Dynapac CC1200 Roller Instructions Manual
Dynapac CC1200 Roller Instructions Manual
Dynapac CC1200 Roller Instructions Manual
ICC1200-1EN4.pdf
Operation & Maintenance
Vibratory roller
CC1200
Engine
Kubota D1703
Serial number
10000332x0A000001 -
Subject to changes
Printed in Sweden
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 8
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS) ..................................................... 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Dimensions, top view ................................................................................ 14
Dimensions, side view............................................................................... 15
Weights and volumes................................................................................ 16
Working capacity....................................................................................... 16
General ..................................................................................................... 16
Tightening torque ...................................................................................... 17
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ROPS - bolts ............................................................................................. 18
Hydraulic system....................................................................................... 18
Machine description ............................................................................................................... 19
Identification ............................................................................................................ 19
Product identification number on the frame .............................................. 19
Explanation of 17PIN serial number.......................................................... 19
Machine plate............................................................................................ 20
Engine plates ............................................................................................ 20
Location - decals ....................................................................................... 22
Safety decals............................................................................................. 23
Info decals................................................................................................. 24
Instruments/Controls ............................................................................................... 26
Locations - Instruments and controls ........................................................ 26
Locations - Control panel and controls...................................................... 27
Function description .................................................................................. 28
Electrical system...................................................................................................... 31
Fuses ........................................................................................................ 31
Operation ............................................................................................................................... 33
Before starting ......................................................................................................... 33
Master switch - Switching on..................................................................... 33
Driver seat (Std) - Adjustment................................................................... 33
Driver seat (Option) - Adjustment.............................................................. 34
Instruments and lamps - Checking............................................................ 34
Interlock..................................................................................................... 35
Parking brake - Check............................................................................... 35
Operator position....................................................................................... 36
Starting .................................................................................................................... 37
Starting the engine .................................................................................... 37
Driving ..................................................................................................................... 39
Operating the roller ................................................................................... 39
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Interlock/Emergency stop/Parking brake - Check ..................................... 40
Vibration .................................................................................................................. 40
Manual/Automatic vibration....................................................................... 40
Braking .................................................................................................................... 41
Normal braking.......................................................................................... 41
Emergency braking ................................................................................... 42
Switching off.............................................................................................. 42
Parking .................................................................................................................... 43
Chocking the drums .................................................................................. 43
Battery disconnector ................................................................................. 43
Long-term parking.................................................................................................................. 45
Engine ....................................................................................................... 45
Battery....................................................................................................... 45
Air cleaner, exhaust pipe........................................................................... 45
Fuel tank ................................................................................................... 45
Hydraulic reservoir .................................................................................... 45
Water tank................................................................................................. 45
Steering cylinder, hinges, etc. ................................................................... 46
Hoods, tarpaulin ........................................................................................ 46
Miscellaneous ........................................................................................................................ 47
Lifting ....................................................................................................................... 47
Locking the articulation ............................................................................. 47
Lifting the roller.......................................................................................... 47
Unlocking the articulation .......................................................................... 48
Towing/Recovering.................................................................................................. 49
Release the brakes ................................................................................... 49
Releasing the brake, High torque motor
(Optional) (p/n 4700380594) ..................................................................... 50
Towing the roller........................................................................................ 51
Roller prepared for transport ..................................................................... 51
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Retractable ROPS (Optional).................................................................... 52
Operating instructions - Summary ......................................................................................... 53
Preventive maintenance ........................................................................................................ 55
Acceptance and delivery inspection.......................................................... 55
Warranty.................................................................................................... 55
Maintenance - Lubricants and symbols ................................................................................. 57
Maintenance symbols ............................................................................... 58
Maintenance - Maintenance schedule ................................................................................... 59
Service and maintenance points ............................................................... 59
General ..................................................................................................... 60
Every 10 hours of operation (Daily)........................................................... 60
After the FIRST 50 hours of operation ...................................................... 60
Every 50 hours of operation (Weekly)....................................................... 61
Every 250 hours of operation (Monthly) .................................................... 61
Every 500 hours of operation (Every three months) ................................. 61
Every 1000 hours of operation (Every six months) ................................... 62
Every 2000 hours of operation (Yearly) .................................................... 62
Maintenance, 10h .................................................................................................................. 63
Check - Coolant system ............................................................................ 63
Hydraulic reservoir, Level check - Filling................................................... 64
Lowering of engine hood........................................................................... 65
Air circulation - Check ............................................................................... 65
Fuel tank - Filling....................................................................................... 66
Sprinkler system/Drum
Checking - Cleaning.................................................................................. 66
Water tank - Filling .................................................................................... 67
Scrapers, fixed
Checking - Setting..................................................................................... 67
Scrapers, spring-action (Optional)
Checking - Adjustment .............................................................................. 68
Brakes - Check.......................................................................................... 68
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Maintenance - 50h ................................................................................................................. 71
Air cleaner indicator .................................................................................. 71
Air cleaner
Check - Replacement of main filter ........................................................... 71
Air filter indicator - Resetting ..................................................................... 72
Backup filter - Change............................................................................... 72
Air cleaner
- Cleaning.................................................................................................. 73
Steering cylinder and steering joint - Lubrication ...................................... 73
Maintenance - 250h ............................................................................................................... 75
Coolers
Checking - Cleaning.................................................................................. 75
Battery
- Check condition ...................................................................................... 76
Engine oil and oil filter - Change ............................................................... 77
Maintenance - 500h ............................................................................................................... 79
Drum - oil level
Inspection - filling ...................................................................................... 79
Rubber elements and attachment screws
Check ........................................................................................................ 80
Hydraulic reservoir cap - Check ................................................................ 80
Controls - Lubrication ................................................................................ 80
Check - Coolant system ............................................................................ 81
Maintenance - 1000h ............................................................................................................. 83
Replacing the hydraulic oil filter ................................................................ 83
Hydraulic fluid reservoir - Draining ............................................................ 85
Replacing the fuel filter.............................................................................. 85
Replacing the pre-filter .............................................................................. 86
Maintenance - 2000h ............................................................................................................. 87
Hydraulic tank - Changing the fluid ........................................................... 87
Drum - Oil change ..................................................................................... 88
Water tank - Draining ................................................................................ 88
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Water pump - Draining .............................................................................. 89
Water tank - Cleaning ............................................................................... 89
Fuel tank - Cleaning .................................................................................. 90
Steering joint - Check................................................................................ 90
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Introduction
Introduction
The machine
Dynapac CC1200 is a self-propelled vibratory tandem
roller in the 2 metric tonnes class featuring 1200 mm
wide drums. The machine is equipped with drive,
brakes, and vibration on both drums.
Intended use
CC1200 has primarily been designed for the
compaction of asphalt, but has excellent compaction
capacity for reinforcement layers and bearing courses.
The roller is mainly intended for compacting asphalt on
streets and minor roads in towns. It has sufficient
capacity to follow a small asphalt paver.
Warning symbols
Safety information
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Introduction
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Do not spray with high-pressure cleaner directly onto
gaskets and bearing spacings in steering hitch and
drum.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
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Introduction
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Introduction
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Safety - General instructions
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or
one foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. When driving close to edges, ditches or holes, make sure that at least 2/3 of
the drum width is on previously compacted material (solid surface).
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS/ROPS-cab.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
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Safety - General instructions
16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
17. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given
by Dynapac.
18. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. See instructions in the STOP section.
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Safety - when operating
≥ 2/3
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Safety - when operating
Slopes
This angle has been measured on a hard, flat surface
with the machine stationary.
The steering angle was zero, the vibration was
switched OFF and all tanks were full.
Always take into consideration that loose ground,
steering the machine, vibration on, machine speed
across the ground and raising the center of gravity can
all cause the machine to topple at smaller slope
angles than those specified here.
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Special instructions
Special instructions
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
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Special instructions
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
Battery handling
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Special instructions
Jump starting
2 1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
providing jump start power.
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
3 connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifting eye on the
machine with the flat battery.
4 Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
Fig. Jump starting
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Special instructions
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Technical specifications
Technical specifications
The vibration levels are measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched
on, on soft polymer material and with the operator’s seat in the transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
Noise level
The noise level is measured in accordance with the operational cycle described
in EU directive 2000/14/EC on machines equipped for the EU market, with the
vibration switched on, on soft polymer material and with the operator's seat in
the transport position.
During operation the above values may differ because of the actual operational
conditions.
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Technical specifications
Dimensions mm in
B 1310 52
B (without ROPS) 1280 50
R1 3800 150
R2 2600 102
W 1200 47
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Technical specifications
Dimensions mm in
A 1715 68
D 682 27
H1 2640 104
H2 1810 71
K1 175 7
K2 550 22
L 2395 94
S 13 0.5
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Technical specifications
Weights
Weight CECE, Standard 2450 kg 5,400 lbs
equipped roller
Fluid volumes
Fuel tank 50 liters 52.9 qts
Water tank 200 liters 211.4 qts
Working capacity
Compaction data
Static linear load 10,5 kg/cm 58.8 pli
Amplitude 0,5 mm 0.019 in
Vibration frequency 58 Hz 3,480 vpm
Centrifugal force 27 kN 6,075 lb
Propulsion
Speed range 0-10 km/h 0-6.2 mph
Climbing capacity (theoretical) 45 %
General
Engine
Manufacturer/Model Kubota D1703
Power (SAE J1995) 26.1 kW 35 hp
Engine speed 2800*/2400 rpm
*) in US only.
Electrical system
Battery 12V 74Ah
Alternator 12V 60A
Fuses See the Electrical system
section - fuses
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Technical specifications
Tightening torque
Tightening torque in Nm (lbf.ft) for oiled or dry bolts
tightened with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M- 8.8, Oiled 8.8, Dry 10.9, Oiled 10.9, Dry 12.9, Oiled 12.9, Dry
thread
M6 8,4 9,4 12 13,4 14,6 16,3
M8 21 23 28 32 34 38
M10 40 45 56 62 68 76
M12 70 78 98 110 117 131
M14 110 123 156 174 187 208
M16 169 190 240 270 290 320
M20 330 370 470 520 560 620
M22 446 497 626 699 752 839
M24 570 640 800 900 960 1080
M30 1130 1260 1580 1770 1900 2100
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Technical specifications
ROPS - bolts
Hydraulic system
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Machine description
Machine description
Identification
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Machine description
Machine plate
The machine type plate (1) is affixed on the left front
edge of the operator's platform.
The plate specifies the manufacturer's name and
address, the type of machine, the PIN number (serial
number), service weight, engine power and year of
manufacture. If the machine is delivered outside of the
EU, the plate may not have a CE marking and the year
of manufacture.
Engine plates
The engine's type plate (1) is located on top of the
cylinder head cover.
The plate specifies the type of engine, its serial
number and the engine specification.
Fig. Engine
1. Type plate
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Machine description
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Machine description
Location - decals
8 11 13 5 2
12
16
15
10
14 1
9 6 12 3
4 5 2
16
8 12 7 1 12 6 3
Fig. Location, decals and signs
1. Warning, Crush zone 4700903422 8. Lifting point 4700357587
2. Warning, Rotating engine 4700903423 9. Hydraulic fluid 4700272372
components
3. Warning, Locking 4700908229 10. Manual compartment 4700903425
4. Warning, Instruction manual 4700903459 11. Battery disconnector 4700904835
5. Warning, Hot surfaces 4700903424 12. Fixing point 4700382751
6. Lifting plate 4700904870 13. Sound power level 4700791292
7. Diesel fuel 4700991658 14. Hydraulic fluid level 4700272373
15. Warning, Starting gas 4700791642
16. Starting instructions 4812115918
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Machine description
Safety decals
Always make sure that all safety decals are completely
legible, and remove dirt or order new decals if they
have become illegible. Use the part number specified
on each decal.
4700903422
Warning - Crush zone, articulation/drum.
Maintain a safe distance from the crush zone.
(Two crush zones on machines fitted with pivotal steering)
4700903423
Warning - Rotating engine components.
Keep your hands at a safe distance from the
danger zone.
4700903424
Warning - Hot surfaces in the engine compartment.
Keep your hands at a safe distance from the
danger zone.
4700903459
Warning - Instruction manual
The operator must read the safety, operation and
maintenance instructions before operating the
machine.
4700908229
Warning - Risk of crushing
The articulation must be locked when lifting.
Read the instruction manual.
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Machine description
4700791642
Warning - Starting gas
Starting gas is not to be used.
Info decals
Starting instructions
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Machine description
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Machine description
Instruments/Controls
12
15
17
21
20
18
31 19
24 26
25
27
23 29
* = Option
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Machine description
9
7
4 6
31
2
8 1
5
3
Fig. Operator position Fig. Operator's
station
1 Starter switch
2 Throttle control
3 Emergency stop
4 Vibration On/Off
5 Handbook compartment
6 Forward/reverse lever
7 Seat switch
8 Fuse box
9 Instrument cover
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Machine description
Function description
6. Forward/Reverse lever The engine can only be started when the lever is in
neutral. The engine will not start if the
forward/reverse lever is not in the neutral position.
Direction of travel and speed of the roller is
regulated with the forward/reverse lever. Move the
lever forward to drive the roller forwards, etc.
The speed of the roller is proportional to the
distance of the lever from the neutral position. The
further the lever is from the neutral position, the
higher the speed.
7. Seat switch Remain seated at all times when operating the
roller. If the operator stands up during operation, a
buzzer sounds. After 4 seconds the brakes are
activated and the engine stops.
8. Fuse box (on control column) Contains fuses for the electrical system. See under
the heading ‘Electrical system’ for a description of
fuse functions.
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Machine description
15. Working lights, switch When depressed, the working lights are on
(Optional)
16. Hazard warning lights, Where depressed, the hazard warning lights are on
switch (Optional)
18. Direction indicators, switch When depressed to the left, the left direction
(Optional) indicators are on etc. In the middle position the
function is shut off.
20. Vibration MAN/AUTO, switch In the upper position, the vibration is switched
on/off with the switch on the forward/reverse lever.
The function is activated with the switch.
In the intermediate position the vibration system is
completely switched off.
In the lower position the vibration is switched on or
off automatically via the forward/reverse lever.
21. Vibration selector, switch Upper position = Vibration switch off on front drum
Lower position = Vibration on both drums.
23. Warning lamp, low fuel level The lamp comes on when the fuel level in the tank
is low.
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Machine description
27. Warning lamp, water The light comes on if the water temperature is too
temperature high.
28. Warning lamp, battery If the lamp lights while the engine is running the
charging alternator is not charging. Stop the engine and
locate the fault.
29. Warning lamp, glow plug The lamp must go out before the starter switch is
moved to position 3c for activation of the starter
motor.
30. Hourmeter Shows the number of hours the engine has run.
31. Parking brake On/Off, switch Push in to activate the parking brake, the machine
stops with the engine running. Always use the
parking brake when the machine is stationary
on a sloping surface.
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Machine description
Electrical system
Fuses
1
Fig. Fuse boxes
1. Upper
2. Lower
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Machine description
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Operation
Operation
Before starting
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Operation
2
1 The seat can be adjusted as follows.
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Operation
Interlock
The roller is equipped with Interlock.
The diesel engine with switch off after 4 seconds if the
operator gets off the seat when going
forwards/backwards.
If the control is in neutral when the operator stands up
a buzzer will go on until the parking brake button is
activated.
The engine does not stop if the parking brake is
activated.
The diesel engine will switch off immediately if for any
reason the forward/reverse lever is moved out of
neutral when the operator is not sitting down and the
parking brake button has not been activated.
Sit down for all operations!
9
Parking brake - Check
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Operation
Operator position
If an ROPS (Roll Over Protective Structure) is fitted to
the roller, always wear the seat belt (1) and wear a
protective helmet.
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Operation
Starting
31
Make sure that the emegency stop button (3) is pulled
20 out and the parking brake (31) is activated.
Set the forward/reverse lever (6) in neutral. The
3 engine can only be started when the lever is in neutral.
2
1 6
Set the vibration switch (20) for manual/automatic
vibration in (position O).
Do not run the starter motor for too long. If
the engine does not start, wait a minute or so
before trying again.
Figure. Control panel At high ambient temperatures, set the throttle control
1. Starter switch (2) to the position just over idling.
2. Throttle control
3. Emergency stop Set the throttle control (2) to full speed when starting a
6. Forward/Reverse lever
20. Vibration switch man/auto cold engine. Preheating: Turn key to position II. When
29. Glow lamp the glow lamp (29) goes off: Turn the starter switch (1)
31. Parking brake to the right. As soon as the engine starts, release the
starter switch and reduce the engine speed to just
over idling (because high revs can damage a cold
engine). As soon as the engine is running smoothly,
reduce the revs down to idling.
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Operation
25
24 28 29
Fig. Control panel
24. Oil pressure lamp
25. Brake lamp
28. Charging lamp
29. Glow lamp
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Operation
Driving
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Operation
Vibration
Manual/Automatic vibration
Manual or automatic vibration activation/deactivation is
selected using switch (20).
In the manual position, the operator must activate the
vibration using the switch on underside of the
forward/reverse lever grip.
In the automatic position, vibration is activated when
21 the pre-set speed is reached. Vibration is
automatically deactivated when the lowest pre-set
20 speed is reached.
Fig. Instrument panel
20. Man/Auto switch
21. Switch, Vibration selector
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Operation
Braking
Normal braking
Press the switch (4) to switch off the vibration.
Move the forward/reverse lever (6) to the neutral
position to stop the roller.
31
When starting and driving a machine that is cold,
remember that the hydraulic fluid is also cold and
that braking distances can be longer than normal
until the machine reaches the working temperature.
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Operation
Emergency braking
Braking is normally activated using the
forward/reverse lever (6). The hydrostatic transmission
brakes the roller when the lever is moved to the
neutral position.
Switching off
22 Turn the throttle control (2) back to idling. Allow the
engine to idle for a few minutes to cool.
31 9
Activate the parking brake (31).
2
1
Check instruments and warning lamps to see if any
faults are indicated. Switch off all lights and other
electrical functions.
Figure. Instrument panel Turn the starter switch (1) to the left to the switched off
1. Starter switch position. At the end of the shift, fold over the
2. Throttle control
9. Instrument cover instrument cover (9) and lock.
22. Panel for warning lamps
31. Parking brake
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Operation
Parking
Battery disconnector
Before leaving the roller at the end of the shift, switch
off the battery disconnector (1) and remove the key.
This will prevent battery discharging and will also
make it difficult for unauthorized persons to start and
1 2 operate the machine. Lock also the engine cover.
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Operation
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Long-term parking
Long-term parking
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Remove the battery/battteries from the machine,
clean the outside and trickle charge once a month.
Fuel tank
Fill the fuel tank completely full to prevent
condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
Water tank
Empty the water tank completely to avoid fouling.
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Long-term parking
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
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Miscellaneous
Miscellaneous
Lifting
1
Locking the articulation
1
1 Lifting equipment such as chains, steel wires,
straps and lifting hooks must be dimensioned in
accordance with the relevant safety regulations
for the lifting equipment.
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Miscellaneous
2
Fig. Left side of steering joint
1. Lock bar
2. Lock pin
3. Holder
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Miscellaneous
Towing/Recovering
The roller can be moved up to 300 meters (1,000 ft)
using the instructions below.
4
Disengaging the brakes
Screw out the nut again after towing. This returns the
brakes to their normal mode. Screw off the brake tool
and fit it back into its fixing holes. Refit the center plug
(4) to counteract the information of rust inside the
threaded hole.
Fig. Brake housing
4. Center plug
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Miscellaneous
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Miscellaneous
Fig. Towing
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Miscellaneous
3 4
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Operating instructions - Summary
2. Make sure that all instructions in the MAINTENANCE section are followed.
7. Set the emergency stop brake button in the pulled out position.
10. Drive the roller. Operate the forward/reverse lever with care.
11. Check the brakes, drive slowly. Remember that the braking distance will be
longer if the roller is cold.
13. Check that the drum and wheels are thoroughly watered when watering is required.
14. IN AN EMERGENCY:
- Press the EMERGENCY STOP BUTTON
- Hold the steering wheel firmly.
- Brace yourself for a sudden stop. The engine stops.
16. When lifting: - Refer to the relevant section in the Instruction Manual.
17. When towing: - Refer to the relevant section in the Instruction Manual.
18. When transporting: - Refer to the relevant section in the Instruction Manual.
19. When recovering - Refer to the relevant section in the Instruction Manual.
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Operating instructions - Summary
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Preventive maintenance
Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest possible
cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Warranty
The warranty is only valid if the stiplulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without the requisite
authorisation.
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Preventive maintenance
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Maintenance - Lubricants and symbols
Fluid volumes
Hydraulic tank 45 liters 47.5 qts
Diesel engine 7 liters 7.4 qts
Drum 4 liters 4.2 qts
Coolant 5,5 liter 5.8 qts
DYNAPAC
ENGINE OIL Air temperature -15°C - +50°C Shell Rimula R4 L
(5°F-122°F) 15W-40, API CH-4 or
equivalent.
HYDRAULIC FLUID Air temperature -15°C - +50°C Shell Tellus S2 V68 or
(5°F-104°F) equivalent.
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Maintenance - Lubricants and symbols
Maintenance symbols
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Maintenance - Maintenance schedule
2 3 4 5 7
11
19
13
8
9
10
1
16
15 14 12
17 18
Fig. Service and maintenance points
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Maintenance - Maintenance schedule
General
Periodic maintenance should be carried out after the
number of hours specified. Use the daily, weekly etc.
periods where number of hours cannot be used.
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Maintenance - Maintenance schedule
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Maintenance - Maintenance schedule
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Maintenance, 10h
Maintenance, 10h
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Maintenance, 10h
Open the engine hood and unscrew the filler cap, top
up with hydraulic fluid (as per lubricant specification) if
the level is too low.
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Maintenance, 10h
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Maintenance, 10h
Sprinkler system/Drum
Checking - Cleaning
Fig. Drum
1. Nozzle
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Maintenance, 10h
Fig. Nozzle
1. Sleeve
2. Nozzle
3. Gasket
4. Strainer
Unscrew the tank cap (1) and fill with clean water.
Do not remove the strainer. See technical
specifications for the tank volume.
1
Scrapers, fixed
Checking - Setting
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Maintenance, 10h
2
1
Brakes - Check
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Maintenance, 10h
When cleaning the coarse filter (1), open the cock (2)
3 and loosen the filter housing.
Clean the filter and filter housing. Check that the
rubber gasket in the filter housing is intact.
1
After inspecting and carrying out any necessary
2 cleaning, start the system and check that it works.
A drain cock is placed on the left side of the pump
Fig. Pump system system area. This can be used to drain the tank and
1. Water filter the pump system.
2. Stop cock
3. Water pump
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Maintenance, 10h
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Maintenance - 50h
Maintenance - 50h
Air cleaner
Check - Replacement of main filter
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Maintenance - 50h
2 3
Release the clips (1), pull off the cover (2), and pull out
the main filter (3).
Do not remove the backup filter (4).
Clean the air cleaner if necessary, see section Air
cleaner - Cleaning.
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Maintenance - 50h
Air cleaner
- Cleaning
Wipe clean the inside of the cover (2) and the filter
housing (5). See the previous illustration.
Turn the steering wheel fully to the left. All four grease
nipples (1) can now be accessed from the right side of
1 the machine.
Fig. Main filter Wipe the grease nipples (1). Grease each nipple with
1. Grease nipples five strokes of the hand-operated grease gun. Make
sure that grease penetrates into the bearing. If grease
does not penetrate the bearings, it may be necessary
to relieve the articulation joint with a jack while
repeating the greasing process.
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Maintenance - 50h
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Maintenance - 250h
Maintenance - 250h
Coolers
Checking - Cleaning
Make sure that the air flow through the coolers (1) and
(2) is unobstructed. Dirty coolers are blown clean with
compressed air or washed clean using a
high-pressure water cleaner.
1 Blow air or direct water through the cooler in the
opposite direction to that of the cooling air.
2
Take care when using a high-pressure water jet.
Do not hold the nozzle too near the cooler.
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Maintenance - 250h
Battery
- Check condition
Fig. Battery
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Maintenance - 250h
3
Run the engine until it is warm before draining the oil .
Switch off the engine and push in the emergency
brake button.
4 1
2
Fig. Engine compartment right side Set a container which can hold at least 8 liters (2 gal)
1. Drain hose under the drain plug (2).
2. Drain plug
3. Filler cap
4. Oil filter Undo the oil filler cap (3), and undo the drain plug (2)
in the end of the drain hose (1). Let all the engine oil
flow out.
Deliver the drained oil to special waste handling.
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Maintenance - 250h
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Maintenance - 500h
Maintenance - 500h
Run the roller slowly until the oil plug (1) is opposite
one of the inspection holes (2).
Unscrew the plug and check that the oil level reaches
up to the bottom of the hole. Top up with new oil if
necessary. Use oil as per the lubricant specification.
Clean the magnetic oil plug (1) from any metallic
residue, and refit the plug.
1 2
Fig. Drum, vibration side
1. Oil plug
2. Inspection hole
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Maintenance - 500h
Controls - Lubrication
1
2
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Maintenance - 500h
Controls - Lubrication
1
Fig. Driver seat
1. Forward/Reverse lever
2. Attachment screws
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Maintenance - 500h
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Maintenance - 1000h
Maintenance - 1000h
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Maintenance - 1000h
Loosen the red cap (3) and pull up the filter insert (4).
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Maintenance - 1000h
Drain as follows:
1
Fig. Left frame side Place a container under the plug (1). Loosen and allow
1. Drain plug any condensate to run out. Tighten the plug.
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Maintenance - 1000h
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Maintenance - 2000h
Maintenance - 2000h
Unscrew the drain plug (1) and allow all the oil to run
out. Wipe and replace the drain plug.
1
Fig. Left frame side
1. Drain plug
Fill with fresh hydraulic fluid of the grade
indicated in the Lubricant specification.
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Maintenance - 2000h
Remove the plug and allow all the oil to run out. See
under the heading 'Every 500 hours of operation' for
filling oil.
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Maintenance - 2000h
1
The water pump (1) is emptied by opening the drain
cock (2).
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Maintenance - 2000h
1
Fig. Fuel tank
1. Fuel tank Keep in mind fire risk when handling fuel.
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Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden
Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden