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JP7019277B2 - Rack gear mounting structure and rack gear - Google Patents

Rack gear mounting structure and rack gear Download PDF

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Publication number
JP7019277B2
JP7019277B2 JP2020528637A JP2020528637A JP7019277B2 JP 7019277 B2 JP7019277 B2 JP 7019277B2 JP 2020528637 A JP2020528637 A JP 2020528637A JP 2020528637 A JP2020528637 A JP 2020528637A JP 7019277 B2 JP7019277 B2 JP 7019277B2
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rack
rack gear
length direction
body member
groove
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JPWO2020008604A1 (en
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雄大 山田
啓 長井
泰史 小野
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Harmonic Drive Systems Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H19/00Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion
    • F16H19/02Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion
    • F16H19/04Gearings comprising essentially only toothed gears or friction members and not capable of conveying indefinitely-continuing rotary motion for interconverting rotary or oscillating motion and reciprocating motion comprising a rack
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/26Racks

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
  • Gears, Cams (AREA)

Description

本発明は、ラック・ピニオン機構に関し、更に詳しくは、ラックギヤの取付け構造に関する。 The present invention relates to a rack and pinion mechanism, and more particularly to a rack gear mounting structure.

ラック・ピニオン機構の構成部品であるラックギヤは、その製造工程中に、反り・曲がり等の変形が生じる。例えば、焼入れ、焼き戻し等の熱処理工程等において、ラックギヤに変形が生じやすい。変形が生じると、その後のラックギヤの製造工程における加工精度が低下する。精度の低下を防止するために、外力を加えて、変形を矯正した状態で、ラックギヤを所定のラックギヤ取付け面に取り付け、この状態で、歯切り工程、研磨工程、検査工程などを行っている。また、ラックギヤに大きな力を加えて塑性変形させることで、ラックギヤの変形を除去して、実機に搭載している。 The rack gear, which is a component of the rack and pinion mechanism, undergoes deformation such as warping and bending during the manufacturing process. For example, in a heat treatment process such as quenching or tempering, the rack gear is liable to be deformed. When the deformation occurs, the processing accuracy in the subsequent rack gear manufacturing process is lowered. In order to prevent a decrease in accuracy, a rack gear is attached to a predetermined rack gear mounting surface in a state where deformation is corrected by applying an external force, and in this state, a gear cutting process, a polishing process, an inspection process, and the like are performed. Further, by applying a large force to the rack gear to plastically deform it, the deformation of the rack gear is removed and the rack gear is mounted on the actual machine.

特許文献1には、ステアリング装置に用いられるラック歯列が形成されたラックシャフトを塑性変形させて歪を除去する方法が提案されている。この方法では、ラックシャフトの両端部に比べて中央部分の断面積を小さくし、ラックシャフトの中央部分のラック歯列の部分に塑性変形用の力を加えて、ラックシャフトの反りを除去している。 Patent Document 1 proposes a method of plastically deforming a rack shaft on which a rack dentition used in a steering device is formed to remove strain. In this method, the cross-sectional area of the central portion is smaller than that of both ends of the rack shaft, and a force for plastic deformation is applied to the rack dentition portion of the central portion of the rack shaft to remove the warp of the rack shaft. There is.

特開2017-32078号公報Japanese Unexamined Patent Publication No. 2017-3208

ラックギヤは一般に剛性が高いので、外力を加えても変形を確実に矯正できない場合がある。この場合には、変形あるいは歪が部分的に残ったまま、ラックギヤに歯切り加工、研磨加工などが施されてしまう。また、変形あるいは歪が残ったまま、ラックギヤが実機に搭載され、ピニオンギヤとのかみ合いを適切な状態に維持できないなどの弊害が生じることがある。 Since rack gears are generally highly rigid, it may not be possible to reliably correct deformation even when an external force is applied. In this case, the rack gear is subjected to gear cutting, polishing, or the like while the deformation or distortion remains partially. In addition, the rack gear may be mounted on the actual machine while the deformation or distortion remains, and there may be an adverse effect such that the engagement with the pinion gear cannot be maintained in an appropriate state.

本発明の課題は、ラックギヤの製造工程あるいは使用時(実機搭載時)に、変形が確実に矯正された状態で、ラックギヤを所定のラックギヤ取付け面に取り付け可能なラックギヤ取付け構造を提供することにある。 An object of the present invention is to provide a rack gear mounting structure capable of mounting a rack gear on a predetermined rack gear mounting surface in a state where the deformation is surely corrected during the manufacturing process or use (when mounted on an actual machine) of the rack gear. ..

上記の課題を解決するために、本発明は、外力を加えて変形が矯正された状態で、ラックギヤを所定のラックギヤ取付け面に取り付けるためのラックギヤ取付け構造であって、
前記ラックギヤは、
直線状に延びるラック本体部材と、
前記ラック本体部材の外周側面に、その長さ方向に形成したラック歯列と、
前記ラック本体部材における前記ラック歯列が形成されている部位とは異なる部位を、当該ラック本体部材の長さ方向に沿って、所定の間隔で分断している複数条の溝と、
を有していることを特徴としている。
In order to solve the above problems, the present invention is a rack gear mounting structure for mounting a rack gear on a predetermined rack gear mounting surface in a state where deformation is corrected by applying an external force.
The rack gear is
The rack body member that extends in a straight line and
A rack dentition formed in the length direction on the outer peripheral side surface of the rack body member,
A plurality of grooves in the rack main body member, which are different from the portion where the rack dentition is formed, are divided at predetermined intervals along the length direction of the rack main body member.
It is characterized by having.

ラックギヤの加工時、実機に搭載する時には、ボルト等の締結具を用いて、ラックギヤが、基準となるラックギヤ取付け面に締結固定される。複数条の溝を設けて剛性を低下させたラックギヤは、締結具による外力が加わると、比較的容易に変形する。よって、変形が確実に矯正された状態で、ラックギヤをラックギヤ取付け面に締結固定できる。この状態で、歯切り加工、研磨加工等を行うことで、精度良くラックギヤを製造できる。 When processing the rack gear or mounting it on an actual machine, the rack gear is fastened and fixed to the reference rack gear mounting surface by using fasteners such as bolts. A rack gear whose rigidity is reduced by providing a plurality of grooves is relatively easily deformed when an external force is applied by a fastener. Therefore, the rack gear can be fastened and fixed to the rack gear mounting surface in a state where the deformation is surely corrected. By performing gear cutting, polishing, etc. in this state, rack gears can be manufactured with high accuracy.

また、ラックギヤは、加工後に、ラックギヤ取付け面から取り外して外力が解除されると、変形した状態に戻る。しかし、次の工程において、外力を加えてラックギヤ取付け面に締結固定すると、前工程と同様に、変形が矯正された状態になる。よって、加工精度が維持される。 Further, when the rack gear is removed from the rack gear mounting surface after processing and the external force is released, the rack gear returns to the deformed state. However, in the next step, when an external force is applied to fasten and fix the rack gear mounting surface, the deformation is corrected as in the previous step. Therefore, the processing accuracy is maintained.

さらに、実機への搭載時においても、外力を加えて変形を確実に矯正した状態で、実機の側のラックギヤ取付け面に取り付けることができる。よって、ラックギヤを精度良く組み付けることができ、ピニオンギヤとのかみ合い状態も適切な状態に維持できる。また、大きな外力を加えて塑性変形させて変形を除去する工程を必要とせずに、ピニオンギヤを精度良く実機に搭載することも可能になる。 Further, even when mounted on the actual machine, it can be mounted on the rack gear mounting surface on the side of the actual machine in a state where the deformation is surely corrected by applying an external force. Therefore, the rack gear can be assembled with high accuracy, and the meshed state with the pinion gear can be maintained in an appropriate state. In addition, it is possible to mount the pinion gear on the actual machine with high accuracy without the need for the process of applying a large external force to plastically deform and remove the deformation.

本発明を適用した送り機構の例を示す説明図である。It is explanatory drawing which shows the example of the feed mechanism to which this invention is applied. 図1のラックギヤを示す説明図およびラックギヤの変形状態の一例を示す説明図である。It is explanatory drawing which shows the rack gear of FIG. 1, and it is explanatory drawing which shows an example of the deformation state of a rack gear.

以下に、図面を参照して、本発明を適用したラックギヤ取付け構造の実施の形態を説明する。 Hereinafter, embodiments of a rack gear mounting structure to which the present invention is applied will be described with reference to the drawings.

図1はラック・ピニオン機構を備えた送り機構の一例を示す説明図である。送り機構においては、本発明を適用したラックギヤ取付け構造が用いられている。送り機構1は、回転アクチュエータ2と、ラック・ピニオン機構3とを備えている。回転アクチュエータ2は、モータ4と、モータ4の回転を減速して出力する減速機5とを備えている。ラック・ピニオン機構3は、回転アクチュエータ2の出力軸に同軸に取り付けたピニオンギヤ6と、ピニオンギヤ6とかみ合っているラックギヤ7と、ラックギヤ取付け面8が形成された機構フレーム9とを備えている。ラックギヤ7は、ラックギヤ取付け面8に、例えば締結ボルト10によって締結固定されている。送り機構1にはラックギヤ取付け構造が備わっており、これにより、機構フレーム9のラック取付け面8に、締結ボルト10の締結力によって、変形が矯正された状態でラックギヤ7が締結固定された状態が形成される。 FIG. 1 is an explanatory diagram showing an example of a feed mechanism provided with a rack and pinion mechanism. In the feed mechanism, a rack gear mounting structure to which the present invention is applied is used. The feed mechanism 1 includes a rotary actuator 2 and a rack and pinion mechanism 3. The rotary actuator 2 includes a motor 4 and a speed reducer 5 that decelerates and outputs the rotation of the motor 4. The rack and pinion mechanism 3 includes a pinion gear 6 coaxially attached to the output shaft of the rotary actuator 2, a rack gear 7 that meshes with the pinion gear 6, and a mechanism frame 9 on which the rack gear mounting surface 8 is formed. The rack gear 7 is fastened and fixed to the rack gear mounting surface 8 by, for example, a fastening bolt 10. The feed mechanism 1 is provided with a rack gear mounting structure, whereby the rack gear 7 is fastened and fixed to the rack mounting surface 8 of the mechanism frame 9 in a state where the deformation is corrected by the fastening force of the fastening bolt 10. It is formed.

図2(a)は、ラックギヤ7を示す説明図である。ラックギヤ7は、真直に延びる矩形断面のラック本体部材11を備えている。ラック本体部材11の横断面形状は矩形断面に限定されるものではなく、多角形、円形断面であってもよい。ラック本体部材11の外周側面には、その長さ方向11aにラック歯列12が形成されている。ラック本体部材11において、ラック歯列12が形成されている部位とは異なる部位には、当該ラック本体部材11の部位を、ラック本体部材11の長さ方向11aに、所定の間隔で分断している複数条の溝13が形成されている。 FIG. 2A is an explanatory diagram showing the rack gear 7. The rack gear 7 includes a rack body member 11 having a rectangular cross section extending straight. The cross-sectional shape of the rack body member 11 is not limited to a rectangular cross section, and may be a polygonal cross section or a circular cross section. A rack dentition 12 is formed on the outer peripheral side surface of the rack main body member 11 in the length direction 11a thereof. In the rack main body member 11, the portion of the rack main body member 11 is divided into a portion different from the portion where the rack dentition 12 is formed in the length direction 11a of the rack main body member 11 at predetermined intervals. A plurality of grooves 13 are formed.

矩形断面のラック本体部材11における4つの平坦な外周側面を、第1~第4側面21~24と呼ぶものとする。本例では、第1側面21にラック歯列12が形成されている。ラック歯列12においては、長さ方向11aに直交、または所定の角度を有する方向に延びる歯山が、長さ方向11aに、一定のピッチで配列されている。 The four flat outer peripheral side surfaces of the rack body member 11 having a rectangular cross section are referred to as first to fourth side surfaces 21 to 24. In this example, the rack dentition 12 is formed on the first side surface 21. In the rack dentition 12, tooth ridges that are orthogonal to the length direction 11a or extend in a direction having a predetermined angle are arranged in the length direction 11a at a constant pitch.

複数条の溝13は、第1側面21とは反対側の第3側面23において、長さ方向11aに沿って等間隔で配列されている。各溝13は、長さ方向11aに直交する幅方向11bに平行、または所定の角度を有して延びている。各溝13は、ラック本体部材11の第3側面23に露出する一定幅の溝開口13aを備え、第3側面23において、幅方向11bの全幅に亘って形成され、その両側の溝端が、第2側面22および第4側面24に開口している。また、溝13は、第3側面23から、ラック歯列12が形成されている第1側面に向かって、第3側面23に垂直に延びる長方形断面をしている。本例の溝13は、第3側面23から第1側面21までの間の距離の略半分の溝深さの溝であり、溝底面部分は湾曲円弧面によって規定されている。 The plurality of grooves 13 are arranged at equal intervals along the length direction 11a on the third side surface 23 opposite to the first side surface 21. Each groove 13 extends parallel to the width direction 11b orthogonal to the length direction 11a or at a predetermined angle. Each groove 13 is provided with a groove opening 13a having a constant width exposed on the third side surface 23 of the rack body member 11, and is formed on the third side surface 23 over the entire width in the width direction 11b, and the groove ends on both sides thereof are formed on the third side surface 23. It is open to the two side surfaces 22 and the fourth side surface 24. Further, the groove 13 has a rectangular cross section extending perpendicularly to the third side surface 23 from the third side surface 23 toward the first side surface on which the rack dentition 12 is formed. The groove 13 of this example is a groove having a groove depth of approximately half the distance between the third side surface 23 and the first side surface 21, and the groove bottom surface portion is defined by a curved arc surface.

ラックギヤ7は例えば次の工程を経て製造される。まず、ラック歯列12および溝13の付いていない矩形断面のラック本体部材11を製造する。このラック本体部材11に溝加工を行って溝13を付ける。また、穴加工を行って締結ボルトの取付け穴14等を付ける。次に、歯切り加工を行って、溝13の付いたラック本体部材11にラック歯列12を付ける。ラック歯列12の付いたラック本体部材11のラック歯列12に研磨工程および熱処理工程(焼入れ、焼きなまし等)を行う。 The rack gear 7 is manufactured, for example, through the following steps. First, the rack main body member 11 having a rectangular cross section without the rack dentition 12 and the groove 13 is manufactured. A groove is formed in the rack body member 11 to form a groove 13. In addition, holes are drilled to provide mounting holes 14 and the like for fastening bolts. Next, gear cutting is performed to attach the rack dentition 12 to the rack main body member 11 having the groove 13. A polishing step and a heat treatment step (quenching, annealing, etc.) are performed on the rack dentition 12 of the rack main body member 11 having the rack dentition 12.

例えば、研磨工程あるいは熱処理工程の前において、ラック歯列12を付けたラック本体部材11には変形が生じている。例えば、図2(b)に示すように、長さ方向11aにおいて、ラック歯列12が形成された第1側面21の側が僅かに湾曲面となるように、ラック本体部材11に変形が生じる。 For example, before the polishing step or the heat treatment step, the rack main body member 11 to which the rack dentition 12 is attached is deformed. For example, as shown in FIG. 2B, the rack body member 11 is deformed so that the side of the first side surface 21 on which the rack dentition 12 is formed becomes a slightly curved surface in the length direction 11a.

本例のラックギヤ7には溝13が形成されている。例えば、研磨加工用のラックギヤ取付け面(図示せず)に、締結機構によって、変形状態のラック本体部材11が取り付けられる。締結機構によって外力を加えて変形が矯正された状態で、ラック本体部材11がラックギヤ取付け面に取り付けられる。ラック本体部材11の第3側面23の側の部位は、長さ方向11aに沿って、溝13によって、等間隔に分断されており、剛性が低い。外力を加えることで、変形が確実に矯正された状態でラックギヤ取付け面に取り付けられ、この状態で精度良く加工が行われる。 A groove 13 is formed in the rack gear 7 of this example. For example, the rack body member 11 in a deformed state is attached to the rack gear mounting surface (not shown) for polishing by a fastening mechanism. The rack body member 11 is attached to the rack gear mounting surface in a state where the deformation is corrected by applying an external force by the fastening mechanism. The portion of the rack main body member 11 on the side of the third side surface 23 is divided at equal intervals by the grooves 13 along the length direction 11a, and the rigidity is low. By applying an external force, it is attached to the rack gear mounting surface in a state where the deformation is surely corrected, and processing is performed with high accuracy in this state.

加工後にラックギヤ取付け面からラックギヤ7を取り外すと、外力が除去されるので、再び変形した状態に戻る。しかし、次の加工工程において、外力を加えることで変形が確実に矯正された状態が再現され、ラックギヤ7が精度良く加工される。 When the rack gear 7 is removed from the rack gear mounting surface after processing, the external force is removed, so that the state returns to the deformed state again. However, in the next processing step, the state in which the deformation is surely corrected by applying an external force is reproduced, and the rack gear 7 is processed with high accuracy.

また、ラックギヤ7の製造においては、外力を加えて塑性変形させて変形を除去する工程を省略することも可能である。この場合、変形が残っている状態のままで、ラックギヤ7が実機に取り付けられる。例えば、図1に示すように、機構フレーム9のラックギヤ取付け面8に、ラックギヤ7が締結ボルト10等によって締結固定される。ラックギヤ7には溝13が付いているので、締結ボルト10の締結等によってラックギヤ7に加わる外力によって、ラックギヤ7の変形が確実に矯正される。よって、ラックギヤ7は、変形が矯正された状態で精度良くラックギヤ取付け面8に組み付けられ、ピニオンギヤ6に精度良くかみ合った状態を形成できる。 Further, in the manufacture of the rack gear 7, it is possible to omit the step of applying an external force to plastically deform the rack gear 7 to remove the deformation. In this case, the rack gear 7 is attached to the actual machine with the deformation remaining. For example, as shown in FIG. 1, the rack gear 7 is fastened and fixed to the rack gear mounting surface 8 of the mechanism frame 9 by fastening bolts 10 and the like. Since the rack gear 7 has a groove 13, the deformation of the rack gear 7 is surely corrected by an external force applied to the rack gear 7 by fastening the fastening bolt 10 or the like. Therefore, the rack gear 7 can be accurately assembled to the rack gear mounting surface 8 in a state where the deformation is corrected, and a state in which the rack gear 7 is accurately meshed with the pinion gear 6 can be formed.

なお、本例では、ラックギヤ7に一定幅で一定深さの細長い長方形断面の溝13を形成してある。溝13は長方形以外の断面形状の溝であってもよい。また、溝底面部分は湾曲弧面でなくても良い。例えば、溝開口部から溝底面に向かって先細りの三角形断面の溝でもよい。また、溝13の間隔は等間隔でなくてもよい。例えば、ラックギヤ7の長さ方向11aにおいて、取付け穴14の近傍では溝の間隔を広くし、取付け穴14から遠い部分では溝の間隔を狭くする。これにより、締結ボルトによる締結力が確保され、ラックギヤ7の変形も確実に矯正される。 In this example, the rack gear 7 is formed with a groove 13 having an elongated rectangular cross section having a constant width and a constant depth. The groove 13 may be a groove having a cross-sectional shape other than a rectangle. Further, the groove bottom surface portion does not have to be a curved arc surface. For example, a groove having a triangular cross section that tapers from the groove opening toward the bottom of the groove may be used. Further, the intervals of the grooves 13 do not have to be equal. For example, in the length direction 11a of the rack gear 7, the groove spacing is widened in the vicinity of the mounting hole 14, and the groove spacing is narrowed in the portion far from the mounting hole 14. As a result, the fastening force by the fastening bolt is secured, and the deformation of the rack gear 7 is surely corrected.

以上説明したように、ラックギヤ7をラックギヤ取付け面8に取り付けるラックギヤ取付け構造において、ラックギヤ7のラック本体部材11には、複数条の溝13が形成されている。溝13は、ラック本体部材11において、ラック歯列12が形成されている部位とは異なる部位を、その長さ方向11aに沿って、所定の間隔で分断している。ラックギヤ7をラックギヤ取付け面8に締結固定すると、ラックギヤ7に加わる締結力によってラックギヤ7の変形が確実に矯正され、この状態で、ラックギヤ取付け面8に取り付けられる。ラックギヤ7に大きな外力を加えて塑性変形させて、ラックギヤの変形を除去する工程等を必要とせずに、ラックギヤ7を精度良く加工でき、また、実機に精度良く組み付けることができる。
As described above, in the rack gear mounting structure in which the rack gear 7 is mounted on the rack gear mounting surface 8, a plurality of grooves 13 are formed in the rack main body member 11 of the rack gear 7. The groove 13 divides a portion of the rack main body member 11 different from the portion where the rack dentition 12 is formed along the length direction 11a at predetermined intervals. When the rack gear 7 is fastened and fixed to the rack gear mounting surface 8, the deformation of the rack gear 7 is surely corrected by the fastening force applied to the rack gear 7, and the rack gear 7 is mounted on the rack gear mounting surface 8 in this state. The rack gear 7 can be machined with high accuracy and can be assembled to the actual machine with high accuracy without the need for a step of plastically deforming the rack gear 7 by applying a large external force to remove the deformation of the rack gear.

Claims (6)

外力を加えて変形が矯正された状態で、ラックギヤが所定のラックギヤ取付け面に締結ボルトによって取り付けられているラックギヤ取付け構造であって、
前記ラックギヤは、
直線状に延びるラック本体部材と、
前記ラック本体部材の外周側面に、その長さ方向に形成したラック歯列と、
前記ラック本体部材における前記ラック歯列が形成されている部位とは異なる部位を、前記長さ方向に沿って、所定の間隔で分断している複数条の溝と、
前記ラック本体部材において前記長さ方向に沿って所定の間隔で形成した前記締結ボルトの取付け穴と、
を有しており、
前記溝は、前記ラック本体部材において、前記取付け穴の近傍では第1間隔で形成され、前記取付け穴から遠い部分では前記第1間隔とは異なる第2間隔で形成されていることを特徴とするラックギヤ取付け構造。
It is a rack gear mounting structure in which the rack gear is mounted on a predetermined rack gear mounting surface by a fastening bolt in a state where the deformation is corrected by applying an external force.
The rack gear is
The rack body member that extends in a straight line and
A rack dentition formed in the length direction on the outer peripheral side surface of the rack body member,
A plurality of grooves in the rack body member, which are different from the portion where the rack dentition is formed, are divided at predetermined intervals along the length direction.
The mounting holes for the fastening bolts formed at predetermined intervals along the length direction in the rack body member, and
Have and
The grooves are formed in the rack main body member at a first interval in the vicinity of the mounting hole, and are formed at a second interval different from the first interval in a portion far from the mounting hole. Rack gear mounting structure.
外力を加えて変形が矯正された状態で、ラックギヤが所定のラックギヤ取付け面に締結ボルトによって取り付けられているラックギヤ取付け構造であって、
前記ラックギヤは、
直線状に延びるラック本体部材と、
前記ラック本体部材の外周側面に、その長さ方向に形成したラック歯列と、
前記ラック本体部材における前記ラック歯列が形成されている部位とは異なる部位を、前記長さ方向に沿って、所定の間隔で分断している複数条の溝と、
前記ラック本体部材において前記長さ方向に沿って所定の間隔で形成した前記締結ボルトの取付け穴と、
を有しており、
前記溝および前記取付け穴は、それぞれ、前記長さ方向に直交する方向に延びており、
前記溝は、前記長さ方向において隣接する前記取付け穴の間のそれぞれに、複数条形成されており、
前記長さ方向において前記取付け穴の両側に位置する2条の前記溝の間隔は第1間隔であり、
前記長さ方向において隣接する前記取付け穴の間に位置する複数条の前記溝の間隔は、前記第1間隔よりも狭い第2間隔であるラックギヤ取付け構造。
It is a rack gear mounting structure in which the rack gear is mounted on a predetermined rack gear mounting surface by a fastening bolt in a state where the deformation is corrected by applying an external force.
The rack gear is
The rack body member that extends in a straight line and
A rack dentition formed in the length direction on the outer peripheral side surface of the rack body member,
A plurality of grooves in the rack body member, which are different from the portion where the rack dentition is formed, are divided at predetermined intervals along the length direction.
The mounting holes for the fastening bolts formed at predetermined intervals along the length direction in the rack body member, and
Have and
The groove and the mounting hole each extend in a direction orthogonal to the length direction.
A plurality of the grooves are formed between the adjacent mounting holes in the length direction.
The distance between the two grooves located on both sides of the mounting hole in the length direction is the first distance.
A rack gear mounting structure in which the spacing between the plurality of grooves located between the mounting holes adjacent to each other in the length direction is a second spacing narrower than the first spacing .
請求項2において、
前記ラック本体部材は矩形断面の部材であり、
前記ラック本体部材の4つの外周側面を第1~第4側面とすると、前記ラック歯列は前記第1側面に形成されており、
前記溝は、前記第3側面に開口し、前記第3側面における前記長さ方向に直交する幅方向の全幅に亘って形成されており、
前記溝の前記幅方向の両側の溝端は、前記第2側面および前記第4側面に開口しているラックギヤ取付け構造。
In claim 2,
The rack body member is a member having a rectangular cross section and has a rectangular cross section.
Assuming that the four outer peripheral side surfaces of the rack body member are the first to fourth side surfaces, the rack dentition is formed on the first side surface.
The groove opens in the third side surface and is formed over the entire width in the width direction orthogonal to the length direction in the third side surface.
A rack gear mounting structure in which the groove ends on both sides of the groove in the width direction are open to the second side surface and the fourth side surface.
請求項3において、
前記溝は、溝幅よりも溝深さが大きい長方形断面の溝であり、前記第1側面に向かって前記第3側面から垂直に延びているラックギヤ取付け構造。
In claim 3,
The groove is a groove having a rectangular cross section having a groove depth larger than the groove width, and has a rack gear mounting structure that extends vertically from the third side surface toward the first side surface.
請求項2に記載のラックギヤ取付け構造に用いるラックギヤであって、
前記ラックギヤは、
直線状に延びるラック本体部材と、
前記ラック本体部材の外周側面に、その長さ方向に形成したラック歯列と、
前記ラック本体部材における前記ラック歯列が形成されている部位とは異なる部位を、前記長さ方向に沿って、所定の間隔で分断している複数条の溝と、
前記ラック本体部材において前記長さ方向に沿って所定の間隔で形成した前記締結ボルトの取付け穴と、
を有しており、
前記溝および前記取付け穴は、それぞれ、前記長さ方向に直交する方向に延びており、
前記溝は、前記長さ方向において隣接する前記取付け穴の間のそれぞれに、複数条形成されており、
前記長さ方向において前記取付け穴の両側に位置する2条の前記溝の間隔は第1間隔であり、
前記長さ方向において隣接する前記取付け穴の間に位置する複数条の前記溝の間隔は、前記第1間隔よりも狭い第2間隔である
前記ラック本体部材の4つの外周側面を第1~第4側面とすると、前記ラック歯列は前記第1側面に形成されており、
前記溝は、前記第3側面に開口し、前記第3側面における前記長さ方向に直交する幅方向の全幅に亘って形成されており、
前記溝の前記幅方向の両側の溝端は、前記第2側面および前記第4側面に開口しているラックギヤ。
A rack gear used in the rack gear mounting structure according to claim 2 .
The rack gear is
The rack body member that extends in a straight line and
A rack dentition formed in the length direction on the outer peripheral side surface of the rack body member,
A plurality of grooves in the rack body member, which are different from the portion where the rack dentition is formed, are divided at predetermined intervals along the length direction.
The mounting holes for the fastening bolts formed at predetermined intervals along the length direction in the rack body member, and
Have and
The groove and the mounting hole each extend in a direction orthogonal to the length direction.
A plurality of the grooves are formed between the adjacent mounting holes in the length direction.
The distance between the two grooves located on both sides of the mounting hole in the length direction is the first distance.
The spacing between the plurality of grooves located between the adjacent mounting holes in the length direction is a second spacing narrower than the first spacing.
Assuming that the four outer peripheral side surfaces of the rack body member are the first to fourth side surfaces, the rack dentition is formed on the first side surface.
The groove opens in the third side surface and is formed over the entire width in the width direction orthogonal to the length direction in the third side surface.
The groove ends on both sides of the groove in the width direction are rack gears that are open to the second side surface and the fourth side surface.
請求項5において、
前記溝は、溝幅よりも溝深さが大きい長方形断面の溝であり、前記第1側面に向かって前記第3側面から垂直に延びているラックギヤ。
In claim 5,
The groove is a groove having a rectangular cross section having a groove depth larger than the groove width, and is a rack gear that extends vertically from the third side surface toward the first side surface.
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