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Genie GS 2032 Manual de Partes

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Serial Number Range

GS-2032 to SN 59999

GS-2632

Part No. 46325


Rev J3
November 2018
November 2018

2 GS-2032, GS-2632 Part No. 46325


November 2018

How to Read Your Serial Number

Part No. 46325 GS-2032, GS-2632 3


November 2018

Table of Contents

213.1 Power Unit Module, GS-2032....................................58


This manual is updated frequently. If you have a 214.1 Power Unit Module, GS-2632....................................62
printed manual, you can keep it up to date by
215.1 Hydraulic Power Unit.................................................64
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 216.1 Ground Controls (to SN 28695).................................66
information, visit the Parts Lookup System on the 216.2 Ground Controls (from SN 28696 to 45894)..............68
Genie website at www.genielift.com. 216.3 Ground Controls (from SN 45895).............................70
217.1 Function Manifold (to SN 36044)...............................72
How to Read Your Serial Number..........................................3 217.2 Function Manifold (from SN 36045 to 49245)............74
Parts Stocking List.................................................................7 217.3 Function Manifold (from SN 49246)...........................76
How to Order Parts................................................................8 218.1 Function Manifold - Models with Traction Control......78
Service Parts Fax Order Form...............................................9 219.1 Hydraulic Hoses and Fittings, GS-2032 (to SN
36059).................................................................................80
219.2 Hydraulic Hoses and Fittings, GS-2032 (from SN 36060
to 50764).............................................................................82
Electronic Version
219.3 Hydraulic Hoses and Fittings, GS-2032 (from SN 50765
Click on any page number to view the figure. to 52788).............................................................................84
219.4 Hydraulic Hoses and Fittings, GS-2032 (from SN
52789).................................................................................86
100 Decals and Paint 220.1 Hydraulic Hoses and Fittings, GS-2632 (to SN
101.1 Decals with Words (to SN 51682)..............................10 50764).................................................................................88
101.2 Decals with Words (from SN 51683)..........................14 220.2 Hydraulic Hoses and Fittings, GS-2632 (from SN 50765
102.1 Decals with Symbols (from SN 51683)......................16 to 52788).............................................................................90
103.1 Platform Control Box Decals......................................18 220.3 Hydraulic Hoses and Fittings, GS-2632 (from SN
52789).................................................................................92
200 Drive Chassis Components 221.1 Power Cables - Drive Chassis, GS-2032 (models without
201.1 Steer Axle Linkage and Wheels (to SN 43386).........20 contactor).............................................................................94
201.2 Steer Axle Linkage and Wheels (from SN 43387).....22 221.2 Power Cables - Drive Chassis, GS-2032 (models with
202.1 Ground Controls and Level Sensor Installation (to SN contactor).............................................................................96
1999)...................................................................................24 222.1 Power Cables - Drive Chassis, GS-2632 (models without
202.2 Ground Controls and Level Sensor Installation (from SN contactor).............................................................................98
2000 to 18703)....................................................................26 222.2 Power Cables - Drive Chassis, GS-2632 (models with
202.3 Ground Controls and Level Sensor Installation (from SN contactor)...........................................................................100
18704).................................................................................28
203.1 Battery Charger.........................................................30 300 Scissor Components
301.1 Scissor Assembly, GS-2032, View 1........................102
204.1 Battery Charger, 110V AC, Asia................................32
302.1 Scissor Assembly, GS-2032, View 2........................104
205.1 Battery Charger, 220V AC, European........................34
303.1 Scissor Assembly, GS-2632, View 1........................106
206.1 Battery Charger, Worldwide.......................................36
304.1 Scissor Assembly, GS-2632, View 2........................108
207.1 Battery Pack Module Tray Installation (to SN
36044).................................................................................38 305.1 Lift Cylinder Assembly (to SN 23567)......................110
207.2 Battery Pack Module Tray Installation (from SN 305.2 Lift Cylinder Assembly (from SN 23568)..................112
36045).................................................................................40
208.1 Battery Pack Module, GS-2032.................................42 400 Platform Components
401.1 Platform Installation.................................................114
209.1 Battery Pack Module, GS-2632.................................44
402.1 Main Platform and Railings with Entry Chain, Round
210.1 Non-steer Axle and Brake Release (to SN 50764).....46
Tube, GS-2032...................................................................116
210.2 Non-steer Axle and Brake Release (from SN
403.1 Main Platform and Railings with Entry Gate, Round Tube,
50765).................................................................................48
GS-2032............................................................................118
211.1 Pothole Protection Assembly and Counterweights.....50
404.1 Platform Extension and Railings, Round Tube,
212.1 Power Unit Module Installation (to SN 36044)...........54 GS-2032............................................................................120
212.2 Power Unit Module Installation (from SN 36045).......56

4 GS-2032, GS-2632 Part No. 46325


November 2018

Table of Contents (continued)

405.1 Platform, Railings and Entry, Square Tube, Rigid Rails,


GS-32................................................................................122
406.1 Main Platform, Railings and Entry Gate, Square Tube,
Fold-down, GS-32..............................................................124
407.1 Platform Extension, Square Tube, Fold-down Rails,
GS-32................................................................................126
408.1 Power to Platform....................................................128
409.1 Control Cable - Chassis to Platform........................130
410.1 Platform Controls (to SN 17407).............................132
410.2 Platform Controls (from SN 17408 to 42999)..........134
410.3 Platform Controls (from SN 43000 to 48103)..........136
410.4 Platform Controls (from SN 48104).........................138
411.1 Joystick Controller (to SN 17407)............................140
411.2 Joystick Controller (from SN 17408 to 48103).........142
411.3 Joystick Controller (from SN 48104)........................144

500 Accessories
501.1 Alarm, Horn and Flashing Beacon..........................146
502.1 Platform Overload Protection..................................148
503.1 Air Line to Platform..................................................150
504.1 Voltage Inverter........................................................152
505.1 Work Light................................................................154
506.1 Battery - Maintenance Free.....................................156

Indices
Part Number Index.............................................................158
Part Description Index.......................................................162

Cross References
Fittings Cross Reference...................................................168

Part No. 46325 GS-2032, GS-2632 5


November 2018

Notes

6 GS-2032, GS-2632 Part No. 46325


November 2018

Parts Stocking List

Part No. 46325 GS-2032, GS-2632 7


November 2018

How To Order Parts

8 GS-2032, GS-2632 Part No. 46325


November 2018

Fax Order Form

Part No. 46325 GS-2032, GS-2632 9


100 Decals and Paint November 2018

101.1 Decals with Words (to SN 51682)

10 GS-2032, GS-2632 Part No. 46325


November 2018 100 Decals and Paint

101.1 Decals with Words (to SN 51682)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 46328GT DECAL 24 44254GT DECAL,NOTICE,MAX CAP 500 ANSI*....1


KIT-SFTY/INST,2032/2632/2046/2646/3246 GS-2632 (500 lbs, 227 kg)
(to SN 17407) kit includes item 1-3, 5-6, 25 44255GT DECAL,DANGER,CRUSHING
8-20, 22-23, 25-28, 30-32, 34, 35, 38, HAZARD.................................................4
45-47, 55
26 44736GT DECAL,DANGER,TIP-OVER,TILT..........1
-- 62759GT DECAL KIT,32/46,SERVICE PART
(from SN 17408) kit includes item 1-3, 5-6, 27 44737GT DECAL DANGER TIP OVER TRAYS......2
8-20, 22-23, 25-28, 30-32, 34-35, 38, 42, 28 44753GT DECAL, LABEL, LED READOUT...........1
44-47
29 44980GT DECAL,LABEL,PWR TO CHARGR
1 28161GT DECAL,WARN,CRUSH HAZARD 115V........................................................1
HAND......................................................2
30 44994GT DECAL,LABEL,DEXRON/FLUID
2 28164GT DECAL,NOTICE,HAZARDOUS LEVEL.....................................................1
MAT'LS*..................................................1 (to SN 48926)
3 28171GT DECAL,DANGER,NO SMOKING ***......1 31 46238GT DECAL,NOTICE,ERROR LIGHT............1
4 28174GT DECAL, POWER TO PLATFORM 32 46262GT DECAL,DANGER,BATTERY SAFETY.....1
230V**.....................................................2
33 46285GT DECAL,NOTICE,MAX CAP 800 ANSI*....1
5 28175GT DECAL,WARNING-COMPART GS-2032, ANSI and CSA models (800
ACCESS.................................................1 lbs/363 kg)
6 28176GT DECAL,LABEL,MANUAL NOT HERE.....1 34 46286GT DECAL,NOTICE,BATTERY
(located inside manual storage box) CONNECT..............................................1
7 28235GT DECAL,POWER TO PLATFORM 115V...2 35 46287GT DECAL,LABEL-TIRE SPECS.................4
8 28236GT DECAL,WARN,IMPROPER 36 52063GT DECAL,NOTICE,MAX CAP 800 CE.......1
OPERATION...........................................1 GS-2032, CE models (800 lbs / 363 kg)
9 31060GT DECAL,DANGER DO NOT ALTER 37 96472GT SERIAL # LABEL,SCISSORS*****.........1
SWTC.....................................................2 CE models
10 31508GT DECAL,DANGER,ELECT 38 52475GT DECAL,LABEL,TRANSPORT
HAZARD,PLUG.......................................1 TIEDOWN*..............................................5
11 31785GT DECAL,NOTICE,CHARGER INSTRUC...1 39 52494GT DECAL,CAUTION,CRUSH HAZ,
11 31785JAGT DECAL,NOTICE,CHARGER INSTRUC RAILS......................................................1
(japanese) 40 52560GT DECAL,NOTICE,SIDE FRC,2032AUS.....1
12 37145GT DECAL, MANUAL LOWERING VALVE....1 GS-2032, AUS models (indoor, 120 lbs/534
N) (outdoor, 45 lbs/200 N)
13 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................5 41 52608GT DECAL,NOTICE,SIDE FRC,2032ANSI...1
GS-2032, ANSI and CSA models (120
14 43089GT DECAL,INSTRUCTIONS-OPER,GCP.....1 lbs/534 N)
(ground)
42 52864GT DECAL,JOYSTICK CONTROLLER........1
15 43090GT DECAL,NOTICE, OPER INST, PCP.......1 Gen 1 (from SN 17408)
(platform)
43 62055GT DECAL,COSMETIC,GENIE GS-2032.....2
16 43091GT DECAL,DANGER,GENERAL SAFETY....1 GS-2032
17 43094GT DECAL, GROUND CONTROL 44 65052GT DECAL,LABEL,FAULT CODES..............1
PANEL***................................................1 (from SN 17408)
18 43617GT DECAL,DANGER,TIP-OVER,BATTERY..1 45 65058GT DECAL, LABEL, GS32/46.......................1
(batteries)
46 72833GT DECAL,LABEL,OPEN,LATCH................2
19 43618GT DECAL, LABEL - DIRECTION
ARROWS................................................2 47 72853GT DECAL,DANGER,IMPROPER USE
HAZ.........................................................1
20 43619GT DECAL,LABEL,SAFETY ARM................1
48 72973GT DECAL,COSMETIC,GENIE GS-2632**...2
21 43658GT DECAL,LABEL,PWR TO CHARGR GS-2632
230V........................................................1
49 72990GT DECAL,NOTICE,SIDE FRC,2632CE......1
22 43696GT DECAL,DANGER,ELEC HAZARD,GS.....2 GS-2632, CE models (indoor, 100 lbs/445
23 44220GT DECAL,DANGER,BRAKE REL N)
SAFETY*.................................................1

Part No. 46325 GS-2032, GS-2632 11


100 Decals and Paint November 2018

101.1 Decals with Words (to SN 51682)


(continued)

Item Part No. Description Qty.

50 72992GT DECAL,NOTICE,SIDE FRC,2632ANSI...1


GS-2632, ANSI and CSA models (100
lbs/445 N)
51 82307GT DECAL,INSTR,INDOOR,AUS-26/3232
GS-2632, AUS models (indoor, 90 lbs / 400
N)
52 82368GT DECAL,LABEL,RYKON/FLUID LEVEL....1
(from SN 48926)
53 82448GT DECAL, GROUND CONTROL PANEL....1
54 96472GT SERIAL # LABEL,SCISSORS*****.........1
ANSI and CSA models
55 39612GT DECAL,JOYSTICK**...............................1
Gen II (to SN 17407)

12 GS-2032, GS-2632 Part No. 46325


November 2018 100 Decals and Paint

101.1 Decals with Words (to SN 51682)


(continued)

This Page Intentionally Left Blank

Part No. 46325 GS-2032, GS-2632 13


100 Decals and Paint November 2018

101.2 Decals with Words (from SN 51683)

14 GS-2032, GS-2632 Part No. 46325


November 2018 100 Decals and Paint

101.2 Decals with Words (from SN 51683)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 82707GT DECAL KIT,SAFETY,GS2032&2632 27 44980GT DECAL,LABEL,PWR TO CHARGR


includes items 1-4, 9, 10, 12, 13, 17, 19, 115V........................................................1
21-23, 25, 26, 30-33, 36, 38-40, 44 and 45 28 46238GT DECAL,NOTICE,ERROR LIGHT............1
-- 82708GT DECAL KIT,SAFETY,GS-32&46 PLAT 29 46262GT DECAL,DANGER,BATTERY SAFETY.....1
includes items 6, 8, 14, 15, 18, 24, 28 and
37 30 46286GT DECAL,NOTICE,BATTERY
CONNECT..............................................1
1 28161GT DECAL,WARN,CRUSH HAZARD
HAND......................................................2 31 46287GT DECAL,LABEL-TIRE SPECS.................4
2 28164GT DECAL,NOTICE,HAZARDOUS 32 52475GT DECAL,LABEL,TRANSPORT
MAT'LS*..................................................1 TIEDOWN*..............................................5
3 28171GT DECAL,DANGER,NO SMOKING ***......1 33 52494GT DECAL,CAUTION,CRUSH HAZ,
RAILS......................................................1
4 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................2 34 52560GT DECAL,NOTICE,SIDE FRC,2032AUS.....1
120 lbs (534N), Outdoor 45 lbs (200N)
5 28175GT DECAL,WARNING-COMPART
ACCESS.................................................1 35 62055GT DECAL,COSMETIC,GENIE GS-2032.....2
6 28176GT DECAL,LABEL,MANUAL NOT HERE.....1 36 65052GT DECAL,LABEL,FAULT CODES..............1
(located inside manual storage box) (from SN 17408)
7 28235GT DECAL,POWER TO PLATFORM 115V...2 37 65058GT DECAL, LABEL, GS32/46.......................1
8 28236GT DECAL,WARN,IMPROPER 38 72833GT DECAL,LABEL,OPEN,LATCH................2
OPERATION...........................................1 39 72853GT DECAL,DANGER,IMPROPER USE
9 31060GT DECAL,DANGER DO NOT ALTER HAZ.........................................................1
SWTC.....................................................2 40 72970GT DECAL,INSTRUCTIONS-CHARGER
10 31508GT DECAL,DANGER,ELECT OP...........................................................1
HAZARD,PLUG.......................................1 41 72973GT DECAL,COSMETIC,GENIE GS-2632**...2
11 37145GT DECAL, MANUAL LOWERING VALVE....1 42 78673GT OVERLAY, PLAT CONTRL
12 40434GT DECAL,LANYARD ANCHORAGE BOX,GEN4~............................................1
POINT.....................................................5 43 82307GT DECAL,INSTR,INDOOR,AUS-26/3232...1
13 43089GT DECAL,INSTRUCTIONS-OPER,GCP.....1 44 82368GT DECAL,LABEL,RYKON/FLUID LEVEL....1
(ground) (from SN 48927)
14 43090GT DECAL,NOTICE, OPER INST, PCP.......1 45 82448GT DECAL, GROUND CONTROL PANEL....1
(platform)
46 82557GT DECAL,LABEL,PLAT CONT
15 43091GT DECAL,DANGER,GENERAL SAFETY....1 LOCATION..............................................1
16 43094GT DECAL, GROUND CONTROL 47 82558GT DECAL,WARN,SKIN INJECTION
PANEL***................................................1 HAZ*.......................................................1
17 43617GT DECAL,DANGER,TIP-OVER,BATTERY..1 48 82559GT DECAL,INSTRUCT-ANNUAL INSP
(batteries) REQ........................................................1
18 43618GT DECAL, LABEL - DIRECTION 49 82561GT DECAL,DANGER-USE SAFETY ARM....2
ARROWS................................................2
50 82563GT DECAL,INSTR-MAX CAP 500 LBS........1
19 43619GT DECAL,LABEL,SAFETY ARM................1 GS-2632 (227 kg)
20 43658GT DECAL,LABEL,PWR TO CHARGR 51 82690GT DECAL,LABEL,WHEEL LOAD 2032......4
230V........................................................1
52 82691GT DECAL,LABEL,WHEEL LOAD 2632......4
21 43696GT DECAL,DANGER,ELEC HAZARD,GS.....2
53 82693GT DECAL,INSTR-MAX CAP 800 LBS........1
22 44220GT DECAL,DANGER,BRAKE REL GS-2032 (363 kg)
SAFETY*.................................................1
54 82694GT DECAL,INSTR-SIDE FRC,ANSI 2032.....1
23 44255GT DECAL,DANGER,CRUSHING (ANSI, CSA)
HAZARD.................................................4
55 82695GT DECAL,INSTR-SIDE FRC,ANSI.............1
24 44736GT DECAL,DANGER,TIP-OVER,TILT..........1 GS-2632 (ANSI, CSA)
25 44737GT DECAL DANGER TIP OVER TRAYS......2
26 44753GT DECAL, LABEL, LED READOUT...........1

Part No. 46325 GS-2032, GS-2632 15


100 Decals and Paint November 2018

102.1 Decals with Symbols (from SN 51683)

16 GS-2032, GS-2632 Part No. 46325


November 2018 100 Decals and Paint

102.1 Decals with Symbols (from SN 51683)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 82709GT DECAL KIT,SYMBOL,GS-2032&2632 31 82778GT DECAL,DANGER,MAXCAP CE


includes items 3, 7, 9, 12, 13, 14, 15, 16, GS2032...................................................1
17, 18, 19, 20, 23, 24, and 25 32 82779GT DECAL,LABEL,CAP IND CE GS2032.....1
1 28174GT DECAL, POWER TO PLATFORM 33 82786GT DECAL,DANGER,MAXCAP CE
230V**.....................................................2 GS2632...................................................1
2 28235GT DECAL,POWER TO PLATFORM 115V...2 34 82956GT DECAL,LABEL,CAP IND CE2632..........1
3 40434GT DECAL,LANYARD ANCHORAGE 35 97582GT DECAL,SYM-SIDEFORCE 400N ID.......1
POINT.....................................................3 GS-2632 (CE)
4 43618GT DECAL, LABEL - DIRECTION
ARROWS................................................2
5 43658GT DECAL,LABEL,PWR TO CHARGR
230V........................................................1
6 44980GT DECAL,LABEL,PWR TO CHARGR
115V........................................................1
7 52475GT DECAL,LABEL,TRANSPORT
TIEDOWN*..............................................5
8 62055GT DECAL,COSMETIC,GENIE GS-2032.....2
9 65058GT DECAL, LABEL, GS32/46.......................1
10 72973GT DECAL,COSMETIC,GENIE GS-2632**...2
11 78673GT OVERLAY, PLAT CONTRL
BOX,GEN4~............................................1
12 82448GT DECAL, GROUND CONTROL PANEL....1
13 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................1
14 82474GT DECAL,SYMBOL-USE SAFETY ARM....2
15 82476GT DECAL,SYMBOL-ELEC HAZARD,GS.....2
16 82481GT DECAL,SYMBOL-BATTERY SAFETY.....1
17 82482GT DECAL,LABEL,AUX LOWERING...........1
18 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................2
19 82488GT DECAL,LABEL,ERROR LIGHT..............1
20 82495GT DECAL,SYMBOL-BRAKE REL
SAFETY..................................................1
21 82496GT DECAL,SYM-MAXCAP 500....................1
(CE) (227 kg)
22 82497GT DECAL,SYM-SIDEFORCE 200400........1
(CE) (200 N / 400 N)
23 82502GT DECAL,LABEL,LED READOUT.............1
24 82560GT DECAL,SYMBOL-SKIN INJECT
HAZRD....................................................1
25 82562GT DECAL,SYMBOL-CRUSHING
HAZARD.................................................4
26 82656GT DECAL,SYM-SIDE FORCE 445N..........1
27 82690GT DECAL,LABEL,WHEEL LOAD 2032......4
28 82691GT DECAL,LABEL,WHEEL LOAD 2632......4
29 82699GT DECAL,SYM-MAXCAP 800....................1
(CE) (363 kg)
30 82701GT DECAL,SYM-SIDE FORCE 534N..........1

Part No. 46325 GS-2032, GS-2632 17


100 Decals and Paint November 2018

103.1 Platform Control Box Decals

18 GS-2032, GS-2632 Part No. 46325


November 2018 100 Decals and Paint

103.1 Platform Control Box Decals

Item Part No. Description Qty.

1 39612GT DECAL,JOYSTICK**...............................1
(gen I)
2 52864GT DECAL,JOYSTICK CONTROLLER........1
(gen II)
3 66157GT OVERLAY,PLAT CONTROLLER SLAB....1
(gen III)
4 78673GT OVERLAY, PLAT CONTRL
BOX,GEN4~............................................1
(gen IV)

Part No. 46325 GS-2032, GS-2632 19


200 Drive Chassis Components November 2018

201.1 Steer Axle Linkage and Wheels (to SN 43386)

20 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

201.1 Steer Axle Linkage and Wheels (to SN 43386)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78069GT STEERING,SRV KIT,GS2032/2632 * -- 44783GT BEARING,DRIVE MOTOR GS15/19......2


(to SN 42999) (includes heavy-duty (to SN 45213) (for 40840 only)
bellcrank and steer links, and all pins and -- 96417GT DRIVE MOTOR,18.3 CU. IN/REV
fasteners) (for use after 1st time replacement)
1 8538GT NUT,LP NYLOCK,3/4-10.........................1 20A 96417GT DRIVE MOTOR,18.3 CU. IN/REV...........2
2 55953GT ZERK-GREASE,1/4-28, STRAIGHT.......2 (from SN 43000 to 50237) (includes items
16 and 19)
3 47479GT BUMPER,PLASTIC, .625 OD.................2
-- 96419GT SEAL KIT,RC SERIES DR MOTOR***.....2
4 39250GT PIN,0.75DIAX4.28LG,CHAMFER...........1
(for 96417 only)
5 45748GT ROD END,.250 X 2.75 LG......................2
21 8357GT SCREW,HHC,1/2-13 X 3.5......................8
6 6090GT SCREW,HHC,1/4-20 X .75......................2
22 6198GT NUT,NYLOCK,1/2-13..............................8
7 6889GT NUT,LP NYLOCK,1/4-20.........................2
23 6095GT WASHER,FLAT,USS,1/2",Y....................8
8 39240GT WASHER,THRUST,.5 X 2.438 X .25.......2
24 55992-SGT WELDMENT STEERYOKE RH
9 18722GT BEARING,2.25IDX2.50ODX1.50L***......4 32/46***...................................................1
10 38028GT NUT,LP NYLOCK,5/8-11.........................4 (to SN 42999) (ground controls side)
used on later generation steer yokes 24A 78045GT WELDMENT,RH STEER YOKE,32/46*....1
(shown) (from SN 43000 to 43634) (ground controls
10A 47255GT BOLT,SHORT SHOULDER side)
used on early generation steer yokes 25 39038GT CYLINDER,GS STEER...........................1
11 6035GT WASHER,FLAT,USS,5/8",Y....................2 -- 44250GT SEAL KIT-FOR P.N.39038(SCISRS).......1
12 47520GT WASHER,THRUST .75 X 1.25 X .06......9 26 6356GT WASHER,LOCK,.25................................1
13 46343GT STEER LINK ASSY W/BRGS.GS2032....2 27 39586GT PIN,0.75DIAX2.75LG,CHAMFER...........1
right and left sides (to SN 42999); includes
28 55355GT SPACER,.75ID X 1.5OD X 1/4THK.........2
1 each index number 14
29 47548GT BEARING,FL,0.75ID X 1 OD X .49.........2
13A 78075GT SRV KIT,32/46 STR. LINK ASSY,R.........1
(0.75 x 1 x 0.375 inch)
right (to SN 42999) for use ONLY after
installation of 78069 steering service kit, 30 47255GT BOLT,SHORT SHOULDER.....................2
above 31 46344GT BELLCRANK,STEER
13A 78076GT SRV KIT,32/46 STR. LINK ASSY,L..........1 W/BEARING,2032..................................1
left (to SN 42999) for use ONLY after (to SN 42999) (includes items 33, and 2
installation of 78069 steering service kit, each items 14 and 29)
above 31A 78074GT BELLCRANK ASSY, GS32.....................1
13B 78075GT SRV KIT,32/46 STR. LINK ASSY,R.........1 (to SN 42999) for use ONLY after
right (from SN 43000 to 43634) installation of 78069 steering service kit,
above
13B 78076GT SRV KIT,32/46 STR. LINK ASSY,L..........1
left (from SN 43000 to 43634) 31B 97058GT SERV, BELLCKRANK ASSY, GS32........1
(from 43000 to 43634) (includes items 33,
14 39581GT BEARING,0.75IDX1.00ODX0.50L..........4
and 2 each items 14 and 29)
15 42079GT PIN,COTTER,.156 X 2.5.........................2
32 47464GT BOLT, WIDE SHOULDER.......................2
16 44780GT NUT,CASTLE,1.125-18 UNEF................2
33 47521GT WASHER,THRUST 1 X 1.75 X .058.......2
17 105454GT WHEEL & TIRE ASSY LP,15".................2
34 47462GT BEARING,1.0ID X 1.25OD X .38LG.......1
18 55991-SGT WELDMENT STEERYOKE LH 32/46**...1
35 55917GT SCREW, YOKE LOCK ALL SLABS.........2
(to SN 42999) (battery side)
allen head
18A 78044GT WELDMENT,LH STEER YOKE, 32/46*...1
(from SN 43000) (battery side)
19 44781GT KEY,RECTANGULAR,.31X.28X1.25"*.....2
20 78222GT SRV KIT, DRIVE MOTOR, GS32/46.......2
(to SN 45213) (replaced 40840 and
contains 96417) (includes items 16 and 19)
-- 44782GT SEAL KIT,DR MTR.GS15/19,Z20***.......2
(to 50165) (for 40840 only)

Part No. 46325 GS-2032, GS-2632 21


200 Drive Chassis Components November 2018

201.2 Steer Axle Linkage and Wheels (from SN 43387)

22 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

201.2 Steer Axle Linkage and Wheels (from SN 43387)

Item Part No. Description Qty. Item Part No. Description Qty.

1 55953GT ZERK-GREASE,1/4-28, STRAIGHT.......2 25A 58592GT PLATE,HOSE


ROUTG,BULKHEAD(PTD).....................1
2 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2
(from SN 49300)
3 4828GT NUT,NYLOCK,3/8-16..............................4
26 66829GT TUBE, CLAMP, 3/8 (PAIR)......................8
4 55355GT SPACER,.75ID X 1.5OD X 1/4THK.........1 (to SN 49299)
5 6545GT PIN,CLEVIS,.75 X 2................................2 26A 78736GT CLAMP,2 HOSE,PLASTIC,5/8................4
6 13635-10GT PIN,COTTER,.156 X 1.75.......................3 (from SN 49300)

7 38028GT NUT,LP NYLOCK,5/8-11.........................2 27 66986GT FORMING,HOSE ROUTING..................1


(to SN 49299)
8 6035GT WASHER,FLAT,USS,5/8",Y....................2
27A 96197GT FORMING,HOSE
9 47946GT BEARING,1.00IDX1.25ODX0.49L..........4 ROUTING,BULKHEAD...........................1
10 47548GT BEARING,FL,0.75ID X 1 OD X .49.........6 (from SN 49300)
11 6884GT SCREW,HHC,1/4-20 X 2.5......................4 28 78045GT WELDMENT,RH STEER YOKE,32/46*....1
(to SN 49299) (ground controls side)
11A 12343GT SCREW,HHC,1/4-20 X 3.........................1 28A 78312GT WLDMT,R STEERYOKE,32/46,NIK
(from SN 49300) (Nikken)
12 6091GT NUT,NYLOCK,1/4-20..............................4 29 6356GT WASHER,LOCK,.25................................2
(to SN 49299) 30 6888GT SCREW,HHC,1/4-20 X 1.........................2
12A 6091GT NUT,NYLOCK,1/4-20..............................1 31 45748GT ROD END,.250 X 2.75 LG......................2
(from SN 49300)
32 39586GT PIN,0.75DIAX2.75LG,CHAMFER...........1
13 97016GT STEER LINK ASSY GS46......................2
(includes 2 each items 9 and 10) 33 39038GT CYLINDER,GS STEER...........................1

14 39240GT WASHER,THRUST,.5 X 2.438 X .25.......2 -- 44250GT SEAL KIT-FOR P.N.39038(SCISRS).......1

15 18722GT BEARING,2.25IDX2.50ODX1.50L***......4 34 39581GT BEARING,0.75IDX1.00ODX0.50L..........2


(0.75 x 1.25 x 0.5 inch)
16 42079GT PIN,COTTER,.156 X 2.5.........................2
35 97058GT SERV, BELLCKRANK ASSY, GS32........1
17 44780GT NUT,CASTLE,1.125-18 UNEF................2 (includes 2 each items 10 and item 34)
18 105454GT WHEEL & TIRE ASSY LP,15".................2 36 55917GT SCREW, YOKE LOCK ALL SLABS.........4
19 6198GT NUT,NYLOCK,1/2-13..............................8 37 20912GT WASHER,LOCK,.437,PLTD....................4
20 6095GT WASHER,FLAT,USS,1/2",Y....................8 38 66778GT U-BOLT,SQ BEND, 1/2-13......................2
21 8357GT SCREW,HHC,1/2-13 X 3.5......................8 39 6198GT NUT,NYLOCK,1/2-13..............................2
22 78044GT WELDMENT,LH STEER YOKE, 32/46*...1 40 105060GT GROUND STRAP, 8"LG..........................2
(battery pack side)
41 6175GT SCREW,HHC,3/8-16 X 1.........................2
22A 78311GT WLDMT,L STEERYOKE,32/46,NIK
(Nikken) 42 6700GT WASHER,STAR,EXTERNAL,.375..........2

23 44781GT KEY,RECTANGULAR,.31X.28X1.25"*.....2 43 6097GT WASHER,FLAT,USS,3/8",Y....................2

24 78222GT SRV KIT, DRIVE MOTOR, GS32/46.......1 44 78060GT PIN,CLEVIS,.75 DIA. X 4.00...................1
(to SN 45213) (replaced 40840 and 45 47520GT WASHER,THRUST .75 X 1.25 X .06......4
contains 96417) (includes items 17 and 23)
-- 44782GT SEAL KIT,DR MTR.GS15/19,Z20***.......1
(to SN 45213, for 40840 only)
-- 44783GT BEARING,DRIVE MOTOR GS15/19......1
(to SN 45213, for 40840 only)
-- 96417GT DRIVE MOTOR,18.3 CU. IN/REV
(for use after 1st time replacement)
24A 96417GT DRIVE MOTOR,18.3 CU. IN/REV...........2
(from SN 45214) (includes items 17 and
23)
-- 96419GT SEAL KIT,RC SERIES DR MOTOR***.....2
(for 96417 only)
25 66750GT PLATE,HOSE ROUTING, BULKHEAD....1
(to SN 49299)

Part No. 46325 GS-2032, GS-2632 23


200 Drive Chassis Components November 2018

202.1 Ground Controls and Level Sensor Installation (to SN 1999)

24 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

202.1 Ground Controls and Level Sensor Installation (to SN 1999)

Item Part No. Description Qty.

1 12011GT SCREW,BHHS,1/4-20 X .5,Y/ZINC.........7


2 6356GT WASHER,LOCK,.25................................7
3 39464PGT WELDMENT,LEVEL SENSOR
BOX,GS..................................................1
4 Ref. Wire Harness (consult factory)........1
5 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
6 6935GT LOCKNUT,ELEC,1/2"..............................1
7 39540GT ALARM,STEADY TONE***......................1
(Does not include 72326 nut)
-- 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
8 88356-126R3GT SWITCH,LIMT,W/RLR HEAD 180DG**...1
-- 19491GT CONTACTOR,LIMIT SWITCH................1
8A 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......1
8B 88356-126R3GT SWITCH,LIMT,W/RLR HEAD 180DG**...1
9 16487GT SCREW,RHM,10-32 X 1.5......................2
10 22699GT WASHER,FLAT,M10,ZINC PLTD............2
11 6178GT NUT,NYLOCK,10-32...............................2
12 39467PGT LEVEL SENSOR BOX CAP,PAINTED.....1
13 11968GT SCREW,BHHS,1/4-20 X 1......................5
-- 23083-SGT FUSE HOLDER,WATERPROOF............1
-- 27488GT FUSE,1 AMP...........................................1
14A 66428GT LEVEL SENSOR,LS60 RED,1.5X4*.......1
GS-2032 (ANSI, CSA)
14B 40836GT LEVEL SENSOR,LS60,BLUE,2X4**.......1
GS-2032 (CE, Australian)
15 6091GT NUT,NYLOCK,1/4-20..............................4
16 39232GT CABLE,EMERGENCY DOWN................1
17 47194GT PLATE,HANDLE MOUNTING.................1
18 Ref. Ground Controls..............................1
(refer to figure 216.1)
19 66458GT COVER,LOWER CONTROL PANEL***...1
20 14297GT SCREW,BHHS,1/4-20 X .75...................2

Part No. 46325 GS-2032, GS-2632 25


200 Drive Chassis Components November 2018

202.2 Ground Controls and Level Sensor Installation (from SN 2000 to 18703)

26 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

202.2 Ground Controls and Level Sensor Installation (from SN 2000 to 18703)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39907GT WIRE CABLE,18/2 SJO,BULK...10-inches 29 39540GT ALARM,STEADY TONE***......................1


does not include 72326 nut
2 12960GT CABLE SQUEEZE CONN.,XTRA LRG...1
-- 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
3 14041GT LOCKNUT,ELECTRIC,3/4".....................1
30 45385GT PLUG,NYLON 1.12 BLACK DOMED......1
4 8914GT SCREW,HHC,1/4-20 X .625....................3
5 6091GT NUT,NYLOCK,1/4-20..............................6
6 47544GT FORMING,LEVELSENSOR,
ENCLS.LID.............................................1
7 66428GT LEVEL SENSOR,LS60 RED,1.5X4*
-- 23083-SGT FUSE HOLDER,WATERPROOF............1
GS-2032
-- 27488GT FUSE,1 AMP...........................................1
GS-2032
7A 66428GT LEVEL SENSOR,LS60 RED,1.5X4*.......1
GS-2032 (ANSI, CSA)
7B 40836GT LEVEL SENSOR,LS60,BLUE,2X4**.......1
GS-2032 (CE, Australia)
8 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5.....2
9 6178GT NUT,NYLOCK,10-32...............................2
10 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......1
-- 19491GT CONTACTOR,LIMIT SWITCH................1
-- 27643GT ROLLER ARM-LIMIT SWITCH...............1
-- 97128GT ROLLER ARM,LIMIT SWITCH***...........1
11 39907GT WIRE CABLE,18/2 SJO,BULK...10-inches
12 47543PGT FORMING,LEVEL
SENSOR-PAINTED**..............................1
13 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....4
14 47232GT GROMMET,RUBBER 2 X 2.75...............2
15 47514GT PLATE,STEERING STOP MOUNT **.....3
-- 46342GT STEERING STOP, KIT............................3
complete
16 47513GT PLATE,STEERING STOP.......................2
17 51145GT WEAR PAD,3.5 X 1.88 X .25...................2
18 7713GT NUT, LP NYLOCK, 3/8-16.......................4
19 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........2
20 4828GT NUT,NYLOCK,3/8-16..............................4
21 39232GT CABLE,EMERGENCY DOWN................1
includes mounting fasteners
22 14297GT SCREW,BHHS,1/4-20 X .75...................4
23 Ref. Ground Control Panel......................4
refer to Figure 216.1
24 6090GT SCREW,HHC,1/4-20 X .75......................2
25 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................2
26 6175GT SCREW,HHC,3/8-16 X 1.........................4
27 6021GT WASHER,LOCK,.375..............................4
28 6097GT WASHER,FLAT,USS,3/8",Y....................4

Part No. 46325 GS-2032, GS-2632 27


200 Drive Chassis Components November 2018

202.3 Ground Controls and Level Sensor Installation (from SN 18704)

28 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

202.3 Ground Controls and Level Sensor Installation (from SN 18704)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39540GT ALARM,STEADY TONE***......................1 -- 39469GT SPRING,COMPRESSION.485 X1.75**


(Does not include plastic retainer nut) (replacement part for all model level
sensors)
-- 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
-- 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
2 45385GT PLUG,NYLON 1.12 BLACK DOMED......1
(replacement part for all model level
3 Ref. Wire Harness (consult factory)........1 sensors)
4 12960GT CABLE SQUEEZE CONN.,XTRA LRG...1 -- 6637GT SCREW,HHC,1/4-20 X 1.75
5 14041GT LOCKNUT,ELECTRIC,3/4".....................1 (replacement part for all model level
sensors)
6 65299GT ENCLOSURE-LVL SENSOR
W/DECAL**.............................................1 10 39907GT WIRE CABLE,18/2 SJO,BULK.....9-inches
(from SN 18704 to 48142) 11 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......1
6A 78962GT LEVEL SENSOR LID AND DECAL........1 (ANSI, CSA, Australia)
(from SN 48143) 11A 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......2
7 8914GT SCREW,HHC,1/4-20 X .625....................1 (CE)

8 6091GT NUT,NYLOCK,1/4-20 -- 19491GT CONTACTOR,LIMIT SWITCH................2

9 66428GT LEVEL SENSOR,LS60 RED,1.5X4*.......1 -- 27643GT ROLLER ARM-LIMIT SWITCH...............2


GS-2032 (ANSI, CSA) (to SN 47664) (black limit swtich)

-- 78672GT LEVEL SENSOR,LS60,RED,1.5X3*.......1 -- 97128GT ROLLER ARM,LIMIT SWITCH***...........2


GS-2032 (ANSI, CSA) (from SN 47665 to (blue limit switch)
51095) 12 6178GT NUT,NYLOCK,10-32...............................1
-- 96455GT LEVEL SENSOR,LS60,RED,1.5X3........1 13 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5.....1
GS-2032 (ANSI, CSA) (from SN 51066)
14 55725GT FORMING,LEVEL SENSOR
9A 40836GT LEVEL SENSOR,LS60,BLUE,2X4**.......1 ENCLOSURE..........................................1
GS-2632 (ANSI, CSA) (to SN 47664) (from SN 18704 to 48142)
-- 78674GT LEVEL SENSOR,LS60,BLUE,2X3**.......1 14A 78960GT FORMING,LVL SENSOR
GS-2632 (ANSI, CSA) (from SN 47665 to ENCLOSURE..........................................1
51095) (from SN 48143 to 51095)
-- 96456GT LEVEL SENSOR,LS60,BLUE,2X3*........1 14B 96454GT FORMING,LVL SENSOR
GS-2632 (ANSI, CSA) (from SN 51066) ENCLOSURE..........................................1
9B 40836GT LEVEL SENSOR,LS60,BLUE,2X4**.......1 (from SN 51096)
(CE) (to SN 47664) 15 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....4
-- 78674GT LEVEL SENSOR,LS60,BLUE,2X3**.......1 16 6090GT SCREW,HHC,1/4-20 X .75......................4
(CE) (from SN 47665 to 51095) (includes
17 39232GT CABLE,EMERGENCY DOWN................1
base)
(includes mounting fasteners)
-- 96455GT LEVEL SENSOR,LS60,RED,1.5X3........1
18 47232GT GROMMET,RUBBER 2 X 2.75...............2
(CE) (from SN 51684)
19 Ref. Ground Control Panel......................2
-- 96456GT LEVEL SENSOR,LS60,BLUE,2X3*........1
(refer to Figure 216.1, 216.2 or 216.3)
(CE) (from SN 51096 to 51683) (does not
include base) 20 66458GT COVER,LOWER CONTROL PANEL***...1
(to SN 28695)
9C 40836GT LEVEL SENSOR,LS60,BLUE,2X4**.......1
(Australia) (to SN 47664) 20A 66462GT LWR CONTROL PANEL
COVER,GS3246.....................................1
-- 78674GT LEVEL SENSOR,LS60,BLUE,2X3**.......1
(from SN 28696)
(Australia) (from SN 47665 to 51095)
21 6175GT SCREW,HHC,3/8-16 X 1.........................4
-- 96456GT LEVEL SENSOR,LS60,BLUE,2X3*........1
(Australia) (from SN 51096) 22 6021GT WASHER,LOCK,.375..............................4
9D 23083-SGT FUSE HOLDER,WATERPROOF............1 23 6097GT WASHER,FLAT,USS,3/8",Y....................4
(replacement part for all model level 24 39907GT WIRE CABLE,18/2 SJO,BULK...79-inches
sensors) (CE)
-- 27488GT FUSE,1 AMP
(replacement part for all model level
sensors)

Part No. 46325 GS-2032, GS-2632 29


200 Drive Chassis Components November 2018

203.1 Battery Charger

30 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

203.1 Battery Charger

Item Part No. Description Qty.

-- 105739GT CHARGER,BAT,24VDC,H/LO GEN2


power cord sold separately
-- 66412GT CHARGER,120VAC/60HZ,25A 24V***
(Lester)
-- 78464-SGT KIT,ZERO CHARGER START SWITCH
-- 96214GT BATTERY CHARGER,UPGRADE KIT***
power cord sold separately (for use with
maintenance-free batteries) (except Asia)
(Interacter)
1 40536GT SCREW,TIMER,#8 PHMS X.375............3
2 65432-SGT CASE ASSY-BATTERY CHRGR**..........1
(includes cover and base)
3 40537GT SCREW,CHARGER COVER,#10 X .5.....8
4 62858-SGT TIMER ASSY-ELECTRONIC, DMSTC*...1
5 46335GT CAPACITOR, 4 MFD,660VAC,39243......1
6 27262GT HEATSINK ASSY W/DIODES (23442)....1
7 13008-6GT FUSE ASSY-BOOM CHARGER.............1
8 46337GT AMMETER, 39243/47906/66412............1
9 62237GT CONTROL-AVS, BATT CHGR................1
10 62233GT CONNECTOR-IEC, BATT CHGR...........1
-- 62234GT FUSE,BATT CHGR.................................1
11 51288GT IEC PIGTAIL***.......................................1
12 62231GT HEATSINK-CNTRL ASSY,BATT
CHGR.....................................................1
13 52294GT COVER-BATT CHGR..............................1
14 12017GT SCREW,RHM,6-32 X .25........................6
15 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
16 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A,
IP44.........................................................1
17 25388GT PLUG,FUSED,250V,13AMP,U.K.**.........1
-- FUSE,13 AMP,220V PLUG.....................1
(component no longer available) refer to
BS1362 BUSS TDC180-13A
18 6595GT PLUG,ELECTRICAL,DOMESTIC...........1
(3-pin)

Part No. 46325 GS-2032, GS-2632 31


200 Drive Chassis Components November 2018

204.1 Battery Charger, 110V AC, Asia

32 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

204.1 Battery Charger, 110V AC, Asia

Item Part No. Description Qty.

-- 55620GT CHARGER-BATT, DUAL VOLT**


Asia (does not include relay)
-- 78109GT KIT,RELAY INTERLOCK
(Nikken models only)
-- 48282GT POWER CORD, IEC 320 BLANK, 79"
-- 96214GT BATTERY CHARGER,UPGRADE KIT***
power cord sold separately (includes relay)
-- 105739GT CHARGER,BAT,24VDC,H/LO GEN2
power cord sold separately
1 52168GT CASE ASSEMBLY, 47671 CHARGER.....1
includes cover and base
2 52169GT SHUNT,ELECTRONIC,47671
CHARGER..............................................1
3 52175GT SCR ASSY,47671 LESTER
CHARGER..............................................2
4 52170GT TIMER ASSY,ELECTRONIC,47671........1
5 52173GT CIRCUIT BREAKER-CHARGER, 8
AMP........................................................2
6 51288GT IEC PIGTAIL***.......................................1
7 6595GT PLUG,ELECTRICAL,DOMESTIC...........1
8 52172GT AMMETER-47671 CHARGER,25 AMP...1
9 52174GT CIRCUIT BREAKER-CHARGER,45
AMP........................................................1
10 52176GT RELAY,CHARGR,47671,DPDT,110VDC.1
11 52171GT PCB,RELAY DRIVER,CHARGER
47671......................................................1

Part No. 46325 GS-2032, GS-2632 33


200 Drive Chassis Components November 2018

205.1 Battery Charger, 220V AC, European

34 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

205.1 Battery Charger, 220V AC, European

Item Part No. Description Qty.

-- 105739GT CHARGER,BAT,24VDC,H/LO GEN2


power cord sold separately
-- 66478GT BATTERY CHARGER, CONT EUROPE
-- 96214GT BATTERY CHARGER,UPGRADE KIT***
power cord sold separately
1 69585GT CIRCUIT BREAKER,50A,50VAC............1
2 69580GT CASE ASSY,BATT CHARGER
(66478)....................................................1
includes cover and mounting brackets
3 69581GT TUBE, PLATFORM SPACER STD-12P...8
4 69582GT SCREW,HHC,WASH
HEAD,1/4-20X.63....................................4
5 69586GT WASHER,STAR,EXTERNAL,.25............4
6 6357GT NUT,HEX,1/4-20.....................................4
7 69583GT SCREW,HEX INDENT,8-32 X 5/16.........2
8 18542GT NUT,HEX,8-32........................................2
9 52173GT CIRCUIT BREAKER-CHARGER, 8
AMP........................................................2
10 55019GT POWER CORD,NOVON, 8"....................1
(2-pin)
-- 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A,
IP44.........................................................1
11 52172GT AMMETER-47671 CHARGER,25 AMP...1
12 69584GT TRANSFORMER,CHARGER (66478).....1
13 52170GT TIMER ASSY,ELECTRONIC,47671........1

Part No. 46325 GS-2032, GS-2632 35


200 Drive Chassis Components November 2018

206.1 Battery Charger, Worldwide

36 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

206.1 Battery Charger, Worldwide

Item Part No. Description Qty.

-- 105334GT CONNECTOR, IEC CHARGER CORD


for 5-LED battery charger
-- 97059GT FUSE,BATTERY CHARGER***
for 5-LED battery charger
1A 105739GT CHARGER,BAT,24VDC,H/LO GEN2......1
power cord sold separately
-- 144180GT MANUAL,OWNERS,CHARGER,105739.1
1B 219480GT KIT,BATTERY CHARGER,24V
(includes 105739 charger, fasteners, ring
terminals and instructions for field
installation)
2 55010GT LOCK, CONNECTOR.............................1
(includes fasteners)
3 71706GT POWER CORD, UK 110, 115"................1
(UK) (3-pin)
4 55019GT POWER CORD,NOVON, 8"....................1
(European) (2-pin)
5 55018GT POWER CORD,UK-HIGH VOLTAGE,
8".............................................................1
(UK) (3-pin)
6 55021GT POWER CORD,US 110, 8".....................1
(domestic) (3-pin)

Part No. 46325 GS-2032, GS-2632 37


200 Drive Chassis Components November 2018

207.1 Battery Pack Module Tray Installation (to SN 36044)

38 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

207.1 Battery Pack Module Tray Installation (to SN 36044)

Item Part No. Description Qty.

1 47255GT BOLT,SHORT SHOULDER.....................1


2 38028GT NUT,LP NYLOCK,5/8-11.........................2
3 47342GT SPACER,MODULE TRAY,.030 THK........2
Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper
fit.
-- 47455GT SPACER,MODULE TRAY,.075 THK........2
Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper
fit.
4 47548GT BEARING,FL,0.75ID X 1 OD X .49.........2
(0.75 x 1.25 x 0.375 inch)
5 47324PGT BRACKET,BOX HINGE,LH/UP-RH-LO....1
6 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........2
7 6086GT NUT,LP NYLOCK,1/2-13.........................4
8 55983GT PIN-THREADED SHLDR OFFS,5/8-11...1
9 8177GT SCREW,HHC,1/2-13 X 1.5......................2
10 47323PGT BRACKET,BOX HINGE,RH/UP-LH/LO....1
11 33681GT SCREW,HHC,3/8-16 X .625....................2
12 7713GT NUT, LP NYLOCK, 3/8-16.......................3
13 39470GT PIN, LOCK..............................................1
14 41630GT HOUSING, LOCK PIN............................1
15 39469GT SPRING,COMPRESSION.485 X1.75**...1
16 6097GT WASHER,FLAT,USS,3/8",Y....................1
17 46347GT HANDLE-LOCK,BATT.MOD,LEFT
SIDE........................................................1
(battery side)
17A 44733GT HANDLE COVER,PLASTIC....................1
18 6782GT NUT,NYLOCK,5/16-18............................1
19 47228GT WASHER,NYLON,.406 X.750 X.032......1
20 1259223GT BOLT,SHS,3/8X.375X5/16-18,ZAG.........1
21 47325GT BRACKET,LOCK PIN,LEFT....................1
(battery side)
22 8538GT NUT,LP NYLOCK,3/4-10.........................1

Part No. 46325 GS-2032, GS-2632 39


200 Drive Chassis Components November 2018

207.2 Battery Pack Module Tray Installation (from SN 36045)

40 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

207.2 Battery Pack Module Tray Installation (from SN 36045)

Item Part No. Description Qty.

-- 115427GT BAT.TRAY ASSY W/DEC,2032 NIKN


(Nikken)
-- 48334GT BATT.MODULE ASSY W/DECAL-2032
(complete)
-- 65967-SGT HANDLE-ROTATOR LATCH ASSY LS
(complete) (battery side) (includes index
numbers 11 through 17)
1 47255GT BOLT,SHORT SHOULDER.....................1
2 38028GT NUT,LP NYLOCK,5/8-11.........................2
3 47548GT BEARING,FL,0.75ID X 1 OD X .49.........2
(0.75 x 1 x 0.38 inch)
4 47324GT BRACKET,BOX HINGE,LH-UP/RH-LO....1
5 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........2
6 6086GT NUT,LP NYLOCK,1/2-13.........................4
7 55983GT PIN-THREADED SHLDR OFFS,5/8-11...1
8 51496GT SCREW,HHC,1/2-13 X 1.375..................2
9 47323GT BRACKET,BOX HINGE,RH-UP/LH-LO....1
10 47342GT SPACER,MODULE TRAY,.030 THK........2
Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper
fit.
-- 47455GT SPACER,MODULE TRAY,.075 THK........2
11 65982GT BRACKET-LATCH MOUNT,BAT MOD.....1
(includes decal)
12 6782GT NUT,NYLOCK,5/16-18............................1
13 13002GT SCREW,HHC,5/16-18 X 1 GR5..............2
14 13000GT SCREW,HHC,5/16-18 X 1.25..................2
15 6002GT NUT,LP NYLOCK,5/16-18.......................2
16 66871GT FORMING, MOD TRAY HANDLE...........1
17 66900GT LATCH,ROTARY, W/KNOB,LEFT............1
(battery side)
17A 66901GT LATCH,ROTARY, W/KNOB,RIGHT.........1
(ground controls side)

Part No. 46325 GS-2032, GS-2632 41


200 Drive Chassis Components November 2018

208.1 Battery Pack Module, GS-2032

42 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

208.1 Battery Pack Module, GS-2032

Item Part No. Description Qty.

1 Ref. Battery Cable Assembly


(refer to Figure 221.1)
2 96110GT BOOT,CABLE TERMINAL COVER.........8
3 13002GT SCREW,HHC,5/16-18 X 1 GR5..............8
4 18503GT NUT,LOCKING-LG.FLANGE,5/16-18.....8
5 19284GT SCREW,FHS,1/4-20 X .63......................6
6 6889GT NUT,LP NYLOCK,1/4-20.......................12
7 66427GT SERVICE KIT, BATTERY STOP..............7
(replaced PN 47214)
8 47478GT BUMPER, RUBBER, 1"OD X .461H.....12
9 6091GT NUT,NYLOCK,1/4-20..............................2
10 6638GT WASHER,FLAT,USS,1/4"Y...................14
11 6090GT SCREW,HHC,1/4-20 X .75......................2
12 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH........2
(1 inch)
13 48334GT BATT.MODULE ASSY W/DECAL-2032...1
14 47232GT GROMMET,RUBBER 2 X 2.75...............2
15 66094GT NUT-THIN HEAVY HEX, 1/4-20..............4
16 6356GT WASHER,LOCK,.25................................4
17 8915GT SCREW,HHC,1/4-20 X 1.25....................4
18 66397GT QUICK DISCONNECT
CASING,BATT**......................................2
(housing)
-- 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................2
(includes contacts with wire)
19 44716GT HANDLE,ANDERSON CONNECTOR
SB...........................................................1
20 66081GT SCREW,RHM,1/4-20 X 1.50...................2
21 45454GT CLAMP,RUB CUSH,0.75,#12 X 3/8*.......1
(3/4 inch)
22 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
23 6873GT SCREW,FHM,10-32 X 1.........................2
24 6178GT NUT,NYLOCK,10-32...............................2
25 40833GT FUSE,275 AMP,VERY FAST ACTING.....1
26 76502GT BATTERY,T105 W/LPT,3 CAP,DRY**......4
(225AH, 10 3/8 x 7 x 10 1/2 inches)
27 219492GT ASSM,CONTACTOR KIT,GS..................1
-- 219493GT BRACKET,CONTACTOR,GS..................1
-- 219494GT HARNESS,CONTACTOR,GS.................1

Part No. 46325 GS-2032, GS-2632 43


200 Drive Chassis Components November 2018

209.1 Battery Pack Module, GS-2632

44 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

209.1 Battery Pack Module, GS-2632

Item Part No. Description Qty. Item Part No. Description Qty.

1 76502GT BATTERY,T105 W/LPT,3 CAP,DRY**......4 24 6356GT WASHER,LOCK,.25................................4


(EE models)
2 96110GT BOOT,CABLE TERMINAL COVER.........8
25 6145GT SCREW,HHC,1/4-20 X 1.5......................2
3 13002GT SCREW,HHC,5/16-18 X 1 GR5..............8
26 44716GT HANDLE,ANDERSON CONNECTOR
4 6037GT NUT,HEX,5/16-18,GR5...........................8
SB...........................................................1
5 Ref. Battery Cable...................................2
27 11966GT SCREW,BHHS,1/4-20 X 1.5...................2
(refer to 222.1 or 222.2)
28 45454GT CLAMP,RUB CUSH,0.75,#12 X 3/8*.......1
6 6147GT SCREW,RHM,10-32 X 1.........................2
29 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
7 6178GT NUT,NYLOCK,10-32...............................4
(includes mounting fasteners)
8 47363GT SCREW,RHM,8-32 X .50........................1
30 6873GT SCREW,FHM,10-32 X 1.........................2
ANSI, CSA and Autralia models
31 40833GT FUSE,275 AMP,VERY FAST ACTING.....1
9 56302GT RELAY,24VDC,40/30A,SEALED***.........1
(ANSI, CSA, Autralia) (from SN 25142) 32 47478GT BUMPER, RUBBER, 1"OD X .461H.......6
(1 inch)
10A 105295GT KIT,GEN1 TO GEN5 CONTRL SYS***....1
(models with platform PCB Rev A or Rev 33 66427GT SERVICE KIT, BATTERY STOP..............3
B) (to SN 17407) (replaced PN 47214)
-- 39520GT RECEPTACLE,FEMALE,36 CONTACT 34 66397GT QUICK DISCONNECT
CASING,BATT**......................................2
-- 39521GT RECEPTACLE,ANTI-BACKOUT
-- 19436GT CONNECTOR,ANDERSON SB
-- 39673GT CONTACT,14-20GA.
175,1/0G.................................................2
10B ECM,SLAB,SERVICE*** (97055)............1 (includes contacts with wire)
(component no longer available) to SN
35 219492GT ASSM,CONTACTOR KIT,GS
17407
-- 219493GT BRACKET,CONTACTOR,GS
-- 39520GT RECEPTACLE,FEMALE,36 CONTACT
-- 219494GT HARNESS,CONTACTOR,GS
-- 39521GT RECEPTACLE,ANTI-BACKOUT
-- 39673GT CONTACT,14-20GA.
10C 78725GT ECU,SLAB,GEN4***...............................1
(from SN 17408 to 59999)
-- 39520GT RECEPTACLE,FEMALE,36 CONTACT...1
-- 39521GT RECEPTACLE,ANTI-BACKOUT.............1
-- 39673GT CONTACT,14-20GA................................1
11 6090GT SCREW,HHC,1/4-20 X .75......................4
12 6638GT WASHER,FLAT,USS,1/4"Y.....................4
13 6091GT NUT,NYLOCK,1/4-20..............................4
14 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH........1
(1 inch)
15 47923GT FORMING,ECM LID...............................1
15A 78321GT FORMING,ECM COVER,NIKKEN
16 11968GT SCREW,BHHS,1/4-20 X 1......................1
17 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................1
18 6578GT CABLE TIE,7 3/8"...................................1
19 65966GT MODULE TRAY ASSY-POWER..............1
(includes index number 21)
19A 115428GT BAT. TRAY ASSY W/DEC,2632 NIKN
20 19284GT SCREW,FHS,1/4-20 X .63......................7
21 6889GT NUT,LP NYLOCK,1/4-20.........................7
22 47232GT GROMMET,RUBBER 2 X 2.75...............2
23 6357GT NUT,HEX,1/4-20.....................................4
(EE models)

Part No. 46325 GS-2032, GS-2632 45


200 Drive Chassis Components November 2018

210.1 Non-steer Axle and Brake Release (to SN 50764)

46 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

210.1 Non-steer Axle and Brake Release (to SN 50764)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Charger - Battery 27A 48355GT LADDER ASSY W/DECALS


(refer to Figure 203.1, 204.1, 205.1 or GS32/46**...............................................1
206.1) GS-2632 (shown)
2 39271GT CHARGER MOUNT PLATE....................1 28 44217GT VALVE,CHECK,PILOT OPERATED***.....1
3 6090GT SCREW,HHC,1/4-20 X .75......................4 -- 44233GT SEAL KIT-FOR PN. 44217......................1
4 6091GT NUT,NYLOCK,1/4-20..............................4 -- 65763GT KNOB,BLACK(44217)CHECK VALVE.....1
5 Ref. Electrical Cord.................................4 29 Ref. Electrical Plug..................................1
(refer to Figure 408.1) (refer to Figure 203.1)
6 6935GT LOCKNUT,ELEC,1/2"..............................1 30 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
7 96461GT SERVICE KIT,BRAKE RELEASE 31 56912GT SPRING
MAN*.......................................................1 CLIP,1/4-20,.025-.15X.54,ZAG................2
8 66825GT FORMING, HAND PUMP BRACKET......1
9 4828GT NUT,NYLOCK,3/8-16..............................6
10 6097GT WASHER,FLAT,USS,3/8",Y....................2
11 14033GT SCREW,HHC,3/8-16 X 2.75....................2
12 44216GT VALVE,SHUTTLE....................................1
-- 44235GT SEAL KIT-FOR PN.44216 & 826779......1
13 44218GT VALVE,HAND PUMP**............................1
-- 44224GT SEAL KIT, VALVE....................................1
-- 58992GT KNOB,RED(44218)HP VALVE................1
14 44781GT KEY,RECTANGULAR,.31X.28X1.25"*.....2
15 44780GT NUT,CASTLE,1.125-18 UNEF................2
16 42079GT PIN,COTTER,.156 X 2.5.........................2
17 105454GT WHEEL & TIRE ASSY LP,15".................2
18 8357GT SCREW,HHC,1/2-13 X 3.5......................8
19 66777GT NUT,TOP LOCK,1/2-13...........................8
20 66419GT BRAKE,WHEEL MOUNTED,GS32/46.....2
(to SN 50237) (Ausco brake)
-- 58242GT STACK KIT***
(to SN 50237) (Ausco brake)
-- 58286GT KEY,WOODRUFF,AUSCO BRAKE***
(to SN 50237) (Ausco brake)
-- 88000GT SEAL KIT (66419, 66416, 74297)...........2
(to SN 50237) (Ausco brake)
20A 96416GT SERVICE KIT,BRAKE,14.2 IN 3***
(to SN 50237) (Mico brake, includes two
brakes)
20B 96257GT BRAKE, HYDRAULIC***.........................2
(from SN 50238) (Mico brake)
21 6175GT SCREW,HHC,3/8-16 X 1.........................2
22 6888GT SCREW,HHC,1/4-20 X 1.........................2
23 6356GT WASHER,LOCK,.25................................2
24 6638GT WASHER,FLAT,USS,1/4"Y.....................2
25 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........4
26 6033GT WASHER,LOCK,0.5"..............................4
27 44742GT LADDER WELD W/DECALS
GS30MINI...............................................1
GS-2032

Part No. 46325 GS-2032, GS-2632 47


200 Drive Chassis Components November 2018

210.2 Non-steer Axle and Brake Release (from SN 50765)

48 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

210.2 Non-steer Axle and Brake Release (from SN 50765)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Charger - Battery -- 84740GT SEAL KIT,HAND PUMP***......................1


(refer to Figure 203.1, 204.1, 205.1 or (from SN 52789)
206.1) -- 84746GT KNOB,PILOT OP VALVE (BLACK)***.....1
2 39271GT CHARGER MOUNT PLATE....................1 (from SN 52789)
3 6090GT SCREW,HHC,1/4-20 X .75......................4 21 6888GT SCREW,HHC,1/4-20 X 1.........................2
4 6091GT NUT,NYLOCK,1/4-20..............................4 22 6356GT WASHER,LOCK,.25................................2
5 Ref. Electrical Cord.................................4 23 6638GT WASHER,FLAT,USS,1/4"Y.....................2
(refer to Figure 408.1) 24 10597GT SCREW,HHC,1/2-13 X 1.25 GR5...........4
6 6935GT LOCKNUT,ELEC,1/2"..............................1 25 6033GT WASHER,LOCK,0.5"..............................4
7 44781GT KEY,RECTANGULAR,.31X.28X1.25"*.....2 26 44742GT LADDER WELD W/DECALS
8 44780GT NUT,CASTLE,1.125-18 UNEF................2 GS30MINI...............................................1
GS-2032
9 42079GT PIN,COTTER,.156 X 2.5.........................2
26A 48355GT LADDER ASSY W/DECALS
10 105454GT WHEEL & TIRE ASSY LP,15".................2
GS32/46**...............................................1
(non-marking)
GS-2632 (shown)
11 8357GT SCREW,HHC,1/2-13 X 3.5......................8
27 Ref. Electrical Plug..................................1
12 66777GT NUT,TOP LOCK,1/2-13...........................8 (refer to Figure 203.1)
13 96257GT BRAKE, HYDRAULIC***.........................2 28 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
(no seal kits available)
29 56912GT SPRING
14 66825GT FORMING, HAND PUMP BRACKET......1 CLIP,1/4-20,.025-.15X.54,ZAG................2
15 6175GT SCREW,HHC,3/8-16 X 1.........................4
16 4828GT NUT,NYLOCK,3/8-16..............................4
17 96461GT SERVICE KIT,BRAKE RELEASE
MAN*.......................................................1
(includes index numbers 18, 19, 20 and
30)
17A 105067GT MANIFOLD,BRAKE RELEASE...............1
(includes index numbers 19, 20 and fittings)
18 84391GT VALVE-CHECK,PILOT
OPER,2003MIN......................................1
(to SN 52788)
-- 84394GT SEAL KIT,PO CHECK VALVE(84391).....1
(to SN 52788)
19 84392GT VALVE,HAND PUMP, 2003 MINI.............1
(to SN 52788)
-- 84395GT SEAL KIT, HAND PUMP,2003 MINI........1
(to SN 52788)
19A 84739GT VALVE,HAND PUMP ASSEMBLY***......1
(from SN 52789)
-- 84740GT SEAL KIT,HAND PUMP***......................1
(from SN 52789)
-- 84742GT KNOB,HAND PUMP (RED)***................1
(from SN 52789)
20 84539GT NEEDLE/HOUSING ASSY W/KNOB***...1
(to SN 52788)
-- 84536GT SEAL (84535/84539)..............................1
(to SN 52788)
20A 84743GT VALVE,PILOT OPERATED
ASSEMBLY*............................................1
(from SN 52789)

Part No. 46325 GS-2032, GS-2632 49


200 Drive Chassis Components November 2018

211.1 Pothole Protection Assembly and Counterweights

50 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

211.1 Pothole Protection Assembly and Counterweights

Item Part No. Description Qty. Item Part No. Description Qty.

-- 72877GT INSTRUCTIONS POTHOLE SRV KIT 22A 66429GT COUNTERWEIGHT, SMALL, GS32.......1
GS-2032 ANSI (inside chassis above
-- 78092GT SRV KIT,POTHOLE ACTUATOR, GS32
hydraulic tray) (from SN 51863 to 59999)
1 39907GT WIRE CABLE,18/2 SJO,BULK...72-inches
22B 66430GT COUNTERWEIGHT, LARGE, GS32.......2
2 6175GT SCREW,HHC,3/8-16 X 1.........................2 GS-2032 ANSI & CE (inside chassis above
3 4828GT NUT,NYLOCK,3/8-16..............................4 hydraulic tray) (to SN 51862)

4 47274GT BRACKET,POTHOLE SWITCH..............2 22C 66430GT COUNTERWEIGHT, LARGE, GS32.......2


GS-2032 ANSI (inside chassis above
5 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......1 hydraulic tray) (from SN 51863 to 59999)
-- 19491GT CONTACTOR,LIMIT SWITCH................1 22D 66692GT COUNTERWEIGHT,REAR GS***...........2
-- 27643GT ROLLER ARM-LIMIT SWITCH...............1 GS-2032 ANSI & CE (under chassis above
(black limit switch) rear wheels) (to SN 51862)
-- 97128GT ROLLER ARM,LIMIT SWITCH***...........1 22E 66692GT COUNTERWEIGHT,REAR GS***...........2
(blue limit switch) GS-2032 ANSI (under chassis above rear
wheels) (from SN 51863 to 59999)
6 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5.....2
22F 78284GT CASTING,COUNTERWEIGHT,1220
7 6146GT WASHER,FLAT,MS,#10,Y.......................2
LBS.........................................................1
8 6178GT NUT,NYLOCK,10-32...............................2 GS-2032 AUSTRALIA (inside chassis
9 47340GT WELDMENT,POTHOLE ACTUATOR**....1 between rear bulkhead boxes) (to SN
(from SN 2000 to 36044) 51862)

9 66982GT WLDMNT,POTHOLE ACTUATOR, GS32* 22G 78284GT CASTING,COUNTERWEIGHT,1220


(from SN 38591 to 59999) LBS.........................................................1
GS-2032 CE & AUSTRALIA (inside chassis
9A 66837GT WLDMNT, POTHOLE ACTUATOR,GS32* between rear bulkhead boxes) (from SN
(from SN 36045 to 38590) 51863 to 59999)
9B 66982GT WLDMNT,POTHOLE ACTUATOR, GS32* 22H 66692GT COUNTERWEIGHT,REAR GS***...........2
(from SN 38591 to 59999) GS-2632
10 35463GT SCREW,FHS,3/8-16 X 1.5......................2 22J 78283GT CASTING,COUNTERWEIGHT, 850
11 47322GT WEAR PAD,POTHOLE...........................1 LBS.........................................................1
GS-2632 ANSI (inside chassis between
12 47414GT PLATE,POTHOLE PAD SPACER, 32......2 rear bulkhead boxes)
(quantity listed for this item is approximate.
Actual quantity may vary to ensure proper 22K 78284GT CASTING,COUNTERWEIGHT,1220
fit) LBS.........................................................1
GS-2632 CE & AUSTRALIA (inside chassis
13 38028GT NUT,LP NYLOCK,5/8-11.......................10 between rear bulkhead boxes)
14 66990GT BOLT, SHOULDER, LARGE FLANGE.....2
23 13066GT WASHER,FLAT,.5 HARDENED..............2
15 78055GT SPACER, POTHOLE ACTUATOR...........4 24 78297GT FORMING, C/W GS32AUS/2632............2
16 51146GT SPACER,.75IDX.875ODX.375................2 Australia, CE Models
17 39581GT BEARING,0.75IDX1.00ODX0.50L..........4 25 66778GT U-BOLT,SQ BEND, 1/2-13......................2
18 48324GT PLATE,POTHOLE PIVOT 26 6034GT NUT,HEX,JAM,1/2-13.............................8
W/BEARING...........................................4 27 71912GT BOLT,SHOULDER,5/8-11 X 1.19 LT.......6
(includes item 17)
28 7713GT NUT, LP NYLOCK, 3/8-16.......................4
19 47656GT BRACKET,POTHOLE GS-2032 (to SN 38590)
STOPPER,LEFT.....................................1
(battery side) 29 6097GT WASHER,FLAT,USS,3/8",Y....................4
GS-2032 (to SN 38590)
-- 47230GT BUMPER,RUBBER
30 51105GT POTHOLE ACTUATOR...........................1
19A 47657GT BRACKET,POTHOLE GS-2032 (to SN 38590)
STOPPER,RIGHT...................................1
(shown) 31 47273GT POTHOLE SLIDER,32............................4
GS-2032 (to SN 38590)
20 10597GT SCREW,HHC,1/2-13 X 1.25 GR5.........10
32 47340GT WELDMENT,POTHOLE ACTUATOR**....1
21 6086GT NUT,LP NYLOCK,1/2-13.......................10 GS-2032 (from SN 2000 to 36044)
22 66429GT COUNTERWEIGHT, SMALL, GS32.......1 32A 66837GT WLDMNT, POTHOLE ACTUATOR,GS32*
GS-2032 ANSI & CE (inside chassis above GS-2032 (from SN 36045 to 38590)
hydraulic tray) (to SN 51862)

Part No. 46325 GS-2032, GS-2632 51


200 Drive Chassis Components November 2018

211.1 Pothole Protection Assembly and Counterweights


(continued)

Item Part No. Description Qty.

33 14033GT SCREW,HHC,3/8-16 X 2.75....................4


GS-2032 (to SN 38590)
34 47244GT POTHOLE WELDMENT,RIGHT,32.........1
(shown)
34A 47243GT POTHOLE WELDMENT,LEFT,32/46.......1
35 47520GT WASHER,THRUST .75 X 1.25 X .06......9
36 48325GT PLATE,POTHOLE
LINK,LWR.W/BUSH................................2
(includes item 28)
37 39580GT BEARING,0.75IDX1.00ODX0.38L........10
38 47255GT BOLT,SHORT SHOULDER.....................8
39 40265GT BALL STUD,GAS STRUT (38593)***......4
40 48326GT ARM, POTHOLE CRANK, GS32/46.......1
(shown) (ground controls side) (includes
item 41)
40A 48359GT ARM,L POTHOLE CRANK, GS32/46.....1
(battery side) (includes item 41)
41 47548GT BEARING,FL,0.75ID X 1 OD X .49.........1
42 48327GT PLATE,POTHOLE
LINK,UPR.W/BEARI...............................2
(includes item 37)
43 39542GT GAS SHOCK,SCISSORS***...................2

52 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

211.1 Pothole Protection Assembly and Counterweights


(continued)

This Page Intentionally Left Blank

Part No. 46325 GS-2032, GS-2632 53


200 Drive Chassis Components November 2018

212.1 Power Unit Module Installation (to SN 36044)

54 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

212.1 Power Unit Module Installation (to SN 36044)

Item Part No. Description Qty.

1 47331GT BRACKET,LOCK PIN,RIGHT..................1


(ground controls side)
2 8538GT NUT,LP NYLOCK,3/4-10.........................1
3 33681GT SCREW,HHC,3/8-16 X .625....................2
4 7713GT NUT, LP NYLOCK, 3/8-16.......................4
5 46348GT HANDLE-LOCK,PWR MOD.RIGHT
SIDE........................................................1
(ground controls side)
-- 44733GT HANDLE COVER,PLASTIC....................1
6 1259223GT BOLT,SHS,3/8X.375X5/16-18,ZAG.........1
7 47228GT WASHER,NYLON,.406 X.750 X.032......1
8 6097GT WASHER,FLAT,USS,3/8",Y....................1
9 39470GT PIN, LOCK..............................................1
10 39469GT SPRING,COMPRESSION.485 X1.75**...1
11 41630GT HOUSING, LOCK PIN............................1
12 8514GT SCREW,FHS,1/4-20 X .75......................1
13 47793GT BUMPER, MODULE TRAY.....................1
14 12906GT WASHER,FENDER,.25 X 1.25 X.062.....1
15 6889GT NUT,LP NYLOCK,1/4-20.........................1
16 46332GT MODULE TRAY ASSY-HYD PWR
UNIT........................................................1
(includes index numbers 12, 13, 14, 15, 17
and 18)
17 47232GT GROMMET,RUBBER 2 X 2.75...............2
18 47548GT BEARING,FL,0.75ID X 1 OD X .49.........2
19 55983GT PIN-THREADED SHLDR OFFS,5/8-11...1
20 47342GT SPACER,MODULE TRAY,.030 THK........2
Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper
fit.
20A 47455GT SPACER,MODULE TRAY,.075 THK........2
21 38028GT NUT,LP NYLOCK,5/8-11.........................2
22 47324GT BRACKET,BOX HINGE,LH-UP/RH-LO....1
23 8177GT SCREW,HHC,1/2-13 X 1.5......................2
24 6086GT NUT,LP NYLOCK,1/2-13.........................4
25 51496GT SCREW,HHC,1/2-13 X 1.375..................2
26 47323GT BRACKET,BOX HINGE,RH-UP/LH-LO....1
27 47255GT BOLT,SHORT SHOULDER.....................1
28 39317GT STOP PLATFORM ROLLER...................2
29 40594GT SCREW,FHS,1/4-20 X 1.25....................4
30 6091GT NUT,NYLOCK,1/4-20..............................4
31 47907GT BLOCK,MODULE TRAY STOP...............4
32 41695GT RIVET,STL,STL,.188 X .50.....................4

Part No. 46325 GS-2032, GS-2632 55


200 Drive Chassis Components November 2018

212.2 Power Unit Module Installation (from SN 36045)

56 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

212.2 Power Unit Module Installation (from SN 36045)

Item Part No. Description Qty.

-- 65972-SGT HANDLE-ROTATOR LATCH ASSY RS**


(includes index numbers 5 through 16)
1 13002GT SCREW,HHC,5/16-18 X 1 GR5..............2
2 6782GT NUT,NYLOCK,5/16-18............................2
3 13000GT SCREW,HHC,5/16-18 X 1.25..................2
4 6002GT NUT,LP NYLOCK,5/16-18.......................2
5 66901GT LATCH,ROTARY, W/KNOB,RIGHT.........1
(ground controls side)
5A 66900GT LATCH,ROTARY, W/KNOB,LEFT............1
(battery side)
6 65981GT BRACKET-LATCHMNT,PWR MOD
W/DEC....................................................1
7 66871GT FORMING, MOD TRAY HANDLE...........1
8 39580GT BEARING,0.75IDX1.00ODX0.38L..........2
9 55983GT PIN-THREADED SHLDR OFFS,5/8-11...1
10 47455GT SPACER,MODULE TRAY,.075 THK........2
1

10A 47342GT SPACER,MODULE TRAY,.030 THK........2


1

11 38028GT NUT,LP NYLOCK,5/8-11.........................2


12 47324GT BRACKET,BOX HINGE,LH-UP/RH-LO....1
13 8177GT SCREW,HHC,1/2-13 X 1.5......................2
14 6086GT NUT,LP NYLOCK,1/2-13.........................4
15 47255GT BOLT,SHORT SHOULDER.....................1
16 47323GT BRACKET,BOX HINGE,RH-UP/LH-LO....1
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

Part No. 46325 GS-2032, GS-2632 57


200 Drive Chassis Components November 2018

213.1 Power Unit Module, GS-2032

58 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

213.1 Power Unit Module, GS-2032

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Hydraulic Hoses and Fittings 17 42280GT CLAMP,HOSE,.50...................................2


(refer to Figure 219.1) 18 65318GT FITTING KIT-HYDRAULIC TANK............1
2 10107GT SCREW,HHC,5/16-18 X .75....................4 -- 39223GT BULKHEAD FITTING,PLASTIC X 8**.....1
3 6886GT WASHER,LOCK,.313..............................2 -- 39225GT ELBOW,90ø,.5 MPT X.5BRB PLST........1
4 55941GT BRACKET, FILTER MOUNT GS32&46....1 -- 39226GT NIPPLE,PLASTIC .5 NPT X 6"...............1
(to SN 40918)
19 39227GT PLUG,HEX HEAD-8 PLASTIC................1
4A 39438PGT BRACKET,FILTER MOUNT....................1
(from SN 40919) 20 39895GT HOSE END,BARBED,SWIV,JIC,10-12.....1
5 32339GT CLAMP,1.75,#28 X 3/8,RUB CUSH*.......1 21 55616GT STRAINER ASSEMBLY..........................1
(to SN 46036) 22 5397GT WASHER,FLAT,USS,5/16",Y..................2
5A 39518GT CLAMP,2.00,#32 X 3/8,RUB CUSH........1 23 6782GT NUT,NYLOCK,5/16-18............................2
(from SN 46037)
24 Ref. Hydraulic Power Unit.......................2
6 6888GT SCREW,HHC,1/4-20 X 1.........................2 (refer to Figure 215.1)
7 6356GT WASHER,LOCK,.25................................2 25 47522GT SCREW,FHS,1/4-20 X .25 NYLOCK......2
8 6638GT WASHER,FLAT,USS,1/4"Y.....................2 (with self-locking patch)
9 78585GT KIT,ACCUM 180 PSI PRECHARGE***....1 -- 39520GT RECEPTACLE,FEMALE,36 CONTACT...1
(to SN 46036) (includes item 5) (to SN 17407)
9A 78422GT ACCUMULATOR,180 PSI -- 39521GT RECEPTACLE,ANTI-BACKOUT.............1
PRECHARGE*........................................1 (to SN 17407)
(from SN 46037) -- 39673GT CONTACT,14-20GA................................1
10A 55789GT BRACKET, CONTROLLER MOUNT.......1 (to SN 17407)
(to SN 46091) 26A 105295GT KIT,GEN1 TO GEN5 CONTRL SYS***....1
10B 78136GT FORMING,MOTOR CONTROLLER.......1 (models with platform PCB Rev A or Rev
(from SN 46092) B) (to SN 17407)
11A 1263634GT KIT, GS MOTOR CONTROLLER 26B ECM,SLAB,SERVICE*** (97055)............1
REPL.......................................................1 (component no longer available) to SN
17407
-- 823408GT MOTOR CONTROLLER, DC,24V,300A
motor controllers sold separately only in 26C 78725GT ECU,SLAB,GEN4***...............................1
cases where upgrade kits are N/A or an (from SN 17408 to 59999)
upgrade kit has been previously installed -- 39520GT RECEPTACLE,FEMALE,36 CONTACT...1
11B 219497GT KIT,CONTACTOR,GS,ALT (from SN 17408 to 59999)
(if machine does not have a contactor -- 39521GT RECEPTACLE,ANTI-BACKOUT.............1
previously installed, 219497 kit is required) (from SN 17408 to 59999)
11C 233379GT KIT, INVERTER JUMPER, GS -- 39673GT CONTACT,14-20GA................................1
(if machine has an inverter, 233379 is (from SN 17408 to 59999)
required in addition to the installation of
219497) 27 56302GT RELAY,24VDC,40/30A,SEALED***.........1
(ANSI, CSA, Australia) (from SN 25142)
12 8914GT SCREW,HHC,1/4-20 X .625....................2
27A 56302GT RELAY,24VDC,40/30A,SEALED***.........1
13 6091GT NUT,NYLOCK,1/4-20..............................6 (CE) (to SN 51682)
14 40832GT TANK ONLY,HYDRAULIC GS30/32***.....1 27B 56302GT RELAY,24VDC,40/30A,SEALED***.........5
14A 65736GT KIT,5 GALLON HYDRAULIC TANK*** (CE) (from SN 51683)
includes index numbers 15-16, 18 and 21 28 47363GT SCREW,RHM,8-32 X .50........................1
15 42019GT TANK BREATHER,NYLON **.................1 (ANSI, CSA, Australia)
(to SN 29334) 28A 47363GT SCREW,RHM,8-32 X .50........................1
15A 66204GT FILTER CAP (PLUG 1-1/2" NPT HEX.....1 (CE) (to SN 51682)
(from SN 29334) 28B 47363GT SCREW,RHM,8-32 X .50........................5
16 42019GT TANK BREATHER,NYLON **.................1 (CE) (from SN 51683)
(to SN 28894) 29 46332GT MODULE TRAY ASSY-HYD PWR
16A 78546GT BREATHER CAP,HYD.TANK,1/4 NPT.....1 UNIT........................................................1
(from SN 28895) 30 6175GT SCREW,HHC,3/8-16 X 1.........................2

Part No. 46325 GS-2032, GS-2632 59


200 Drive Chassis Components November 2018

213.1 Power Unit Module, GS-2032


(continued)

Item Part No. Description Qty.

31 6700GT WASHER,STAR,EXTERNAL,.375..........2
32 6097GT WASHER,FLAT,USS,3/8",Y....................2
33 6147GT SCREW,RHM,10-32 X 1.........................2
34 Ref. Function Manifold............................2
(refer to Figure 217.1, 217.2 or 218.1)
35 78622GT FILTER ASSY,SAE8,10 MIC,PAPR**......1
-- 44207GT FILTER ELEMENT,BETA(10)=200
(fiberglass, optional)
-- 44788GT FILTER
ELEMENT,10MICRON,PAPER*..............1
(paper, standard)

60 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

213.1 Power Unit Module, GS-2032


(continued)

This Page Intentionally Left Blank

Part No. 46325 GS-2032, GS-2632 61


200 Drive Chassis Components November 2018

214.1 Power Unit Module, GS-2632

62 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

214.1 Power Unit Module, GS-2632

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Hydraulic Hoses and Fittings 16 19273GT CLAMP,HOSE,.75 **...............................3


(refer to Figure 220.1) 17 65318GT FITTING KIT-HYDRAULIC TANK............1
2 10107GT SCREW,HHC,5/16-18 X .75....................4 -- 39223GT BULKHEAD FITTING,PLASTIC X 8**.....1
3 6886GT WASHER,LOCK,.313..............................2 -- 39225GT ELBOW,90ø,.5 MPT X.5BRB PLST........1
4 55941GT BRACKET, FILTER MOUNT GS32&46....1 -- 39226GT NIPPLE,PLASTIC .5 NPT X 6"...............1
(to SN 40918)
18 39227GT PLUG,HEX HEAD-8 PLASTIC................1
4A 39438PGT BRACKET,FILTER MOUNT....................1
(from SN 40619) 19 39895GT HOSE END,BARBED,SWIV,JIC,10-12.....1
5 32339GT CLAMP,1.75,#28 X 3/8,RUB CUSH*.......1 20 55616GT STRAINER ASSEMBLY..........................1
(to SN 46036) 21 5397GT WASHER,FLAT,USS,5/16",Y..................2
5A 39518GT CLAMP,2.00,#32 X 3/8,RUB CUSH........1 22 6782GT NUT,NYLOCK,5/16-18............................2
(from SN 46037)
23 Ref. Hydraulic Power Unit.......................2
6 8914GT SCREW,HHC,1/4-20 X .625..................10 (refer to Figure 215.1)
7 6356GT WASHER,LOCK,.25................................4 24 47522GT SCREW,FHS,1/4-20 X .25 NYLOCK......2
8 6638GT WASHER,FLAT,USS,1/4"Y.....................4 25 6175GT SCREW,HHC,3/8-16 X 1.........................2
9 78585GT KIT,ACCUM 180 PSI PRECHARGE***....1 26 6097GT WASHER,FLAT,USS,3/8",Y....................2
(to SN 46036) (includes index number 5)
27 6700GT WASHER,STAR,EXTERNAL,.375..........2
9A 78422GT ACCUMULATOR,180 PSI
PRECHARGE*........................................1 28 47232GT GROMMET,RUBBER 2 X 2.75...............2
(from SN 46037) 29 48709GT PWR UNIT MOD ASSY GS30................1
10A 55789GT BRACKET, CONTROLLER MOUNT.......1 (with bearings and decals)
(to SN 46091) 30 Ref. Function Manifold............................1
10B 78136GT FORMING,MOTOR CONTROLLER.......1 (refer to Figure 217.1, 217.2 or 218.1)
(from SN 46092) 31 78622GT FILTER ASSY,SAE8,10 MIC,PAPR**......1
11A 1263634GT KIT, GS MOTOR CONTROLLER -- 44207GT FILTER ELEMENT,BETA(10)=200..........1
REPL.......................................................1 (fiberglass, optional)
(replaces 218236)
-- 44788GT FILTER
11B 823408GT MOTOR CONTROLLER, DC,24V,300A ELEMENT,10MICRON,PAPER*..............1
motor controllers sold separately only in (paper, standard)
cases where upgrade kits are N/A or an
upgrade kit has been previously installed
11C 219497GT KIT,CONTACTOR,GS,ALT
(if machine does not have a contactor
previously installed, 219497 kit is required)
11D 233379GT KIT, INVERTER JUMPER, GS
(if machine has an inverter, 233379 is
required in addition to the installation of
219497)
12 6091GT NUT,NYLOCK,1/4-20..............................4
13 40832GT TANK ONLY,HYDRAULIC GS30/32***.....1
(5 gallon)
13A 65736GT KIT,5 GALLON HYDRAULIC TANK***.....1
(5 gallon) (includes index numbers 14, 15,
17 and 20)
14 42019GT TANK BREATHER,NYLON **.................1
(to SN 29333)
14A 66204GT FILTER CAP (PLUG 1-1/2" NPT HEX.....1
(from SN 29334)
15 42019GT TANK BREATHER,NYLON **.................1
(to SN 28894)
15A 78546GT BREATHER CAP,HYD.TANK,1/4 NPT.....1
(from SN 28895)

Part No. 46325 GS-2032, GS-2632 63


200 Drive Chassis Components November 2018

215.1 Hydraulic Power Unit

64 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

215.1 Hydraulic Power Unit

Item Part No. Description Qty.

-- 65335-SGT POWER UNIT ASSY-HYDR MOD.*****


1 40844GT MOTOR,ELECTRIC,24VDC 4.5HP.........1
-- 43685GT SEAL KIT,LIFT PUMP,BARNES**...........1
-- 44777GT BEARING,MOTOR..................................1
-- 44778GT BEARING,MOTOR,36843,BRUSH
END*.......................................................1
2 44750GT SPRING-BRUSH,40844, SCISSORS.....4
3 44752GT COVER-BRUSH
INSPEC.40844,SCISS............................4
4 44751GT BRUSH,PWR UNIT (40844)**.................4
5 55921GT SCREW,SHC,3/8-24 X 1.25"..................2
6 6021GT WASHER,LOCK,.375..............................2
7 66206GT PUMP KIT,BOSCH,GS30***...................1
(to SN 16988)
-- 43685GT SEAL KIT,LIFT PUMP,BARNES**...........1
(to SN 16988)
7A 96193GT PUMP,4CC GEAR,CCW***.....................1
(from SN 16989)
-- 85197GT SEAL KIT,BOSCH PUMP***...................1
(from SN 16989)

Part No. 46325 GS-2032, GS-2632 65


200 Drive Chassis Components November 2018

216.1 Ground Controls (to SN 28695)

66 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

216.1 Ground Controls (to SN 28695)

Item Part No. Description Qty.

1 Ref. E-stop..............................................1
(refer to item 8)
2 147093GT ASSY, CIRCUIT BREAKER 10A.............1
(includes mounting fasteners)
3 T114691GT ASSY,SWITCH,TOGGLE,SPDT*******....1
(direct replacement for 13037-S and 96418)
4 Ref. Contact............................................2
(refer to item 6)
5 Ref. Base, Push Button...........................1
(refer to item 6)
6 96011GT KIT, KEYSWITCH***...............................1
(this is an update kit; the original key switch
is no longer available from the supplier.
Please note, if this kit has already been
installed on the unit, refer to the part
numbers listed below)
-- 21982GT KEY,SINGLE***
-- 37947GT KEYS,10 PACK***
-- 66816GT CONTACT,N.O.***
-- 96008-SGT KEYSWITCH,3 POS. W/KEYS***
-- 96009GT WASHER,NITRILE
-- 96010GT SCREW,PHILLIPS,PHM,8-32 X.25**
7 27246GT BOOT,TOGGLE SWITCH,SHORT*
8 66761GT SERVICE KIT,E-STOP............................1
(this is an update kit; the original E-stop
button is no longer available from the
supplier. Please note, if this kit has already
been installed on the unit, refer to the part
numbers listed below)
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
-- 66818GT CONTACT, N.C.
9 45840GT PLUG,NYLON 2.00 BLACK DOMED......1
10 47193GT LOWER CONTROL PANEL....................1

Part No. 46325 GS-2032, GS-2632 67


200 Drive Chassis Components November 2018

216.2 Ground Controls (from SN 28696 to 45894)

68 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

216.2 Ground Controls (from SN 28696 to 45894)

Item Part No. Description Qty.

1 Ref. Base, Push Button...........................1


(refer to item 8)
2 96452GT CIRCUIT BREAKER,7.0 AMP***............1
(includes mounting fasteners)
3 T114691GT ASSY,SWITCH,TOGGLE,SPDT*******....1
(direct replacement for 13037-S and 96418)
4 Ref. Contact............................................2
(refer to item 6)
5 Ref. Base, Push Button...........................1
(refer to item 6)
6 96011GT KIT, KEYSWITCH***...............................1
(this is an update kit; the original key switch
is no longer available from the supplier.
Please note, if this kit has already been
installed on the unit, refer to the part
numbers listed below)
-- 21982GT KEY,SINGLE***.......................................1
-- 37947GT KEYS,10 PACK***...................................1
-- 96008-SGT KEYSWITCH,3 POS. W/KEYS***
-- 96009GT WASHER,NITRILE
-- 96010GT SCREW,PHILLIPS,PHM,8-32 X.25**
7 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
8 66761GT SERVICE KIT,E-STOP............................1
(this is an update kit; the original E-stop
button is no longer available from the
supplier. Please note, if this kit has already
been installed on the unit, refer to the part
numbers listed below)
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
-- 66818GT CONTACT, N.C.
9 56100GT HOUR METER,LCD,9-60 VDC***...........1
(from SN 21065) (includes mounting
bracket and fasteners)
10 65734GT CONTROL PANEL-LOWER....................1
(includes bracket and mounting fasteners)

Part No. 46325 GS-2032, GS-2632 69


200 Drive Chassis Components November 2018

216.3 Ground Controls (from SN 45895)

70 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

216.3 Ground Controls (from SN 45895)

Item Part No. Description Qty.

-- 66761GT SERVICE KIT,E-STOP


Complete
1 78144GT WELDMENT, LOWER CONTROL
PANEL.....................................................1
2 78140GT PLATE, LCP, FRONT..............................1
3 96011GT KIT, KEYSWITCH***...............................1
(to SN GS32-49011)
3A 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1
(from SN 49012) includes 1 pair of keys
-- 83093GT KEY SINGLE***......................................1
for 96011 and 96008
-- 96009GT WASHER,NITRILE..................................1
for 96011 and 96008
3B 83131GT KEYSWITCH,3 POS W/KEYS,LOCKING
(Nikken models)
4 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
4 T114691GT ASSY,SWITCH,TOGGLE,SPDT*******....1
(direct replacement for 13037-S and 96418)
5 96452GT CIRCUIT BREAKER,7.0 AMP***............1
includes mounting fasteners
6 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP...1
includes 1 each N.C. contact
-- 68818GT Contact - N.C..........................................1
7 19506GT HOUR METER,10-80 VOLTS***.............1
(analog) (includes mounting bracket)
-- 56100GT HOUR METER,LCD,9-60 VDC***
(digital)
8 47478GT BUMPER, RUBBER, 1"OD X .461H.......1

Part No. 46325 GS-2032, GS-2632 71


200 Drive Chassis Components November 2018

217.1 Function Manifold (to SN 36044)

72 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

217.1 Function Manifold (to SN 36044)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 51679GT MANIFOLD MAIN VALVE,W/20 VDC* -- 44227GT SEAL KIT, VALVE....................................1


(complete) (does not include item 17)
1 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
-- 48880GT CAP,DIAGNOSTIC NIPPLE....................1
2 62082GT VALVE-FLOW REGULATOR 0.75
GPM........................................................1
(2.8 L/min)
-- 44225GT SEAL KIT, VALVE....................................1
3 46288GT ORIFICE DISC,.040"...............................1
(1.02 mm)
4 44166GT VALVE,RELIEF,1000PSI(SCISSORS.....1
(69 bar)
-- 44227GT SEAL KIT, VALVE....................................1
5 44167GT VALVE,RELIEF,3500PSI(SCISRS)**.......1
(241.3 bar)
-- 44226GT SEAL KIT-FOR P.N.44167.......................1
6 44168GT VALVE,SOLENOID,3POS 4WAY............1
-- 44229GT SEAL KIT, VALVE....................................1
7 39347GT COIL,20V W/DIODE,#8 (SCI)***.............3
(to SN 6843)
-- 52594GT COIL,20V DS W/DIODE..........................3
(from SN 6844)
8 44236GT SPACER-DUAL COIL,#8***....................1
9 44174GT NUT-COIL SHORT..................................5
10 44169GT VALVE-SOLENOID, 2POS 4 WAY..........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
11 44176GT COIL,20V W/DIODE,#10 (SCI)...............4
(to SN 6843)
-- 52595GT COIL,20V DS W/DIODE,#10 SCISR.......4
(from SN 6844)
12 44170GT VALVE-SOLENOID N.O.(SCISSORS)*....1
-- 44228GT SEAL KIT, VALVE....................................1
13 44171GT VALVE-SOLENOID,2POS 4WAY**.........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
14 44175GT SPACER-DUAL COIL,#10, SCISSORS...1
15 105457GT KIT,DYN BRAKING VALVE,MINI.............1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
16 44178GT VALVE,CHECK,5 PSI**...........................1
(to SN 17481) (0.3 bar)
-- 44224GT SEAL KIT, VALVE....................................1
(to SN 17481)
16A 58998GT VALVE-RELIEF,130 PSI..........................1
(from SN 17482) (9 bar)
-- 44227GT SEAL KIT, VALVE....................................1
(from SN 17482)
17 48659GT VALVE,CHECK***...................................1

Part No. 46325 GS-2032, GS-2632 73


200 Drive Chassis Components November 2018

217.2 Function Manifold (from SN 36045 to 49245)

74 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

217.2 Function Manifold (from SN 36045 to 49245)

Item Part No. Description Qty.

-- 66772GT STD MANIFOLD MAIN,GS32/46


(does not include item 1)
1 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
-- 48880GT CAP,DIAGNOSTIC NIPPLE....................1
2 62082GT VALVE-FLOW REGULATOR 0.75
GPM........................................................1
(2.8 L/min)
-- 44225GT SEAL KIT, VALVE....................................1
3 65962GT VALVE-RELIEF, 3700 PSI #8**...............2
(241.3 bar)
-- 44226GT SEAL KIT-FOR P.N.44167.......................2
4 46288GT ORIFICE DISC,.040"...............................1
(1 mm)
5 65184GT VALVE-RELIEF,1500 PSI, RV2...............1
(103.4 bar)
-- 44227GT SEAL KIT, VALVE....................................1
6 58998GT VALVE-RELIEF,130 PSI..........................1
(9 bar)
-- 44227GT SEAL KIT, VALVE....................................1
7 44168GT VALVE,SOLENOID,3POS 4WAY............1
-- 44229GT SEAL KIT, VALVE....................................1
8 52594GT COIL,20V DS W/DIODE..........................3
9 44236GT SPACER-DUAL COIL,#8***....................1
10 44174GT NUT-COIL SHORT..................................2
11 44171GT VALVE-SOLENOID,2POS 4WAY**.........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
12 52595GT COIL,20V DS W/DIODE,#10 SCISR.......4
13 44175GT SPACER-DUAL COIL,#10, SCISSORS...1
14 105457GT KIT,DYN BRAKING VALVE,MINI.............1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
15 44170GT VALVE-SOLENOID N.O.(SCISSORS)*....1
-- 44228GT SEAL KIT, VALVE....................................1
16 44169GT VALVE-SOLENOID, 2POS 4 WAY..........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
17 46216GT VALVE,CHECK,IWP-S/CWP PWR
ASSI........................................................1
(0.3 bar)
-- 44227GT SEAL KIT, VALVE....................................1

Part No. 46325 GS-2032, GS-2632 75


200 Drive Chassis Components November 2018

217.3 Function Manifold (from SN 49246)

76 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

217.3 Function Manifold (from SN 49246)

Item Part No. Description Qty.

-- 66772GT STD MANIFOLD MAIN,GS32/46


1 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
-- 48880GT CAP,DIAGNOSTIC NIPPLE....................1
2 62082GT VALVE-FLOW REGULATOR 0.75
GPM........................................................1
(2.8 L/min)
-- 44225GT SEAL KIT, VALVE....................................1
3 65962GT VALVE-RELIEF, 3700 PSI #8**...............2
(241.3 bar)
-- 44226GT SEAL KIT-FOR P.N.44167.......................2
4 46288GT ORIFICE DISC,.040"...............................1
(1 mm)
5 65184GT VALVE-RELIEF,1500 PSI, RV2...............1
(103.4 bar)
-- 44227GT SEAL KIT, VALVE....................................1
6 58998GT VALVE-RELIEF,130 PSI..........................1
(9 bar)
-- 44227GT SEAL KIT, VALVE....................................1
7 44168GT VALVE,SOLENOID,3POS 4WAY............1
-- 44229GT SEAL KIT, VALVE....................................1
8 52594GT COIL,20V DS W/DIODE..........................3
9 44236GT SPACER-DUAL COIL,#8***....................1
10 44174GT NUT-COIL SHORT..................................2
11 44171GT VALVE-SOLENOID,2POS 4WAY**.........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
12 52595GT COIL,20V DS W/DIODE,#10 SCISR.......4
13 44175GT SPACER-DUAL COIL,#10, SCISSORS...1
14 105457GT KIT,DYN BRAKING VALVE,MINI.............1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
15 44170GT VALVE-SOLENOID N.O.(SCISSORS)*....1
-- 44228GT SEAL KIT, VALVE....................................1
16 44169GT VALVE-SOLENOID, 2POS 4 WAY..........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
17 46216GT VALVE,CHECK,IWP-S/CWP PWR
ASSI........................................................1
(0.3 bar)
-- 44227GT SEAL KIT, VALVE....................................1

Part No. 46325 GS-2032, GS-2632 77


200 Drive Chassis Components November 2018

218.1 Function Manifold - Models with Traction Control

78 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

218.1 Function Manifold - Models with Traction Control

Item Part No. Description Qty.

-- 66773GT MANIFOLD MAIN,GS32/46,TRACTION


(Models with Traction Control; does not
include item 1)
1 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT.........1
-- 48880GT CAP,DIAGNOSTIC NIPPLE....................1
2 62082GT VALVE-FLOW REGULATOR 0.75
GPM........................................................1
(2.8 L/min)
-- 44225GT SEAL KIT, VALVE....................................1
3 65962GT VALVE-RELIEF, 3700 PSI #8**...............2
(255.1 bar)
-- 44226GT SEAL KIT-FOR P.N.44167.......................2
4 46288GT ORIFICE DISC,.040"...............................1
(1 mm)
5 65184GT VALVE-RELIEF,1500 PSI, RV2...............1
(103.4 bar)
-- 44227GT SEAL KIT, VALVE....................................1
6 48659GT VALVE,CHECK***...................................1
(30 psi, 2 bar)
-- 44227GT SEAL KIT, VALVE....................................1
7 44168GT VALVE,SOLENOID,3POS 4WAY............1
-- 44229GT SEAL KIT, VALVE....................................1
8 44170GT VALVE-SOLENOID N.O.(SCISSORS)*....2
-- 44228GT SEAL KIT, VALVE....................................2
9 52594GT COIL,20V DS W/DIODE..........................2
(size 8)
10 44174GT NUT-COIL SHORT..................................2
(size 8)
11 44171GT VALVE-SOLENOID,2POS 4WAY**.........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
12 105457GT KIT,DYN BRAKING VALVE,MINI.............1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
13 78112GT VALVE,FLOW DIVIDER/COMBINER......1
-- 44227GT SEAL KIT, VALVE....................................1
14 44169GT VALVE-SOLENOID, 2POS 4 WAY..........1
-- 44230GT SEAL KIT-P.N.44169,44172,44171.........1
15 46216GT VALVE,CHECK,IWP-S/CWP PWR
ASSI........................................................1
(10 psi, 0.7 bar)
-- 44228GT SEAL KIT, VALVE....................................1

Part No. 46325 GS-2032, GS-2632 79


200 Drive Chassis Components November 2018

219.1 Hydraulic Hoses and Fittings, GS-2032 (to SN 36059)

80 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

219.1 Hydraulic Hoses and Fittings, GS-2032 (to SN 36059)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 22 78869GT HOSE ASSY, MAN S1/STEER CYL,32...1
of the hose only. Refer to the 'Fittings (components: 78855, 78855, and 78852
Cross Reference' to match Genie part @ 40.5 inches)
numbers to Parker part numbers. 23 47442GT HOSE ASSY,FILTER/TANK GS32&46.....1
1 39880GT CONNECTOR,070120-6-10....................4 (components: 55697 and 39888 @ 29
inches)
2 47425GT HOSE ASSY,BULKHEAD/DRIVE
MOTOR...................................................2 24 78864GT HOSE ASSY, MAN/ACCUM, MINI..........1
(components: 39890, 39892, and 56776 (components: 78855, 78855, and 78852
@ 23.25 inches) @ 20 inches)
3 47426GT HOSE ASSY,BULKHEAD/DRIVE 25 39879GT CONNECTOR,070120-4-8......................1
MOTOR...................................................2 26 39877GT CONNECTOR,070120-4-4......................7
(components: 39890, 39892, and 56776
@ 25.25 inches) 27 39872GT TEE,RUN,070428-4................................2
4 39875GT ELBOW,070220-4-6................................2 28 78871GT HOSE ASSY, MAN/HANDPUMP, 32.......2
(components: 78855, 78855, and 78852
5 Ref. Clamp - Hose, 1/2 inch....................2 @ 93 inches)
(refer to 213.1)
29 78873GT HOSE ASSY, HANDPUMP/L
6 Ref. Fitting...............................................2 BRAKE,32...............................................1
(refer to 213.1) (components: 78855, 78855, and 78852
7 Ref. Plug.................................................2 @ 11.15 inches)
(refer to 213.1) 30 39873GT ELBOW,070220-6-6................................1
8 Ref. Cap..................................................2 31 47441GT HOSE ASSY,PUMP TO MANIFOLD.......1
(refer to 213.1) (components: 39890, 39890, and 56776
9 39870GT BULKHEAD,UNION,070601-6................2 @ 27 inches)
10 66155GT BULKHEAD,UNION ELBOW,070701-6...2 32 39874GT ELBOW,070220-8-6................................1
11 39878GT CONNECTOR,070120-6-6......................6 33 47440GT HOSE ASSY,MANIFOLD/FILTER...........1
(components: 49213, 49213, and 39888
12 Ref. Strainer Assembly............................6
@ 5.1 inches)
(refer to 213.1)
34 Ref. Diagnostic Nipple.............................1
13 47431GT HOSE ASSY,HYD.TANK/PUMP..............1
(refer to 217.1, 217.2 or 218.1)
(components: 39895, 39889 @ 5.75
inches) 35 78872GT HOSE ASSY, HANDPUMP/R
BRAKE,32...............................................1
14 55968GT ELBOW,070220-10.................................1
(components: 78855, 78855, and 78852
-- 53503GT O-RING-10..............................................1 @ 19.5 inches)
15 39876GT ELBOW,070220-6-8................................1 36 Ref. Adjustable Presssure Switch
-- 53502GT O-RING-8................................................1 Assembly................................................1
(CE) (refer to 305.2)
16 47432GT HOSE ASSY,MANIFOLD/BULKHEAD.....1
(components: 39890, 39891, and 56776
@ 23.9 inches)
17 47434GT HOSE ASSY,MANIFOLD/BULKHEAD.....1
(components: 39890, 39891, and 56776
@ 24.3 inches)
18 47433GT HOSE ASSY,MANIFOLD/BULKHEAD.....1
(components: 39890, 39890, and 56776
@ 23 inches)
19 47435GT HOSE ASSY,MANIFOLD/BULKHEAD.....1
(components: 39890, 39890, and 56776
@ 22.5 inches)
20 47436GT HOSE ASSY,MNFLD TO LIFT CYL........1
(components: 39890, 39890, and 56776
@ 121 inches)
21 78870GT HOSE ASSY, MAN S2/STEER CYL,32...1
(components: 78855, 78855, and 78852
@ 37.5 inches)

Part No. 46325 GS-2032, GS-2632 81


200 Drive Chassis Components November 2018

219.2 Hydraulic Hoses and Fittings, GS-2032 (from SN 36060 to 50764)

82 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

219.2 Hydraulic Hoses and Fittings, GS-2032 (from SN 36060 to 50764)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 23 78871GT HOSE ASSY, MAN/HANDPUMP, 32.......2
of the hose only. Refer to the 'Fittings (components: 78855, 78855, 78852 @ 93
Cross Reference' to match Genie part inches)
numbers to Parker part numbers. 24 78873GT HOSE ASSY, HANDPUMP/L
1 39880GT CONNECTOR,070120-6-10....................4 BRAKE,32...............................................1
(components: 78855, 78855, 78852 @
2 105579GT HOSE ASSY,DRIVE MOTORS,GS32.....2
11.15 inches)
(components: 39890, 39890, 56776 @ 54
inches) (outside fitting) (54 inches) 25 39873GT ELBOW,070220-6-6................................1
3 105802GT HOSE ASSY,DRIVE MOTORS,GS32.....2 26 47441GT HOSE ASSY,PUMP TO MANIFOLD.......1
(components: 39890, 39890, 56776 @ 50 (components: 39890, 39890, 56776 @ 27
inches) (inside fitting) (50 inches) inches)
4 39875GT ELBOW,070220-4-6................................2 27 39874GT ELBOW,070220-8-6................................1
5 Ref. Clamp - Hose, 1/2 inch....................2 28 47440GT HOSE ASSY,MANIFOLD/FILTER...........1
(refer to 213.1) (components: 49213, 49213, 39888 @ 5.10
inches)
6 Ref. Fitting...............................................2
(refer to 213.1) 29 Ref. Diagnostic Nipple.............................1
(refer to 217.1, 217.2 or 218.1)
7 Ref. Plug.................................................2
(refer to 213.1) 30 78872GT HOSE ASSY, HANDPUMP/R
BRAKE,32...............................................1
8 Ref. Cap..................................................2
(components: 78855, 78855, 78852 @ 19.5
(refer to 213.1)
inches)
9 Ref. Adustable Pressure Switch
Assembly................................................2
CE Models (refer to 305.2)
10 39878GT CONNECTOR,070120-6-6......................6
11 Ref. Strainer Assembly............................6
(refer to 213.1)
12 47431GT HOSE ASSY,HYD.TANK/PUMP..............1
(components: 39895, 39889 @ 5.75
inches)
13 55968GT ELBOW,070220-10.................................1
-- 53503GT O-RING-10..............................................1
14 39876GT ELBOW,070220-6-8................................1
-- 53502GT O-RING-8................................................1
15 47436GT HOSE ASSY,MNFLD TO LIFT CYL........1
(components: 39890, 39890, 56776 @ 121
inches)
16 78870GT HOSE ASSY, MAN S2/STEER CYL,32...1
(components: 78855, 78855, 78852 @ 37.5
inches)
17 78869GT HOSE ASSY, MAN S1/STEER CYL,32...1
(components: 78855, 78855, 78852 @ 40.5
inches)
18 47442GT HOSE ASSY,FILTER/TANK GS32&46.....1
(components: 55967, 39888 @ 29 inches)
19 78864GT HOSE ASSY, MAN/ACCUM, MINI..........1
(components: 78855, 78855, 78852 @ 20
inches)
20 39879GT CONNECTOR,070120-4-8......................1
21 39877GT CONNECTOR,070120-4-4......................7
22 39872GT TEE,RUN,070428-4................................2

Part No. 46325 GS-2032, GS-2632 83


200 Drive Chassis Components November 2018

219.3 Hydraulic Hoses and Fittings, GS-2032 (from SN 50765 to 52788)

84 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

219.3 Hydraulic Hoses and Fittings, GS-2032 (from SN 50765 to 52788)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 20 39879GT CONNECTOR,070120-4-8......................1


of the hose only. Refer to the 'Fittings 21 78871GT HOSE ASSY, MAN/HANDPUMP, 32.......2
Cross Reference' to match Genie part (components: 78855, 78855, 78852 @ 93
numbers to Parker part numbers. inches)
1 39880GT CONNECTOR,070120-6-10....................4 22 39877GT CONNECTOR,070120-4-4......................9
2A 105579GT HOSE ASSY,DRIVE MOTORS,GS32.....2 23 39872GT TEE,RUN,070428-4................................1
(components: 39890, 39890, 56776 @ 54
inches) (outside fitting) (straight) 24 39873GT ELBOW,070220-6-6................................1
2B 66830GT HOSE ASSY. MAN/R MOTOR1, GS32....2 25 47441GT HOSE ASSY,PUMP TO MANIFOLD.......1
(components: 39890, 39892, 56776 @ 53 (components: 39890, 39890, 56776 @ 27
inches) (outside fitting) (45 deg) inches)
3A 105802GT HOSE ASSY,DRIVE MOTORS,GS32.....2 26 39874GT ELBOW,070220-8-6................................1
(components: 39890, 39890, 56776 @ 50 27 47440GT HOSE ASSY,MANIFOLD/FILTER...........1
inches) (inside fitting) (straight) (components: 49213, 49213, 39888 @ 5.10
3B 66830GT HOSE ASSY. MAN/R MOTOR1, GS32....2 inches)
(components: 39890, 39892, 56776 @ 53 28 Ref. Diagnostic Nipple.............................1
inches) (inside fitting) (45 deg)
29 78872GT HOSE ASSY, HANDPUMP/R
4 39875GT ELBOW,070220-4-6................................2 BRAKE,32...............................................1
5 Ref. Clamp - Hose, 1/2 inch....................2 (components: 78855, 78855, 78852 @ 19.5
(refer to 213.1) inches)
6 Ref. Fitting...............................................2 30 78873GT HOSE ASSY, HANDPUMP/L
(refer to 213.1) BRAKE,32...............................................1
(components: 78855, 78855, 78852 @
7 Ref. Plug.................................................2 11.15 inches)
(refer to 213.1)
8 Ref. Cap..................................................2
(refer to 213.1)
9 Ref. Adustable Pressure Switch
Assembly................................................2
CE Models (refer to 305.2)
10 39878GT CONNECTOR,070120-6-6......................6
11 Ref. Strainer Assembly............................6
(refer to 213.1)
12 47431GT HOSE ASSY,HYD.TANK/PUMP..............1
(components: 39895, 39889 @ 5.75
inches)
13 55968GT ELBOW,070220-10.................................1
-- 53503GT O-RING-10..............................................1
14 39876GT ELBOW,070220-6-8................................1
-- 53502GT O-RING-8................................................1
15 47436GT HOSE ASSY,MNFLD TO LIFT CYL........1
(components: 39890, 39890, 56776 @ 121
inches)
16 78870GT HOSE ASSY, MAN S2/STEER CYL,32...1
(components: 78855, 78855, 78852 @ 37.5
inches)
17 78869GT HOSE ASSY, MAN S1/STEER CYL,32...1
(components: 78855, 78855, 78852 @ 40.5
inches)
18 47442GT HOSE ASSY,FILTER/TANK GS32&46.....1
(components: 55967, 39888 @ 29 inches)
19 78864GT HOSE ASSY, MAN/ACCUM, MINI..........1
(components: 78855, 78855, 78852 @ 20
inches)

Part No. 46325 GS-2032, GS-2632 85


200 Drive Chassis Components November 2018

219.4 Hydraulic Hoses and Fittings, GS-2032 (from SN 52789)

86 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

219.4 Hydraulic Hoses and Fittings, GS-2032 (from SN 52789)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 23 78873GT HOSE ASSY, HANDPUMP/L
of the hose only. Refer to the 'Fittings BRAKE,32...............................................1
Cross Reference' to match Genie part (components: 78855, 78855, 78852 @
numbers to Parker part numbers. 11.15 inches)
1 39880GT CONNECTOR,070120-6-10....................4 24 39873GT ELBOW,070220-6-6................................1
2 105579GT HOSE ASSY,DRIVE MOTORS,GS32.....2 25 47441GT HOSE ASSY,PUMP TO MANIFOLD.......1
(components: 39890, 39890, 56776 @ 54 (components: 39890, 39890, 56776 @ 27
inches) (outside fitting) inches)
3 105802GT HOSE ASSY,DRIVE MOTORS,GS32.....2 26 39874GT ELBOW,070220-8-6................................1
(components: 39890, 39890, 56776 @ 50 27 47440GT HOSE ASSY,MANIFOLD/FILTER...........1
inches) (inside fitting) (components: 49213, 49213, 39888 @ 5.10
4 39875GT ELBOW,070220-4-6................................2 inches)
5 Ref. Clamp - Hose, 1/2 inch....................2 28 Ref. Diagnostic Nipple.............................1
(refer to figure 213.1) (refer to 217.1, 217.2 or 218.1)
6 Ref. Fitting...............................................2 29 78872GT HOSE ASSY, HANDPUMP/R
(refer to figure 213.1) BRAKE,32...............................................1
(components: 78855, 78855, 78852 @ 19.5
7 Ref. Plug.................................................2
inches)
(refer to figure 213.1)
30 Ref. Adjustable Presssure Switch
8 Ref. Cap..................................................2
Assembly................................................1
(refer to figure 213.1)
CE Models (refer to 305.2)
9 39878GT CONNECTOR,070120-6-6......................6
31 39882GT PLUG,HEX SOCKET,090109B-4............1
10 Ref. Strainer Assembly............................6 CE Models (refer to 305.2)
(refer to figure 213.1)
11 47431GT HOSE ASSY,HYD.TANK/PUMP..............1
(components: 39895, 39889 @ 5.75
inches)
12 55968GT ELBOW,070220-10.................................1
-- 53503GT O-RING-10..............................................1
13 39876GT ELBOW,070220-6-8................................1
-- 53502GT O-RING-8................................................1
14 47436GT HOSE ASSY,MNFLD TO LIFT CYL........1
(components: 39890, 39890, 56776 @ 121
inches)
15 78870GT HOSE ASSY, MAN S2/STEER CYL,32...1
(components: 78855, 78855, 78852 @ 37.5
inches)
16 78869GT HOSE ASSY, MAN S1/STEER CYL,32...1
(components: 78855, 78855, 78852 @ 40.5
inches)
17 47442GT HOSE ASSY,FILTER/TANK GS32&46.....1
(components: 55967, 39888 @ 29 inches)
18 78864GT HOSE ASSY, MAN/ACCUM, MINI..........1
(components: 78855, 78855, 78852 @ 20
inches)
19 39879GT CONNECTOR,070120-4-8......................1
20 39877GT CONNECTOR,070120-4-4......................7
21 39872GT TEE,RUN,070428-4................................1
22 78871GT HOSE ASSY, MAN/HANDPUMP, 32.......1
(components: 78855, 78855, 78852 @ 93
inches)

Part No. 46325 GS-2032, GS-2632 87


200 Drive Chassis Components November 2018

220.1 Hydraulic Hoses and Fittings, GS-2632 (to SN 50764)

88 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

220.1 Hydraulic Hoses and Fittings, GS-2632 (to SN 50764)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 21A 39872GT TEE,RUN,070428-4................................1
of the hose only. Refer to the 'Fittings (from SN 49246)
Cross Reference' to match Genie part 22 39877GT CONNECTOR,070120-4-4......................8
numbers to Parker part numbers.
23 78861GT HOSE ASSY, MAN/HANDPUMP,GS30....2
1 39880GT CONNECTOR,070120-6-10....................4 (components: 78855, 78855, 78852 @ 65
(to SN 45340) inches)
1A 39878GT CONNECTOR,070120-6-6......................4 24 39872GT TEE,RUN,070428-4................................2
(from SN 45341)
25 39873GT ELBOW,070220-6-6................................1
2 66830GT HOSE ASSY. MAN/R MOTOR1, GS32....2
(components: 39890, 39892, 56776 @ 53 26 39874GT ELBOW,070220-8-6................................1
inches) 27 78683GT HOSE,ASSY,MNFLD,FILTER..................1
3 66830GT HOSE ASSY. MAN/R MOTOR1, GS32....2 (components: 78684, 39894, 39888 @ 5.5
(components: 39890, 39892, 56776 @ 53 inches)
inches) 28 Ref. Diagnostic Nipple.............................1
4 39875GT ELBOW,070220-4-6................................2 (refer to Figure 217.1, 217.2 or 218.1)
5 39225GT ELBOW,90ø,.5 MPT X.5BRB PLST........2 29 78873GT HOSE ASSY, HANDPUMP/L
BRAKE,32...............................................1
6 39223GT BULKHEAD FITTING,PLASTIC X 8**.....1 (components: 78855, 78855, 78852 @
7 Ref. Drain Plug........................................1 11.15 inches)
(refer to Figure 214.1) 30 78862GT HOSE ASSY, HANDPUMP/R BRAKE
8 Ref. Cap..................................................1 30............................................................1
(refer to Figure 214.1) (components: 78855, 78855, 78852 @ 17
inches)
9 39878GT CONNECTOR,070120-6-6......................4
31 Ref. Adjustable Presssure Switch
10 Ref. Strainer............................................4
Assembly................................................1
(refer to Figure 214.1)
(CE) (refer to 305.2)
11 65974GT HOSE ASSEMBLY,TANK/PUMP,GS30....1
(components: 39895, 39889 @ 14 inches)
12 55968GT ELBOW,070220-10.................................1
13 39876GT ELBOW,070220-6-8................................1
14 66159GT HOSE ASSY, MAN TO LIFT, GS30.........1
(components: 39890, 39890, 56776 @ 129
inches)
15 78860GT HOSE ASSY,MAN S1/STEER CYL,30*...1
(components: 78855, 78855, 78852 @
34.25 inches)
16 78859GT HOSE ASSY,MAN S1/STEER CYL,30*...1
(components: 78855, 78855, 78852 @
37.75 inches)
17 51286GT HOSE ASSY,FILTER/TANK, GS30.........1
(to SN 49599) (components: 39894, 39888
@ 15 inches)
17A 78696GT HOSE ASSY,FILTER TANK,30/2632.......1
(from SN 49600) (components: 78684,
39888 @ 30 inches)
18 39497GT HOSE ASSY,PUMP TO MANIFOLD.......1
(components: 39890, 39890, 56776 @
11.75 inches)
19 78864GT HOSE ASSY, MAN/ACCUM, MINI..........1
(components: 78855, 78855, 78852 @ 20
inches)
20 39879GT CONNECTOR,070120-4-8......................1
21 13757GT TEE,RUN,070432-4................................1
(to SN 49245)

Part No. 46325 GS-2032, GS-2632 89


200 Drive Chassis Components November 2018

220.2 Hydraulic Hoses and Fittings, GS-2632 (from SN 50765 to 52788)

90 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

220.2 Hydraulic Hoses and Fittings, GS-2632 (from SN 50765 to 52788)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 26 39874GT ELBOW,070220-8-6................................1


of the hose only. Refer to the 'Fittings 27 78683GT HOSE,ASSY,MNFLD,FILTER..................1
Cross Reference' to match Genie part (components: 39894, 78684, 39888 @ 5.5
numbers to Parker part numbers. inches)
1 39878GT CONNECTOR,070120-6-6......................4 28 Ref. Diagnostic Nipple.............................1
2 105579GT HOSE ASSY,DRIVE MOTORS,GS32.....2 (refer to Figure 217.1, 217.2 or 218.1)
(components: 39890, 39890, 56776 @ 54 29 78873GT HOSE ASSY, HANDPUMP/L
inches) (outside fitting) BRAKE,32...............................................1
3 105802GT HOSE ASSY,DRIVE MOTORS,GS32.....2 (components: 78855, 78855, 78852 @
(components: 39890, 39890, 56776 @ 50 11.15 inches)
inches) (inside fitting) 30 78862GT HOSE ASSY, HANDPUMP/R BRAKE
4 39875GT ELBOW,070220-4-6................................2 30............................................................1
(components: 78855, 78855, 78852 @ 17
5 39225GT ELBOW,90ø,.5 MPT X.5BRB PLST........2
inches)
6 39223GT BULKHEAD FITTING,PLASTIC X 8**.....1
7 Ref. Drain Plug........................................1
(refer to Figure 214.1)
8 Ref. Breather...........................................1
(refer to Figure 214.1)
9 39878GT CONNECTOR,070120-6-6......................4
10 Ref. Strainer............................................4
(refer to Figure 214.1)
11 65974GT HOSE ASSEMBLY,TANK/PUMP,GS30....1
(components: 39895, 39889 @ 14 inches)
12 55968GT ELBOW,070220-10.................................1
13 39876GT ELBOW,070220-6-8................................1
14 66165GT HOSE ASSY, MAN TO LIFT, GS46.........1
(components: 39890, 56776 @ 129 inches)
15 78860GT HOSE ASSY,MAN S1/STEER CYL,30*...1
(components: 78855, 78855, 78852 @
34.25 inches)
16 78859GT HOSE ASSY,MAN S1/STEER CYL,30*...1
(components: 78855, 78855, 78852 @
37.75 inches)
17 78696GT HOSE ASSY,FILTER TANK,30/2632.......1
(components: 78684, 39888 @ 30 inches)
18 39497GT HOSE ASSY,PUMP TO MANIFOLD.......1
(components: 39890, 39890, 56779 @
11.75 inches)
19 78864GT HOSE ASSY, MAN/ACCUM, MINI..........1
(components: 78855, 78855, 78852 @ 20
inches)
20 39879GT CONNECTOR,070120-4-8......................1
21 39872GT TEE,RUN,070428-4................................1
22 39877GT CONNECTOR,070120-4-4......................9
23 78861GT HOSE ASSY, MAN/HANDPUMP,GS30....2
(components: 78855, 78855, 78852 @ 65
inches)
24 Ref. Adjustable Presssure Switch
Assembly................................................1
CE Models; (refer to Figure 305.2)
25 39873GT ELBOW,070220-6-6................................1

Part No. 46325 GS-2032, GS-2632 91


200 Drive Chassis Components November 2018

220.3 Hydraulic Hoses and Fittings, GS-2632 (from SN 52789)

92 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

220.3 Hydraulic Hoses and Fittings, GS-2632 (from SN 52789)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the length 26 39874GT ELBOW,070220-8-6................................1


of the hose only. Refer to the 'Fittings 27 78683GT HOSE,ASSY,MNFLD,FILTER..................1
Cross Reference' to match Genie part (components: 39894, 78684, 39888 @ 5.5
numbers to Parker part numbers. inches)
1 39878GT CONNECTOR,070120-6-6......................4 28 Ref. Diagnostic Nipple.............................1
2 105579GT HOSE ASSY,DRIVE MOTORS,GS32.....2 (refer to 217.1, 217.2 or 218.1)
(components: 39890, 39890, 56776 @ 54 29 78873GT HOSE ASSY, HANDPUMP/L
inches) (outside fitting) BRAKE,32...............................................1
3 105802GT HOSE ASSY,DRIVE MOTORS,GS32.....2 (components: 78855, 78855, 78852 @
(components: 39890, 39890, 56776 @ 50 11.15 inches)
inches) (inside fitting) 30 78862GT HOSE ASSY, HANDPUMP/R BRAKE
4 39875GT ELBOW,070220-4-6................................2 30............................................................1
(components: 78855, 78855, 78852 @ 17
5 39225GT ELBOW,90ø,.5 MPT X.5BRB PLST........2
inches)
6 39223GT BULKHEAD FITTING,PLASTIC X 8**.....1
31 39882GT PLUG,HEX SOCKET,090109B-4............1
7 Ref. Drain Plug........................................1
(refer to 214.1)
8 Ref. Breather...........................................1
(refer to 214.1)
9 39878GT CONNECTOR,070120-6-6......................4
10 Ref. Strainer............................................4
(refer to 214.1)
11 65974GT HOSE ASSEMBLY,TANK/PUMP,GS30....1
(components: 39895, 39889 @ 14 inches)
12 55968GT ELBOW,070220-10.................................1
13 39876GT ELBOW,070220-6-8................................1
14 66159GT HOSE ASSY, MAN TO LIFT, GS30.........1
(components: 39890, 56776 @ 129 inches)
15 78860GT HOSE ASSY,MAN S1/STEER CYL,30*...1
(components: 78855, 78855, 78852 @
34.25 inches)
16 78859GT HOSE ASSY,MAN S1/STEER CYL,30*...1
(components: 78855, 78855, 78852 @
37.75 inches)
17 78696GT HOSE ASSY,FILTER TANK,30/2632.......1
(components: 78684, 39888 @ 30 inches)
18 39497GT HOSE ASSY,PUMP TO MANIFOLD.......1
(components: 39890, 39890, 56779 @
11.75 inches)
19 78864GT HOSE ASSY, MAN/ACCUM, MINI..........1
(components: 78855, 78855, 78852 @ 20
inches)
20 39879GT CONNECTOR,070120-4-8......................1
21 39872GT TEE,RUN,070428-4................................1
22 39877GT CONNECTOR,070120-4-4......................7
23 78861GT HOSE ASSY, MAN/HANDPUMP,GS30....1
(components: 78855, 78855, 78852 @ 65
inches)
24 Ref. Adjustable Presssure Switch
Assembly................................................1
CE Models; (refer to 305.2)
25 39873GT ELBOW,070220-6-6................................1

Part No. 46325 GS-2032, GS-2632 93


200 Drive Chassis Components November 2018

221.1 Power Cables - Drive Chassis, GS-2032 (models without contactor)

94 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

221.1 Power Cables - Drive Chassis, GS-2032 (models without contactor)

Item Part No. Description Qty.

-- 105899GT HARNESS, GS2032


from SN 1 to 12084; chassis wire harness,
GS-2032 ANSI/CE
-- 105900GT HARNESS,GSXX32
from SN 12085 to 21064; chassis wire
harness, GS-2032 ANSI/CE
-- 105901GT HARNESS,XX32
from SN 21065 to 25110; chassis wire
ahrness, GS-2032 ANSI/CE
-- 105909GT HARNESS,GS32/46
from SN 25111 to 49011; chassis wire
harness, GS-2032 ANSI/CE
-- 105910GT HARNESS,GS32/46
from SN 49012 to 59999; chassis wire
harness, GS-2032 ANSI/CE
-- 105904GT HARNESS,GS30/2632/AUS32
from SN 21065 to 48877; chassis wire
harness, GS-2032 Australia
-- 105905GT HARNESS,GS30/2632/AUS32
from SN 48878 to 49299; chassis wire
harness, GS-2032 Australia
-- 105906GT HARNESS,GS30/2632/AUS32
from SN 49300 to 59999; chassis wire
harness, GS-2032 Australia
-- 51590GT RESISTOR, 75 OHM,DALE RS-10-38
-- 105911GT E-DOWN HARNESS
from SN 1 to 59999; e-down wire harness,
GS-2032
1 78716GT BATTERY CABLE ASSY,RED................2
(5.5 inches) (2 gauge)
2 49904GT CABLE ASSEMBLY,13" RED..................1
(2 gauge)
3 66961GT BATTERY CABLE ASSY 75" BLK QD.....1
(2 gauge)
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
4 66960GT BATTERY CABLE ASSY 25" RED QD....1
(2 gauge)
-- 32146GT TERMINAL,3/8 RING,#2 CABLE............1
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
5 66962GT BATTERY CABLE ASSY 153" RED
QD...........................................................1
-- 32146GT TERMINAL,3/8 RING,#2 CABLE............1
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
6 66963GT BATTERY CABLE ASSY 156" BLK QD...1
7 49906GT CABLE ASSEMBLY,13" BLACK..............1
8 96949GT ASSY,CHASSIS GROUND WIRE...........1
(from SN 51557) (excludes EE models) (96
inches)

Part No. 46325 GS-2032, GS-2632 95


200 Drive Chassis Components November 2018

221.2 Power Cables - Drive Chassis, GS-2032 (models with contactor)

96 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

221.2 Power Cables - Drive Chassis, GS-2032 (models with contactor)

Item Part No. Description Qty.

-- 105899GT HARNESS, GS2032


from SN 1 to 12084; chassis wire harness,
GS-2032 ANSI/CE
-- 105900GT HARNESS,GSXX32
from SN 12085 to 21064; chassis wire
harness, GS-2032 ANSI/CE
-- 105901GT HARNESS,XX32
from SN 21065 to 25110; chassis wire
ahrness, GS-2032 ANSI/CE
-- 105909GT HARNESS,GS32/46
from SN 25111 to 49011; chassis wire
harness, GS-2032 ANSI/CE
-- 105910GT HARNESS,GS32/46
from SN 49012 to 59999; chassis wire
harness, GS-2032 ANSI/CE
-- 105904GT HARNESS,GS30/2632/AUS32
from SN 21065 to 48877; chassis wire
harness, GS-2032 Australia
-- 105905GT HARNESS,GS30/2632/AUS32
from SN 48878 to 49299; chassis wire
harness, GS-2032 Australia
-- 105906GT HARNESS,GS30/2632/AUS32
from SN 49300 to 59999; chassis wire
harness, GS-2032 Australia
-- 105911GT E-DOWN HARNESS
from SN 1 to 59999; e-down wire harness,
GS-2032
1 66961GT BATTERY CABLE ASSY 75" BLK QD.....1
(2 gauge)
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
2 78716GT BATTERY CABLE ASSY,RED................2
(5.5 inches) (2 gauge)
3 49904GT CABLE ASSEMBLY,13" RED..................1
(2 gauge)
4 66960GT BATTERY CABLE ASSY 25" RED QD....1
(2 gauge)
-- 32146GT TERMINAL,3/8 RING,#2 CABLE............1
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
5 96949GT ASSY,CHASSIS GROUND WIRE...........1
(from SN 51557) (excludes EE models) (96
inches)
6 66963GT BATTERY CABLE ASSY 156" BLK QD...1
7 233371GT CABLE ASSY,BATT,23"RED
8 232582GT GROUND WIRE ASSY,GS
9 233431GT HRNS,CONTACTOR SIGNL,GS30/32
10 233368GT CABLE ASSY, BATT,69" RED
11 49906GT CABLE ASSEMBLY,13" BLACK..............1

Part No. 46325 GS-2032, GS-2632 97


200 Drive Chassis Components November 2018

222.1 Power Cables - Drive Chassis, GS-2632 (models without contactor)

98 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

222.1 Power Cables - Drive Chassis, GS-2632 (models without contactor)

Item Part No. Description Qty.

-- 105904GT HARNESS,GS30/2632/AUS32
from SN 21065 to 48877; chassis wire
harness, GS-2632 ANSI/CE
-- 105905GT HARNESS,GS30/2632/AUS32
from SN 48878 to 49299; chassis wire
harness, GS-2632 ANSI/CE
-- 105906GT HARNESS,GS30/2632/AUS32
from SN 49300 to 59999; chassis wire
harness, GS-2632 ANSI/CE
-- 105912GT E-DOWN HARNESS
from SN 1 to 59999; e-down wire harness,
GS-2632
1 49907GT BATTERY CABLE ASSY, 2.5"SCISS......3
(red) (to SN 48877) (3 inches)
1A 78716GT BATTERY CABLE ASSY,RED................3
(from SN 48878) (5.5 inches)
2 49908GT BATTERY CABLE ASSY.5.75"SCISS.....1
(red)
3 40552GT CABLE ASSEMBLY,13"(SCISSORS)......1
(red)
4 49902GT BATTERY CABLE
ASSY.BAT.MOD.GS................................1
-- 32148GT WELDING CABLE #2 BLACK.................1
(black, 58 inches)
-- 32149GT WELDING CABLE #2 RED.....................1
(red 26 inches)
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
5 46263GT BATT. CABLE ASSY-CHASSIS, GS........1
-- 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................1
-- 32148GT WELDING CABLE #2 BLACK.................1
(102 inches)
-- 32149GT WELDING CABLE #2 RED.....................1
(113 inches)
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
6 47476GT HARNESS,CHARGING-GS30................1
(from SN 27544)
-- 66411GT CONNECTOR, SB 50 AMP HOUSING....1
(from SN 27544)
-- 94340GT WIRE,10 GA,RED,GXL***.......108-inches
(from SN 27544)
-- 94341GT WIRE,10 GA,BLACK,GXL***.....84-inches
(from SN 27544)
7 49906GT CABLE ASSEMBLY,13" BLACK..............1
8 49904GT CABLE ASSEMBLY,13" RED..................1
9 96949GT ASSY,CHASSIS GROUND WIRE...........1
(from SN 51557) (96 inches) (excludes EE
models)

Part No. 46325 GS-2032, GS-2632 99


200 Drive Chassis Components November 2018

222.2 Power Cables - Drive Chassis, GS-2632 (models with contactor)

100 GS-2032, GS-2632 Part No. 46325


November 2018 200 Drive Chassis Components

222.2 Power Cables - Drive Chassis, GS-2632 (models with contactor)

Item Part No. Description Qty.

-- 105904GT HARNESS,GS30/2632/AUS32
from SN 21065 to 48877; chassis wire
harness, GS-2632 ANSI/CE
-- 105905GT HARNESS,GS30/2632/AUS32
from SN 48878 to 49299; chassis wire
harness, GS-2632 ANSI/CE
-- 105906GT HARNESS,GS30/2632/AUS32
from SN 49300 to 59999; chassis wire
harness, GS-2632 ANSI/CE
-- 105912GT E-DOWN HARNESS
from SN 1 to 59999; e-down wire harness,
GS-2632
1 49902GT BATTERY CABLE
ASSY.BAT.MOD.GS................................1
-- 32148GT WELDING CABLE #2 BLACK.................1
(black, 58 inches)
-- 32149GT WELDING CABLE #2 RED.....................1
(red 26 inches)
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
2A 49907GT BATTERY CABLE ASSY, 2.5"SCISS......3
(red) (to SN 48877) (3 inches)
2B 78716GT BATTERY CABLE ASSY,RED................3
(from SN 48878) (5.5 inches)
3 49908GT BATTERY CABLE ASSY.5.75"SCISS.....1
(red)
4 40552GT CABLE ASSEMBLY,13"(SCISSORS)......1
(red)
5 96949GT ASSY,CHASSIS GROUND WIRE...........1
(from SN 51557) (96 inches) (excludes EE
models)
6 46263GT BATT. CABLE ASSY-CHASSIS, GS........1
-- 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................1
-- 32148GT WELDING CABLE #2 BLACK.................1
(102 inches)
-- 32149GT WELDING CABLE #2 RED.....................1
(113 inches)
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........1
7 233371GT CABLE ASSY,BATT,23"RED...................1
8 232582GT GROUND WIRE ASSY,GS......................1
9 233431GT HRNS,CONTACTOR SIGNL,GS30/32.....1
10 233368GT CABLE ASSY, BATT,69" RED.................1
11 49906GT CABLE ASSEMBLY,13" BLACK..............1
12 49904GT CABLE ASSEMBLY,13" RED..................1

Part No. 46325 GS-2032, GS-2632 101


300 Scissor Components November 2018

301.1 Scissor Assembly, GS-2032, View 1

102 GS-2032, GS-2632 Part No. 46325


November 2018 300 Scissor Components

301.1 Scissor Assembly, GS-2032, View 1

Item Part No. Description Qty.

-- 97068GT LINK SET ASSY W/DECAL GS2032


1 18383GT SNAP RING,EXTERNAL,1.5 DIA***.....16
2 1260941GT WASHER,SHIM,1.54X2.00X.125,ZAG..16
3 66055GT BEARING,1.50IDX1.77ODX1.25L........38
4 47179GT PIN,1.50DIAX23.00LG,2RING................6
5 47180GT PIN,1.50DIAX6.42LG,2RING..................2
6 47158GT SLIDER BLOCK......................................2
7 39095GT PIN,1.75DIAX7.35LG,CHAMFER...........4
8 47599GT WEAR PAD, SLIDER..............................2
9 6326GT SCREW,HHC,3/8-16 X 3.........................4
10 4828GT NUT,NYLOCK,3/8-16..............................4
11 47102GT PIN,1.75DIA.X7.94LG, 1HOLE...............2
(1.75 x 7.938 inches)
12 51763GT BEARING,FL,1.75IDX2.25ODX.85L.......2
(1.75 x 2 x 2.5 inches)
13 65300GT ARM-#1 INNER W/DECALS, 2032.........1
(includes 4 each item 3)
14 46351GT ARM-#1 OUTER W/DECALS, 2032........1
(includes 8 each item 3)
15 48320GT ARM-#2 INNER W/BEARINGS...............1
(includes 8 each item 3)
16 48321GT ARM-#2 OUTER W/BEARINGS.............2
(includes 6 each item 3)
17 48322GT ARM-#3 INNER
W/BEARINGS,GS2032...........................1
(includes 4 each item 3)
18 48323GT ARM-#3 OUTER, 2032...........................1
(includes 4 each item 3)

Part No. 46325 GS-2032, GS-2632 103


300 Scissor Components November 2018

302.1 Scissor Assembly, GS-2032, View 2

104 GS-2032, GS-2632 Part No. 46325


November 2018 300 Scissor Components

302.1 Scissor Assembly, GS-2032, View 2

Item Part No. Description Qty.

1 47184GT PIN,1.50DIAX12.96LG,1HOLE...............2
2 8516GT SCREW, HCC, 3/8-16 X 1.50..................2
3 5397GT WASHER,FLAT,USS,5/16",Y..................1
4 4828GT NUT,NYLOCK,3/8-16..............................4
5 825019GT ROD END,.375X3.69,ZAG......................2
6 39560GT CLIP,CABLE TIE MOUNT.....................13
(Quantity listed for this Item is approximate.
Actual Quantity may vary to insure proper
fit)
7 28443GT CABLE TIE,11.5" BLACK......................14
8 45454GT CLAMP,RUB CUSH,0.75,#12 X 3/8*.......8
9 6090GT SCREW,HHC,1/4-20 X .75......................7
10 6638GT WASHER,FLAT,USS,1/4"Y...................10
11A 47502GT BUMPER,1.25 INCH
O.D.,SCISSORS...................................12
(to SN 42999)
11B 71349GT BUMPER, LINK.....................................12
(from SN 43000)
12 6888GT SCREW,HHC,1/4-20 X 1.......................11
13 6091GT NUT,NYLOCK,1/4-20..............................3
14 55336GT CHOCK STOP CUSHION.......................1
15 Ref. Lift Cylinder Assembly.....................1
(refer to Figure 305.1 or 305.2)
16 47566GT PLATE,LIFT ARM CAM 1930,32,46........1
17 8514GT SCREW,FHS,1/4-20 X .75......................2
18 6889GT NUT,LP NYLOCK,1/4-20.........................2
19 39127GT WASHER,SCIS ARM,1.79X2.25X.120....1
20 18383GT SNAP RING,EXTERNAL,1.5 DIA***.......1
(to SN 47673)
21 66098GT CABLE TIE,9" X .5..................................2
22 78686GT FORMING,CABLE BRIDGE,MAIN***.....1
(replaced PN 39595)
23 47164GT SPACER,CABLE BRIDGE......................2
(to SN 47673)
24 58000GT SAFETY CHOCK,SCISSOR...................1
(includes 2 each items 27, 28 and 29)
25 55487GT CROSS TUBE COLAR, GS30\32...........1
26 11966GT SCREW,BHHS,1/4-20 X 1.5...................2
27 6175GT SCREW,HHC,3/8-16 X 1.........................4
28 6097GT WASHER,FLAT,USS,3/8",Y....................4
29 4828GT NUT,NYLOCK,3/8-16..............................4

Part No. 46325 GS-2032, GS-2632 105


300 Scissor Components November 2018

303.1 Scissor Assembly, GS-2632, View 1

106 GS-2032, GS-2632 Part No. 46325


November 2018 300 Scissor Components

303.1 Scissor Assembly, GS-2632, View 1

Item Part No. Description Qty.

-- 97069GT LINK SET ASSY W/DECAL GS2632


1 51144GT BEARING,1.75IDX2.00ODX1.25L........62
2 47301GT PIN,1.75DIAX26.71LG,2RING................9
(26.88 x 1.75 inches)
3 39127GT WASHER,SCIS
ARM,1.79X2.25X.120...........................22
4 18384GT SNAP RING,EXTERNAL,1.75 DIA.......22
5 47302GT PIN,1.75DIAX8.51LG,2RING..................2
6 4828GT NUT,NYLOCK,3/8-16..............................4
7 14033GT SCREW,HHC,3/8-16 X 2.75....................4
8 39095GT PIN,1.75DIAX7.35LG,CHAMFER...........2
9 47510GT SLIDER,BASE CHASSIS,46...................2
10 INNER ARM ASSY #1 GS2632..............1
(no longer available) (includes 4 each item
1)
11 51763GT BEARING,FL,1.75IDX2.25ODX.85L.......2
12 47102GT PIN,1.75DIA.X7.94LG, 1HOLE...............4
13 97061GT OUTER ARM ASSY #1 GS2632.............1
(includes 8 each item 1)
14 INNER ARM ASSY #2 GS2632..............1
(no longer available) (includes 8 each item
1)
15 97063GT OUTER ARM ASSY #2 GS2632.............2
(includes 6 each item 1)
16 97064GT OUTER ARM ASSY #3 GS2632.............2
(includes 6 each item 1)
17 INNER ARM ASSY #3 GS2632..............1
(no longer available) (includes 6 each item
1)
18 97066GT INNER ARM ASSY #4 GS2632..............1
(includes 4 each item 1)
19 97067GT OUTER ARM ASSY #4 GS2632.............1
(includes 8 each item 1)

Part No. 46325 GS-2032, GS-2632 107


300 Scissor Components November 2018

304.1 Scissor Assembly, GS-2632, View 2

108 GS-2032, GS-2632 Part No. 46325


November 2018 300 Scissor Components

304.1 Scissor Assembly, GS-2632, View 2

Item Part No. Description Qty.

1A 47502GT BUMPER,1.25 INCH


O.D.,SCISSORS...................................16
(to SN 42999)
1B 71349GT BUMPER, LINK.....................................16
(from SN 43000)
2 6175GT SCREW,HHC,3/8-16 X 1.........................4
3 78687GT FORMING, CABLE BRIDGE, UPPER.....1
4 11966GT SCREW,BHHS,1/4-20 X 1.5...................1
5 55488GT CROSS TUBE COLAR, GS46\68...........2
(includes nutserts)
6 58000GT SAFETY CHOCK,SCISSOR...................1
(includes 2 each items 2 and 8)
7 4828GT NUT,NYLOCK,3/8-16..............................4
8 6097GT WASHER,FLAT,USS,3/8",Y....................4
9 Ref. Lift Cylinder Assembly.....................4
(refer to Figure 305.2)
10 51596GT PLATE,LIFT ARM CAM,GS-3246...........1
11 8914GT SCREW,HHC,1/4-20 X .625....................2
12 6889GT NUT,LP NYLOCK,1/4-20.......................18
13 47458GT PIN,1.50DIAX8.45LG,1HOLE.................1
14 825019GT ROD END,.375X3.69,ZAG......................2
15 8516GT SCREW, HCC, 3/8-16 X 1.50..................2
16 78686GT FORMING,CABLE BRIDGE,MAIN***.....1
(replaced PN 39595)
17 6091GT NUT,NYLOCK,1/4-20..............................3
18 6638GT WASHER,FLAT,USS,1/4"Y...................19
19 6888GT SCREW,HHC,1/4-20 X 1.......................19
20 55336GT CHOCK STOP CUSHION.......................1
21 47955GT PIN,1.50DIAX10.45LG,1HOLE...............1
22 66098GT CABLE TIE,9" X .5..................................4
23 39560GT CLIP,CABLE TIE MOUNT.....................26
(Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper
fit)

Part No. 46325 GS-2032, GS-2632 109


300 Scissor Components November 2018

305.1 Lift Cylinder Assembly (to SN 23567)

110 GS-2032, GS-2632 Part No. 46325


November 2018 300 Scissor Components

305.1 Lift Cylinder Assembly (to SN 23567)

Item Part No. Description Qty.

1 47012GT FLARE TUBE ASSY,LIFT CYLINDER.....1


2 Ref. Cable - Manual Platform Lowering...1
(refer to Figure 202.1 or 202.2)
3 66465GT VALVE,W/20V NC
SOLENOID,MANUAL..............................1
-- 44973GT NUT,COIL (39909)..................................1
-- 44979GT SEAL KIT,39909,PLAT LWR VALVE*......1
-- 84422GT COIL-SOLENOID VALVE,20V DC***......1
4 41557-SGT CABLE BRACKET,PAINTED...................1
5 12011GT SCREW,BHHS,1/4-20 X .5,Y/ZINC.........2
6 6356GT WASHER,LOCK,.25................................2
7 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
8 58126GT CYLINDER UPDATE GS-2032***...........1
Complete
-- 55716GT CYLINDER,LIFT,2032.............................1
includes bearings and orifice
-- 72038GT SEAL KIT,LIFT CYL,(67731)***...............1
Texas Hydraulic
-- 78911GT SEAL KIT,55716 DY LIFTCYL.................1
Dong Yang
9 55559GT ORIFICE,LONG, .046.............................1
(1.16 mm) (no spring required)
11 39878GT CONNECTOR,070120-6-6......................1

Part No. 46325 GS-2032, GS-2632 111


300 Scissor Components November 2018

305.2 Lift Cylinder Assembly (from SN 23568)

112 GS-2032, GS-2632 Part No. 46325


November 2018 300 Scissor Components

305.2 Lift Cylinder Assembly (from SN 23568)

Item Part No. Description Qty.

1 45071GT BEARING,1.5IDX1.75ODX1.5L..............4
2 55716GT CYLINDER,LIFT,2032.............................1
(includes bearings and orifice)
-- 55559GT ORIFICE,LONG, .046.............................1
-- 72038GT SEAL KIT,LIFT CYL,(67731)***...............1
(Texas Hydraulic)
-- 78911GT SEAL KIT,55716 DY LIFTCYL.................1
(Dong Yang)
2A 55717GT CYLINDER, GS2632/46/68***................1
(includes bearings and orifice)
-- 55560GT ORIFICE,LONG, .059"............................1
-- 66470GT SEAL KIT (55717) TEXAS HYD VER.....1
(Texas Hydraulic)
-- 78912GT SEAL KIT, 55717 DY LIFTCYL................1
(Dong Yang)
3 Ref. Wire Harness...................................1
(consult factory)
4 28443GT CABLE TIE,11.5" BLACK........................3
5 Ref. Cable - Manual Lowering.................3
(refer to Figure 202.2)
6 39878GT CONNECTOR,070120-6-6......................1
7 44973GT NUT,COIL (39909)..................................1
(includes items 7 and 9)
8 66465GT VALVE,W/20V NC
SOLENOID,MANUAL..............................1
-- 44979GT SEAL KIT,39909,PLAT LWR VALVE*......1
9 84422GT COIL-SOLENOID VALVE,20V DC***......1
(direct replacement for44787 and 66467)
10 41557-SGT CABLE BRACKET,PAINTED...................1
11 12011GT SCREW,BHHS,1/4-20 X .5,Y/ZINC.........2
12 6356GT WASHER,LOCK,.25................................2
13 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2
(CE)
14 4828GT NUT,NYLOCK,3/8-16..............................2
(CE)
15 96962GT FORMING,PRES.SWITCH
MOUNT,2032..........................................2
(CE)
16 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2.........2
(CE)
17 6091GT NUT,NYLOCK,1/4-20..............................2
(CE)
18 104571GT HARNESS,PRESS.SWITCH..................1
(CE)
-- 39877GT CONNECTOR,070120-4-4......................2
-- 96957GT TUBE ASSY,PRESS SWITCH................1

Part No. 46325 GS-2032, GS-2632 113


400 Platform Components November 2018

401.1 Platform Installation

114 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

401.1 Platform Installation

Item Part No. Description Qty.

1 Ref. Platform Assembly


(refer to 402.1, 403.1, 404.1, 405.1, 406.1
or 407.1)
2 39095GT PIN,1.75DIAX7.35LG,CHAMFER...........4
3 131426GT SLIDER BLOCK,PLATFORM..................2
(ANSI, CSA , Australia)
3A 96641GT SLIDER,PLATFORM,LS RETRO............1
(CE)
4 14033GT SCREW,HHC,3/8-16 X 2.75....................4
5 4828GT NUT,NYLOCK,3/8-16..............................4
(ANSI, CSA , Australia)
5A 4828GT NUT,NYLOCK,3/8-16..............................6
(CE)
6 47160GT BLOCK, PLATFORM ANCHOR..............2
7 26810GT SCREW,BHHS,3/8-16 X 2.75.................8
8 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2
(CE)
9 96975GT FORMING,POINTER..............................1
(CE)
10 6091GT NUT,NYLOCK,1/4-20..............................2
(CE)
11 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2.........2
(CE)
12 96974GT FORMING,POINTER BRACKET............1
(CE)

Part No. 46325 GS-2032, GS-2632 115


400 Platform Components November 2018

402.1 Main Platform and Railings with Entry Chain, Round Tube, GS-2032

116 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

402.1 Main Platform and Railings with Entry Chain, Round Tube, GS-2032

Item Part No. Description Qty.

1 39341GT PLATFORM RAIL SNAP PIN BRCKT.....2


2 47138GT PIN,SNAP,ENTRY RAIL..........................2
3 96163GT LINK,(SPLIT) OPEN-END.......................2
4 39645GT CHAIN,3/16,OPEN LINK 23.5"...............1
5 39510GT RIGID EYE SNAP...................................1
6 47224GT TUBING,PVC,1",BLACK***.......16-inches
7 39412GT PLATFORM GATE WDLMENT
GS2032...................................................1
8 47188GT FOAM,CLOSED CELL 1.75X.250X18"....1
9 33550GT TAPE,WARNING,BLK/YEL, 50'***..........1
(1 roll)
10 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........6
11 65174GT SIDE RAIL-PLTFRM, W/DECALS***.......2
12 45840GT PLUG,NYLON 2.00 BLACK DOMED......2
13 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........4
14 46330GT PLAT ASSY W/DECALS 2032 ANSI.......1
(includes items 9, 11 and 15-18)
14A 46331GT PLAT ASSY W/DECALS 2032 CE..........1
(includes items 9, 11 and 15-18)
15 39310GT WEAR/GUIDE PAD MAIN PLATFORM....4
16 T113787GT RIVET,ALUM,STL,.188 X .250..............20
17 39474GT WEAR PAD,PLATFORM.........................2
(2 x 1 x 0.25 inch)
18 39317GT STOP PLATFORM ROLLER...................2
19 6097GT WASHER,FLAT,USS,3/8",Y....................8
20 6708GT SCREW,HHC,3/8-16 X 2.25....................4
21 4828GT NUT,NYLOCK,3/8-16..............................4

Part No. 46325 GS-2032, GS-2632 117


400 Platform Components November 2018

403.1 Main Platform and Railings with Entry Gate, Round Tube, GS-2032

118 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

403.1 Main Platform and Railings with Entry Gate, Round Tube, GS-2032

Item Part No. Description Qty.

1 47350GT WELDMENT,ENTRY RAIL 2032.............1


(ANSI, CSA)
2 47188GT FOAM,CLOSED CELL 1.75X.250X18"....1
3 33550GT TAPE,WARNING,BLK/YEL, 50'***
(1 roll)
4 47524GT HINGE,CLOSING (SPRING) 4 X 4.........1
5 47395GT WELDMENT,ENTRY GATE 32 **............1
(ANSI, CSA) (half height)
5A 51314GT WELDMENT,FULL SWING GATE
ANSI........................................................1
(ANSI, CSA)
5B 51400GT WELDMENT,FULL GATE CE..................1
(CE)
6 47138GT PIN,SNAP,ENTRY RAIL..........................1
7 6091GT NUT,NYLOCK,1/4-20..............................8
8 6090GT SCREW,HHC,1/4-20 X .75......................8
9 47148-SGT BRACKET,HINGE
MOUNTING,PAINTED............................1
(ANSI, CSA) (half height)
9A 51320-SGT FORMING,FULL SWING HINGE ANSI...1
(ANSI, CSA)
9B 51325GT FORMING,FULL SWING HINGE CE......1
(CE)
10 4828GT NUT,NYLOCK,3/8-16..............................8
11 6097GT WASHER,FLAT,USS,3/8",Y..................12
12 14033GT SCREW,HHC,3/8-16 X 2.75....................4
13 47523GT HINGE,4 X 4...........................................1
14 39608GT BRACKET,LATCH SUPPORT.................1
(ANSI, CSA) (half height)
14A 51319-SGT FORMING FULL SWING CATCH ANSI...1
(ANSI, CSA)
14B 51324GT FORMING,FULL SWING CATCH CE.....1
(CE)
15 28487GT SCREW,BHHS,3/8-16 X 1......................4
16 66375-SGT BRACKET, FULL HT SWING GATE.......2
(CE)
17 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........8
18 45840GT PLUG,NYLON 2.00 BLACK DOMED......1
19 Ref. Platform Assembly...........................1
GS-2032 (refer to Figure 402.1)
20 T113787GT RIVET,ALUM,STL,.188 X .250..............20
21 39474GT WEAR PAD,PLATFORM.........................3
22 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........4
23 39310GT WEAR/GUIDE PAD MAIN PLATFORM....4
(2 x 1.98 x 1 inch)
24 39317GT STOP PLATFORM ROLLER...................2
25 65174GT SIDE RAIL-PLTFRM, W/DECALS***.......2
26 8178GT SCREW,HHC,3/8-16 X 2.5......................4

Part No. 46325 GS-2032, GS-2632 119


400 Platform Components November 2018

404.1 Platform Extension and Railings, Round Tube, GS-2032

120 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

404.1 Platform Extension and Railings, Round Tube, GS-2032

Item Part No. Description Qty. Item Part No. Description Qty.

1 47363GT SCREW,RHM,8-32 X .50........................3 37 46333GT RAILING-PLAT EXT.W/DECALS-2032....1


(includes 4 each items 5 and 9, and 8 each
2 35461GT WASHER,FLAT,MS,#8,Y.........................6
item 10)
3 18605GT NUT,NYLOCK,8-32.................................3
38 66866GT BUTTON,JOYSTICK
4 39796GT WELDMENT, ALUM,JOYSTICK MOUNT,BRASS***..................................3
GUARD...................................................1
39 11968GT SCREW,BHHS,1/4-20 X 1......................1
5 6090GT SCREW,HHC,1/4-20 X .75....................10
40 47218GT DRAW LATCH,OVER-CENTER***..........1
6 6886GT WASHER,LOCK,.313..............................4
41 47389GT PLUG,ROUND TUBING,1".....................2
7 Ref. Platform Controls.............................4
(refer to 410.1, 410.2, 410.3 or 410.4)
8 44743GT MANUAL BOX W/DECALS***.................1
9 6091GT NUT,NYLOCK,1/4-20..............................7
10 6638GT WASHER,FLAT,USS,1/4"Y...................11
11 1259223GT BOLT,SHS,3/8X.375X5/16-18,ZAG.........1
12 47222GT WASHER,SHOULDER,NYLON..............1
13 6002GT NUT,LP NYLOCK,5/16-18.......................1
14 46260GT FOOTPEDAL W/NON-SKID
TAPE,GS**..............................................1
-- 47225GT TAPE,NON-SKID,DIE CUT,1.38X1.5......1
15 7713GT NUT, LP NYLOCK, 3/8-16.......................1
16 6097GT WASHER,FLAT,USS,3/8",Y....................1
17 41630GT HOUSING, LOCK PIN............................1
18 39469GT SPRING,COMPRESSION.485 X1.75**...1
19 39470GT PIN, LOCK..............................................1
20 47167PGT BRACKET,FOOT PEDAL SUPPORT......1
21 6889GT NUT,LP NYLOCK,1/4-20.........................2
22 51692GT SCREW,BHSC,5/8-11 X 1......................4
23 65167GT BRACKET ASSY-ROLLER,
PLTFRM***..............................................2
(includes 1 each items 22, 24 and 26)
24 51367GT PIN, THREADED ROLLER.....................4
25 47163GT ROLLER,PLATFORM EXTENSION........4
26 21279GT BUTTON, .800 O.D. X .281.....................4
27 84586GT LANYARD ROLLER BRKT ASSY
W/DEC....................................................1
(includes 1 each items 26)
28 39429GT SCREW,BHHS,3/8-16 X 1.75.................8
29 6021GT WASHER,LOCK,.375..............................8
30 96413GT WLDMT,LOCKING ROLLER
SUPPORT...............................................1
31 39474GT WEAR PAD,PLATFORM.........................3
32 T113787GT RIVET,ALUM,STL,.188 X .250................6
33 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........3
34 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5........2
35 46334GT PLAT.EXT.ASSY GS-2032......................1
(includes items 31-33 and 36)
36 47231GT TAPE,NON-SKID,DIE CUT,4"X 16".........1

Part No. 46325 GS-2032, GS-2632 121


400 Platform Components November 2018

405.1 Platform, Railings and Entry, Square Tube, Rigid Rails, GS-32

122 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

405.1 Platform, Railings and Entry, Square Tube, Rigid Rails, GS-32

Item Part No. Description Qty. Item Part No. Description Qty.

1 66685GT BRACKET,PLAT CONTROL BOX -- 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........1


SLAB.......................................................1 -- 97048GT MAIN DECK ASSY, CE GS2032.............1
(to SN 51818) (CE)
1A 96668GT FORMING,PLAT CONTR MOUNT.........1 18A 97049GT MAIN DECK ASSY, ANSI 2632..............1
(from SN 51819) (ANSI, CSA)
2 Ref. Platform Controls.............................1 -- 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........1
(refer to 410.1, 410.2, 410.3, or 410.4)
-- 97050GT MAIN DECK ASSY, CE 2632..................1
3 5224GT SCREW,HHC,3/8-16 X 2.........................8 (CE)
4 6021GT WASHER,LOCK,.375..............................8 19 96246GT WELDMENT,ROLLER
5 5397GT WASHER,FLAT,USS,5/16",Y..................8 BRACKET,LT***.......................................1
(to SN 49764)
6 51692GT SCREW,BHSC,5/8-11 X 1......................4
19A 96246GT WELDMENT,ROLLER
7 6036GT WASHER,LOCK,.625 PLTD....................4
BRACKET,LT***.......................................1
8 96247GT WELDMENT,ROLLER (from SN 49765)
BRACKET,RT***......................................1
20 84586GT LANYARD ROLLER BRKT ASSY
(to SN 49764)
W/DEC....................................................2
8A 97124GT ROLLER BRKT ASSY W/DECAL...........1
21 97046GT EXT DECK, ASSY GS32 PLATFORM.....1
(from SN 49765)
-- 39474GT WEAR PAD,PLATFORM.........................1
9 51367GT PIN, THREADED ROLLER.....................4
(to SN 49764) -- 39579GT RIVET,STL,STL,.188 X .45.....................1
10 47163GT ROLLER,PLATFORM EXTENSION........4 -- 47231GT TAPE,NON-SKID,DIE CUT,4"X 16".........1
11 21279GT BUTTON, .800 O.D. X .281.....................4 -- 47234GT Tape, Non- skid, 4 x 32 inches................1
12 97044GT MAIN RAIL RIGID, SQ GS32..................2 -- 66537GT WELDMENT,
EXTENSION,PLATFORM.......................1
13 66999GT FORMING, HALF GATE, HINGE............1
22 44743GT MANUAL BOX W/DECALS***.................1
14 78030GT TUBE, HALF GATE ENDRAIL................1
(models with swing gate) (shown) -- 6090GT SCREW,HHC,1/4-20 X .75......................1
14A 97054GT CHAIN GATE ASSY SQ, GS32..............1 -- 6091GT NUT,NYLOCK,1/4-20..............................1
(models with chain gate) -- 6638GT WASHER,FLAT,USS,1/4"Y.....................1
-- 39509GT CHAIN,3/16,OPEN LINK 22.5"...............1 23 97045GT EXT. RAIL SQ RIGID GS32....................1
-- 39510GT RIGID EYE SNAP...................................1 (to SN 51818)
-- 47188GT FOAM,CLOSED CELL 1.75X.250X18"....1 23A 96845GT FIXED RAILS W/DECALS,GS32............1
(from SN 51819)
-- 47224GT TUBING,PVC,1",BLACK***.....................1
-- 7713GT NUT, LP NYLOCK, 3/8-16.......................1
-- 96163GT LINK,(SPLIT) OPEN-END.......................1
15 97110GT SWING GATE ASSY,GS30/32**.............1
-- 22446GT SPRING,COMPRESSION .835 X 2........1
-- 4828GT NUT,NYLOCK,3/8-16..............................1
-- 5224GT SCREW,HHC,3/8-16 X 2.........................1
-- 66544GT LATCH HANDLE.....................................1
16 66903-SGT WLDMT, FORMING, HALFGATE
CATCH....................................................1
17 104804GT HINGE, SPRING, LONG LEG................2
(includes mounting fasteners)
-- 6091GT NUT,NYLOCK,1/4-20..............................2
-- 6637GT SCREW,HHC,1/4-20 X 1.75....................2
-- 6638GT WASHER,FLAT,USS,1/4"Y.....................2
18 97047GT MAIN DECK ASSY, ANSI GS2032.........1
(ANSI, CSA)

Part No. 46325 GS-2032, GS-2632 123


400 Platform Components November 2018

406.1 Main Platform, Railings and Entry Gate, Square Tube, Fold-down, GS-32

124 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

406.1 Main Platform, Railings and Entry Gate, Square Tube, Fold-down, GS-32

Item Part No. Description Qty.

-- 78005-SGT PLTFRM, SQ FOLD W/SWING, GS32


-- 96137GT PLTFRM, SQ/FOLD/HALF/CHAIN,S32
1 84685GT MAIN FLDG RAIL ASSY,UPR RT,32......1
(ground controls side)
2 84683GT MAIN FLDG RAIL ASSY, LWR, GS32.....2
3 84684GT MAIN FLDG RAIL ASSY,UPR L,GS32....1
(battery side)
4 66999GT FORMING, HALF GATE, HINGE............1
5 66985GT TUBE, ENTRY SWING...........................1
6 97110GT SWING GATE ASSY,GS30/32**.............1
-- 22446GT SPRING,COMPRESSION .835 X 2........1
-- 4828GT NUT,NYLOCK,3/8-16..............................1
-- 5224GT SCREW,HHC,3/8-16 X 2.........................1
-- 66544GT LATCH HANDLE.....................................1
7 104804GT HINGE, SPRING, LONG LEG................2
(includes mounting fasteners)
-- 6091GT NUT,NYLOCK,1/4-20..............................2
-- 6637GT SCREW,HHC,1/4-20 X 1.75....................2
-- 6638GT WASHER,FLAT,USS,1/4"Y.....................2
8 66903-SGT WLDMT, FORMING, HALFGATE
CATCH....................................................1
9 66030GT PIN, WIRE LOCK 3/8 X 2 -1/2................3
10 97047GT MAIN DECK ASSY, ANSI GS2032.........1
(ANSI, CSA)
-- 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........1
-- 97048GT MAIN DECK ASSY, CE GS2032.............1
(CE)
10A 97049GT MAIN DECK ASSY, ANSI 2632..............1
(ANSI, CSA)
-- 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........1
-- 97050GT MAIN DECK ASSY, CE 2632..................1
(CE)
11 96246GT WELDMENT,ROLLER
BRACKET,LT***.......................................1
(battery side)
12 96247GT WELDMENT,ROLLER
BRACKET,RT***......................................1
(ground controls side)
13 66485GT TUBE, VERT, FOLDING..........................4
14 14033GT SCREW,HHC,3/8-16 X 2.75..................14
15 4828GT NUT,NYLOCK,3/8-16............................14

Part No. 46325 GS-2032, GS-2632 125


400 Platform Components November 2018

407.1 Platform Extension, Square Tube, Fold-down Rails, GS-32

126 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

407.1 Platform Extension, Square Tube, Fold-down Rails, GS-32

Item Part No. Description Qty.

-- 97070GT PLATFORM EXT. COMPLETE GS32


1A 97052GT UPPER EXT.RAIL ASSY, GS32..............1
(to SN 51818)
1B 96846GT EXT RAIL ASSY, UPPER, GS32............1
(from SN 51819)
2 1252978GT SCREW,HHC,3/8-16X2.25,8,ZAG..........8
3 1274322GT NUT,NYLOCK FLG,3/8-16,F,ZAG.........12
4 66485GT TUBE, VERT, FOLDING..........................2
5 1259182GT PIN,WIRE LOCK 3/8 X 2.5,ZAG.............2
6 1256848GT SCREW,HHC,3/8-16X2.75,8,ZAG..........4
7 39474GT WEAR PAD,PLATFORM.........................2
(2 x 1 x 0.25 inch)
8 39579GT RIVET,STL,STL,.188 X .45.....................4
9 97046GT EXT DECK, ASSY GS32 PLATFORM.....1
(includes items 7, 8 and 10)
10A 47374GT TAPE,NON-SKID,DIE CUT,4"X 32".........3
10B 47231GT TAPE,NON-SKID,DIE CUT,4"X 16".........1
11 97051GT LOWER MAIN EXT RAIL,GS32..............1
12A 97043GT DECAL PLATE ASSY,GS30/32 FOLD.....1
(to SN 51818)
12B 144206GT ASSY,DECAL
PLATE,ANSI/CSA,GS32.........................1
(from SN 51819)

Part No. 46325 GS-2032, GS-2632 127


400 Platform Components November 2018

408.1 Power to Platform

128 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

408.1 Power to Platform

Item Part No. Description Qty.

1 10775GT T-BOX,2.75 X 4.5 X 2.0...........................1


2 7127GT SCREW,PHILLIPS,PHM,6-32 X .75........2
3 45437GT COVER,GFCI,WEATHERPROOF..........1
(North America) (includes gasket and
mounting fasteners)
4 45546GT SCREW,RHM,6-32 X .5..........................4
5 13585GT OUTLET, 110V........................................1
(North America)
6 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................420-inches
GS-2032
6A 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................516-inches
GS-2632
7 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....2
8 33759GT SCREW,PHILLIPS,PHM,8-32 X.375.......4
9 Ref. Bracket - Outlet Mounting................4
(refer to 404.1 or 405.1)
10 6090GT SCREW,HHC,1/4-20 X .75......................3
11 6091GT NUT,NYLOCK,1/4-20..............................3
12 6935GT LOCKNUT,ELEC,1/2"..............................1
13 6595GT PLUG,ELECTRICAL,DOMESTIC...........1
-- FUSE,13 AMP,220V PLUG.....................1
(component no longer available) refer to
BS1362 BUSS TDC180-13A
-- 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A,
IP44.........................................................1
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
-- 25388GT PLUG,FUSED,250V,13AMP,U.K.**.........1
14 6626GT WIRE CAP,ORANGE..............................3
15 10777GT COVER,BLANK.......................................1
16 33724GT KIT,GASKET,UK POWER TO PLAT........1
(includes one each p/n 66355 and 66356)
-- 66355GT GASKET, UK & DIN PWR. TO PLAT.
4.6 x 2.9 inches
-- 66356GT GASKET, UK RECEPTACLE
2.9 x 2.9 inches
17 T112563GT SVC KIT,UK
RECEPT.REPLACEMENT......................1
18 66353GT RECEPTACLE, DIN, 220V 50A...............1
19 96236GT PLATE,AC ADAPTER,DIN/UK***............1
20 33724GT KIT,GASKET,UK POWER TO PLAT........1
(includes one each p/n 66355 and 66356)

Part No. 46325 GS-2032, GS-2632 129


400 Platform Components November 2018

409.1 Control Cable - Chassis to Platform

130 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

409.1 Control Cable - Chassis to Platform

Item Part No. Description Qty.

1 Ref. Platform Control Box - Complete


(refer to 410.1, 410.2, 410.3 or 410.4)
2 96019GT ADAPTER, HARNESS***
(to SN 49199) (connects Gen 4 platform
controls with Deutsch connector to machine
harness with round connector)
3 46329GT CONTROL CABLE ASSY., GS-2032**....1
(to SN 6843) (female to female connector)
-- 51689GT CABLE ASSY,GS2032 CONTROL.........1
(from SN 6844 to 53999)
-- 78314GT CONNECTOR KIT,ITT CABLE/WIRE.....1
-- 96013GT WIRE ASSEMBLY,GS1930/1932/2032....1
(from SN 54000)
3A 51743GT WIRE ASSY,GS2646..............................1
(GS-2632 from SN 6844 to 49299)
-- 78314GT CONNECTOR KIT,ITT CABLE/WIRE.....1
-- 96015GT WIRE ASSEMBLY,GS2646/2632............1
(from SN 49300)
4 96020GT ADAPTER, HARNESS............................1
(from SN 49300)
5 Ref. Electronic Control Module................1
(refer to 209.1 or 213.1)
6 14297GT SCREW,BHHS,1/4-20 X .75...................2
(to SN 49299)
7 6091GT NUT,NYLOCK,1/4-20..............................2
(to SN 49299)
8 47867GT BRACKET,JOYSTICK QUICK DISCNT...1
(to SN 49299)
9 65430GT SCREW,PHS,6-32 X 0.25.......................3
(to SN 49299)
10 12344GT NUT,NYLOCK,6-32.................................3
(to SN 49299)
11 Ref. Platform...........................................3
(refer to 402.1, 403.1, 404.1, 405.1, 406.1
or 407.1)
12 64258GT WIRE ASSY,CHASSIS CONTROL
PIGT........................................................1
(to SN 49299)

Part No. 46325 GS-2032, GS-2632 131


400 Platform Components November 2018

410.1 Platform Controls (to SN 17407)

132 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

410.1 Platform Controls (to SN 17407)

Item Part No. Description Qty.

-- 105295GT KIT,GEN1 TO GEN5 CONTRL SYS***


-- 46253GT PCB,ASSY,LED,GS JOYSTICK
-- 58914GT BOX, GRAY SCISSOR CONTROLLERS
-- 65297GT PLATFRM CNTRLS W/DCLS 32/GS46
-- 83126GT KIT,CONTROL BOX UPDATE,32/46
1 Ref. Joystick Controller
(refer to Figure 411.1)
2 46267GT NUT-STRAIN RELIEF-GS JOYSTICK~...1
3 105295GT KIT,GEN1 TO GEN5 CONTRL SYS***....1
4 46266GT STRAIN RELIEF-GS JOYSTICK**~........1
5 46254GT COIL CORD ASSY,GS JOYSTICK***.....1
(includes connector)
6 Ref. Base, Switch....................................2
(refer to items 7 or 8)
7 66761GT SERVICE KIT,E-STOP............................1
(to SN 36365) (this is an update kit; the
original E-stop button is no longer available
from the supplier. Please note, if this kit
has already been installed on the unit, refer
to the part numbers listed below)
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
-- 66818GT CONTACT, N.C.
8 66762GT SERVICE KIT,E-DOWN 3246.................1
(to SN 36365) (this is an update kit; the
original black push button is no longer
available from the supplier. Please note, if
this kit has already been installed on the
unit, refer to the part numbers listed below)
-- 66813GT BUTTON,PUSH,BLACK W/SEAL***
-- 66815GT BASE, W/1 N.O. CONTACTS***
-- 66816GT CONTACT,N.O.***
9 66410GT TOGGLE SWITCH, PREWIRED***........1
10 27246GT BOOT,TOGGLE SWITCH,SHORT*........1
11 46253GT PCB,ASSY,LED,GS JOYSTICK..............1

Part No. 46325 GS-2032, GS-2632 133


400 Platform Components November 2018

410.2 Platform Controls (from SN 17408 to 42999)

134 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

410.2 Platform Controls (from SN 17408 to 42999)

Item Part No. Description Qty.

-- 105295GT KIT,GEN1 TO GEN5 CONTRL SYS***


(convert Gen 4 to Gen 5)
-- 65297GT PLATFRM CNTRLS W/DCLS 32/GS46
-- 83126GT KIT,CONTROL BOX UPDATE,32/46
(convert Gen 1-3 to Gen 4)
1 Ref. Decal - Overlay
(refer to Figure 102.1)
2 Ref. Joystick Controller
(refer to Figure 411.2)
3 62223GT COIL CORD-JOYSTICK, SLABS............1
includes connector
-- 78314GT CONNECTOR KIT,ITT CABLE/WIRE
(from SN 17407 to 59999)
4 51860GT ALARM ASSY.12VDC,ITT.......................1
Does not include 72326 nut
-- 39540GT ALARM,STEADY TONE***......................1
order 72326 mounting ring separately
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
-- 83140GT ALARM WIRE HARNESS(66151)...........1
5 66158GT PC BOARD,PLAT CNTRL,SLAB.............1
6 Ref. Base, Push Button...........................1
(refer to item 7)
7 66761GT SERVICE KIT,E-STOP............................1
(to SN 36365) (this is an update kit; the
original E-stop button is no longer available
from the supplier. Please note, if this kit
has already been installed on the unit, refer
to the part numbers listed below)
7A 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
-- 66818GT CONTACT, N.C.

Part No. 46325 GS-2032, GS-2632 135


400 Platform Components November 2018

410.3 Platform Controls (from SN 43000 to 48103)

136 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

410.3 Platform Controls (from SN 43000 to 48103)

Item Part No. Description Qty.

-- 78805GT BOX,MOLDED UPPER CONTROL


-- 96421GT PLAT CONTRL,G4,DEC,IPCB,32/46
1 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
2 Ref. Decal - Overlay, Platform Controls....1
(refer to Figure 102.1)
3 66817GT BASE WITH 1 NC CONTACT, E-STOP...1
-- 66818GT CONTACT, N.C.......................................1
4 72254GT ACTUATR,SWITCH,UNDER
OVERLAY*~............................................1
5 51860GT ALARM ASSY.12VDC,ITT.......................1
Does not include 72326 nut
-- 39540GT ALARM,STEADY TONE***......................1
order 72326 mounting ring separately
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
-- 83140GT ALARM WIRE HARNESS(66151)...........1
6 62223GT COIL CORD-JOYSTICK, SLABS............1
(includes connector)
-- 78314GT CONNECTOR KIT,ITT CABLE/WIRE
7 66843GT INSERT, 3/8-16 X .5................................1
8 8255GT SCREW,HHC,3/8-16 X .75......................4
9 6021GT WASHER,LOCK,.375..............................4
10 Ref. Bracket - Control Box Mount............4
(refer to Figure 405.1)
11 66158GT PC BOARD,PLAT CNTRL,SLAB.............1
12 Ref. Joystick Controller...........................1
(refer to Figure 411.2)

Part No. 46325 GS-2032, GS-2632 137


400 Platform Components November 2018

410.4 Platform Controls (from SN 48104)

138 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

410.4 Platform Controls (from SN 48104)

Item Part No. Description Qty.

-- 78892GT BOX,MOLDED UPPER CONTROL


-- 96020GT ADAPTER, HARNESS
(connects Gen 4 platform controls with
deutsch connector to machines from SN
17408 to 51015)
-- 96421GT PLAT CONTRL,G4,DEC,IPCB,32/46
1 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
2 Ref. Decal - Overlay, Platform Controls....1
(refer to Figure 102.1)
3 66817GT BASE WITH 1 NC CONTACT, E-STOP...1
-- 66818GT CONTACT, N.C.......................................1
4 78904GT PC BOARD,SLAB,GEN 4........................1
5 51860GT ALARM ASSY.12VDC,ITT.......................1
Does not include 72326 nut
-- 39540GT ALARM,STEADY TONE***......................1
order 72326 mounting ring separately
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
-- 83140GT ALARM WIRE HARNESS(66151)...........1
6A 62223GT COIL CORD-JOYSTICK, SLABS............1
(to SN 49299) (includes connector)
6B 144065GT KIT,GEN 5 COIL CORD..........................1
(from SN 49300) (kit, includes connector,
coil cord, instructions, dielectric grease and
cable tie; see below)
7 8255GT SCREW,HHC,3/8-16 X .75......................4
8 6021GT WASHER,LOCK,.375..............................4
9 Ref. Bracket - Control Box Mount............4
(refer to Figure 405.1)
10 Ref. Joystick Controller...........................4
(refer to Figure 411.3)

Part No. 46325 GS-2032, GS-2632 139


400 Platform Components November 2018

411.1 Joystick Controller (to SN 17407)

140 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

411.1 Joystick Controller (to SN 17407)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Genie GS-2646 models were produced 13 31526GT O-RING,BOOT,CONTROLLER...............1


using one of two different styles of control 14 FLANGE-JOYSTICK MOUNTING..........1
handles: one with a metal function enable component no longer available
switch lever, the other with a plastic
function enable switch lever. 15 46227GT SHAFT ASSY, JOYSTICK***...................1
A serial number break is not available. -- 65526GT SHAFT-JOYSTICK (56579).....................1
Refer to the specific machine to determine
the style required. The GS-2046 and -- 69537GT BEARING,JOYSTICK (57890)................1
GS-3246 models were only produced with 16 21434GT SPRING & BUSHING KIT,RETURN***....1
the plastic function enable switch lever.
17 19731GT GEAR, SLAVE, MS4,45048....................1
-- 44792GT HANDLE HALF SET-FOR 44988
18 19720GT CASTING,45049, 40612.........................1
includes index number 1 through 4 and 21;
for models with metal function enable 19 43040GT NUT,JS,36867/42032/44988/40612........1
switch for models with metal function enable
switch
-- 44988GT JOYSTICK W/ENCODER CARD-GS
Complete 20 46275GT HANDLE HALF-BACKSIDE,GS JYSTK...1
for models with metal function enable
-- 65805GT ENCODER W/PIGTAIL, 44988
switch
-- 69537GT BEARING,JOYSTICK (57890)
21 ROCKER ASSEMBLY,45049..................1
1 46274GT HANDLE HALF,ENABLE SW.SIDE-GS...1 for models with metal function enable
for models with metal function enable switch (Part No Longer Available)
switch
22 46268GT BOOT-THUMB ROCKER, 44988
2 46270GT PUSHBUTTON-FUNC.ENABL.W/ORING.1 RED**......................................................1
for models with metal function enable for models with metal function enable
switch switch
3 46269GT LEVER,FUNC.ENABL.SWITCH,METAL..1
for models with metal function enable
switch
4 46271GT NUT-MOUNTING,PUSH
BUTTON-44988......................................1
for either model
5 58293GT HANDLE KIT,GS JYSTK,BOTH
HALVE.....................................................1
6 19722GT MICROSWITCH-V319M***.....................2
for either model
7 43038GT BOOT-THUMB ROCKER** BLACK.........1
for models with plastic function enable
switch
8 65178GT ROCKER ASSY W/ROLLPIN***.............1
for models with plastic function enable
switch
9 52050GT PUSHBUTTON-FUNC.ENABL.W/ORING.1
for models with plastic function enable
switch
10 52042GT LEVER,FUNC ENABLE
SWITCH,RGE**......................................1
for models with plastic function enable
switch
11 52043GT NUT,JOYSTICK,44988, RGE..................1
for models with plastic function enable
switch
12 27134GT BOOT,CONTROLLER.............................1
includes 46272
-- 46272GT FLANGE-JOYSTICK
MOUNTING,44988.................................1

Part No. 46325 GS-2032, GS-2632 141


400 Platform Components November 2018

411.2 Joystick Controller (from SN 17408 to 48103)

142 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

411.2 Joystick Controller (from SN 17408 to 48103)

Item Part No. Description Qty.

-- 62161GT JOYSTICK CONTROLLER


(complete) (verify OEM P/N prior to
ordering, label located on bottom of
joystick)
-- 62161HGT JOYSTICK CONTROLLER
aftermarket joystick replacement
1 58293GT HANDLE KIT,GS JYSTK,BOTH
HALVE.....................................................1
Complete
2 52050GT PUSHBUTTON-FUNC.ENABL.W/ORING.1
includes mounting hardware
3 52042GT LEVER,FUNC ENABLE
SWITCH,RGE**......................................1
4 46271GT NUT-MOUNTING,PUSH
BUTTON-44988......................................1
5 52043GT NUT,JOYSTICK,44988, RGE..................1
6 52529GT GASKET-JOYSTICK...............................1
7 21427GT BOOT,CONTROLLER**..........................1
8 52527GT POTENTIOMETER MOUNT PLATE.......1
9 65179GT POTENTIOMETER (62161)***................1
10 52525GT SHAFT ASSY,JOYSTICK........................1
11 21434GT SPRING & BUSHING KIT,RETURN***....1
12 65180GT CASTING-JOYSTICK, GS2032..............1
13 19722GT MICROSWITCH-V319M***.....................2
14 65178GT ROCKER ASSY W/ROLLPIN***.............1
15 19710GT BOOT, PROTECTIVE, 45049 BLACK.....1

Part No. 46325 GS-2032, GS-2632 143


400 Platform Components November 2018

411.3 Joystick Controller (from SN 48104)

144 GS-2032, GS-2632 Part No. 46325


November 2018 400 Platform Components

411.3 Joystick Controller (from SN 48104)

Item Part No. Description Qty.

-- 78903GT JOYSTICK,SINGL AXIS,HALL,SLAB*


OEM joystick (must verify OEM P/N prior
to ordering, label located on bottom of
joystick)
-- 78903HGT JOYSTICK,SINGL AXIS,POT,SLAB
aftermarket joystick
1 105171GT KIT,JOYSTICK ENABLE SWITCH..........1
2 105115GT KIT,JOYSTICK STEER SWITCH............1
3 150157GT JOYSTIC HANDLE/SWITCH KIT............1
(for joysticks assembly 604038P) (inspect
decal on joystick housing)
-- 105109GT TURNSWITCH
ACTUATOR,JOYSTICK**........................1
(for all joysticks except 604038P)
4 97015GT BOOT,THUMB ROCKER***....................1
5 97014GT JOYSTICK HANDLE SET,
COMPLETE............................................1
(for all joysticks except 604038P)
6 97013GT BOOT, JOYSTICK~.................................1
7 105172GT KIT, PLATFORM PC RECEPT/SOC.......1

Part No. 46325 GS-2032, GS-2632 145


500 Accessories November 2018

501.1 Alarm, Horn and Flashing Beacon

146 GS-2032, GS-2632 Part No. 46325


November 2018 500 Accessories

501.1 Alarm, Horn and Flashing Beacon

Item Part No. Description Qty.

A 47676GT GS SLAB AC BEACON


includes wiring harness and installation
instructions
-- 47663GT HARNESS,BEACON ACCESSORY, SLAB
-- 48371GT INSTALLATION INSTRC.BEACON
B 47892GT GS SLAB AC MOTION ALARM
includes wiring harness and installation
instructions
-- 47662GT HARNESS,ALARM ACCESSORY
-- 47679GT INSTALLATION INSTRUCT.,ALARM
C 105992GT HORN HARNESS
C 47680GT INSTALLATION INSTRC.HORN
1 81579GT HORN,24VDC,SPADE TERMINALS***....1
2 8914GT SCREW,HHC,1/4-20 X .625....................3
3 6638GT WASHER,FLAT,USS,1/4"Y.....................1
4 6091GT NUT,NYLOCK,1/4-20..............................3
5 47363GT SCREW,RHM,8-32 X .50........................1
6 35461GT WASHER,FLAT,MS,#8,Y.........................1
7 18605GT NUT,NYLOCK,8-32.................................1
8 56302GT RELAY,24VDC,40/30A,SEALED***.........1
(to SN 49613)
8A 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*.....1
(from SN 49614)
9 34053GT ASSY,RELAY SOCKET, AUTO...............1
10 18963GT ALARM,INTERMITTENT TONE 6-30V*...1
Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
11 66909GT STROBE,BEACON,W/OUT
HARDWARE**.........................................2
-- 58973GT LIGHT,REPLACEMENT BULB (39676)...2
12 6606GT SCREW,RHM,10-32 X .75......................2
13 6178GT NUT,NYLOCK,10-32...............................2

Part No. 46325 GS-2032, GS-2632 147


500 Accessories November 2018

502.1 Platform Overload Protection

148 GS-2032, GS-2632 Part No. 46325


November 2018 500 Accessories

502.1 Platform Overload Protection

Item Part No. Description Qty.

1 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH........1


2 8914GT SCREW,HHC,1/4-20 X .625....................1
3 6638GT WASHER,FLAT,USS,1/4"Y.....................1
4 6091GT NUT,NYLOCK,1/4-20..............................1
5 51151GT SWITCH,PRESS 2500-6000 PSI ADJ.....1
(172.4 - 413.7 bar)
6 51154GT CONNECTOR,070103-4-4......................1
7 78873GT HOSE ASSY, HANDPUMP/L
BRAKE,32...............................................1
(components: 78855, 78855, 78852 @
11.15 inches)
8 51153GT REDUCER,070123-6-4...........................1
8 51508GT NUT,070110-6.........................................1
9 51152GT TEE,RUN 070432-6*****.........................1
(connects to Lift Port)
10 10107GT SCREW,HHC,5/16-18 X .75....................2
11 6886GT WASHER,LOCK,.313..............................2
12 Ref. Bracket - Return Filter......................2
(refer to Figure 213.1 or 214.1)

Part No. 46325 GS-2032, GS-2632 149


500 Accessories November 2018

503.1 Air Line to Platform

150 GS-2032, GS-2632 Part No. 46325


November 2018 500 Accessories

503.1 Air Line to Platform

Item Part No. Description Qty.

-- 47684GT GS SLAB AC 2032 AIR TO PLAT


-- 78788GT GS SLAB OP 2632 AIR TO PLAT
1 27903GT HOSE,LOW PRESSURE,.375
ID,BLK.....................................390-inches
GS-2032
1A 27903GT HOSE,LOW PRESSURE,.375
ID,BLK.....................................490-inches
GS-2632
2 27902GT CLAMP,HOSE,2 EAR, 5/8.......................2
3 27904GT HOSE
END,BARBED,RIGID,90DEG6-6............1
4 27895GT COUPLER,1/4"SERIES 3/8 MPT............1
5 27900GT BULKHEAD,FEMALE X 6 X 6.................2
(includes mounting fasteners)
6 6175GT SCREW,HHC,3/8-16 X 1.........................2
7 4828GT NUT,NYLOCK,3/8-16..............................2
8 47077GT BRACKET,AIRLINE MOUNTING............1
9 27894GT PLUG,1/4"SERIES,3/8 MPT...................1
10 27901GT HOSE END,BARBED,RIGID,-6-6............1

Part No. 46325 GS-2032, GS-2632 151


500 Accessories November 2018

504.1 Voltage Inverter

152 GS-2032, GS-2632 Part No. 46325


November 2018 500 Accessories

504.1 Voltage Inverter

Item Part No. Description Qty.

-- 51306GT HARNESS,INVERTER GS32/GS46


1 INVERTER
component no longer available
2 66218GT BOLT,CARRIAGE,5/16-18 X 1.0,G2.......4
3 6886GT WASHER,LOCK,.313..............................4
4 6782GT NUT,NYLOCK,5/16-18............................4
5 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................144-inches
6 119404GT CONN,RECEP 120AC/15A
DOMESTIC.............................................1
7 106208GT WIRE,6 GA,BLACK,GXL...........35-inches
8 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0...1
9 55709GT TERMINAL, 3/8" RING, #6GA................4
10 96110GT BOOT,CABLE TERMINAL COVER.........1
11 66808GT FUSE/WIRE ASSY, GS46/GS2032........1
(includes items 12, 13, and 2 each item 9)
-- 55747GT FUSE HOLDER,INLINE,GS....................1
12 66466GT BUTT SPLICE, 6-GA..............................1
13 55726GT FUSE,50 AMP.........................................1
14 55748GT BOOT,CABLE TERMINAL,SMALL..........2
15 106208GT WIRE,6 GA,BLACK,GXL...........35-inches
16 6595GT PLUG,ELECTRICAL,DOMESTIC...........1

Part No. 46325 GS-2032, GS-2632 153


500 Accessories November 2018

505.1 Work Light

154 GS-2032, GS-2632 Part No. 46325


November 2018 500 Accessories

505.1 Work Light

Item Part No. Description Qty.

A 55692GT GS SLAB AC 2032 WORK LIGHT


-- 105971GT WORKLIGHT PIGTAIL ASSY
(chassis)
-- 105973GT WORKLIGHT CABLE,GS19/20XX
(linkset) GS-2032
B 105921GT WORKLIGHT ACCES,GS2632/2646
-- 105971GT WORKLIGHT PIGTAIL ASSY
(chassis)
-- 105974GT WORKLIGHT CABLE,GS26XX
(linkset) GS-2632, GS-2646
1 28443GT CABLE TIE,11.5" BLACK........................2
2 69229GT NUT,WING 5/16-18.................................1
3 6886GT WASHER,LOCK,.313..............................1
4 5397GT WASHER,FLAT,USS,5/16",Y..................2
add sufficient washers to equal
aproximately 0.435 inch thickness of each
spacer
5 33784GT CLAMP,1.31,#21 X 1/4,RUB CUSH........1
6 50793GT SCREW,HHC,5/16-18 X 2.......................1
7 6782GT NUT,NYLOCK,5/16-18............................1
8 65439GT BOLT,CARRIAGE,5/16-18 X 2.0,G2.......1
9 144011GT WORKLIGHT,24V,COIL CORD...............1
10 65721GT COIL CORD,WORKLIGHT(144011).......1
11 144011GT WORKLIGHT,24V,COIL CORD...............1

Part No. 46325 GS-2032, GS-2632 155


500 Accessories November 2018

506.1 Battery - Maintenance Free

156 GS-2032, GS-2632 Part No. 46325


November 2018 500 Accessories

506.1 Battery - Maintenance Free

Item Part No. Description Qty.

-- 66380GT CHARGER,MAINT. FREE-GS


(complete)
1 Ref. Battery Charger
(refer to Figure 203.1or 206.1)
2 105150GT BATTERY, AGM, 6V, (TROJAN) ***.........4
3 18503GT NUT,LOCKING-LG.FLANGE,5/16-18.....8
4 10107GT SCREW,HHC,5/16-18 X .75....................8

Part No. 46325 GS-2032, GS-2632 157


November 2018

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10107GT ...................59–60, 63, 149, 144206GT .................127 33550GT ...................117, 119 39880GT ...................81, 83, 85, 87, 89
157 147093GT .................67 33681GT ...................39, 55 39882GT ...................87, 93
104571GT .................113 150157GT .................145 33724GT ...................129 39895GT ...................59–60, 63
104804GT .................123, 125 16487GT ...................25 33759GT ...................129 39907GT ...................27, 29, 51–52
105060GT .................23 18383GT ...................103, 105 33784GT ...................155 40265GT ...................52
105067GT .................49 18384GT ...................107 34053GT ...................147 40434GT ...................11–12, 15, 17
105109GT .................145 18503GT ...................43, 157 35461GT ...................121, 147 40536GT ...................31
105115GT .................145 18542GT ...................35 35463GT ...................51–52 40537GT ...................31
105150GT .................157 18605GT ...................121, 147 37145GT ...................11–12, 15 40552GT ...................99, 101
105171GT .................145 18666GT ...................43, 45 37947GT ...................67, 69 40594GT ...................55
105172GT .................145 18722GT ...................21, 23 38028GT ...................21, 23, 39, 41, 40832GT ...................59–60, 63
105295GT .................45, 59–60, 133, 18963GT ...................147 51–52, 55, 57 40833GT ...................43, 45
135 19273GT ...................63 39038GT ...................21, 23 40836GT ...................25, 27, 29
105334GT .................37 19284GT ...................43, 45 39095GT ...................103, 107, 115 40844GT ...................65
105454GT .................21, 23, 47, 49 19436GT ...................43, 45, 99, 101 39127GT ...................105, 107 41557-SGT ................111, 113
105457GT .................73, 75, 77, 79 19491GT ...................25, 27, 29, 51–52 39223GT ...................59–60, 63, 89, 41630GT ...................39, 55, 121
105579GT .................83, 85, 87, 91, 93 19506GT ...................71 91, 93 41695GT ...................55
105739GT .................31, 33, 35, 37 19710GT ...................143 39225GT ...................59–60, 63, 89, 42019GT ...................59–60, 63
105802GT .................83, 85, 87, 91, 93 19720GT ...................141 91, 93 42079GT ...................21, 23, 47, 49
105899GT .................95, 97 19722GT ...................141, 143 39226GT ...................59–60, 63 42280GT ...................59–60
105900GT .................95, 97 19731GT ...................141 39227GT ...................59–60, 63 43038GT ...................141
105901GT .................95, 97 20224GT ...................73, 75, 77, 79 39232GT ...................25, 27, 29 43040GT ...................141
105904GT .................95, 97, 99, 101 20912GT ...................23 39240GT ...................21, 23 43089GT ...................11–12, 15
105905GT .................95, 97, 99, 101 21279GT ...................121, 123 39250GT ...................21 43090GT ...................11–12, 15
105906GT .................95, 97, 99, 101 21427GT ...................143 39271GT ...................47, 49 43091GT ...................11–12, 15
105909GT .................95, 97 21434GT ...................141, 143 39310GT ...................117, 119 43094GT ...................11–12, 15
105910GT .................95, 97 21618GT ...................149 39317GT ...................55, 117, 119 43617GT ...................11–12, 15
105911GT .................95, 97 219480GT .................37 39341GT ...................117 43618GT ...................11–12, 15, 17
105912GT .................99, 101 219492GT .................43, 45 39347GT ...................73 43619GT ...................11–12, 15
105921GT .................155 219493GT .................43, 45 39412GT ...................117 43658GT ...................11–12, 15, 17
105971GT .................155 219494GT .................43, 45 39429GT ...................121 43685GT ...................65
105973GT .................155 219497GT .................59–60, 63 39438PGT .................59–60, 63 43696GT ...................11–12, 15
105974GT .................155 21982GT ...................67, 69 39464PGT .................25 43956GT ...................129, 153
10597GT ...................39, 41, 47, 49, 22446GT ...................123, 125 39467PGT .................25 44166GT ...................73
51–52 22699GT ...................25 39469GT ...................29, 39, 55, 121 44167GT ...................73
105992GT .................147 23083-SGT ................25, 27, 29 39470GT ...................39, 55, 121 44168GT ...................73, 75, 77, 79
106208GT .................153 232582GT .................97, 101 39474GT ...................117, 119, 121, 44169GT ...................73, 75, 77, 79
10775GT ...................129 233368GT .................97, 101 123, 127 44170GT ...................73, 75, 77, 79
10777GT ...................129 233371GT .................97, 101 39497GT ...................89, 91, 93 44171GT ...................73, 75, 77, 79
115427GT .................41 233379GT .................59–60, 63 39509GT ...................123 44174GT ...................73, 75, 77, 79
115428GT .................45 233431GT .................97, 101 39510GT ...................117, 123 44175GT ...................73, 75, 77
119404GT .................153 25388GT ...................31, 129 39518GT ...................59–60, 63 44176GT ...................73
11966GT ...................45, 105, 109 26810GT ...................115 39520GT ...................45, 59–60 44178GT ...................73
11968GT ...................25, 45, 121 27134GT ...................141 39521GT ...................45, 59–60 44207GT ...................60, 63
12011GT ...................25, 111, 113 27246GT ...................67, 69, 71, 133 39540GT ...................25, 27, 29, 135, 44216GT ...................47
12017GT ...................31 27262GT ...................31 137, 139 44217GT ...................47
12343GT ...................23 27488GT ...................25, 27, 29 39542GT ...................52 44218GT ...................47
12344GT ...................131 27643GT ...................27, 29, 51–52 39560GT ...................105, 109 44220GT ...................11–12, 15
1252978GT ...............127 27894GT ...................151 39579GT ...................123, 127 44224GT ...................47, 73
1256848GT ...............127 27895GT ...................151 39580GT ...................52, 57 44225GT ...................73, 75, 77, 79
1259182GT ...............127 27900GT ...................151 39581GT ...................21, 23, 51–52 44226GT ...................73, 75, 77, 79
1259223GT ...............39, 55, 121 27901GT ...................151 39586GT ...................21, 23 44227GT ...................73, 75, 77, 79
1260941GT ...............103 27902GT ...................151 39608GT ...................119 44228GT ...................73, 75, 77, 79
1263634GT ...............59–60, 63 27903GT ...................151 39612GT ...................12, 19 44229GT ...................73, 75, 77, 79
1274322GT ...............127 27904GT ...................151 39645GT ...................117 44230GT ...................73, 75, 77, 79
1280665GT ...............31, 35, 129 28161GT ...................11–12, 15 39673GT ...................45, 59–60 44233GT ...................47
12906GT ...................55 28164GT ...................11–12, 15 39796GT ...................121 44235GT ...................47
12960GT ...................27, 29 28171GT ...................11–12, 15 39870GT ...................81 44236GT ...................73, 75, 77
13000GT ...................41, 57 28174GT ...................11–12, 15, 17 39872GT ...................81, 83, 85, 87, 44250GT ...................21, 23
13002GT ...................41, 43, 45, 57 28175GT ...................11–12, 15 89, 91, 93 44254GT ...................11–12
13008-6GT ................31 28176GT ...................11–12, 15 39873GT ...................81, 83, 85, 87, 44255GT ...................11–12, 15
13066GT ...................51–52 28235GT ...................11–12, 15, 17 89, 91, 93 44716GT ...................43, 45
131426GT .................115 28236GT ...................11–12, 15 39874GT ...................81, 83, 85, 87, 44733GT ...................39, 55
13585GT ...................129 28443GT ...................105, 113, 155 89, 91, 93 44736GT ...................11–12, 15
13635-10GT ..............23 28487GT ...................119 39875GT ...................81, 83, 85, 87, 44737GT ...................11–12, 15
13757GT ...................89 29868GT ...................27, 29 89, 91, 93 44742GT ...................47, 49
13918GT ...................27 31060GT ...................11–12, 15 39876GT ...................81, 83, 85, 87, 44743GT ...................121, 123
14033GT ...................47, 52, 107, 115, 31508GT ...................11–12, 15 89, 91, 93 44750GT ...................65
119, 125 31526GT ...................141 39877GT ...................81, 83, 85, 87, 44751GT ...................65
14041GT ...................27, 29 31785GT ...................11–12 89, 91, 93, 113 44752GT ...................65
14297GT ...................25, 27, 131 31785JAGT ...............11–12 39878GT ...................81, 83, 85, 87, 44753GT ...................11–12, 15
144011GT .................155 32146GT ...................95, 97 89, 91, 93, 111, 44777GT ...................65
144065GT .................139 32148GT ...................99, 101 113 44778GT ...................65
144161GT .................31, 129 32149GT ...................99, 101 39879GT ...................81, 83, 85, 87, 44780GT ...................21, 23, 47, 49
144180GT .................37 32339GT ...................59–60, 63 89, 91, 93 44781GT ...................21, 23, 47, 49

158 GS-2032, GS-2632 Part No. 46325


November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

44782GT ...................21, 23 47232GT ...................27, 29, 43, 45, 48282GT ...................33 52527GT ...................143
44783GT ...................21, 23 55, 63 4828GT .....................23, 27, 47, 49, 52529GT ...................143
44788GT ...................60, 63 47234GT ...................123 51–52, 103, 105, 52560GT ...................11–12, 15
44792GT ...................141 47243GT ...................52 107, 109, 113, 52594GT ...................73, 75, 77, 79
44973GT ...................111, 113 47244GT ...................52 115, 117, 119, 52595GT ...................73, 75, 77
44979GT ...................111, 113 47255GT ...................21, 39, 41, 52, 123, 125, 151 52608GT ...................11–12
44980GT ...................11–12, 15, 17 55, 57 48320GT ...................103 52864GT ...................11–12, 19
44988GT ...................141 47273GT ...................51–52 48321GT ...................103 53502GT ...................81, 83, 85, 87
44994GT ...................11–12 47274GT ...................51–52 48322GT ...................103 53503GT ...................81, 83, 85, 87
45071GT ...................111, 113 47301GT ...................107 48323GT ...................103 5397GT .....................59–60, 63, 105,
45385GT ...................27, 29 47302GT ...................107 48324GT ...................51–52 123, 155
45437GT ...................129 47322GT ...................51–52 48325GT ...................52 55010GT ...................37
45454GT ...................43, 45, 105 47323GT ...................41, 55, 57 48326GT ...................52 55018GT ...................37
45546GT ...................129 47323PGT .................39 48327GT ...................52 55019GT ...................35, 37
45748GT ...................21, 23 47324GT ...................41, 55, 57 48334GT ...................41, 43 55021GT ...................37
45840GT ...................67, 117, 119 47324PGT .................39 48355GT ...................47, 49 55336GT ...................105, 109
46216GT ...................75, 77, 79 47325GT ...................39 48359GT ...................52 55355GT ...................21, 23
46227GT ...................141 47331GT ...................55 48371GT ...................147 55487GT ...................105
46238GT ...................11–12, 15 47340GT ...................51–52 48659GT ...................73, 79 55488GT ...................109
46253GT ...................133 47342GT ...................39, 41, 55, 57 48709GT ...................63 55559GT ...................111, 113
46254GT ...................133 47350GT ...................119 48880GT ...................73, 75, 77, 79 55560GT ...................113
46260GT ...................121 47363GT ...................45, 59–60, 121, 48997GT ...................73, 75, 77, 79 55616GT ...................59–60, 63
46262GT ...................11–12, 15 147 49902GT ...................99, 101 55620GT ...................33
46263GT ...................99, 101 47374GT ...................117, 119, 121, 49904GT ...................95, 97, 99, 101 55692GT ...................155
46266GT ...................133 123, 125, 127 49906GT ...................95, 97, 99, 101 55709GT ...................153
46267GT ...................133 47389GT ...................121 49907GT ...................99, 101 55716GT ...................111, 113
46268GT ...................141 47395GT ...................119 49908GT ...................99, 101 55717GT ...................113
46269GT ...................141 47414GT ...................51–52 50793GT ...................155 55725GT ...................29
46270GT ...................141 47425GT ...................81 51063GT ...................27, 29, 51–52 55726GT ...................153
46271GT ...................141, 143 47426GT ...................81 51105GT ...................51–52 55747GT ...................153
46272GT ...................141 47431GT ...................81, 83, 85, 87 51144GT ...................107 55748GT ...................153
46274GT ...................141 47432GT ...................81 51145GT ...................27 55789GT ...................59–60, 63
46275GT ...................141 47433GT ...................81 51146GT ...................51–52 55917GT ...................21, 23
46285GT ...................11–12 47434GT ...................81 51147GT ...................153 55921GT ...................65
46286GT ...................11–12, 15 47435GT ...................81 51151GT ...................149 55941GT ...................59–60, 63
46287GT ...................11–12, 15 47436GT ...................81, 83, 85, 87 51152GT ...................149 55953GT ...................21, 23
46288GT ...................73, 75, 77, 79 47440GT ...................81, 83, 85, 87 51153GT ...................149 55968GT ...................81, 83, 85, 87,
46328GT ...................11–12 47441GT ...................81, 83, 85, 87 51154GT ...................149 89, 91, 93
46329GT ...................131 47442GT ...................81, 83, 85, 87 51286GT ...................89 55983GT ...................39, 41, 55, 57
46330GT ...................117 47455GT ...................39, 41, 55, 57 51288GT ...................31, 33 55991-SGT ................21
46331GT ...................117 47458GT ...................109 51306GT ...................153 55992-SGT ................21
46332GT ...................55, 59–60 47462GT ...................21 51314GT ...................119 56100GT ...................69, 71
46333GT ...................121 47464GT ...................21 51319-SGT ................119 56302GT ...................45, 59–60, 147
46334GT ...................121 47476GT ...................99 51320-SGT ................119 56912GT ...................27, 29, 45, 47, 49
46335GT ...................31 47478GT ...................43, 45, 71 51324GT ...................119 58000GT ...................105, 109
46337GT ...................31 47479GT ...................21 51325GT ...................119 58126GT ...................111
46342GT ...................27 47502GT ...................105, 109 51367GT ...................121, 123 58242GT ...................47
46343GT ...................21 47510GT ...................107 51400GT ...................119 58286GT ...................47
46344GT ...................21 47513GT ...................27 51496GT ...................41, 55 58293GT ...................141, 143
46347GT ...................39 47514GT ...................27 51508GT ...................149 58592GT ...................23
46348GT ...................55 47520GT ...................21, 23, 52 51590GT ...................95 58914GT ...................133
46351GT ...................103 47521GT ...................21 51596GT ...................109 58973GT ...................147
47012GT ...................111 47522GT ...................59–60, 63 51679GT ...................73 58992GT ...................47
47077GT ...................151 47523GT ...................119 51689GT ...................131 58998GT ...................73, 75, 77
47102GT ...................103, 107 47524GT ...................119 51692GT ...................121, 123 6002GT .....................41, 57, 121
47138GT ...................117, 119 47543PGT .................27 51743GT ...................131 6019GT .....................23, 113, 115,
47148-SGT ................119 47544GT ...................27 51763GT ...................103, 107 117, 119, 121
47158GT ...................103 47548GT ...................21, 23, 39, 41, 51860GT ...................135, 137, 139 6021GT .....................27, 29, 65, 121,
47160GT ...................115 52, 55 52042GT ...................141, 143 123, 137, 139
47163GT ...................121, 123 47566GT ...................105 52043GT ...................141, 143 6033GT .....................47, 49
47164GT ...................105 47599GT ...................103 52050GT ...................141, 143 6034GT .....................51–52
47167PGT .................121 47656GT ...................51–52 52063GT ...................11–12 6035GT .....................21, 23
47179GT ...................103 47657GT ...................51–52 52168GT ...................33 6036GT .....................123
47180GT ...................103 47662GT ...................147 52169GT ...................33 6037GT .....................45
47184GT ...................105 47663GT ...................147 52170GT ...................33, 35 6086GT .....................39, 41, 51–52,
47188GT ...................117, 119, 123 47676GT ...................147 52171GT ...................33 55, 57
47193GT ...................67 47679GT ...................147 52172GT ...................33, 35 6090GT .....................21, 27, 29, 43,
47194GT ...................25 47680GT ...................147 52173GT ...................33, 35 45, 47, 49, 105,
47218GT ...................121 47684GT ...................151 52174GT ...................33 119, 121, 123,
47222GT ...................121 47793GT ...................55 52175GT ...................33 129
47224GT ...................117, 123 47867GT ...................131 52176GT ...................33 6091GT .....................23, 25, 27, 29,
47225GT ...................121 47892GT ...................147 5224GT .....................123, 125 43, 45, 47, 49,
47228GT ...................39, 55 47907GT ...................55 52294GT ...................31 55, 59–60, 63,
47230GT ...................51–52 47923GT ...................45 52475GT ...................11–12, 15, 17 105, 109, 113,
47231GT ...................121, 123, 127 47946GT ...................23 52494GT ...................11–12, 15 115, 119, 121,
47955GT ...................109 52525GT ...................143

Part No. 46325 GS-2032, GS-2632 159


November 2018

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

123, 125, 129, 66165GT ...................91 6708GT .....................117 78686GT ...................105, 109
131, 147, 149 66204GT ...................59–60, 63 6782GT .....................39, 41, 57, 59– 78687GT ...................109
6095GT .....................21, 23 66206GT ...................65 60, 63, 153, 155 78696GT ...................89, 91, 93
6097GT .....................23, 27, 29, 39, 66218GT ...................153 6873GT .....................43, 45 78716GT ...................95, 97, 99, 101
47, 51–52, 55, 6626GT .....................129 6878GT .....................113, 115 78725GT ...................45, 59–60
60, 63, 105, 109, 66353GT ...................129 68818GT ...................71 78736GT ...................23
117, 119, 121 66355GT ...................129 6884GT .....................23 78788GT ...................151
6145GT .....................45 66356GT ...................129 6886GT .....................59–60, 63, 121, 78805GT ...................137
6146GT .....................51–52 66375-SGT ................119 149, 153, 155 78859GT ...................89, 91, 93
6147GT .....................45, 60 6637GT .....................29, 123, 125 6888GT .....................23, 47, 49, 59– 78860GT ...................89, 91, 93
6175GT .....................23, 27, 29, 47, 66380GT ...................157 60, 105, 109 78861GT ...................89, 91, 93
49, 51–52, 59– 6638GT .....................43, 45, 47, 49, 6889GT .....................21, 43, 45, 55, 78862GT ...................89, 91, 93
60, 63, 105, 109, 59–60, 63, 105, 105, 109, 121 78864GT ...................81, 83, 85, 87,
151 109, 121, 123, 69229GT ...................155 89, 91, 93
6178GT .....................25, 27, 29, 43, 125, 147, 149 6935GT .....................25, 47, 49, 129 78869GT ...................81, 83, 85, 87
45, 51–52, 147 66397GT ...................43, 45 69537GT ...................141 78870GT ...................81, 83, 85, 87
6198GT .....................21, 23 66398GT ...................95, 97, 99, 101 69580GT ...................35 78871GT ...................81, 83, 85, 87
62055GT ...................11–12, 15, 17 66410GT ...................133 69581GT ...................35 78872GT ...................81, 83, 85, 87
62082GT ...................73, 75, 77, 79 66411GT ...................99 69582GT ...................35 78873GT ...................81, 83, 85, 87,
62161GT ...................143 66412GT ...................31 69583GT ...................35 89, 91, 93, 149
62161HGT .................143 66419GT ...................47 69584GT ...................35 78892GT ...................139
62223GT ...................135, 137, 139 66427GT ...................43, 45 69585GT ...................35 78903GT ...................145
62231GT ...................31 66428GT ...................25, 27, 29 69586GT ...................35 78903HGT .................145
62233GT ...................31 66429GT ...................51–52 7056GT .....................25, 47, 49, 129 78904GT ...................139
62234GT ...................31 66430GT ...................51–52 7127GT .....................129 78911GT ...................111, 113
62237GT ...................31 66458GT ...................25, 29 71349GT ...................105, 109 78912GT ...................113
62759GT ...................11–12 66462GT ...................29 71706GT ...................37 78960GT ...................29
62858-SGT ................31 66465GT ...................111, 113 71912GT ...................51–52 78962GT ...................29
6326GT .....................103 66466GT ...................153 72038GT ...................111, 113 81579GT ...................147
6356GT .....................21, 23, 25, 43, 66470GT ...................113 72254GT ...................137 8177GT .....................39, 55, 57
45, 47, 49, 59– 66478GT ...................35 72326GT ...................25, 27, 29, 135, 8178GT .....................119
60, 63, 111, 113 66485GT ...................125, 127 137, 139, 147 82307GT ...................12, 15
6357GT .....................35, 45 66537GT ...................123 72833GT ...................11–12, 15 823408GT .................59–60, 63
64258GT ...................131 66544GT ...................123, 125 72853GT ...................11–12, 15 82368GT ...................12, 15
65052GT ...................11–12, 15 66685GT ...................123 72877GT ...................51–52 82448GT ...................12, 15, 17
65058GT ...................11–12, 15, 17 66692GT ...................51–52 72970GT ...................15 82472GT ...................17
65167GT ...................121 66717GT ...................43, 45 72973GT ...................11–12, 15, 17 82474GT ...................17
65174GT ...................117, 119 66750GT ...................23 72990GT ...................11–12 82476GT ...................17
65178GT ...................141, 143 66761GT ...................67, 69, 71, 133, 72992GT ...................12 82481GT ...................17
65179GT ...................143 135 76502GT ...................43, 45 82482GT ...................17
65180GT ...................143 66762GT ...................133 7713GT .....................27, 39, 51–52, 82487GT ...................17
65184GT ...................75, 77, 79 66772GT ...................75, 77 55, 121, 123 82488GT ...................17
65297GT ...................133, 135 66773GT ...................79 78005-SGT ................125 82495GT ...................17
65299GT ...................29 66777GT ...................47, 49 78030GT ...................123 82496GT ...................17
65300GT ...................103 66778GT ...................23, 51–52 78044GT ...................21, 23 82497GT ...................17
65318GT ...................59–60, 63 66808GT ...................153 78045GT ...................21, 23 825019GT .................105, 109
65335-SGT ................65 66812GT ...................67, 69, 71, 133, 78055GT ...................51–52 82502GT ...................17
65430GT ...................131 135, 137, 139 78060GT ...................23 82557GT ...................15
65432-SGT ................31 66813GT ...................133 78069GT ...................21 82558GT ...................15
65439GT ...................155 66815GT ...................133 78074GT ...................21 82559GT ...................15
6545GT .....................23 66816GT ...................67, 133 78075GT ...................21 8255GT .....................137, 139
65526GT ...................141 66817GT ...................67, 69, 71, 133, 78076GT ...................21 82560GT ...................17
65721GT ...................155 135, 137, 139 78092GT ...................51–52 82561GT ...................15
65734GT ...................69 66818GT ...................67, 69, 133, 135, 78098GT ...................147 82562GT ...................17
65736GT ...................59–60, 63 137, 139 78109GT ...................33 82563GT ...................15
65763GT ...................47 66825GT ...................47, 49 78112GT ...................79 82656GT ...................17
6578GT .....................45 66829GT ...................23 78136GT ...................59–60, 63 82690GT ...................15, 17
65805GT ...................141 66830GT ...................85, 89 78140GT ...................71 82691GT ...................15, 17
6595GT .....................31, 33, 129, 153 66837GT ...................51–52 78144GT ...................71 82693GT ...................15
65962GT ...................75, 77, 79 66843GT ...................137 78222GT ...................21, 23 82694GT ...................15
65966GT ...................45 66866GT ...................121 78283GT ...................51–52 82695GT ...................15
65967-SGT ................41 66871GT ...................41, 57 78284GT ...................51–52 82699GT ...................17
65972-SGT ................57 66900GT ...................41, 57 78297GT ...................51–52 82701GT ...................17
65974GT ...................89, 91, 93 66901GT ...................41, 57 78311GT ...................23 82707GT ...................15
65981GT ...................57 66903-SGT ................123, 125 78312GT ...................23 82708GT ...................15
65982GT ...................41 66909GT ...................147 78314GT ...................131, 135, 137 82709GT ...................17
66030GT ...................125 66960GT ...................95, 97 78321GT ...................45 82778GT ...................17
66055GT ...................103 66961GT ...................95, 97 78422GT ...................59–60, 63 82779GT ...................17
6606GT .....................147 66962GT ...................95 78464-SGT ................31 82786GT ...................17
66081GT ...................43 66963GT ...................95, 97 78546GT ...................59–60, 63 82956GT ...................17
66094GT ...................43 66982GT ...................51–52 78585GT ...................59–60, 63 83093GT ...................71
66098GT ...................105, 109 66985GT ...................125 78622GT ...................60, 63 83126GT ...................133, 135
66155GT ...................81 66986GT ...................23 78672GT ...................29 83131GT ...................71
66157GT ...................19 66990GT ...................51–52 78673GT ...................15, 17, 19 83140GT ...................135, 137, 139
66158GT ...................135, 137 66999GT ...................123, 125 78674GT ...................29 8357GT .....................21, 23, 47, 49
66159GT ...................89, 93 6700GT .....................23, 60, 63 78683GT ...................89, 91, 93 84391GT ...................49

160 GS-2032, GS-2632 Part No. 46325


November 2018

Part Number Index (continued)

Part Number Page Part Number Page

84392GT ...................49 97050GT ...................123, 125


84394GT ...................49 97051GT ...................127
84395GT ...................49 97052GT ...................127
84422GT ...................111, 113 97054GT ...................123
84536GT ...................49 97058GT ...................21, 23
84539GT ...................49 97059GT ...................37
84586GT ...................121, 123 97061GT ...................107
84683GT ...................125 97063GT ...................107
84684GT ...................125 97064GT ...................107
84685GT ...................125 97066GT ...................107
84739GT ...................49 97067GT ...................107
84740GT ...................49 97068GT ...................103
84742GT ...................49 97069GT ...................107
84743GT ...................49 97070GT ...................127
84746GT ...................49 97110GT ...................123, 125
8514GT .....................55, 105 97124GT ...................123
8516GT .....................105, 109 97128GT ...................27, 29, 51–52
85197GT ...................65 97582GT ...................17
8538GT .....................21, 39, 55 T112563GT ...............129
88000GT ...................47 T113787GT ...............117, 119, 121
88356-126R3GT ........25 T114691GT ...............67, 69, 71
8914GT .....................27, 29, 59–60,
63, 109, 147, 149
8915GT .....................43
94340GT ...................99
94341GT ...................99
96008-SGT ................67, 69, 71
96009GT ...................67, 69, 71
96010GT ...................67, 69
96011GT ...................67, 69, 71
96013GT ...................131
96015GT ...................131
96019GT ...................131
96020GT ...................131, 139
96110GT ...................43, 45, 153
96137GT ...................125
96163GT ...................117, 123
96193GT ...................65
96197GT ...................23
96214GT ...................31, 33, 35
96236GT ...................129
96246GT ...................123, 125
96247GT ...................123, 125
96257GT ...................47, 49
96413GT ...................121
96416GT ...................47
96417GT ...................21, 23
96419GT ...................21, 23
96421GT ...................137, 139
96452GT ...................69, 71
96454GT ...................29
96455GT ...................29
96456GT ...................29
96461GT ...................47, 49
96472GT ...................11–12
96641GT ...................115
96668GT ...................123
96845GT ...................123
96846GT ...................127
96948GT ...................25, 27, 29, 51–52
96949GT ...................95, 97, 99, 101
96957GT ...................113
96962GT ...................113
96974GT ...................115
96975GT ...................115
97013GT ...................145
97014GT ...................145
97015GT ...................145
97016GT ...................23
97043GT ...................127
97044GT ...................123
97045GT ...................123
97046GT ...................123, 127
97047GT ...................123, 125
97048GT ...................123, 125
97049GT ...................123, 125

Part No. 46325 GS-2032, GS-2632 161


November 2018

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,1.5IDX1.75ODX1.5L.....111, 113 BRACKET-LATCHMNT,PWR MOD
A BEARING,1.75IDX2.00ODX1.25L.....107 W/DEC.....57
BEARING,2.25IDX2.50ODX1.50L***.....21, 23 BRAKE, HYDRAULIC***.....47, 49
ACCUMULATOR,180 PSI PRECHARGE*...59–
BEARING,DRIVE MOTOR GS15/19.....21, 23 BRAKE,WHEEL MOUNTED,GS32/46.....47
60, 63
BEARING,FL,0.75ID X 1 OD X .49.......21, 23, BREATHER CAP,HYD. TANK,1/4 NPT........59–
AC T UAT R , S W I T C H , U N D E R
39, 41, 52, 55 60, 63
OVERLAY*~.....137
BEARING,FL,1.75IDX2.25ODX.85L....103, 107 BRUSH,PWR UNIT (40844)**.....65
ADAPTER, HARNESS.....131, 139
BEARING,JOYSTICK (57890).....141 BULKHEAD FITTING,PLASTIC X 8**...59–60,
ADAPTER, HARNESS***.....131
BEARING,MOTOR.....65 63, 89, 91, 93
ALARM ASSY.12VDC,ITT.....135, 137, 139
BEARING,MOTOR,36843,BRUSH END*.....65 BULKHEAD,FEMALE X 6 X 6.....151
ALARM WIRE HARNESS(66151).....135, 137,
BELLCRANK ASSY, GS32.....21 BULKHEAD,UNION ELBOW,070701-6.....81
139
BELLCRANK,STEER W/BEARING,2032.....21 BULKHEAD,UNION,070601-6.....81
ALARM,INTERMITTENT TONE 6-30V*.....147
BLOCK, PLATFORM ANCHOR.....115 BUMPER, LINK.....105, 109
ALARM,STEADY TONE***......25, 27, 29, 135,
BLOCK,MODULE TRAY STOP.....55 BUMPER, MODULE TRAY.....55
137, 139
BOLT, SHOULDER, LARGE FLANGE.....51–52 BUMPER, RUBBER, 1"OD X .461H.....43, 45,
AMMETER, 39243/47906/66412.....31
BOLT, WIDE SHOULDER.....21 71
AMMETER-47671 CHARGER,25 AMP......33,
BOLT,CARRIAGE,1/4-20 X .75,G2.....113, 115 BUMPER,1.25 INCH O.D.,SCISSORS.....105,
35
BOLT,CARRIAGE,5/16-18 X 1.0,G2.....153 109
ARM, POTHOLE CRANK, GS32/46.....52
BOLT,CARRIAGE,5/16-18 X 2.0,G2.....155 BUMPER,PLASTIC, .625 OD.....21
ARM,L POTHOLE CRANK, GS32/46.....52
BOLT,SHORT SHOULDER.......21, 39, 41, 52, BUMPER,RUBBER.....51–52
ARM-#1 INNER W/DECALS, 2032.....103
55, 57 BUTT SPLICE, 6-GA.....153
ARM-#1 OUTER W/DECALS, 2032.....103
BOLT,SHOULDER,5/8-11 X 1.19 LT.....51–52 BUTTON, .800 O.D. X .281.....121, 123
ARM-#2 INNER W/BEARINGS.....103
BOLT,SHS,3/8X.375X5/16-18,ZAG.......39, 55, BUTTON,JOYSTICK MOUNT,BRASS***.....121
ARM-#2 OUTER W/BEARINGS.....103
121 BUTTON,PUSH,BLACK W/SEAL***.....133
ARM-#3 INNER W/BEARINGS,GS2032.....103
BOOT, JOYSTICK~.....145 BUTTON,PUSH,RED MUSHROOM
ARM-#3 OUTER, 2032.....103
BOOT, PROTECTIVE, 45049 BLACK.....143 HEAD.....67, 69, 71, 133, 135, 137, 139
ASSM,CONTACTOR KIT,GS.....43, 45
BOOT,CABLE TERMINAL COVER.......43, 45,
ASSY, CIRCUIT BREAKER 10A.....67
153 C
ASSY,CHASSIS GROUND WIRE....95, 97, 99,
BOOT,CABLE TERMINAL,LG,RED,2/0.....153
101 CABLE ASSEMBLY,13" BLACK......95, 97, 99,
BOOT,CABLE TERMINAL,SMALL.....153
ASSY,DECAL PLATE,ANSI/CSA,GS32.....127 101
BOOT,CONTROLLER.....141
ASSY,RELAY SOCKET, AUTO.....147 CABLE ASSEMBLY,13" RED.....95, 97, 99, 101
BOOT,CONTROLLER**.....143
ASSY,SWITCH,TOGGLE,SPDT*******.......67, CABLE ASSEMBLY,13"(SCISSORS)....99, 101
BOOT,THUMB ROCKER***.....145
69, 71 CABLE ASSY, BATT,69" RED.....97, 101
BOOT,TOGGLE SWITCH,SHORT*......67, 69,
CABLE ASSY,BATT,23"RED.....97, 101
71, 133
B CABLE ASSY,GS2032 CONTROL.....131
BOOT-THUMB ROCKER** BLACK.....141
CABLE BRACKET,PAINTED.....111, 113
BALL STUD,GAS STRUT (38593)***.....52 BOOT-THUMB ROCKER, 44988 RED**.....141
CABLE SQUEEZE CONN.,XTRA LRG......27,
BASE WITH 1 NC CONTACT, E-STOP......67, BOX, GRAY SCISSOR CONTROLLERS.....133
29
69, 71, 133, 135, 137, 139 BOX,MOLDED UPPER CONTROL.....137, 139
CABLE TIE,11.5" BLACK.....105, 113, 155
BASE, W/1 N.O. CONTACTS***.....133 BRACKET ASSY-ROLLER, PLTFRM***.....121
CABLE TIE,7 3/8".....45
BAT. TRAY ASSY W/DEC,2632 NIKN.....45 BRACKET, CONTROLLER MOUNT.....59–60,
CABLE TIE,9" X .5.....105, 109
BAT.TRAY ASSY W/DEC,2032 NIKN.....41 63
CABLE,EMERGENCY DOWN.....25, 27, 29
BATT. CABLE ASSY-CHASSIS, GS.....99, 101 BRACKET, FILTER MOUNT GS32&46.......59–
CAP,DIAGNOSTIC NIPPLE.....73, 75, 77, 79
BATT.MODULE ASSY W/DECAL-2032......41, 60, 63
CAPACITOR, 4 MFD,660VAC,39243.....31
43 BRACKET, FULL HT SWING GATE.....119
CASE ASSEMBLY, 47671 CHARGER.....33
BATTERY CABLE ASSY 153" RED QD.....95 BRACKET,AIRLINE MOUNTING.....151
CASE ASSY,BATT CHARGER (66478).....35
BATTERY CABLE ASSY 156" BLK QD......95, BRACKET,BOX HINGE,LH-UP/RH-LO.......41,
CASE ASSY-BATTERY CHRGR**.....31
97 55, 57
CASTING,45049, 40612.....141
BATTERY CABLE ASSY 25" RED QD....95, 97 BRACKET,BOX HINGE,LH/UP-RH-LO.....39
CASTING,COUNTERWEIGHT, 850 LBS....51–
BATTERY CABLE ASSY 75" BLK QD.....95, 97 BRACKET,BOX HINGE,RH-UP/LH-LO.......41,
52
BATTERY CABLE ASSY, 2.5"SCISS.....99, 101 55, 57
CASTING,COUNTERWEIGHT,1220 LBS...51–
BATTERY CABLE ASSY,RED........95, 97, 99, BRACKET,BOX HINGE,RH/UP-LH/LO.....39
52
101 BRACKET,CONTACTOR,GS.....43, 45
CASTING-JOYSTICK, GS2032.....143
BATTERY CABLE ASSY.5.75"SCISS....99, 101 BRACKET,FILTER MOUNT.....59–60, 63
CHAIN GATE ASSY SQ, GS32.....123
BATTERY CABLE ASSY.BAT.MOD.GS.......99, BRACKET,FOOT PEDAL SUPPORT.....121
CHAIN,3/16,OPEN LINK 22.5".....123
101 BRACKET,HINGE MOUNTING,PAINTED...119
CHAIN,3/16,OPEN LINK 23.5".....117
BATTERY CHARGER, CONT EUROPE.....35 BRACKET,JOYSTICK QUICK DISCNT.....131
CHARGER MOUNT PLATE.....47, 49
BATTERY CHARGER,UPGRADE KIT***....31, BRACKET,LATCH SUPPORT.....119
CHARGER,120VAC/60HZ,25A 24V***.....31
33, 35 BRACKET,LOCK PIN,LEFT.....39
CHARGER,BAT,24VDC,H/LO GEN2.....31, 33,
BATTERY, AGM, 6V, (TROJAN) ***.....157 BRACKET,LOCK PIN,RIGHT.....55
35, 37
BATTERY,T105 W/LPT,3 CAP,DRY**.....43, 45 BRACKET,PLAT CONTROL BOX SLAB.....123
CHARGER,MAINT. FREE-GS.....157
BEARING,0.75IDX1.00ODX0.38L.....52, 57 BRACKET,POTHOLE STOPPER,LEFT......51–
CHARGER-BATT, DUAL VOLT**.....33
BEARING,0.75IDX1.00ODX0.50L...21, 23, 51– 52
CHOCK STOP CUSHION.....105, 109
52 BRACKET,POTHOLE STOPPER,RIGHT....51–
CIRCUIT BREAKER,50A,50VAC.....35
BEARING,1.00IDX1.25ODX0.49L.....23 52
CIRCUIT BREAKER,7.0 AMP***.....69, 71
BEARING,1.0ID X 1.25OD X .38LG.....21 BRACKET,POTHOLE SWITCH.....51–52
BEARING,1.50IDX1.77ODX1.25L.....103 BRACKET-LATCH MOUNT,BAT MOD.....41

162 GS-2032, GS-2632 Part No. 46325


November 2018

Part Description Index (continued)

CIRCUIT BREAKER-CHARGER, 8 AMP....33, CYLINDER, GS2632/46/68***.....113 DECAL,JOYSTICK CONTROLLER......11–12,


35 CYLINDER,GS STEER.....21, 23 19
CIRCUIT BREAKER-CHARGER,45 AMP.....33 CYLINDER,LIFT,2032.....111, 113 DECAL,JOYSTICK**.....12, 19
CLAMP,1.00,#16 X 1/4,RUB CUSH.....43, 45 DECAL,LABEL,AUX LOWERING.....17
CLAMP,1.13,#18 X 1/4,RUB CUSH.....149 D DECAL,LABEL,CAP IND CE GS2032.....17
CLAMP,1.31,#21 X 1/4,RUB CUSH.....155 DECAL,LABEL,CAP IND CE2632.....17
DECAL DANGER TIP OVER TRAYS.....11–12,
CLAMP,1.75,#28 X 3/8,RUB CUSH*.....59–60, DECAL,LABEL,DEXRON/FLUID LEVEL.....11–
15
63 12
DECAL KIT,32/46,SERVICE PART.....11–12
CLAMP,2 HOSE,PLASTIC,5/8.....23 DECAL,LABEL,ERROR LIGHT.....17
DECAL KIT,SAFETY,GS-32&46 PLAT.....15
CLAMP,2.00,#32 X 3/8,RUB CUSH......59–60, DECAL,LABEL,FAULT CODES.....11–12, 15
DECAL KIT,SAFETY,GS2032&2632.....15
63 DECAL,LABEL,LED READOUT.....17
DECAL KIT,SYMBOL,GS-2032&2632.....17
CLAMP,HOSE,.50.....59–60 DECAL,LABEL,MANUAL NOT HERE...11–12,
D E C A L
CLAMP,HOSE,.75 **.....63 15
KIT-SFTY/INST,2032/2632/2046/2646/3246.11–
CLAMP,HOSE,2 EAR, 5/8.....151 DECAL,LABEL,OPEN,LATCH.....11–12, 15
12
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....43, 45, DECAL,LABEL,PLAT CONT LOCATION.....15
DECAL PLATE ASSY,GS30/32 FOLD.....127
105 DECAL,LABEL,PWR TO CHARGR 115V....11–
DECAL, GROUND CONTROL PANEL.......12,
CLIP,CABLE TIE MOUNT.....105, 109 12, 15, 17
15, 17
COIL CORD ASSY,GS JOYSTICK***.....133 DECAL,LABEL,PWR TO CHARGR 230V....11–
DECAL, GROUND CONTROL PANEL***....11–
COIL CORD,WORKLIGHT(144011).....155 12, 15, 17
12, 15
COIL CORD-JOYSTICK, SLABS......135, 137, DECAL,LABEL,RYKON/FLUID LEVEL.......12,
DECAL, LABEL - DIRECTION ARROWS....11–
139 15
12, 15, 17
COIL,20V DS W/DIODE.....73, 75, 77, 79 DECAL,LABEL,SAFETY ARM.....11–12, 15
DECAL, LABEL, GS32/46.....11–12, 15, 17
COIL,20V DS W/DIODE,#10 SCISR.....73, 75, DECAL,LABEL,TRANSPORT TIEDOWN*..11–
DECAL, LABEL, LED READOUT.....11–12, 15
77 12, 15, 17
DECAL, MANUAL LOWERING VALVE.......11–
COIL,20V W/DIODE,#10 (SCI).....73 DECAL,LABEL,WHEEL LOAD 2032.....15, 17
12, 15
COIL,20V W/DIODE,#8 (SCI)***.....73 DECAL,LABEL,WHEEL LOAD 2632.....15, 17
DECAL, POWER TO PLATFORM 230V**...11–
COIL-SOLENOID VALVE,20V DC***........111, DECAL,LABEL-TIRE SPECS.....11–12, 15
12, 15, 17
113 DECAL,LANYARD ANCHORAGE POINT...11–
DECAL, SYMBOL - READ THE MANUAL.....17
CONN,RECEP 120AC/15A DOMESTIC.....153 12, 15, 17
DECAL,CAUTION,CRUSH HAZ, RAILS.....11–
CONN,SQUEEZE,1/2NPT .38-.50,SM.......25, DECAL,NOTICE, OPER INST, PCP.....11–12,
12, 15
47, 49, 129 15
DECAL,COSMETIC,GENIE GS-2032...11–12,
CONNECTOR KIT,ITT CABLE/WIRE.......131, DECAL,NOTICE,BATTERY CONNECT......11–
15, 17
135, 137 12, 15
DECAL,COSMETIC,GENIE GS-2632**......11–
CONNECTOR, IEC CHARGER CORD.....37 DECAL,NOTICE,CHARGER INSTRUC......11–
12, 15, 17
CONNECTOR, SB 50 AMP HOUSING.....99 12
DECAL,DANGER DO NOT ALTER
CONNECTOR,070103-4-4.....149 DECAL,NOTICE,ERROR LIGHT.....11–12, 15
SWTC.....11–12, 15
CONNECTOR,070120-4-4.......81, 83, 85, 87, DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
DECAL,DANGER,BATTERY SAFETY........11–
89, 91, 93, 113 12, 15
12, 15
CONNECTOR,070120-4-8.......81, 83, 85, 87, DECAL,NOTICE,MAX CAP 500 ANSI*......11–
DECAL,DANGER,BRAKE REL SAFETY*...11–
89, 91, 93 12
12, 15
CONNECTOR,070120-6-10.....81, 83, 85, 87, DECAL,NOTICE,MAX CAP 800 ANSI*......11–
DECAL,DANGER,CRUSHING HAZARD.....11–
89 12
12, 15
CONNECTOR,070120-6-6.......81, 83, 85, 87, DECAL,NOTICE,MAX CAP 800 CE.....11–12
DECAL,DANGER,ELEC HAZARD,GS.......11–
89, 91, 93, 111, 113 DECAL,NOTICE,SIDE FRC,2032ANSI......11–
12, 15
CONNECTOR,ANDERSON SB 175,1/0G...43, 12
D E C A L , D A N G E R , E L E C T
45, 99, 101 DECAL,NOTICE,SIDE FRC,2032AUS........11–
HAZARD,PLUG.....11–12, 15
CONNECTOR-IEC, BATT CHGR.....31 12, 15
DECAL,DANGER,GENERAL SAFETY......11–
Contact - N.C......71 DECAL,NOTICE,SIDE FRC,2632ANSI.....12
12, 15
CONTACT, N.C......67, 69, 133, 135, 137, 139 DECAL,NOTICE,SIDE FRC,2632CE.....11–12
DECAL,DANGER,IMPROPER USE HAZ....11–
CONTACT,14-20GA......45, 59–60 DECAL,POWER TO PLATFORM 115V......11–
12, 15
CONTACT,N.O.***.....67, 133 12, 15, 17
DECAL,DANGER,MAXCAP CE GS2032.....17
CONTACTOR,LIMIT SWITCH...25, 27, 29, 51– DECAL,SYM-MAXCAP 500.....17
DECAL,DANGER,MAXCAP CE GS2632.....17
52 DECAL,SYM-MAXCAP 800.....17
DECAL,DANGER,NO SMOKING ***.....11–12,
CONTROL CABLE ASSY., GS-2032**.....131 DECAL,SYM-SIDE FORCE 445N.....17
15
CONTROL PANEL-LOWER.....69 DECAL,SYM-SIDE FORCE 534N.....17
DECAL,DANGER,TIP-OVER,BATTERY.....11–
CONTROL-AVS, BATT CHGR.....31 DECAL,SYM-SIDEFORCE 200400.....17
12, 15
COUNTERWEIGHT, LARGE, GS32.....51–52 DECAL,SYM-SIDEFORCE 400N ID.....17
DECAL,DANGER,TIP-OVER,TILT.....11–12, 15
COUNTERWEIGHT, SMALL, GS32.....51–52 DECAL,SYMBOL-BATTERY SAFETY.....17
DECAL,DANGER-USE SAFETY ARM.....15
COUNTERWEIGHT,REAR GS***.....51–52 DECAL,SYMBOL-BRAKE REL SAFETY.....17
DECAL,INSTR,INDOOR,AUS-26/3232......12,
COUPLER,1/4"SERIES 3/8 MPT.....151 DECAL,SYMBOL-CRUSHING HAZARD.....17
15
COVER,BLANK.....129 DECAL,SYMBOL-ELEC HAZARD,GS.....17
DECAL,INSTR-MAX CAP 500 LBS.....15
COVER,GFCI,WEATHERPROOF.....129 DECAL,SYMBOL-SKIN INJECT HAZRD.....17
DECAL,INSTR-MAX CAP 800 LBS.....15
COVER,LOWER CONTROL PANEL***......25, DECAL,SYMBOL-USE SAFETY ARM.....17
DECAL,INSTR-SIDE FRC,ANSI.....15
29 DECAL,WARN,CRUSH HAZARD HAND....11–
DECAL,INSTR-SIDE FRC,ANSI 2032.....15
COVER-BATT CHGR.....31 12, 15
DECAL,INSTRUCT-ANNUAL INSP REQ.....15
COVER-BRUSH INSPEC.40844,SCISS.....65 DECAL,WARN,IMPROPER OPERATION...11–
DECAL,INSTRUCTIONS-CHARGER OP.....15
CROSS TUBE COLAR, GS30\32.....105 12, 15
DECAL,INSTRUCTIONS-OPER,GCP...11–12,
CROSS TUBE COLAR, GS46\68.....109 DECAL,WARN,SKIN INJECTION HAZ*.....15
15
CYLINDER UPDATE GS-2032***.....111 DECAL,WARNING,CRUSHING HAZARD.....17

Part No. 46325 GS-2032, GS-2632 163


November 2018

Part Description Index (continued)

DECAL,WARNING-COMPART ACCESS....11– FORMING,PRES.SWITCH MOUNT,2032...113 HOSE ASSEMBLY,TANK/PUMP,GS30.......89,


12, 15 FUSE ASSY-BOOM CHARGER.....31 91, 93
DIAGNOSTIC FEMALE Q-DSCNT.......73, 75, FUSE BLOCK, ANN & ANL FUSE.....43, 45 HOSE ASSY, HANDPUMP/L BRAKE,32.....81,
77, 79 FUSE HOLDER,INLINE,GS.....153 83, 85, 87, 89, 91, 93, 149
DRAW LATCH,OVER-CENTER***.....121 FUSE HOLDER,WATERPROOF.....25, 27, 29 HOSE ASSY, HANDPUMP/R BRAKE 30....89,
DRIVE MOTOR,18.3 CU. IN/REV.....21, 23 FUSE,1 AMP.....25, 27, 29 91, 93
FUSE,13 AMP,220V PLUG.....31, 129 HOSE ASSY, HANDPUMP/R BRAKE,32....81,
E FUSE,275 AMP,VERY FAST ACTING.....43, 45 83, 85, 87
FUSE,50 AMP.....153 HOSE ASSY, MAN S1/STEER CYL,32......81,
E-DOWN HARNESS.....95, 97, 99, 101
FUSE,BATT CHGR.....31 83, 85, 87
ECM,SLAB,SERVICE*** (97055).....45, 59–60
FUSE,BATTERY CHARGER***.....37 HOSE ASSY, MAN S2/STEER CYL,32......81,
ECU,SLAB,GEN4***.....45, 59–60
FUSE/WIRE ASSY, GS46/GS2032.....153 83, 85, 87
ELBOW,070220-10....81, 83, 85, 87, 89, 91, 93
HOSE ASSY, MAN TO LIFT, GS30.....89, 93
ELBOW,070220-4-6......81, 83, 85, 87, 89, 91,
G HOSE ASSY, MAN TO LIFT, GS46.....91
93
HOSE ASSY, MAN/ACCUM, MINI........81, 83,
ELBOW,070220-6-6......81, 83, 85, 87, 89, 91, GAS SHOCK,SCISSORS***.....52
85, 87, 89, 91, 93
93 GASKET, UK & DIN PWR. TO PLAT......129
HOSE ASSY, MAN/HANDPUMP, 32.....81, 83,
ELBOW,070220-6-8......81, 83, 85, 87, 89, 91, GASKET, UK RECEPTACLE.....129
85, 87
93 GASKET-JOYSTICK.....143
HOSE ASSY, MAN/HANDPUMP,GS30......89,
ELBOW,070220-8-6......81, 83, 85, 87, 89, 91, GEAR, SLAVE, MS4,45048.....141
91, 93
93 Genie GS-2646 models were produced using
HOSE ASSY,BULKHEAD/DRIVE MOTOR....81
ELBOW,90ø,.5 MPT X.5BRB PLST......59–60, one of two different styles of control handles:
HOSE ASSY,DRIVE MOTORS,GS32....83, 85,
63, 89, 91, 93 one with a metal function enable switch lever,
87, 91, 93
ENCLOSURE-LVL SENSOR W/DECAL**.....29 the other with a plastic function enable switch
HOSE ASSY,FILTER TANK,30/2632.....89, 91,
ENCODER W/PIGTAIL, 44988.....141 lever......141
93
EXT DECK, ASSY GS32 PLATFORM......123, GROMMET,RUBBER 2 X 2.75.......27, 29, 43,
HOSE ASSY,FILTER/TANK GS32&46........81,
127 45, 55, 63
83, 85, 87
EXT RAIL ASSY, UPPER, GS32.....127 GROUND STRAP, 8"LG.....23
HOSE ASSY,FILTER/TANK, GS30.....89
EXT. RAIL SQ RIGID GS32.....123 GROUND WIRE ASSY,GS.....97, 101
HOSE ASSY,HYD.TANK/PUMP......81, 83, 85,
GS SLAB AC 2032 AIR TO PLAT.....151
87
F GS SLAB AC 2032 WORK LIGHT.....155
HOSE ASSY,MAN S1/STEER CYL,30*......89,
GS SLAB AC BEACON.....147
FILTER ASSY,SAE8,10 MIC,PAPR**.....60, 63 91, 93
GS SLAB AC MOTION ALARM.....147
FILTER CAP (PLUG 1-1/2" NPT HEX...59–60, HOSE ASSY,MANIFOLD/BULKHEAD.....81
GS SLAB OP 2632 AIR TO PLAT.....151
63 HOSE ASSY,MANIFOLD/FILTER....81, 83, 85,
FILTER ELEMENT,10MICRON,PAPER*.....60, 87
63 H HOSE ASSY,MNFLD TO LIFT CYL......81, 83,
FILTER ELEMENT,BETA(10)=200.....60, 63 HANDLE COVER,PLASTIC.....39, 55 85, 87
FITTING KIT-HYDRAULIC TANK.....59–60, 63 HANDLE HALF SET-FOR 44988.....141 HOSE ASSY,PUMP TO MANIFOLD.....81, 83,
FIXED RAILS W/DECALS,GS32.....123 HANDLE HALF,ENABLE SW.SIDE-GS.....141 85, 87, 89, 91, 93
FLANGE-JOYSTICK MOUNTING.....141 HANDLE HALF-BACKSIDE,GS JYSTK.....141 HOSE ASSY. MAN/R MOTOR1, GS32.......85,
FLANGE-JOYSTICK MOUNTING,44988....141 HANDLE KIT,GS JYSTK,BOTH HALVE....141, 89
FLARE TUBE ASSY,LIFT CYLINDER.....111 143 HOSE END,BARBED,RIGID,-6-6.....151
FOAM,CLOSED CELL 1.75X.250X18".....117, HANDLE,ANDERSON CONNECTOR SB...43, HOSE END,BARBED,RIGID,90DEG6-6.....151
119, 123 45 HOSE END,BARBED,SWIV,JIC,10-12........59–
FOOTPEDAL W/NON-SKID TAPE,GS**.....121 HANDLE-LOCK,BATT.MOD,LEFT SIDE.....39 60, 63
FORMING FULL SWING CATCH ANSI.....119 HANDLE-LOCK,PWR MOD.RIGHT SIDE.....55 HOSE,ASSY,MNFLD,FILTER.....89, 91, 93
FORMING, C/W GS32AUS/2632.....51–52 HANDLE-ROTATOR LATCH ASSY LS.....41 HOSE,LOW PRESSURE,.375 ID,BLK.....151
FORMING, CABLE BRIDGE, UPPER.....109 HANDLE-ROTATOR LATCH ASSY RS**.....57 HOUR METER,10-80 VOLTS***.....71
FORMING, HALF GATE, HINGE.....123, 125 HARNESS, GS2032.....95, 97 HOUR METER,LCD,9-60 VDC***.....69, 71
FORMING, HAND PUMP BRACKET.....47, 49 HARNESS,ALARM ACCESSORY.....147 HOUSING, LOCK PIN.....39, 55, 121
FORMING, MOD TRAY HANDLE.....41, 57 HARNESS,BEACON ACCESSORY, HRNS,CONTACTOR SIGNL,GS30/32........97,
FORMING,CABLE BRIDGE,MAIN***.......105, SLAB.....147 101
109 HARNESS,CHARGING-GS30.....99
FORMING,ECM COVER,NIKKEN.....45 HARNESS,CONTACTOR,GS.....43, 45 I
FORMING,ECM LID.....45 HARNESS,GS30/2632/AUS32.......95, 97, 99,
IEC PIGTAIL***.....31, 33
FORMING,FULL SWING CATCH CE.....119 101
INNER ARM ASSY #1 GS2632.....107
FORMING,FULL SWING HINGE ANSI.....119 HARNESS,GS32/46.....95, 97
INNER ARM ASSY #2 GS2632.....107
FORMING,FULL SWING HINGE CE.....119 HARNESS,GSXX32.....95, 97
INNER ARM ASSY #3 GS2632.....107
FORMING,HOSE ROUTING.....23 HARNESS,INVERTER GS32/GS46.....153
INNER ARM ASSY #4 GS2632.....107
FORMING,HOSE ROUTING,BULKHEAD.....23 HARNESS,PRESS.SWITCH.....113
INSERT, 3/8-16 X .5.....137
FORMING,LEVEL SENSOR ENCLOSURE..29 HARNESS,XX32.....95, 97
INSTALLATION INSTRC.BEACON.....147
FORMING,LEVEL SENSOR-PAINTED**.....27 HEATSINK ASSY W/DIODES (23442).....31
INSTALLATION INSTRC.HORN.....147
FORMING,LEVELSENSOR, ENCLS.LID.....27 HEATSINK-CNTRL ASSY,BATT CHGR.....31
INSTALLATION INSTRUCT.,ALARM.....147
FORMING,LVL SENSOR ENCLOSURE.....29 HINGE, SPRING, LONG LEG.....123, 125
INSTRUCTIONS POTHOLE SRV KIT.....51–52
FORMING,MOTOR CONTROLLER.....59–60, HINGE,4 X 4.....119
INVERTER.....153
63 HINGE,CLOSING (SPRING) 4 X 4.....119
FORMING,PLAT CONTR MOUNT.....123 HORN HARNESS.....147
FORMING,POINTER.....115 HORN,24VDC,SPADE TERMINALS***.....147 J
FORMING,POINTER BRACKET.....115 JOYSTIC HANDLE/SWITCH KIT.....145

164 GS-2032, GS-2632 Part No. 46325


November 2018

Part Description Index (continued)

JOYSTICK CONTROLLER.....143 LINK SET ASSY W/DECAL GS2632.....107 NUT,NYLOCK,5/16-18........39, 41, 57, 59–60,
JOYSTICK HANDLE SET, COMPLETE.....145 LINK,(SPLIT) OPEN-END.....117, 123 63, 153, 155
JOYSTICK W/ENCODER CARD-GS.....141 LOCK, CONNECTOR.....37 NUT,NYLOCK,6-32.....131
JOYSTICK,SINGL AXIS,HALL,SLAB*.....145 LOCKNUT,ELEC,1/2".....25, 47, 49, 129 NUT,NYLOCK,8-32.....121, 147
JOYSTICK,SINGL AXIS,POT,SLAB.....145 LOCKNUT,ELECTRIC,3/4".....27, 29 NUT,TOP LOCK,1/2-13.....47, 49
LOWER CONTROL PANEL.....67 NUT,WING 5/16-18.....155
K LOWER MAIN EXT RAIL,GS32.....127 NUT-COIL SHORT.....73, 75, 77, 79
LWR CONTROL PANEL COVER,GS3246....29 N U T - M O U N T I N G , P U S H
KEY SINGLE***.....71
BUTTON-44988.....141, 143
KEY,RECTANGULAR,.31X.28X1.25"*........21,
M NUT-STRAIN RELIEF-GS JOYSTICK~.....133
23, 47, 49
NUT-THIN HEAVY HEX, 1/4-20.....43
KEY,SINGLE***.....67, 69 MAIN DECK ASSY, ANSI 2632.....123, 125
KEY,WOODRUFF,AUSCO BRAKE***.....47 MAIN DECK ASSY, ANSI GS2032.....123, 125
KEYS,10 PACK***.....67, 69 MAIN DECK ASSY, CE 2632.....123, 125 O
KEYSWITCH,3 POS W/KEYS,LOCKING.....71 MAIN DECK ASSY, CE GS2032.....123, 125 O-RING,BOOT,CONTROLLER.....141
KEYSWITCH,3 POS. W/KEYS***.....67, 69, 71 MAIN FLDG RAIL ASSY, LWR, GS32.....125 O-RING-10.....81, 83, 85, 87
KIT, GS MOTOR CONTROLLER REPL......59– MAIN FLDG RAIL ASSY,UPR L,GS32.....125 O-RING-8.....81, 83, 85, 87
60, 63 MAIN FLDG RAIL ASSY,UPR RT,32.....125 ORIFICE DISC,.040".....73, 75, 77, 79
KIT, INVERTER JUMPER, GS.....59–60, 63 MAIN RAIL RIGID, SQ GS32.....123 ORIFICE,LONG, .046.....111, 113
KIT, KEYSWITCH***.....67, 69, 71 MANIFOLD MAIN VALVE,W/20 VDC*.....73 ORIFICE,LONG, .059".....113
KIT, PLATFORM PC RECEPT/SOC.....145 MANIFOLD MAIN,GS32/46,TRACTION.....79 OUTER ARM ASSY #1 GS2632.....107
KIT,5 GALLON HYDRAULIC TANK***........59– MANIFOLD,BRAKE RELEASE.....49 OUTER ARM ASSY #2 GS2632.....107
60, 63 MANUAL BOX W/DECALS***.....121, 123 OUTER ARM ASSY #3 GS2632.....107
KIT,ACCUM 180 PSI PRECHARGE***.......59– MANUAL,OWNERS,CHARGER,105739.....37 OUTER ARM ASSY #4 GS2632.....107
60, 63 MICROSWITCH-V319M***.....141, 143 OUTLET, 110V.....129
KIT,BATTERY CHARGER,24V.....37 MODULE TRAY ASSY-HYD PWR UNIT.....55, OVERLAY, PLAT CONTRL BOX,GEN4~.....15,
KIT,CONTACTOR,GS,ALT.....59–60, 63 59–60 17, 19
KIT,CONTROL BOX UPDATE,32/46.........133, MODULE TRAY ASSY-POWER.....45 OVERLAY,PLAT CONTROLLER SLAB.....19
135 MOTOR CONTROLLER, DC,24V,300A......59–
KIT,DYN BRAKING VALVE,MINI.....73, 75, 77, 60, 63 P
79 MOTOR,ELECTRIC,24VDC 4.5HP.....65
PC BOARD,PLAT CNTRL,SLAB.....135, 137
KIT,GASKET,UK POWER TO PLAT......129
PC BOARD,SLAB,GEN 4.....139
KIT,GEN 5 COIL CORD.....139 N PCB,ASSY,LED,GS JOYSTICK.....133
KIT,GEN1 TO GEN5 CONTRL SYS***.......45,
NEEDLE/HOUSING ASSY W/KNOB***.....49 PCB,RELAY DRIVER,CHARGER 47671.....33
59–60, 133, 135
NIPPLE,DIAGNOSTIC,#4.....73, 75, 77, 79 PIN, LOCK.....39, 55, 121
KIT,JOYSTICK ENABLE SWITCH.....145
NIPPLE,PLASTIC .5 NPT X 6".....59–60, 63 PIN, THREADED ROLLER.....121, 123
KIT,JOYSTICK STEER SWITCH.....145
NUT - PLASTIC,RING FOR ALARMS...25, 27, PIN, WIRE LOCK 3/8 X 2 -1/2.....125
KIT,RELAY INTERLOCK.....33
29, 135, 137, 139, 147 PIN,0.75DIAX2.75LG,CHAMFER.....21, 23
KIT,ZERO CHARGER START SWITCH.....31
NUT, LP NYLOCK, 3/8-16...27, 39, 51–52, 55, PIN,0.75DIAX4.28LG,CHAMFER.....21
KNOB,BLACK(44217)CHECK VALVE.....47
121, 123 PIN,1.50DIAX10.45LG,1HOLE.....109
KNOB,HAND PUMP (RED)***.....49
NUT,070110-6.....149 PIN,1.50DIAX12.96LG,1HOLE.....105
KNOB,PILOT OP VALVE (BLACK)***.....49
NUT,CASTLE,1.125-18 UNEF.....21, 23, 47, 49 PIN,1.50DIAX23.00LG,2RING.....103
KNOB,RED(44218)HP VALVE.....47
NUT,COIL (39909).....111, 113 PIN,1.50DIAX6.42LG,2RING.....103
NUT,HEX,1/4-20.....35, 45 PIN,1.50DIAX8.45LG,1HOLE.....109
L NUT,HEX,5/16-18,GR5.....45 PIN,1.75DIA.X7.94LG, 1HOLE.....103, 107
LADDER ASSY W/DECALS GS32/46**.....47, NUT,HEX,8-32.....35 PIN,1.75DIAX26.71LG,2RING.....107
49 NUT,HEX,JAM,1/2-13.....51–52 PIN,1.75DIAX7.35LG,CHAMFER.....103, 107,
LADDER WELD W/DECALS GS30MINI.....47, NUT,JOYSTICK,44988, RGE.....141, 143 115
49 NUT,JS,36867/42032/44988/40612.....141 PIN,1.75DIAX8.51LG,2RING.....107
LANYARD ROLLER BRKT ASSY NUT,LOCKING-LG.FLANGE,5/16-18....43, 157 PIN,CLEVIS,.75 DIA. X 4.00.....23
W/DEC.....121, 123 NUT,LP NYLOCK,1/2-13.....39, 41, 51–52, 55, PIN,CLEVIS,.75 X 2.....23
LATCH HANDLE.....123, 125 57 PIN,COTTER,.156 X 1.75.....23
LATCH,ROTARY, W/KNOB,LEFT.....41, 57 NUT,LP NYLOCK,1/4-20...21, 43, 45, 55, 105, PIN,COTTER,.156 X 2.5.....21, 23, 47, 49
LATCH,ROTARY, W/KNOB,RIGHT.....41, 57 109, 121 PIN,SNAP,ENTRY RAIL.....117, 119
LEVEL SENSOR BOX CAP,PAINTED.....25 NUT,LP NYLOCK,3/4-10.....21, 39, 55 PIN,WIRE LOCK 3/8 X 2.5,ZAG.....127
LEVEL SENSOR LID AND DECAL.....29 NUT,LP NYLOCK,5/16-18.....41, 57, 121 PIN-THREADED SHLDR OFFS,5/8-11......39,
LEVEL SENSOR,LS60 RED,1.5X4*.....25, 27, NUT,LP NYLOCK,5/8-11.....21, 23, 39, 41, 51– 41, 55, 57
29 52, 55, 57 PLAT ASSY W/DECALS 2032 ANSI.....117
LEVEL SENSOR,LS60,BLUE,2X3*.....29 NUT,NYLOCK FLG,3/8-16,F,ZAG.....127 PLAT ASSY W/DECALS 2032 CE.....117
LEVEL SENSOR,LS60,BLUE,2X3**.....29 NUT,NYLOCK,1/2-13.....21, 23 PLAT CONTRL,G4,DEC,IPCB,32/46........137,
LEVEL SENSOR,LS60,BLUE,2X4**.....25, 27, NUT,NYLOCK,1/4-20.....23, 25, 27, 29, 43, 45, 139
29 47, 49, 55, 59–60, 63, 105, 109, 113, 115, 119, PLAT.EXT.ASSY GS-2032.....121
LEVEL SENSOR,LS60,RED,1.5X3.....29 121, 123, 125, 129, 131, 147, 149 PLATE, LCP, FRONT.....71
LEVEL SENSOR,LS60,RED,1.5X3*.....29 NUT,NYLOCK,10-32.....25, 27, 29, 43, 45, 51– PLATE,AC ADAPTER,DIN/UK***.....129
LEVER,FUNC ENABLE SWITCH,RGE**..141, 52, 147 PLATE,HANDLE MOUNTING.....25
143 NUT,NYLOCK,3/8-16.....23, 27, 47, 49, 51–52, PLATE,HOSE ROUTG,BULKHEAD(PTD).....23
LEVER,FUNC.ENABL.SWITCH,METAL.....141 103, 105, 107, 109, 113, 115, 117, 119, 123, PLATE,HOSE ROUTING, BULKHEAD.....23
LIGHT,REPLACEMENT BULB (39676).....147 125, 151 PLATE,LIFT ARM CAM 1930,32,46.....105
LINK SET ASSY W/DECAL GS2032.....103 PLATE,LIFT ARM CAM,GS-3246.....109

Part No. 46325 GS-2032, GS-2632 165


November 2018

Part Description Index (continued)

PLATE,POTHOLE LINK,LWR.W/BUSH.....52 ROD END,.375X3.69,ZAG.....105, 109 SCREW,PHILLIPS,PHM,8-32 X.25**.....67, 69


PLATE,POTHOLE LINK,UPR.W/BEARI.....52 ROLLER ARM,LIMIT SWITCH***....27, 29, 51– SCREW,PHILLIPS,PHM,8-32 X.375.....129
PLATE,POTHOLE PAD SPACER, 32.....51–52 52 SCREW,PHILLIPS,RHM,10-32 X 1.5....27, 29,
PLATE,POTHOLE PIVOT W/BEARING......51– ROLLER ARM-LIMIT SWITCH....27, 29, 51–52 51–52
52 ROLLER BRKT ASSY W/DECAL.....123 SCREW,PHS,6-32 X 0.25.....131
PLATE,STEERING STOP.....27 ROLLER,PLATFORM EXTENSION.....121, 123 SCREW,RHM,1/4-20 X 1.50.....43
PLATE,STEERING STOP MOUNT **.....27 SCREW,RHM,10-32 X .75.....147
PLATFORM EXT. COMPLETE GS32.....127 S SCREW,RHM,10-32 X 1.....45, 60
PLATFORM GATE WDLMENT GS2032.....117 SCREW,RHM,10-32 X 1.5.....25
SAFETY CHOCK,SCISSOR.....105, 109
PLATFORM RAIL SNAP PIN BRCKT.....117 SCREW,RHM,6-32 X .25.....31
SCR ASSY,47671 LESTER CHARGER.....33
PLATFRM CNTRLS W/DCLS 32/GS46.....133, SCREW,RHM,6-32 X .5.....129
SCREW, HCC, 3/8-16 X 1.50.....105, 109
135 SCREW,RHM,8-32 X .50...45, 59–60, 121, 147
SCREW, YOKE LOCK ALL SLABS.....21, 23
PLTFRM, SQ FOLD W/SWING, GS32.....125 SCREW,SHC,3/8-24 X 1.25".....65
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....25, 111,
PLTFRM, SQ/FOLD/HALF/CHAIN,S32.....125 SCREW,TIMER,#8 PHMS X.375.....31
113
PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....31, SEAL (84535/84539).....49
SCREW,BHHS,1/4-20 X .75.....25, 27, 131
35, 129 SEAL KIT (55717) TEXAS HYD VER.....113
SCREW,BHHS,1/4-20 X 1.....25, 45, 121
PLUG,1/4"SERIES,3/8 MPT.....151 SEAL KIT (66419, 66416, 74297).....47
SCREW,BHHS,1/4-20 X 1.5.....45, 105, 109
PLUG,ELECTRICAL,DOMESTIC..31, 33, 129, SEAL KIT, 55717 DY LIFTCYL.....113
SCREW,BHHS,3/8-16 X 1.....119
153 SEAL KIT, HAND PUMP,2003 MINI.....49
SCREW,BHHS,3/8-16 X 1.75.....121
PLUG,FUSED,250V,13AMP,U.K.**.....31, 129 SEAL KIT, VALVE.....47, 73, 75, 77, 79
SCREW,BHHS,3/8-16 X 2.75.....115
PLUG,HEX HEAD-8 PLASTIC.....59–60, 63 SEAL KIT,39909,PLAT LWR VALVE*........111,
SCREW,BHSC,5/8-11 X 1.....121, 123
PLUG,HEX SOCKET,090109B-4.....87, 93 113
SCREW,CHARGER COVER,#10 X .5.....31
PLUG,NYLON 1.12 BLACK DOMED.....27, 29 SEAL KIT,55716 DY LIFTCYL.....111, 113
SCREW,FHM,10-32 X 1.....43, 45
PLUG,NYLON 2.00 BLACK DOMED...67, 117, SEAL KIT,BOSCH PUMP***.....65
SCREW,FHS,1/4-20 X .25 NYLOCK.....59–60,
119 SEAL KIT,DR MTR.GS15/19,Z20***.....21, 23
63
PLUG,PWR,UK,16AMP,3PIN,BLK.....31, 129 SEAL KIT,HAND PUMP***.....49
SCREW,FHS,1/4-20 X .63.....43, 45
PLUG,ROUND TUBING,1".....121 SEAL KIT,LIFT CYL,(67731)***.....111, 113
SCREW,FHS,1/4-20 X .75.....55, 105
POTENTIOMETER (62161)***.....143 SEAL KIT,LIFT PUMP,BARNES**.....65
SCREW,FHS,1/4-20 X 1.25.....55
POTENTIOMETER MOUNT PLATE.....143 SEAL KIT,PO CHECK VALVE(84391).....49
SCREW,FHS,3/8-16 X 1.5.....51–52
POTHOLE ACTUATOR.....51–52 SEAL KIT,RC SERIES DR MOTOR***.....21, 23
SCREW,HEX INDENT,8-32 X 5/16.....35
POTHOLE SLIDER,32.....51–52 SEAL KIT-FOR P.N.39038(SCISRS).....21, 23
SCREW,HHC,1/2-13 X 1.25 GR5....39, 41, 47,
POTHOLE WELDMENT,LEFT,32/46.....52 SEAL KIT-FOR P.N.44167.....73, 75, 77, 79
49, 51–52
POTHOLE WELDMENT,RIGHT,32.....52 SEAL KIT-FOR PN. 44217.....47
SCREW,HHC,1/2-13 X 1.375.....41, 55
POWER CORD, IEC 320 BLANK, 79".....33 SEAL KIT-FOR PN.44216 & 826779.....47
SCREW,HHC,1/2-13 X 1.5.....39, 55, 57
POWER CORD, UK 110, 115".....37 SEAL KIT-P.N.44169,44172,44171.......73, 75,
SCREW,HHC,1/2-13 X 3.5.....21, 23, 47, 49
POWER CORD,NOVON, 8".....35, 37 77, 79
SCREW,HHC,1/4-20 X .625.....27, 29, 59–60,
POWER CORD,UK-HIGH VOLTAGE, 8".....37 SERIAL # LABEL,SCISSORS*****.....11–12
63, 109, 147, 149
POWER CORD,US 110, 8".....37 SERV, BELLCKRANK ASSY, GS32.....21, 23
SCREW,HHC,1/4-20 X .75.......21, 27, 29, 43,
POWER UNIT ASSY-HYDR MOD.*****.....65 SERVICE KIT, BATTERY STOP.....43, 45
45, 47, 49, 105, 119, 121, 123, 129
PUMP KIT,BOSCH,GS30***.....65 SERVICE KIT,BRAKE RELEASE MAN*.....47,
SCREW,HHC,1/4-20 X 1.....23, 47, 49, 59–60,
PUMP,4CC GEAR,CCW***.....65 49
105, 109
PUSHBUTTON-FUNC.ENABL.W/ORING.141, SERVICE KIT,BRAKE,14.2 IN 3***.....47
SCREW,HHC,1/4-20 X 1.25.....43
143 SERVICE KIT,E-DOWN 3246.....133
SCREW,HHC,1/4-20 X 1.5.....45
PWR UNIT MOD ASSY GS30.....63 SERVICE KIT,E-STOP.....67, 69, 71, 133, 135
SCREW,HHC,1/4-20 X 1.75.....29, 123, 125
SHAFT ASSY, JOYSTICK***.....141
SCREW,HHC,1/4-20 X 2.5.....23
Q SHAFT ASSY,JOYSTICK.....143
SCREW,HHC,1/4-20 X 3.....23
SHAFT-JOYSTICK (56579).....141
QUICK DISCONNECT CASING,BATT**.....43, SCREW,HHC,3/8-16 X .625.....39, 55
SHUNT,ELECTRONIC,47671 CHARGER.....33
45 SCREW,HHC,3/8-16 X .75.....137, 139
SIDE RAIL-PLTFRM, W/DECALS***...117, 119
SCREW,HHC,3/8-16 X 1.....23, 27, 29, 47, 49,
SLIDER BLOCK.....103
R 51–52, 59–60, 63, 105, 109, 151
SLIDER BLOCK,PLATFORM.....115
SCREW,HHC,3/8-16 X 1.25 GRD 5....23, 113,
RAILING-PLAT EXT.W/DECALS-2032.....121 SLIDER,BASE CHASSIS,46.....107
115, 117, 119, 121
RECEPTACLE, DIN, 220V 50A.....129 SLIDER,PLATFORM,LS RETRO.....115
SCREW,HHC,3/8-16 X 1.75,GRD.8.....27
RECEPTACLE,ANTI-BACKOUT.....45, 59–60 SNAP RING,EXTERNAL,1.5 DIA***....103, 105
SCREW,HHC,3/8-16 X 2.....123, 125
RECEPTACLE,FEMALE,36 CONTACT......45, SNAP RING,EXTERNAL,1.75 DIA......107
SCREW,HHC,3/8-16 X 2.25.....117
59–60 SPACER, POTHOLE ACTUATOR.....51–52
SCREW,HHC,3/8-16 X 2.5.....119
REDUCER,070123-6-4.....149 SPACER,.75ID X 1.5OD X 1/4THK.....21, 23
SCREW,HHC,3/8-16 X 2.75..47, 52, 107, 115,
RELAY,24VDC,40/30A,SEALED***.......45, 59– SPACER,.75IDX.875ODX.375.....51–52
119, 125
60, 147 SPACER,CABLE BRIDGE.....105
SCREW,HHC,3/8-16 X 3.....103
RELAY,24VDC,40/30A,SLD W/BRKT*.....147 SPACER,MODULE TRAY,.030 THK......39, 41,
SCREW,HHC,3/8-16X2.25,8,ZAG.....127
RELAY,CHARGR,47671,DPDT,110VDC.....33 55, 57
SCREW,HHC,3/8-16X2.75,8,ZAG.....127
RESISTOR, 75 OHM,DALE RS-10-38.....95 SPACER,MODULE TRAY,.075 THK......39, 41,
SCREW,HHC,5/16-18 X .75....59–60, 63, 149,
RIGID EYE SNAP.....117, 123 55, 57
157
RIVET,ALUM,STL,.188 X .250.....117, 119, 121 SPACER-DUAL COIL,#10, SCISSORS......73,
SCREW,HHC,5/16-18 X 1 GR5......41, 43, 45,
RIVET,STL,STL,.188 X .45.....123, 127 75, 77
57
RIVET,STL,STL,.188 X .50.....55 SPACER-DUAL COIL,#8***.....73, 75, 77
SCREW,HHC,5/16-18 X 1.25.....41, 57
ROCKER ASSEMBLY,45049.....141 SPRING & BUSHING KIT,RETURN***.....141,
SCREW,HHC,5/16-18 X 2.....155
ROCKER ASSY W/ROLLPIN***.....141, 143 143
SCREW,HHC,WASH HEAD,1/4-20X.63.....35
ROD END,.250 X 2.75 LG.....21, 23
SCREW,PHILLIPS,PHM,6-32 X .75.....129

166 GS-2032, GS-2632 Part No. 46325


November 2018

Part Description Index (continued)

SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....27, V WEAR PAD,PLATFORM....117, 119, 121, 123,


29, 45, 47, 49 127
VALVE,CHECK***.....73, 79
SPRING CLIP,3/8-16,.05-.20X.73,ZAG.......27, WEAR PAD,POTHOLE.....51–52
VALVE,CHECK,5 PSI**.....73
29 WEAR/GUIDE PAD MAIN PLATFORM.....117,
VALVE,CHECK,IWP-S/CWP PWR ASSI.....75,
SPRING,COMPRESSION .835 X 2.....123, 125 119
77, 79
SPRING,COMPRESSION.485 X1.75**......29, WELDING CABLE #2 BLACK.....99, 101
VALVE,CHECK,PILOT OPERATED***.....47
39, 55, 121 WELDING CABLE #2 RED.....99, 101
VALVE,FLOW DIVIDER/COMBINER.....79
SPRING-BRUSH,40844, SCISSORS.....65 WELDMENT STEERYOKE LH 32/46**.....21
VALVE,HAND PUMP ASSEMBLY***.....49
SRV KIT, DRIVE MOTOR, GS32/46.....21, 23 WELDMENT STEERYOKE RH 32/46***.....21
VALVE,HAND PUMP**.....47
SRV KIT,32/46 STR. LINK ASSY,L.....21 WELDMENT, ALUM,JOYSTICK GUARD.....121
VALVE,HAND PUMP, 2003 MINI.....49
SRV KIT,32/46 STR. LINK ASSY,R.....21 WELDMENT, EXTENSION,PLATFORM.....123
VALVE,PILOT OPERATED ASSEMBLY*.....49
SRV KIT,POTHOLE ACTUATOR, GS32.....51– WELDMENT, LOWER CONTROL PANEL.....71
VALVE,RELIEF,1000PSI(SCISSORS.....73
52 WELDMENT,ENTRY GATE 32 **.....119
VALVE,RELIEF,3500PSI(SCISRS)**.....73
STACK KIT***.....47 WELDMENT,ENTRY RAIL 2032.....119
VALVE,SHUTTLE.....47
STD MANIFOLD MAIN,GS32/46.....75, 77 WELDMENT,FULL GATE CE.....119
VALVE,SOLENOID,3POS 4WAY.....73, 75, 77,
STEER LINK ASSY GS46.....23 WELDMENT,FULL SWING GATE ANSI.....119
79
STEER LINK ASSY W/BRGS.GS2032.....21 WELDMENT,LEVEL SENSOR BOX,GS.....25
V A L V E , W / 2 0 V N C
STEERING STOP, KIT.....27 WELDMENT,LH STEER YOKE, 32/46*......21,
SOLENOID,MANUAL.....111, 113
STEERING,SRV KIT,GS2032/2632 *.....21 23
VALVE-CHECK,PILOT OPER,2003MIN.....49
STOP PLATFORM ROLLER.....55, 117, 119 WELDMENT,POTHOLE ACTUATOR**.......51–
VALVE-FLOW REGULATOR 0.75 GPM.....73,
STRAIN RELIEF-GS JOYSTICK**~.....133 52
75, 77, 79
STRAINER ASSEMBLY.....59–60, 63 WELDMENT,RH STEER YOKE,32/46*.......21,
VALVE-RELIEF, 3700 PSI #8**.....75, 77, 79
S T R O B E , B E A C O N , W / O U T 23
VALVE-RELIEF,130 PSI.....73, 75, 77
HARDWARE**.....147 WELDMENT,ROLLER BRACKET,LT***.....123,
VALVE-RELIEF,1500 PSI, RV2.....75, 77, 79
SVC KIT,UK RECEPT.REPLACEMENT.....129 125
VALVE-SOLENOID N.O.(SCISSORS)*.......73,
SWING GATE ASSY,GS30/32**.....123, 125 WELDMENT,ROLLER BRACKET,RT***....123,
75, 77, 79
SWITCH,LIMIT,W/ROLLER ARM***.....25, 27, 125
VALVE-SOLENOID, 2POS 4 WAY........73, 75,
29, 51–52 WHEEL & TIRE ASSY LP,15".....21, 23, 47, 49
77, 79
SWITCH,LIMT,W/RLR HEAD 180DG**.....25 WIRE ASSEMBLY,GS1930/1932/2032.....131
VALVE-SOLENOID,2POS 4WAY**.......73, 75,
SWITCH,PRESS 2500-6000 PSI ADJ.....149 WIRE ASSEMBLY,GS2646/2632.....131
77, 79
WIRE ASSY,CHASSIS CONTROL PIGT.....131
T WIRE ASSY,GS2646.....131
W WIRE CABLE,14/3 CON.TPE JKT*.....129, 153
T-BOX,2.75 X 4.5 X 2.0.....129
WASHER,FENDER,.25 X 1.25 X.062.....55 WIRE CABLE,18/2 SJO,BULK....27, 29, 51–52
TANK BREATHER,NYLON **.....59–60, 63
WASHER,FLAT,.5 HARDENED.....51–52 WIRE CAP,ORANGE.....129
TANK ONLY,HYDRAULIC GS30/32***........59–
WASHER,FLAT,M10,ZINC PLTD......25 WIRE,10 GA,BLACK,GXL***.....99
60, 63
WASHER,FLAT,MS,#10,Y.....51–52 WIRE,10 GA,RED,GXL***.....99
Tape, Non- skid, 4 x 32 inches.....123
WASHER,FLAT,MS,#8,Y.....121, 147 WIRE,6 GA,BLACK,GXL.....153
TAPE,NON-SKID,DIE CUT,1.38X1.5.....121
WASHER,FLAT,USS,1/2",Y.....21, 23 W L D M N T, P OT H O L E
TAPE,NON-SKID,DIE CUT,4"X 16"....121, 123,
WASHER,FLAT,USS,1/4"Y.......43, 45, 47, 49, ACTUATOR,GS32*.....51–52
127
59–60, 63, 105, 109, 121, 123, 125, 147, 149 WLDMNT,POTHOLE ACTUATOR,
TAPE,NON-SKID,DIE CUT,4"X 32"....117, 119,
WASHER,FLAT,USS,3/8",Y......23, 27, 29, 39, GS32*.....51–52
121, 123, 125, 127
47, 51–52, 55, 60, 63, 105, 109, 117, 119, 121WLDMT, FORMING, HALFGATE
TAPE,WARNING,BLK/YEL, 50'***.....117, 119
WASHER,FLAT,USS,5/16",Y...59–60, 63, 105, CATCH.....123, 125
TEE,RUN 070432-6*****.....149
123, 155 WLDMT,L STEERYOKE,32/46,NIK.....23
TEE,RUN,070428-4......81, 83, 85, 87, 89, 91,
WASHER,FLAT,USS,5/8",Y.....21, 23 WLDMT,LOCKING ROLLER SUPPORT.....121
93
WASHER,LOCK,.25.....21, 23, 25, 43, 45, 47, WLDMT,R STEERYOKE,32/46,NIK.....23
TEE,RUN,070432-4.....89
49, 59–60, 63, 111, 113 WORKLIGHT ACCES,GS2632/2646.....155
TERM CONTACT,#1/0 GA,SB175........95, 97,
WASHER,LOCK,.313.....59–60, 63, 121, 149, WORKLIGHT CABLE,GS19/20XX.....155
99, 101
153, 155 WORKLIGHT CABLE,GS26XX.....155
TERMINAL, 3/8" RING, #6GA.....153
WASHER,LOCK,.375.....27, 29, 65, 121, 123, WORKLIGHT PIGTAIL ASSY.....155
TERMINAL,3/8 RING,#2 CABLE.....95, 97
137, 139 WORKLIGHT,24V,COIL CORD.....155
TIMER ASSY,ELECTRONIC,47671.....33, 35
WASHER,LOCK,.437,PLTD......23
TIMER ASSY-ELECTRONIC, DMSTC*.....31
WASHER,LOCK,.625 PLTD.....123 Z
TOGGLE SWITCH, PREWIRED***.....133
WASHER,LOCK,0.5".....47, 49
TRANSFORMER,CHARGER (66478).....35 ZERK-GREASE,1/4-28, STRAIGHT.....21, 23
WASHER,NITRILE.....67, 69, 71
TUBE ASSY,PRESS SWITCH.....113
WASHER,NYLON,.406 X.750 X.032.....39, 55
TUBE, CLAMP, 3/8 (PAIR).....23
WASHER,SCIS ARM,1.79X2.25X.120.....105,
TUBE, ENTRY SWING.....125
107
TUBE, HALF GATE ENDRAIL.....123
WASHER,SHIM,1.54X2.00X.125,ZAG.....103
TUBE, PLATFORM SPACER STD-12P.....35
WASHER,SHOULDER,NYLON.....121
TUBE, VERT, FOLDING.....125, 127
WASHER,STAR,EXTERNAL,.25.....35
TUBING,PVC,1",BLACK***.....117, 123
WASHER,STAR,EXTERNAL,.375.....23, 60, 63
TURNSWITCH ACTUATOR,JOYSTICK**....145
WASHER,THRUST .75 X 1.25 X .06.....21, 23,
52
U WASHER,THRUST 1 X 1.75 X .058.....21
U-BOLT,SQ BEND, 1/2-13.....23, 51–52 WASHER,THRUST,.5 X 2.438 X .25.....21, 23
UPPER EXT.RAIL ASSY, GS32.....127 WEAR PAD, SLIDER.....103
WEAR PAD,3.5 X 1.88 X .25.....27

Part No. 46325 GS-2032, GS-2632 167


November 2018

Fitting Cross References

168 GS-2032, GS-2632 Part No. 46325


November 2018

Fitting Cross References (Continued)

Part No. 46325 GS-2032, GS-2632 169


November 2018

Fitting Cross References (Continued)

170 GS-2032, GS-2632 Part No. 46325


November 2018

Fitting Cross References (Continued)

Part No. 46325 GS-2032, GS-2632 171


November 2018

Fitting Cross References (Continued)

172 GS-2032, GS-2632 Part No. 46325


November 2018

Fitting Cross References (Continued)

Part No. 46325 GS-2032, GS-2632 173


November 2018

Fitting Cross References (Continued)

174 GS-2032, GS-2632 Part No. 46325


Parts Manual

Part No.

Rev J3
46325
GS-2032 to SN 59999
GS-2632

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