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TWI463506B - Anisotropic conductive film, device and method for pasting the same - Google Patents

Anisotropic conductive film, device and method for pasting the same Download PDF

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Publication number
TWI463506B
TWI463506B TW098127913A TW98127913A TWI463506B TW I463506 B TWI463506 B TW I463506B TW 098127913 A TW098127913 A TW 098127913A TW 98127913 A TW98127913 A TW 98127913A TW I463506 B TWI463506 B TW I463506B
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Taiwan
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tape
release paper
anisotropic conductive
rubber material
conductive tape
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TW098127913A
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Chinese (zh)
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TW201108262A (en
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Qingmin Zhao
Yi Wang
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Au Optronics Xiamen Corp
Au Optronics Corp
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Priority to TW098127913A priority Critical patent/TWI463506B/en
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Publication of TWI463506B publication Critical patent/TWI463506B/en

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Description

異方向性導電膠帶及其貼附裝置和貼附方法Different-direction conductive tape, attaching device and attaching method thereof

本發明涉及一種導電膠帶及其貼附裝置和貼附方法,特別是一種異方向性導電膠帶及其貼附裝置和貼附方法。The invention relates to a conductive tape, an attaching device and a attaching method thereof, in particular to an anisotropic conductive tape, an attaching device thereof and a attaching method.

異方向性導電膠帶(Anisotropic Conductive Film;ACF)已被廣泛應用於精密電子器件的組裝,與傳統的焊接技術相比,其可以對具有更密集管脚的器件進行連接。如第1圖繪示現有技術的異方向性導電膠帶的側視示意圖,其包括離型紙帶11(release paper)和設置在所述離型紙帶11的一個表面上的連續膠材12。第2圖繪示現有技術的異方向性導電膠帶的貼附過程示意圖,供料輪15沿箭頭E方向輸送異方向性導電膠帶10,切刀18按一定頻率沿箭頭F方向上下移動,從膠材12上切出膠材段121。當膠材段121運行到壓頭13和目標物件14之間時,壓頭13下壓,將膠材段121壓著在目標物件14上。然後離型紙帶11被回收輪16收起。Anisotropic Conductive Film (ACF) has been widely used in the assembly of precision electronic devices, and it can connect devices with denser pins than conventional soldering techniques. 1 is a side view of a prior art isotropic conductive tape comprising a release paper 11 and a continuous glue 12 disposed on a surface of the release liner 11. 2 is a schematic view showing a process of attaching the directional conductive tape of the prior art. The feeding wheel 15 conveys the directional conductive tape 10 in the direction of the arrow E. The cutter 18 moves up and down in the direction of the arrow F at a certain frequency, from the glue. The material section 121 is cut out of the material 12. When the rubber section 121 is run between the ram 13 and the target article 14, the ram 13 is depressed to press the rubber section 121 against the target article 14. The release paper strip 11 is then stowed by the recovery wheel 16.

現有技術的異方向性導電膠帶存在缺點,在其貼附過程中容易發生切刀切割不完全的現象,進而導致膠材在目標物件上褶皺、折叠、缺失等現象,輕者導致電子器件間連接不良,重者導致電子器件破損。另外切刀價格昂貴、要時常更換且精度調節費時(要切斷膠材,但不能切斷離型紙帶),為製造過程增加很大成本。The prior art non-directional conductive tape has the disadvantages that the cutting of the cutter is incomplete during the attaching process, which causes the rubber material to wrinkle, fold, and disappear on the target object, and the light causes the connection between the electronic components. Bad, heavy causes the electronic device to break. In addition, the cutter is expensive, needs to be replaced from time to time, and the precision adjustment is time-consuming (to cut the rubber material, but the release paper tape cannot be cut), which adds a large cost to the manufacturing process.

本發明的一個目的是提供一種易於貼附的異方向性導電膠帶,藉此解決上述貼附過程中容易發生切刀切割不完全的現象,進而避免電子器件間連接不良及電子器件破損。An object of the present invention is to provide an anisotropic conductive tape which is easy to attach, thereby solving the phenomenon that the cutting of the cutter is incomplete during the attaching process, thereby avoiding poor connection between the electronic devices and damage of the electronic device.

異方向性導電膠帶包括一離型紙帶及多段膠材。膠材設置在所述離型紙帶的第一表面上,所述膠材與所述離型紙帶的第一表面存在色差。The anisotropic conductive tape comprises a release paper strip and a multi-segment adhesive. A glue is disposed on the first surface of the release paper strip, and the glue material has a color difference from the first surface of the release paper strip.

本發明之一實施例中,上述其中之一膠材的長度大於20毫米,相鄰兩段膠材之間相距1毫米至8毫米。In an embodiment of the invention, one of the above-mentioned rubber materials has a length greater than 20 mm, and the adjacent two-stage rubber materials are separated by 1 mm to 8 mm.

本發明之一實施例中,上述膠材為黑色。In one embodiment of the invention, the glue material is black.

本發明之一實施例中,上述離型紙帶的第一表面為黑色。In one embodiment of the invention, the first surface of the release liner is black.

本發明之一實施例中,上述膠材中包含導電微粒。In an embodiment of the invention, the rubber material comprises conductive particles.

本發明的另一個目的是提供一種異方向性導電膠帶貼附裝置。Another object of the present invention is to provide an anisotropic conductive tape attaching device.

此異方向性導電膠帶貼附裝置包括一膠帶供給機構、一離型紙帶回收機構、一膠材貼合機構及一色差檢測器。膠材貼合機構設置在上述膠帶供給機構與上述離型紙帶回收機構之間。色差檢測器設置在上述膠帶供給機構與上述膠材貼合機構之間。The directional conductive tape attaching device comprises a tape supply mechanism, a release tape recovery mechanism, a glue attachment mechanism and a color difference detector. The glue bonding mechanism is disposed between the tape supply mechanism and the release tape recovery mechanism. The color difference detector is provided between the tape supply mechanism and the above-described glue bonding mechanism.

本發明之一實施例中,上述色差檢測器包括電荷耦合器件(Charge Coupled Device;CCD)。In an embodiment of the invention, the color difference detector comprises a charge coupled device (CCD).

本發明之一實施例中,上述色差檢測器為雷射發射接收器件。In an embodiment of the invention, the color difference detector is a laser emitting and receiving device.

本發明的另一個目的是提供一種異方向性導電膠帶貼附方法,其包括:步驟1:提供上述的貼附裝置,步驟2:提供異方向性導電膠帶,上述異方向性導電膠帶包括:離型紙帶和設置在上述離型紙帶的第一表面上的多段膠材,上述膠材與上述離型紙帶的第一表面存在色差,步驟3:由上述膠帶供給機構供給上述異方向性導電膠帶,步驟4:使用上述色差檢測器檢測上述膠材的位置,步驟5:當一段上述膠材到達上述膠材貼合機構時,上述膠材貼合機構貼附上述一段膠材至目標物件,步驟6:使用上述離型紙帶回收機構回收上述離型紙帶。Another object of the present invention is to provide a method for attaching an anisotropic conductive tape, comprising: Step 1: providing the above-mentioned attaching device, Step 2: providing an isotropic conductive tape, the above-mentioned anisotropic conductive tape comprising: a paper tape and a plurality of rubber materials disposed on the first surface of the release paper tape, wherein the rubber material has a color difference with the first surface of the release paper tape, and step 3: supplying the anisotropic conductive tape by the tape supply mechanism, Step 4: detecting the position of the rubber material by using the color difference detector, step 5: when a piece of the rubber material reaches the glue bonding mechanism, the glue bonding mechanism attaches the piece of the rubber material to the target object, step 6 : The above release paper tape is recovered by using the above-mentioned release paper tape recovery mechanism.

本發明之一實施例中,上述色差檢測器通過發現兩段上述膠材的間隙來判斷上述膠材的位置。In an embodiment of the invention, the color difference detector determines the position of the glue material by finding a gap between the two pieces of the rubber material.

與現有技術相比,本發明的異方向性導電膠帶的好處在於,在貼附過程中無須使用切刀,避免了因切割不完全導致的缺陷,同時也節省了切刀的維護費用。Compared with the prior art, the heterogeneous conductive tape of the present invention has the advantage that the cutter does not need to be used in the attaching process, the defects caused by incomplete cutting are avoided, and the maintenance cost of the cutter is also saved.

第3圖繪示本發明第一種實施方式的異方向性導電膠帶的側視示意圖。如第3圖所示,本實施方式的異方向性導電膠帶20包括:離型紙帶21;設置在所述離型紙帶21的第一表面上的多段膠材221,所述膠材221與所述離型紙帶的第一表面存在色差。本實施方式的異方向性導電膠帶20可應用於液晶顯示器件的製造,膠材中包含導電微粒,其可負責連接驅動模組與玻璃基板,因此一段膠材221的長度可大於一個驅動模組的長度,例如可大於20毫米。驅動模組可包含晶片或軟性基材等,惟不限於此,亦可依實際需求選擇適當種類。相鄰兩段膠材之間具有間隙222,相鄰兩段膠材之間相距1毫米至8毫米,或可限縮至3至5毫米。多段膠材221可以是通過分段塗布的方式形成在離型紙帶21上。Fig. 3 is a side elevational view showing the anisotropic conductive tape of the first embodiment of the present invention. As shown in FIG. 3, the anisotropic conductive tape 20 of the present embodiment includes: a release paper tape 21; a plurality of rubber sheets 221 disposed on the first surface of the release paper tape 21, the rubber material 221 and the There is a chromatic aberration on the first surface of the release paper strip. The anisotropic conductive tape 20 of the present embodiment can be applied to the manufacture of a liquid crystal display device. The glue material includes conductive particles, which can be connected to the driving module and the glass substrate, so the length of the length of the rubber material 221 can be greater than one driving module. The length can be, for example, greater than 20 mm. The driving module may include a wafer or a soft substrate, etc., but is not limited thereto, and an appropriate type may be selected according to actual needs. There is a gap 222 between two adjacent rubber pieces, and the adjacent two pieces of rubber are separated by 1 mm to 8 mm, or may be limited to 3 to 5 mm. The multi-stage adhesive 221 may be formed on the release paper web 21 by segment coating.

本實施方式中膠材221為黑色。所述離型紙帶21的第一表面為白色、灰色或黑色外的任意其他顔色。在其他實施方式中,所述離型紙帶的第一表面可以為黑色,而膠材為黑色外的其他顔色。In the present embodiment, the rubber material 221 is black. The first surface of the release paper strip 21 is any other color other than white, gray or black. In other embodiments, the first surface of the release liner may be black and the glue is other colors than black.

第4圖繪示第3圖中異方向性導電膠帶的貼附過程示意圖。如第4圖所示本發明一種實施方式的異方向性導電膠帶貼附裝置包括:膠帶供給機構25;離型紙帶回收機構26;設置在所述膠帶供給機構25與所述離型紙帶回收機構26之間的膠材貼合機構23;設置在所述膠帶供給機構25與所述膠材貼合機構23之間的色差檢測器29。在本實施方式中,色差檢測器29為雷射發射接收器件。在其他實施方式中,色差檢測器可以是包括電荷耦合器件(Charge Coupled Device;CCD)的攝像頭,惟不限於此,亦可依實際需求調整。FIG. 4 is a schematic view showing the attaching process of the anisotropic conductive tape in FIG. An anisotropic conductive tape attaching device according to an embodiment of the present invention, as shown in FIG. 4, includes: a tape supply mechanism 25; a release tape recovery mechanism 26; and the tape supply mechanism 25 and the release tape recovery mechanism A glue bonding mechanism 23 between the two; a color difference detector 29 provided between the tape supply mechanism 25 and the glue bonding mechanism 23. In the present embodiment, the color difference detector 29 is a laser emission receiving device. In other embodiments, the color difference detector may be a camera including a charge coupled device (CCD), but is not limited thereto, and may be adjusted according to actual needs.

異方向性導電膠帶的貼附過程包括:The attaching process of the anisotropic conductive tape includes:

步驟1:提供上述的貼附裝置;Step 1: providing the above attachment device;

步驟2:提供如第3圖所示的異方向性導電膠帶20;Step 2: providing an anisotropic conductive tape 20 as shown in Figure 3;

步驟3:由所述膠帶供給機構25沿箭頭G方向供給異方向性導電膠帶20;Step 3: The isotropic conductive tape 20 is supplied by the tape supply mechanism 25 in the direction of the arrow G;

步驟4:使用所述色差檢測器29檢測所述膠材的位置。其檢測方法可為:色差檢測器29向異方向性導電膠帶20發射雷射;如果未接收到反射回的雷射信號表示色差檢測器29對應的位置具有黑色的表面(例如:黑色的膠材221);如果接收到了反射回的雷射信號則表示色差檢測器29對應的位置為非黑色表面(例如:間隙222),透過膠材位置的檢測,一段膠材221可精準對應膠材貼合機構23了。在其他實施方式中使用電荷耦合器件同樣可以發現間隙222,從而確定膠材的位置。也就是說,色差檢測器通過發現兩段膠材的間隙來判斷所述膠材的位置。Step 4: The position of the glue is detected using the color difference detector 29. The detecting method may be that the color difference detector 29 emits a laser to the isotropic conductive tape 20; if the reflected laser beam is not received, the position corresponding to the color difference detector 29 has a black surface (for example, a black rubber material). 221); if the reflected laser signal is received, it indicates that the position corresponding to the color difference detector 29 is a non-black surface (for example, the gap 222), and the rubber material 221 can accurately correspond to the glue material through the detection of the position of the rubber material. Agency 23 is gone. The gap 222 can also be found using a charge coupled device in other embodiments to determine the position of the glue. That is, the color difference detector judges the position of the glue by finding the gap between the two pieces of glue.

步驟5:當一段所述膠材221到達所述膠材貼合機構23時,所述膠材貼合機構23貼附所述一段膠材221至目標物件24;目標物件24可為玻璃基板或塑膠基板等,膠材貼合機構23可以是一個壓頭,其通過離型紙帶21將壓力傳遞給膠材221,而不與膠材221直接接觸。Step 5: When a piece of the rubber material 221 reaches the rubber material bonding mechanism 23, the rubber material bonding mechanism 23 attaches the length of the rubber material 221 to the target object 24; the target object 24 may be a glass substrate or The plastic substrate or the like, the rubber bonding mechanism 23 may be a pressing head that transmits pressure to the rubber 221 through the release paper tape 21 without directly contacting the rubber material 221.

步驟6:由所述離型紙帶回收機構26回收所述離型紙帶21。Step 6: The release paper web 21 is recovered by the release paper tape recovery mechanism 26.

需要說明的是上述實施方式中的異方向性導電膠帶貼附裝置中的膠帶供給機構25;離型紙帶回收機構26;膠材貼合機構23等僅為示意圖,在實際應用中為保持工作的穩定可靠可能需要較複雜的結構,可依實際需求調整,在此不贅述。It is to be noted that the tape supply mechanism 25 in the anisotropic conductive tape attaching device in the above embodiment; the release tape recovery mechanism 26; the glue bonding mechanism 23 and the like are only schematic views, and are kept in operation in practical use. Stable and reliable may require a more complicated structure, which can be adjusted according to actual needs, and will not be described here.

20...異方向性導電膠帶20. . . Different direction conductive tape

21...離型紙帶twenty one. . . Release paper tape

221...膠材221. . . Plastic material

222...間隙222. . . gap

23...膠材貼合機構twenty three. . . Adhesive bonding mechanism

24...目標物件twenty four. . . Target object

25...膠帶供給機構25. . . Tape supply mechanism

26...離型紙帶回收機構26. . . Release paper recycling mechanism

29...色差檢測器29. . . Chromatic aberration detector

G...箭頭方向G. . . Arrow direction

1-6...步驟1-6. . . step

第1圖繪示現有技術的異方向性導電膠帶的側視示意圖;1 is a schematic side view showing a prior art anisotropic conductive tape;

第2圖繪示現有技術的異方向性導電膠帶的貼附過程示意圖;2 is a schematic view showing a process of attaching a different direction conductive tape of the prior art;

第3圖繪示本發明第一種實施方式的異方向性導電膠帶的側視示意圖;3 is a schematic side view showing the anisotropic conductive tape of the first embodiment of the present invention;

第4圖繪示第3圖中異方向性導電膠帶的貼附過程示意圖。FIG. 4 is a schematic view showing the attaching process of the anisotropic conductive tape in FIG.

第5圖繪示異方向性導電膠帶的貼附過程之流程圖。Figure 5 is a flow chart showing the attachment process of the isotropic conductive tape.

21...離型紙帶twenty one. . . Release paper tape

221...膠材221. . . Plastic material

222...間隙222. . . gap

23...膠材貼合機構twenty three. . . Adhesive bonding mechanism

24...目標物件twenty four. . . Target object

25...膠帶供給機構25. . . Tape supply mechanism

26...離型紙帶回收機構26. . . Release paper recycling mechanism

29...色差檢測器29. . . Chromatic aberration detector

G...箭頭方向G. . . Arrow direction

Claims (10)

一種異方向性導電膠帶,其特徵在於包括:一離型紙帶;以及多段膠材,設置在所述離型紙帶的第一表面上,所述膠材與所述離型紙帶的第一表面存在色差。An anisotropic conductive tape, comprising: a release paper strip; and a multi-stage adhesive material disposed on the first surface of the release paper strip, the glue material and the first surface of the release paper strip being present Color difference. 根據請求項1所述的異方向性導電膠帶,其中所述一段膠材的長度大於20毫米,相鄰兩段膠材之間相距1毫米至8毫米。The anisotropic conductive tape according to claim 1, wherein the length of the length of the rubber material is greater than 20 mm, and the distance between adjacent two pieces of the rubber material is between 1 mm and 8 mm. 根據請求項1所述的異方向性導電膠帶,其中所述膠材為黑色。The anisotropic conductive tape according to claim 1, wherein the adhesive material is black. 根據請求項1所述的異方向性導電膠帶,其中所述離型紙帶的第一表面為黑色。The anisotropic conductive tape of claim 1, wherein the first surface of the release paper strip is black. 根據請求項1所述的異方向性導電膠帶,其中所述膠材中包含導電微粒。The anisotropic conductive tape according to claim 1, wherein the rubber material contains conductive particles. 一種異方向性導電膠帶貼附裝置,其特徵在於包括:一膠帶供給機構;一離型紙帶回收機構;一膠材貼合機構,設置在所述膠帶供給機構與所述離型紙帶回收機構之間;以及一色差檢測器,設置在所述膠帶供給機構與所述膠材貼合機構之間。An anisotropic conductive tape attaching device, comprising: a tape feeding mechanism; a release paper tape collecting mechanism; a rubber material bonding mechanism disposed at the tape feeding mechanism and the release paper tape collecting mechanism And a color difference detector disposed between the tape supply mechanism and the glue bonding mechanism. 根據請求項6所述的貼附裝置,其中所述色差檢測器包括一電荷耦合器件。The attaching device according to claim 6, wherein the color difference detector comprises a charge coupled device. 根據請求項6所述的貼附裝置,其中所述色差檢測器包括一雷射發射接收器件。The attaching device according to claim 6, wherein the color difference detector comprises a laser emitting and receiving device. 一種異方向性導電膠帶貼附方法,其特徵在於包括:提供根據請求項6所述的貼附裝置;提供異方向性導電膠帶,所述異方向性導電膠帶包括:離型紙帶和設置在所述離型紙帶的第一表面上的多段膠材,所述膠材與所述離型紙帶的第一表面存在色差;由所述膠帶供給機構供給所述異方向性導電膠帶;使用所述色差檢測器檢測所述膠材的位置;當一段所述膠材到達所述膠材貼合機構時,所述膠材貼合機構貼附所述一段膠材至目標物件;以及由所述離型紙帶回收機構回收所述離型紙帶。A method for attaching an anisotropic conductive tape, comprising: providing the attaching device according to claim 6; providing an anisotropic conductive tape, the distorted conductive tape comprising: a release paper tape and a setting a plurality of pieces of rubber on the first surface of the release paper strip, the glue material having a color difference with the first surface of the release paper strip; the isotropic conductive tape being supplied by the tape supply mechanism; using the color difference Detecting a position of the rubber material; when a length of the rubber material reaches the glue bonding mechanism, the glue bonding mechanism attaches the length of the rubber material to the target object; and the release paper The release tape is recovered by a recycling mechanism. 根據請求項9所述的貼附方法,其中所述色差檢測器通過發現兩段所述膠材的間隙來判斷所述膠材的位置。The attaching method according to claim 9, wherein the color difference detector determines the position of the rubber material by finding a gap between the two pieces of the rubber material.
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TW575649B (en) * 2002-06-24 2004-02-11 Quick Stick Entpr Co Ltd Easily separable double coated tape having extension resistance
TWM282980U (en) * 2005-08-01 2005-12-11 Likesen Co Ltd Double-sided tape capable of automatic taping

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Publication number Priority date Publication date Assignee Title
TW575649B (en) * 2002-06-24 2004-02-11 Quick Stick Entpr Co Ltd Easily separable double coated tape having extension resistance
TWM282980U (en) * 2005-08-01 2005-12-11 Likesen Co Ltd Double-sided tape capable of automatic taping

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