EP2673229B1 - Winding machine - Google Patents
Winding machine Download PDFInfo
- Publication number
- EP2673229B1 EP2673229B1 EP12701130.2A EP12701130A EP2673229B1 EP 2673229 B1 EP2673229 B1 EP 2673229B1 EP 12701130 A EP12701130 A EP 12701130A EP 2673229 B1 EP2673229 B1 EP 2673229B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- spindle
- bobbin
- displacement device
- completely wound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004804 winding Methods 0.000 title claims description 113
- 238000006073 displacement reaction Methods 0.000 claims description 95
- 238000000034 method Methods 0.000 claims description 50
- 230000033001 locomotion Effects 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000000284 resting effect Effects 0.000 claims 2
- 208000027418 Wounds and injury Diseases 0.000 description 44
- 230000008569 process Effects 0.000 description 15
- 230000008859 change Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001609 comparable effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
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- 230000018109 developmental process Effects 0.000 description 1
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- 238000013022 venting Methods 0.000 description 1
Images
Classifications
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- BโPERFORMING OPERATIONS; TRANSPORTING
- B65โCONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65HโHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00โReplacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04โArrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405โArrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411โArrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- BโPERFORMING OPERATIONS; TRANSPORTING
- B65โCONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65HโHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00โReplacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04โArrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/044โContinuous winding apparatus for winding on two or more winding heads in succession
- B65H67/048โContinuous winding apparatus for winding on two or more winding heads in succession having winding heads arranged on rotary capstan head
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- BโPERFORMING OPERATIONS; TRANSPORTING
- B65โCONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65HโHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2555/00โActuating means
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- BโPERFORMING OPERATIONS; TRANSPORTING
- B65โCONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65HโHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00โHandled material; Storage means
- B65H2701/30โHandled filamentary material
- B65H2701/31โTextiles threads or artificial strands of filaments
Definitions
- the invention relates to winding machines in which mutually on at least two spindles a continuous Spulgut, in particular a thread, wire, tape, twist, etc., is wound into a coil. Furthermore, the invention relates to a method for operating such a winder.
- Spooling machines are known in which, for example, a continuous production process, a Spulgut is continuously fed to the winder and then (with or without sleeve) is wound on a spindle to form a coil.
- This coil can then be transported and used in a subsequent process for the further processing of Spulguts.
- the winding of the coil takes place on a spindle, which can be driven to produce the winding movement itself.
- it is known to generate the rotational movement of the coil by a friction drive, in particular a drive roller radially pressed onto the lateral surface of the coil.
- the winding material is reciprocated by a traversing device in the direction of the longitudinal axis of the spindle, wherein the traversing device is located slightly in the course of the winding material before or upstream of the coil.
- a control unit superimposition of the rotation and traversing movement forms a spatial coil with increasing diameter in the course of the winding cycle.
- winding machines which are equipped with at least two spindles, which alternately used in a working position for winding coils can be. It is possible that in this case a single traversing device is responsible for winding coils on both spindles. Upon reaching a certain amount of Spulguts on the spindle, which is currently in use for winding, so in a working position, this spindle is moved to a rest position. Automatically or under the direction of an operator, the further tapered material to be taken from the other spindle, which is now in the working position, or a sleeve arranged on this other spindle. After this position change, the finished wound coil is removed manually or automatically from the first spindle located in the rest position.
- the at least two spindles are often held rotatably on a turntable or revolver, wherein the axis of rotation of the spindles and the revolver are oriented parallel to each other.
- the positions of the spindles can be changed alternately.
- the publication GB 1 159 282 A relates to a winding machine for the alternating winding of continuously supplied winding material on two spindles.
- the spindles are arranged side by side and their longitudinal axes are aligned parallel to each other.
- Each spindle is arranged on an arm which can be pivoted about an axis parallel to the longitudinal axis of the spindle.
- the arm is pivoted so that the spindle or the spool is in frictional contact with a drive roller, whereby the rotation of the spool for winding the Spulguts is achieved on the spool.
- the bobbin When the bobbin is finish wound, the bobbin is moved by pivoting the arm to a position where the bobbin is no longer in contact with the drive roll and can be removed from the arm. After the removal of the coil, the arm can be pivoted again in the winding position for winding Spulgut on the coil.
- the spindle carrier In the changing operation, the spindle carrier is rotated about its axis of rotation such that a finish-wound spool on one of the spindles is no longer in contact with a drive roller from which the spool is driven onto the spool during winding of the spool material and transferred to a take-off position , At the same time an empty sleeve on the other spindle is brought by the rotation of the spindle carrier in contact with the drive roller, whereby the winding of the coil starts on this other spindle. In the withdrawal position of the finished wound bobbin brought about with the rotation of the spindle carrier, it is removed from the spindle via a gripping element.
- Spulgut is alternately wound on two arranged on associated spindles coil.
- the spindles are arranged on a turntable, wherein the axis of rotation of the turntable and the longitudinal axes of the spindles are aligned parallel to each other.
- the spindles are alternately in a winding position, is wound in the Spulgut on the spool, and transferred to a rest position. In the rest position, a ready-wound spool is pushed from its spindle to a doffer or storage device on which the finished wound spool is stored until the spool is manually or automatically removed.
- the invention has for its object to provide a winder, which in a compact design sufficient time for the removal of a finished wound coil (and possibly the placement of an empty sleeve) is available and / or reduces the risk of collision of the lateral surfaces of the coils , Furthermore, the invention has the object to provide a method for operating a winder, which is improved in terms of the exchange and removal process.
- the object of the invention is achieved with a winder with the features of independent claim 1. Further embodiments of a winding machine according to the invention will become apparent according to the features of the dependent claims 2 to 10. The object of the invention is further achieved by a method having the features of claim 11. Further embodiments A method according to the invention results according to the features of the dependent claims 12 to 20.
- the present invention eliminates for the first time the dependence of a predetermined, dependent on the feed speed period for a take-off of a finished wound coil in a rest position of the winder of the distance of the spindles from each other.
- This is made possible according to the invention in that the coils are arranged in a removal position of a finished wound coil brought about by a displacement device without overlapping of their axial regions.
- from the Spulgut-winding projecting end portions of the sleeves have a certain overlap - it is crucial that the Spulgut-winding of the coils have no overlap.
- the finished coil on the one hand and the coil under construction on the other hand axially "past each other", whereby the possibility of a collision of the two coils is completely excluded.
- the displacement of the finished wound coil caused by the displacement device can be advantageous for the removal process, since an extended period of time is provided for the removal process and / or by means of the displacement the finished wound coil from a main working plane Winding machine for the winding of the same is shifted, where the coil u.
- the coil already covers a partial path for removal in the direction of further storage or transport means via the displacement.
- a spindle in particular directly on this itself or on a sleeve through which the spindle extends in a working position of this spindle a Spulgut and / or wound.
- the working position ie the position of the coil during the winding process, changed during the winding cycle according to the increasing diameter.
- a finished spool is wound on another spindle which is in its rest position Spool removed from the winder, which can be done manually by an operator or at least partially automated.
- the spindles are alternately in the working position and the rest position can be brought, with it is quite possible that additional positions, such as a waiting or intermediate position, are temporarily taken.
- a finished wound coil can be displaced in the direction of its axis of rotation, as a result of which the finished wound coil is transferred from a winding position into the removal position.
- the displacement of the displacement device is greater than the extension of the coil in the direction of its axis of rotation, that is larger than the laying width of the coil.
- the displacement device displaces the coil relative to the spindle.
- the coil relative to the spindle have a degree of freedom in the direction of the axis of rotation of the coil. This degree of freedom can be fixed during the winding process of the bobbin, while this degree of freedom is used via the displacement device for bringing about the removal position by moving the bobbin relative to the spindle. In particular, in this case, the coil slides along the lateral surface of the spindle.
- the displacement device displaces the coil together with the spindle, so that here the spindle itself has a degree of freedom with respect to the winding machine in the direction of its longitudinal or rotational axis.
- the spindle can be held with such a degree of freedom with respect to a turntable or an otherwise formed turret, which is then used by the displacement device. It is also possible a kind of telescopic design of the spindle.
- an actuatable via a control unit Axialaktuator is used, the actuation path preferably corresponds to the displacement path of the coil for bringing the removal position.
- an actuator may be used in training as a pneumatic piston / cylinder actuator with associated valves and associated electrical control unit, as this (but for a different purpose) in DE 102 23 484 B4 to describe just one example of the many different implementation possibilities for the displacement device.
- the spindles according to the invention on the one hand in a transverse plane to the axes of rotation of the coils or spindles between the working position and the rest position moves, which is preferably done by the rotation of the turntable or a revolver (hereinafter turret).
- a fully wound coil is displaced in one direction from a winding position to a removal position by the displacement device, this direction being oriented parallel to the axes of rotation of the spools or spindles.
- the aforementioned two movements can be separated in time and then actuated together, wherein the displacement movement can take place before or after the rotation of the turntable or the revolver.
- the two movements take place at least partially simultaneously, whereby a time saving is possible even at low movement speeds and accelerations.
- the invention proposes that the displacement device can be actuated in a motion-controlled manner in accordance with a rotational movement of the revolver. It is possible that, according to time specification via a rotation angle sensor that detects the rotation of the revolver, or one operated by rotation of the revolver switch the displacement device is controlled. It is also conceivable that a control signal for rotating the revolver is used simultaneously to control the displacement device. If an additional actuator for the formation of the displacement device is to be completely saved, the motion control by the rotational movement of the revolver may consist in that the displacement movement is coupled directly to the rotational movement of the revolver. This can be done by mechanical coupling, for example by branching the mechanical drive power of a common drive unit for the turret and the displacement device. This also includes an embodiment in which the rotary movement of the turret is converted into the displacement movement via a cam disc or cam disc, so that the displacement device is formed with the mechanical coupling through the cam disc or cam disc.
- the displacement device can be used multifunctional: for this embodiment, not only the change of the operating position of the coil from the winding position to the removal position is possible via the displacement device. Rather, the spool can be displaced via the displacement device into an operating position (possibly deviating from a winding position, a possible waiting position and / or the removal position), in which the material to be spooled interacts with a cutting device and / or a catching device for the winding material. Put simply, by means of the displacement device, for example, the winding material upstream of the jacket surface of the finished wound bobbin can be pressed against a knife designed as a cutting device, whereby the material to be cut is then severed.
- a fully wound coil is displaced via a displacement device into a removal position in which the axial region of this finished wound coil has no overlap with the axial region of a coil to be wound on the other spindle.
- Fig. 1 and 2 schematically show a winder 1.
- the winder 1 has a turntable or a revolver 2, which relative to a support structure 3 of the winder 1 about an axis of rotation, which is vertical to the plane according to Fig. 1 oriented, is rotatable about a suitable drive unit.
- the turret 2 carries spindles 4, 5, the rotation and longitudinal axes 18, 19 also vertically to the plane according to Fig. 1 are oriented and arranged diametrically at the same distance on opposite sides of the axis of rotation of the turret 2.
- On the spindle 4 is a finished wound coil 6, preferably with a sleeve 7.
- the finished wound coil 6 has a diameter D.
- a coil 8 On the spindle 5 is a coil 8, possibly also with a sleeve 9, in the structure of increasing diameter d.
- the tapered winding material 10 is fed to the spool 8 via a traversing device 11.
- the distance of the traversing device 11 from the longitudinal and rotational axis of the spindle 5 on the winding cycle with increasing diameter d change by the traversing device 11 or the spindle 5 a corresponding degree of freedom for a relative displacement in the plane according to Fig. 1 has.
- Fig. 1 is the coil 6 in a rest position 12, in which the coil 6 by an operator or at least partially automated from the spindle 4 must be removed. Possibly.
- the sleeves 7, 9 inserted here protrude from the coils 6, 8 at the end, so that the sleeves 7, 9 have a length which is greater than the axial extensions 14, 15. Since end faces 16, 17 of the coils 6 , 8 without offset from each other in the same vertical plane, which is transverse to the axes of rotation 18, 19 of the coils 6, 8 are arranged, the coils 6, 8 have an overlap 20, which corresponds to the axial extensions 14, 15 according to the prior art , The distance 21 of the coils 6, 8 consists in a plane which extends through the longitudinal axes of the spindles 4, 5. The axial overlap 20 results in particular when the axial extensions 14, 15 are projected onto one of the longitudinal or rotational axes 18, 19 of the coils 6, 8.
- the front view in principle Fig. 1 is in accordance with Fig. 3 the finished coil 6 in the rest position 12, while the coil 8 is in the working position 13 in the structure.
- the coils 6, 8 have an overlap 20, since the coils 6, 8 are both in a winding position 22, that are arranged in the same vertical plane.
- the winding position 22 describes in each case a relative position of the coils 6, 8 relative to the associated spindle 4, 5 or relative to the support structure 3 or the turret 2.
- the rest position 12 and the Spulposiion 22 of the coil 6 according to Fig.
- the winding position 22 by actuation of a displacement device 23 in the removal position 24 of the coil 6 according to Fig. 4 converted by the coil 6 with sleeve 7 is axially displaced relative to the spindle 4 by a displacement path 25 from the winding position 22 to the removal position 24.
- the displacement path 25 is in this case selected such that the axial extensions 14, 15 of the coils 6, 8 have no overlap 20 more, but rather a distance 26 from each other when projecting the axial extensions 14, 15 on a longitudinal or rotational axis 18, 19.
- Der Displacement path 25 of the displacement device 23 is greater than the axial extensions 14, 15 of the coils 6, 8.
- Fig. 4 It can be seen that, irrespective of the diameter d of the coil 8 to be wound, a collision between the coils 6, 8 is reliably avoided.
- the displacement of the coil 6 via the displacement path 25 can take place at any time, for example, immediately at the beginning of the winding process for the coil 8 or during the winding cycle of the coil 8. It is also possible that in the normal case at the winder 1 no displacement by the displacement device 23 takes place, but in the normal case, a removal of the coil 6 by the operator from the winding position 22 according to Fig. 3 he follows.
- the actuation of the displacement device 23 then takes place only when it is automatically detected that a coil 6 has not yet been removed from the spindle 4 when the diameter d of the coil 8 reaches or exceeds a critical diameter d LIMIT .
- the position designated as "removal position 22" is as shown in FIG Fig. 4 a kind of safety position.
- the displacement device 23 is a punch 27 which can be extended in accordance with the activation of an actuator.
- a pneumatic piston / cylinder unit can be used to extend the punch 27, whereby it can also work against a spring that with the venting of the piston / cylinder unit an automatic reset of the punch 27 takes place.
- the vented piston / cylinder unit the pushing back of the punch 27 takes place when a new sleeve 7 is pushed onto the spindle 4.
- the end face of the punch 27, for example, with a pusher plate 37 a front side of the sleeve 7 acts to bring about the displacement of the coil 6 via the displacement path 4.
- an end face of a corresponding punch 27 acts directly on the winding of the coil 6, in particular when the coil 6 is formed without a sleeve 7. It is possible that the spool 6 or the sleeve 7 is axially and / or radially fixed in the working position 13 and in the transfer of the working position 13 in the rest position 12 on the spindle 4, wherein then before actuation of the displacement device 23 is a corresponding axial and / or radial fixation must be solved.
- FIG. 2 A comparison of Fig. 2 and 3 shows that the spindles 4, 5 are formed according to the invention longer than in the prior art: as in Fig. 3 can be seen, the coils 6, 8 in the winding position 22 with a length 28 of the coils 6, 8, here from the sleeves 7, 9, from collar.
- This length 28 may be adapted according to the circumstances.
- the length 28 is between 50% and 100% of the axial extensions 14, 15 of the coils 6, 8.
- the coils 6, 8 in the removal position 24 just barely from the spindles held without these tilt.
- With a small length 28 reduces the way that the coil 6 then with removal from the operator or automatically in the direction of the axis of rotation 18 must be moved.
- the length is 28 60%, 70%, 80%, 90% or 100% of the axial extent 14, 15. Quite possible, however, is that the length 28 is also longer than the previously indicated lengths.
- the distance 36 of the rotation axes 18, 19, ie the longitudinal axes of the spindles 4, 5, in Fig. 3 and 4 is shown in a projection, is preferably less than the diameter D. It is possible that the distance 36 of the rotation axes 18, 19 is 60%, 70%, 80%, 90% or even 100% of the diameter D. Embodiments in which the spacing of the rotation axes 18, 19 is greater than the diameter D are also encompassed by the invention, wherein the embodiment according to the invention enlarges the handling space and a preparation and partial passage of the removal is made possible via the displacement device 23.
- Fig. 5 shows an exemplary sequence of a method according to the invention:
- the spindle 6 is first completely wound on a spindle 4 in the working position 13, the coil 6 being in a winding position 22 relative to the spindle 4.
- the turret 2 is rotated by an angle of 180 ยฐ until the spindle 4, as basically in FIG Fig. 3 is shown in the rest position 12, wherein preferably the coil 6 with respect to the spindle 4 is still in the winding position 22.
- the Spulgut 10 of the spindle 5 or a sleeve 9 disposed thereon is supplied in the working position 13, where the Spulgut 10 can be caught by a suitable catching device. It is possible that a fixation and / or reserve winding is produced in preparation for the actual winding process.
- step 32 then takes place the winding of the spool 8, which is in the working position, wherein the spool 8 is opposite to the spindle 5 in the winding position 22. It is possible that, in parallel with the winding of the coil 8, the coil 6 is braked on the spindle 4.
- the method steps 29 to 32 correspond to the method steps known per se during a change process on a winding machine 1.
- a supplementary method step 33 is used, by means of which the coil 6 is moved in the rest position 12 by the displacement device 23 from the winding position 22 into the removal position 24, in which the overlap 20 of the axial extensions 14, 15 is eliminated.
- a method step 34 an automated actuation of the displacement device 23 can take place by a control unit of the winding machine 1.
- the removal of the bobbin 6 can then take place from the spindle 4, wherein a partial removal can already take place for the previously described dimensioning of the length 28 during the method step 34 with the actuation of the displacement device 23.
- the method steps 33, 34 can be executed at least partially at discrete points in time or at least during one of the method steps 30 to 32.
- the upper dashed branch indicates that the actuation of the displacement device 23 in the method step 34 (at least partially) can already take place during the rotation of the turret 2 in the method step 30.
- the middle dashed branch indicates that the operation of the displacement device 23 simultaneously with the preparation of the winding of the coil 8, ie with the transfer of the thread, the creation of the fixing or reserve winding, the severing of the Spulguts done. It is also possible that a partial actuation of the displacement device 23 in the method step 34 and / or the removal takes place in the method step 53, while the coil 8 is wound.
- each spindle 4, 5 has its own associated displacement device 23.
- These two displacement devices 23 can then be supported on the revolver 2 and rotated with this. A reduction of the construction costs can take place if a single displacement device 23 is responsible for both spindles 4, 5.
- the displacement device 23 may be held on the support structure 3 at a location to which the spindle 4, 5, from which a coil is to be removed, by rotation of the turret 2 can move.
- the cylinder When forming the displacement device as a pneumatically actuated cylinder, the cylinder can be double-acting, so that a pneumatic reset of the displacement device 23 is possible.
- a locking of the coils or sleeves on the spindles can be done non-positively by radially expanding, the spindle enclosing worm springs, which press with the radial expansion from the inside to the sleeve and thereby cause a rotational and axial fixation.
- the worm springs are arranged in V-shaped grooves of the spindles, wherein the V-shaped contour of the grooves forms a wedge-like slope. Coil springs push the worm springs outward along the slope, resulting in radial expansion.
- the fixation is solved pneumatically by an actuator, which can be arranged, for example, immediately below the displacement device 23, counteracts the force of the coil springs.
- the ratio of the diameter D to the distance 36 is preferably in the range of 0.7 to 0.9, preferably in the range of 0.75 to 0.85. For example, said ratio may be 0.80. Based on the volume that can be wound up, and thus the duration up to which a collision occurs, this means that a collision would take place about 1/5 of the winding travel if a full bobbin is not removed.
- the ratio of the distance of the end face of the spindle 4 from the end face 16 of the coil 6 to the axial extension 14 of the finished wound coil 6 can be 0.7 to 0.8, for example, 0.73.
- the ratio of the length 28 to the axial extent 14 of the finished wound coil 6 can be, for example, 0.6 to 0.7, in particular 0.66. It is understood that but other circumstances in the context of the present invention are quite possible.
- the actuation of the displacement device 23 takes place only after the full coil 6 has come to a standstill via a suitable braking device. It is also possible that the displacement device 23 is already actuated when the full bobbin 6 is still rotating. For this purpose, it may be advantageous if the displacement device 23 is integrated in the spindle itself, that is, the rotating spindle or a part thereof is moved axially.
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- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
- Replacement Of Web Rolls (AREA)
- Winding Filamentary Materials (AREA)
- Winding Of Webs (AREA)
Description
Die Erfindung betrifft Spulmaschinen, bei welchen wechselseitig auf mindestens zwei Spindeln ein kontinuierliches Spulgut, insbesondere ein Faden, Draht, Band, Zwirn usw., zu einer Spule gewickelt wird. Weiterhin betrifft die Erfindung ein Verfahren zum Betrieb einer derartigen Spulmaschine.The invention relates to winding machines in which mutually on at least two spindles a continuous Spulgut, in particular a thread, wire, tape, twist, etc., is wound into a coil. Furthermore, the invention relates to a method for operating such a winder.
Bekannt sind Spulmaschinen, bei welchen, beispielsweise von einem kontinuierlichen Herstellungsprozess, ein Spulgut kontinuierlich der Spulmaschine zugefรผhrt wird und dann (mit oder ohne Hรผlse) auf einer Spindel zu einer Spule gewickelt wird. Diese Spule kann dann transportiert werden und in einem nachfolgendem Prozess fรผr die weitere Verarbeitung des Spulguts genutzt werden. Das Wickeln der Spule erfolgt auf einer Spindel, die zur Erzeugung der Wickelbewegung selbst angetrieben sein kann. Alternativ ist es bekannt, die Rotationsbewegung der Spule durch einen Reibantrieb, insbesondere eine an die Mantelflรคche der Spule radial angepressten Antriebswalze, zu erzeugen. Wรคhrend des Aufwickelns wird das Spulgut durch eine Changiereinrichtung in Richtung der Lรคngsachse der Spindel hin- und herbewegt, wobei sich die Changiereinrichtung im Verlauf des Spulguts geringfรผgig vor oder stromaufwรคrts der Spule befindet. Durch die mittels einer Steuereinheit koordinierte รberlagerung der Rotations- und Changierbewegung bildet sich im Verlauf der Spulreise eine rรคumliche Spule mit sich vergrรถรerndem Durchmesser.Spooling machines are known in which, for example, a continuous production process, a Spulgut is continuously fed to the winder and then (with or without sleeve) is wound on a spindle to form a coil. This coil can then be transported and used in a subsequent process for the further processing of Spulguts. The winding of the coil takes place on a spindle, which can be driven to produce the winding movement itself. Alternatively, it is known to generate the rotational movement of the coil by a friction drive, in particular a drive roller radially pressed onto the lateral surface of the coil. During winding, the winding material is reciprocated by a traversing device in the direction of the longitudinal axis of the spindle, wherein the traversing device is located slightly in the course of the winding material before or upstream of the coil. By coordinated by means of a control unit superimposition of the rotation and traversing movement forms a spatial coil with increasing diameter in the course of the winding cycle.
Bekannt ist weiterhin der Einsatz von Spulmaschinen, die mit mindestens zwei Spindeln ausgestattet sind, die wechselseitig in einer Arbeitsstellung zum Wickeln von Spulen genutzt werden kรถnnen. Mรถglich ist, dass hierbei eine einzige Changiereinrichtung fรผr das Wickeln von Spulen auf beiden Spindeln zustรคndig ist. Bei Erreichen einer bestimmten Menge des Spulguts auf der Spindel, welche sich gerade in Benutzung fรผr das Wickeln, also in einer Arbeitsstellung, befindet, wird diese Spindel in eine Ruhestellung bewegt. Automatisch oder unter Veranlassung durch eine Bedienperson wird das weiterhin zulaufende Spulgut von der anderen Spindel, die sich nun in der Arbeitsstellung befindet, oder einer auf dieser anderen Spindel angeordneten Hรผlse รผbernommen. Nach diesem Stellungswechsel wird die fertig gewickelte Spule von der sich in der Ruhestellung befindenden ersten Spindel manuell oder automatisiert abgenommen. Fรผr die รberfรผhrung der Spindeln zwischen der Arbeitsstellung und der Ruhestellung sind die mindestens zwei Spindeln oftmals an einem Drehteller oder Revolver verdrehbar gehalten, wobei die Rotationsachse der Spindeln und des Revolvers parallel zueinander orientiert sind. รber eine Verdrehung des Drehtellers kรถnnen die Stellungen der Spindeln wechselseitig verรคndert werden.Also known is the use of winding machines, which are equipped with at least two spindles, which alternately used in a working position for winding coils can be. It is possible that in this case a single traversing device is responsible for winding coils on both spindles. Upon reaching a certain amount of Spulguts on the spindle, which is currently in use for winding, so in a working position, this spindle is moved to a rest position. Automatically or under the direction of an operator, the further tapered material to be taken from the other spindle, which is now in the working position, or a sleeve arranged on this other spindle. After this position change, the finished wound coil is removed manually or automatically from the first spindle located in the rest position. For the transfer of the spindles between the working position and the rest position, the at least two spindles are often held rotatably on a turntable or revolver, wherein the axis of rotation of the spindles and the revolver are oriented parallel to each other. About a rotation of the turntable, the positions of the spindles can be changed alternately.
Eine entsprechende Spulmaschine ist aus dem Patent
- einerseits der Abstand der Spindeln zur Verringerung der Baugrรถรe der Spulmaschine mรถglichst klein zu halten ist,
- aber andererseits der Abstand der Spindeln mรถglichst groร zu wรคhlen ist, um eine mรถglichst groรe Zeitspanne vorzugeben, um die Entnahme der fertig gewickelten Spule zu ermรถglichen, ohne dass es zu einer Kollision der Spulen kommt.
- on the one hand the distance of the spindles to reduce the size of the winding machine is to be kept as small as possible,
- but on the other hand, the distance of the spindles is to be selected as large as possible to specify the largest possible period of time to allow the removal of the finished wound coil, without causing a collision of the coils.
Mit zunehmender Zulaufgeschwindigkeit des Spulguts wird der Zelkonflikt durch den schnelleren Aufbau der Spulen noch weiter verschรคrft.With increasing feed speed of the Spulguts the Zelkonflikt is further aggravated by the faster construction of the coils.
Die Druckschrift
Bei der aus der Druckschrift
Bei einer Spulmaschine, wie sie aus den Druckschriften
Der Erfindung liegt die Aufgabe zugrunde, eine Spulmaschine vorzuschlagen, welche bei kompaktem Aufbau eine ausreichende Zeitspanne fรผr die Entnahme einer fertig gewickelten Spule (und ggf. das Aufsetzen einer leeren Hรผlse) zur Verfรผgung stellt und/oder die Gefahr einer Kollision der Mantelflรคchen der Spulen verringert. Weiterhin liegt der Erfindung die Aufgabe zugrunde, ein Verfahren zum Betrieb einer Spulmaschine vorzuschlagen, welches hinsichtlich des Wechsel- und Entnahmevorgangs verbessert ist.The invention has for its object to provide a winder, which in a compact design sufficient time for the removal of a finished wound coil (and possibly the placement of an empty sleeve) is available and / or reduces the risk of collision of the lateral surfaces of the coils , Furthermore, the invention has the object to provide a method for operating a winder, which is improved in terms of the exchange and removal process.
Die Aufgabe der Erfindung wird erfindungsgemรคร mit einer Spulmaschine mit den Merkmalen des unabhรคngigen Patentanspruchs 1 gelรถst. Weitere Ausgestaltungen einer erfindungsgemรครen Spulmaschine ergeben sich entsprechend den Merkmalen der abhรคngigen Patentansprรผche 2 bis 10. Die der Erfindung zugrundeliegende Aufgabe wird darรผber hinaus gelรถst durch ein Verfahren mit den Merkmalen des Patentanspruchs 11. Weitere Ausgestaltungen eines erfindungsgemรครen Verfahrens ergeben sich entsprechend den Merkmalen der abhรคngigen Patentansprรผche 12 bis 20.The object of the invention is achieved with a winder with the features of
Die vorliegende Erfindung beseitigt erstmals die Abhรคngigkeit einer vorgegebenen, von der Zulaufgeschwindigkeit abhรคngigen Zeitspanne fรผr ein Entnehmen einer fertig gewickelten Spule in einer Ruhestellung der Spulmaschine von dem Abstand der Spindeln voneinander. Dies wird erfindungsgemรคร ermรถglicht, indem die Spulen in einer durch eine Verlagerungseinrichtung herbeigefรผhrten Entnahmeposition einer fertig gewickelten Spule ohne รberlappung ihrer Axialbereiche angeordnet sind. Durchaus mรถglich ist hierbei, dass aus dem Spulgut-Wickel auskragende Endbereiche der Hรผlsen eine gewisse รberlappung besitzen - entscheidend ist, dass die Spulgut-Wickel der Spulen keine รberlappung besitzen. Somit werden erfindungsgemรคร die fertig gewickelte Spule einerseits und die im Aufbau befindliche Spule andererseits axial "aneinander vorbeigefรผhrt", wodurch die Mรถglichkeit einer Kollision der beiden Spulen gรคnzlich ausgeschlossen ist. Alternativ oder kumulativ zu dem Vorteil einer Kollisionsvermeidung kann die durch die Verlagerungseinrichtung herbeigefรผhrte Verlagerung der fertig gewickelten Spule vorteilhaft fรผr den Entnahmevorgang sein, da fรผr den Entnahmevorgang eine verlรคngerte Zeitspanne zur Verfรผgung gestellt wird und/oder mittels der Verlagerung die fertig gewickelte Spule aus einer Hauptarbeitsebene der Spulmaschine fรผr das Wickeln derselben verlagert wird, wo die Spule u. U. auch besser fรผr die Bedienperson oder einer automatische Entnahmeeinrichtung zugรคnglich ist und/oder das Verletzungsrisiko verringert ist. Mรถglich ist auch, dass die Spule รผber die Verlagerung bereits einen Teilweg fรผr die Entnahme in Richtung weiterer Bevorratungs- oder Transportmittel zurรผcklegt.The present invention eliminates for the first time the dependence of a predetermined, dependent on the feed speed period for a take-off of a finished wound coil in a rest position of the winder of the distance of the spindles from each other. This is made possible according to the invention in that the coils are arranged in a removal position of a finished wound coil brought about by a displacement device without overlapping of their axial regions. Quite possible here is that from the Spulgut-winding projecting end portions of the sleeves have a certain overlap - it is crucial that the Spulgut-winding of the coils have no overlap. Thus, according to the invention, the finished coil on the one hand and the coil under construction on the other hand axially "past each other", whereby the possibility of a collision of the two coils is completely excluded. Alternatively or cumulatively to the advantage of a collision avoidance, the displacement of the finished wound coil caused by the displacement device can be advantageous for the removal process, since an extended period of time is provided for the removal process and / or by means of the displacement the finished wound coil from a main working plane Winding machine for the winding of the same is shifted, where the coil u. U. also better for the operator or an automatic removal device is accessible and / or the risk of injury is reduced. It is also possible that the coil already covers a partial path for removal in the direction of further storage or transport means via the displacement.
In weiterer Ausgestaltung der Erfindung wird auf einer Spindel, insbesondere unmittelbar auf dieser selbst oder auf einer Hรผlse, durch welche sich die Spindel erstreckt, in einer Arbeitsstellung dieser Spindel ein Spulgut gefangen und/oder gewickelt. Hierbei sind durchaus aus dem Stand der Technik bekannte Ausfรผhrungsformen denkbar, bei welchen sich die Arbeitsstellung, also die Stellung der Spule wรคhrend des Wickelvorgangs, wรคhrend der Spulreise entsprechend dem sich vergrรถรernden Durchmesser verรคndert.In a further embodiment of the invention is caught on a spindle, in particular directly on this itself or on a sleeve through which the spindle extends in a working position of this spindle a Spulgut and / or wound. In this case, well-known from the prior art embodiments are conceivable in which the working position, ie the position of the coil during the winding process, changed during the winding cycle according to the increasing diameter.
Gleichzeitig zu dem Fangen und/oder Wickeln der Spule auf der Spindel in der Arbeitsstellung wird auf einer anderen Spindel, die sich in ihrer Ruhestellung befindet, eine fertig gewickelte Spule von der Spulmaschine entnommen, was manuell durch eine Bedienperson oder zumindest teilautomatisiert erfolgen kann. Die Spindeln sind wechselweise in die Arbeitsstellung und die Ruhestellung bringbar, wobei durchaus mรถglich ist, dass zusรคtzliche Positionen, beispielsweise eine Warte- oder Zwischenstellung, temporรคr eingenommen werden.Simultaneously with the catching and / or winding of the spool on the spindle in the working position, a finished spool is wound on another spindle which is in its rest position Spool removed from the winder, which can be done manually by an operator or at least partially automated. The spindles are alternately in the working position and the rest position can be brought, with it is quite possible that additional positions, such as a waiting or intermediate position, are temporarily taken.
Durch die Verlagerungseinrichtung ist eine fertig gewickelte Spule in Richtung ihrer Rotationsachse verlagerbar, wodurch die fertig gewickelte Spule von einer Spulposition in die Entnahmeposition รผberfรผhrt wird. Der Verlagerungsweg der Verlagerungseinrichtung ist hierbei grรถรer als die Erstreckung der Spule in Richtung ihrer Rotationsachse, also grรถรer als die Verlegebreite der Spule.By means of the displacement device, a finished wound coil can be displaced in the direction of its axis of rotation, as a result of which the finished wound coil is transferred from a winding position into the removal position. The displacement of the displacement device is greater than the extension of the coil in the direction of its axis of rotation, that is larger than the laying width of the coil.
Fรผr die konstruktive Ausgestaltung der Verlagerungseinrichtung und Gewรคhrleistung des erforderlichen Verlagerungswegs der fertig gewickelten Spule gibt es unterschiedliche Mรถglichkeiten. Gemรคร einer besonderen Ausgestaltung der Erfindung verlagert die Verlagerungseinrichtung die Spule gegenรผber der Spindel. Beispielsweise kann die Spule gegenรผber der Spindel einen Freiheitsgrad in Richtung der Rotationsachse der Spule besitzen. Dieser Freiheitsgrad kann wรคhrend des Wickelvorgangs der Spule fixiert sein, wรคhrend รผber die Verlagerungseinrichtung zur Herbeifรผhrung der Entnahmeposition dieser Freiheitsgrad genutzt wird, indem die Spule relativ zur Spindel verschoben wird. Insbesondere gleitet hierbei die Spule entlang der Mantelflรคche der Spindel.For the structural design of the displacement device and ensuring the required displacement of the finished wound coil, there are different possibilities. According to a particular embodiment of the invention, the displacement device displaces the coil relative to the spindle. For example, the coil relative to the spindle have a degree of freedom in the direction of the axis of rotation of the coil. This degree of freedom can be fixed during the winding process of the bobbin, while this degree of freedom is used via the displacement device for bringing about the removal position by moving the bobbin relative to the spindle. In particular, in this case, the coil slides along the lateral surface of the spindle.
Fรผr eine alternative Ausgestaltung der Erfindung verlagert die Verlagerungseinrichtung die Spule gemeinsam mit der Spindel, so dass hier die Spindel selbst einen Freiheitsgrad gegenรผber der Spulmaschine in Richtung ihrer Lรคngs- oder Rotationsachse besitzt. Beispielsweise kann die Spindel mit einem derartigen Freiheitsgrad gegenรผber einem Drehteller oder einem anderweitig ausgebildeten Revolver gehalten sein, der dann durch die Verlagerungseinrichtung genutzt wird. Mรถglich ist auch eine Art teleskopartige Ausbildung der Spindel.For an alternative embodiment of the invention, the displacement device displaces the coil together with the spindle, so that here the spindle itself has a degree of freedom with respect to the winding machine in the direction of its longitudinal or rotational axis. For example, the spindle can be held with such a degree of freedom with respect to a turntable or an otherwise formed turret, which is then used by the displacement device. It is also possible a kind of telescopic design of the spindle.
Grundsรคtzlich ist der Einsatz einer beliebigen Verlagerungseinrichtung denkbar. In einer Ausgestaltung der Erfindung kommt ein รผber eine Steuereinheit betรคtigbarer Axialaktuator zum Einsatz, dessen Betรคtigungsweg vorzugsweise dem Verlagerungsweg der Spule zur Herbeifรผhrung der Entnahmeposition entspricht. Beispielsweise kann ein Aktuator in Ausbildung als pneumatischer Kolben/Zylinder-Aktuator mit zugeordneten Ventilen und zugeordneter elektrischer Steuereinheit Einsatz finden, wie dieser (allerdings fรผr einen anderen Einsatzzweck) in
Gegenรผber einem gehรคusefesten Rahmen der Spulmaschine werden die Spindeln erfindungsgemรคร einerseits in einer Querebene zu den Rotationsachsen der Spulen oder Spindeln zwischen der Arbeitsstellung und der Ruhestellung bewegt, was vorzugsweise durch die Verdrehung der Drehscheibe oder eines Revolver (im folgenden Revolver) erfolgt. Andererseits wird durch die Verlagerungseinrichtung eine fertig gewickelte Spule in eine Richtung von einer Spulposition in eine Entnahmeposition verlagert, wobei diese Richtung parallel zu den Rotationsachsen der Spulen oder Spindeln orientiert ist. Die vorgenannten zwei Bewegungen kรถnnen zeitlich voneinander getrennt und aneinander anschlieรend angesteuert werden, wobei die Verlagerungsbewegung vor oder nach der Verdrehung der Drehscheibe oder des Revolvers erfolgen kann. Vorzugsweise erfolgen die beiden Bewegungen zumindest teilweise gleichzeitig, wodurch auch bei kleinen Bewegungsgeschwindigkeiten und -beschleunigungen eine Zeitersparnis mรถglich ist.Compared to a housing-fixed frame of the winder, the spindles according to the invention, on the one hand in a transverse plane to the axes of rotation of the coils or spindles between the working position and the rest position moves, which is preferably done by the rotation of the turntable or a revolver (hereinafter turret). On the other hand, a fully wound coil is displaced in one direction from a winding position to a removal position by the displacement device, this direction being oriented parallel to the axes of rotation of the spools or spindles. The aforementioned two movements can be separated in time and then actuated together, wherein the displacement movement can take place before or after the rotation of the turntable or the revolver. Preferably, the two movements take place at least partially simultaneously, whereby a time saving is possible even at low movement speeds and accelerations.
Weiterhin wird erfindungsgemรคร vorgeschlagen, dass die Verlagerungseinrichtung bewegungsgesteuert entsprechend einer Drehbewegung des Revolvers betรคtigbar ist. Mรถglich ist, dass nach zeitlicher Vorgabe รผber einen Drehwinkel-Sensor, der die Verdrehung des Revolvers erfasst, oder eines durch Rotation des Revolvers betรคtigten Schalters die Verlagerungseinrichtung angesteuert wird. Ebenfalls denkbar ist, dass ein Steuersignal zur Verdrehung des Revolvers gleichzeitig genutzt wird, um die Verlagerungseinrichtung anzusteuern. Sofern ein zusรคtzlicher Aktuator zur Ausbildung der Verlagerungseinrichtung gรคnzlich eingespart werden soll, kann die Bewegungssteuerung durch die Drehbewegung des Revolvers darin bestehen, dass die Verlagerungsbewegung unmittelbar mit der Drehbewegung des Revolvers gekoppelt ist. Dies kann durch mechanische Kopplung erfolgen, beispielsweise durch Verzweigung der mechanischen Antriebsleistung eines gemeinsamen Antriebsaggregats fรผr den Revolver und die Verlagerungseinrichtung. Hiervon umfasst ist auch eine Ausgestaltung, bei welcher die Drehbewegung des Revolvers รผber eine Kurvenscheibe oder Nockenscheibe in die Verlagerungsbewegung umgewandelt wird, so dass die Verlagerungseinrichtung mit der mechanischen Kopplung durch die Kurven- oder Nockenscheibe gebildet ist.Furthermore, the invention proposes that the displacement device can be actuated in a motion-controlled manner in accordance with a rotational movement of the revolver. It is possible that, according to time specification via a rotation angle sensor that detects the rotation of the revolver, or one operated by rotation of the revolver switch the displacement device is controlled. It is also conceivable that a control signal for rotating the revolver is used simultaneously to control the displacement device. If an additional actuator for the formation of the displacement device is to be completely saved, the motion control by the rotational movement of the revolver may consist in that the displacement movement is coupled directly to the rotational movement of the revolver. This can be done by mechanical coupling, for example by branching the mechanical drive power of a common drive unit for the turret and the displacement device. This also includes an embodiment in which the rotary movement of the turret is converted into the displacement movement via a cam disc or cam disc, so that the displacement device is formed with the mechanical coupling through the cam disc or cam disc.
Insbesondere fรผr Ausgestaltungen, bei welcher รผber die Verlagerungseinrichtung die Spulen relativ zu der Spindel verlagert werden, wird fรผr eine weitere Ausgestaltung der Spulmaschine vorgeschlagen, dass sich in der Entnahmeposition, in welcher die Spulen durch die Verlagerungseinrichtung ohne รberlappung ihrer Axialbereiche angeordnet sind, die zugeordnete Spindel nur teilweise durch die fertig gewickelte Spule erstreckt. Die Erstreckung der Spindel durch die Spule gibt den Entnahmeweg fรผr das Entnehmen der Spule von der Spindel vor. Somit kann mit Verkรผrzung der Erstreckung der Spindel durch die fertig gewickelte Spule der Entnahmeaufwand reduziert werden.In particular, for embodiments in which the coils are displaced relative to the spindle via the displacement device, is for a further embodiment of the winder proposed that in the removal position, in which the coils are arranged by the displacement device without overlapping their axial regions, the associated spindle extends only partially through the finished wound coil. The extension of the spindle through the spool provides the removal path for the removal of the spool from the spindle. Thus, the shortening of the extension of the spindle can be reduced by the finished wound coil removal effort.
In weiterer Ausgestaltung der Erfindung kann die Verlagerungseinrichtung multifunktional genutzt werden: fรผr diese Ausgestaltung ist รผber die Verlagerungseinrichtung nicht lediglich der Wechsel der Betriebsposition der Spule von der Spulposition zu der Entnahmeposition mรถglich. Vielmehr ist รผber die Verlagerungseinrichtung die Spule in eine (u. U. von einer Spulposition, einer etwaigen Warteposition und/oder der Entnahmeposition abweichende) Betriebsposition verlagerbar, in welcher das Spulgut in Wechselwirkung mit einer Schneideinrichtung und/oder einer Fangeinrichtung fรผr das Spulgut tritt. Vereinfacht gesagt kann beispielsweise รผber die Verlagerungseinrichtung das Spulgut stromaufwรคrts der Mantelflรคche der fertig gewickelten Spule gegen ein als Schneideinrichtung ausgebildetes Messer gedrรผckt werden, womit dann ein Durchtrennen des Spulguts erfolgt. Entsprechendes gilt fรผr eine Fangeinrichtung, mittels welcher das Spulgut im Bereich der Spindel oder der neu zu wickelnden Spule gefangen wird. Alternativ oder zusรคtzlich mรถglich ist, dass die Verlagerung durch die Verlagerungseinrichtung zu einer Betriebsposition erfolgt, in welcher eine Fixier- und/oder Reservewicklung gebildet wird. Diese Ausgestaltung setzt auf auf die Lรถsung gemรคร
In einem erfindungsgemรครen Verfahren wird eine fertig gewickelte Spule รผber eine Verlagerungseinrichtung in eine Entnahmeposition verlagert, in der der Axialbereich dieser fertig gewickelten Spule keine รberlappung mit dem Axialbereich einer zu wickelnden Spule auf der anderen Spindel besitzt.In a method according to the invention, a fully wound coil is displaced via a displacement device into a removal position in which the axial region of this finished wound coil has no overlap with the axial region of a coil to be wound on the other spindle.
Vorteilhafte Weiterbildungen der Erfindung ergeben sich aus den Patentansprรผchen, der Beschreibung und den Zeichnungen. Die in der Beschreibungseinleitung genannten Vorteile von Merkmalen und von Kombinationen mehrerer Merkmale sind lediglich beispielhaft und kรถnnen alternativ oder kumulativ zur Wirkung kommen, ohne dass die Vorteile zwingend von erfindungsgemรครen Ausfรผhrungsformen erzielt werden mรผssen. Weitere Merkmale sind den Zeichnungen - insbesondere den dargestellten Geometrien und den relativen Abmessungen mehrerer Bauteile zueinander sowie deren relativer Anordnung und Wirkverbindung - zu entnehmen. Die Kombination von Merkmalen unterschiedlicher Ausfรผhrungsformen der Erfindung oder von Merkmalen unterschiedlicher Patentansprรผche ist ebenfalls abweichend von den gewรคhlten Rรผckbeziehungen der Patentansprรผche mรถglich und wird hiermit angeregt. Dies betrifft auch solche Merkmale, die in separaten Zeichnungen dargestellt sind oder bei deren Beschreibung genannt werden. Diese Merkmale kรถnnen auch mit Merkmalen unterschiedlicher Patentansprรผche kombiniert werden. Ebenso kรถnnen in den Patentansprรผchen aufgefรผhrte Merkmale fรผr weitere Ausfรผhrungsformen der Erfindung entfallen.Advantageous developments of the invention will become apparent from the claims, the description and the drawings. The advantages of features and of combinations of several features mentioned in the introduction to the description are merely exemplary and can come into effect alternatively or cumulatively, without the advantages having to be achieved by embodiments according to the invention. Further features are the drawings - in particular the illustrated geometries and the relative dimensions of several components to each other and their relative arrangement and operative connection - refer. The combination of features of different embodiments of the invention or of features of different claims is also possible deviating from the chosen relationships of the claims and is hereby stimulated. This also applies to those features which are shown in separate drawings or are mentioned in their description. These features can also be combined with features of different claims. Likewise, in the claims listed features for further embodiments of the invention can be omitted.
Im Folgenden wird die Erfindung anhand in den Figuren dargestellter bevorzugter Ausfรผhrungsbeispiele weiter erlรคutert und beschrieben.
- Fig. 1
- zeigt schematisch eine Spulmaschine gemรคร dem Stand der Technik in einer Vorderansicht.
- Fig. 2
- zeigt die Spulmaschine gemรคร
Fig. 1 in einer Draufsicht. - Fig. 3
- zeigt stark schematisch eine erfindungsgemรครe Spulmaschine in einer Draufsicht, wobei sich eine fertig gewickelte Spule in einer Warteposition befindet.
- Fig. 4
- zeigt stark schematisch eine erfindungsgemรครe Spulmaschine in einer Draufsicht, wobei sich eine fertig gewickelte Spule in einer Entnahmeposition befindet.
- Fig. 5
- zeigt ein stark vereinfachtes Blockschaltbild fรผr ein erfindungsgemรครes Verfahren.
- Fig. 1
- schematically shows a winding machine according to the prior art in a front view.
- Fig. 2
- shows the winder according to
Fig. 1 in a top view. - Fig. 3
- shows very schematically a winding machine according to the invention in a plan view, wherein a finished wound coil is in a waiting position.
- Fig. 4
- shows very schematically a winding machine according to the invention in a plan view, wherein a finished wound coil is in a removal position.
- Fig. 5
- shows a highly simplified block diagram for a method according to the invention.
Auf der Spindel 5 befindet sich eine Spule 8, ggf. ebenfalls mit einer Hรผlse 9, im Aufbau mit wachsendem Durchmesser d. Das zulaufende Spulgut 10 wird der Spule 8 รผber eine Changiereinrichtung 11 zugefรผhrt. Hierbei kann sich in an sich bekannter Weise der Abstand der Changiereinrichtung 11 von der Lรคngs- und Rotationsachse der Spindel 5 รผber die Spulreise mit sich vergrรถรerndem Durchmesser d verรคndern, indem die Changiereinrichtung 11 oder die Spindel 5 einen entsprechenden Freiheitsgrad fรผr eine Relativverschiebung in der Zeichenebene gemรคร
In
Fรผr eine erfindungsgemรครe Ausgestaltung (deren Vorderansicht grundsรคtzlich
Bei der erfindungsgemรครen Verlagerungseinrichtung 23 handelt es sich gemรคร dem dargestellten Ausfรผhrungsbeispiel um einen gemรคร der Ansteuerung eines Aktuators ausfahrbaren Stempel 27. Zum Ausfahren des Stempels 27 kann beispielsweise eine pneumatische Kolben/Zylinder-Einheit Einsatz finden, wobei diese auch gegen eine Feder arbeiten kann, so dass mit Entlรผftung der Kolben/Zylinder-Einheit eine automatische Rรผckstellung des Stempels 27 erfolgt. Ebenfalls mรถglich ist, dass fรผr die entlรผftete Kolben/Zylinder-Einheit das Rรผckschieben des Stempels 27 erfolgt, wenn eine neue Hรผlse 7 auf die Spindel 4 aufgeschoben wird. Gemรคร dem Ausfรผhrungsbeispiel in
Ein Vergleich der
Der Abstand 36 der Rotationsachsen 18, 19, also der Lรคngsachsen der Spindeln 4, 5, der in
In einem Verfahrensschritt 29 erfolgt zunรคchst auf einer Spindel 4 in der Arbeitsstellung 13 das vollstรคndige Wickeln der Spule 6, wobei die Spule 6 gegenรผber der Spindel 4 in einer Spulposition 22 ist.In a
Anschlieรend wird in dem Verfahrensschritt 30 der Revolver 2 um einen Winkel von 180ยฐ verdreht, bis sich die Spindel 4, wie grundsรคtzlich in
Schlieรlich erfolgt in dem Verfahrensschritt 31 ein Durchtrennen des Spulguts 10.Finally, in the
In dem anschlieรenden Verfahrensschritt 32 erfolgt dann das Wickeln der Spule 8, die sich in der Arbeitsstellung befindet, wobei sich die Spule 8 gegenรผber der Spindel 5 in der Spulposition 22 befindet. Mรถglich ist, dass parallel zu dem Wickeln der Spule 8 ein Abbremsen der Spule 6 auf der Spindel 4 erfolgt.In the
Die Verfahrensschritte 29 bis 32 entsprechen den an sich bekannten Verfahrensschritten wรคhrend eines Wechselvorgangs an einer Spulmaschine 1.The method steps 29 to 32 correspond to the method steps known per se during a change process on a winding
Erfindungsgemรคร findet ein ergรคnzender Verfahrensschritt 33 Einsatz, mittels dessen die Spule 6 in der Ruhestellung 12 durch die Verlagerungseinrichtung 23 von der Spulposition 22 in die Entnahmeposition 24 bewegt wird, in welcher die รberlappung 20 der Axialerstreckungen 14, 15 beseitigt ist. In dem Verfahrensschritt 33 kann in einem Verfahrensschritt 34 eine automatisierte Betรคtigung der Verlagerungseinrichtung 23 durch eine Steuereinheit der Spulmaschine 1 erfolgen. In dem Verfahrensschritt 35 kann dann die Entnahme der Spule 6 von der Spindel 4 erfolgen, wobei eine Teilentnahme bereits fรผr die zuvor beschriebene Dimensionierung der Lรคnge 28 wรคhrend des Verfahrensschritts 34 mit der Betรคtigung der Verlagerungseinrichtung 23 erfolgen kann. Mittels der unterschiedlichen gestrichelten optionalen alternativen oder kumulativen Verzweigungsmรถglichkeiten in
Mรถglich ist, dass jede Spindel 4, 5 รผber eine eigene zugeordnete Verlagerungseinrichtung 23 verfรผgt. Diese beiden Verlagerungseinrichtungen 23 kรถnnen dann an dem Revolver 2 abgestรผtzt sein und mit diesem verdreht werden. Eine Verringerung des Bauaufwandes kann erfolgen, wenn eine einzige Verlagerungseinrichtung 23 fรผr beide Spindeln 4, 5 zustรคndig ist. In diesem Fall kann bspw. die Verlagerungseinrichtung 23 an der Tragstruktur 3 gehalten sein an einer Stelle, zu welcher sich die Spindel 4, 5, von welcher eine Spule entnommen werden soll, durch Verdrehung des Revolvers 2 bewegen kann.It is possible that each
Bei Ausbildung der Verlagerungseinrichtung als pneumatisch betรคtigter Zylinder kann der Zylinder doppelt wirkend sein, so dass auch eine pneumatische Rรผckstellung der Verlagerungseinrichtung 23 mรถglich ist.When forming the displacement device as a pneumatically actuated cylinder, the cylinder can be double-acting, so that a pneumatic reset of the
Eine Verriegelung der Spulen oder Hรผlsen auf den Spindeln kann kraftschlรผssig erfolgen durch radial expandierende, die Spindel umschlieรende Wurmfedern, welche sich mit der radialen Expansion von innen an die Hรผlse anpressen und hierdurch eine rotatorische sowie eine axiale Fixierung bewirken. Die Wurmfedern sind in V-fรถrmigen Nuten der Spindeln angeordnet, wobei die V-fรถrmige Kontur der Nuten eine keilartige Schrรคge bildet. รber Spiralfedern werden die Wurmfedern nach auรen entlang der Schrรคge gedrรผckt, womit die radiale Expansion erfolgt. Gelรถst wird die Fixierung pneumatisch, indem ein Aktor, der beispielsweise unmittelbar unterhalb der Verlagerungseinrichtung 23 angeordnet sein kann, der Kraft der Spiralfedern entgegenwirkt.A locking of the coils or sleeves on the spindles can be done non-positively by radially expanding, the spindle enclosing worm springs, which press with the radial expansion from the inside to the sleeve and thereby cause a rotational and axial fixation. The worm springs are arranged in V-shaped grooves of the spindles, wherein the V-shaped contour of the grooves forms a wedge-like slope. Coil springs push the worm springs outward along the slope, resulting in radial expansion. The fixation is solved pneumatically by an actuator, which can be arranged, for example, immediately below the
Das Verhรคltnis des Durchmessers D zu dem Abstand 36 liegt vorzugsweise im Bereich von 0,7 bis 0,9, vorzugsweise im Bereich von 0,75 bis 0,85. Beispielsweise kann das genannte Verhรคltnis 0,80 betragen. Bezogen auf das aufwickelbare Volumen und damit die Dauer, bis zu welcher eine Kollision erfolgt, bedeutet dies, dass etwa bei 1/5 der Spulreise eine Kollision stattfinden wรผrde, wenn eine volle Spule nicht entnommen wird.The ratio of the diameter D to the
Um lediglich einige Beispiele zu nennen, welche die vorliegende Erfindung nicht einschrรคnken sollen, kann das Verhรคltnis des Abstandes der Stirnseite der Spindel 4 von der Stirnseite 16 der Spule 6 zu der Axialerstreckung 14 der fertig gewickelten Spule 6 0,7 bis 0,8 betragen, beispielsweise 0,73. Das Verhรคltnis der Lรคnge 28 zur Axialerstreckung 14 der fertig gewickelten Spule 6 kann beispielsweise 0,6 bis 0,7, insbesondere 0,66, betragen. Es versteht sich, dass aber durchaus auch andere Verhรคltnisse im Rahmen der vorliegenden Erfindung mรถglich sind.To give only a few examples which are not intended to limit the present invention, the ratio of the distance of the end face of the
Vorzugsweise erfolgt die Betรคtigung der Verlagerungseinrichtung 23 erst, nachdem รผber eine geeignete Bremseinrichtung die volle Spule 6 zum Stillstand gekommen ist. Mรถglich ist aber auch, dass die Verlagerungseinrichtung 23 bereits betรคtigt wird, wenn sich die volle Spule 6 noch dreht. Hierzu kann es von Vorteil sein, wenn die Verlagerungseinrichtung 23 in die Spindel selbst integriert ist, also die rotierende Spindel oder ein Teil derselben axial bewegt wird.Preferably, the actuation of the
- 11
- SpulmaschineDishwasher
- 22
- Revolverrevolver
- 33
- Tragstruktursupporting structure
- 44
- Spindelspindle
- 55
- Spindelspindle
- 66
- SpuleKitchen sink
- 77
- Hรผlseshell
- 88th
- SpuleKitchen sink
- 99
- Hรผlseshell
- 1010
- Spulgutwinding material
- 1111
- ChangiereinrichtungTraversing device
- 1212
- Ruhestellungrest position
- 1313
- Arbeitsstellungworking position
- 1414
- Axialerstreckungaxial
- 1515
- Axialerstreckungaxial
- 1616
- Stirnseitefront
- 1717
- Stirnseitefront
- 1818
- Rotationsachseaxis of rotation
- 1919
- Rotationsachseaxis of rotation
- 2020
- รberlappungoverlap
- 2121
- Abstanddistance
- 2222
- Spulpositionwinding position
- 2323
- Verlagerungseinrichtungdisplacement device
- 2424
- Entnahmepositionremoval position
- 2525
- Verlagerungswegdisplacement path
- 2626
- Abstanddistance
- 2727
- Stempelstamp
- 2828
- Lรคngelength
- 2929
- Verfahrensschrittstep
- 3030
- Verfahrensschrittstep
- 3131
- Verfahrensschrittstep
- 3232
- Verfahrensschrittstep
- 3333
- Verfahrensschrittstep
- 3434
- Verfahrensschrittstep
- 3535
- Verfahrensschrittstep
- 3636
- Abstanddistance
- 3737
- AbschieberplatteAbschieberplatte
Claims (20)
- Winding machine (1) with two spindles (4, 5) for two bobbins (6, 8) arranged thereon, wherein the bobbins (6, 8) are arranged on the spindles (4, 5) without an overlap (20) of their axial extensions (14, 15) when a completely wound bobbin (6) is in a removal position (24) wherein the removal position is effected by a displacement device (23) for displacing a completely wound bobbin (6) along its axis of rotation (18).
- Winding machine (1) of claim 1, whereina) it is possible to catch and/or wind a winding material (10) upon a spindle (5) in a winding position (13) of this spindle (5) whereas at the same time it is possible to remove a completely wound bobbin (8) located on another spindle (4) being in the removal position (24) from the winding machine,b) it is possible to bring the spindles (4, 5) into the winding position (13) and the removal position (24) in an alternating fashion,c) it is possible to displace a completely wound bobbin (6) along its axis of rotation (18) upon its spindle (4) by the displacement device (23) for effecting the removal position (24) from the winding position (13),d) the displacement device (23) comprises a displacement path (25) which is longer than the axial extension (14) of the bobbin (6) along its axis of rotation (18).
- Winding machine (1) of claim 1 or 2, wherein the displacement device (23) displaces the bobbin (6) relative to the spindle (4).
- Winding machine (1) of one of claims 1 to 3, wherein the displacement device (23) displaces the bobbin (6) together with the spindle (4).
- Winding machine (1) of one of claims 1 to 4, wherein the longitudinal axes of the spindles (4, 5) have a distance (36) which is smaller than the diameter D of the completely wound bobbins (6, 8).
- Winding machine (1) of one of claims 1 to 5, wherein the displacement device (23) is an axial actuator actuated by a control unit.
- Winding machine (1) of one of claims 1 to 6, wherein the displacement device (23) is actuated by motion control corresponding to the rotational movement of a revolver (2) wherein the two spindles (4, 5) are rotatably supported by the revolver (2).
- Winding machine (1) of one of claims 1 to 7, wherein in the removal position (24) of a completely wound bobbin (6) wherein the wound bobbins (6, 8) are arranged without overlap (20) of their axial extensions (14, 15) the spindle (4) only partially extends through the completely wound bobbin (6).
- Winding machine (1) of one of claims 1 to 8, wherein by means of the displacement device (23) it is possible to displace a bobbin (6) or spindle (4) into an operating position wherein in the operating position the winding material (10) interacts with a cutting device and/or a catching device and/or wherein in the operating position a fixation winding and/or reserve or buffer winding is wound.
- Winding machine (1) of one of claims 1 to 9, wherein it is possible toa) transfer a completely wound bobbin only by a rotation of the revolver (2) from a working position into a resting position andb) to transfer a completely wound bobbin by actuation of the displacement device (23) from a winding position into a removal position.
- Method for the operation of a winding machine (1) for the alternating winding of bobbins (6, 8) on two spindles (4, 5) wherein a completely wound bobbin (6) is displaced upon its spindle (4) into a removal position (24) by a displacement device (23) used for displacing a completely wound bobbin (6) along its axis of rotation (18) wherein in the removal position (24) the axial extension (14) of this bobbin (6) does not have an overlap (20) with the axial extension (15) of a bobbin (8) having to be wound on the other spindle (5).
- Method of claim 11, whereina) a winding material (10) is caught and/or wound on a spindle (5) in a winding position (13) of this spindle (5),b) at the same time with the catching and/or winding on the spindle (5) according to a) a completely wound bobbin (6) is removed from another spindle (4) in a removal position (24) from the winding machine (1),c) in an alternating fashion the spindles (4, 5) are brought into the winding position (13) and the removal position (24),d) by means of the displacement device (23) the removal position (24) is effected from the winding position (13) by displacing a completely wound bobbin (6) along its axis of rotation (18),e) the displacement device (23) displaces the completely wound bobbin (6) along its axis of rotation (18) over a displacement path (25) which is longer than the axial extension (14) of the bobbin (6).
- Method of claim 11 or 12, wherein by means of the displacement device (23) the bobbin (6) is displaced relative to the spindle (4).
- Method of one of claims 11 to 13, wherein by the displacement device (23) the bobbin (6) is displaced together with the spindle (4).
- Method of one of claims 11 to 14, wherein the longitudinal axes of the spindles (4, 5) have a distance (36) which is smaller than the diameter D of the completely wound bobbin (6).
- Method of one of claims 11 to 15, wherein an axial actuator actuated by a control unit is used as the displacement device (23).
- Method of one of claims 11 to 16, wherein the displacement device (23) is actuated by motion control corresponding to a rotational movement of a revolver (2).
- Method of one of claims 11 to 17, wherein by the displacement device (23) the completely wound bobbin (6) is displaced in an extent such that the associated spindle (4) only partially extends through the completely wound bobbin (6).
- Method of one of claims 1 to 18, wherein the displacement device (23) displaces the bobbin (6) or spindle (4) into an operating position wherein in the operating position the winding material (10) interacts with a cutting device and/or a catching device and/or in the operating position a fixation winding and/or a reserve or buffer winding is wound.
- Method of one of claims 1 to 19, wherein a completely wound bobbin (6) is transferred by a rotation of the revolver (2) from working position into a resting position and wherein by an actuation of the displacement device (23) the bobbin (6) is transferred from a winding position (13) into a removal position (24).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011000590A DE102011000590B3 (en) | 2011-02-09 | 2011-02-09 | Dishwasher |
PCT/EP2012/051215 WO2012107295A1 (en) | 2011-02-09 | 2012-01-26 | Winding machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2673229A1 EP2673229A1 (en) | 2013-12-18 |
EP2673229B1 true EP2673229B1 (en) | 2015-05-27 |
Family
ID=45531413
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12701130.2A Active EP2673229B1 (en) | 2011-02-09 | 2012-01-26 | Winding machine |
Country Status (9)
Country | Link |
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EP (1) | EP2673229B1 (en) |
JP (1) | JP5859573B2 (en) |
KR (1) | KR101788360B1 (en) |
CN (1) | CN103347806B (en) |
BR (1) | BR112013019896B1 (en) |
DE (1) | DE102011000590B3 (en) |
ES (1) | ES2540870T3 (en) |
TW (1) | TWI548584B (en) |
WO (1) | WO2012107295A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106672710B (en) * | 2017-03-22 | 2018-02-27 | ๆตฆๆฑๅๅนฟ็งๆๆ้่ดฃไปปๅ ฌๅธ | A kind of electric power spooling equipment |
US10207890B2 (en) * | 2017-05-19 | 2019-02-19 | Reelex Packaging Solutions, Inc. | Apparatus and method for winding coil |
DE102019122337B3 (en) * | 2019-08-20 | 2020-10-08 | Karl Friedrich Rolf Wetekam | MULTIPLE SPOOL CABINET FOR SPINDING A FILAMENT ON A TRANSPORT SPOOL AND A BUFFER SPOOL |
CN112976622B (en) * | 2021-04-20 | 2022-11-29 | ๅฐๅท้้บๆฐๆๆ่กไปฝๆ้ๅ ฌๅธ | Foamed sheet production line |
CN115285798B (en) * | 2022-09-16 | 2022-12-02 | ๅธธๅทๅธๆฐๅๆบ่ฝ็งๆๆ้ๅ ฌๅธ | Double-station fiber winding mechanism and pneumatic control method thereof |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1159282A (en) * | 1967-01-20 | 1969-07-23 | Elitex Zavody Textilniho | Method of and device for the Wasteless Winding of Fibres in Winding Machines |
US3921922A (en) * | 1969-10-03 | 1975-11-25 | Rieter Ag Maschf | Method of automatically changing winding tubes and winding apparatus for implementing the aforesaid method and improved spool doffing mechanism |
JP2923703B2 (en) * | 1991-05-13 | 1999-07-26 | ๆ ชๅผไผ็คพ็ฅๆดฅ่ฃฝไฝๆ | Turbine winder bobbin holder |
DE4416179A1 (en) * | 1993-05-18 | 1994-11-24 | Barmag Barmer Maschf | Method and winding machine for the winding of continuously arriving threads |
DE19505838A1 (en) * | 1994-03-05 | 1995-09-07 | Barmag Barmer Maschf | Synthetic filament bobbin winder |
DE10223484B4 (en) * | 2002-05-27 | 2008-04-30 | Georg Sahm Gmbh & Co. Kg | Method and winding machine for winding a continuous thread on a sleeve to a coil |
DE102006010855A1 (en) * | 2006-03-09 | 2007-09-13 | Saurer Gmbh & Co. Kg | Device for bobbin removal |
ATE513781T1 (en) * | 2007-02-07 | 2011-07-15 | Oerlikon Textile Gmbh & Co Kg | DEVICE FOR WINDING A THREAD |
-
2011
- 2011-02-09 DE DE102011000590A patent/DE102011000590B3/en not_active Expired - Fee Related
-
2012
- 2012-01-26 CN CN201280008106.5A patent/CN103347806B/en active Active
- 2012-01-26 KR KR1020137023604A patent/KR101788360B1/en active IP Right Grant
- 2012-01-26 WO PCT/EP2012/051215 patent/WO2012107295A1/en active Application Filing
- 2012-01-26 ES ES12701130.2T patent/ES2540870T3/en active Active
- 2012-01-26 BR BR112013019896-6A patent/BR112013019896B1/en active IP Right Grant
- 2012-01-26 EP EP12701130.2A patent/EP2673229B1/en active Active
- 2012-01-26 JP JP2013552897A patent/JP5859573B2/en active Active
- 2012-02-03 TW TW101103488A patent/TWI548584B/en active
Also Published As
Publication number | Publication date |
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BR112013019896A2 (en) | 2020-08-04 |
JP5859573B2 (en) | 2016-02-10 |
ES2540870T3 (en) | 2015-07-14 |
WO2012107295A1 (en) | 2012-08-16 |
TWI548584B (en) | 2016-09-11 |
KR101788360B1 (en) | 2017-10-19 |
CN103347806A (en) | 2013-10-09 |
KR20140049510A (en) | 2014-04-25 |
EP2673229A1 (en) | 2013-12-18 |
DE102011000590B3 (en) | 2012-05-24 |
TW201238878A (en) | 2012-10-01 |
CN103347806B (en) | 2017-02-08 |
BR112013019896B1 (en) | 2021-02-09 |
JP2014505001A (en) | 2014-02-27 |
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