RU2011133776A - Способ по меньшей мере частичного восстановления или замены усиливающего элемента конструкции из волокнистого композита и соответствующее соединительное устройство - Google Patents
Способ по меньшей мере частичного восстановления или замены усиливающего элемента конструкции из волокнистого композита и соответствующее соединительное устройство Download PDFInfo
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- RU2011133776A RU2011133776A RU2011133776/05A RU2011133776A RU2011133776A RU 2011133776 A RU2011133776 A RU 2011133776A RU 2011133776/05 A RU2011133776/05 A RU 2011133776/05A RU 2011133776 A RU2011133776 A RU 2011133776A RU 2011133776 A RU2011133776 A RU 2011133776A
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- Prior art keywords
- reinforcing element
- pressure
- replacement part
- mat
- fibrous layer
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/434—Joining substantially flat articles for forming corner connections, fork connections or cross connections
- B29C66/4344—Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces
- B29C66/43441—Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces, H-shaped pieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
- B29C66/73751—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81455—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps being a fluid inflatable bag or bladder, a diaphragm or a vacuum bag for applying isostatic pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
- B29C66/91212—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91231—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the joining tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
- B29D99/0014—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B29C66/826—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps without using a separate pressure application tool, e.g. the own weight of the parts to be joined
- B29C66/8266—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps without using a separate pressure application tool, e.g. the own weight of the parts to be joined using fluid pressure directly acting on the parts to be joined
- B29C66/82661—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps without using a separate pressure application tool, e.g. the own weight of the parts to be joined using fluid pressure directly acting on the parts to be joined by means of vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
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- B29K2307/00—Use of elements other than metals as reinforcement
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- B29L2031/00—Other particular articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Composite Materials (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
1. Способ по меньшей мере частичного восстановления или по меньшей мере частичной замены элемента усиления (10) конструкции из волокнистого композита (8), имеющий следующие этапы:размещение по меньшей мере одного волокнистого слоя (11) на части поверхности элемента усиления (10) и/или по меньшей мере одной заменяющей части элемента усиления (10), изготовленной из такого же материала и с такой же структурой слоев, на части поверхности усиления конструкции из волокнистого композита (8);размещение по меньшей мере одного мата давления (4), адаптированного к контуру элемента усиления (10) над по меньшей мере одним волокнистым слоем (11) и/или по меньшей мере одной заменяющей части элемента усиления (10), причем по меньшей мере один мат давления (4) опирается на фиксирующую раму (3) и зафиксирован в желательном положении фиксирующей рамой (3), адаптированной к контуру элемента усиления (10);поддержка конструкции из волокнистого композита (8) в области, противоположной фиксирующей раме (3), посредством контропоры (5);приложение среды давления к по меньшей мере одному мату давления (4) для прижатия его к элементу усиления (10) и фиксирующей раме (3) иотверждение по меньшей мере одного волокнистого слоя (11) и/или по меньшей мере одной заменяющей части элемента усиления (10).2. Способ по п.1, отличающийся тем, что по меньшей мере один волокнистый слой (11) и/или по меньшей мере одну заменяющую часть элемента усиления (10) предварительно формуют перед тем, как ее размещают и прикрепляют клеем в неотвержденном, частично отвержденном или полностью отвержденном состоянии.3. Способ по п.1, отличающийся тем, что после этапа размещения по меньшей мере одного воло�
Claims (13)
1. Способ по меньшей мере частичного восстановления или по меньшей мере частичной замены элемента усиления (10) конструкции из волокнистого композита (8), имеющий следующие этапы:
размещение по меньшей мере одного волокнистого слоя (11) на части поверхности элемента усиления (10) и/или по меньшей мере одной заменяющей части элемента усиления (10), изготовленной из такого же материала и с такой же структурой слоев, на части поверхности усиления конструкции из волокнистого композита (8);
размещение по меньшей мере одного мата давления (4), адаптированного к контуру элемента усиления (10) над по меньшей мере одним волокнистым слоем (11) и/или по меньшей мере одной заменяющей части элемента усиления (10), причем по меньшей мере один мат давления (4) опирается на фиксирующую раму (3) и зафиксирован в желательном положении фиксирующей рамой (3), адаптированной к контуру элемента усиления (10);
поддержка конструкции из волокнистого композита (8) в области, противоположной фиксирующей раме (3), посредством контропоры (5);
приложение среды давления к по меньшей мере одному мату давления (4) для прижатия его к элементу усиления (10) и фиксирующей раме (3) и
отверждение по меньшей мере одного волокнистого слоя (11) и/или по меньшей мере одной заменяющей части элемента усиления (10).
2. Способ по п.1, отличающийся тем, что по меньшей мере один волокнистый слой (11) и/или по меньшей мере одну заменяющую часть элемента усиления (10) предварительно формуют перед тем, как ее размещают и прикрепляют клеем в неотвержденном, частично отвержденном или полностью отвержденном состоянии.
3. Способ по п.1, отличающийся тем, что после этапа размещения по меньшей мере одного волокнистого слоя (11) и/или по меньшей мере одной заменяющей части элемента усиления (10), кроме того предусмотрены этапы:
покрытия по меньшей мере одного волокнистого слоя (11) и/или по меньшей мере одной заменяющей части элемента усиления (10) вакуумной пленкой (12а) и
герметизации области отрицательного давления, ограниченной вакуумной пленкой (12а), и конструкции из волокнистого композита (8), причем область отрицательного давления откачивают на этапе приложения среды давления к по меньшей мере одному мату давления (4).
4. Способ по п.1, отличающийся тем, что на этапе отверждения по меньшей мере одного волокнистого слоя (11) и/или по меньшей мере одной заменяющей части осуществляют нагрев в соответствии с температурой отверждения системы смоляной матрицы волокнистого слоя (11) и/или по меньшей мере одной заменяющей части.
5. Способ по п.4, отличающийся тем, что нагрев осуществляют посредством по меньшей мере одного нагревательного элемента (6), который интегрирован в мат давления (4), прикреплен к последнему и/или расположен между матом давления (4) и по меньшей мере одним волокнистым слоем (11) и/или по меньшей мере одной заменяющей частью как отдельный компонент.
6. Способ по п.5, отличающийся тем, что нагрев, кроме того, осуществляют по меньшей мере одним нагревательным элементом (7, 7a) контропоры, расположенным в и/или на контропоре (5).
7. Соединительное устройство (1) для соединения по меньшей мере одного волокнистого слоя (11), размещенного на по меньшей мере одной части поверхности элемента усиления, с элементом усиления (10) и/или для соединения по меньшей мере одной заменяющей части, изготовленной из такого же материала и с такой же структурой слоев элемента усиления (10), на части поверхности усиления конструкции из волокнистого композита (8) с упомянутой конструкцией из волокнистого композита, включающее:
по меньшей мере один мат давления (4), который адаптирован к контуру элемента усиления (10), и который имеет по меньшей мере одну камеру давления (18) для среды давления, к которой может быть приложено давление, и размещен над по меньшей мере одним волокнистым слоем (11) и/или по меньшей мере одной заменяющей частью элемента усиления (10);
фиксирующую раму (3), адаптированную к контуру элемента усиления (10), для поддержки и фиксации мата давления (4); и
контропору (5) для установки конструкции из волокнистого композита (8), причем по меньшей мере одна фиксирующая рама (3) имеет первое фиксирующее устройство (22, 23, 24) для фиксации горизонтальных областей мата давления (4) и второе фиксирующее устройство (26) для фиксации элемента усиления (10), и причем второе фиксирующее устройство (26) снабжено по меньшей мере одним боковым фиксирующим элементом (27) для боковой фиксации элемента усиления (10).
8. Соединительное устройство (1) по п.7, отличающееся тем, что по меньшей мере один мат давления (4) имеет по меньшей мере один элемент усиления (17) в жестких на изгиб областях.
9. Соединительное устройство (1) по п.7, отличающееся тем, что по меньшей мере один мат давления (4) имеет шарнирную часть (20).
10. Соединительное устройство (1) по п.7, отличающееся тем, что предусмотрен по меньшей мере один нагревательный элемент (6), интегрированный в мат давления (4) и/или прикрепленный к нему так, чтобы быть адаптированным к контуру элемента усиления (10).
11. Соединительное устройство (1) по п.7, отличающееся тем, что по меньшей мере один нагревательный элемент (6) расположен между матом давления (4) и по меньшей мере одним волокнистым слоем (11) и/или по меньшей мере одной заменяющей частью как отдельный компонент так, чтобы быть адаптированным к контуру элемента усиления (10).
12. Соединительное устройство (1) по п.10, отличающееся тем, что по меньшей мере один нагревательный элемент (7) контропоры расположен в и/или на контропоре (5).
13. Соединительное устройство (1) по п.7, отличающееся тем, что поверхности давления, передающие теплоту, которые находятся в контакте с по меньшей мере одним волокнистым слоем, расположенным на элементе усиления (10), и/или по меньшей мере одной новой заменяющей частью элемента усиления (10) и/или конструкции из волокнистого композита (8), снабжены металлической фольгой (33) для равномерного распределения теплоты.
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PCT/EP2010/052251 WO2010094808A2 (de) | 2009-02-23 | 2010-02-23 | Verfahren zum zumindest teilweise nachbearbeiten oder ersetzen eines versteifungselementes einer faserverbundstruktur und zugehörige anbindvorrichtung |
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DE102011115049B4 (de) | 2010-11-10 | 2015-04-09 | Piekenbrink Composite Gmbh | Beheizbare Vakuumhauben-Vorrichtung |
DE102010053569B4 (de) * | 2010-12-06 | 2012-07-26 | Airbus Operations Gmbh | Verfahren zur Reparatur eines Flugzeugstrukturbauteils |
DE102011004775B4 (de) | 2011-02-25 | 2012-10-25 | Airbus Operations Gmbh | Verfahren zum Herstellen einer Verbindung, Verbindung sowie Luft- oder Raumfahrzeug |
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CN102325647A (zh) | 2012-01-18 |
WO2010094808A4 (de) | 2011-02-17 |
US8726965B2 (en) | 2014-05-20 |
EP2408610B1 (de) | 2012-12-19 |
DE102009001075A1 (de) | 2010-09-09 |
US20120061006A1 (en) | 2012-03-15 |
CN102325647B (zh) | 2014-01-08 |
CA2752871A1 (en) | 2010-08-26 |
WO2010094808A3 (de) | 2010-12-29 |
RU2487799C2 (ru) | 2013-07-20 |
EP2408610A2 (de) | 2012-01-25 |
CA2752871C (en) | 2017-03-21 |
WO2010094808A2 (de) | 2010-08-26 |
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