JORC Drains
JORC Drains
JORC Drains
CONDENSATE DRAINS
TIMER CONTROLLED
COMBO-D-LUX
FLUIDRAIN-COMBO FLUIDRAIN
FLUIDRAIN-COMBO QS
FLUIDRAIN-HP
FLUIDRAIN
EZ-1
TEC-44
TEC-11
TEC-55 COMBO-D-LUX
PRODUCT SELECTION
Dryers Dryers
Receivers Receivers
FLUIDRAIN FLUIDRAIN-HP
FLUIDRAIN-S
FLUIDRAIN-COMBO
QUICK-SET
COMBO-D-LUX
EZ-1
TEC-55 TEC-55
TEC-44
TEC-11
CONDENSATE DRAINS
INDEX
Useful information
COMBO-D-LUX
FLUIDRAIN-COMBO-QS
FLUIDRAIN-COMBO
FLUIDRAIN
EZ-1
TEC-44
TEC-11
TEC-55
FLUIDRAIN-High Pressure
Service kits
Electronic timers
BVS, coils & connectors
Accessories
Condensation is the moisture that drops out of an air flow as it cools. The condensation in
a compressed air system is a constant threat to cause expensive problems. The following
are a few examples:
• Moisture washes lubrication from air tools and production equipment causing
downtime and maintenance.
• An inconsistent supply of dry air causes production quality problems.
• Excessive rust and scale often forms in the air distribution system.
• Water can back up into the compressor and wreck the machinery.
• Air dryers can become overloaded.
• In-line filters can be destroyed.
The problems get worse if you operate lubricated reciprocating or oil flooded rotary screw
compressors - which is just about everyone. Compressor oil makes its way into the
distribution system with the compressed air. The mixture of oil, water, dirt and heat tends
to build up a sludge that will ultimately jam or clog production equipment, air tools and
drains.
The situation is further complicated by climate and seasonal weather changes. This is
because the amount of condensation generated will change according to changes in the
temperature and the relative humidity of the inlet air.
PRODUCT SELECTION
JORC produces the widest range of condensate drains. Whereas our competitors merely
produce one type of drain system, we produce zero air loss drains, timer controlled drains,
powerful motorised ball valve drains, pneumatically operated zero air loss drains and the
new magnetically operated drains.
JORC drains are the most reliable in the world and combined with the wide product
selection, they are an interesting range to offer your customers.
A whole range of private labelling options are available to make you and your JORC drain
stand out and be noticed.
The JORC drains are complemented with a complete range of the superior performing
oil/water separating ranges - the PURO and the SEPREMIUM.
JORC’s air saving products are unique and a clever addition to any compressed air system.
CERTIFICATIONS
CE
CULUS
The UL Recognized Component Mark, which became
effective April 1, 1998, may be used on components
certified by UL to both Canadian and U.S.
requirements.
Although UL had not originally planned to introduce a
combined Recognized Component Mark, the
popularity of the Canada/U.S. Listing and
Classification Marks among clients with UL
certifications for both Canada and the United States
has led to the new Mark.
JORC products, where applicable, are cULus certified.
ISO-9000
ROHS
PED
The Pressure Equipment Directive (PED) is European Legislation aimed at removing the
technical barriers to trade relating to the supply of pressure equipment throughout
Europe. The PED is based on Essential Safety Requirements (ESRs) that govern design,
manufacture, inspection & testing. It affects most pressure equipment that will be
placed on the market in the European Economic Area (EEA) designed for pressures
above 0.5 bar g or 7.25 psi g.
IP65/NEMA 4
This standard describes a system for classifying the degrees of protection provided by
the enclosures of electrical equipment. Developed by the European Committee for
Electro technical Standardization (CENELEC), these standards are designed to
numerically rate an electrical product on the level of protection its enclosure provides.
JORC products are (IP65) dust tight and Protected against powerful water jets.
COMBO-D-LUX
COMBO-D-LUX
Digital timer controlled condensate drain
PRODUCT FEATURES
The COMBO-D-LUX is designed to remove condensate from compressors, compressed
air dryers and receivers up to any size, type or manufacturer.
The COMBO-D-LUX is an all-in-one digital timer drain with an integrated ball valve and
strainer. The unit offers true digital time cycle programming luxury.
COMMERCIAL BENEFITS
• Does not air-lock during operation
• Compressed air systems up to any size
• Digital illuminated cycle display
• Suitable for all types of compressors
• TEST (micro-switch) feature
TECHNICAL ADVANTAGES
• Exceptionally accurate cycle timing
• Premium pcb components selected
• Direct operated valve – not diaphragm type
• Medium pressure up to 16 bar
• The direct acting valve is serviceable
COMBO-D-LUX TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity Unlimited
Valve connection options 1/2” BSP and NPT (dual inlet 1/2” & 1/4”)
Minimum system pressure 0 bar
Maximum system pressure 16 bar
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice 4.0 mm
Type of operating valve Direct acting
Valve seals FPM (Viton)
Installation enclosure IP65/NEMA 4
Voltage range options 10 to 240VAC/DC 50/60 Hz.
Time cycle range (ON - OFF) 0.1 second – 99 hours
WHERE TO INSTALL
FLUIDRAIN-COMBO-QUICK-SET
FLUIDRAIN-COMBO-QUICK-SET
Timer controlled condensate drain
PRODUCT FEATURES
The FLUIDRAIN-QUICK-SET is designed to remove condensate from compressors,
compressed air dryers and receivers up to any size, type or manufacturer.
The FLUIDRAIN-QUICK-SET saves installation time and protects against large particles
found in condensate, thanks to the integrated ball valve and strainer. Quick Set timer
adjustability. Simply adjust the unit according to the compressor capacity and the
operating pressure – and go!
COMMERCIAL BENEFITS
• Does not air-lock during operation
• Compressed air systems up to any size
• Dual thread inlet (1/2” & 1/4”)
• The direct acting valve is serviceable
• Suitable for all types of compressors
• TEST (micro-switch) feature
TECHNICAL ADVANTAGES
• Simply select the compressor capacity and pressure – and GO!
• Medium pressure up to 16 bar
• Integrated mesh strainer
FLUIDRAIN-COMBO-QUICK-SET TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity See timer indication
Valve connection options 1/2” BSP and NPT (dual inlet 1/2” & 1/4”)
Minimum system pressure 0 bar
Maximum system pressure 16 bar
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice 4.0 mm
Type of operating valve Direct acting
Valve seals FPM (Viton)
Voltage range options 10 to 380VAC/DC 50/60 Hz.
Installation enclosure IP65/NEMA 4
WHERE TO INSTALL
FLUIDRAIN-COMBO
FLUIDRAIN-COMBO
Timer controlled condensate drain
PRODUCT FEATURES
The FLUIDRAIN-COMBO is designed to remove condensate from compressors,
compressed air dryers and receivers up to any size, type or manufacturer.
The FLUIDRAIN-COMBO saves installation time and protects against large particles
found in condensate, thanks to the integrated ball valve and strainer. The unit can be
shut off from the compressed air system, enabling easy and safe work to be carried
out.
COMMERCIAL BENEFITS
• Does not air-lock during operation
• Compressed air systems up to any size
• Dual thread inlet (1/2” & 1/4")
• The direct acting valve is serviceable
• Suitable for all types of compressors
• TEST (micro-switch) feature
TECHNICAL ADVANTAGES
• Direct operated valve – not diaphragm type
• Medium pressure up to 16 bar
• Integrated mesh strainer
FLUIDRAIN-COMBO TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity Unlimited
Valve connection options 1/2” BSP and NPT
Minimum system pressure 0 bar
Maximum system pressure 16 bar
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice 4.0 mm
Type of operating valve Direct acting
Valve seals FPM (Viton)
Installation enclosure IP65/NEMA 4
Voltage range options 10 to 380VAC/DC 50/60 Hz.
Time cycle range (ON - OFF) 0.5/10 seconds – 0.5/45 minutes
WHERE TO INSTALL
FLUIDRAIN
FLUIDRAIN
Timer controlled condensate drain
PRODUCT FEATURES
The FLUIDRAIN is designed to remove condensate from compressors, compressed air
dryers and receivers up to any size, type or manufacturer.
The FLUIDRAIN offers true installation simplicity and it is recognised as the most
reliable and best performing condensate drain worldwide. The large orifice in the
direct acting valve, combined with its sophisticated timer module ensure many years
of trouble-free draining of condensate.
COMMERCIAL BENEFITS
• Does not air-lock during operation
• Compressed air systems up to any size
• Also available in stainless steel
• The direct acting valve is serviceable
• Suitable for all types of compressors
• TEST (micro-switch) feature
TECHNICAL ADVANTAGES
• High time cycle accuracy
• Premium pcb components selected
• Large (4.5 mm) valve orifice
• Medium pressure up to 16 bar (for higher see FLUIDRAIN-HP)
FLUIDRAIN TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity Unlimited
Valve connection options 1/2”, 3/8” and 1/4” BSP and NPT
Minimum system pressure 0 bar
Maximum system pressure 16 bar
(for higher pressures see FLUIDRAIN-HP)
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice 4.5 mm
Type of operating valve Direct acting
Valve seals FPM (Viton)
Installation enclosure IP65/NEMA 4
Voltage range options 10 to 380VAC/DC 50/60 Hz.
Time cycle range (ON - OFF) 0.5/10 seconds – 0.5/45 minutes
WHERE TO INSTALL
EZ-1
EZ-1
Timer controlled condensate drain
PRODUCT FEATURES
The EZ-1 is designed to remove condensate from compressors, compressed air dryers
and receivers up to any size, type or manufacturer.
The EZ-1 offers true installation simplicity at the lowest possible cost. The EZ-1 is a
mass produced product available in various valve connection sizes and timer colour
options.
COMMERCIAL BENEFITS
• Does not air-lock during operation
• Compressed air systems up to any size
• Suitable for all types of compressors
• TEST (micro-switch) feature
TECHNICAL ADVANTAGES
• Simple to install
• Direct operated valve – not diaphragm type
• The direct acting valve is serviceable
• Viton seals
EZ-1 TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity Unlimited
Valve connection options 1/2”, 3/8” and 1/4” BSP and NPT
Minimum system pressure 0 bar
Maximum system pressure 16 bar
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice 4.0 mm
Type of operating valve Direct acting
Valve seals FPM (Viton)
Installation enclosure IP65/NEMA 4
Voltage range options 24 to 230VAC/DC 50/60 Hz.
Time cycle range (ON - OFF) 0.5/10 seconds – 0.5/45 minutes
WHERE TO INSTALL
TEC-44
TEC-44
Powerful motorised ball valve drain
PRODUCT FEATURES
The TEC-44 is a microprocessor operated ball valve, designed to remove condensate
from deliquescent dryers, tanks, vessels and refrigerated dryers.
Draining applications with a high level of contamination (rust, scale etc.) require the
TEC-44. The TEC-44 is impossible to block due to its powerful ball valve rotation and
large orifice.
COMMERCIAL BENEFITS
• Does not air-lock during operation
• Compressed air systems up to any size
• Powerful ball valve rotation (unblockable)
• Suitable for all types of compressors
• TEST (micro-switch) feature
TECHNICAL ADVANTAGES
• Micro-processor controlled (high level of time cycle accuracy)
• Medium pressure up to 40 bar
• Remote control – optional.
TEC-44 TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity Unlimited
Valve connection options 1/2” BSP and NPT
Minimum system pressure 0 bar
Maximum system pressure 40 bar
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice 12 mm
Type of operating valve Motorised ball valve
Valve seals FPM (Viton) and Teflon
Installation enclosure IP65/NEMA 4
Voltage range options 24, 115 or 230VAC 50/60 Hz.
Time cycle range (ON - OFF) 7 seconds – 4 minutes/24 hours
WHERE TO INSTALL
TEC-11
TEC-11
Timer controlled condensate drain
PRODUCT FEATURES
The TEC-11 removes condensate, automatically, from compressed
air filters and small dental (oil free type) compressors.
The clever in-line design allows for perfect installation under ALL
types of compressed air filters, regardless of their capacity or size.
COMMERCIAL BENEFITS
• Does not air-lock during operation.
• Suitable for Compressed air filters up to any size
• Suitable for all types of compressors
• Clever in-line design
• TEST (micro-switch) feature
TECHNICAL ADVANTAGES
• Fixed ON cycle and an adjustable OFF cycle
• Medium pressure up to 16 bar (optionally up to 21 bar)
• Connection sizes 1/8” & 1/4"
• Incredibly compact design
TEC-11 TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum filter capacity Unlimited
Valve connection options 1/4” & 1/4" BSP and NPT
Minimum system pressure 0 bar
Maximum system pressure 21 bar
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice 2 mm
Type of operating valve Direct acting valve
Valve seals FPM (Viton)
Installation enclosure IP65/NEMA 4
Voltage range options 24 to 230VAC/DC 50/60 Hz.
Time cycle range (ON - OFF) 2 seconds – 1/120 minutes
WHERE TO INSTALL
TEC-55
TEC-55
Timer controlled multi-point condensate drain
PRODUCT FEATURES
The TEC-55 is a multi-point timer controlled condensate drain, designed to control up
to four valves (draining points).
A typical compressor installation has a compressor, after cooler, dryer, filter(s) and a
receiver (air tank). All draining points can now be centrally controlled by the TEC-55.
This multi-voltage, sequential controller can drain up to four outlets and each outlet
can vary in pressure rating ranging from 0 to 500 bar.
The valves are purged sequentially therefore subsequent pressure drop is minimum.
COMMERCIAL BENEFITS
• Does not air-lock during operation.
• Compressed air systems up to any size.
• One valve control point.
• Suitable for all types of compressors.
TECHNICAL ADVANTAGES
• Minimum pressure drop due to sequential valve purging.
• Any type of valve can be applied (direct acting, diaphragm etc.).
• Various pressure ranges possible (multi-stage compressor applications etc.).
TEC-55 TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity Unlimited
Valve connection options 1/8” up to 2” BSP and NPT
Minimum system pressure 0 bar
Maximum system pressure 500 bar, depending on the valve type
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice Depending on the valve type
Type of operating valve Various possibilities
(direct acting, diaphragm, etc.)
Valve seals Depending on the valve type
Voltage range options 10 to 380VAC/DC 50/60 Hz.
Installation enclosure IP65/NEMA 4
WHERE TO INSTALL
FLUIDRAIN-HP
FLUIDRAIN-HP/STAINLESS STEEL
Timer controlled condensate drain for high pressures
PRODUCT FEATURES
The FLUIDRAIN-HP is designed to remove condensate from high pressure compressed
air systems and systems that require stainless steel valves (food industry etc.).
The FLUIDRAIN-HP offers true installation simplicity and it is recognised as the most
reliable and best performing condensate drain worldwide. The FLUIDRAIN-HP offers
trouble free condensate draining on systems up to 500 bar.
COMMERCIAL BENEFITS
• Does not air-lock during operation.
• Compressed air systems up to any size.
• The direct acting valve is serviceable.
• Suitable for all types of compressors.
• TEST (micro-switch) feature.
TECHNICAL ADVANTAGES
• Direct operated valve – not diaphragm type.
• Brass and stainless steel valve bodies depending on pressure range.
• Medium pressure up to 500 bar.
FLUIDRAIN-HP TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Maximum compressor system capacity Unlimited
Valve connection options 1/4” BSP and NPT
Minimum system pressure 0 bar
Maximum system pressure 500 bar (depending on model)
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Valve orifice Depending on the pressure range
Type of operating valve Direct acting
Valve seals Depending on the pressure range or application
Installation enclosure IP65/NEMA 4
Voltage range options 10 to 380VAC/DC 50/60 Hz.
Time cycle range (ON - OFF) 0.5/10seconds – 0.5/45 minutes
WHERE TO INSTALL
ELECTRONIC TIMERS
FLUIDRAIN, D-LUX,
EZ-1 & TEC-11
Electronic timers
PRODUCT FEATURES
JORC produces the largest range of high quality analogue and digital timers for
solenoid valve applications. Typical applications include compressed air, fluid
processing and dust control.
Our fully automated production methods ensure consistency in manufacturing and a
high product quality level. Through various housing designs and colours, we offer
tailor made solutions to suit your personal desire.
COMMERCIAL BENEFITS
• Long life durability.
• Easy to program.
• Private labelling is possible.
• Various housing designs and colours possible to create private labelled products.
• Stylish designed compact housings.
TECHNICAL ADVANTAGES
• Surface Mounted Technology, ensuring manufacturing consistency.
• Cycle options ranging from Mille-seconds up to 99 hours.
• Analogue and digital time cycle adjustment options.
• Digital timers offer an illuminated count down display feature.
ELECTRONIC TIMERS TECHNICAL SPECIFICATIONS
PRODUCT DIMENSIONS
PRODUCT SPECIFICATIONS
Valve connection options DIN form A & DIN form B
Housing material ABS (fire resistant)
Manual TEST feature Yes
Supply voltage options 10 – 380 VAC/DC 50/60 Hz.
Minimum medium temperature 2°C
Maximum medium temperature 50°C
Installation enclosure IP65/NEMA 4 (when installed)
Cycle display mode Yes
Time cycle range (ON - OFF) 0.1 seconds – 99 hours
(depending on the timer model)
INSTALLATION
BALL VALVE STRAINERS
TIGHTENING FIXTURE
JORC ball valve strainers have an incorporated wrench
key area to simplify the installation procedure.
DUAL THREAD
The JORC ball valve strainers have a dual-combination
inlet thread of 1/2" (male) and a 1/4" (female).
The add-on MCV offers a quick blow-out of the debris with just a “twist of the wrist”.
Simply hook the debris discharge hose pipe to the PURO oil-water-separator and you’ll
never need to take a ball-valve-strainer apart again. The MCV (Mesh Cleaning Valve) is
available as a loose item and can therefore be mounted to ball valve strainers
retrospectively.
ADAPTERS
ADAPTERS
Condensate drain installation adapters
TEC-11 ADAPTERS
PRODUCT FEATURES
JORC’s JC-type coils are produced with H-grade coil insulation, ensuring maximum heat
resistance during operation. The outer encapsulation is an ABS type material.
All voltages are available ranging from 10 – 380 VAC/DC 50/60 Hz.
PRODUCT FEATURES
Power (DIN) connectors are available in FORM A & B (square and rectangle) with or
without a moulded power cord.
Special adapters to take connection from FORM B to FORM A, are also available.
SERVICE KITS
SERVICE KITS
Great care is taken to ensure long lasting components are selected and applied in our
products.
JORC products are designed in a way that makes servicing simple, quick and error
free.
Servicing JORC products is a cost effective way to recondition the products for many
more years of draining service.
MOUNTING BRACKETS
Wall mounting brackets allow easy
installation of timer drains to walls or
inside refrigerated dryers etc.