WO2016208636A1 - 配線体、配線基板、及びタッチセンサ - Google Patents
配線体、配線基板、及びタッチセンサ Download PDFInfo
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- WO2016208636A1 WO2016208636A1 PCT/JP2016/068554 JP2016068554W WO2016208636A1 WO 2016208636 A1 WO2016208636 A1 WO 2016208636A1 JP 2016068554 W JP2016068554 W JP 2016068554W WO 2016208636 A1 WO2016208636 A1 WO 2016208636A1
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- Prior art keywords
- lead
- layer
- conductor
- wiring
- wiring layer
- Prior art date
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/0416—Control or interface arrangements specially adapted for digitisers
- G06F3/04164—Connections between sensors and controllers, e.g. routing lines between electrodes and connection pads
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0445—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using two or more layers of sensing electrodes, e.g. using two layers of electrodes separated by a dielectric layer
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0446—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04112—Electrode mesh in capacitive digitiser: electrode for touch sensing is formed of a mesh of very fine, normally metallic, interconnected lines that are almost invisible to see. This provides a quite large but transparent electrode surface, without need for ITO or similar transparent conductive material
Definitions
- the present invention relates to a wiring body, a wiring board, and a touch sensor.
- a wiring body a wiring board
- a touch sensor a touch sensor
- a conductive sheet is known in which the electrode terminal electrically connected to the end portion of the electrode pattern made of fine metal wires includes a mesh shape made of a lattice made of fine metal wires (see, for example, Patent Document 1). ).
- the electrode pattern and the external wiring are connected via the electrode terminal, and therefore there is a problem that the miniaturization of the conductive sheet is hindered.
- the problem to be solved by the present invention is to provide a wiring body, a wiring board, and a touch sensor that can be miniaturized.
- a wiring body includes a first resin layer, a mesh electrode layer provided on the first resin layer and formed by a first conductor wire, and the first resin.
- a mesh-like first lead-out wiring layer formed on the layer and formed by a second conductor wire, and interposed between the electrode layer and the first lead-out wiring layer, and at least two of the first lead wiring layers And a linear boundary line in contact with one end of the first lead-out wiring layer, and satisfies the following expressions (1) and (2).
- W 1 is the width of the first conductor line in a direction orthogonal to the extending direction of the first conductor line
- W 2 is the second conductor line.
- W 1 is the width of the second conductor line in a direction orthogonal to the extending direction of the conductor line
- L 1 is the length in the extending direction of the boundary line
- W 3 is the first lead wiring. It is the width of one end of the first lead wiring layer in a direction orthogonal to the extending direction of the layer.
- the first lead wiring layer has substantially the same width from the one end portion to a portion where the first lead wiring layer is bent first. Also good.
- the electrode layer is configured by arranging a plurality of unit meshes having the same shape, and may satisfy the following expression (3).
- D is the maximum value of the width of the unit mesh in the direction orthogonal to the extending direction of the electrode layer.
- a first region may be defined by the second conductor line and the boundary line, and the first region may be filled with a conductive material.
- the first adhesive surface between the first conductor wire and the first resin layer is curved in a convex shape toward the first conductor wire in a sectional view.
- the second adhesive surface between the second conductor wire and the first resin layer is curved in a convex shape toward the second conductor wire side in a cross-sectional view.
- the conductor line including the first conductor line, the second conductor line, and the boundary line includes a first surface that contacts the first resin layer, and the first surface. And a surface roughness of the first surface may be relatively large with respect to the surface roughness of the second surface.
- the boundary line may extend non-linearly.
- At least one mesh-like second lead formed by a third conductor line, having one end connected to the boundary line and the other end connected to the first lead-out wiring layer.
- the second conductor lines constituting the first lead-out wiring layer are arranged to be inclined with respect to the extending direction of the first lead-out wiring layer, and the second The third conductor lines constituting the lead-out wiring layer are inclined with respect to the extending direction of the second lead-out wiring layer, and the side end of the first lead-out wiring layer is In the extending direction of the first lead-out wiring layer, the plurality of second conductor lines constituting the first lead-out wiring layer are extended in a zigzag shape, and the second lead-out wiring layer side The end portion may extend in a zigzag manner by the plurality of third conductor lines constituting the second lead-out wiring layer in the extending direction of the second lead-out wiring layer.
- the electrode layer is configured by arranging a plurality of unit meshes having the same shape, and may satisfy the following expression (6).
- D is the maximum value of the width of the unit mesh in the direction orthogonal to the extending direction of the electrode layer
- L 2 is adjacent in the extending direction of the boundary line the This is the distance between the first lead-out wiring layer and the second lead-out wiring layer.
- a wiring board according to the present invention includes the wiring body and a support body that supports the wiring body.
- a touch sensor according to the present invention includes the wiring board.
- the electrode layer and the lead-out wiring layer are connected via a linear boundary line. For this reason, when connecting an electrode layer and a lead-out wiring layer, an electrode terminal is not required and the wiring body can be reduced in size.
- FIG. 1 is a perspective view showing a touch sensor according to a first embodiment of the present invention.
- FIG. 2 is a plan view showing the wiring board according to the first embodiment of the present invention.
- FIG. 3 is a partially enlarged view of part III in FIG. 4 is a cross-sectional view taken along line IV-IV in FIG.
- FIG. 5 is a cross-sectional view for explaining the first conductor wire according to the first embodiment of the present invention.
- 6 is a cross-sectional view taken along line VI-VI in FIG.
- FIG. 7 is an explanatory diagram for explaining the aperture ratio.
- 8 is a cross-sectional view taken along line VIII-VIII in FIG.
- FIG. 9 is a plan view showing a first modification of the wiring board according to the first embodiment of the present invention.
- FIG. 9 is a plan view showing a first modification of the wiring board according to the first embodiment of the present invention.
- FIG. 10A to FIG. 10E are cross-sectional views showing a method for manufacturing a wiring board in the first embodiment of the present invention.
- FIG. 11 is a plan view showing a second modification of the wiring board according to the first embodiment of the present invention.
- FIG. 12 is a plan view showing a third modification of the wiring board according to the first embodiment of the present invention.
- FIG. 13 is a plan view showing a fourth modification of the wiring board according to the first embodiment of the present invention.
- FIG. 14 is a plan view showing a fifth modification of the wiring board according to the first embodiment of the present invention.
- FIG. 17 is a plan view showing a wiring body according to the second embodiment of the present invention, and is a view for explaining the first conductor layer.
- 18 is a partially enlarged view of the XVIII portion of FIG. 19 is a cross-sectional view taken along line XIX-XIX in FIG.
- FIG. 20 is a plan view showing a first modification of the first conductor layer according to the second embodiment of the present invention.
- FIG. 21 is a plan view showing a second modification of the first conductor layer according to the second embodiment of the present invention.
- FIG. 1 is a perspective view showing a touch sensor according to one embodiment of the present invention
- FIG. 2 is a plan view showing a wiring board according to one embodiment of the present invention
- FIG. 3 is a partially enlarged view of a portion III in FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. 3
- FIG. 5 is a cross-sectional view for explaining the first conductor line according to the first embodiment of the present invention
- FIG. FIG. 7 is an explanatory diagram for explaining the aperture ratio
- FIG. 8 is a sectional view taken along the line VIII-VIII in FIG. 3
- FIG. 9 is a wiring according to the first embodiment of the present invention. It is a top view which shows the 1st modification of a board
- the touch sensor 1 including the wiring body 4 of the present embodiment is a touch input device used for, for example, a capacitive touch panel and a touch pad.
- a display device such as a liquid crystal display, an organic EL display, or electronic paper is incorporated in the touch input device.
- the touch sensor 1 includes a wiring board 2 including a base material 3 and a wiring body 4, and a mesh laminated on the wiring board 2 (wiring body 4) via a resin layer 9.
- the electrode layer 101 and the lead-out wiring layer 102 are provided.
- the mesh electrode layer 6 provided in the wiring body 4 is a plurality of (three in the present embodiment) detection electrodes extending in the Y direction, and the mesh electrode layer 101 is opposed to the mesh electrode layer 6. And a plurality of (four in the present embodiment) detection electrodes respectively extending in the X direction.
- the mesh electrode layer 6 is connected to an external circuit via the lead wiring layer 7, and the mesh electrode layer 101 is connected to the external circuit via the lead wiring layer 102. Then, a predetermined voltage is periodically applied between the mesh electrode layers 6 and 101, and an operator's operation in the touch sensor 1 is performed based on a change in capacitance at each intersection of the two mesh electrode layers 6 and 101. Determine the position (contact position).
- the resin layer 9 has the same configuration as that of the adhesive layer 5, and the mesh electrode layer 101 has the same configuration as that of the mesh electrode layer 6.
- Reference numeral 102 denotes a configuration similar to that of the lead wiring layer 7. Therefore, in the present specification, in the following description, detailed descriptions of the resin layer 9, the mesh electrode layer 101, and the lead-out wiring layer 102 are omitted.
- the “wiring board 2” in the present embodiment corresponds to an example of the “wiring board” and the “touch sensor” in the present invention.
- Base material 3 is polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide resin (PI), polyetherimide resin (PEI), polycarbonate (PC), polyetheretherketone (PEEK), liquid crystal polymer (LCP) Examples thereof include materials such as cycloolefin polymer (COP), silicone resin (SI), acrylic resin, phenol resin, epoxy resin, green sheet, and glass.
- the base material may be formed with an easy adhesion layer or an optical adjustment layer.
- a transparent thing is selected.
- the “base 3” in the present embodiment corresponds to an example of the “support” in the present invention.
- the wiring body 4 is formed on the main surface 31 of the base material 3 and is supported by the base material 3.
- the wiring body 4 includes an adhesive layer 5, a mesh electrode layer 6, a lead-out wiring layer 7, and a boundary line 8.
- the “wiring body 4” in the present embodiment corresponds to an example of the “wiring body” in the present invention.
- the adhesive layer 5 as a resin layer in the present embodiment is a member that adheres and fixes the base material 3 and the mesh electrode layer 6 to each other. Similarly, the adhesive layer 5 adheres and fixes the base material 3 and the lead-out wiring layer 7 and the base material 3 and the boundary line 8 together.
- the material constituting the adhesive layer 5 include epoxy resins, acrylic resins, polyester resins, urethane resins, vinyl resins, silicone resins, phenol resins, polyimide resins, and other UV curable resins, thermosetting resins, and thermoplastics. Resin etc. can be illustrated.
- the adhesive layer 5 in the present embodiment includes a flat portion 51 provided on the main surface 31 of the substrate 3 with a substantially constant thickness, and the flat portion 51. And a support portion 52 formed on the substrate.
- the flat portion 51 is uniformly provided so as to cover the main surface 31 of the base material 3, and the main surface 511 of the flat portion 51 is a surface substantially parallel to the main surface 31 of the base material 3. .
- the thickness of the flat portion 51 is preferably 5 ⁇ m to 100 ⁇ m.
- the support portion 52 is formed between the flat portion 51 and the mesh electrode layer 6, between the flat portion 51 and the lead-out wiring layer 7, and between the flat portion 51 and the boundary line 8. 3 is formed so as to protrude in a direction away from 3 (+ Z direction in FIG. 3). For this reason, the thickness (height) of the adhesive layer 5 in the portion where the support portion 52 is provided is larger than the thickness (height) of the adhesive layer 5 in the flat portion 51.
- the adhesive layer 5 has a mesh electrode layer 6 (specifically, a contact surface 61 (described later)) and a lead wiring layer 7 (specifically, a contact surface 71) on the contact surface 522 that is the upper surface of the support portion 52. (Described later) and the boundary line 8 (specifically, the contact surface 81 (described later)).
- the contact surface 522 has an uneven shape that is complementary to the contact surfaces 61, 71, 81 having an uneven shape, as shown in FIG.
- each conductor wire first conductor wire 64 (described later), second conductor wire 74 (described later), and boundary line 8) has a cross section in the extending direction.
- the contact surfaces 61, 71, 81 and the contact surface 61 have an uneven shape that is complementary to each other. 4, 6, and 8, the contact surfaces 61, 71, 81 and the uneven shape of the contact surface 61 are exaggerated for easy understanding of the wiring body 4 of the present embodiment.
- the support portion 52 has two side surfaces 521 and 521 that are linearly inclined so as to approach each other as they are separated from the base material 3 in a cross-sectional view in the short direction.
- the mesh electrode layer 6 is a detection electrode of the touch sensor 1 extending in the Y direction, and is laminated on the support portion 52 of the adhesive layer 5 so as to protrude toward the + Z direction. It is formed (see, for example, FIG. 4).
- the mesh electrode layer 6 has a rectangular outer shape in plan view. “Reticulated electrode layer 6” in the present embodiment corresponds to an example of “electrode layer” in the present invention.
- the mesh electrode layer 6 is composed of conductive powder and binder resin.
- the conductive powder is present in a substantially uniform dispersion in the binder resin, and the conductivity is imparted to the mesh electrode layer 6 by the conductive powders contacting each other.
- the conductive powder constituting the mesh electrode layer 6 include metal materials such as silver, copper, nickel, tin, bismuth, zinc, indium, palladium, graphite, carbon black (furnace black, acetylene black, kettle). Carbon black), carbon nanotubes, carbon nanofibers, and the like.
- a metal salt that is a salt of the above-described metal material may be used.
- the conductive powder contained in the mesh electrode layer 6 may be, for example, a particle diameter ⁇ (0.5 ⁇ m ⁇ ⁇ ⁇ 2 ⁇ m) of 0.5 ⁇ m or more and 2 ⁇ m or less depending on the width of the conductor wire constituting the mesh electrode layer 6. ) Can be used. From the viewpoint of stabilizing the electrical resistance value in the mesh electrode layer 6, it is preferable to use conductive powder having an average particle diameter ⁇ that is not more than half the width of the first conductor wire 64 constituting the mesh electrode layer 6. preferable. As the conductive powder, it is preferable to use particles having a specific surface area measured by the BET method of 20 m 2 / g or more.
- the mesh electrode layer 6 When the mesh electrode layer 6 is required to have a relatively small electrical resistance value below a certain level, it is preferable to use a metal material as the conductive powder, but the mesh electrode layer 6 has a relatively large electrical resistance above a certain level. When the resistance value is allowed, a carbon-based material can be used as the conductive powder. In addition, it is preferable to use a carbon-based material as the conductive powder from the viewpoint of improving the haze and total light reflectance of the mesh film.
- the electrode layer is formed into a mesh shape, thereby imparting light transmittance to the mesh electrode layer 6.
- the conductive material constituting the mesh electrode layer 6 is an excellent conductive material such as silver, copper, nickel, or the above-mentioned carbon-based material but an opaque conductive material (an opaque metallic material and an opaque metallic material). Carbon-based material) can be used.
- binder resin constituting the mesh electrode layer 6 examples include acrylic resin, polyester resin, epoxy resin, vinyl resin, urethane resin, phenol resin, polyimide resin, silicone resin, and fluorine resin.
- Such a mesh electrode layer 6 is formed by applying and curing a conductive paste.
- the conductive paste include a conductive paste configured by mixing conductive powder, binder resin, water or solvent, and various additives.
- the solvent contained in the conductive paste include ⁇ -terpineol, butyl carbitol acetate, butyl carbitol, 1-decanol, butyl cellosolve, diethylene glycol monoethyl ether acetate, and tetradecane.
- the mesh electrode layer 6 of the present embodiment is configured by intersecting a plurality of conductive first conductor lines 64 a and 64 b, and has a rectangular shape as a whole.
- a plurality of first unit nets 65 are repeatedly arranged.
- the “first conductor lines 64a and 64b” in the present embodiment correspond to an example of the “first conductor lines” in the present invention
- the “first unit mesh 65” in the present embodiment is the “unit mesh” in the present invention. Is equivalent to an example.
- “first conductor line 64a” and “first conductor line 64b” are collectively referred to as “first conductor line 64” as necessary.
- the outer shape of the first conductor wire 64 of the present embodiment includes a contact surface 61, a top surface 62, and two side surfaces 63 and 63.
- the contact surface 61 is a surface in contact with the adhesive layer 5 (specifically, the contact surface 522).
- the mesh electrode layer 6 of the present embodiment is supported by the base material 3 through the adhesive layer 5, but in this case, the contact surface 61 is positioned on the base material 3 side with respect to the top surface 62. It becomes a surface.
- the contact surface 61 is a concavo-convex surface composed of fine concavo-convex portions in the cross section in the short direction.
- the uneven shape of the contact surface 61 is formed based on the surface roughness of the contact surface 61. The surface roughness of the contact surface 61 will be described in detail later.
- the top surface 62 is a surface opposite to the contact surface 61 and is a surface substantially parallel to the main surface 31 of the substrate 3 (or the surface of the adhesive layer 5 facing the main surface 31).
- the top surface 62 includes a straight top surface flat portion 621.
- the width of the top flat portion 621 is at least half the width of the top surface 62.
- substantially the entire top surface 62 is a top surface flat portion 621.
- the flatness of the top flat portion 621 is 0.5 ⁇ m or less. The flatness can be defined by the JIS method (JIS B0621 (1984)).
- the flatness of the top flat portion 621 is obtained using a non-contact measurement method using laser light.
- the measurement target is irradiated with a belt-shaped laser beam, and the reflected light is imaged on an image sensor (for example, a two-dimensional CMOS) to measure the flatness.
- an image sensor for example, a two-dimensional CMOS
- a method for calculating the flatness a method (maximum deflection flatness) is used in which a plane passing through three points as far apart as possible is set in the target plane, and the maximum value of the deviation is calculated as the flatness.
- the flatness measurement method and calculation method are not particularly limited to those described above.
- the flatness measurement method may be a contact-type measurement method using a dial gauge or the like.
- a method of calculating a value of a gap formed when a target plane is sandwiched between parallel planes as the flatness (maximum inclination flatness) may be used.
- the side surface 63 is interposed between the contact surface 61 and the top surface 62 as shown in FIG.
- the side surface 63 is connected to the top surface 62 at one end 631 and is connected to the contact surface 61 at the other end 632.
- the side surfaces 63 and 63 are straight surfaces that are inclined so as to approach each other as they are separated from the adhesive layer 5 in the cross-sectional view in the short direction. Further, in the present embodiment, the side surfaces 63 and 63 are continuous with the side surfaces 521 and 521 at a portion connected to the interface between the contact surfaces 522 and 61 in a cross-sectional view in the short side direction. The side surfaces 63, 63 are linear in the cross-sectional view in the short direction, and are inclined so as to approach each other as the distance from the adhesive layer 5 increases.
- the first conductor line 64 has a tapered shape that becomes narrower as the distance from the adhesive layer 5 increases in the short-side cross-sectional view of the first conductor line 64.
- the side surface 63 includes a side surface flat portion 633 in the cross section in the width direction of the first conductor wire 64.
- the side flat portion 633 is a linear portion that exists on the side surface 63 in a short cross-sectional view of the first conductor wire 64.
- the flatness of the side flat portion 633 is 0.5 ⁇ m or less.
- the side surface 63 of the present embodiment extends on an imaginary straight line (not shown) passing through both ends 631 and 632 thereof, and substantially the entire side surface 63 is a side surface flat portion 633.
- the shape of the side surface 63 is not particularly limited to the above.
- the side surface 63 may have an arc shape that protrudes outward in the short-side cross-sectional view of the first conductor wire 64.
- the side surface 63 exists outside the second imaginary straight line passing through both ends 631 and 632.
- the side surface 63 has a shape that does not exist on the inner side of the imaginary straight line passing through both ends of the first conductor wire 64 in the cross-sectional view in the short direction.
- the side surface when the width of the conductor wire gradually increases as approaching the first resin layer in the cross-sectional view of the conductor wire constituting the mesh electrode layer, the side surface is It is preferable that it is not the circular arc shape dented inward (namely, the shape where the skirt of a conductor wire has spread).
- the surface roughness of the contact surface 61 of the mesh electrode layer 6 in the present embodiment is relative to the surface roughness of the top surface 62 from the viewpoint of firmly fixing the mesh electrode layer 6 and the adhesive layer 5. It is preferable to be coarse.
- the relative relationship of the surface roughness (the surface roughness of the top surface 62 is relative to the surface roughness of the contact surface 61). A large relationship) is established.
- the surface roughness Ra of the contact surface 61 is about 0.1 ⁇ m to 3.0 ⁇ m
- the surface roughness Ra of the top surface 62 is about 0.001 ⁇ m to 1.0 ⁇ m. Is preferred.
- the surface roughness Ra of the contact surface 61 is more preferably 0.1 ⁇ m to 0.5 ⁇ m, and the surface roughness Ra of the top surface 62 is still more preferably 0.001 ⁇ m to 0.3 ⁇ m.
- the relationship of the surface roughness of the top surface 62 to the surface roughness of the contact surface 61 is preferably 0.01 to less than 1, more preferably 0.1 to less than 1.
- the surface roughness of the top surface 62 is preferably 1/5 or less of the width (maximum width) of the first conductor wire 64.
- Such surface roughness can be measured by the JIS method (JIS B0601 (revised on March 21, 2013)).
- the surface roughness of the contact surface 61 and the surface roughness of the top surface 62 may be measured along the width direction of the first conductor wire 64 or along the extending direction of the first conductor wire 64. May be.
- surface roughness Ra here means “arithmetic average roughness Ra”.
- the “arithmetic average roughness Ra” refers to a roughness parameter obtained by blocking a long wavelength component (swell component) from a cross-sectional curve. Separation of the waviness component from the cross-sectional curve is performed based on measurement conditions (for example, dimensions of the object) necessary for obtaining the shape.
- the side surface 63 also includes the side surface flat portion 633.
- the surface roughness of the contact surface 61 is relatively larger than the surface roughness of the side surface 63.
- the surface roughness Ra of the side surface 63 is preferably 0.001 ⁇ m to 1.0 ⁇ m, whereas the surface roughness Ra of the contact surface 61 is 0.1 ⁇ m to 3.0 ⁇ m, preferably 0.001 ⁇ m to More preferably, it is 0.3 ⁇ m.
- the measurement of the surface roughness of the side surface 63 may be performed along the width direction of the first conductor line 64 or may be performed along the extending direction of the first conductor line 64.
- the irregular reflectance on the contact surface 61 side is The diffuse reflectance on the other surface side other than the contact surface 61 is small.
- the ratio of the diffuse reflectance on the contact surface 61 side and the diffuse reflectance on the other surface side other than the contact surface 61 is preferably 0.1 to less than 1 and less than 0.3 to 1. Is more preferable.
- the binder resin B covers the conductive particles M.
- the top surface 62B includes the straight top surface flat portion 621B
- the side surface 63B includes the straight side surface flat portion 633B.
- the surface roughness of the contact surface 61B is relatively large with respect to the surface roughness of the top surface 62B, and is relatively large with respect to the surface roughness of the side surface 63B.
- the binder resin B covers the conductive particles M on the side surface 63B, the electrical insulation between the adjacent first conductor wires 64B is improved, and the occurrence of migration is suppressed.
- the first conductor wire 64 is provided as follows. That is, the first conductor wire 64a extends linearly along a direction inclined at + 45 ° with respect to the X direction (hereinafter simply referred to as “first direction”), and the plurality the first conductor line 64a of are aligned substantially orthogonal directions (hereinafter, simply referred to as "second direction”.) is at an equal pitch P 11 with respect to the first direction.
- the first conductive line 64b extends in a straight line along the second direction, the plurality of first conductor lines 64b are arranged at equal pitches P 12 in a first direction It has been.
- the first conductor lines 64a and 64b are orthogonal to each other, thereby forming a mesh electrode layer 6 in which square (rhombus) first unit meshes 65 are repeatedly arranged.
- the pitch indicates a center-to-center distance.
- the configuration of the mesh electrode layer 6 is not particularly limited to the above.
- the first unit mesh has a rectangular outer shape.
- the first direction which is the extending direction of the first conductor line 64a, is a direction inclined by + 45 ° with respect to the X direction, and is the extending direction of the first conductor line 64b.
- the certain second direction is a direction substantially orthogonal to the first direction, but the extending direction of the first and second directions (that is, the angle of the first direction with respect to the X axis, The angle in the second direction with respect to the X axis) can be arbitrary.
- the shape of the first unit mesh 65 of the mesh electrode layer 6 may be a geometric pattern. That is, the shape of the first unit mesh 65 may be a triangle such as a regular triangle, an isosceles triangle, a right triangle, or a rectangle such as a rectangle, a square, a rhombus, a parallelogram, or a trapezoid.
- the shape of the first unit mesh 65 may be an n-gon such as a hexagon, an octagon, a dodecagon, or an icosahedron, a circle, an ellipse, or a star.
- the mesh electrode layer 6 a geometric pattern obtained by repeating various graphic units can be used as the shape of the first unit mesh 65 of the mesh electrode layer 6.
- the 1st conductor wire 64 is made into linear form, it is not limited to this in particular, For example, you may make curved shape, horseshoe shape, zigzag line shape, etc.
- the lead wiring layer 7 is provided corresponding to the mesh electrode layer 6.
- three lead wiring layers 7 are formed for the three mesh electrode layers 6. Has been.
- the lead-out wiring layer 7 is led out from the ⁇ Y direction side in the figure of the mesh electrode layer 6 through the boundary line 8.
- the lead wiring layer 7 is integrally formed of the same material as that of the mesh electrode layer 6 described above.
- integralally means that the members are not separated from each other and are formed as an integral structure by the same material (conductive particles having the same particle size, binder resin, etc.).
- the position where the lead wiring layer 7 is provided on the outer edge of the mesh electrode layer 6 is not particularly limited.
- the lead-out wiring layer 7 is in contact with the boundary line 8 at one end 76.
- the lead-out wiring layer 7 has substantially the same width from the end portion 76 to a portion where the lead-out wiring layer 7 is bent first (bent portion 77). In the bent portion 77, the extending direction of the lead wiring layer 7 is changed in plan view. As shown in FIG. 2, the lead-out wiring layer 7 is drawn from the end portion 76 to the first bent portion 77 in a direction substantially coinciding with the extending direction of the mesh electrode layer 6. Note that the lead-out wiring layer is not particularly limited to the above, and may extend from the end portion 76 to the first bent portion 77 in a direction intersecting with the extending direction of the mesh electrode layer 6.
- the width of the lead wiring layer 7 does not increase in the vicinity where the lead wiring layer 7 and the boundary line 8 are connected. Thereby, it is possible to make it difficult to visually recognize the lead wiring layer 7, and thus it is possible to suppress a decrease in the visibility of the touch sensor 1. Further, by not changing the width of the lead wiring layer 7 between the end portion 76 and the bent portion 77, the space for forming the lead wiring layer 7 can be saved.
- the lead-out wiring layer 7 of the present embodiment is configured by intersecting a plurality of conductive second conductor lines 74 a and 74 b, and as a whole, a plurality of quadrangular shapes are formed.
- the second unit mesh 75 is repeatedly arranged.
- the “second conductor lines 74a and 74b” in the present embodiment correspond to an example of the “second conductor lines” in the present invention.
- the “second conductor lines 74a” are necessary as necessary.
- the “second conductor line 74b” is collectively referred to as a “second conductor line 74”.
- the second conductor wire 74 of the present embodiment is composed of a contact surface 71, a top surface 72, and two side surfaces 73 and 73, similar to the mesh electrode layer 6. .
- the contact surface 71 is a surface that is in contact with the adhesive layer 5.
- the lead-out wiring layer 7 of the present embodiment is supported by the base material 3 via the adhesive layer 5.
- the contact surface 71 is a surface located on the base material 3 side with respect to the top surface 72. It becomes.
- the contact surface 71 is a concavo-convex surface composed of fine concavo-convex portions in the cross section in the short direction.
- the uneven shape of the contact surface 71 is formed based on the surface roughness of the contact surface 71.
- the surface roughness of the contact surface 71 will be described in detail later.
- the top surface 72 is a surface opposite to the contact surface 71 and is substantially parallel to the main surface 31 of the substrate 3 (or the surface of the adhesive layer 5 facing the main surface 31).
- the top surface 72 includes a straight top surface flat portion 721.
- the width of the top flat portion 721 is at least half the width of the top surface 72.
- substantially the entire top surface 72 is a top surface flat portion 721.
- the flatness of the top flat portion 721 is 0.5 ⁇ m or less.
- the side surface 73 is interposed between the contact surface 71 and the top surface 72 as shown in FIG.
- the side surface 73 is connected to the top surface 72 at one end 731 and is connected to the contact surface 71 at the other end 732.
- Side surfaces 73 and 73 are straight surfaces that are inclined so as to approach each other as they are separated from the adhesive layer 5 in a cross-sectional view in the short direction. Further, in the present embodiment, the side surfaces 73 and 73 are continuous with the side surfaces 521 and 521 at a portion connected to the interface between the contact surfaces 522 and 71 in a cross-sectional view in the short direction. The side surfaces 73, 73 are linear in the cross-sectional view in the short direction, and are inclined so as to approach each other as the distance from the adhesive layer 5 increases.
- the second conductor line 74 has a tapered shape that becomes narrower as the distance from the adhesive layer 5 increases in the short-side cross-sectional view of the second conductor line 74.
- the side surface 73 includes a side surface flat portion 733 in the cross section in the width direction of the second conductor wire 74.
- the side flat portion 733 is a linear portion existing on the side surface 73 in the short cross-sectional view of the second conductor wire 74.
- the flatness of the side flat portion 733 is 0.5 ⁇ m or less.
- the side surface 73 of the present embodiment extends on an imaginary straight line (not shown) passing through both ends 731 and 732 thereof, and substantially the entire side surface 73 is a side flat portion 733.
- the shape of the side surface 73 is not particularly limited to the above.
- the side surface 73 may have an arc shape that protrudes outward in the short-side cross-sectional view of the second conductor wire 74.
- the side surface 73 exists outside the virtual straight line passing through both ends 731 and 732.
- the side surface 73 has a shape that does not exist on the inner side of the imaginary straight line passing through both ends of the second conductor wire 74 in the cross-sectional view in the short direction.
- the side surface when the width of the conductor wire gradually increases as it approaches the first resin layer in the cross-sectional view of the conductor wire constituting the lead-out wiring layer, the side surface becomes the inner side. It is preferable that it is not the circular arc shape dented toward (that is, the shape in which the skirt of the conductor wire is widened).
- the lead-out wiring layer 7 of the present embodiment has a surface roughness of the top surface 72 of the contact surface 71 from the viewpoint of firmly fixing the lead-out wiring layer 7 and the adhesive layer 5 in the same manner as the mesh electrode layer 6 described above. It is preferable that the surface is relatively rough with respect to the surface roughness.
- the surface 72 since the top surface 72 includes the top surface flat portion 721, the relative relationship of the surface roughness (the surface roughness of the top surface 72 is relative to the surface roughness of the contact surface 71). A large relationship) is established.
- the surface roughness Ra of the contact surface 71 is about 0.1 ⁇ m to 3.0 ⁇ m
- the surface roughness Ra of the top surface 72 is about 0.001 ⁇ m to 1.0 ⁇ m.
- the surface roughness Ra of the contact surface 71 is more preferably 0.1 ⁇ m to 0.5 ⁇ m, and the surface roughness Ra of the top surface 72 is further preferably 0.001 ⁇ m to 0.3 ⁇ m. Further, the relationship of the surface roughness of the top surface 72 to the surface roughness of the contact surface 71 is preferably 0.01 to less than 1, and more preferably 0.1 to less than 1.
- the surface roughness of the top surface 72 is preferably 1/5 or less of the width (maximum width) of the second conductor wire 74.
- the surface roughness of the contact surface 71 and the surface roughness of the top surface 72 may be measured along the width direction of the second conductor wire 74 or along the extending direction of the second conductor wire 74. May be.
- the side surface 73 also includes the side flat portion 733.
- the surface roughness of the contact surface 71 is relatively larger than the surface roughness of the side surface 73.
- the surface roughness Ra of the side surface 73 is preferably 0.001 ⁇ m to 1.0 ⁇ m, whereas the surface roughness Ra of the contact surface 71 is 0.1 ⁇ m to 3.0 ⁇ m, preferably 0.001 ⁇ m to More preferably, it is 0.3 ⁇ m.
- the measurement of the surface roughness of the side surface 73 may be performed along the width direction of the second conductor wire 74 or may be performed along the extending direction of the second conductor wire 74.
- the ratio of the diffuse reflectance on the contact surface 71 side and the diffuse reflectance on the other surface side other than the contact surface 71 is preferably 0.1 to less than 1 and less than 0.3 to 1. Is more preferable.
- the same shape as the first conductor wire shown in FIG. can be mentioned. That is, although not particularly illustrated, on the contact surface of the second conductor wire, a part of the conductive particles protrudes from the binder resin in a cross-sectional view of the second conductor wire in the short direction. Thereby, the contact surface of the second conductor wire has an uneven shape. On the other hand, on the top surface and the side surface of the second conductor wire, the binder resin enters between the conductive particles in the cross-sectional view of the second conductor wire in the short direction.
- the top surface of the second conductor wire includes a straight portion (that is, the top surface flat portion), and the side surface of the second conductor wire includes a straight portion (that is, the side surface flat portion).
- the surface roughness of the contact surface of the second conductor wire is relatively large with respect to the surface roughness of the top surface of the second conductor wire, and the surface roughness of the side surface of the second conductor wire. But it is relatively large.
- the binder resin covers the conductive particles on the side surface of the second conductor wire, the electrical insulation between the adjacent second conductor wires B is improved, and the occurrence of migration is suppressed.
- the shape of the second conductor wire is not particularly limited to the above.
- the second conductor line 74 is provided as follows. That is, the second conductor line 74a extends in a straight line along the first direction, the plurality of second conductor line 74a is aligned at an equal pitch P 21 in the second direction Yes. In contrast, the second conductor line 74b extends in a straight line along the second direction, the plurality of second conductor lines 74b are arranged at equal pitches P 22 in the first direction It has been.
- the second conductor lines 74a and 74b are orthogonal to each other, so that a mesh-like lead wiring layer 7 in which square (rhombus) second unit meshes 75 are repeatedly arranged is formed. .
- the configuration of the mesh-like lead wiring layer 7 is not particularly limited to the above.
- the second unit mesh has a rectangular outer shape.
- the second conductor wire 74 is linear, but is not particularly limited thereto, and may be, for example, a curved shape, a horseshoe shape, a zigzag line shape, or the like.
- both the mesh electrode layer 6 and the lead wiring layer 7 are formed in a mesh shape (mesh shape) in which a plurality of square unit meshes are arranged. ing.
- the following expression (7) is established (FIGS. 3 and 4). And FIG. 6).
- W 11 is the width of the first conductor line 64 in the direction orthogonal to the extending direction of the first conductor line 64
- W 21 is the width of the second conductor line 74. This is the width of the second conductor line 74 in the direction orthogonal to the extending direction.
- the “width” refers to an average maximum width in a direction orthogonal to the extending direction of the conductor wire.
- the specific value of the width W 11 of the first conductor line 64 is preferably 50 nm to 1000 ⁇ m, more preferably 500 nm to 150 ⁇ m, and further preferably 1 ⁇ m to 10 ⁇ m. Even more preferably, it is 1 ⁇ m to 5 ⁇ m.
- the specific value of the width W 21 of the second conductor line 74 is preferably 1 ⁇ m to 500 ⁇ m, more preferably 3 ⁇ m to 100 ⁇ m, and even more preferably 5 to 20 ⁇ m.
- the depth of the first conductor line and the second conductor line 74 is preferably 100 nm to 300 ⁇ m, and more preferably 1 ⁇ m to 50 ⁇ m.
- a 1 is the aperture ratio of the electrode layer
- a 2 is the aperture ratio of the lead-out wiring layer.
- the aperture ratio of the mesh electrode layer 6 is 85% or more and less than 100% from the viewpoint of improving the light transmittance that transmits light from the light source installed below the wiring body 4. It is preferably 90% or more and less than 100%.
- the aperture ratio of the lead-out wiring layer 7 is 50% or less from the viewpoint of reducing the difference in rigidity between the mesh electrode layer 6 and the lead-out wiring layer 7 and improving the durability of the lead-out wiring layer 7. It is preferable that it is 10% or more.
- the “aperture ratio” refers to a ratio represented by the following formula (9) (see FIG. 7).
- (Aperture ratio) b ⁇ b / (a ⁇ a) (9)
- a is a pitch (a distance between the center lines CL) between an arbitrary conductor line 400 and another conductor line 400 adjacent to the conductor line 400
- b is an arbitrary The distance between the conductor line 400 and another conductor line 400 adjacent to the conductor line 400 is represented.
- D 1 is the maximum value of the width of the first unit mesh 65 in the direction orthogonal to the extending direction of the mesh electrode layer 6, and W 31 is the width of the lead wiring layer 7. This is the width of the end portion 76 of the lead wiring layer 7 in the direction orthogonal to the extending direction.
- the width of the end portion 76 of the lead-out wiring layer 7 is shown larger than the maximum value of the width of the first unit net 65 in order to easily understand the mesh shape of the lead-out wiring layer 7.
- the width of the end portion 76 of the lead-out wiring layer 7 is smaller than the maximum value of the width of the first unit mesh 65 (that is, (11) above). The formula holds.)
- the width of the end portion 76 of the lead-out wiring layer 7 is 1 mm or less (W 31 ⁇ 1 mm).
- the surface obtained by leveling the uneven shape of the contact surface 71 in the second conductor wire 74 of the present embodiment is a direction away from the substrate 3 as compared with the surface obtained by leveling the uneven shape of the contact surface 61 in the first conductor wire 64. (See FIGS. 4 and 6).
- R 1 is the curvature of the first conductor wire 64 on the surface (first adhesive surface) obtained by leveling the contact surface 61
- R 2 is the contact on the second conductor wire 74. It is a curvature rate in a surface (second adhesive surface) obtained by leveling the surface 71.
- the contact area between the second conductor wire 74 and the support portion 52 of the adhesive layer 5 is relatively increased, and the second conductor wire 74 and the support are supported. Adhesiveness with the part 52 can be improved.
- the conductor line includes a first conductor line 64 and a second conductor line 74. The conductor wire is appropriately selected according to the required parameter.
- the boundary line 8 is a linear portion extending along the X direction, and is interposed between the mesh electrode layer 6 and the lead-out wiring layer 7.
- the boundary line 8 is arranged corresponding to the short side of the mesh electrode layer 6 having a rectangular outer shape (the end on the side orthogonal to the extending direction of the mesh electrode layer 6).
- the boundary line 8 is integrally formed of the same material as that of the mesh electrode layer 6.
- the mesh electrode layer 6, the lead-out wiring layer 7, and the boundary line 8 are made of a material having the same composition, and are integrally formed on the substrate 3.
- the boundary line 8 of the present embodiment is linear corresponding to the short side of the rectangular mesh electrode layer 6, but is not particularly limited to this, for example, a zigzag line shape (see FIG. 9), It may be curved or horseshoe-shaped.
- a zigzag line shape see FIG. 9
- the boundary line 8B By making the boundary line 8B non-linear in this way, stress concentration can be suppressed as the shape of the boundary line 8B. In this case, when the wiring body 4B is used for a curved surface, even if the boundary line 8B is bent, the boundary line 8B can be prevented from breaking.
- “Boundary line 8” in the present embodiment corresponds to an example of “boundary line” in the present invention.
- the boundary line 8 of the present embodiment is composed of a contact surface 81, a top surface 82, and two side surfaces 83, 83, similar to the mesh electrode layer 6 and the lead-out wiring layer 7. ing.
- the contact surface 81 is a surface that is in contact with the adhesive layer 5.
- the mesh electrode layer 6 of the present embodiment is supported by the base material 3 via the adhesive layer 5.
- the contact surface 81 is located on the base material 3 side with respect to the top surface 82. It becomes a surface.
- the contact surface 81 is a concavo-convex surface composed of fine concavo-convex portions in the short-side cross section.
- the uneven shape of the contact surface 81 is formed based on the surface roughness of the contact surface 81.
- the surface roughness of the contact surface 81 will be described in detail later.
- the top surface 82 is a surface opposite to the contact surface 81 and is a surface substantially parallel to the main surface 31 of the base material 3 (or the surface of the adhesive layer 5 facing the main surface 31).
- the top surface 82 includes a straight top surface flat portion 821.
- the width of the top flat portion 821 is not less than half the width of the top surface 82.
- substantially the entire top surface 82 is a top surface flat portion 821.
- the flatness of the top flat portion 821 is 0.5 ⁇ m or less.
- the side surface 83 is interposed between the contact surface 81 and the top surface 82 as shown in FIG.
- the side surface 83 is connected to the top surface 82 at one end portion 831 and is connected to the contact surface 81 at the other end portion 832.
- Side surfaces 83 and 83 are straight surfaces that are inclined so as to approach each other as they are separated from the adhesive layer 5 in a cross-sectional view in the short direction.
- the side surfaces 83 and 83 are continuous with the side surfaces 521 and 521 at a portion connected to the interface between the contact surfaces 522 and 81 in a cross-sectional view in the short direction.
- the side surfaces 83, 83 are linear in the cross-sectional view in the short direction, and are inclined so as to approach each other as the distance from the adhesive layer 5 increases.
- the boundary line 8 has a tapered shape that becomes narrower as the distance from the adhesive layer 5 increases in the cross-sectional view of the boundary line 8 in the short direction.
- the side surface 83 includes a side surface flat portion 833 in the cross section of the boundary line 8 in the width direction.
- the side flat portion 833 is a linear portion existing on the side surface 83 in the short cross-sectional view of the boundary line 8.
- the flatness of the side flat portion 833 is 0.5 ⁇ m or less.
- the side surface 83 of the present embodiment extends on an imaginary straight line passing through both ends 831 and 832, and substantially the entire side surface 83 is a side flat portion 833.
- the shape of the side surface 83 is not particularly limited to the above.
- the side surface 83 may have an arc shape that protrudes outward in the short-side cross-sectional view of the boundary line 8.
- the side surface 83 exists outside the imaginary straight line passing through both ends 831 and 832.
- the side surface 83 has a shape that does not exist on the inner side of the imaginary straight line passing through both ends of the boundary line 8 in the cross-sectional view in the short direction.
- the side surface when the width of the boundary line gradually increases as approaching the first resin layer in the cross-sectional view of the conductor wire constituting the lead-out wiring layer, the side surface becomes the inner side. It is preferable that it is not the circular arc shape which dents toward (namely, the shape where the skirt of a boundary line spreads).
- the boundary line 8 of the present embodiment has a surface roughness of the contact surface 81 from the viewpoint of firmly fixing the boundary line 8 and the adhesive layer 5 like the mesh electrode layer 6 and the lead wiring layer 7 described above. It is preferable that the surface 82 is relatively rough with respect to the surface roughness.
- the surface 82 since the top surface 82 includes the top surface flat portion 821, the relative relationship of the surface roughness (the surface roughness of the top surface 82 is relative to the surface roughness of the contact surface 81). A large relationship) is established.
- the surface roughness Ra of the contact surface 81 is about 0.1 ⁇ m to 3.0 ⁇ m
- the surface roughness Ra of the top surface 82 is about 0.001 ⁇ m to 1.0 ⁇ m. Is preferred.
- the surface roughness Ra of the contact surface 81 is more preferably 0.1 ⁇ m to 0.5 ⁇ m, and the surface roughness Ra of the top surface 82 is still more preferably 0.001 ⁇ m to 0.3 ⁇ m.
- the relationship of the surface roughness of the top surface 82 to the surface roughness of the contact surface 81 is preferably 0.01 to less than 1, more preferably 0.1 to less than 1.
- the surface roughness of the top surface 82 is preferably 1/5 or less of the width (maximum width) of the boundary line 8.
- the measurement of the surface roughness of the contact surface 81 and the surface roughness of the top surface 82 may be performed along the width direction of the boundary line 8 or may be performed along the extending direction of the boundary line 8.
- the side surface 83 also includes the side surface flat portion 833.
- the surface roughness of the contact surface 81 is relatively larger than the surface roughness of the side surface 83.
- the surface roughness Ra of the side surface 83 is preferably 0.001 ⁇ m to 1.0 ⁇ m, whereas the surface roughness Ra of the contact surface 81 is 0.1 ⁇ m to 3.0 ⁇ m, preferably 0.001 ⁇ m to More preferably, it is 0.3 ⁇ m.
- the measurement of the surface roughness of the side surface 83 may be performed along the width direction of the boundary line 8 or may be performed along the extending direction of the boundary line 8.
- the ratio of the diffuse reflectance on the contact surface 81 side to the diffuse reflectance on the other surface side other than the contact surface 81 is preferably 0.1 to less than 1 and less than 0.3 to 1. Is more preferable.
- the same shape as the first conductor wire shown in FIG. Can do As an example of the shape of the boundary line having the relative relationship of the surface roughness between the contact surface described above and another surface other than the contact surface, the same shape as the first conductor wire shown in FIG. Can do. That is, although not particularly illustrated, at the contact surface of the boundary line, a part of the conductive particles protrudes from the binder resin in a cross-sectional view of the boundary line in the short direction. Thereby, the contact surface of the boundary line has an uneven shape. On the other hand, on the top surface and the side surface of the boundary line, the binder resin enters between the conductive particles in the cross-sectional view of the boundary line in the short direction.
- the binder resin covers the conductive particles.
- a linear part namely, top face flat part
- a straight part namely, side face flat part
- the surface roughness of the contact surface of the boundary line is relatively large with respect to the surface roughness of the top surface of the boundary line, and is also relatively large with respect to the surface roughness of the side surface of the boundary line.
- binder resin has covered the electroconductive particle, the electrical insulation between adjacent boundary lines B improves, and generation
- the shape of the boundary line is not particularly limited to the above.
- the surface obtained by leveling the uneven shape of the contact surface 81 at the boundary line 8 in the present embodiment is gently curved in the direction away from the substrate 3, as in the case of the lead-out wiring layer 7.
- the width W 41 of the boundary line 8 is preferably 1 ⁇ m to 500 ⁇ m, more preferably 3 ⁇ m to 100 ⁇ m, and even more preferably 5 to 20 ⁇ m.
- the depth of the boundary line 8 is preferably 100 nm to 300 ⁇ m, and more preferably 1 ⁇ m to 50 ⁇ m.
- the length L 11 of the boundary line 8 is not particularly limited as long as the following expression (14) is established. L 11 > W 31 (14) However, in the above equation (14), L 11 is the length of the boundary line 8 in the extending direction.
- the above equation (14) is established, and the width W 31 of the end portion 76 of the lead-out wiring layer 7 is the length in the extending direction of the boundary line 8 in the width direction of the lead-out wiring layer 7. relatively small with respect to L 11. Therefore, the lead-out wiring layer 7 and the boundary line 8 are in contact with each other over the entire width of the end portion 76 of the lead-out wiring layer 7.
- at least two first conductor lines 64 constituting the mesh electrode layer 6 are in contact with the boundary line 8.
- the boundary The electrical resistance value can be reduced between the mesh electrode layer 6 and the lead wiring layer 7 that are electrically connected via the line 8.
- the length L 11 of the boundary line 8 is larger than the width W 51 of the mesh electrode layer 6, the adjacent mesh electrode layers 6 may be connected. For this reason, it is preferable that the length L 11 of the boundary line 8 be equal to or less than the width W 51 of the mesh electrode layer 6 (L 11 ⁇ W 51 ).
- the electrode side region T1 located on the mesh electrode layer 6 side and the wiring side located on the lead wiring layer 7 side in the vicinity of the boundary line 8, the electrode side region T1 located on the mesh electrode layer 6 side and the wiring side located on the lead wiring layer 7 side. And a region T2.
- the electrode side region T ⁇ b> 1 is the smallest region among the regions defined by the first conductor lines 64 and the boundary lines 8 constituting the mesh electrode layer 6.
- the electrode side region T1 has a shape different from that of the first unit mesh 65.
- the wiring side region T ⁇ b> 2 is the smallest region among the regions defined by the second conductor lines 74 and the boundary lines 8 constituting the lead wiring layer 7.
- the second region T2 has a shape different from that of the second unit mesh 75.
- the electrode-side region T1 and the wiring-side region T2 are not filled with a conductive material, so that the flexibility of the wiring body 4 is improved in the vicinity of the boundary line 8, and a mesh shape is obtained. The occurrence of disconnection between the electrode layer 6 and the boundary line 8 and between the lead-out wiring layer 7 and the boundary line 8 is suppressed.
- the “electrode side region T1” in the present embodiment corresponds to an example of the “first region” in the present invention
- the “wiring side region T2” in the present embodiment corresponds to an example of the “second region” in the present invention. To do.
- FIG. 10A to FIG. 10E are cross-sectional views showing a method for manufacturing a wiring board in the first embodiment of the present invention.
- An intaglio 11 having a third recess 113 having a shape corresponding to the shape of the line 8 is prepared.
- the width of the first recess 111 is preferably 50 nm to 1000 ⁇ m, more preferably 500 nm to 150 ⁇ m, still more preferably 1 ⁇ m to 10 ⁇ m, and even more preferably 1 ⁇ m to 5 ⁇ m.
- the width of the second recess 112 and the third recess 113 is preferably 1 ⁇ m to 500 ⁇ m, more preferably 3 ⁇ m to 100 ⁇ m, and even more preferably 5 to 20 ⁇ m.
- the depths of the first recess 111, the second recess 112, and the third recess 113 are preferably 100 nm to 300 ⁇ m, and more preferably 1 ⁇ m to 50 ⁇ m.
- the first to third recesses 111, 112, and 113 have a tapered shape that becomes narrower toward the bottom.
- the surfaces of the first to third recesses 111, 112, and 113 are made of a graphite-based material, a silicone-based material, a fluorine-based material, a ceramic-based material, an aluminum-based material, or the like in order to improve releasability. It is preferable to form a release layer (not shown) in advance.
- the conductive material 12 is filled into the first to third recesses 111, 112, 113 of the intaglio 11 described above.
- a conductive material 12 the above-described conductive paste is used.
- Examples of the method for filling the first to third recesses 111, 112, and 113 of the intaglio 11 with the conductive material 12 include a dispensing method, an inkjet method, and a screen printing method.
- a dispensing method an inkjet method, and a screen printing method.
- the method after coating by the slit coating method, bar coating method, blade coating method, dip coating method, spray coating method, spin coating method, it is applied to the portions other than the first, second and third concave portions 111, 112, 113.
- Examples of the method include wiping or scraping, sucking, sticking, washing away, or blowing away the conductive material. It can be properly used depending on the composition of the conductive material, the shape of the intaglio, and the like.
- the conductive material 12 filled in the first to third recesses 111, 112, 113 of the intaglio 11 is heated to thereby form the mesh electrode layer 6, the lead-out wiring layer. 7 and boundary line 8 are formed.
- the heating conditions of the conductive material 12 can be appropriately set according to the composition of the conductive material and the like.
- the conductive material 12 shrinks in volume, and a curved shape is formed on the surface 121 of the lead-out wiring layer 7 and the surface 122 of the boundary line 8 in the conductive material 12.
- a slightly uneven shape is formed on the surfaces 121 and 122 of the conductive material 12.
- the outer surface except the upper surface of the conductive material 12 is formed in a shape along the first to third recesses 111, 112, 113.
- the processing method of the conductive material 12 is not limited to heating. Energy rays such as infrared rays, ultraviolet rays, and laser beams may be irradiated, or only drying may be performed. Moreover, you may combine these 2 or more types of processing methods. Due to the presence of the uneven shape and the curved shape of the surface 121, the contact area between the lead-out wiring layer 7 and the adhesive layer 5 increases, and these can be bonded more firmly. Similarly, the contact area between the boundary line 8 and the adhesive layer 5 is increased due to the presence of the uneven shape and the curved shape of the surface 122, and these can be bonded more firmly.
- a material in which the adhesive material 13 for forming the adhesive layer 5 is applied on the base material 3 substantially uniformly is prepared.
- the material which comprises the contact bonding layer 5 mentioned above is used.
- Examples of the method for applying the adhesive material 13 on the substrate 3 include screen printing, spray coating, bar coating, dip, and inkjet.
- the base material 3 and the adhesive material 13 are arranged on the intaglio 11 so that the adhesive material 13 enters the first to third recesses 111, 112, 113 of the intaglio 11.
- the base material 3 is pressed against the intaglio 11 to cure the adhesive material 13.
- Examples of the method for curing the adhesive material 13 include irradiation with energy rays such as ultraviolet rays and infrared laser light, heating, heating and cooling, and drying.
- the formation method of the contact bonding layer 5 is not specifically limited to the above.
- the adhesive material 13 is applied onto the intaglio 11 (the intaglio 11 in the state shown in FIG. 10B) on which the mesh electrode layer 6, the lead-out wiring layer 7, and the boundary line 8 are formed.
- the adhesive layer 13 may be formed by curing the adhesive material 13 in a state where the base material 3 is disposed on the intaglio 11 and pressed.
- the adhesive layer 5 can be formed by cooling after applying heat or the like and then melting.
- the substrate 3, the adhesive layer 5, the mesh electrode layer 6, the lead-out wiring layer 7, and the boundary line 8 were released from the intaglio 11 to provide the wiring body 4.
- the wiring board 2 can be obtained.
- a resin material is applied on the obtained wiring board 2 so as to cover the mesh electrode layer 6, the lead-out wiring layer 7, and the boundary line 8. By curing, the resin layer 9 is formed. Then, the mesh electrode layer 101 is formed so as to face the mesh electrode layer 6 through the formed resin layer 9. In addition, a lead wiring layer 102 connected to the mesh electrode layer 101 is formed. As described above, the touch sensor 1 including the wiring body 4 can be obtained.
- a method similar to the method of forming the adhesive layer 5 can be exemplified.
- the method for forming the mesh electrode layer 101 and the lead wiring layer 102 can be the same as the method for forming the mesh electrode layer 6 and the lead wiring layer 7.
- the method for forming the mesh electrode layer 101 and the lead-out wiring layer 102 is not particularly limited to the above.
- screen printing, gravure offset printing, inkjet printing is performed on the resin layer 9.
- CVD method chemical vapor deposition method
- the wiring body 4 and the wiring board 2 in the present embodiment have the following effects.
- the electrode layer and the lead-out wiring layer are connected via the linear boundary line 8. For this reason, when connecting an electrode layer and a lead-out wiring layer, an electrode terminal is not required and the wiring body can be reduced in size.
- the above expressions (7) and (14) are established.
- the width W 31 of the end portion 76 of the lead-out wiring layer 7 in the width direction of the lead-out wiring layer 7 corresponds to the length L 11 in the extending direction of the boundary line 8. Relatively small. For this reason, the boundary line 8 contacts each other over the entire width of the end portion 76 of the lead wiring layer 7.
- at least two first conductor lines 64 constituting the mesh electrode layer 6 are in contact with the boundary line 8.
- the conduction between the mesh electrode layer 6 and the boundary line 8 can be more reliably achieved.
- the electrical connection between the mesh electrode 6 and the lead-out wiring layer 7 can be more reliably achieved.
- the first conductor wire 64 and the boundary line 8 of the mesh electrode layer 6 can be brought into contact with each other at least at two locations, thereby increasing the conduction path.
- the electrical resistance value can be reduced between the mesh electrode layer 6 and the boundary line 8.
- the first conductor wire 64 has a contact surface 61 other than the contact surface 61 and the contact surface 61 (the top surface 62 and
- the relative relationship between the surface roughness (that is, the surface parameter including the side surface 63) (that is, the roughness parameter in which the swell component is blocked) is also focused on, and the surface roughness Ra of the contact surface 61 is determined as the surface roughness of the other surface. It is relatively rough with respect to the thickness Ra. For this reason, the irregular reflection of light incident from the outside can be suppressed while firmly bonding the adhesive layer 5 and the mesh electrode layer 6.
- the width of the first conductor wire 64 is 1 ⁇ m to 5 ⁇ m
- the relative relationship of the surface roughness between the contact surface 61 and the other surface satisfies the above relationship, so that the adhesive layer 5 and the mesh electrode
- the effect that the irregular reflection of light incident from the outside can be suppressed can be remarkably exhibited while firmly bonding the layer 6.
- the side surface 63 extends so as to substantially coincide with an imaginary straight line passing through the end portions 631 and 632.
- a part of the side surface is not in a shape that does not exist inside the virtual straight line passing through both ends of the side surface, and therefore enters from the outside of the wiring body 4. Diffuse reflection of light is suppressed. Thereby, the visibility of the wiring body 4 can further be improved.
- the surface roughness Ra of the contact surface 61 is made relatively rough with respect to the surface roughness Ra of other surfaces (surfaces including the top surface 62 and the side surface 63) other than the contact surface 61.
- the irregular reflectance on the other surface side is relatively small with respect to the irregular reflectance on the contact surface 61 side.
- the diffuse reflectance of the wiring body 4 is small, it is possible to suppress the first conductor line 64 from appearing white and to suppress a decrease in contrast in an area where the first conductor line 64 can be visually recognized.
- the visibility of the wiring body 4 of this embodiment can be further improved.
- FIG. 11 is a plan view showing a second modification of the wiring board according to the first embodiment of the present invention
- FIG. 12 is a plan view showing a third modification of the wiring board according to the first embodiment of the present invention
- FIG. FIG. 14 is a plan view showing a fourth modification of the wiring board according to the first embodiment of the present invention
- FIG. 14 is a plan view showing a fifth modification of the wiring board according to the first embodiment of the present invention.
- the electrode side region T1 may be filled with a conductive material.
- the mechanical strength is improved between the mesh electrode layer 6 and the boundary line 8, and the electrical connection is further stabilized in the wiring body 4C.
- the wiring side region T2 may be filled with a conductive material.
- the mechanical strength is improved between the lead-out wiring layer 7 and the boundary line 8, and the electrical connection is further stabilized in the wiring body 4D.
- both the electrode side region T1 and the wiring side region T2 may be filled with a conductive material.
- the electrode side region T1 existing in the region Z1 is filled with a conductive material.
- the present invention is not particularly limited thereto, and all the electrode-side regions may be filled with a conductive material.
- the same material as the material constituting the mesh electrode layer 6, the lead-out wiring layer 7, and the boundary line 8 can be used. In this case, it is preferable that all of the material that fills the mesh electrode layer 6, the lead-out wiring layer 7, the boundary line 8, the electrode side region T1, and the material that fills the wiring side region T2 have the same composition.
- a conductive material is filled into the electrode side region T1 and the wiring side region T2 integrally with these by the same method as the method for forming the mesh electrode layer 6, the lead wiring layer 7, and the boundary line 8. To do.
- the configuration of the first conductor wire 64 is not particularly limited to the above, and may be a configuration as shown in FIG.
- 64b may have wide portions 641a, 641b in which the widths of the first conductor lines 64a, 64b gradually increase as the boundary line 8 is approached.
- the wide portions 641a and 641b are provided at positions where they come into contact with the boundary line 8 at one end.
- the inclination angles ⁇ 1 and ⁇ 2 of the wide portions 641a and 641b are each preferably 15 ° or more ( ⁇ 1 ⁇ 15 °, ⁇ 2 ⁇ 15 °).
- the mechanical strength is improved between the mesh electrode layer 6 and the boundary line 8 in the wiring body 4E, and the electrical connection is further stabilized.
- the wide portions 641a and 641b are formed in the first conductor lines 64a and 64b, respectively, but the present invention is not particularly limited thereto.
- the wide portion 641a may be formed only on the first conductor wire 64a.
- the wide portion 641b may be formed only on the first conductor wire 64b.
- the “first intersection 66” in the present embodiment corresponds to an example of the “first contact point” in the present invention.
- the extending direction of the first conductor wire 64a constituting the mesh electrode layer 6 and the extending direction of the second conductor wire 74a constituting the lead wiring layer are both the first.
- the extending direction of the first conductor wire 64b constituting the mesh electrode layer 6 and the extending direction of the second conductor wire 74b constituting the lead-out wiring layer are both Although it substantially coincides with the second direction, it is not particularly limited to the above.
- the extending direction of the first conductor line 64aB may be a direction that does not coincide with any of the extending directions of the second conductor lines 74a and 74b constituting the lead wiring layer 7.
- the first conductor wire 64aB is not parallel to the second conductor wires 74a and 74b, and the first conductor wire 64bB is not connected to the second conductor wires 74a and 74b. It is non-parallel.
- the direction in which the mesh electrode layer 6 is easily bent (bent) due to the external force applied to the wiring body 4, and the direction in which the lead wiring layer 7 is easily bent (bent) Are different from each other. Therefore, it is possible to suppress the concentration of stress on the boundary between the mesh electrode layer 6 and the lead wiring layer 7 and to further improve the effect of suppressing the disconnection between the mesh electrode layer 6 and the lead wiring layer 7. Can do.
- FIG. 16 is a cross-sectional view taken along line XVI-XVI of FIG. 15
- FIG. 17 is a wiring body according to the second embodiment of the present invention.
- FIG. 18 is a plan view illustrating the first conductor layer
- FIG. 18 is a partially enlarged view of a portion XVIII in FIG. 17,
- FIG. 19 is a cross-sectional view taken along line XIX-XIX in FIG.
- the touch sensor 14 of the present embodiment is configured by a wiring board 15 as shown in FIGS. 15 and 16.
- the wiring board 15 includes a base material 16 and a wiring body 17.
- the “wiring board 15” in the present embodiment corresponds to an example of the “wiring board” in the present invention.
- the third resin layer 30 (described later) is omitted and the second conductor layer 25 (described later) is displayed with a solid line.
- the substrate 16 described in the first embodiment can be used.
- the “base material 16” in the present embodiment corresponds to an example of the “support” in the present invention.
- the wiring body 17 is formed on the main surface 161 of the base material 16 and is supported by the base material 16. As shown in FIG. 16, the wiring body 17 includes a first resin layer 18, a first conductor layer 19, a second resin layer 24, a second conductor layer 25, and a third resin layer. 30.
- the “wiring body 17” in the present embodiment corresponds to an example of the “wiring body” in the present invention.
- the basic structure of the first resin layer 18 of the present embodiment is the same as that of the adhesive layer 5 described in the first embodiment. Accordingly, the first adhesive layer 18 is replaced with the adhesive layer 5, the flat portion 181 is replaced with the flat portion 51, and the support portion 182 is replaced with the support portion 52. Is used.
- the first conductor layer 19 is composed of conductive powder and binder resin. As such a conductive powder, the conductive powder described in the first embodiment is used. In addition, the binder resin described in the first embodiment is used as the binder resin. Such a first conductor layer 19 is formed by applying and curing a conductive paste. As such a conductive paste, the conductive paste described in the first embodiment is used.
- the first conductor layer 19 includes a first mesh electrode layer 20, a first lead wiring layer 21, a second lead wiring layer 22, and a first boundary line 23. And have.
- the first mesh electrode layer 20 is a detection electrode of the touch sensor 14.
- the first and second lead wires 8 are provided for taking out a detection signal from the first mesh electrode layer 20 to the outside of the touch sensor 14.
- the first boundary line 23 is provided to electrically connect the first mesh electrode layer 20 and the first lead wiring 8.
- the first mesh electrode layer 20, the first lead wiring layer 21, the second lead wiring layer 22, and the first boundary line 23 are integrally formed.
- the term “integrally” means that the members are not separated from each other and are formed as an integrated structure of the same material (conductive particles having the same particle diameter, binder resin, etc.).
- the “first mesh electrode layer 20” in the present embodiment corresponds to an example of the “electrode layer” in the present invention
- the “first lead wiring layer 21” in the present embodiment is the “first lead wiring layer” in the present invention.
- the “second lead-out wiring layer 22” in the present embodiment corresponds to an example of the “second lead-out wiring layer” in the present invention
- the “first boundary line” in the present embodiment “23” corresponds to an example of the “boundary line” in the present invention.
- the basic structure of the first mesh electrode layer 20 of the present embodiment is the same as that of the mesh electrode layer 6 described in the first embodiment. Therefore, the description of the mesh electrode layer 6 in the first embodiment is cited, and the description of the first mesh electrode layer 20 is omitted.
- the first lead-out wiring layer 21 is provided so as not to overlap with the video information displayed on the display device. Therefore, the first lead-out wiring layer 21 does not need to have translucency, but the first mesh electrode layer 20 and In the present embodiment, the first lead wiring layer 21 is formed in a mesh shape from the viewpoint of easily forming the first lead wiring layer 21 integrally.
- the basic structure of the first lead wiring layer 21 is the same as that of the lead wiring layer 7 described in the first embodiment. Therefore, the description of the lead-out wiring layer 7 in the first embodiment is cited, and the description of the first lead-out wiring layer 21 is omitted.
- the plurality of second unit meshes 216 of the first lead-out wiring layer 21 have the same shape as each other.
- the present invention is not limited to this, and the unit meshes having different shapes depending on the shape and arrangement of the conductor wires. May be mixed. In the following description, only the points of the first lead wiring layer 21 that are different from the lead wiring layer 7 described in the first embodiment will be described in detail.
- the second lead wiring layer 22 has one end 2201 connected to the first boundary line 23 and the other end 2202 connected to the first lead wiring layer 21.
- the second lead wiring layer 22 is formed in a mesh shape by the third conductor wire 221.
- the first lead-out wiring layer 21 of the present embodiment is drawn from a position that substantially coincides with the center in the X direction of the corresponding first mesh electrode layer 20 (see FIG. 17).
- the second lead-out wiring layer 22 is drawn from a position away from the first lead-out wiring layer 21. For this reason, the first and second lead wiring layers 21 and 22 are separated from each other, and the second and third conductor lines 211, 211 are disposed between the first and second lead wiring layers 21 and 22. A region where 221 is not formed is provided.
- two second lead wiring layers 22 are provided for one first mesh electrode layer 20 and first lead wiring layer 21.
- the first lead-out wiring layer 21 is arranged in a straight line, while the second lead-out wiring layer 22 is arranged while being bent, and the end 2202 is the first lead-out wiring. It is electrically connected to the layer 21.
- Distance L 2 between the first and second lead-out wiring layers 21 and 22 adjacent may be a distance equal to one another, different distances may be mixed .
- the distance L 2 between the adjacent first and second lead wiring layers 21 and 22 is related to the maximum width D 2 of the first unit mesh 205 of the first mesh electrode layer 20.
- D 2 is the maximum value of the width of the first unit network 205 in the extending direction of the first boundary line 23
- L 2 is first boundary line 23 is a distance between adjacent first and second lead wiring layers 21 and 22 in the extending direction of 23.
- FIG. 18 in order to explain the first mesh electrode layer 20 and the first and second lead wiring layers 21 and 22 in an easy-to-understand manner, the adjacent first and second lead wiring layers 21 and 22 are shown. Although the distance between them is smaller than the maximum width of the first unit mesh 205, actually, as shown in FIG. 17, the first and second lead wiring layers 21 and 22 adjacent to each other are shown. Is larger than the maximum value of the width of the first unit mesh 205 (that is, the above equation (17) is established).
- the second lead wiring layer 22 may be branched into a plurality as it goes from the end 2202 toward the first boundary line 23. In this case, a plurality of end portions 2202 of the second lead wiring layer 22 exist.
- the distance between the adjacent branched second lead-out wiring layers 22 and 22 is not particularly limited, and may be equal to each other or different distances may be mixed. Further, distance between the second lead-out wiring layers 22 and 22 branch adjacent, and the distance L 2 between the first and second lead-out wiring layers 21 and 22 adjacent, even with the same It may be good or different.
- the width W 8 of each second lead-out wiring layer 22 is not particularly limited, and may be substantially the same width or different width.
- the width W 8 of the second lead-out wiring layer 22 according to the total length of each second lead-out wiring layer 22. May be set.
- the width of the second lead-out wiring layer 22 on the side with the larger total length may be made larger than the width of the second lead-out wiring layer 22 on the side with the smaller total length.
- the first lead-out wiring layer 21 is electrically connected to all the second lead-out wiring layers 22.
- the first lead-out wiring layer 21 is drawn out from the first boundary line 23 and extends until one end is located in the vicinity of the outer edge of the wiring body 17 (see FIG. 17).
- the first mesh electrode layer 20 is connected to an external circuit at a portion where the first and second lead wiring layers 21 and 22 are connected (that is, the end 2202 of the second lead wiring layer 22). If it is located between, the arrangement
- the relationship between the width W 8 of the second lead wiring layer 22 and the width W 32 of the end portion 215 of the first lead wiring layer 21 is not particularly limited.
- the width W 8 of each second lead wiring layer 22 and the width W 32 of the end portion 215 of the first lead wiring layer 21 may be substantially the same or may be different from each other. Good. That is, the width W 32 of the end portion 215 of the first lead-out wiring layer 21 may be larger than the width W 8 of any second lead-out wiring layer 22, and the width of any second lead-out wiring layer 22 The width W 32 of the end portion 215 of the first lead wiring layer 21 may be smaller than W 8 .
- the width W 32 of the end portion 215 of the first lead-out wiring layer 21 is made larger than the width W 8 of any second lead-out wiring layer 22, the electric current between the first and second lead-out wiring layers 21 and 22 is increased. From the viewpoint of suppressing the difference in the resistance value, the width W 32 of the end portion 215 of the first lead-out wiring layer 21 is as large as the sum of the widths W 8 of the plurality of second lead-out wiring layers 22. You may set so that.
- the second lead-out wiring layer 22 is formed in a mesh shape formed by intersecting a plurality of conductive third conductor lines 221a and 221b.
- third conductor line 221a and “third conductor line 221b” are collectively referred to as “third conductor line 221” as necessary.
- the “third conductor wire 221” in the present embodiment corresponds to an example of the “third conductor wire” in the present invention.
- the second lead-out wiring layer 22 is provided so as not to overlap with the video information displayed on the display device, and thus does not need to have translucency, but the first mesh
- the electrode layer 20 and the second lead wiring layer 22 are formed in a mesh shape from the viewpoint of easily forming them integrally.
- the third conductor wire 221 of the present embodiment has the same basic configuration as the second conductor wire 74 described in the first embodiment. Therefore, the third conductor wire 221 is the second conductor wire 74, the contact surface 222 is the contact surface 71, the top surface 223 is the top surface 72, the top surface flat portion 2231 is the top surface flat portion 721, and the side surface 224. To the side surface 73, the end portions 2241 and 2242 to the end portions 731 and 732, the side surface flat portion 2243 to the side surface flat portion 733, and the third unit mesh 225 to the second unit mesh 75, respectively. Description is abbreviate
- the relationship between the width W 6 of the third conductor line 221 and the width W 12 of the first conductor line 201. Is set to satisfy the following expression (18) (see FIG. 18).
- W 12 is the width of the first conductor wire 201 in the direction orthogonal to the extending direction of the first conductor wire 201
- W 6 is the width of the third conductor wire 221. This is the width of the third conductor wire 221 in the direction orthogonal to the extending direction.
- the “width” means an average maximum width in a direction orthogonal to the extending direction of the conductor wire.
- the surface obtained by leveling the uneven shape of the contact surface 222 in the third conductor wire 221 of the present embodiment is a direction away from the base material 16 as compared with the surface obtained by leveling the uneven shape of the contact surface in the first conductor wire 201. It is preferable that the relationship between the first and third conductor wires 201 and 221 is set so as to satisfy the following expressions (19) and (20).
- S 1 is the average maximum thickness in the thickness (in-plane entire cross section of the first resin layer 18 in the bonding portion between the contact surface of the first conductor line 201 (adhesive surface) a is)
- S 3 an average maximum thickness) in the adhesive portion (thickness (in-plane entire cross section of the first resin layer 18 in the bonding surface) of the contact surface 222 of third conductor line 221 is there.
- R 1 is the curvature of the surface obtained by leveling the contact surface in the first conductor wire 201
- R 3 is the curvature of the surface obtained by leveling the contact surface 222 of the third conductor wire 221. Rate.
- average maximum thickness in a cross-sectional view of the entire in-plane means that a plurality of cross sections along the width direction of each conductor wire are sampled over the entire extending direction of the conductor wire, and each cross section is taken. Is the average of the maximum thickness required.
- the third conductor line 221 is disposed as described below. As shown in FIG. 18, the third conductor lines 221 a extend linearly along the first direction, and the plurality of third conductor lines 221 a have an equal pitch P in the second direction. 61 .
- the third conductor line 221b extends in a straight line along the second direction, the plurality of third conductive lines 221b are arranged at equal pitches P 62 in the first direction It has been.
- the third conductor lines 221a and 221b are orthogonal to each other, so that a quadrangular (diamond-shaped) third unit mesh 225 defined between the third conductor lines 221a and 81b is repeated. It is arranged.
- the third conductor line 221 is disposed to be inclined with respect to the extending direction of the second lead wiring layer 22, and the plurality of third conductor lines 221 The side end portion of the second lead wiring layer 22 is closed. For this reason, the side end portion of the second lead wiring layer 22 extends in a zigzag manner by the plurality of third conductor wires 221 with respect to the extending direction of the second lead wiring layer 22.
- the second conductor lines 211 constituting the first lead-out wiring layer 21 are also inclined with respect to the extending direction of the first lead-out wiring layer 21, and this The side ends of the first lead wiring layer 21 are closed by the plurality of second conductor lines 211. Therefore, the side end portion of the first lead wiring layer 21 extends in a zigzag manner by the plurality of second conductor lines 211 with respect to the extending direction of the first lead wiring layer 21.
- the configuration of the second lead wiring layer 22 is not particularly limited to the above.
- the pitch P 61 of the third conductor wire 221a may be different from the pitch P 62 of the third conductor wire 221b (P 61 ⁇ P 62 ).
- the relationship with the pitch between the conductor wires 221 (collectively referring to the pitches P 21 and P 22 ) is set so as to satisfy the following expressions (21) and (22).
- the correspondence between the pitches is based on the extending direction of the first and second conductor wires 201 and 221.
- the pitch P between the adjacent first conductor wires 201a is used. 41, the pitch P 61 between the third conductor lines 221a adjacent corresponds, the pitch P 42 between the first conductor line 201b adjacent, the pitch P 62 of the third conductor line 221b adjacent to each other Correspond.
- the aperture ratio A 3 of the first mesh electrode layer 20 and the aperture ratio of the second lead-out wiring layer 22 are obtained.
- relationship between a 4 is preferably which is set so as to satisfy the following equation (23).
- the aperture ratio A 1 of the first mesh electrode layer 20 is 85% or more and less than 100% from the viewpoint of improving the translucency in the first mesh electrode layer 20. It is preferably 90% or more and less than 100%.
- the aperture ratio A2 of the second lead-out wiring layer 22 is determined by reducing the difference in rigidity between the first mesh electrode layer 20 and the second lead-out wiring layer 22, or the second lead-out wiring layer 22. From the viewpoint of improving the durability of the layer 22, it is preferably 50% or less, and more preferably 10% or more.
- the extending direction of the third conductor wire 221 of the present embodiment is not particularly limited to the above as in the case of the first conductor wire 201, and may be arbitrary.
- the third conductor wire 221 is linear, but is not particularly limited thereto, and may be, for example, a curved shape, a horseshoe shape, a zigzag line shape, or the like.
- the shape of the third unit mesh 225 can use various graphic units as the shape of the third unit mesh 225 as in the case of the first mesh electrode layer 20. .
- the plurality of third unit meshes 225 have the same shape as each other.
- the present invention is not limited to this, and unit meshes having different shapes are mixed depending on the shape and arrangement of the conductor wires. It may be.
- the basic configuration of the first boundary line 23 of the present embodiment is the same as that of the boundary line 8 described in the first embodiment. Therefore, the description of the boundary line 8 in the first embodiment is used, and the description of the first boundary line 23 is omitted. In the following description, only the difference between the first boundary line 23 and the boundary line 8 described in the first embodiment will be described in detail.
- the first boundary line 23 includes a width W 12 of the first conductor line 20 constituting the first mesh electrode layer 20, and a width W 42 of the first boundary line 23. Is set so as to satisfy the following expression (24). W 12 ⁇ W 42 (24) However, in the above equation (24), W 42 is the width of the first boundary line 23 in the direction orthogonal to the extending direction of the first boundary line 23.
- the first boundary line 23 extends along the X direction.
- the first boundary line 23 has a width W 42 of the first mesh electrode layer 20. It has a length L 12 that substantially matches, and as a result, is electrically connected to at least two or more first conductor wires 201 constituting the first mesh electrode layer 20. .
- the length L 12 of the first boundary line 23 is not particularly limited to the above, but the length L 12 of the first boundary line 23 is larger than the width W 52 of the first mesh electrode layer 20.
- the length L 12 of the first boundary line 23 is preferably equal to or less than the width W 52 of the first mesh electrode layer 20 (W 52 ⁇ L 12 ).
- the first boundary line 23 is also electrically connected to each of the first and second lead wiring layers 21 and 22.
- the distance W 7 between the outer ends of the lead wiring layers arranged at the farthest positions of the first and second lead wiring layers 21 and 22 ((in this embodiment, the most than distance) between the adjacent outer end of the second lead-out wiring layers 22 and 22 are remotely located, it is preferred length L 12 of the first boundary line 23 is long (W 7 ⁇ L 12 ).
- the second resin layer 24 is formed on the first resin layer 18 so as to cover the first conductor layer 19.
- a second conductor layer 25 is formed on the second resin layer 24.
- the second resin layer 24 is interposed between the first conductor layer 19 and the second conductor layer 25 and has a function of ensuring insulation thereof.
- the second resin layer 24 interposed between the detection electrode and the drive electrode that is, the first and second mesh electrode layers 20 and 26 acts as a dielectric, and this second The sensitivity of the touch sensor 14 is adjusted according to the thickness of the resin layer 24.
- the second resin layer 24 includes a main part 241 that covers the first conductor layer 19 and a support part 242 formed on the main part 241.
- the support portion 242 is formed between the main portion 241 and the second conductor layer 25, and is formed so as to protrude in a direction away from the first resin layer 18 (upward direction in FIG. 17). Yes.
- Examples of the material constituting the second resin layer 24 include the same materials as those constituting the first resin layer 18.
- the second conductor layer 25 includes a second mesh electrode layer 26, a third lead wiring layer 27, a fourth lead wiring layer 28, and a second boundary. Line 29.
- the second mesh electrode layer 26 is a drive electrode of the touch sensor 14.
- the third and fourth lead wiring layers 27 and 28 are provided to transmit a drive signal (apply a predetermined voltage) for detecting the touch position to the second mesh electrode layer 26.
- the second boundary line 29 is for electrically connecting the second mesh electrode layer 26 and the third and fourth lead wiring layers 27 and 28 corresponding to the second mesh electrode layer 26. Is provided.
- the basic configuration of the second conductor layer 25 of the present embodiment is the same as that of the first conductor layer 19 described above. Therefore, in the following description, the difference from the first conductor layer 19 in the configuration of the second conductor layer 25 will be described in detail, and the other basic configurations are the same as those of the first conductor layer 19. Therefore, detailed description is omitted.
- the second conductor layer 25 of the present embodiment has four rectangular second mesh electrode layers 26 each extending substantially in parallel along the X direction.
- the plurality of second mesh electrode layers 26 are arranged so as to face the first mesh electrode layer 20 with the second resin layer 24 interposed therebetween in plan view.
- the third lead wiring layer 27 is provided corresponding to the second mesh electrode layer 26.
- the third lead wiring layer 27 corresponds to the four second mesh electrode layers 26.
- the four third lead wiring layers 27 are formed.
- the third lead-out wiring layer 27 corresponding to the two second mesh electrode layers 26 positioned on the + Y direction side is connected to the second mesh electrode via the second boundary line 29.
- the layer 26 is drawn from the approximate center of the short side on the ⁇ X direction side.
- the third lead-out wiring layer 27 corresponding to the remaining second mesh electrode layer 26 passes through the second boundary line 29 and the second The network electrode layer 26 is drawn from substantially the center of the short side on the + X direction side.
- the third lead-out wiring layer 27 extends to the vicinity of the first lead-out wiring layer 21 while avoiding overlapping with the region where the first and second mesh electrode layers 20 and 26 are formed in a plan view. It is extended.
- two fourth lead wiring layers are provided for one second mesh electrode layer 26 (third lead wiring layer).
- the first and second lead-out wiring layers 27 and 28 arranged along the Y direction are arranged so that the distance between the adjacent first and second lead-out wiring layers 27 and 28 is the same, respectively.
- One end of the fourth lead wiring layer 28 is connected to the corresponding second boundary line 29.
- the other end of the fourth lead wiring layer 28 is connected to the first lead wiring layer 27.
- the shape of the fourth lead-out wiring layer 28 is substantially the same as the shape of the second lead-out wiring layer 22 described above, and the positional relationship between the third and fourth lead-out wiring layers 27 and 28 is the same. Is substantially the same as the positional relationship between the first and second lead wiring layers 21 and 22 described above. Therefore, in this specification, detailed description of the third and fourth lead wiring layers 27 and 28 is omitted.
- the second boundary line 29 is provided corresponding to the second mesh electrode layer 26.
- the second boundary line 29 corresponds to the four second mesh electrode layers 26.
- Four second boundary lines 29 are formed. Each second boundary line 29 extends along the Y direction along the outer edge of the second mesh electrode layer 26.
- the third and fourth lead wiring layers 27 and 28 are drawn from the ⁇ X direction side.
- the second boundary line 29 corresponding to the mesh electrode layer 26 is located at the outer edge of the second mesh electrode layer 26 on the ⁇ X direction side.
- the third and fourth lead wiring layers 27 and 28 are drawn from the + X direction side.
- the second boundary line 29 corresponding to the mesh electrode layer 26 is located at the outer edge of the second mesh electrode layer 26 on the + X direction side.
- the second mesh electrode layer 26 Similar to the first conductor layer 19, the second mesh electrode layer 26, the third and fourth lead-out wiring layers 27 and 28, and the second boundary line 29 constituting the second conductor layer 25 are integrally formed. Is formed. Similarly to the first conductor layer 19, the second mesh electrode layer 26 and the third and fourth lead wiring layers 27 and 28 have a mesh shape formed by intersecting a plurality of conductive wires. Is formed.
- the first conductor layer 19 (specifically, the first mesh electrode layer 20 and the first and second lead-out wiring layers 21 and 22), the first structure,
- the mesh structure constituting the second conductor layer 25 (specifically, the second mesh electrode layer 26 and the third and fourth lead wires 27 and 28) corresponding to the conductor layer 19 is substantially the same as It is the same mode (that is, the shape and arrangement of the conductor wires constituting these are substantially the same).
- the relationship between the network structure forming the first conductor layer 19 and the network structure forming the second conductor layer 25 is not particularly limited to the above. That is, the network structure of the first conductor layer 19 and the network structure of the second conductor layer 25 may be different.
- the mesh in the second mesh electrode layer 26 of the second conductor layer 25 may be coarse or fine with respect to the mesh in the first mesh electrode layer 20 of the first conductor layer 19.
- the meshes in the third and fourth lead wiring layers 27 and 28 of the second conductor layer 25 are coarser than the meshes in the first and second lead wiring layers 21 and 22 of the first conductor layer 19. It may be fine or fine.
- the density of the meshes in the first and second conductor layers 19 and 25 is adjusted by adjusting the shape of the conductor wires (for example, the width of the conductor wires) and the arrangement of the plurality of conductor wires (for example, adjacent to each other). This can be done by changing the pitch between the conductor wires.
- the third resin layer 30 has a function as a protective layer for protecting the second conductor layer 25 from the outside. As shown in FIG. 16, the third resin layer 30 is provided on the second resin layer 24, and the second conductor layer 30 is provided between the second and third resin layers 24 and 30. Layer 25 is interposed. Covering the second conductor layer 25 with the third resin layer 30 can suppress the occurrence of light scattering and the like on the surface of the wiring body 17. Such a third resin layer 30 can be made of the same material as that of the first resin layer 18.
- the wiring board 15 of this embodiment can be manufactured by using a method similar to the manufacturing method of the wiring board described in the first embodiment. Therefore, in this embodiment, about the manufacturing method of a wiring board, repeated description is abbreviate
- the second conductor layer 25 (second mesh electrode layer 26, second wiring layer 26 is formed on the wiring board obtained.
- the third resin layer 30 is formed by applying and curing a resin material so as to cover the third and fourth lead wiring layers 27 and 28 and the second boundary line 29).
- the resin material constituting the third resin layer 30 As a method for applying the resin material constituting the third resin layer 30, a method similar to the method for applying the adhesive material 13 described in the first embodiment can be exemplified. Then, the applied resin material is cured to form the third resin layer 30. As a method for curing the resin material, the same method as the method for curing the adhesive material 13 described in the first embodiment can be used. As described above, the wiring board 15 including the wiring body 17 can be obtained.
- the wiring body 17, the wiring board 15, and the touch sensor 14 according to the present embodiment have the following effects.
- the first mesh electrode layer 20 and the first and second lead wiring layers 21 and 22 are electrically connected via the first boundary line 23. No electrode terminal is required for connection. Thereby, size reduction of the wiring body 17 can be achieved.
- the wiring body 17 of the present embodiment is formed by the third conductor line 221 with one end 2201 connected to the first boundary line 23 and the other end 2202 connected to the first lead wiring layer 21. At least one mesh-like second lead wiring layer 22 (two in this embodiment) is further provided. For this reason, the stress applied to the connecting portion (that is, the vicinity of the end portions 215 and 2201) between the first and second lead wiring layers 21 and 22 and the first boundary line 23 is dispersed, so that they break. Can be suppressed. Thereby, it is possible to improve the connection reliability between the first mesh electrode layer 20 and the first and second lead wiring layers 21 and 22 via the first boundary line 23.
- the plurality of second lead wiring layers 22 exist, there are many conduction paths between the first mesh electrode layer 20 and the external circuit or the like. Therefore, the first and second lead wiring layers are provided. The electrical resistance values at 21 and 22 are reduced.
- the mesh-like lead wiring layers first and second lead wiring layers 21 and 22
- the first boundary line 23 and the first and The rigidity of the entire connection portion between the second lead wiring layers 21 and 22 is lowered, and stress is concentrated on the connection portion between the first boundary line 23 and the first and second lead wiring layers 21 and 22. It also focuses on the point of suppression.
- the rigidity of the entire connection portion between the boundary line and the lead wiring layer is increased, and stress is concentrated on the connection portion. It is necessary to suppress stress concentration by increasing the size (that is, making the mesh sparse).
- at least one second lead-out wiring layer 22 is provided and the adjacent first and second lead-out wiring layers 21 and 22 are separated from each other, so that the adjacent first and second lead-out wiring layers 22 and 22 are separated from each other. A region where the second and third conductor lines 211 and 221 are not formed is formed between the second lead wiring layers 21 and 22.
- the first mesh electrode layer 20 is formed in a mesh shape by the plurality of first conductor wires 20, and the first conductor constituting the first mesh electrode layer 20 is formed.
- the width W 12 of the line 20 the relationship between the width W 42 of the first boundary line 23, that is set so as to satisfy the above expression (24), through the first boundary line 23
- the electrical resistance value between one mesh electrode layer 20 and the first and second lead wiring layers 21 and 22 can be reduced.
- a plurality of first unit meshes 205 having the same shape are defined by intersecting the plurality of first conductor lines 20 with each other,
- the relationship between the maximum value D 2 of the width of the first unit mesh 205 and the distance L 2 between the adjacent first and second lead wiring layers 21 and 22 satisfies the above expression (16). Is set.
- the stress applied to the connection portion between the first and second lead wiring layers 21 and 22 and the first boundary line 23 is more easily dispersed, and the first and second lead wiring layers 21 and 22 It is possible to prevent the rigidity from becoming locally high, and to suppress the difference in rigidity between the first mesh electrode layer 20 and the first and second lead-out wiring layers 21 and 22.
- the breakage between the first mesh electrode layer 20 and the first and second lead wiring layers 21 and 22 is suppressed, and as a result, the first mesh electrode layer via the first boundary line 23. 20 and the first and second lead wiring layers 21 and 22 can be further improved in connection reliability.
- the first lead-out wiring layer 21 is formed in a mesh shape by the plurality of second conductor lines 211, and the second lead-out wiring layer 22 is meshed by the plurality of third conductor lines 221.
- the difference in rigidity between the first mesh electrode layer 20 and the first and second lead wiring layers 21 and 22 can be further suppressed.
- the connection reliability between the first mesh electrode layer 20 and the first and second lead wiring layers 21 and 22 through the first boundary line 23 can be further improved.
- the relationship between the width W 12 of the first conductor wire 20 and the width of the third conductor wire 221 and W 6 is set so as to satisfy the above expression (18). It becomes more prominent.
- the second conductor layer 25 can obtain the same actions and effects as those described above.
- the “second mesh electrode layer 26” in the present embodiment corresponds to an example of the “electrode layer” in the present invention
- the “third lead-out wiring layer 27” in the present embodiment is the “lead-out” in the present invention.
- the “fourth lead-out wiring layer 28” in the present embodiment corresponds to an example of the “second lead-out wiring layer” in the present invention
- FIG. 20 is a plan view showing a first modification of the first conductor layer according to the second embodiment of the present invention
- FIG. 21 is a second modification of the first conductor layer according to the second embodiment of the present invention.
- the second lead wiring layers 22 and 22 that are bent and disposed on both sides of the first lead wiring layer 21 are provided.
- the second lead-out wirings 22B and 22B may each be linear.
- each of the second lead-out wiring layers 22B and 22B is connected to the boundary line 23B at one end 2201B, connected to the first lead-out wiring layer 21 at the other end 2202B, and the end 2201B. , 2202B is formed so as to be linearly connected.
- the second lead-out wiring layers 22Ca and 22Cb are electrically connected to the first lead-out wiring layer 21C at positions close to each other.
- the second lead wiring layers 22Cc and 22Cd are electrically connected to the first lead wiring layer 21C at positions close to each other.
- FIGS. 20 and 21 only the outer shape is shown for easy understanding of the characteristics of the first and second lead wiring layers 21B, 21C, 22B, and 22C. It is formed in a mesh shape.
- the electrode patterns 20 and 26 are formed in a mesh shape with a plurality of conductor wires, but are not particularly limited thereto, and may be formed in a solid pattern.
- light-transmitting ITO (indium tin oxide) or a conductive polymer may be used as a material constituting the electrode pattern.
- the electrode pattern can be formed as a solid pattern.
- the touch sensor 1 of the present embodiment is a projected capacitive touch panel sensor composed of two conductor layers, but is not particularly limited thereto, and is a surface type (capacitor) composed of one conductor layer.
- the present invention can also be applied to a capacitive touch panel sensor.
- a metal material or a carbon-based material is used as the conductive material constituting the mesh electrode layer, the lead-out wiring layer, and the boundary line.
- a mixture of carbon materials may be used.
- the first conductor wire 64 of the first embodiment will be described as an example.
- a carbon-based material is disposed on the top surface 62 side of the first conductor wire 64 and a metal material is disposed on the contact surface 61 side. You may arrange.
- a metal material may be disposed on the top surface 62 side of the first conductor wire 64 and a carbon-based material may be disposed on the contact surface 61 side.
- the base material 3 may be omitted from the wiring board 2.
- a release sheet is provided on the lower surface of the adhesive layer 5, and the release sheet is peeled off at the time of mounting and adhered to a mounting target (film, surface glass, polarizing plate, display, etc.) and mounted as a wiring body or A wiring board may be configured.
- “adhesive layer 5” corresponds to an example of “first resin layer” of the present invention
- “mounting object” corresponds to an example of “support” of the present invention.
- a wiring body or a wiring board may be configured as a form to be attached and mounted on the mounting target via the resin layer 9 covering the mesh conductor layer 6 or the adhesive layer provided on the resin layer 9. .
- the base material 3 may be omitted from the wiring board 2.
- the “mounting target” corresponds to an example of the “support” of the present invention.
- the adhesive layer 5 may be omitted, and the mesh electrode layer 6, the lead-out wiring layer 7, and the boundary line 8 may be provided directly on the substrate 3.
- the substrate 3 is made of resin.
- the “base material 3” corresponds to an example of the “first resin layer” of the present invention.
- the wiring body is described as being used for a touch sensor, but the use of the wiring body is not particularly limited thereto.
- the wiring body may be used as a heater by energizing the wiring body and generating heat by resistance heating or the like.
- the mounting object on which the wiring body is mounted corresponds to an example of the support body of the present invention.
- lead-out wiring layer 71 ... contact surface 72 ... top surface 721 ... top surface flat portion 73 ... side surface 731,732 ... end 73 3 ... flat side surfaces 74a and 74b ... second conductor wire 75 ... second unit mesh 76 ... end 77 ... bent part T2 ... wiring side region 8, 8B ..Boundary line 81 ... Contact surface 82 ... Top surface 821 ... Top surface flat portion 83 ... Side surface 831,832 ... End portion 833 ... Side surface flat portion 9 ... Resin layer DESCRIPTION OF SYMBOLS 101 ... Mesh-like electrode layer 102 ... Lead-out wiring layer 14 ... Touch sensor 15 ... Wiring board 16 ... Base material 161 ...
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Abstract
Description
文献の参照による組み込みが認められる指定国については、2015年6月22日に日本国に出願された特願2015-124738号、及び、2015年7月31日に日本国に出願された特願2015-152536号に記載された内容を参照により本明細書に組み込み、本明細書の記載の一部とする。
W1<W2・・・(1)
L1>W3・・・(2)
但し、上記(1)及び(2)式において、W1は前記第1の導体線の延在方向に対して直交する方向における前記第1の導体線の幅であり、W2は前記第2の導体線の延在方向に対して直交する方向における前記第2の導体線の幅であり、L1は前記境界線の延在方向における長さであり、W3は前記第1の引き出し配線層の延在方向に対して直交する方向における前記第1の引き出し配線層の一方端部の幅である。
D>W3・・・(3)
但し、上記(3)式において、Dは前記電極層の延在方向に対して直交する方向における前記単位網目の幅の最大値である。
R1<R2・・・(4)
ただし、上記(4)式において、R1は前記第1の接着面の湾曲率であり、R2は前記第2の接着面の湾曲率である。
W1<W4・・(5)
但し、上記(5)式において、W4は前記境界線の幅である。
D<L2・・・(6)
但し、上記(6)式において、Dは前記電極層の延在方向に対して直交する方向における前記単位網目の幅の最大値であり、L2は前記境界線の延在方向における隣り合う前記第1の引き出し配線層と前記第2の引き出し配線層との間の距離である。
図1は本発明の一実施の形態に係るタッチセンサを示す斜視図、図2は本発明の一実施の形態に係る配線基板を示す平面図、図3は図2のIII部の部分拡大図、図4は図3のIV-IV線に沿った断面図、図5は本発明の第1実施形態に係る第1の導体線を説明するための断面図、図6は図3のVI-VI線に沿った断面図、図7は開口率を説明するための説明図、図8は図3のVIII-VIII線に沿った断面図、図9は本発明の第1実施形態に係る配線基板の第1変形例を示す平面図である。
W11<W21・・・(7)
但し、上記(7)式において、W11は第1の導体線64の延在方向に対して直交する方向における第1の導体線64の幅であり、W21は第2の導体線74の延在方向に対して直交する方向における第2の導体線74の幅である。なお、ここでいう「幅」とは、導体線の延在方向に対して直交する方向における平均最大幅を示す。
A1>A2・・・(8)
但し、上記(8)式において、A1は前記電極層の開口率であり、A2は前記引き出し配線層の開口率である。
(開口率)=b×b/(a×a)・・・(9)
但し、上記(9)式において、aは任意の導体線400と、当該導体線400と隣り合う他の導体線400との間のピッチ(中心線CL間の距離)であり、bは任意の導体線400と、当該導体線400と隣り合う他の導体線400との間の距離を表す。
P11,P12>P21,P22・・・(10)
ただし、上記(10)式において、P11は隣り合う第1の導体線64a同士のピッチ、P12は隣り合う第1の導体線64b同士のピッチ、P21は隣り合う第2の導体線74a同士のピッチ、P22は隣り合う第2の導体線74b同士の間のピッチである。上記(10)式を満たすことで、引き出し配線層7の電気的抵抗値の増大が抑制される。
D1>W31・・・(11)
但し、上記(11)式において、D1は網目状電極層6の延在方向に対して直交する方向における第1の単位網目65の幅の最大値であり、W31は引き出し配線層7の延在方向に対して直交する方向における引き出し配線層7の端部76の幅である。上記(11)式を満たすことで、網目状電極層6における視認性向上がさらに図られる。
S1<S2・・・(12)
R1<R2・・・(13)
ただし、上記(12)式において、S1は第1の導体線64の接触面61との接着部分(接着面)における接着層5の厚さ(面内全体の断面視における平均最大厚さ)であり、S2は第2の導体線74の接触面71との接着部分(接着面)における接着層5の厚さ(面内全体の断面視における平均最大厚さ)である。また、上記(13)式において、R1は第1の導体線64において接触面61を均した面(第1の接着面)における湾曲率であり、R2は第2の導体線74において接触面71を均した面(第2の接着面)における湾曲率である。
L11>W31・・・(14)
但し、上記(14)式において、L11は境界線8の延在方向における長さである。
L11≧D1・・・(15)
W21≦W41・・・(16)
但し、上記(16)式において、W41は境界線8の幅である。
図15は本発明の第2実施形態に係るタッチセンサを示す平面図、図16は図15のXVI-XVI線に沿った断面図、図17は本発明の第2実施形態に係る配線体を示す平面図であり、第1の導体層を説明するための図、図18は図17のXVIII部の部分拡大図、図19は図18のXIX-XIX線に沿った断面図である。
D2≦L2・・・(16)
D2<L2・・・(17)
但し、上記(16)式及び(17)式において、D2は第1の境界線23の延在方向における第1の単位網目205の幅の最大値であり、L2は第1の境界線23の延在方向における隣り合う第1及び第2の引き出し配線層21,22の間の距離である。
W12<W6・・・(18)
但し、上記(18)式において、W12は第1の導体線201の延在方向に対して直交する方向における第1の導体線201の幅であり、W6は第3の導体線221の延在方向に対して直交する方向における第3の導体線221の幅である。なお、ここでいう「幅」とは、導体線の延在方向に対して直交する方向における平均最大幅のことをいう。
S1<S3・・・(19)
R1<R3・・・(20)
ただし、上記(19)式において、S1は第1の導体線201の接触面との接着部分(接着面)における第1の樹脂層18の厚さ(面内全体の断面視における平均最大厚さ)であり、S3は第3の導体線221の接触面222との接着部分(接着面)における第1の樹脂層18の厚さ(面内全体の断面視における平均最大厚さ)である。また、上記(20)式において、R1は第1の導体線201において接触面を均した面における湾曲率であり、R3は第3の導体線221において接触面222を均した面における湾曲率である。
P41>P61・・・(21)
P42>P62・・・(22)
但し、ピッチ同士の対応関係としては、第1及び第2の導体線201,221の延在方向を基準とするものであり、具体的には、隣り合う第1の導体線201a同士のピッチP41と、隣り合う第3の導体線221a同士のピッチP61が対応し、隣り合う第1の導体線201b同士のピッチP42と、隣り合う第3の導体線221b同士のピッチP62とが対応する。
A3>A4・・・(23)
W12<W42・・・(24)
但し、上記(24)式において、W42は第1の境界線23の延在方向に対して直交する方向における第1の境界線23の幅である。
2,2B~2F・・・配線基板
3・・・基材
31・・・主面
4,4B~4F・・・配線体
5・・・接着層
51・・・平坦部
511・・・主面
52・・・支持部
521・・・側面
522・・・接着面
6・・・網目状電極層
61・・・接触面
62・・・頂面
621・・・頂面平坦部
63・・・側面
631,632・・・端部
633・・・側面平坦部
64a,64b,64aB,64bB・・・第1の導体線
641a,641b・・・幅広部
65・・・第1の単位網目
66・・・第1の交点
T1・・・電極側領域
7・・・引き出し配線層
71・・・接触面
72・・・頂面
721・・・頂面平坦部
73・・・側面
731,732・・・端部
733・・・側面平坦部
74a,74b・・・第2の導体線
75・・・第2の単位網目
76・・・端部
77・・・屈曲部
T2・・・配線側領域
8,8B・・・境界線
81・・・接触面
82・・・頂面
821・・・頂面平坦部
83・・・側面
831,832・・・端部
833・・・側面平坦部
9・・・樹脂層
101・・・網目状電極層
102・・・引き出し配線層
14・・・タッチセンサ
15・・・配線基板
16・・・基材
161・・・主面
17・・・配線体
18・・・第1の樹脂層
181・・・平坦部
182・・・支持部
19・・・第1の導体層
20・・・第1の電極パターン
201・・・第1の導体線
205・・第1の単位網目
21・・・第1の引き出し配線層
211・・・第2の導体線
215・・・端部
216・・・第2の単位網目
22・・・第2の引き出し配線層
2201,2202・・・端部
221・・・第3の導体線
222・・・接触面
223・・・頂面
224・・・側面
225・・・第3の単位網目
23・・・第1の境界線
24・・・第2の樹脂層
241・・・主部
242・・・支持部
25・・・第2の導体層
26・・・第2の電極パターン
27・・・第3の引き出し配線層
28・・・第4の引き出し配線層
29・・・第2の境界線
30・・・第3の樹脂層
11・・・凹版
111・・・第1の凹部
112・・・第2の凹部
113・・・第3の凹部
12・・・導電性材料
121,122・・・表面
13・・・接着材料
Claims (13)
- 第1の樹脂層と、
前記第1の樹脂層上に設けられ、第1の導体線により形成された網目状の電極層と、
前記第1の樹脂層上に設けられ、第2の導体線により形成された網目状の第1の引き出し配線層と、
前記電極層と前記第1の引き出し配線層との間に介在し、少なくとも二本の前記第1の導体線と接触すると共に、前記第1の引き出し配線層の一方端部と接触する線状の境界線と、を備え、
下記(1)及び(2)式を満たす配線体。
W1<W2・・・(1)
L1>W3・・・(2)
但し、上記(1)及び(2)式において、W1は前記第1の導体線の延在方向に対して直交する方向における前記第1の導体線の幅であり、W2は前記第2の導体線の延在方向に対して直交する方向における前記第2の導体線の幅であり、L1は前記境界線の延在方向における長さであり、W3は前記第1の引き出し配線層の延在方向に対して直交する方向における前記第1の引き出し配線層の一方端部の幅である。 - 請求項1に記載の配線体であって、
前記第1の引き出し配線層は、前記一方端部から前記第1の引き出し配線層が最初に屈曲する部分までの間において、実質的に同一の幅を有している配線体。 - 請求項1又は2に記載の配線体であって、
前記電極層は、同一形状とされた複数の単位網目を配列して構成されており、
下記(3)式を満たす配線体。
D>W3・・・(3)
但し、上記(3)式において、Dは前記電極層の延在方向に対して直交する方向における前記単位網目の幅の最大値である。 - 請求項1~3の何れか1項に記載の配線体であって、
前記第2の導体線と前記境界線とにより第1の領域が画定され、
前記第1の領域に導電性を有する材料が満たされている配線体。 - 請求項1~4のいずれか1項に記載の配線体であって、
前記第1の導体線と前記第1の樹脂層との間の第1の接着面は、断面視において、前記第1の導体線側に向かって凸状に湾曲しており、
前記第2の導体線と前記第1の樹脂層との間の第2の接着面は、断面視において、前記第2の導体線側に向かって凸状に湾曲しており、
下記(4)式を満たす配線体。
R1<R2・・・(4)
ただし、上記(4)式において、R1は前記第1の接着面の湾曲率であり、R2は前記第2の接着面の湾曲率である。 - 請求項1~5の何れか1項に記載の配線体であって、
前記第1の導体線、前記第2の導体線、及び前記境界線を含む導体線は、
第1の樹脂層と接触する第1の面と、
前記第1の面の反対側の面である第2の面と、を有し、
前記第1の面の面粗さは、前記第2の面の面粗さに対して相対的に大きい配線体。 - 請求項1~6の何れか1項に記載の配線体であって、
前記境界線は、非直線状に延在している配線体。 - 請求項1~7の何れか1項に記載の配線体であって、
一端が前記境界線に接続されると共に他端が前記第1の引き出し配線層に接続され、第3の導体線により形成された少なくとも1つの網目状の第2の引き出し配線層をさらに備え、
前記第1の引き出し配線層と前記第2の引き出し配線層とは、相互に離間しており、
隣り合う前記第1の引き出し配線層と前記第2の引き出し配線層との間には、前記第2の導体線及び前記第3の導体線が未形成の領域が設けられている配線体。 - 請求項8に記載の配線体であって、
前記第1の引き出し配線層を構成する前記第2の導体線は、前記第1の引き出し配線層の延在方向に対して傾斜して配置されており、
前記第2の引き出し配線層を構成する前記第3の導体線は、前記第2の引き出し配線層の延在方向に対して傾斜して配置されており、
前記第1の引き出し配線層の側端部は、前記第1の引き出し配線層の延在方向において、前記第1の引き出し配線層を構成する複数の前記第2の導体線によりジグザグ状に延在しており、
前記第2の引き出し配線層の側端部は、前記第2の引き出し配線層の延在方向において、前記第2の引き出し配線層を構成する複数の前記第3の導体線によりジグザグ状に延在している配線体。 - 請求項1~9の何れか1項に記載の配線体であって、
下記(5)式を満たす配線体。
W1<W4・・・(5)
但し、上記(5)式において、W4は前記境界線の幅である。 - 請求項8~10の何れか1項に記載の配線体であって、
前記電極層は、同一形状とされた複数の単位網目を配列して構成されており、
下記(6)式を満たす配線体。
D<L2・・・(6)
但し、上記(6)式において、Dは前記電極層の延在方向に対して直交する方向における前記単位網目の幅の最大値であり、L2は前記境界線の延在方向における隣り合う前記第1の引き出し配線層と前記第2の引き出し配線層との間の距離である。 - 請求項1~11の何れか1項に記載の配線体と、
前記配線体を支持する支持体と、を備える配線基板。 - 請求項12に記載の配線基板を備えるタッチセンサ。
Priority Applications (4)
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CN201680025987.XA CN107533404A (zh) | 2015-06-22 | 2016-06-22 | 布线体、布线基板以及触摸传感器 |
EP16814406.1A EP3312707A4 (en) | 2015-06-22 | 2016-06-22 | Wiring body, wiring substrate, and touch sensor |
JP2017524950A JP6317038B2 (ja) | 2015-06-22 | 2016-06-22 | 配線体、配線基板、及びタッチセンサ |
US15/739,109 US10394401B2 (en) | 2015-06-22 | 2016-06-22 | Wiring body, wiring board, and touch sensor |
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JP2015-124738 | 2015-06-22 | ||
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JP2015152536A JP6207555B2 (ja) | 2015-07-31 | 2015-07-31 | 配線体、導体層付き構造体、及びタッチセンサ |
JP2015-152536 | 2015-07-31 |
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WO2016208636A1 true WO2016208636A1 (ja) | 2016-12-29 |
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US (1) | US10394401B2 (ja) |
EP (1) | EP3312707A4 (ja) |
CN (1) | CN107533404A (ja) |
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WO2020017646A1 (ja) * | 2018-07-20 | 2020-01-23 | 株式会社フジクラ | 配線体、配線板、及びタッチセンサ |
JP2022035946A (ja) * | 2020-08-20 | 2022-03-04 | カンブリオス フィルム ソリューションズ(シアメン) コーポレーション | 積層構造の製造方法、積層構造及びタッチセンサ |
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KR20180126108A (ko) * | 2017-05-16 | 2018-11-27 | 삼성디스플레이 주식회사 | 플렉서블 표시 장치 및 이의 제조 방법 |
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Also Published As
Publication number | Publication date |
---|---|
CN107533404A (zh) | 2018-01-02 |
US10394401B2 (en) | 2019-08-27 |
TW201716960A (zh) | 2017-05-16 |
US20180181234A1 (en) | 2018-06-28 |
EP3312707A4 (en) | 2018-11-07 |
TWI610206B (zh) | 2018-01-01 |
EP3312707A1 (en) | 2018-04-25 |
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