Field Universal Measuring Computer: Data Sheet
Field Universal Measuring Computer: Data Sheet
Field Universal Measuring Computer: Data Sheet
10/185.22 EN
Universal Measuring Computer
FCU200T, FCU200W, FCU400G,
FCU400IR, FCU400P, FCU400S
(SensyCal®)
■ Up to 8 active mA outputs
Application The temperatures Tw and Tc are measured with the Pt 100 resis
tance thermometer.
The FCU is a universal measurement computer designed for
industrial process signal monitoring and logging. FCU combines Calibrated measurement for accounting puposes
modern communication technology with sound knowhow All devices in the circuit must be approved by the PTB to meet
gained through years of field metrology experience. A highreso the requirements of calibrated measurement.
lution multiline graphic display indicates all physical and electri Caloric energy computer
cal process variables, and device data, logged data and key FCU200W (SensyCal® W)
dates. Flowmeter
• FCU200W – Caloric energy computer for water and brine Magnetic, ultrasonic, vortex & swirlmeter, Woltmann
• FCU400S – Computer for superheated and saturated steam hydrometric vane, orifice
– (flow, heat) Temperature sensor
• FCU400G – Computer for gas flow, gas translater Pt 100, pair
• FCU200T – Current ↔ pulse converter Prior to starting the measurement, the setup can be tested and
• FCU400P – Signal combination, e.g. highpercision approved by the Verification Office in charge, if desired. For a
∆T measurement, summation, etc. rated power of 10 MW and higher the measurement is not sub
• FCU400IR – Contactless temperature monitoring ject to legal control.
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Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Steam
Open systems
Flow
p1 Flow transmitter Temperature T1
∆p1/∆p2/qV/qm
p1 Flow transmitter Steam temperature T1
∆p1/∆p2/qV/qm
Flow transmitter
Flow rate/caloric energy calculation for saturated steam qV/qm
Return Condensate temperature T2
Saturated steam
p1 Flow transmitter The density and enthalpy of steam and water are calculated in
∆p1/∆p2/qV/qm
accordance with the latest industrial standard IAPWSIF 97.
Precise temperature measurement is ensured by connecting
Saturated steam 4wire Pt 100 temperature transmitters to the caloric energy
computer. Due to its modern microprocessor technology and the
integral data logger, it provides for reliable, traceable recording of
operating data.
Flow transmitter Temperature T1
∆p1/∆p2/qV/qm
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Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
E Heat quantity
P Power
qV Volume flow
qm Mass flow
ρ Current operating density
hd Enthalpy of steam
hc Enthalpy of condensate
Td Steam temperature
Tc Condensate temperature
p Pressure
4
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Pulse output
FCU400G has 2 pulse outputs
The physical state correction or flow translation is corrected in
accordance with EN ISO 51671 bzw. VDI/VDO 2040. Device configuration
FCU400G can be configured by using the FCOM200 communi
Operating principle cation program. The configuration can be made in factory or on
The standard volume flow is calculated from the volume flow, the site through the customer. For factory configuration please fill in
operating density, and the standard density. The operating den the questionnaire attached to this data sheet. When ordering the
sity can be calculated from the operating pressure and tempera standard configuration, a default file is downloaded into the
ture and from the standard density in the normal state. For DP device.
measurement the standard volume flow is corrected by using the
ratio of the operating density to the design density as a reference.
ρ
Q n = Q v × ------
ρn
p T n- ------ Z
ρ = ρ n × ------- × ------ × n-
pn T Z
For ∆P measurement
C ε
Q n = Q n,measured × ( ρ ⁄ ρ ,A ) × ---------- × --------
C ,A ε ,A
ρ = f ( p, T , Z )
5
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Pulse output
FCU200T has 2 pulse outputs
6
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Technical data
Inputs
max. 12 pyrometers
max. 2 x Pt 100 resistancs thermometers, range 0 … 200 °C
directly or via transmitter as a standard 4 … 20 mA signal (active)
Outputs
3 digital outputs, prealarm, Alarm and device error
1 analog output
4 … 20 mA signal for highest pyrometer temperature
Optical resolution Sensor
4:1
Cable length between sensor and computer
Standard: 10 m
Response time of the entire system
Product features < 1 second
• Continuous temperature monitoring of live parts
Reproducibility of temperature measurement
• Monitoring of up to 12 hot spots in a switchgear with only one
± 1 % of measured value (at least ± 1 °C)
system
• Freely configurable values for warning and emergency limits Protection class
• Analog output for max. temperature value IP40
(alternatively: MODBUS/MBUS) Supply voltage
• No PVC cables used 24 V DC ± 5%
• All parts completely shielded against EMI/RFI
Max. power
• Possible connection of a Pt 100 temperature sensor for
10 VA
measuring the ambient temperature
• MBus and optical interfaces (IRDA, ZVEI) for Max. ambient temperature
data output and configuration Caloric energy computer: 55 °C
• All relevant parameters locally indicated on a multiline Pyrometer: 70 °C
graphic display For technical details about FCU400IR on request.
• Indication of all measuring points and maximum temperature
values with tag numbers
• Data logger function with realtime clock for all temperature
and limit values
• Error is recorded with current date and time when configured
limit value is exceeded,
• Compact design allows easy retrofitting
7
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
8
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
9
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Certificates and approvals The link between the PC/laptop and the measurement computer can be
established in two different ways .
The measurement computer has the following certificates:
VDE certificate (electrical safety)
PTB certificate for systems subject to legal control PC / Laptop Measurement computer
to EN 1434, Supplement 22 (FCU200W SensyCal® W) Optical read head (opto-head), RS 232
CSANRTLC certificate
COM (9 pins)
GOST certificate
Configuration software
MBUS repeater
The standard PC configuration software FCOM200 for flow measure COM (9 pins)
ment computers used for configuring the standard applications can be MBUS (2 cables) MBUS connection
RS 232 Terminals 24 and 25
installed and run on all usual commercial PCs.
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Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Panel mounting
SensyCal
72
1)
68
1 )
138
Z-20034
144
1)
72
68
max. 10
113
Z-20046
1)
Panel cutout
Wall mounting
(on 35 mm top hat rail)
1)
72
68
183
Z-20026
11
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
FCU200-T
3 HE (133,35)
12
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Connecting diagrams
60 70 80 90
61 71 81 91
62 72 82 92
63 73 83 93
Slot 3
Slot 4
Slot 2
Slot 1
64 74 84 94
65 75 85 95
66 76 86 96
67 77 87 97
1 5 6 2 3 7 8 4 10 11 50 51 16 17 18 19 52 53 24 25 26 27 28
+ - + - + - + - + -
EB1 EB2 AB1 AB2 ERR M-Bus L N
+ -
Pulse output
Pulse output
Pulse/frequence
Pulse/frequence
Power supply
T1 T2 connection
input
input
Temperature Temperature
+ -
10 EB 1 11 5
7 T 2+ Temperature sensor for T2 + -
50 EB 2 51 6
8 T 2 Temperature sensor for T2
Wenn Messumformer angeschlossen, bitte 6-2 und 8-4 brücken.
+ -
16 AB 1 17 7
10 EB1+ Pulse/frequency input + -
11 EB1 Pulse/frequency input, reference potential 18 +AB 2 - 19 8
84 85 21
86 87 22
90 91 23
92 Option 4 93 24
94 95 25
96 97 26
27
27 (24) 28
29
27 (115V) (N) 28 30
31
27 (230V) (PE) 26 32
13
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
B
1 5 6 2 3 7 8 4 1 5 6 2 3 7 8 4 10 11 50 51 16 17 18 19 52 53 24 25 26 27 28
+ - + - + - + - + - + - + -
Tw Tc EB1 EB2 AB1 AB2 ERR M-Bus L N
+ -
Pulse output
Pulse output
Second pulse transmitter
Flow transmitter
Temperature Temperature
warm cold Power supply
energy
Tw Tc connection
qV
flow
Temperature transmitter Temperature Temperature
DTF signal
with active ma-output warm cold
Gnd
US2+ 64 ∆p 2 US2+ 64 74
AX2 I = 0/4...20 mA
EX2+ 65 I EX2+ 65 ∆p2 75
0/4...20 mA max. 100 mA
EX2- 66 EX2- 66 I 76
ABX2 +24 V DC
US2- 67 US2- 67 77
tr 1
+ +
X0
X1 11 10
-
- +
X2
X3
-
X4
X5
X6
X 7, 8 or 9 depending on slot
X7 (see rating plate)
B external jumper
Transmitter with pulse/frequence output GND optional grounding on potential equalization rail
14
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
B
1 5 6 2 3 7 8 4 1 5 6 2 3 7 8 4 10 11 50 51 16 17 18 19 52 53 24 25 26 27 28
+ - + - + - + - + - + - + -
T1 T2 EB1 EB2 AB1 AB2 ERR M-Bus L N
+ -
Pulse output 1
Pulse output 2
Steam Condensate q1 q2
frequence
temperature temperature Power supply
Pulse/
T1 T2 connection
input
Temperature transmitter Steam Condensate
with active mA-output temperature temperature
Gnd
US2+ 64 p US2+ 64 84
AX2 I = 0/4...20 mA
EX2+ 65 I EX2+ 65 p 85
0/4...20 mA max. 100 mA
EX2- 66 EX2- 66 I 86
B B ABX2 +24 V DC
US2- 67 US2- 67 87
Gnd Gnd
Gnd
US2+ 74 q2 US2+ 74
EX2+ 75 I EX2+ 75 q2
0/4...20 mA
EX2- 76 EX2- 76 I
B B
US2- 77 US2- 77
Gnd Gnd
B external jumper
2-wire transmitter 4-wire transmitter GND optional grounding on potential equalization rail
15
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
B
1 5 6 2 3 7 8 4 1 5 6 2 3 7 8 4 10 11 50 51 16 17 18 19 52 53 24 25 26 27 28
+ - + - + - + - + - + -
T EB1 EB2 AB1 AB2 ERR M-Bus L N
+ -
Pulse output 1
Pulse output 2
Gas q1
temperature Power supply
frequence
T connection
Pulse/
Temperature transmitter Gas
input
with active mA-output temperature
B
1 5 6 2 3 7 8 4 10 11 50 51 16 17 18 19 52 53 24 25 26 28
80
27 I = 0/4...20 mA
AX1
+ - + - + - + - + - + - + - 81
L N
max. 100 mA
E1 E2 EB1 EB2 AB1 AB2 ERR M-bus
+ - 82
Pulse output 1
Pulse output 2
84
AX2 I = 0/4...20 mA
85
max. 100 mA
86
ABX2 +24 V DC
87
B external jumper
Power supply of the 2-wire transmitters FCU200-W, FCU400-S, FCU400-G, FCU200-T, FCU400-P
Power supply of the 2-wire transmitters Terminal assignment of the RS 485/RS 232 interface
through power supply card (optional) Connection via the RS 485/RS 232 card (optional)
tr 1
X0 GND RS 232 SubD 5
+ + +
X0 X0 X1 TxD RS 232 SubD 2
X1 EXX X1 X2 RxD RS 232 SubD 3
-
- + X3 +B RS 485 (termination)
X2 X2 tr
-
X4 RS 485 +TxD/RxD SubD 3
X3 - tr 2 X3 +
X5 RS 485 TxD/RxD SubD 8
+ +
X4 X4 + X6 B RS 485 (termination)
EXX -
X5 X5 - + X7 GND RS 485 SubD 5
EXX -
- +
X6 X6
-
X = 7, 8 or 9, depending on the slot position
X7 - X7
16
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Questionnaire FCU200-W
Tel./Fax Tel./Fax
Pulse Frequency mA
For differential pressure measurement (orifice, nozzle, venturi, pitot tube flow meter) please add calculation.
A1 A2 A3 A4
Physical value, start value
17
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Questionnaire FCU400-S
Tel./Fax Tel./Fax
For differential pressure measurement (orifice, nozzle, venturi, pitot tube flow meter) please add calculation.
bar/MPA °C °C
4 Energy condensate
5 Mass condensate
A1 A2 A3 A4
Physical value, start value
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Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Questionnaire FCU400-G
Tel./Fax Tel./Fax
Pulse Frequency mA
∆p-min ∆ p-max
For differential pressure measurement (orifice, nozzle, venturi, pitot tube flow meter) please add calculation.
bar/MPA °C
Counter 1 Nm3
Pulse value
A1 A2 A3 A4
Physical value, start value
19
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Questionnaire FCU200-T
Tel./Fax Tel./Fax
Inputs
Channel 1
Max. value Min. value Max. value Min. value Max. value
Channel 2
Max. value Min. value Max. value Min. value Max. value
A1 A2 A3 A4
Physical value, start value
20
Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Ordering information
Catalog No. Code EUR Deliv. time
FCU – universal measurement computer1) V18022- 685,00
Application
FCU200-W (SensyCal® W), caloric energy computer2) 1 -
Standard, water, cooling water, brine, oil 1 0 - 3 wks.
Open systems, water (special applications) 1 1 - on request
Others 1 9 - on request
FCU400-S (SensyCal® S), steam/saturated steam2) 2 -
Standard, thermal output/flow correction 2 5 305,00 3 wks.
Standard, flow correction 2 A 200,00 3 wks.
Others (special applications) 2 9 - on request
FCU400-G (SensyCal® G), Gas2) 3 -
Standard, flow correction (Q v , p, T) 3 C 200,00 3 wks.
Standard, flow correction ( ∆p, p, T) 3 D 305,00 3 wks.
Standard, flow correction (Q, p, T, ρ n, Hu) 3 E 305,00 3 wks.
Others (special applications) 3 9 - on request
FCU400-P (SensyCal® P), process applications3) 4 -
Summation and subtraction (max. 6 inputs) 4 6 258,00 3 wks.
High-precision differential temperature measurement 4 B 258,00 3 wks.
Others 4 9 - on request
FCU200-T (SensyCal® T), counting/accounting4) 5 - 3 wks.
Current-pulse converter 5 7 -
Pulse-current converter 5 8 -
Others 5 9 - on request
FCU400-IR (SensyCal® IR), temperature monitoring 6 -
Infrared temperature monitoring (IR temperature sensor available on request) 6 0 - on request
Power supply
230 V AC 1 -
115 V AC 2 -
24 V AC/DC 3 -
Approvals
Without calibration 0 -
With certificate from Verification Office for SFCU200-W (SensyCal® W) 1 139,00 + 2 wks.
Special certificate for FCU400-S, FCU400-G (SensyCal® S, SensyCal® G) 2 366,00 + 2 wks.
Calibration for high-precision differential temperature measurement 4 366,00 + 2 wks.
Others (special applications) 9 -
Configuration
Without configuration 0
With customer specific configuration 1
Housing
Housing for panel mounting and wall mounting, 144 mm x 72 mm 0
19" cartridge, 28TE, 3HE with blade connector configuration C 1
(Optional) extension modules ordered together with the device (max. 4)
2 x mA inputs and 2 x transmitter supplies (2 x 16 V, 25 mA) 101 216,00
2 x mA outputs and 2 x alarm contacts 102 216,00
4 x digital inputs and outputs (special application) or 2 x frequency/pulse inputs
+ 2 x input/output contacts incl. NAMUR input (special application) 103 185,00
RS 485/RS232 card for MODBUS communication 105 216,00
2 x transmitter supplies (2 x 20 V, 25 mA) 106 103,00
4 x mV inputs (special application) 107 216,00
4 x mA inputs (summation, special application) 108 216,00
1)
The standard model includes: 2 inputs for connecting Pt 100 (directly) or temperature transmitter with active mA output
1 passive pulse/frequency input
2)
Select code 101 for mA inputs and code 102 for mA outputs.
Select code 106 for supply of passive pulse/frequency input or temperature transmitter
3)
2 inputs are available for mA signals. Select code 108 for more inputs.
Select code 106 for power supply.
4)
2 inputs are available for active mA or pulse/frequency signals, select code 106 for supply of the signals.
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Universal Measuring Computer 10/185.22 EN
FCU200T, FCU200W, FCU400G, FCU400IR, FCU400P, FCU400S (SensyCal®)
Accessories
Catalog No. EUR Deliv. time
FCOM200, PC configuration program for FCU200-W, FCU400-S, FCU400-G, FCU200-T 7962875 295,00 1 wk.
FCOM200, PC configuration program for special applications 7962893 407,00 1 wk.
FCOM500, Data Management Tool for FCU, output via M-Bus 7962892 530,00 2 wks.
Optohead for connection to a PC via RS 232 interface 7962876 260,00 2 wks.
M-Bus micro-master with laptop adapter cable via
RS 232 interface, for 10 terminal units (MR 003) 7962877 260,00 2 wks.
M-Bus level transformer with RS 232 C interface for
3 terminal units, housing for Z rails or wall mounting PW3 7962878 157,00 2 wks.
20 terminal units, housing for Z rails or wall mounting PW20 7962879 337,00 2 wks.
60 terminal units, housing for Z rails or wall mounting PW60 7962880 431,00 2 wks.
250 terminal units, housing for Z rails or wall mounting PW250 7962891 1056,00 2 wks.
Handheld printer for infrared communication 7962882 263,00 2 wks.
RS 232 cable (SUB-D 1:1 9-pole socket/plug) 3 m for M-BUS level transformer 7963895 2 wks.
Extension modules, for separate order, independent of the device
2 x mA inputs and 2 x transmitter supplies (2 x 16 V, 25 mA) 7962870 216,00 1 wk.
2 x mA outputs and 2 x alarm contacts 7962871 216,00 1 wk.
4 x digital inputs and outputs (special application) or 2 x frequency/pulse inputs
+ 2 x input/output contacts incl. NAMUR input (special application) 7962872 185,00 1 wk.
RS 485/RS 232 card for MODBUS communication 7962874 216,00 1 wk.
2 x transmitter supplies (2 x 20 V, 25 mA) 7962869 103,00 1 wk.
4 x mV inputs (special application) 7962881 216,00 1 wk.
4 x mA inputs (special application) 7962868 216,00 1 wk.
22
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© ABB 2003
www.abb.com
10/185.22 EN Rev. B
ABB Ltd ABB Inc. ABB Inc. ABB Automation Products GmbH
Oldends Lane, Stonehouse 125 E. County Line Road 3450 Harvester Road Borsigstr. 2
Gloucestershire, GL10 3TA Warminster, PA 18974 Burlington Ontario L7N 3W5 63755 Alzenau
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