OHE Mast - Bridges - PDF
OHE Mast - Bridges - PDF
OHE Mast - Bridges - PDF
MINISTRY OF RAILWAYS
GUIDELINES
FOR
PROVISIONS OF OHE MAST
FOR
ELECTRIFICATION AT NEW AND EXISTING BRIDGE
PIER/ABUTMENT
Issued by
OCTOBER -2015
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1
Provision of OHE MAST Arrangement at the Bridge Pier/Abutment
1.0 Design Loading on Mast: The Bridge Pier must be checked for design
loads on OHE Mast
1.1.1.1 Dead load of overhead equipment consisting of catenary wire, contact wire
and droppers which is generally 1.6 kg/m length of overhead equipment.
1.1.1.2 Dead load of swiveling bracket, assumed to be 60 kg.
1.1.1.3 Dead load of earth wire (if any).
1.1.1.4 Dead load of return conductor and insulator for return conductor (if any).
1.1.1.5 Dead weight of any 25 kV feeder and insulator for the feeder (if any).
1.1.1.6 Dead weight of any small part steel work.
1.1.1.7 Self weight of mast.
1.1.2.1 Radial pull of contact and catenary wires caused by curvature of the track
and/or stagger of wires.
1.1.2.2 Radial pull of earth wire, return conductor if any and/or 25 kV feeder (if any)
caused by the curvature of track.
All Vertical permanent loads act perpendicular to the track. The only
horizontal permanent force acting parallel to track is the component of radial
pull due to swing of bracket. It may be noted that the swiveling bracket
remains in the normal position only at the mean temperature, if the overhead
equipment is regulated. In case of unregulated overhead equipment the
swing of the cantilever need not be considered.
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1.2 Occasional Loads
The only occasional horizontal loads are due to wind, blowing perpendicular
or parallel to the track on the structure, steel work and wires. The two
conditions of wind being parallel or perpendicular to track are to be
considered separately. The assumed direction of the wind determines
whether the loads will be acting perpendicular or parallel to the track.
The moments at the top of foundation level under different conditions i.e. with
and without occasional loads, with wind blowing perpendicular or parallel to
the track are calculated by multiplying the above loads with the appropriate
lever arm.
Wind pressures for design of OHE structure and determination of spans are
based on IS: 875-(Part-3) - 1987 Reaffirmed -1997 "Code of practice for
Design Loads (Other Than Earthquake) for Building and Structures".
Accordingly, the standard wind pressures adopted are as follows for all new
works for different Zone as indicated in the specification:-
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1.2.2.1.2 For working out wind load, 190% of projected area for the Rolled Structure
&Fabricated Structure and 75% of the projected area for conductors and
other circular members is to be taken into account.
1.2.2.1.3 The safety of structures are checked for two conditions (i) at 35°C
temperature and full wind pressure and (ii) at 4°C temperature and 20% of
the full wind pressure.
1.2.2.1.4 The maximum span should be restricted to 54 m for Red Zone and 63mfor
Navy Blue Zone. In case of curve on banks of such bridges, the span should
be 4.5 m less than the maximum span permitted by relevant span and
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stagger chart, but should not exceed 54 m for Red Zone and 63 m for Navy
Blue Zone. Structural design and analysis of steel masts is to be done as
per IS: 800-1984 "Code of practice for general construction in steel".
On main track, the lengths of two consecutive spans shall not differ by more
than 18m.”
The Pier Top Length must have following minimum provisions to avoid
obstructions during Bridge rehabilitation, re-girdering and maintenance works
at Piers. Minimum clear distances for locating the OHE Mast base plates.
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TYPICAL DISTANCES FROM CENTRE LINE OF TRACK
150
OHE MAST
Y C/L OF TRACK
Z
X
700x700
ELEVATION
700
Min. 200mm
700
PLAN
FIGURE : 1
4.1 In case of through type Steel Bridge, the cantilever assemblies which carry the
catenary and contact wire, may be fixed either to vertical member or to a drop
arm fixed to a cross girder depending upon the position of support required
and clearance available.
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5.0 New Bridges: Provision of OHE Support on Bridge Substructure:-
The Bridge /Bridge Pier to be designed must have provisions for OHE Masts,
irrespective of whether Electrification is sanctioned or not. The following two
types of foundation arrangement may be considered to provide OHE masts on
pier top and abutment.
5.1 OHE Masts foundation (Gravity Type) on top of Piers and Abutments
with the OHE masts embedded in the concrete
The foundation is designed like pure gravity foundation except that tension is
not permitted in the base, i.e. the resultant of the vertical forces and moments
is not permitted to fall outside the middle third of the base of the foundation.
Adequate number of dowel bars is provided to have a proper bond between
the piers and foundation base. The foundation should be constructed clear of
the bearing arrangement for OHE masts. A typical design of Gravity Type
Foundation is at Annexure-I
5.2 OHE masts supported on Pier and Abutment by provision of base plate
connections and holding down bolts (Ragged type)
On piers and abutments, the OHE masts welded to base plate will be fixed
with holding down bolts (Ragged type). The minimum diameter of the holding
down bolts (Ragged type) should not be less than 22mm; however, it is
preferable to adopt a minimum diameter of 25mm in view of corrosion. The
length and diameter of the holding down bolts (Ragged type) are to be
decided, to meet the actual tension, shear and bond stresses. Holding down
bolts (Ragged type)
Should conform to IS: 2062-92 (Grade 'A') - "Steel for General Structural
Purposes-Specification".
Accordingly the holes for holding Base Plate of future OHE must be kept,
properly secured against intrusion of kankar, foreign bodies etc. The holdings
down bolts (Ragged type) are to be grouted in the core holes made in the
Piers/Abutments, by epoxy grouting containing minimum bond stress not less
than (M-20) concrete.
The diameter and length of core hole may be kept as 40 mm and 950mm
respectively. The length of core hole may be kept slightly more than the length
of the holding down bolt(Ragged type), say upto 50mm, for the working
convenience, a Typical Design Procedure is at Annexure-II. A Sample Design
Calculation is enclosed as Annexure- III.
For new Bridge Piers/Abutments, the drawing of the standard size of base plate i.e.
length, width & thickness and hole to hole pitch & edge distance of anchor bolt is
enclosed as Annexure -IV, which should be referred for making holes in the
piers/Abutments.
The Typical Drawing of OHE Structure mounted directly on Pier, enough space
at Pier top as per Eastern Railway Standard Type Drawing:
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S No Scenario of mounting of OHE Structure Template No
1 OHE Mast on bed block with RCC details, CAO 1
(Con)/ER Drawing No.- 145-99
5.3 New Bridge Piers/Abutments having the provisions for erection of OHE mast
in the approved drawings do not require separate approval of the competent
authority for the OHE mast on Bridge Piers/Abutments.
6.0 Existing Bridges: Provision of Foundation for OHE Masts on Bridge
Pier and Abutment:-
The approval of Chief Engineer/Chief Bridge Engineer should be obtained for
adoption of any foundation arrangement on the bridge Piers/Abutments for
supporting OHE masts.
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The work of rehabilitation of weak substructure should be undertaken with
prior approval of Chief Engineer/Chief Bridge Engineer.
1 Side Strutting 12
2. Separate Pile arrangement 13
7.1 The earthing arrangement for the OHE Masts structure should be done as
per code for bonding and earthing for 25kV AC 50 Hz single phase traction
system Code No. ETI/OHE/71(11/90) with latest amendments issued by
RDSO.
7.2 The Authority for passing, supervision and Inspection must be as observed
for ‘Important’ Construction Site activities including,
a. the inspection of the existing masonry/concrete of the bridge pier/abutment
to decide whether rehabilitation is needed,
b. ensuring the depth of Excavated core holes in the piers and abutments,
c. approving all construction materials brought to site, including holding down
bolts(Ragged Type), anchor angle, epoxy grouting material, and
d. supervising the construction work of the foundation
7.3 All concrete works for foundation of OHE structures on bridges should
conform to IS: 456-2000 “Code of Practice for Plain and Reinforced
concrete”.
7.4 The procedure for inspection and Maintenance of foundation for OHE
structures on bridges should be similar as for bridge inspection and
maintenance by Engineering Department and general instruction to be
observed while working In electrified areas should be as per the provisions of
Indian Railways Way and Works Manual - 1983 and Indian Railways
Permanent Way manual-1986, in addition to the instruction, if any, issued by
the Chief Electrical Engineer and Chief Engineer.
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8.0 Recommendations
There are several arrangement for the provision of the OHE masts
on bridges as discussed in this report. The suitability of
any arrangement is to be decided after a proper study of the individual
bridges, the bridge span, space constraint on bridge Super Structure and
Sub-structure, clearance (Mechanical and Electrical), the strength of
existing bridge to carry the additional loading due to the OHE
arrangement while ensuring the safety and economy aspects.
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Annexure-I
H
M
A Embedment of OHE Mast
A
TOP OF PIER
ELEVATION B
SIDE VIEW
H
B
D
PLAN
FIGURE : 2
M D
Eccentricity= e = ≤
N 6
N 6M
Maximum stress at base, P= + ≤ σcb(Permissible stress in concrete)
BD BD 2
NOTE:-Adequate number of dowel bar are to be provided to have proper bond
between the pier and the foundation base. A typical provision of Dowel
Bars is 20mm dia @ 300mm c/c with grip-length50 cm on either
direction.
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Annexure-II
When the bending moment is quite large compared to vertical load, the eccentricity
M
e = is also large. In such cases it will be economical to take advantage of holding
V
down bolt.
Depending upon the size of mast, assume the dimensions of base plate, the
location of holding down bolts and the permissible bearing pressure.
m m'
a C R
Q
P
(1-k)h kh
h
D
FIGURE : 3
Equating the vertical forces to zero, find the value of‘T’ (Tension in bolt) from,
1
T +V = × k × h× B× P
2
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Find the value of stress (σst,cal) in steel bolt by assuming the modular ratio m as 18.
1− k
σ st ,cal = P × × 18
k
T
Area of steel bolt on one side =
σst ,cal
Arrive at the diameter of bolts by assuming the number of bolts on one side.
Assuming the concrete grout with M-20, the permissible bond stress,τbd
is0.8N/mm2 as per IS: 456-2000(Table - 21).
The thickness of base plate will be designed to take the bearing pressure and
bolt tension acting as cantilever. The critical sections are m and m’.
BM at section m= T x lever arm
BM at section m’= [Q x R x R/2 + 1/2(P-Q) Rx 2/3 x R] B
Where Q is the stress (N/mm2)at the section m’, R is the distance of section m’
from edge of base plate.
Assuming the permissible bending stress σbt=157 N/mm2= 1601 kg/cm2 [IRS-SBC
Table No.2, for plate thickness > 20 mm].
Find the thickness of plate (t) from equation,
Bt2/6 x fb = BM at m or m’ whichever is higher.
Gusset Plate
Assume a gusset plate of height (E) and thickness (t). The critical point of BM in
gusset is at the face of the column flanges.
The load consists of the upward pressure on the base plate in the zone hatched
in fig. The intensity of pressure is shown in the pressure diagram.
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The eccentricity (location from section m’) of resultant stress of trapezoidal
pressure diagram
R(2 P + Q)
e=
3( P + Q)
S
R
FIGURE : 4
(P + Q )
× R× S×e
=
2
Where S is the half width of base plate.
t×E×E
Section modulus of gusset plate at the end of flange of column, Z =
6
This should be less than189N/mm2 = 1928 kg/cm2 [as per IRS-SBC, Table -2]
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(P + Q ) 1
× R×S×
.The maximum shear stress,τss,cal =
2 t×E
This should be less than 102 N/mm2 [as per IRS-Steel Bridge Code Table-2
for thickness >20mm].
Design of weld
Assuming all the vertical load is effective, the total force at the junction of
V M
column flange and gusset, F = +
2 Depth of column
F
Force per lineal cm of weld =
Length of weld
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Annexure-III
TYPICAL DESIGN CALCULATION FOR BASE- PLATE & HOLDING DOWN BOLT
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TYPICAL SKETCH OF OVER HEAD EQUIPMENT(OHE)
Catenary
Contact
2.75
10.50
9.305
Mast B - 200 7.905
Rail Level
2.400
28 mm HD Bolts - 6 Nos
FIGURE-5
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7. Wind Load = 155.00 kg/m2 (For Green Zone, as per IS: 875-1987
Part-3)
(a) On catenary wire (including 5% Wind load on dropper)
= 0.75 x 0.01054(diameter of catenary wire) x 155.00 x
38.79 x 1.05 = 50 kg
(b) On contact wire (including 5%Wind load on dropper)
=0.75 x 0.01224(diameter of contact wire) x 155.00 x
38.79 x 1.05 = 58 kg
(c) On RC wire =0 kg
(d) On bracket (say) = 40 kg
(e) On mast and super-mast = 0.00 kg
(i) Wind load on mast =0.200(width of mast)x 155.00 x 10.50 x 1.9(=190%)
= 619 kg
8. (a) Vertical Load and Bending Moment:-
SN. Details of load Weight (kg) Lever arm Moment
(m) (kg-m).
1. Wt. of man 60 2.75 165
2. Wt. of bracket 60 1.38 83
(=2.75/2)
3. Wt. of OHE 63 2.75 174
4. Wt. of mast 514 - -
5. Wt. of super-mast 0 - -
6. Wt. of cantilever 0 0.00 0
7. Wt. of RC 0 0.00 0
8. Wt. of base plate 200 - -
Total 897 422
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(A) SAFETY OF THE CHANNEL OUTRIGGER ARRANGEMENT
Y
23
WIND
410
W
X
X X
M = 4763kg-m
Y
X V = 897 kg
ISMC CL of mast
105 X
410
ISMC 250
700
700
FIGURE-7
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(i) Weight of channel (2 nos.) = 30.6(Weight of ISMC-250x80 per m)x 2 x1.80
l
(ii) Moment at x-x, M = 897 x 0.700 + 150 x 1.80/2 + 4763 = 5526 kg-m
20
Embedded Length of Bolt (Design Bond stress; M-20 As per 26.2.1 of IS 456:2000-
8.15kg/cm2)
3610
= =37.88cm
8.15 × 1.33 × 2.8 × 3.14
(Permitted Stress increased by 331/3 % when wind load is considered as per Annexure B .2.3, IS 456:200)
Total length of bolt = 37.88 +2.5 +25 +15 =80.38cm (Length of Bolt extended by
thickness of base plate =2.5cm,Depth of channel = 25cm and extra margin 15cm)
113715x6
t= = 2.10cm = 21mm
2195x70
Provide 25 mm thick Base plate.
Hence base plate size: 700mmx700mmx25mm
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22
23
24
25
26
27
28
29
30
31
32
33
34
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REFERENCES:-
2) TI Directorate’s ‘Guidelines for Provision of Foundation for Masts and special portal of
overhead electric equipment on Bridges’ received vide their letter No.
TI/CIV/REWAR/15,Dated :10.03.15
5) Eastern Railway (Construction Department) Standard Type : CAO(Con) DRG No. 145-99
6) Code No. ETI/OHE/71(11/90) with latest amendments issued by RDSO: code for
bonding and earthing for 25KV AC 50 Hz single phase Traction system.
11) IS : 2062-2011
12) IS : 456-2000
Note: Codes/Specifications referred in this Guideline should be of latest edition with all
amendments.
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