119 310
0641524 .................... 154 0701022 ................ 71, 77 0902415 ....................... 33 1001094557 .............. 264
0641550 ...................... 17 0701414 ...................... 60 0902426 ..................... 119 1001094639 .............. 150
0641604 ............ 128, 132 0711414 ...................... 68 0902491 ..................... 119 1001094791 ...... 109, 275
0641605 .................... 135 0721003 ... 162, 163, 166, 0902511 ....................... 60 1001095809 ...... 298, 305
0641606 ... 31, 61, 73, 79, 171 0902520 ..................... 105 1001096141 .............. 298
83, 88, 96, 128, 132, 0721004 ........ 73, 79, 162 0902527 ....................... 96 1001097051 ...... 281, 289
133, 135, 139, 140 0721005 .............. 60, 108 0902539 ....................... 77 1001097082 ...... 281, 289
0902572 ....................... 80 1001097957 .............. 275
3120741 800A/800AJ 319

PART NUMBER INDEX
1001099837 ............... 140 1001228030 ...... 131, 203 1320223 ... 61, 72, 73, 79, 1683059..................... 195
1001099840 ............... 140 1001228033 ...... 127, 201 97, 103 1683061..................... 239
1001100321 ........... 67, 91 1001228041 ..... 127, 131, 1320248 .................... 140 1683071............. 205, 215
1001102842 ............... 312 207 1320249 .................... 140 1683073..................... 219
1001103095 ............... 143 1001228050 ...... 131, 229 1320250 .................... 135 1683074..................... 197
1001108720 ............... 312 1001228086 ...... 135, 243 1320251 .................... 135 1683078............... 11, 195
1001108721 ............... 312 1001228087 ...... 139, 237 1320252 .................... 136 1683079..................... 195
1001109690 ............... 262 1001228088 ...... 139, 235 1320256 .... 271, 281, 289 1683081..................... 195
1001109693 ............... 313 1001228506 .............. 239 1320258 ...................... 61 1683261..................... 209
1001110133 ............... 313 1001241410 .............. 313 1320263 .................... 140 1683537..... 127, 131, 219
1001113961 ....... 185, 187 1001241411 .............. 313 1340060 .... 59, 73, 79, 95 1683538..................... 219
1001114116 ............... 313 1001241412 .............. 313 1340061 .................... 313 1683539..................... 219
1001117251 ............... 312 1001241413 .............. 313 1380147 .................... 123 1683544..................... 205
1001117258 ............... 312 1001241414 .............. 313 1580011 .......... 72, 78, 95 1683545..................... 205
1001117320 ............... 157 1001241415 .............. 313 1580012 ............ 154, 158 1683546..... 127, 131, 205
1001118234 ............... 312 1001248012 ...... 131, 213 1580013 ............ 154, 158 1683547..... 127, 131, 215
1001118235 ............... 312 1060012 ............ 163, 270 1600211 ...................... 72 1683548..................... 215
1001118416 ............... 187 1060279 ............ 298, 305 1600218 .................... 161 1683549..................... 215
1001118417 ............... 177 1060330 .... 165, 192, 280 1600283 ............ 161, 183 1683605............... 12, 231
1001121735 ............... 313 1060341 ... 192, 276, 284, 1600284 ............ 161, 173 1683606............. 135, 239
1001129555 ............... 308 294 1600298 ...................... 78 1683607............. 139, 233
1001137005 ............... 315 1060494 ... 276, 283, 284, 1600312 .................... 111 1683608............. 127, 223
1001137261 ................. 12 293 1600313 ............ 165, 169 1683609............. 131, 209
1001137460 ................. 32 1060516 .................... 271 1600314 .............. 78, 310 1683610..... 127, 128, 197
1001138795 ............... 213 1060637 .... 61, 74, 79, 97 1600317 .... 165, 169, 175 1683629..................... 239
1001138796 ....... 203, 229 1060676 .................... 270 1600318 .... 165, 169, 185 1683632..................... 239
1001139944 ............... 314 1060896 ... 280, 281, 288, 1600327 .................... 111 1683633..................... 223
1001142504 ............... 314 289 1641808 ................ 74, 79 1683635..................... 223
1001142505 ............... 314 1060902 ............ 280, 289 1660157 ...................... 71 1683642..................... 197
1001143187 ....... 261, 264 1060918 .... 157, 169, 288 1660219 .................... 105 1683643..................... 197
1001143188 ....... 261, 264 1060978 ............ 281, 289 1660219RR ............... 105 1683647..................... 233
1001143192 ............... 263 1100086 ...................... 11 1660220 ...................... 95 1683648..................... 233
1001143256 ............... 314 1120484 .................... 103 1660222 ...................... 95 1683663..................... 233
1001144629 ............... 157 1120487 .................... 103 1660223 .................... 105 1683672............. 139, 233
1001148902 ............... 313 1120510 ............ 128, 131 1660223RR ............... 105 1683673..................... 233
1001148903 ............... 313 1120552 ...................... 17 1660234 .............. 63, 310 1683675..................... 233
1001148904 ............... 313 1180346 .................... 135 1660239 .............. 95, 310 1683677............. 131, 197
1001148905 ............... 313 1180347 .................... 140 1660250 ........ 75, 80, 310 1683678..................... 197
1001148906 ............... 313 1180349 .................... 140 1670769 .................... 131 1683680..................... 197
1001148971 ............... 313 1260017 ................ 42, 45 1670776 ...................... 17 1683682............. 131, 227
1001149391 ............... 237 1260136 .................... 192 1670785 .................... 191 1683683..................... 227
1001149560 ............... 314 1282571 .................... 266 1670786 .................... 191 1683685..................... 227
1001149676 ............... 315 1282663 ............ 267, 313 1670787 .................... 191 1683687..................... 209
1001162546 ............... 314 1282665 ............ 266, 313 1670788 .................... 191 1683740............... 12, 231
1001166538 ............... 189 1282937 .................... 266 1670789 .................... 191 1683818..................... 219
1001166539 ............... 179 1282946 .................... 312 1670791 .................... 191 1683819..................... 205
1001188840 ....... 135, 239 1283309 .................... 313 1670793 .................... 191 1683821..................... 215
1001188841 ....... 139, 233 1300019 .............. 17, 314 1670795 .................... 191 1683823..................... 219
1001188842 ....... 240, 243 1320011 .................... 239 1670796 .................... 191 1683986..................... 195
1001188843 ............... 233 1320012 .......... 72, 78, 95 1670797 .................... 191 1683987..................... 195
1001188968 ....... 139, 233 1320016 .... 60, 73, 79, 95 1670798 .................... 191 1684089..................... 209
1001204901 ............... 313 1320017 ...................... 83 1670799 .................... 191 1684090..................... 209
1001204927 ............... 313 1320019 ...................... 77 1670801 .................... 191 1684114..................... 223
1001204928 ............... 313 1320022 ... 60, 71, 72, 77, 1670803 .................... 191 1684115..................... 223
1001210025 ............... 314 78, 83, 96 1670804 .................... 191 1684125..................... 227
1001210685 ............... 313 1320031 ...................... 61 1670824 .................... 150 1684126..................... 227
1001210687 ............... 313 1320032 ................ 73, 79 1670829 ... 109, 111, 162, 1684191..................... 195
1001212415 ............... 308 1320040 .................... 192 165, 169 1684228............. 131, 197
1001214552 ............... 314 1320060 .72, 78, 161, 166 1670836 .................... 139 1684230..................... 197
1001214561 ............... 314 1320095 .................... 162 1670842 .................... 119 1684232..................... 197
1001214562 ............... 314 1320127 ...................... 87 1670844 ............ 127, 131 1684408............. 127, 197
1001228009 ...... 127, 131, 1320131 ...................... 61 1670850 ............ 127, 131 1684497..... 127, 131, 205
221 1320159 .................... 128 1670864 .................... 128 1700584............. 297, 303
1001228010 ...... 127, 131, 1320176 ...................... 62 1671037 .................... 170 1700818. 83, 87, 298, 305
217 1320218 ................ 84, 88 1683050 .................... 223 1701500............. 297, 304
1001228011 ....... 127, 225 1320220 ................ 83, 87 1683053 .................... 209 1701501............. 297, 304
1001228012 ....... 131, 211 1320222 .......... 61, 71, 95 1683055 ............ 197, 227 1701502............. 297, 303
320 800A/800AJ 3120741

PART NUMBER INDEX
1701503 ............ 297, 303 1703937 .................... 301 1704120 ..................... 304 2220242 ............ 249, 253
1701504 ............ 297, 303 1703938 .................... 301 1704121 ..................... 304 2220250 .... 60, 71, 73, 79
1701505 61, 97, 298, 305 1703939 .................... 301 1704260 ..... 162, 165, 169 2220251 ...................... 83
1701509 ............ 297, 303 1703940 .................... 301 1704271 ..................... 305 2220261 ................ 83, 87
1701542 73, 79, 298, 304 1703941 .................... 304 1704277 ............. 297, 302 2220270 ...................... 73
1701543 83, 87, 298, 305 1703942 .................... 304 1704833 ..................... 108 2220273 .... 60, 71, 73, 79
1701645 .................... 297 1703943 .................... 304 1704885 ............. 298, 305 2220313 ................ 60, 96
1702153 .................... 297 1703944 .................... 304 1705132 ............. 112, 170 2220315 ...................... 72
1702265 .................... 298 1703945 .................... 304 1705364 ....................... 17 2220362 ............ 249, 253
1702300 ............ 297, 304 1703946 .................... 304 1705977 ..................... 305 2220363 .................... 249
1702564 .... 161, 165, 169 1703947 .................... 301 1707110 ............. 298, 305 2220365 ............ 249, 253
1702565 .... 161, 165, 169 1703948 .................... 301 1707111 .... 163, 166, 170, 2220366 ............ 249, 253
1702566 .... 161, 165, 169 1703949 .................... 301 298, 305 2220371 ... 247, 250, 254,
1702567 .... 161, 165, 169 1703950 .................... 301 1840012 ..................... 108 257, 261
1702610 ............ 108, 111 1703951 .................... 301 1840013 ..................... 108 2220373 ... 249, 253, 257,
1702612 .................... 297 1703952 .................... 301 1840014 ..................... 108 261
1702676 ... 157, 161, 165, 1703953 .................... 297 1840015 ..................... 108 2220374 ............ 249, 253
169 1703954 .................... 297 1870062 ..................... 267 2220375 ............ 249, 253
1702688 .................... 297 1703959 ............ 297, 304 1870063 ..................... 267 2220376 ............ 257, 261
1702701 ...................... 16 1703960 ............ 298, 304 1870100 ..................... 267 2220377 ............ 249, 253
1702720 .................... 305 1703963 .................... 304 1870120 ..................... 267 2220379 ............ 257, 261
1702739 ...................... 16 1703964 .................... 304 1870132 ..................... 267 2220380 ............ 249, 253
1702773 ............ 297, 302 1703965 .................... 304 2000146 ................. 59, 62 2220381 ............ 257, 261
1702774 ............ 297, 302 1703966 .................... 304 2000151 ................. 95, 97 2220385 ............ 257, 261
1702784 ............ 297, 302 1703967 .................... 304 2000156 ................. 71, 74 2220414 .................... 258
1702788 .................... 312 1703968 .................... 304 2000160 ................. 71, 74 2220415 ... 247, 249, 253,
1702860 ............ 297, 302 1703980 .................... 304 2000164 ................. 77, 80 257, 261
1702862 ............ 297, 304 1703981 .................... 304 2000166 ........... 77, 80, 87 2220418 ...................... 88
1702868 .................... 297 1703982 .................... 304 2000172 ................. 77, 80 2220428 ............ 257, 261
1702901 .................... 297 1703983 .................... 304 2000173 ................. 59, 62 2220429 ............ 257, 261
1702903 ............ 298, 305 1703984 .................... 304 2000174 ........... 77, 80, 87 2220430 ...................... 79
1702924 ............ 298, 305 1703985 .................... 304 2000189 ................. 59, 62 2220437 ...................... 71
1702927 ............ 298, 305 1703986 .................... 305 2060025 ..... 59, 72, 78, 95 2220451 ..... 60, 249, 253,
1702938 .... 166, 171, 192 1703987 .................... 305 2080040 ............. 154, 157 257, 261
1702961 .................... 312 1703988 .................... 305 2080044 ..................... 132 2220459 ...................... 60
1702962 .................... 312 1703989 .................... 305 2120077 ....................... 83 2220465 .................... 249
1703090 .................... 162 1703990 .................... 305 2120150 ............... 31, 308 2220466 ... 249, 253, 257,
1703091 .................... 162 1703991 .................... 305 2120163 ....................... 31 261
1703092 .................... 162 1703996 ............ 302, 303 2120167 ....................... 31 2220473 ... 250, 254, 257,
1703093 .................... 162 1704000 .................... 302 2120168 ............... 31, 308 261
1703162 .... 60, 72, 78, 95 1704001 .................... 302 2120169 ....................... 74 2220478 ............ 257, 261
1703175 .................... 312 1704002 .................... 302 2160003 ................. 42, 45 2220479 ............ 249, 253
1703467 ............ 107, 111 1704003 .................... 302 2180104 ....................... 83 2220490 ... 247, 250, 254,
1703468 ............ 107, 111 1704004 .................... 302 2180125 ................. 83, 87 257, 261
1703479 .................... 312 1704005 .................... 302 2180344 ................. 42, 45 2220497 .................... 258
1703622 .................... 109 1704006 .................... 303 2180360 ....................... 83 2220498 .................... 249
1703772 ............ 297, 302 1704007 .................... 303 2180380 ............. 259, 262 2220499 .................... 253
1703773 ............ 297, 302 1704008 .................... 303 2180387 ................. 83, 88 2220500 ... 249, 253, 257,
1703797 .................... 297 1704096 .................... 297 2180388 ................. 83, 87 261
1703798 .................... 297 1704098 .................... 303 2180389 ................. 83, 88 2220501 ... 250, 254, 258,
1703804 .................... 297 1704099 .................... 302 2180418 ........... 83, 87, 88 262
1703805 .................... 297 1704100 .................... 303 2180467 ................. 73, 79 2220502 .... 253, 257, 261
1703808 ............ 297, 302 1704101 .................... 302 2180536 ................. 60, 71 2220504 ............ 249, 253
1703923 .................... 301 1704102 .................... 303 2180615 ............. 215, 217 2220516 ............ 215, 249
1703924 .................... 301 1704103 .................... 303 2180724 ............. 258, 262 2220517 .................... 253
1703925 .................... 301 1704104 .................... 297 2180798 ..... 59, 73, 79, 95 2220574 ............ 257, 261
1703926 .................... 301 1704106 .................... 303 2200204 ....................... 83 2220577 ... 247, 250, 258,
1703927 .................... 301 1704107 .................... 303 2200221 ................. 73, 97 262
1703928 .................... 301 1704108 .................... 303 2200222 ......... 47, 54, 103 2220582 ... 247, 249, 253,
1703929 .................... 301 1704109 .................... 303 2200233 ....................... 72 257, 261
1703930 .................... 301 1704110 .................... 303 2200317 ....................... 72 2220591 ............ 258, 262
1703931 .................... 301 1704111 .................... 303 2220005 ................. 83, 87 2220593 ............ 257, 261
1703932 .................... 301 1704112 .................... 303 2220063 ................. 42, 45 2220596 ... 249, 253, 257,
1703933 .................... 301 1704116 .................... 304 2220064 ................. 83, 87 261
1703934 .................... 301 1704117 .................... 304 2220235 ............. 249, 253 2220600 ............ 249, 253
1703935 .................... 301 1704118 .................... 304 2220237 ............. 249, 253 2220602 ... 247, 249, 253,
1703936 .................... 301 1704119 .................... 304 2220240 ..................... 249 257, 261
3120741 800A/800AJ 321

PART NUMBER INDEX
2220603 ............. 247, 262 2360600 ...................... 13 2752453 .... 250, 254, 257 2753199............. 257, 261
2220605 .... 249, 253, 257, 2360601 ...................... 13 2752462 ............ 258, 262 2753200............. 257, 261
261 2360602 ...................... 13 2752463 ............ 258, 262 2753216............. 257, 261
2220606 ..................... 263 2360603 ...................... 13 2752468 ............ 257, 261 2753231............. 257, 261
2220609 .... 249, 253, 258, 2400060 ............ 273, 291 2752489 ............ 250, 254 2760105.... 108, 111, 161,
262 2400061 ............ 273, 291 2752494 ... 250, 254, 258, 165, 169
2220618 .... 249, 253, 257, 2400065 ............ 281, 290 261 2780205................. 41, 47
261 2400066 ............ 281, 290 2752498 ............ 249, 253 2780227................. 15, 21
2220619 ..... 247, 257, 261 2420172 ............ 108, 111 2752513 ............ 250, 254 2780228................. 15, 21
2220628 ............. 249, 253 2420187 ................ 71, 80 2752514 ... 249, 250, 253, 2780229....................... 12
2220635 ............. 247, 258 2420203 ................ 68, 92 254 2792351..................... 264
2220646 ............. 249, 253 2460011 ................ 67, 91 2752516 .................... 254 2792362............. 249, 264
2220654 ..................... 257 2460013 ................ 67, 91 2752518 ............ 249, 253 2792363............. 253, 264
2220655 ..................... 262 2460032 ................ 67, 91 2752573 .... 250, 254, 258 2792364..................... 264
2220675 ....................... 83 2460034 ...................... 91 2752575 ............ 249, 253 2792365............. 257, 264
2220710 ..................... 249 2500005 ...................... 71 2752581 ............ 250, 254 2792366............. 257, 264
2220711 ..... 247, 250, 253 2560136 .... 161, 165, 169 2752585 ............ 258, 262 2792367............. 247, 264
2220720 ....................... 83 2600209 .................... 120 2752591 .................... 254 2820031................. 69, 92
2220737 ............. 257, 261 2600211 .... 162, 166, 170 2752592 .................... 254 2820035.... 115, 154, 158,
2220765 ............. 257, 261 2600216 .................... 153 2752611 .................... 247 276, 284, 294
2220775 ............. 215, 258 2600219 .................... 154 2752642 .................... 254 2820078..................... 120
2220794 ....................... 61 2600233 .................... 120 2752648 .... 247, 250, 254 2820079..................... 120
2220800 ..................... 253 2600244 .................... 119 2752671 .................... 261 2820080..................... 120
2220805 ....................... 78 2600281 .................... 157 2752673 ............ 250, 254 2820081..................... 120
2220810 ............. 249, 253 2600287 .................... 154 2752674 .................... 258 2840016..................... 123
2220811 ..... 247, 249, 253 2680436 .................... 120 2752721 ............ 257, 261 2860012................. 68, 92
2220833 ..................... 254 2680437 .................... 120 2752754 ............ 250, 254 2860030..... 107, 111, 308
2220852 ............. 257, 261 2680448 ............ 119, 120 2752766 ............ 258, 262 2900708........... 31, 35, 36
2220873 .... 257, 258, 261, 2680450 .................... 119 2752767 ............ 258, 262 2900770............. 143, 195
262 2680451 ............ 119, 120 2752768 ............ 258, 262 2900788....................... 25
2220883 .... 197, 201, 203, 2720015 ...................... 74 2752928 .................... 250 2900792.... 198, 201, 203,
205, 207, 209, 211, 2720042 ...................... 83 2752930 ............ 258, 262 205, 207, 209, 211,
213, 215, 217, 219, 2720058 .... 61, 73, 79, 96 2752942 ............ 250, 254 213, 215, 217, 219, 221
221, 235, 237, 239, 243 2720112 ...................... 83 2752949 .................... 254 2901271..................... 195
2220885 .... 195, 197, 203, 2720144 ................ 83, 87 2752977 ............ 249, 253 2901273..................... 239
209, 211, 213, 225, 2720160 ...................... 73 2752978 ............ 258, 262 2901301............. 198, 227
229, 233, 237, 239, 243 2720271 ................ 60, 73 2753006 ............ 258, 262 2901303..................... 209
2220886 .... 195, 235, 237, 2720341 ................ 80, 81 2753007 ............ 258, 262 2901392....................... 60
239, 243 2720351 ...................... 60 2753008 ............ 258, 261 2901443............. 284, 294
2220888 .... 205, 207, 215, 2720392 ...................... 87 2753009 ............ 258, 262 2901514............. 215, 217
217, 219, 221 2720398 ...................... 60 2753010 ............ 257, 261 2901526..... 201, 205, 207
2220893 ....................... 31 2720423 ...................... 61 2753035 .................... 254 2901537............. 219, 221
2220923 ..................... 263 2720434 ...................... 60 2753036 ............ 249, 253 2901549..................... 223
2220947 .... 257, 258, 261, 2720435 ................ 72, 78 2753087 ............ 250, 254 2901556..................... 198
262 2720436 ................ 73, 79 2753117 ............ 250, 254 2901608................. 73, 79
2220950 ............. 258, 262 2720441 ...................... 95 2753118 ............ 258, 262 2901609....................... 60
2220994 ....................... 71 2720442 ...................... 95 2753122 .................... 258 2901712..................... 233
2220999 .... 249, 253, 257, 2720449 ...................... 60 2753123 ............ 258, 262 2901809....................... 96
261 2720472 ...................... 78 2753124 ............ 258, 262 2902232..................... 314
2221018 ................. 84, 88 2750532 ... 60, 71, 72, 77, 2753125 ............ 258, 262 2902396..................... 312
2221019 ................. 83, 87 78, 96 2753126 ............ 258, 262 2902456............. 263, 313
2221024 ................. 84, 88 2750760 .................... 247 2753128 ............ 258, 262 2902457............. 263, 313
2221029 ............. 249, 253 2750920 .................... 247 2753129 ............ 258, 262 2902459............. 263, 313
2221030 ..................... 254 2751011 ............ 249, 253 2753155 .................... 253 2910000..................... 273
2221036 ............. 258, 262 2751017 ............ 249, 253 2753157 .................... 254 2910001..................... 274
2360461 ....................... 13 2751032 ................ 42, 45 2753158 .................... 254 2910465..................... 313
2360488 ....................... 13 2751095 ................ 42, 45 2753159 .................... 254 2910467..................... 313
2360489 ....................... 13 2751391 ............ 250, 254 2753161 .................... 253 2910872..................... 312
2360490 ....................... 13 2751397 ............ 250, 254 2753162 .................... 253 2910887..................... 312
2360494 ....................... 13 2751906 ............ 247, 254 2753187 .................... 254 2915087....................... 41
2360502 ....................... 13 2752265 .................... 249 2753189 ............ 258, 262 2915094....................... 45
2360587 ....................... 13 2752266 .................... 249 2753190 ............ 258, 262 2915096....................... 41
2360588 ....................... 13 2752345 .................... 249 2753191 ............ 258, 262 2915228..................... 314
2360589 ....................... 13 2752363 ............ 249, 253 2753192 ............ 257, 261 2920110..................... 115
2360590 ....................... 13 2752365 ............ 250, 254 2753195 ............ 257, 261 2920113..................... 115
2360591 ....................... 13 2752366 ............ 250, 254 2753196 ............ 257, 261
2360592 ....................... 13 2752438 ............ 257, 261 2753197 ............ 257, 261
322 800A/800AJ 3120741

PART NUMBER INDEX
2920129 ... 162, 163, 166, 3311805 ... 15, 60, 72, 78, 3480211 ..................... 239 3572606 .................... 149
169, 270, 272, 274, 96, 105, 119, 123, 128, 3480232 ..................... 223 3572607 .................... 149
281, 282, 288, 290, 292 133 3480233 ..................... 197 3580134 ................ 68, 92
2920140 ... 154, 158, 276, 3312002 ...................... 45 3480234 ..................... 233 3580158 ...................... 67
284, 294 3321005 ...................... 60 3480236 ..................... 219 3580250 ...................... 91
2920162 ................ 67, 92 3321401 ...................... 71 3480237 ..................... 205 3580276 ................ 68, 92
2920215 .................... 115 3321402 ...................... 96 3480238 ..................... 215 3600277 .......... 59, 71, 99
2940074 .... 154, 157, 308 3321602 ...................... 96 3510488 ..................... 153 3600278 .... 59, 71, 77, 95
2940088 .................... 120 3340705 .................... 139 3510497 ..................... 153 3600287 ...................... 32
3010088 .................... 192 3340756 ............ 135, 139 3510542 ..................... 153 3600295 ... 59, 71, 77, 95,
3020021 ...................... 64 3340764 .................... 140 3510543 ..................... 153 99
3124114 ...................... 81 3340828 .................... 135 3510545 ..................... 153 3600377 ...................... 80
3160204 ................ 15, 25 3340833 .................... 239 3510546 ..................... 153 3600458 ...................... 32
3160223 ................ 41, 51 3340834 .................... 239 3510565 ..................... 153 3620033 ...................... 59
3160279 ................ 41, 51 3340835 .... 128, 132, 135 3510566 ..................... 153 3620040 .......... 72, 78, 95
3160286 ................ 45, 54 3340838 .... 233, 235, 237 3510728 ..................... 153 3640970 .................... 108
3200362 .... 61, 72, 78, 97 3340840 .................... 140 3510760 ..................... 153 3640986 .................... 109
3200401 ...................... 95 3340859 .................... 136 3510822 ..................... 157 3641182 .................... 163
3200406 ...................... 59 3340860 .................... 140 3510833 ..................... 157 3730023 .................... 272
3220103 ...................... 62 3340861 .................... 140 3520028 69, 92, 161, 165, 3730099 ............ 271, 272
3220104 ...................... 62 3340871 .................... 139 169 3740049 ... 108, 109, 111,
3220113 .......... 75, 81, 97 3340881 ............ 135, 139 3520033 ..................... 119 162, 163, 266, 267,
3220114 ................ 75, 81 3380429 .... 61, 73, 79, 96 3520035 ..... 112, 149, 150 284, 290, 294, 308
3251102 69, 92, 166, 171 3380434 ............ 154, 157 3520072 ............. 153, 157 3740057 ............ 109, 267
3251243 ............ 297, 304 3380442 .................... 119 3520173 ..................... 162 3740058 .................... 162
3251813 ............ 297, 303 3380443 .................... 119 3520174 ............. 109, 170 3740063 .................... 162
3252221 .................... 312 3380444 .................... 119 3530072 ..................... 191 3740066 ............ 109, 267
3252347 .................... 297 3421565 ................ 41, 45 3536089 ............. 154, 158 3740067 ... 59, 72, 78, 95,
3252507 ............ 297, 304 3421627 ...................... 41 3537416 ....................... 59 308
3271605 .................... 239 3422446 .... 59, 72, 78, 95 3537417 ....................... 59 3740080 ... 69, 72, 78, 92,
3272605 .... 128, 133, 143 3422457 .................... 139 3537420 ....................... 59 310
3300007 ................ 12, 15 3422530 .................... 123 3537445 ..................... 123 3740112 .................... 108
3300205 ............ 108, 111 3422532 .... 61, 73, 79, 97 3537446 ..................... 123 3740113 ............ 109, 162
3300353 .................... 170 3422558 .................... 131 3538047 ....................... 11 3740115 .................... 162
3300390 .................... 109 3422559 .................... 132 3538758 ..................... 140 3740126 .............. 97, 274
3300393 .................... 153 3422560 .................... 132 3538819 ..................... 161 3760133 .................... 139
3300408 ............ 109, 111 3422561 .................... 132 3538873 ....................... 72 3760170 ................ 41, 45
3310601 ............ 108, 123 3422563 .................... 132 3539219 ............. 108, 111 3760367 .................... 223
3310605 .................... 150 3422578 ............ 127, 128 3539275 ............. 162, 163 3760368 .................... 209
3310801 .................... 150 3422580 ............ 127, 128 3539281 ..................... 115 3760369 ............ 197, 227
3310805 ........ 84, 88, 149 3422582 .................... 128 3539685 ..................... 154 3760370 ............ 195, 239
3311001 ..... 96, 108, 120, 3422583 .................... 132 3539719 ..................... 191 3760374 .... 205, 215, 219
157, 162, 166, 171 3422681 ............ 127, 132 3539872 ..... 59, 72, 78, 95 3790012 83, 87, 116, 157,
3311005 ... 69, 73, 77, 92, 3422683 ............ 127, 132 3539877 ....................... 11 161, 163, 166, 167,
115, 120, 154, 162, 163 3422684 ............ 127, 132 3539878 ....................... 11 170, 171
3311401 ..... 95, 111, 161, 3422685 ............ 127, 132 3539934 ..................... 119 3790044 ................ 61, 77
165 3422686 ............ 127, 132 3539955 ..................... 120 3790110 .................... 144
3311405 ... 31, 32, 60, 71, 3422687 ............ 127, 132 3539957 ..... 61, 74, 78, 96 3790152 .......... 71, 77, 97
72, 78, 83, 96, 109, 3422688 ............ 127, 132 3539971 ....................... 59 3820001 ............ 297, 304
112, 120, 149, 150, 3422689 ............ 127, 132 3539972 ................. 71, 77 3841143 ... 11, 12, 59, 72,
154, 157, 158, 161, 3422690 .................... 139 3539979 ..................... 119 78, 95, 127, 128, 132,
165, 169, 192, 298, 305 3422701 ...................... 12 3570103 ................. 72, 78 139
3311501 .................... 191 3422702 ................ 11, 12 3570104 ....................... 73 3841255 ...................... 71
3311505 ... 60, 74, 75, 78, 3422703 ...................... 11 3570133 ................. 72, 78 3841287 ...... 11, 127, 132
81, 96, 97, 103, 120, 3422729 ............ 127, 132 3570283 ....................... 95 3841340 ... 31, 59, 74, 78,
154 3422753 ...................... 12 3570288 ....................... 97 95, 128, 132, 133, 136
3311601 ... 103, 119, 135, 3422754 ...................... 12 3570488 ....................... 41 3841351 ...................... 95
150, 162, 166, 170 3422755 ...................... 11 3570686 ....................... 27 3841356 ............ 128, 132
3311602 .................... 135 3422860 ............ 131, 132 3570690 ....................... 27 3841406 .................... 140
3311605 ... 60, 68, 72, 78, 3422861 .................... 132 3570775 ............. 233, 237 3850018 .................... 197
92, 96, 119, 120, 123, 3422867 .................... 132 3570928 ..................... 149 3900139 .................... 223
132, 135, 140, 154, 3430816 .................... 123 3570979 ....................... 31 3900141 .................... 209
157, 162, 165, 169, 191 3450304 .................... 170 3571498 ....................... 77 3900207 .................... 153
3311705 ................ 69, 92 3450404 .................... 123 3572414 ....................... 79 3900210 .................... 119
3311801 ... 15, 61, 74, 79, 3480176 .................... 195 3572423 ..................... 103 3900217 ...................... 96
96, 149 3480188 ............ 197, 227 3572604 ..................... 239 3900224 .... 162, 166, 170
3311802 ...................... 41 3480210 .................... 209 3572605 ..................... 239 3900232 ............ 119, 140
3120741 800A/800AJ 323

PART NUMBER INDEX
3900239 ............. 128, 132 4070967 .................... 135 4360475 ... 107, 111, 161, 4460442..................... 276
3900259 ..................... 139 4070968 .................... 135 165, 170, 308 4460445.... 272, 275, 282,
3900262 ..................... 136 4070969 .................... 140 4360476 ... 108, 111, 161, 283, 290, 293
3900268 ............. 108, 111 4070987 ............ 109, 111 165, 170, 308 4460449............. 272, 273
3900272 ........... 60, 78, 96 4071009 ...................... 45 4360498 .................... 150 4460457...... 97, 273, 274,
3900293 ....................... 45 4071052 .................... 140 4360499 .................... 150 281, 291
3910608 ............. 108, 123 4100025 ...................... 72 4360542 ................ 67, 91 4460458...... 97, 273, 274,
3910610 ..................... 161 4100051 .................... 254 4360549 ............ 149, 150 281, 291
3910804 ............. 109, 111 4100058 ............ 250, 254 4400275 ................ 83, 87 4460459....... 97, 273, 274
3910808 ................. 84, 88 4100059 ............ 250, 253 4400400 .................... 103 4460460..... 273, 281, 291
3911008 ............. 154, 157 4100062 ............ 258, 262 4400410 .................... 103 4460464.... 166, 170, 270,
3911024 ..................... 109 4120012 ............ 108, 267 4400420 ................ 83, 87 271, 274, 280, 281,
3911040 ..................... 115 4120013 .................... 163 4420038 ............ 103, 108 282, 288, 289, 290, 292
3930606 ..................... 150 4120035 ... 163, 270, 272, 4420060 .............. 32, 150 4460465.... 270, 271, 273,
3930816 ..................... 150 280, 281, 282, 288, 4460023 ................ 69, 92 274, 275, 280, 281,
3930824 ............. 149, 150 291, 292 4460042 .................... 170 282, 288, 289, 292
3931436 ..................... 149 4130357 ...................... 12 4460049 .................... 191 4460466.... 270, 271, 275,
3931448 ..... 233, 237, 239 4130358 ...................... 12 4460051 .................... 293 280, 281, 289
3931464 ..................... 149 4160139 .................... 119 4460071 ... 154, 157, 161, 4460467.... 161, 276, 284,
3931508 ..................... 239 4160143 .................... 119 165, 170, 280, 283, 294, 314
3931516 ............. 209, 223 4220162 .................... 115 288, 293 4460470.... 111, 162, 165,
3931620 .... 197, 203, 227, 4220165 .................... 154 4460125 .... 275, 283, 293 170, 270, 280, 288, 290
229 4240032 .................... 115 4460134 ... 276, 283, 284, 4460471.... 112, 162, 165,
3931664 ............. 233, 237 4240033 ...................... 73 293, 294 170, 270, 280, 288, 290
3931672 ..... 162, 166, 170 4240099 ...... 73, 154, 158 4460190 ................ 68, 92 4460473.... 270, 271, 280,
3931720 ............. 195, 239 4240112 .................... 103 4460205 ... 276, 283, 284, 281, 289
3932224 ................. 41, 45 4240113 .................... 103 293 4460475............... 97, 274
3932240 .... 205, 207, 215, 4280295 .................... 103 4460224 ............ 273, 274 4460476....... 97, 273, 274
217, 219, 221 4300056 ...................... 71 4460225 ... 270, 272, 280, 4460488..... 112, 162, 170
3952020 ....................... 45 4300097 ...................... 15 288 4460499...... 39, 272, 275,
3960389 .... 59, 74, 78, 96, 4300130 ...................... 15 4460226 ... 170, 180, 189, 283, 293
119 4300148 ...................... 96 281, 288, 290, 291 4460502..................... 271
3960407 ....................... 61 4340678 .... 161, 165, 169 4460227 ... 166, 170, 274, 4460503..... 163, 270, 271
3960438 ..................... 120 4340684 .... 161, 165, 169 280, 282, 288, 291, 292 4460508.... 270, 280, 281,
3960453 ..................... 119 4340706 .................... 135 4460233 ... 276, 283, 284, 288, 289
3960461 ..................... 115 4360031 .................... 157 293, 294 4460509.... 270, 271, 280,
3960462 ..................... 120 4360037 ...................... 71 4460234 .... 109, 115, 116 281, 288, 289
3960464 ..................... 120 4360057 .................... 191 4460265 ... 173, 180, 189, 4460510.... 161, 276, 284,
3960468 ..... 61, 74, 79, 97 4360065 ...................... 71 270, 272 294, 314
3960469 ..... 61, 74, 80, 97 4360157 ...................... 71 4460266 ... 173, 272, 273, 4460526.... 108, 112, 275,
3960470 ..................... 119 4360188 ................ 83, 87 274 290
3971820 ....................... 41 4360232 ... 162, 166, 171, 4460267 ... 173, 270, 272, 4460536..... 271, 283, 292
3990001 ..... 270, 272, 274 284, 294, 308 275, 282, 283, 290, 293 4460539.... 271, 282, 283,
3990010 .... 270, 271, 272, 4360282 ............ 108, 161 4460268 ... 115, 173, 272, 292
276, 283, 291, 293, 308 4360289 ............ 107, 161 273, 274, 275, 282, 4460579............. 273, 291
4060092 ..... 275, 283, 293 4360294 ... 61, 69, 73, 79, 283, 290, 292, 293 4460580............. 273, 291
4060700 ..... 275, 283, 293 92, 96, 308 4460320 ... 272, 275, 282, 4460582............. 273, 291
4060802 . 69, 92, 166, 171 4360314 .... 108, 161, 163 283, 290, 293 4460587..................... 273
4060803 ..................... 154 4360315 .................... 107 4460326 ... 275, 282, 290, 4460588..................... 273
4060804 ..... 61, 74, 79, 97 4360322 ............ 149, 150 293 4460589..................... 273
4060805 . 61, 97, 140, 149 4360328 ... 111, 165, 166, 4460346 .... 275, 283, 293 4460590..................... 273
4060806 ................. 74, 79 169, 171 4460374 .................... 273 4460591............. 273, 274
4060906 ............. 108, 111 4360331 ... 157, 161, 163, 4460375 .................... 273 4460598.... 154, 158, 166,
4060907 ..................... 115 165, 167, 170, 171, 308 4460418 ... 270, 271, 280, 171, 276, 284, 294
4060959 ..................... 313 4360336 ... 69, 83, 87, 92, 281, 288, 290 4460600..... 108, 163, 267
4070410 ..................... 120 116, 163, 166, 171, 310 4460419 ... 270, 271, 280, 4460601............. 108, 163
4070411 ..................... 120 4360387 ... 109, 161, 165, 281, 288, 290 4460602............. 108, 163
4070412 ..................... 120 166, 170, 171, 192, 4460424 ... 115, 272, 275, 4460603............. 108, 163
4070863 ..................... 139 308, 310 281, 282, 283, 290, 4460607............. 108, 163
4070864 ..................... 139 4360392 .... 59, 72, 78, 95 291, 293 4460608............. 273, 274
4070878 ....................... 11 4360405 ...................... 71 4460425 ... 192, 276, 284, 4460611..... 61, 73, 79, 96
4070879 ....................... 11 4360407 ... 161, 165, 170, 294 4460613............. 163, 270
4070897 ............. 135, 139 308 4460426 .... 108, 111, 290 4460614............. 270, 271
4070898 ............. 135, 139 4360417 ...................... 32 4460428 ... 108, 111, 149, 4460628..................... 108
4070929 ..................... 135 4360436 .................... 103 150, 162, 165, 170, 4460629..................... 163
4070944 ....................... 11 4360455 ...................... 72 270, 280, 288 4460630..................... 108
4070945 ....................... 11 4360469 .... 107, 111, 308 4460434 ............ 288, 291 4460631............. 108, 163
324 800A/800AJ 3120741

PART NUMBER INDEX
4460632 .................... 163 4460960 .................... 293 4700005 ....................... 83 4844925 .................... 153
4460634 .... 272, 288, 291 4460965 ............ 282, 292 4711000 ..................... 162 4844928 .................... 153
4460635 .... 272, 288, 291 4460968 ............ 149, 150 4711400 .... 11, 31, 32, 61, 4844954 .................... 153
4460693 .................... 274 4461076 .................... 275 73, 79, 97, 109, 112, 4844955 .................... 153
4460701 ... 276, 283, 284, 4461077 .... 275, 281, 290 150, 154, 158, 192 4844956 .................... 153
293, 294 4520204 ...................... 16 4711500 .... 31, 33, 75, 81, 4844958 ...................... 45
4460708 .... 170, 288, 290 4520205 ...................... 16 97, 103, 115, 170 4845035 ................ 72, 95
4460711 .................... 109 4520252 ...................... 16 4711600 .... 11, 31, 61, 97, 4845308 .................... 191
4460713 ............ 273, 291 4520253 ...................... 16 120, 128, 133, 135, 4845309 .................... 191
4460720 .................... 270 4562516 ...................... 73 136, 139, 140, 239 4845327 .................... 153
4460721 .................... 270 4564281 ................ 71, 80 4711800 ..... 123, 128, 133 4845328 .................... 153
4460725 ............ 273, 291 4564417 ...................... 92 4711900 ....................... 61 4845394 ...................... 61
4460726 ............ 273, 291 4566468 ............ 198, 227 4740004 ....................... 41 4845395 ...................... 60
4460728 ............ 273, 291 4566471 .................... 209 4740057 ....................... 45 4845404 .... 59, 72, 78, 95
4460742 ............ 273, 291 4566605 ................ 71, 77 4740076 ..................... 119 4845408 .................... 153
4460761 ... 166, 170, 274, 4567071 ...................... 73 4740111 ....................... 12 4845409 .................... 153
282, 288, 291, 292 4567073 .......... 75, 81, 97 4740119 ..................... 123 4845410 .................... 153
4460777 .................... 273 4567112 ...................... 59 4740171 ..................... 119 4845411 .................... 119
4460783 .................... 273 4567139 ............ 257, 261 4740256 ....................... 12 4845412 .................... 153
4460784 .................... 273 4567169 ...................... 74 4740274 ..... 61, 74, 78, 96 4845413 .................... 153
4460789 .................... 273 4567413 .................... 239 4740362 .... 115, 154, 157, 4845426 .................... 153
4460790 .................... 273 4567434 .................... 198 161, 165, 170 4845469 .................... 153
4460799 ............ 273, 291 4567730 ...................... 74 4740397 . 69, 92, 166, 171 4845531 ...................... 68
4460800 ............ 273, 291 4567757 ............ 258, 262 4740439 ..................... 132 4845532 ...................... 95
4460836 .................... 273 4567815 ...................... 61 4740442 ....................... 96 4845534 ...................... 95
4460837 .................... 273 4567879 ...................... 79 4740444 ............. 108, 112 4845593 ............ 127, 131
4460850 .................... 273 4568118 .................... 103 4740463 ....................... 12 4845617 .................... 103
4460856 .................... 273 4568119 .................... 103 4740472 ....................... 11 4845658 ...................... 11
4460857 .................... 273 4568158 ...................... 80 4740473 ....................... 12 4845680 .................... 135
4460865 ... 280, 281, 288, 4568514 ...................... 12 4750600 ..................... 108 4845701 .................... 140
289 4620119 ................ 41, 45 4750800 ................. 84, 88 4845702 .................... 140
4460866 ... 280, 281, 288, 4640113 ...................... 16 4751000 .... 60, 69, 72, 73, 4845703 .................... 128
289, 290 4640509 ... 205, 207, 209, 77, 92, 96, 108, 115, 4845716 .................... 131
4460871 ... 165, 166, 170, 211, 213, 215, 217, 120, 154, 157, 162, 4845729 .................... 140
175, 177, 185, 187, 219, 221 163, 191 4845730 .................... 140
280, 281, 282, 288, 4640525 .................... 195 4751400 .... 60, 72, 78, 83, 4845872 .................... 192
290, 291, 292, 294 4640605 ... 198, 201, 203, 96, 112, 120, 149, 150, 4845928 .................... 103
4460873 ... 280, 281, 288, 205, 207, 219, 221 154, 157, 165, 170, 4846011 ...................... 78
291 4640751 ...................... 59 298, 305 4846101 .................... 153
4460874 ... 112, 280, 288, 4640778 .................... 253 4751500 .. 69, 77, 92, 119, 4846102 .................... 153
290 4640780 ............ 258, 262 120, 154, 191 4846103 .................... 153
4460875 ... 112, 280, 288, 4640858 .................... 195 4751600 .... 27, 33, 60, 68, 4846253 .................... 153
290 4640866 ...................... 31 72, 78, 83, 88, 92, 96, 4846254 .................... 153
4460876 ............ 281, 290 4640871 ...................... 11 103, 105, 119, 120, 4846255 .................... 153
4460878 ............ 281, 290 4640906 ...................... 31 150, 154, 157, 161, 4846257 .................... 119
4460879 ............ 280, 288 4640921 ................ 32, 39 165, 170, 191 4846430 ...................... 45
4460880 ... 281, 282, 290, 4640922 ................ 32, 39 4751800 .... 11, 61, 72, 78, 4846452 .................... 157
291 4640929 .................... 150 96, 105, 191 4846479 ...................... 59
4460887 ... 280, 281, 288, 4640932 .... 198, 201, 203 4751900 ....................... 68 4846566 ...................... 59
290 4640989 ................ 71, 77 4752000 ..... 61, 73, 79, 97 4846573 ............ 128, 133
4460889 ............ 281, 291 4641019 ...................... 95 4760600 ..................... 108 4860148 ...................... 16
4460890 ............ 281, 291 4641022 .................... 103 4761000 .... 109, 120, 154, 4860188 ...................... 17
4460891 .... 274, 280, 289 4641027 ............ 215, 217 162, 166, 171 4860224 ...................... 16
4460892 .... 274, 282, 292 4641032 ............ 239, 243 4761400 ..................... 112 4860225 ...................... 17
4460894 .... 274, 282, 292 4641033 .... 233, 235, 237 4761500 ............... 77, 191 4891500 ...................... 31
4460897 .... 274, 280, 289 4641034 ................ 31, 35 4761600 ..................... 150 4891600 ..... 96, 123, 128,
4460905 ... 112, 170, 288, 4641041 ...................... 27 4770600 ..................... 123 133
290 4641042 ...................... 27 4791400 ................. 61, 83 4891800 ... 15, 41, 60, 71,
4460908 .... 275, 282, 292 4641045 .................... 149 4791600 ....................... 73 77, 123, 128, 133
4460909 .... 275, 282, 292 4641061 ...................... 31 4812000 ....................... 92 4892000 .......... 15, 41, 45
4460915 .... 275, 282, 292 4641062 ............ 209, 215 4821397 ..................... 192 4892600 ............ 129, 133
4460917 .................... 275 4641076 .................... 249 4831900 ........... 64, 73, 79 4920018 .................... 154
4460918 .................... 275 4641093 ................ 31, 35 4832000 ........... 64, 73, 79 4920044 .................... 154
4460928 .... 275, 282, 292 4641099 ................ 31, 35 4844790 ..................... 133 4921801 .... 276, 283, 293
4460944 .... 282, 283, 292 4641105 .................... 149 4844816 ..................... 131 4921829 .... 276, 283, 293
4460945 ............ 283, 292 4641136 .................... 149 4844817 ..................... 131 4921850 .................... 314
4460959 .................... 293 4641162 .................... 195 4844924 ..................... 153 4921927 ...... 32, 275, 293
3120741 800A/800AJ 325

PART NUMBER INDEX
4921928 ...... 32, 275, 283, 4922774 .................... 289 70002307 .............. 75, 80 70004747................... 189
292 4922775 .................... 289 7000231 ...................... 21 70004748................... 189
4921938 ..................... 276 4923613 ............ 281, 289 7000235 ...................... 21 70004749................... 189
4921955 ..... 276, 283, 293 4932915 ............ 266, 276 7000236 ...................... 21 70004750................... 189
4922006 ..................... 272 4932917 .................... 266 70002366 .................. 225 70004751................... 189
4922008 ..................... 272 4932980 .................... 267 7000238 ...................... 21 70004752................... 179
4922012 ..................... 314 4932981 ............ 267, 271 7000239 ...................... 21 70004753................... 179
4922046 ............. 107, 272 4932982 ............ 267, 271 7000240 ...................... 21 70004754................... 179
4922077 ............. 107, 272 4932983 ............ 267, 271 70002410 .................. 201 70004755................... 179
4922095 ..................... 266 4932986 .................... 266 70002411 .............. 62, 63 70004756................... 179
4922099 ............. 282, 292 4932989 ............ 266, 276 7000246 ................ 47, 54 70004757................... 179
4922130 ..................... 270 4933025 .................... 266 7000248 ...................... 54 70004758................... 179
4922131 ..................... 270 4933026 .................... 266 7000253 ................ 47, 54 70004759................... 179
4922138 ............. 107, 272 4933027 .................... 266 70002530 .............. 62, 63 70004760................... 179
4922145 ..................... 271 4933058 ............ 267, 271 70002546 .................. 275 70004761................... 179
4922146 ..................... 271 4933149 ............ 266, 276 7000255 ................ 47, 54 70004762................... 179
4922155 .... 162, 163, 267, 4933150 ............ 266, 276 7000256 ................ 47, 54 70004763................... 179
270 4933158 .................... 283 70002567 .............. 75, 81 70004764................... 179
4922169 ..................... 271 4933162 .................... 283 7000257 ................ 47, 54 70004765................... 179
4922170 ..................... 271 4933175 .................... 266 7000258 ................ 47, 54 70004766................... 179
4922171 ..................... 271 4933189 .................... 266 7000263 ................ 47, 54 70004767................... 179
4922172 ..................... 271 4933195 ............ 267, 281 7000265 ................ 12, 21 70004768................... 179
4922173 ..................... 271 4933199 .................... 266 7000269 ................ 47, 54 70004769................... 179
4922174 ..................... 271 4933215 ............ 266, 293 7000270 ................ 47, 54 70004770................... 179
4922175 ..................... 271 4933216 ............ 266, 293 7000272 ...................... 21 70004771................... 179
4922180 ..................... 270 4933218 .................... 267 70002724 .................. 187 70004772................... 179
4922181 ..................... 271 4933231 .................... 266 70002725 .................. 187 70004773................... 180
4922215 ..... 271, 281, 289 4933232 .... 267, 290, 291 70002726 .................. 187 70004774................... 180
4922216 ............. 271, 289 4933233 .... 267, 290, 291 70002727 .................. 187 70004775................... 180
4922217 ..... 271, 281, 289 4933307 .................... 266 70002728 .................. 187 70005230................... 189
4922235 ..................... 272 70000017 .................. 315 70002729 .................. 187 70005594................... 243
4922272 ............. 107, 272 70000123 .............. 67, 91 7000273 ...................... 21 70005793................... 201
4922311 ..................... 272 70000124 .............. 68, 92 70002730 .................. 177 7000625..................... 157
4922318 ..................... 271 70000125 .............. 68, 92 70002731 .................. 177 70006344................... 243
4922463 ..................... 272 70000126 .............. 67, 91 70002732 .................. 177 70006375................... 221
4922472 ..................... 272 70000163 .................... 74 70002733 .................. 177 70006376................... 221
4922473 ..................... 272 70000342 .......... 144, 147 70002734 .................. 177 70006377................... 221
4922482 ............. 283, 293 70000579 .................... 36 70002735 .................. 177 70006378................... 221
4922483 ..................... 283 70000580 .................... 36 7000274 ...................... 21 70006384................... 217
4922484 ............. 266, 284 70000582 .................... 36 7000275 ...................... 21 70006385........... 207, 217
4922485 ............. 112, 165 70000583 .................... 36 7000281 ...................... 54 70006386................... 217
4922498 ..................... 294 70000646 .................... 74 70002813 .................... 62 70006387................... 217
4922509 ..... 166, 267, 280 70001002 .............. 62, 63 7000282 ...................... 21 70006388................... 217
4922542 ..................... 266 70001017 .................... 62 7000283 ...................... 21 70006389................... 207
4922549 ..... 281, 290, 291 70001059 .................... 32 7000284 ...................... 21 70006390................... 207
4922550 ............. 290, 291 70001067 .................... 32 7000287 ...................... 22 70006391................... 207
4922557 ............. 282, 290 70001068 .................... 32 7000288 ...................... 22 7000645....................... 36
4922565 ..................... 266 70001069 .................... 32 7000289 ...................... 22 70006479................... 243
4922575 ............. 280, 288 70001423 .................... 63 7000290 ...................... 22 70006480................... 243
4922576 ............. 280, 289 70001498 .................... 63 70002906 .................. 177 70006568................... 211
4922577 ............. 281, 289 70001681 .............. 62, 63 70003476 .................... 62 70006569................... 211
4922578 ............. 281, 290 70001697 .......... 144, 147 70003483 .................. 157 70006570................... 211
4922579 ............. 280, 289 70001941 .................. 115 70003556 .................... 62 70006571................... 211
4922580 ............. 280, 289 70001976 .............. 36, 39 70003983 .................... 33 70006572................... 211
4922581 ............. 281, 289 70002013 .......... 140, 310 70003989 .................... 33 70006590................... 201
4922582 ..................... 288 70002014 .................. 140 70003990 .................... 33 70006596................... 225
4922636 ..................... 290 7000209 ................ 47, 54 70003992 .................... 33 70006601................... 201
4922637 ..................... 290 7000213 ...................... 21 70003993 .................... 33 7000663....................... 62
4922638 ..................... 290 7000214 ................ 47, 54 70004738 .................. 189 70006642................... 203
4922639 ..... 170, 267, 288 7000217 ................ 47, 54 70004739 .................. 189 70006643........... 203, 229
4922641 ..................... 293 7000220 ...................... 21 70004740 .................. 189 70006644........... 203, 229
4922643 ............. 266, 294 70002234 .................... 62 70004741 .................. 189 70006645................... 203
4922666 .... 112, 170, 288, 70002235 .............. 67, 91 70004742 .................. 189 70006649................... 213
291 7000224 ...................... 21 70004743 .................. 189 70006650................... 213
4922675 ..................... 290 7000228 ................ 47, 54 70004744 .................. 189 70006651................... 229
4922737 ....................... 61 7000229 ................ 47, 54 70004745 .................. 189 70006668................... 229
4922773 ..................... 289 7000230 ................ 47, 54 70004746 .................. 189 70006669................... 237
326 800A/800AJ 3120741

PART NUMBER INDEX
70006670 .................. 237 7002822 .................... 314 7007441 ....................... 99 7012702 ...................... 25
70006671 .................. 237 7002823 ... 276, 284, 294, 7007442 ....................... 99 7012703 ...................... 25
70006672 .................. 237 314 7007446 ....................... 99 7012704 ...................... 25
70006728 .................. 243 7002826 .................... 314 7007452 ....................... 99 7012705 ...................... 25
70006731 .................. 243 7002828 .... 276, 284, 294 7007453 ..................... 100 7012706 ...................... 25
70006733 .................. 243 7002840 .............. 11, 314 7007454 ....................... 99 7012707 ...................... 25
70006734 .................. 213 7003049 ................ 19, 49 7007457 ..................... 100 7012708 ...................... 25
70006735 .................. 213 7003050 ................ 19, 49 7007463 ..................... 100 7012709 ...................... 25
70006736 .................. 213 7003094 ................ 19, 49 7007464 ..................... 100 7012710 ...................... 25
70006777 .................. 225 7003451 ................ 19, 49 7007465 ..................... 100 7012711 ...................... 25
70006778 .................. 225 7003452 ................ 19, 49 7007466 ..................... 100 7012712 ...................... 25
70006779 .................. 225 7003453 ................ 19, 49 7007470 ....................... 99 7012713 ...................... 25
70006780 .................. 225 7003454 ................ 19, 49 7007472 ..................... 100 7012714 ...................... 25
70006781 .................. 225 7003455 ................ 19, 49 7007474 ..................... 100 7012715 ...................... 25
70006782 .................. 201 7003456 ................ 19, 49 7007475 ..................... 100 7012716 ...................... 25
70006783 .................. 201 7003457 ................ 19, 49 7007477 ..................... 100 7012769 ...................... 36
70006784 .................. 201 7003458 ...................... 49 7007478 ..................... 100 7012772 ...35, 36, 39, 308
70006796 .................. 235 7003459 ................ 19, 49 7007483 ..................... 100 7012773 .......... 35, 36, 39
70006797 .................. 235 7003460 ................ 19, 49 7007484 ..................... 100 7012774 ................ 36, 39
70006798 .................. 235 7003461 ................ 19, 49 7007485 ..................... 100 7012775 ...................... 35
70006799 .................. 235 7003462 ................ 19, 49 7007487 ..................... 100 7012776 ...................... 39
70006800 .................. 235 7003463 ................ 19, 49 7007488 ..................... 100 7012777 ...................... 39
70006801 .................. 235 7003657 ................ 67, 91 7007494 ....................... 99 7012901 ...................... 36
70006802 .................. 235 7003928 .... 173, 175, 177 7007496 ..................... 100 7012905 ...................... 31
70006803 .................. 235 7003933 .................... 185 7007497 ..... 100, 282, 291 7012914 ...................... 35
70006804 .................. 235 7003935 ............ 183, 185 7007498 ..... 100, 282, 291 7012918 ...................... 35
70006921 .................. 243 7003941 .... 183, 185, 187 7007633 ................. 47, 54 7012941 ...................... 37
70006922 .................. 243 7003946 ............ 183, 185 7007990 ....................... 19 7012943 ........ 31, 36, 308
70006923 .................. 243 7003952 .................... 173 7008833 ............... 60, 273 7012944 ........ 31, 37, 308
70006924 .................. 243 7003953 ............ 173, 175 7008835 ....................... 60 7012953 ........ 36, 39, 150
70006925 .................. 243 7003956 .................... 173 7008836 ............... 60, 273 7012959 ...................... 31
70006926 .................. 243 7003969 ............ 183, 185 7009996 ....................... 51 7012965 ...................... 39
70006927 .................. 243 7003972 .... 183, 185, 187 7009998 ....................... 51 7012970 .................... 150
70006928 .................. 243 7003973 .... 183, 185, 187 7010116 ..................... 101 7012972 ...................... 31
7000699 ...................... 62 7003974 .................... 173 7010122 ..................... 100 7012989 ...................... 36
7000722 ................ 19, 49 7003976 ............ 173, 175 7010404 ....................... 12 7012998 .......... 35, 37, 39
7000723 ................ 19, 49 7003977 ............ 173, 175 7010405 ....................... 12 7013187 .................... 105
7000724 ................ 19, 49 7003980 .... 183, 185, 187 7010406 ....................... 12 7014801 .................... 103
7000725 ................ 19, 49 7003982 .................... 187 7010461 ....................... 54 7014802 .................... 103
7000728 ................ 19, 49 7003983 .... 183, 185, 187 7010474 ................. 47, 54 7014810 .................... 103
7000731 .......... 19, 49, 55 7003986 .................... 185 7010488 ....................... 47 7014813 .................... 103
7000782 ................ 19, 49 7003989 .... 183, 185, 187 7010492 ................. 47, 54 7014816 .................... 103
7000796 ................ 19, 49 7003992 ... 173, 175, 183, 7010494 ....................... 47 7014817 ............ 103, 308
7000798 ................ 19, 49 185 7010542 ....................... 35 7014818 .................... 103
7000884 ...................... 75 7003993 ... 173, 175, 183, 7010543 ................. 35, 37 7016180 ...................... 95
7000897 ................ 74, 80 185 7010795 ....................... 55 7016314 .................... 103
7001498 .................... 100 7003994 .................... 185 7011112 ..... 198, 201, 203 7016322 .................... 123
7001901 ...................... 21 7004042 ...................... 55 7011331 ..................... 143 7016328 .............. 62, 310
7001902 ...................... 21 7004043 ...................... 55 7011332 ..................... 143 7016330 ...................... 62
7001903 ...................... 21 7004044 ...................... 55 7011333 ..................... 149 7016331 ........ 62, 63, 310
7001906 ...................... 21 7004046 ...................... 55 7011342 ..................... 149 7016332 ................ 62, 63
7001909 ................ 47, 54 7004275 .................... 314 7011346 ..................... 144 7016336 .................... 274
7001911 ................ 47, 54 7004276 .................... 314 7011868 ....................... 74 7016342 .................... 105
7001912 ...................... 54 70050801 .................. 225 7012513 ................. 67, 91 7016374 .................... 123
7001928 .......... 21, 47, 54 7006137 ............ 140, 310 7012514 ................. 67, 91 7016380 .................... 115
7001931 ................ 47, 54 7007208 ...................... 99 7012518 ....................... 31 7016399 ............ 154, 158
7001985 ................ 47, 54 7007412 .................... 101 7012558 ................. 67, 91 7016522 ............ 140, 310
7001987 ...................... 47 7007413 ...................... 99 7012560 ..................... 107 7016523 .................... 140
7001988 ...................... 47 7007414 ...................... 99 7012599 ....................... 62 7016524 .................... 140
7002111 ...................... 51 7007417 ...................... 99 7012611 ............. 107, 161 7016529 .................... 140
7002117 ...................... 51 7007419 ...................... 99 7012612 ............. 107, 161 7016600 ...................... 74
7002123 ...................... 51 7007423 ...................... 99 7012664 .... 59, 73, 79, 95, 7016601 ...................... 74
70022564 .................. 201 7007425 ...................... 99 308 7016605 ...................... 74
70023915 .................. 211 7007435 ...................... 99 7012679 ....................... 74 7016652 .................... 314
70027259 .................. 235 7007437 ...................... 99 7012693 ....................... 11 7016654 .................... 314
7002821 ... 276, 284, 294, 7007438 ...................... 99 7012700 ....................... 25 7016655 .................... 314
314 7007439 ...................... 99 7012701 ....................... 25 7016779 ...................... 32
3120741 800A/800AJ 327

PART NUMBER INDEX
7016780 ....................... 32 7017213 .................... 231 7019166 ............ 183, 185 7020353....................... 51
7016781 ....................... 32 7017214 .................... 231 7019167 .... 183, 185, 187 7020357....................... 51
7016782 ....................... 32 7017215 .................... 231 7019168 ............ 183, 185 7020358....................... 51
7016783 ....................... 32 7017234 .................... 231 7019171 .................... 175 7020359....................... 51
7016784 ....................... 32 7017236 .................... 231 7019174 .................... 175 7020360....................... 51
7016785 ....................... 32 7017414 ...................... 36 7019177 .................... 175 7020362....................... 51
7016800 ..... 61, 73, 79, 96 7017420 ................ 35, 39 7019194 .... 183, 185, 187 7020363....................... 51
7016802 ................. 61, 96 7017421 ...................... 39 7019197 ............ 173, 175 7020404....................... 62
7016803 ....................... 61 7017422 ...................... 39 7019607 ...................... 62 7020408....................... 63
7016807 ................. 73, 79 7017423 ...................... 35 7019658 .................... 103 7020411....................... 63
7016808 ................. 73, 79 7017427 ...................... 35 7019924 ...................... 75 7020414....................... 62
7016809 ....................... 61 7017428 ................ 35, 37 7019925 ...................... 81 7020418....................... 63
7016811 ....................... 96 7017466 ...................... 31 7019930 ................ 75, 81 7020419....................... 62
7016824 ..... 61, 73, 79, 96 7017474 ...................... 35 7019931 ...................... 75 7020425....................... 62
7016825 ..... 61, 73, 79, 96 7017477 ................ 36, 37 7019932 ................ 75, 81 7020427....................... 62
7016831 ....................... 96 7017478 ...................... 37 7019933 ...................... 74 7020431................. 62, 63
7017023 ....................... 54 7017479 ...................... 31 7019976 ................ 74, 80 7020449....................... 63
7017027 ....................... 21 7017481 ...................... 31 7019977 ................ 74, 80 7020458....................... 63
7017031 ....................... 21 7017515 ...................... 83 7019978 ...................... 75 7020459....................... 63
7017033 ....................... 21 7018612 ................ 19, 49 7019980 .............. 74, 274 7020460....................... 63
7017034 ....................... 21 7018912 .... 35, 36, 37, 39 7019982 ...................... 74 7020461....................... 63
7017035 ....................... 21 7018941 ...................... 35 7019983 ...................... 74 7020462....................... 63
7017036 ....................... 21 7018942 ................ 37, 39 7019985 ...................... 74 7020463................. 62, 63
7017037 ....................... 21 7018945 ................ 37, 39 7019986 ...................... 80 7020464....................... 62
7017038 ....................... 21 7018946 ...................... 39 7019988 ...................... 74 7020465................. 62, 63
7017039 ....................... 21 7018947 ...................... 39 7019993 ...................... 80 7020468....................... 63
7017040 ....................... 21 7018948 ...................... 39 7019994 ...................... 80 7020471................. 62, 63
7017041 ....................... 21 7018951 ...................... 37 7019996 ...................... 80 7020474....................... 63
7017042 ....................... 21 7018991 .............. 35, 308 7019997 ...................... 74 7020477....................... 62
7017043 ....................... 21 7018992 ...................... 35 7020020 ...................... 31 7020479....................... 63
7017044 ....................... 21 7018993 ...................... 36 7020021 ...................... 31 7020480....................... 63
7017045 ....................... 21 7018994 ...................... 36 7020025 ...................... 62 7020487....................... 63
7017046 ....................... 22 7018995 .... 59, 71, 77, 95 7020027 ................ 62, 63 7021200....................... 99
7017047 ....................... 22 7019103 ............ 183, 185 7020064 .................... 135 7021201....................... 99
7017048 ....................... 21 7019110 ............ 183, 185 7020065 .................... 135 7021202....................... 99
7017050 ....................... 22 7019111 ... 173, 175, 183, 7020066 .................... 135 7021203....................... 99
7017051 ....................... 12 185 7020067 .................... 135 7021205....................... 99
7017052 ....................... 12 7019112 ............ 183, 185 7020068 .................... 149 7021206..................... 100
7017053 ....................... 12 7019114 .................... 185 7020069 .................... 149 7021207....................... 99
7017054 ....................... 12 7019115 ............ 183, 185 7020070 .................... 149 7021208....................... 99
7017055 ....................... 12 7019117 .................... 183 7020071 .................... 149 7021209....................... 99
7017056 ....................... 12 7019122 ............ 173, 175 7020108 ................ 67, 91 7021212..................... 100
7017057 ....................... 12 7019123 ............ 173, 175 7020109 ................ 67, 91 7021213..................... 100
7017058 ....................... 12 7019137 .................... 173 7020110 ................ 67, 91 7021214..................... 100
7017068 ....................... 22 7019141 ............ 173, 175 7020111 ................ 67, 91 7021218..................... 100
7017070 ................. 47, 54 7019142 ............ 173, 175 7020120 ................ 75, 81 7021219..................... 100
7017082 ....................... 54 7019143 ............ 173, 175 7020168 ...................... 63 7021220..................... 100
7017085 ....................... 54 7019144 ............ 173, 175 7020171 .................... 149 7021221..................... 100
7017089 ................. 47, 54 7019145 ............ 173, 175 7020172 .................... 149 7021222..................... 100
7017102 ..................... 143 7019146 .................... 173 7020173 .................... 149 7021223..................... 100
7017115 ..................... 143 7019147 ............ 173, 175 7020175 ... 107, 111, 161, 7021226..................... 100
7017118 ..................... 144 7019149 ............ 173, 175 165, 170 7021227..................... 100
7017119 ..................... 143 7019150 ............ 173, 175 7020176 ... 107, 111, 161, 7021228..................... 100
7017142 ............. 143, 144 7019151 ............ 183, 185 165, 170 7021229..................... 100
7017156 ..................... 144 7019153 .................... 183 7020190 ................ 67, 91 7021230..................... 101
7017157 ..................... 144 7019154 ............ 183, 185 7020191 ................ 67, 92 7021231..................... 101
7017158 ............. 144, 147 7019155 ............ 183, 185 7020192 ................ 68, 92 7021232..................... 101
7017159 ............. 144, 147 7019156 .................... 183 7020193 ................ 67, 91 7021310....................... 37
7017162 ............. 143, 147 7019157 .................... 183 7020246 ............ 107, 111 7021311....................... 37
7017163 ............. 143, 147 7019158 .................... 183 7020335 ...................... 51 7021601....................... 36
7017164 ............. 143, 147 7019159 .................... 183 7020336 ...................... 51 7021602....................... 35
7017174 ..................... 143 7019160 ............ 183, 185 7020338 ...................... 51 7021625....................... 27
7017177 ..................... 143 7019161 ............ 183, 185 7020339 ...................... 51 7021656....................... 27
7017183 ............. 143, 147 7019162 .... 183, 185, 187 7020340 ...................... 51 7021868............... 80, 310
7017193 ............. 143, 147 7019163 .................... 183 7020341 ...................... 51 7022127....................... 97
7017210 ..................... 231 7019164 .... 183, 185, 187 7020343 ...................... 51 7022134....... 80, 274, 292
7017211 ..................... 231 7019165 .... 183, 185, 187 7020346 ...................... 51 7022136....................... 80
328 800A/800AJ 3120741

PART NUMBER INDEX
7022139 ...................... 80 7022814 .................... 175 7023660 ....................... 87 7024459 ...................... 55
7022142 ...................... 80 7022815 ............ 175, 177 7023662 ....................... 80 7024508 .... 233, 235, 237
7022143 ................ 75, 80 7022816 .................... 175 7023663 ....................... 80 7024560 ...................... 62
7022144 ...................... 81 7022817 .................... 175 7023665 ....................... 87 7024565 ...................... 63
7022149 ...................... 81 7022818 .................... 175 7023679 ............. 276, 292 7024579 ...................... 63
7022150 ................ 75, 81 7022819 ... 175, 177, 282, 7023680 ....................... 87 7024598 .................... 123
7022151 ................ 75, 81 291 7023687 ....................... 74 7024702 ................ 54, 55
7022152 ...................... 81 7022822 .................... 185 7023900 ....................... 27 7024703 ...................... 54
7022153 ................ 74, 81 7022823 .................... 185 7023977 ....................... 99 7024704 ...................... 54
7022154 ...................... 81 7022824 .................... 185 7023981 ....................... 31 7024705 ...................... 54
7022155 ...................... 81 7022825 ............ 282, 292 7024036 ....................... 25 7024706 ...................... 54
7022156 ................ 74, 81 7023023 .................... 231 7024100 ................. 47, 54 7024707 ................ 54, 55
7022157 ................ 75, 81 7023206 ...................... 31 7024155 ....................... 21 7024784 ...................... 54
7022158 ...................... 80 7023207 ...................... 31 7024185 ....................... 54 7024828 .................... 100
7022159 ...................... 80 7023340 ...................... 60 7024189 ....................... 55 7024918 .... 59, 71, 77, 95
7022160 ...................... 80 7023366 .................... 119 7024190 ....................... 55 7024930 .... 59, 71, 77, 95
7022161 ...................... 80 7023603 ...................... 87 7024191 ....................... 55 7025122 ...................... 74
7022162 ...................... 80 7023613 ...................... 80 7024192 ....................... 55 7025124 ...................... 81
7022164 ...................... 81 7023634 .............. 97, 310 7024193 ....................... 55 7025125 ...................... 75
7022165 ...................... 87 7023635 ...................... 97 7024194 ....................... 55 7025126 ...................... 75
7022166 ...................... 87 7023637 ...................... 80 7024195 ....................... 55 7026199 ................ 67, 91
7022167 ...................... 87 7023638 ...................... 97 7024196 ....................... 55 7026522 ...................... 63
7022168 ...................... 87 7023639 ...................... 97 7024197 ....................... 56 7026607 ...................... 63
7022170 ...................... 87 7023640 ...................... 97 7024321 ....................... 74 7026608 ...................... 63
7022171 ...................... 87 7023641 .............. 97, 310 7024379 ....................... 55 7026631 ................ 62, 63
7022177 ...................... 97 7023642 ...................... 97 7024380 ....................... 55 7027250 ...................... 62
7022178 ................ 75, 80 7023644 ...................... 81 7024396 ....................... 55 7027292 ...................... 74
7022180 ................ 75, 80 7023645 ...................... 87 7024397 ............. 239, 243 7027402 ................ 74, 81
7022396 ...................... 27 7023652 ...................... 80 7024398 ....................... 62 7027411 ...................... 81
7022397 ...................... 27 7023653 ...................... 80 7024413 ....................... 63 7027887 ................ 68, 92
7022398 ...................... 27 7023654 ...................... 80 7024453 ....................... 55 8180311 .......... 72, 78, 95
7022399 ...................... 27 7023655 ...................... 80 7024454 ....................... 55 8320270 ...................... 62
7022808 .... 173, 175, 177 7023656 ...................... 80 7024455 ....................... 55 8896941 .................... 314
7022810 .................... 183 7023657 ...... 81, 274, 292 7024456 ....................... 55 91083218 ............ 80, 310
7022812 .................... 185 7023658 ...................... 80 7024457 ....................... 55
7022813 .................... 173 7023659 ...................... 87 7024458 ....................... 55
3120741 800A/800AJ 329

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3120741 800A/800AJ 3

FIGURE 1-1. AXLE AND STEERING INSTALLATION ................................................................................................................... 10

SECTION 2 - TURNTABLE ................................................................................................................................................................ 29

FIGURE 2-1. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 30

SECTION 3 - BOOM ........................................................................................................................................................................ 125

FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A ................................................................................................... 126

SECTION 4 - PLATFORM................................................................................................................................................................ 151

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) ........................................................................... 152

SECTION 5 - CYLINDER.................................................................................................................................................................. 193

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 194

SECTION 6 - HYDRAULIC ............................................................................................................................................................... 245

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM .............................................................................................................. 246

SECTION 7 - ELECTRICAL.............................................................................................................................................................. 265

FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 266

SECTION 8 - DECALS ..................................................................................................................................................................... 295

FIGURE 8-1. DECALS INSTALLATION - STANDARD ................................................................................................................. 296

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 307

FIGURE 9-1. MODELS 800A/800AJ STANDARD PARTS ........................................................................................................... 308

SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 311

FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 312

PART NUMBER INDEX .................................................................................................................................................................... 317

ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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ITEM PART NUMBER QTY DESCRIPTION REV

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100 800A/800AJ 3120741

3120741 800A/800AJ 101

102 800A/800AJ 3120741

ITEM PART NUMBER QTY DESCRIPTION REV

3120741 800A/800AJ 103

104 800A/800AJ 3120741

ITEM PART NUMBER QTY DESCRIPTION REV

3120741 800A/800AJ 105

106 800A/800AJ 3120741

ITEM PART NUMBER QTY DESCRIPTION REV

3120741 800A/800AJ 107

108 800A/800AJ 3120741

3120741 800A/800AJ 109