WO2021157678A1 - Euvレジスト下層膜形成組成物 - Google Patents
Euvレジスト下層膜形成組成物 Download PDFInfo
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- WO2021157678A1 WO2021157678A1 PCT/JP2021/004201 JP2021004201W WO2021157678A1 WO 2021157678 A1 WO2021157678 A1 WO 2021157678A1 JP 2021004201 W JP2021004201 W JP 2021004201W WO 2021157678 A1 WO2021157678 A1 WO 2021157678A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/34—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/34—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
- C08F220/36—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate
- C08F220/365—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate containing further carboxylic moieties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/30—Introducing nitrogen atoms or nitrogen-containing groups
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
- G03F7/168—Finishing the coated layer, e.g. drying, baking, soaking
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/32—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
- C08F220/325—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals containing glycidyl radical, e.g. glycidyl (meth)acrylate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/55—Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups
Definitions
- the present invention relates to a composition used in a lithography process in semiconductor manufacturing, particularly in a state-of-the-art (ArF, EUV, EB, etc.) lithography process.
- the present invention also relates to a method for manufacturing a substrate with a resist pattern to which the resist underlayer film is applied, and a method for manufacturing a semiconductor device.
- a thin film of a photoresist composition is formed on a semiconductor substrate such as a silicon wafer, and an active ray such as ultraviolet rays is irradiated through a mask pattern on which a pattern of a device is drawn to develop the film.
- an active ray such as ultraviolet rays
- This is a processing method for forming fine irregularities corresponding to the pattern on the surface of the substrate by etching the substrate using the obtained photoresist pattern as a protective film.
- Patent Document 1 discloses an additive for a resist underlayer film forming composition for increasing the adhesion of a resist pattern formed on a resist underlayer film.
- the characteristics required of the resist lower layer film are, for example, that intermixing with the resist film formed on the upper layer does not occur (insoluble in the resist solvent) and that the dry etching rate is faster than that of the resist film. Can be mentioned.
- the line width of the formed resist pattern is 32 nm or less, and the resist underlayer film for EUV exposure is used with a thinner film thickness than before.
- pinholes and agglomeration are likely to occur due to the influence of the substrate surface, the polymer used, and the like, and it is difficult to form a uniform film without defects.
- LWR Line Wids Roughness, line width fluctuation (roughness)
- An object of the present invention is to provide a composition for forming a resist underlayer film capable of forming a desired resist pattern, which solves the above problems, and a resist pattern forming method using the resist underlayer film forming composition. ..
- the present invention includes the following.
- the protecting group is selected from a tert-butoxycarbonyl group, a benzyloxycarbonyl group, a 9-fluorenylmethyloxycarbonyl group, a 2,2,2-trichloroethoxycarbonyl group and an allyloxycarbonyl group, [1] or [ 2]
- R 1 represents a hydrogen atom or a methyl group
- L represents a divalent linking group
- X represents an acyloxy group having an amino group substituted with a protecting group or an acyloxy group substituted with a protecting group. Represents an acyloxy group having a nitrogen heterocycle.
- An EUV resist underlayer film which is a fired product of a coating film comprising the EUV resist underlayer film forming composition according to any one of [1] to [6].
- a step of applying the EUV resist underlayer film forming composition according to any one of [1] to [6] on a semiconductor substrate and baking to form an EUV resist underlayer film, an EUV resist underlayer film. Includes a step of applying and baking to form an EUV resist film, a step of exposing the UV resist underlayer film and a semiconductor substrate coated with the EUV resist, and a step of developing and patterning the UV resist film after exposure. , A method for manufacturing a patterned substrate.
- the EUV resist underlayer film forming composition of the present invention has a basic organic group substituted with a protective group in the side chain of the (meth) acrylic polymer, and further contains an organic solvent. It is characterized in that it does not contain a polymer other than the above (meth) acrylic polymer.
- the resist underlayer film produced using the composition of the present application has a basic organic group substituted with a protective group in the side chain of the (meth) acrylic polymer, so that the composition of the present application is applied to form a film.
- amino groups are generated on the surface of the film, and these amino groups improve the adhesion with the resist, so that the resist shape can be made into a good rectangular resist pattern without so-called skirting or undercutting. ..
- the resist underlayer film forming composition for lithography of the present application can suppress deterioration of LWR and improve sensitivity at the time of forming a resist pattern.
- the EUV resist underlayer film forming composition of the present application shows a more remarkable effect when a resist for EUV exposure is used.
- the EUV resist underlayer film forming composition of the present application is an EUV resist underlayer film forming composition having a basic organic group substituted with a protective group in the side chain of the (meth) acrylic polymer and further containing an organic solvent. It is an EUV resist underlayer film forming composition containing no polymer other than the above (meth) acrylic polymer. That is, the EUV resist underlayer film forming composition of the present application contains only the polymer having a basic organic group substituted with a protecting group in the side chain of the (meth) acrylic polymer, and does not contain other polymers.
- the polymer contained in the UV resist underlayer film forming composition of the present application comprises only the polymer having a basic organic group substituted with a protecting group in the side chain of the (meth) acrylic polymer.
- the (meth) acrylic polymer generally refers to a polymer having a unit structure derived from (meth) acrylic acid, (meth) acrylic acid ester, and one or more monomers selected from these derivatives.
- a vinyl polymer polymer in which an olefin has reacted or a (meth) acrylic polymer obtained by polymerizing a (meth) acrylate compound is particularly desirable.
- the (meth) acrylate compound means both an acrylate compound and a methacrylate compound.
- (meth) acrylic acid means acrylic acid and methacrylic acid.
- the polymer can be produced by a known method.
- the polymer may be chain-like or cross-linked, but is preferably chain-like.
- Examples of the organic solvent contained in the EUV resist underlayer film forming composition of the present invention include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and propylene glycol.
- propylene glycol monomethyl ether propylene glycol monomethyl ether acetate, ethyl lactate, butyl lactate, cyclohexanone and the like are preferable.
- propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate are preferable.
- the basic organic group referred to in the present invention includes a carbon atom, a hydrogen atom, and a hetero atom (for example, at least one selected from the group consisting of an oxygen atom, a sulfur atom, and a nitrogen atom), and is derived from the hetero atom.
- the heteroatom is at least two selected from the group consisting of oxygen atoms, sulfur atoms, and nitrogen atoms, or at least one selected from the group consisting of oxygen atoms and nitrogen atoms. More preferably, it is an oxygen atom and a nitrogen atom.
- the organic group is preferably an acyloxy group having an amino group substituted with a protecting group or an acyloxy group having a nitrogen-containing heterocycle substituted with a protecting group.
- the protecting group referred to here is an amino group or a nitrogen-containing heterocycle that binds to the amino group or a nitrogen-containing heterocycle to prevent a change during a predetermined chemical reaction, but is subsequently eliminated by a predetermined means to form the original amino group. Alternatively, it refers to a group that plays a role in restoring a nitrogen-containing heterocycle.
- Suitable protecting groups include carbamate protecting groups such as t-butoxycarbonyl group, benzyloxycarbonyl group, 9-fluorenylmethyloxycarbonyl group, 2,2,2-trichloroethoxycarbonyl group and allyloxycarbonyl group.
- Examples thereof include a sulfonamide protecting group such as a tosyl group and a nosyl group, an imide protecting group such as a phthaloyl group, and a trifluoroacetyl group.
- the protecting group is a tert-butoxycarbonyl group
- the acyloxy group having an amino group protected by a tert-butoxycarbonyl group or the acyloxy group having a nitrogen-containing heterocycle protected by a tert-butoxycarbonyl group is represented by the following formulas (a) to (j).
- the protecting group is preferably selected from a tert-butoxycarbonyl group, a benzyloxycarbonyl group, a 9-fluorenylmethyloxycarbonyl group, a 2,2,2-trichloroethoxycarbonyl group and an allyloxycarbonyl group. Of these, it is preferably a tert-butoxycarbonyl group.
- the (meth) acrylic polymer is preferably a polymer having a unit structure represented by the following formula (1).
- R 1 represents a hydrogen atom or a methyl group
- L represents a divalent linking group
- X represents an acyloxy group having an amino group substituted with a protecting group or an acyloxy group substituted with a protecting group. Represents an acyloxy group having a nitrogen heterocycle.
- the (meth) acrylic polymer of the present invention has a structural unit represented by the above formula (1).
- the (meth) acrylic polymer may be a homopolymer obtained by polymerizing a monomer of one component or a copolymer obtained by polymerizing a monomer of two or more components, but is preferably a homopolymer.
- the (meth) acrylic polymer of the present invention may contain one type and two or more types of polymers having a basic organic group substituted with a protecting group in the side chain of the (meth) acrylic polymer, but it is preferable. Is within 2 types, and most preferably only 1 type is contained.
- the 2 -group R 2 represents an alkylene group having 1 to 10 carbon atoms, and a part of the hydrogen atom of the alkylene group may be substituted with a hydroxy group or a halogen atom.
- alkylene group having 1 to 10 carbon atoms examples include methylene group, ethylene group, n-propylene group, isopropylene group, cyclopropylene group, n-butylene group, isobutylene group, s-butylene group, t-butylene group and cyclo.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
- the meta (acrylic) polymer having the structural unit represented by the above formula (1) is obtained, for example, by reacting a (meth) acrylic polymer having an epoxy group at the terminal with a monomer that reacts with the epoxy group.
- monomers include N- (tert-butoxycarbonyl) glycine, N- (tert-butoxycarbonyl) alanine, N- (tert-butoxycarbonyl) valine, N- (tert-butoxycarbonyl) leucine, N-.
- N- (tert-butoxycarbonyl) glycine N- (tert-butoxycarbonyl) alanine, N- (tert-butoxycarbonyl) leucine, N- (tert-butoxycarbonyl) methionine, N- (tert).
- N- (tert-butoxycarbonyl) serine N- (tert-butoxycarbonyl) proline
- N- (tert-butoxycarbonyl) -4-hydroxyproline preferably N- (tert-butoxycarbonyl) glycine, N- (tert-butoxycarbonyl) alanine, N- (tert-butoxycarbonyl) leucine, N- (tert-butoxycarbonyl) methionine, N- (tert).
- the weight average molecular weight of the (meth) acrylic polymer is, for example, 2,000 to 50,000.
- the weight average molecular weight can be measured, for example, by the gel permeation chromatography described in the following Examples.
- the content ratio of the (meth) acrylic polymer with respect to the entire resist underlayer film forming composition is 0.01% by weight to 1.00% by weight, preferably 0.01% by weight to 0.90% by weight. It is preferably 0.01% by weight to 0.80% by weight, preferably 0.01% by weight to 0.70% by weight, preferably 0.01% by weight to 0.60% by weight, and preferably. It is 0.01% by weight to 0.50% by weight, preferably 0.01% by weight to 0.49% by weight, preferably 0.01% by weight to 0.45% by weight, and preferably 0. It is 01% by weight to 0.4% by weight, preferably 0.01% by weight to 0.3% by weight, preferably 0.01% by weight to 0.2% by weight.
- cross-linking catalyst contained in the resist underlayer film forming composition of the present invention as an optional component
- examples of the cross-linking catalyst (curing catalyst) contained in the resist underlayer film forming composition of the present invention as an optional component include p-toluenesulfonic acid, trifluoromethanesulfonic acid, and pyridinium-p-toluenesulfonate (pyridinium-p-toluenesulfonate).
- pyridinium-p-hydroxybenzene sulfonic acid p-phenol sulfonic acid pyridinium salt
- pyridinium-trifluoromethane sulfonic acid salicylic acid, camphor sulfonic acid, 5-sulfosalicylic acid, 4-chlorobenzene sulfonic acid, 4-hydroxybenzene sulfonic acid
- sulfonic acid compounds such as acid, benzenedisulfonic acid, 1-naphthalenesulfonic acid, citric acid, benzoic acid and hydroxybenzoic acid, and carboxylic acid compounds.
- the content ratio of the cross-linking catalyst is, for example, 0.1% by mass to 50% by mass, preferably 1% by mass to 30% by mass, based on the above-mentioned cross-linking agent.
- the cross-linking agent contained as an optional component in the resist underlayer film forming composition of the present invention include hexamethoxymethylmelamine, tetramethoxymethylbenzoguanamine, and 1,3,4,6-tetrakis (methoxymethyl) glycoluryl (tetramethoxy).
- Methyl glycol uryl) (POWDERLINK® 1174), 1,3,4,6-tetrakis (butoxymethyl) glycol uryl, 1,3,4,6-tetrakis (hydroxymethyl) glycol uryl, 1,3-bis Examples thereof include (hydroxymethyl) urea, 1,1,3,3-tetrakis (butoxymethyl) urea and 1,1,3,3-tetrakis (methoxymethyl) urea.
- the content ratio of the cross-linking agent is, for example, 1% by mass to 50% by mass, preferably 5% by mass to 30% by mass, based on the polymer.
- the resist underlayer film forming composition of the present invention does not generate pinholes or striations, and a surfactant can be further added in order to further improve the coatability against surface unevenness.
- a surfactant include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, and polyoxyethylene oleyl ether, polyoxyethylene octylphenol ether, and polyoxyethylene nonylphenol ether.
- Polyoxyethylene alkylallyl ethers Polyoxyethylene / polyoxypropylene block copolymers, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan tristearate, etc.
- Polyoxyethylene sorbitan such as sorbitan fatty acid esters, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, polyoxyethylene sorbitan tristearate, etc.
- Nonionic surfactants such as fatty acid esters, Ftop EF301, EF303, EF352 (manufactured by Tochem Products Co., Ltd., trade name), Megafuck F171, F173, R-30 (manufactured by Dainippon Ink Co., Ltd., product) Name), Florard FC430, FC431 (manufactured by Sumitomo 3M Co., Ltd., trade name), Asahi Guard AG710, Surflon S-382, SC101, SC102, SC103, SC104, SC105, SC106 (manufactured by Asahi Glass Co., Ltd., trade name), etc.
- fatty acid esters Ftop EF301, EF303, EF352 (manufactured by Tochem Products Co., Ltd., trade name), Megafuck F171, F173, R-30 (manufactured by Dainippon Ink Co., Ltd., product) Name), Florard FC430, FC431 (manufact
- Fluorine-based surfactant organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and the like can be mentioned.
- the blending amount of these surfactants is usually 2.0% by mass or less, preferably 1.0% by mass or less, based on the total solid content of the resist underlayer film forming composition of the present invention.
- These surfactants may be added alone or in combination of two or more.
- the resist underlayer film according to the present invention can be produced by applying the above-mentioned resist underlayer film forming composition on a semiconductor substrate and firing it.
- Examples of the semiconductor substrate to which the resist underlayer film forming composition of the present invention is applied include silicon wafers, germanium wafers, and compound semiconductor wafers such as gallium arsenide, indium phosphide, gallium nitride, indium nitride, and aluminum nitride. Be done.
- the inorganic film can be, for example, ALD (atomic layer deposition) method, CVD (chemical vapor deposition) method, reactive sputtering method, ion plating method, vacuum deposition. It is formed by a method, a spin coating method (spin-on-glass: SOG).
- ALD atomic layer deposition
- CVD chemical vapor deposition
- reactive sputtering method reactive sputtering method
- ion plating method vacuum deposition. It is formed by a method, a spin coating method (spin-on-glass: SOG).
- spin-on-glass: SOG spin-on-glass
- the inorganic film include a polysilicon film, a silicon oxide film, a silicon nitride film, a BPSG (Boro-Phospho Silicone Glass) film, a titanium nitride film, a titanium nitride film, a tungsten film, a gallium nitride film, and a gallium ar
- the resist underlayer film forming composition of the present invention is applied onto such a semiconductor substrate by an appropriate coating method such as a spinner or a coater. Then, the resist underlayer film is formed by baking using a heating means such as a hot plate.
- the baking conditions are appropriately selected from a baking temperature of 100 ° C. to 400 ° C. and a baking time of 0.3 minutes to 60 minutes.
- the baking temperature is preferably 120 ° C. to 350 ° C. and the baking time is 0.5 minutes to 30 minutes, and more preferably the baking temperature is 150 ° C. to 300 ° C. and the baking time is 0.8 minutes to 10 minutes.
- the thickness of the EUV resist underlayer film formed is, for example, 0.001 ⁇ m (1 nm) to 10 ⁇ m, 0.002 ⁇ m (2 nm) to 1 ⁇ m, 0.005 ⁇ m (5 nm) to 0.5 ⁇ m (500 nm), 0.001 ⁇ m ( 1 nm) to 0.05 ⁇ m (50 nm), 0.002 ⁇ m (2 nm) to 0.05 ⁇ m (50 nm), 0.003 ⁇ m (1 nm) to 0.05 ⁇ m (50 nm), 0.004 ⁇ m (4 nm) to 0.05 ⁇ m (50 nm) ), 0.005 ⁇ m (5 nm) to 0.05 ⁇ m (50 nm), 0.003 ⁇ m (3 nm) to 0.03 ⁇ m (30 nm), 0.003 ⁇ m (3 nm) to 0.02 ⁇ m (20 nm), 0.005 ⁇ m (5 nm) It is ⁇ 0.02 ⁇
- the method for manufacturing the patterned substrate goes through the following steps. Usually, it is produced by forming a photoresist layer on an EUV resist underlayer film.
- the photoresist formed by applying and firing on the EUV resist underlayer film by a method known per se is not particularly limited as long as it is sensitive to the light used for exposure. Both negative photoresists and positive photoresists can be used.
- a positive photoresist composed of novolak resin and 1,2-naphthoquinonediazide sulfonic acid ester a chemically amplified photoresist composed of a binder having a group that decomposes with an acid to increase the alkali dissolution rate and a photoacid generator, and an acid.
- photoresists composed of low molecular weight compounds and photoacid generators that decompose with acid to increase the alkali dissolution rate of photoresists, and resists containing metal elements.
- JSR Corporation's product name V146G Shipley's product name APEX-E, Sumitomo Chemical Co., Ltd.'s product name PAR710, and Shin-Etsu Chemical's product name AR2772, SEPR430, and the like
- Proc. SPIE Vol. 3999, 330-334 (2000)
- Proc. SPIE Vol. 3999,357-364 (2000)
- Proc. SPIE Vol. Fluorine-containing atomic polymer-based photoresists as described in 3999,365-374 (2000) can be mentioned.
- resist compositions such as the resist compositions, radiation-sensitive resin compositions, high-resolution patterning compositions based on organic metal solutions, and metal-containing resist compositions described in 2016-29498, JP-A-2011-253185, etc. can be used. However, it is not limited to these.
- Examples of the resist composition include the following. Sensitive photosensitivity or sensation, which comprises a resin A having a repeating unit having an acid-degradable group in which a polar group is protected by a protecting group desorbed by the action of an acid, and a compound represented by the general formula (1). Radial resin composition.
- m represents an integer of 1 to 6.
- R 1 and R 2 independently represent a fluorine atom or a perfluoroalkyl group.
- L 1 represents -O-, -S-, -COO-, -SO 2- , or -SO 3- .
- L 2 represents an alkylene group or a single bond which may have a substituent.
- W 1 represents a cyclic organic group which may have a substituent.
- M + represents a cation.
- Extreme ultraviolet rays or electron beams containing a compound having a metal-oxygen covalent bond and a solvent, and the metal elements constituting the compound belong to the 3rd to 7th periods of the 3rd to 15th groups of the periodic table.
- Metal-containing film-forming composition for lithography Metal-containing film-forming composition for lithography.
- Ar is a group obtained by removing (n + 1) hydrogen atoms from an arene having 6 to 20 carbon atoms.
- R 1 is a hydroxy group, a sulfanyl group or a monovalent group having 1 to 20 carbon atoms.
- an organic group .n is 0 when the ⁇ 11 .n is 2 or more integer, a plurality of R 1 may be the same or different .
- R 2 is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group Is.
- R 3 is a monovalent group having 1 to 20 carbon atoms including the acid dissociative group.
- Z is a single bond, an oxygen atom or a sulfur atom.
- R 4 is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
- R 2 is an alkyl group having 1 to 6 carbon atoms which may have a halogen atom, a hydrogen atom or a halogen atom
- X 1 is a single bond, -CO-O-* or -CO-NR 4 - * , * Represents a bond with -Ar
- R 4 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms
- Ar represents one or more groups selected from the group consisting of a hydroxy group and a carboxyl group. Represents an aromatic hydrocarbon group having 6 to 20 carbon atoms which may have.
- a resist composition that generates an acid upon exposure and changes its solubility in a developing solution by the action of the acid. It contains a base material component (A) whose solubility in a developing solution changes due to the action of an acid and a fluorine additive component (F) which exhibits degradability in an alkaline developing solution.
- the fluorine additive component (F) is a fluorine having a structural unit (f1) containing a base dissociative group and a structural unit (f2) containing a group represented by the following general formula (f2-r-1).
- a resist composition comprising a resin component (F1).
- Rf 21 is independently a hydrogen atom, an alkyl group, an alkoxy group, a hydroxyl group, a hydroxyalkyl group or a cyano group.
- n is an integer from 0 to 2. * Is a bond.
- the constitutional unit (f1) includes a constitutional unit represented by the following general formula (f1-1) or a constitutional unit represented by the following general formula (f1-2).
- R is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkyl halide group having 1 to 5 carbon atoms, respectively.
- X is a divalent linking group having no acid dissociation site.
- Aryl is a divalent aromatic cyclic group that may have a substituent.
- X 01 is a single bond or divalent linking group.
- R 2 is an organic group each independently having a fluorine atom.
- Examples of the resist film include the following.
- R A is independently, .R 1 and R 2 is a hydrogen atom or a methyl group are each independently a tertiary alkyl group having 4 to 6 carbon atoms
- R 3 is an independently fluorine atom or methyl group.
- M is an integer from 0 to 4.
- X 1 is a single bond, a phenylene group or a naphthylene group, or an ester bond, a lactone ring, a phenylene group.
- X 2 is a single bond, an ester bond or an amide bond.
- resist material examples include the following.
- RA is a hydrogen atom or a methyl group.
- X 1 is a single bond or an ester group.
- X 2 is a linear, branched or cyclic carbon number. It is an alkylene group of 1 to 12 or an arylene group having 6 to 10 carbon atoms, and a part of the methylene group constituting the alkylene group may be substituted with an ether group, an ester group or a lactone ring-containing group.
- X 2 contains at least one hydrogen atom substituted with a bromine atom.
- X 3 is a single bond, ether group, ester group, or linear, branched or cyclic alkylene having 1 to 12 carbon atoms.
- Rf 1 to Rf 4 are independently hydrogen atom, fluorine atom or trifluoromethyl group. Although it is a group, at least one is a fluorine atom or a trifluoromethyl group. Further, Rf 1 and Rf 2 may be combined to form a carbonyl group. R 1 to R 5 are independently and directly arranged.
- Cyano group, amide group, nitro group, sulton group, sulfone group or sulfonium salt containing group, and some of the methylene groups constituting these groups are ether group, ester group, carbonyl group, It may be substituted with a carbonate group or a sulfonic acid ester group. Further, R 1 and R 2 may be bonded to form a ring together with the sulfur atom to which they are bonded.
- RA is a hydrogen atom or a methyl group.
- R 1 is a hydrogen atom or an acid unstable group.
- R 2 is a linear, branched or cyclic carbon number 1 to 1.
- X 1 may contain a single bond or a phenylene group, or an ester group or a lactone ring, and has 1 to 12 linear, branched or cyclic carbon atoms.
- X 2 is -O-, -O-CH 2- or -NH-.
- M is an integer of 1 to 4.
- n is an integer of 0 to 3.
- Examples of the metal-containing resist composition include the following.
- a coating comprising a metal oxo-hydroxo network having an organic ligand by a metal carbon bond and / or a metal carboxylate bond.
- a coating solution comprising a hydrolyzable metal compound, represented by a ligand having a hydrolyzable MX bond or a combination thereof).
- RSnO 3 / 2-x / 2) (OH) x
- the exposure is carried out through a mask (reticle) for forming a predetermined pattern, and for example, i-ray, KrF excimer laser, ArF excimer laser, EUV (extreme ultraviolet) or EB (electron beam) are used.
- the resist underlayer film forming composition of the above is preferably applied for EUV (extreme ultraviolet) exposure.
- An alkaline developer is used for development, and the development temperature is appropriately selected from 5 ° C. to 50 ° C. and the development time is 10 seconds to 300 seconds.
- alkaline developing solution examples include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate and aqueous ammonia, primary amines such as ethylamine and n-propylamine, diethylamine, and the like. Secondary amines such as di-n-butylamine, tertiary amines such as triethylamine and methyldiethylamine, alcohol amines such as dimethylethanolamine and triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, choline and the like.
- inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate and aqueous ammonia
- primary amines such as ethylamine and n-propylamine, diethylamine, and the like.
- Secondary amines such as di-n-but
- an aqueous solution of an alkali such as a quaternary ammonium salt, cyclic amines such as pyrrole and piperidine can be used.
- an appropriate amount of an alcohol such as isopropyl alcohol or a nonionic surfactant may be added to the aqueous solution of the alkalis for use.
- the preferred developer is a quaternary ammonium salt, more preferably tetramethylammonium hydroxide and choline.
- a surfactant or the like can be added to these developers.
- a method of developing with an organic solvent such as butyl acetate to develop a portion of the photoresist in which the alkali dissolution rate has not been improved can also be used. Through the above steps, a substrate on which the above resist is patterned can be manufactured.
- the resist underlayer film is dry-etched using the formed resist pattern as a mask.
- the inorganic film is formed on the surface of the used semiconductor substrate, the surface of the inorganic film is exposed, and when the inorganic film is not formed on the surface of the used semiconductor substrate, the semiconductor substrate is exposed. Expose the surface.
- the semiconductor device can be manufactured through a step of processing the substrate by a method known per se (dry etching method or the like).
- the weight average molecular weights of the polymers shown in the following Synthesis Example 1 and Comparative Synthesis Example 1 of the present specification are measurement results by gel permeation chromatography (hereinafter, abbreviated as GPC).
- GPC gel permeation chromatography
- a GPC device manufactured by Tosoh Corporation is used for the measurement, and the measurement conditions and the like are as follows.
- GPC column Shodex KF803L, Shodex KF802, Shodex KF801 [registered trademark] (Showa Denko KK) Column temperature: 40 ° C Solvent: tetrahydrofuran (THF) Flow rate: 1.0 ml / min Standard sample: Polystyrene (manufactured by Tosoh Corporation)
- the polymer solution does not cause cloudiness even when cooled to room temperature, and has good solubility in propylene glycol monomethyl ether acetate.
- the polymer in the obtained solution had a weight average molecular weight of 15,000 and a dispersity of 1.68 in terms of standard polystyrene.
- the polymer obtained in this synthetic example has a structural unit represented by the following formula (1a).
- the polymer in the obtained solution had a weight average molecular weight of 3690 and a dispersity of 2.25 in terms of standard polystyrene.
- the polymer obtained in this synthetic example has structural units represented by the following formulas (1b) and (2b).
- Example 1 To 3.12 g of the polymer solution containing 0.047 g of the polymer obtained in Synthesis Example 1, 0.11 g of tetramethoxymethylglycoluryl (manufactured by Nippon Cytec Industries Co., Ltd.) and pyridinium p-phenolsulfonate (Tokyo Chemical Industry Co., Ltd.) 0.012 g of (manufactured by Kogyo Co., Ltd.) was mixed, and 263.41 g of propylene glycol monomethyl ether and 29.89 g of propylene glycol monomethyl ether acetate were added and dissolved. Then, it was filtered using a polyethylene microfilter having a pore size of 0.05 ⁇ m to obtain a resist underlayer film forming composition for lithography.
- Example 1 [Elution test into photoresist solvent]
- the resist underlayer film forming compositions of Example 1 and Comparative Example 1 were each applied on a silicon wafer, which is a semiconductor substrate, by a spinner.
- the silicon wafer was placed on a hot plate and baked at 215 ° C. for 1 minute to form a resist underlayer film (film thickness 5 nm).
- These resist underlayer films were immersed in ethyl lactate and propylene glycol monomethyl ether, which are solvents used for photoresists, and it was confirmed that they were insoluble in those solvents.
- Example 1 [Formation of positive resist pattern by electron beam lithography system]
- the resist underlayer film forming compositions of Example 1 and Comparative Example 1 were applied onto the film on a silicon wafer using a spinner, respectively.
- the silicon wafer was baked on a hot plate at 215 ° C. for 60 seconds to obtain a resist underlayer film having a film thickness of 5 nm.
- a positive resist solution for EUV was spin-coated on the resist underlayer film and heated at 100 ° C. for 60 seconds to form an EUV resist film.
- the resist film was exposed to a predetermined condition using an electron beam drawing apparatus (ELS-G130). After exposure, baking (PEB) was performed at 110 ° C.
- ELS-G130 electron beam drawing apparatus
- a resist pattern of 25 nm line / 50 nm pitch was formed.
- the photoresist pattern thus obtained was evaluated by observing from the upper part of the pattern.
- a well-formed resist pattern was defined as "good”, and an unfavorable state in which the resist pattern was peeled off and collapsed was defined as "collapse”.
- Example 1 [Formation of negative resist pattern by electron beam lithography system]
- the resist underlayer film forming compositions of Example 1 and Comparative Example 1 were applied onto the film on a silicon wafer using a spinner, respectively.
- the silicon wafer was baked on a hot plate at 215 ° C. for 60 seconds to obtain a resist underlayer film having a film thickness of 5 nm.
- a negative resist solution for EUV was spin-coated on the resist underlayer film and heated at 100 ° C. for 60 seconds to form an EUV resist film.
- the resist film was exposed to a predetermined condition using an electron beam drawing apparatus (ELS-G130). After exposure, baking (PEB) was performed at 110 ° C.
- ELS-G130 electron beam drawing apparatus
- the mixture was cooled to room temperature on a cooling plate, developed with butyl acetate, and then a resist pattern having a 25 nm line / 50 nm pitch was formed.
- a scanning electron microscope (CG4100, manufactured by Hitachi High-Technologies Corporation) was used to measure the length of the resist pattern.
- the photoresist pattern thus obtained was evaluated by observing from the upper part of the pattern. Those in which the resist pattern was well formed with the same exposure amount were regarded as "good”, and those in which the residuals were present between the resist pattern patterns were regarded as "defects".
- the resist underlayer film forming composition according to the present invention is a composition for forming a resist underlayer film capable of forming a desired resist pattern, a method for producing a substrate with a resist pattern using the resist underlayer film forming composition, and a semiconductor. A method of manufacturing the device can be provided.
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Abstract
Description
特許文献1には、レジスト下層膜上に形成されるレジストパターンの密着性を増大させるためのレジスト下層膜用形成組成物用添加剤が開示されている。
[1]
(メタ)アクリルポリマーの側鎖に、保護基で置換された塩基性の有機基を有し、さらに有機溶剤を含む、EUVレジスト下層膜形成組成物であって、
上記(メタ)アクリルポリマー以外のポリマーを含まない、EUVレジスト下層膜形成組成物。
[2]
上記有機基が、保護基で置換されたアミノ基を有するアシルオキシ基又は保護基で置換された含窒素複素環を有するアシルオキシ基である、[1]に記載のEUVレジスト下層膜形成組成物。
[3]
上記保護基が、tert-ブトキシカルボニル基、ベンジルオキシカルボニル基、9-フルオレニルメチルオキシカルボニル基、2,2,2-トリクロロエトキシカルボニル基及びアリルオキシカルボニル基から選ばれる、[1]又は[2]何れか1項に記載のEUVレジスト下層膜形成組成物。
[4]
上記(メタ)アクリルポリマーが、下記式(1)で表される単位構造を有するポリマーである、[1]~[3]何れか1に記載のEUVレジスト下層膜形成組成物。
(式(1)中、R1は水素原子又はメチル基を表し、Lは二価の連結基を表し、Xは保護基で置換されたアミノ基を有するアシルオキシ基又は保護基で置換された含窒素複素環を有するアシルオキシ基を表す。)
[5]
架橋触媒をさらに含む、[1]~[4]の何れか1項に記載のEUVレジスト下層膜形成組成物。
[6]
架橋剤をさらに含む、[1]~[5]の何れか1に記載のEUVレジスト下層膜形成組成物。
[7]
[1]~[6]の何れか1項に記載のEUVレジスト下層膜形成組成物からなる塗布膜の焼成物であることを特徴とするEUVレジスト下層膜。
[8]
半導体基板上に[1]~[6]の何れか1項に記載のEUVレジスト下層膜形成組成物を塗布しベークしてEUVレジスト下層膜を形成する工程、前記EUVレジスト下層膜上にEUVレジストを塗布しベークしてEUVレジスト膜を形成する工程、前記EUVレジスト下層膜と前記EUVレジストで被覆された半導体基板を露光する工程、露光後の前記EUVレジスト膜を現像し、パターニングする工程を含む、パターニングされた基板の製造方法。
[9]
半導体基板上に、[1]~[6]の何れか1項に記載のEUVレジスト下層膜形成組成物からなるEUVレジスト下層膜を形成する工程と、
前記EUVレジスト下層膜の上にEUVレジスト膜を形成する工程と、
EUVレジスト膜に対する光又は電子線の照射とその後の現像によりEUVレジストパターンを形成する工程と、
形成された前記EUVレジストパターンを介して前記EUVレジスト下層膜をエッチングすることによりパターン化されたEUVレジスト下層膜を形成する工程と、
パターン化された前記EUVレジスト下層膜により半導体基板を加工する工程と、
を含むことを特徴とする、半導体装置の製造方法。
本願のEUVレジスト下層膜形成組成物は、(メタ)アクリルポリマーの側鎖に、保護基で置換された塩基性の有機基を有し、さらに有機溶剤を含む、EUVレジスト下層膜形成組成物であって、上記(メタ)アクリルポリマー以外のポリマーを含まない、EUVレジスト下層膜形成組成物である。つまり、本願のEUVレジスト下層膜形成組成物は、(メタ)アクリルポリマーの側鎖に、保護基で置換された塩基性の有機基を有する該ポリマーのみを含み、他のポリマーを含まない。本願のEUVレジスト下層膜形成組成物に含まれるポリマーは、(メタ)アクリルポリマーの側鎖に、保護基で置換された塩基性の有機基を有する該ポリマーのみからなる。
本発明に係るレジスト下層膜は、上述したレジスト下層膜形成組成物を半導体基板上に塗布し、焼成することにより製造することができる。
パターニングされた基板の製造方法は以下の工程を経る。通常、EUVレジスト下層膜の上にフォトレジスト層を形成して製造される。EUVレジスト下層膜の上に自体公知の方法で塗布、焼成して形成されるフォトレジストとしては露光に使用される光に感光するものであれば特に限定はない。ネガ型フォトレジスト及びポジ型フォトレジストのいずれも使用できる。ノボラック樹脂と1,2-ナフトキノンジアジドスルホン酸エステルとからなるポジ型フォトレジスト、酸により分解してアルカリ溶解速度を上昇させる基を有するバインダーと光酸発生剤からなる化学増幅型フォトレジスト、酸により分解してフォトレジストのアルカリ溶解速度を上昇させる低分子化合物とアルカリ可溶性バインダーと光酸発生剤とからなる化学増幅型フォトレジスト、及び酸により分解してアルカリ溶解速度を上昇させる基を有するバインダーと酸により分解してフォトレジストのアルカリ溶解速度を上昇させる低分子化合物と光酸発生剤からなる化学増幅型フォトレジスト、メタル元素を含有するレジストなどがある。例えば、JSR(株)製商品名V146G、シプレー社製商品名APEX-E、住友化学工業(株)製商品名PAR710、及び信越化学工業(株)製商品名AR2772、SEPR430等が挙げられる。また、例えば、Proc.SPIE,Vol.3999,330-334(2000)、Proc.SPIE,Vol.3999,357-364(2000)、やProc.SPIE,Vol.3999,365-374(2000)に記載されているような、含フッ素原子ポリマー系フォトレジストを挙げることができる。
酸の作用により脱離する保護基で極性基が保護された酸分解性基を有する繰り返し単位を有する樹脂A、及び、一般式(1)で表される化合物を含む、感活性光線性又は感放射線性樹脂組成物。
R1及びR2は、それぞれ独立に、フッ素原子又はパーフルオロアルキル基を表す。
L1は、-O-、-S-、-COO-、-SO2-、又は、-SO3-を表す。
L2は、置換基を有していてもよいアルキレン基又は単結合を表す。
W1は、置換基を有していてもよい環状有機基を表す。
M+は、カチオンを表す。
式(22)中、R3は、上記酸解離性基を含む炭素数1~20の1価の基である。Zは、単結合、酸素原子又は硫黄原子である。R4は、水素原子、フッ素原子、メチル基又はトリフルオロメチル基である。)
[式(II)中、
R2は、ハロゲン原子を有してもよい炭素数1~6のアルキル基、水素原子又はハロゲン原子を表し、X1は、単結合、-CO-O-*又は-CO-NR4-*を表し、*は-Arとの結合手を表し、R4は、水素原子又は炭素数1~4のアルキル基を表し、Arは、ヒドロキシ基及びカルボキシル基からなる群から選ばれる1以上の基を有していてもよい炭素数6~20の芳香族炭化水素基を表す。]
酸の作用により現像液に対する溶解性が変化する基材成分(A)及びアルカリ現像液に対して分解性を示すフッ素添加剤成分(F)を含有し、
前記フッ素添加剤成分(F)は、塩基解離性基を含む構成単位(f1)と、下記一般式(f2-r-1)で表される基を含む構成単位(f2)と、を有するフッ素樹脂成分(F1)を含有することを特徴とする、レジスト組成物。
下記式(a1)で表される繰り返し単位及び/又は下記式(a2)で表される繰り返し単位と、露光によりポリマー主鎖に結合した酸を発生する繰り返し単位とを含むベース樹脂を含むレジスト膜。
下記式(a1)又は(a2)で表される繰り返し単位を有するポリマーを含むレジスト材料。
金属炭素結合および/または金属カルボキシラート結合により有機配位子を有する金属オキソ-ヒドロキソネットワークを含むコーティング。
コーティング溶液であって、有機溶媒; 第一の有機金属組成物であって、式RzSnO(2-(z/2)-(x/2))(OH)x(ここで、0<z≦2および0<(z+x)≦4である)、式R’nSnX4-n(ここで、n=1または2である)、またはそれらの混合物によって表され、ここで、RおよびR’が、独立して、1~31個の炭素原子を有するヒドロカルビル基であり、およびXが、Snに対する加水分解性結合を有する配位子またはそれらの組合せである、第一の有機金属組成物;および 加水分解性の金属化合物であって、式MX’v(ここで、Mが、元素周期表の第2~16族から選択される金属であり、v=2~6の数であり、およびX’が、加水分解性のM-X結合を有する配位子またはそれらの組合せである)によって表される、加水分解性の金属化合物 を含む、コーティング溶液。
GPCカラム:Shodex KF803L、Shodex KF802、Shodex KF801〔登録商標〕(昭和電工(株))
カラム温度:40℃
溶媒:テトラヒドロフラン(THF)
流量:1.0ml/分
標準試料:ポリスチレン(東ソー(株)製)
ポリグリシジルメタクリレート(丸善石油化学(株)製)15.00g、N-(tert-Butoxycarbonyl)-beta-alanine(東京化成工業(株)製)22.78g、エチルトリフェニルホスホニウムブロミド(ACROSS社製)0.56gを、プロピレングリコールモノメチルエーテルアセテート100.72gに加え溶解させた。反応容器を窒素置換後、80℃で24時間反応させ、ポリマー溶液を得た。当該ポリマー溶液は、室温に冷却しても白濁等を生じることはなく、プロピレングリコールモノメチルエーテルアセテートに対する溶解性は良好である。GPC分析を行ったところ、得られた溶液中のポリマーは標準ポリスチレン換算にて重量平均分子量15000、分散度は1.68であった。本合成例で得られたポリマーは、下記式(1a)で表される構造単位を有する。
t-ブトキシメタクリレート(東京化成工業(株)製)10.00g、2-ヒドロキシエチルメタクリレート(東京化成工業(株)製)6.10g、アゾビスイソブチロニトリル(東京化成工業(株)製)0.96gを、プロピレングリコールモノメチルエーテル73.00gに加え溶解させた。反応容器を窒素置換後、80℃で24時間反応させ、ポリマー溶液を得た。当該ポリマー溶液は、室温に冷却しても白濁等を生じることはなく、プロピレングリコールモノメチルエーテルに対する溶解性は良好である。GPC分析を行ったところ、得られた溶液中のポリマーは標準ポリスチレン換算にて重量平均分子量3690、分散度は2.25であった。本合成例で得られたポリマーは、下記式(1b)及び式(2b)で表される構造単位を有する。
上記合成例1で得られた、ポリマー0.047gを含むポリマー溶液3.12gに、テトラメトキシメチルグリコールウリル(日本サイテックインダストリーズ(株)製)0.11gとp-フェノールスルホン酸ピリジニウム塩(東京化成工業(株)製)0.012gを混合し、プロピレングリコールモノメチルエーテル263.41g及びプロピレングリコールモノメチルエーテルアセテート29.89gを加え溶解させた。その後孔径0.05μmのポリエチレン製ミクロフィルターを用いてろ過して、リソグラフィー用レジスト下層膜形成組成物とした。
上記比較合成例1で得られた、ポリマー0.047gを含むポリマー溶液3.12gに、テトラメトキシメチルグリコールウリル(日本サイテックインダストリーズ(株)製)0.11gとp-フェノールスルホン酸ピリジニウム塩(東京化成工業(株)製)0.012gを混合し、プロピレングリコールモノメチルエーテル263.41g及びプロピレングリコールモノメチルエーテルアセテート29.89gを加え溶解させた。その後孔径0.05μmのポリエチレン製ミクロフィルターを用いてろ過して、リソグラフィー用レジスト下層膜形成組成物とした。
実施例1及び比較例1のレジスト下層膜形成組成物を、それぞれ、スピナーにより、半導体基板であるシリコンウェハー上に塗布した。そのシリコンウェハーをホットプレート上に配置し、215℃で1分間ベークし、レジスト下層膜(膜厚5nm)を形成した。これらのレジスト下層膜をフォトレジストに使用する溶剤である乳酸エチル及びプロピレングリコールモノメチルエーテルに浸漬し、それらの溶剤に不溶であることを確認した。
膜上に実施例1及び比較例1のレジスト下層膜形成組成物を、スピナーを用いてシリコンウェハー上にそれぞれ塗布した。そのシリコンウェハーを、ホットプレート上で215℃で60秒間ベークし、膜厚5nmのレジスト下層膜を得た。そのレジスト下層膜上に、EUV用ポジ型レジスト溶液をスピンコートし、100℃で60秒間加熱し、EUVレジスト膜を形成した。そのレジスト膜に対し、電子線描画装置(ELS-G130)を用い、所定の条件で露光した。露光後、110℃で60秒間ベーク(PEB)を行い、クーリングプレート上で室温まで冷却し、アルカリ現像液(2.38%TMAH)で現像した後、25nmライン/50nmピッチのレジストパターンを形成した。レジストパターンの測長には走査型電子顕微鏡((株)日立ハイテクノロジーズ製、CG4100)を用いた。上記レジストパターンの形成において、25nmライン/50nmピッチ(ラインアンドスペース(L/S=1/1)を形成した露光量を最適露光量とした。
膜上に実施例1及び比較例1のレジスト下層膜形成組成物を、スピナーを用いてシリコンウェハー上にそれぞれ塗布した。そのシリコンウェハーを、ホットプレート上で215℃で60秒間ベークし、膜厚5nmのレジスト下層膜を得た。そのレジスト下層膜上に、EUV用ネガ型レジスト溶液をスピンコートし、100℃で60秒間加熱し、EUVレジスト膜を形成した。そのレジスト膜に対し、電子線描画装置(ELS-G130)を用い、所定の条件で露光した。露光後、110℃で60秒間ベーク(PEB)を行い、クーリングプレート上で室温まで冷却し、酢酸ブチルで現像した後、25nmライン/50nmピッチのレジストパターンを形成した。レジストパターンの測長には走査型電子顕微鏡((株)日立ハイテクノロジーズ製、CG4100)を用いた。上記レジストパターンの形成において、25nmライン/50nmピッチ(ラインアンドスペース(L/S=1/1)を形成した露光量を最適露光量とした。
Claims (9)
- (メタ)アクリルポリマーの側鎖に、保護基で置換された塩基性の有機基を有し、さらに有機溶剤を含む、EUVレジスト下層膜形成組成物であって、
上記(メタ)アクリルポリマー以外のポリマーを含まない、EUVレジスト下層膜形成組成物。 - 上記有機基が、保護基で置換されたアミノ基を有するアシルオキシ基又は保護基で置換された含窒素複素環を有するアシルオキシ基である、請求項1に記載のEUVレジスト下層膜形成組成物。
- 上記保護基が、tert-ブトキシカルボニル基、ベンジルオキシカルボニル基、9-フルオレニルメチルオキシカルボニル基、2,2,2-トリクロロエトキシカルボニル基及びアリルオキシカルボニル基から選ばれる、請求項1又は2何れか1項に記載のEUVレジスト下層膜形成組成物。
- 架橋触媒をさらに含む、請求項1~4の何れか1項に記載のEUVレジスト下層膜形成組成物。
- 架橋剤をさらに含む、請求項1~5の何れか1項に記載のEUVレジスト下層膜形成組成物。
- 請求項1~6の何れか1項に記載のEUVレジスト下層膜形成組成物からなる塗布膜の焼成物であることを特徴とするEUVレジスト下層膜。
- 半導体基板上に請求項1~6の何れか1項に記載のEUVレジスト下層膜形成組成物を塗布しベークしてEUVレジスト下層膜を形成する工程、前記EUVレジスト下層膜上にEUVレジストを塗布しベークしてEUVレジスト膜を形成する工程、前記EUVレジスト下層膜と前記EUVレジストで被覆された半導体基板を露光する工程、露光後の前記EUVレジスト膜を現像し、パターニングする工程を含む、パターニングされた基板の製造方法。
- 半導体基板上に、請求項1~6の何れか1項に記載のEUVレジスト下層膜形成組成物からなるEUVレジスト下層膜を形成する工程と、
前記EUVレジスト下層膜の上にEUVレジスト膜を形成する工程と、
EUVレジスト膜に対する光又は電子線の照射とその後の現像によりEUVレジストパターンを形成する工程と、
形成された前記EUVレジストパターンを介して前記EUVレジスト下層膜をエッチングすることによりパターン化されたEUVレジスト下層膜を形成する工程と、
パターン化された前記EUVレジスト下層膜により半導体基板を加工する工程と、
を含むことを特徴とする、半導体装置の製造方法。
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