EP2279052B1 - Procédé de coulée continue d'une barre métallique - Google Patents
Procédé de coulée continue d'une barre métallique Download PDFInfo
- Publication number
- EP2279052B1 EP2279052B1 EP09749696.2A EP09749696A EP2279052B1 EP 2279052 B1 EP2279052 B1 EP 2279052B1 EP 09749696 A EP09749696 A EP 09749696A EP 2279052 B1 EP2279052 B1 EP 2279052B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strand
- metal
- metal strand
- account
- taking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002184 metal Substances 0.000 title claims description 56
- 229910052751 metal Inorganic materials 0.000 title claims description 56
- 238000000034 method Methods 0.000 title claims description 43
- 238000009749 continuous casting Methods 0.000 title claims description 23
- 229910000831 Steel Inorganic materials 0.000 claims description 26
- 239000010959 steel Substances 0.000 claims description 26
- 230000009467 reduction Effects 0.000 claims description 24
- 238000001816 cooling Methods 0.000 claims description 14
- 238000004088 simulation Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 239000002826 coolant Substances 0.000 claims description 5
- 230000001419 dependent effect Effects 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims 2
- 238000005266 casting Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 10
- 238000000605 extraction Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000005094 computer simulation Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1206—Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
Definitions
- the present invention relates to a method for continuously casting a metal strand in a continuous casting plant.
- the invention relates to a method for continuous casting of a metal strand, in particular a steel strand, in a continuous casting, wherein a strand drawn with a trapped by a strand shell, liquid core drawn from a cooled continuous casting mold, in a continuous casting mold downstream strand support, supported, cooled with coolant and optionally metallurgically reduced, wherein thermodynamic state changes of the entire strand in a mathematical simulation model, including a heat conduction equation, are also calculated.
- rollers in the segment upper frame and in the segment subframe are positionally and / or pressure-controlled by pairs of hydraulic piston-cylinder units on frame traverses, being switched from a position to a pressure-controlled operation for guiding and / or pressing the casting strand when the pressure within the respective pair of piston-cylinder units reaches a predetermined maximum value.
- a metal strand shrinks during its solidification i. a change of strand dimensions
- the size of the strand shrinkage occurring depends on the operating parameters of the continuous casting plant, for example on physical parameters of the metal to be cast, the casting temperature, the casting speed, the strand thickness or the strand cooling.
- the object of the invention is to provide a method of the type mentioned, with which the product quality of a metal strand, for example by reducing the porosity and / or segregations, improved surface quality and / or shape retention, can be further improved.
- This object is achieved by a method of the type mentioned in the mathematical simulation model, a natural shrinkage of the strand in real time, taking into account the physical parameters of the metal, the temperature of the metal in the casting manifold, the constantly measured pullout speed, the strand cooling and the thickness of the Strand is also calculated and adjusable strand strand guide rollers of the strand support device can be adjusted taking into account the natural shrinkage of the metal strand.
- the mathematical simulation model When calculating the natural shrinkage of the strand, the mathematical simulation model generates a heat equation in real time, taking into account the physical parameters of the metal, the temperature of the metal Metal in the casting manifold, the constantly measured extraction speed, the strand cooling and the thickness of the strand solved numerically.
- the strand is discretized, ie, for example, divided into a plurality of volume elements, and the heat equation equation periodically resolved taking into account the initial and boundary conditions by means of a process computer for the plurality of discrete elements, resulting in the time-varying temperature field of the entire strand.
- Natural shrinkage is the thermal expansion behavior of the strand as a function of temperature changes.
- the natural shrinkage of each element can be calculated, for example, from the volume expansion or contraction. If the metal strand is not to be further metallurgically reduced, the distances of the strand guide rollers that can be attached to the strand in the strand thickness direction are adjusted such that these distances follow the natural shrinkage of the metal strand in the strand extraction direction.
- Two further advantageously embodiments of the method according to the invention result when a further metallurgical reduction of the metal strand in the strand support device, for example a liquid core reduction, a soft reduction (in particular a dynamic soft reduction) or a surface treatment, takes into account the natural shrinkage of the metal strand becomes.
- a further metallurgical reduction of the metal strand in the strand support device for example a liquid core reduction, a soft reduction (in particular a dynamic soft reduction) or a surface treatment, takes into account the natural shrinkage of the metal strand becomes.
- a metallurgical surface treatment of the metal strand in the strand support device is also known from EP 1289691 B1 known.
- the method according to the invention is carried out when the thermal equation is solved numerically in the mathematical simulation model taking into account temperature-dependent density changes of the metal strand.
- the change in density of metal as a function of the temperature can assume significant proportions.
- the density of steel increases from approx. 7000 kg / m 3 at 1550 ° C (melt temperature in the casting distributor) to approx. 7800 kg / m 3 at 300 ° C (solidified strand).
- a further advantageous embodiment of the method according to the invention is that in the numerical solution of the heat equation, taking into account temperature-dependent density changes of the metal strand approximated equations are used for the enthalpy, which have the exact mass and the exact enthalpy for the entire strand.
- the mathematical simulation model includes a computational model describing the formation of a desired microstructure in the metal strand, in a particularly advantageous manner by the application of a continuous Avrami phase conversion model.
- the strand cooling is adjusted taking into account the calculated thermodynamic state changes.
- the inventive method can be used without restriction in the casting of metal strands with billet, billet, slab or thin slab cross section of any size in order to improve the quality of the cast metal strands.
- a further advantageous embodiment of the method according to the invention is to employ the strand guide rollers which can be attached to the strand in such a way that the thickness of the strand corresponds as closely as possible to a desired value.
- a controller with the aid of a control law and taking into account the setpoint and the natural shrinkage of the strand determines a manipulated variable, which is supplied to at least one engageable strand guide roller, so that the thickness of the strand corresponds to the desired value as possible.
- the controller assumes either the calculated thickness of the strand or a measured beach thickness. in the In the first case, the calculated thickness is used to determine the manipulated variable, so that the thickness of the strand or a distance between the strand guide rollers need not be detected separately.
- the thickness of the strand is detected by means of a measuring device and fed to a controller, wherein the manipulated variable is determined taking into account the detected thickness of the strand.
- the steel strand 1 no further metallurgical reduction, for example, Liquid Core Reduction, soft reduction or surface treatment of the strand are subjected, where the distance of strandable strand strand guide rollers 7 of the segments 13 via one or more hydraulic cylinders 15 to the calculated strand thickness, i. considering the natural shrinkage, adjusted.
- the thickness changes necessary for the reduction are superimposed on the calculated strand thicknesses, taking into account the natural shrinkage.
- the method according to the invention is independent of the dimension of the heat equation and can therefore also be used without restriction with equations of other dimensions, e.g. three-dimensional equations, are used.
- the heat equation becomes Lagrangian coordinates x Lag transformed, ie viewed by a moving along with the strand extraction movement observer.
- the Lagrangian thermal equation can be solved by standard methods of numerical mathematics, such as the finite volume method.
- Fig. 2 an adjustable segment 13 of the strand support device is shown in more detail.
- a parallel (as shown) or conical course of the strand thickness of the steel strand 1 can be set.
- the thickness of the steel strand 1 can be adjusted via a hydraulic adjustment of the segment 13, wherein in a displacement measuring system of a hydraulic cylinder 15, the actual position and thus the distance between opposite strand guide rollers 7 measured and passed on to the process computer.
- the process computer 14 calculates the natural strand shrinkage via the solution of the heat conduction equation and takes it into account in further metallurgical reductions, in the specific case of an LCR reduction with a liquid core 8, and thus specifies the target thickness of the steel strand 1.
- a manipulated variable is determined by means of a nominal-actual comparison of the strand thickness and output to an electro-hydraulic valve which is assigned to the hydraulic cylinder 15.
- the segments 13 can be used on the one hand for the adjustment of the strand guide rollers 7 to the natural strand shrinkage, on the other hand can be realized on appropriate positions of the rollers 7, of course, all metallurgical reductions in the strand support device.
- the strand 1 is supported by the strand support rollers 7 on a lower part of a segment frame 17, on the inside of the strand, the support via strand support rollers 7 on an upper part of the segment frame 16.
- the extension direction of the steel strand 1 is shown by an arrow.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Claims (13)
- Procédé de coulée continue d'une barre métallique (1) dans une installation de coulée continue, selon lequel la barre métallique (1) ayant un noyau liquide (8) entouré par une croûte solidifiée (9), est extraite d'une lingotière sans fond (3) refroidie, soutenue dans un dispositif de soutien de barre placé en aval de la lingotière sans fond (3) et refroidie par un réfrigérant, des changements d'état thermodynamiques de l'ensemble de la barre métallique (1) étant calculés dans un modèle de simulation mathématique contenant une équation de conduction thermique, caractérisé en ce que dans le modèle de simulation mathématique, un retrait naturel de la barre métallique (1) est calculé en temps réel, en tenant compte des paramètres physiques du métal, de la température du métal dans le répartiteur de coulée (5), de la vitesse d'extraction mesurée en permanence, du refroidissement et de l'épaisseur de la barre métallique (1), et des rouleaux de guidage de barre (7), applicables contre la barre métallique (1), du dispositif de soutien de barre sont réglés en tenant compte du retrait naturel de la barre métallique (1).
- Procédé selon la revendication 1, caractérisé en ce que la barre métallique (1) se présente sous la forme d'une barre d'acier.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que la barre métallique (1) est soumise à une réduction métallurgique dans le dispositif de soutien de barre placé en aval de la lingotière sans fond (3).
- Procédé selon la revendication 3, caractérisé en ce qu'une réduction métallurgique de la barre métallique (1) dans le dispositif de soutien de barre est réalisée en tenant compte du retrait naturel de la barre métallique (1).
- Procédé selon la revendication 4, caractérisé en ce que l'on réalise comme réduction métallurgique soit une « liquid core réduction » ou une « soft réduction », soit un traitement de surface de la barre métallique (1).
- Procédé selon l'une des revendications précédentes, caractérisé en ce que dans le modèle de simulation mathématique, l'équation de conduction thermique est résolue numériquement, en tenant compte de variations d'épaisseur de la barre métallique (1) dépendantes de la température.
- Procédé selon la revendication 6, caractérisé en ce que lors de la résolution numérique de l'équation de conduction thermique, en tenant compte de variations d'épaisseur de la barre métallique (1) dépendantes de la température, des équations approchées sont utilisées pour l'enthalpie, lesquelles comportent pour l'ensemble de la barre métallique (1) la masse et l'enthalpie exactes.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que le modèle de simulation mathématique comprend un modèle de calcul décrivant la formation d'une structure souhaitée dans la barre métallique (1).
- Procédé selon l'une des revendications précédentes, caractérisé en ce qu'un modèle de transformation de phase du métal est intégré dans le modèle de simulation mathématique, en particulier un modèle de transformation de phase continue selon Avrami.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que le refroidissement de la barre est réglé en tenant compte des changements d'état thermodynamiques calculés.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que les rouleaux de guidage de barre (7) applicables contre la barre métallique (1) sont réglés de manière que l'épaisseur de la barre métallique (1) corresponde autant que possible à une valeur de consigne.
- Procédé selon la revendication 11, caractérisé en ce qu'un régulateur détermine à l'aide d'une loi de régulation, et en tenant compte de la valeur de consigne et du retrait naturel de la barre métallique (1), une grandeur de réglage qui est envoyée à au moins un rouleau de guidage de barre (7) réglable de manière que l'épaisseur de la barre métallique (1) corresponde autant que possible à la valeur de consigne.
- Procédé selon la revendication 12, caractérisé en ce que l'épaisseur de la barre métallique (1) est détectée au moyen d'un dispositif de mesure et envoyée à un régulateur, la grandeur de réglage étant déterminée en tenant compte de l'épaisseur détectée de la barre métallique (1).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA816/2008A AT506976B1 (de) | 2008-05-21 | 2008-05-21 | Verfahren zum stranggiessen eines metallstrangs |
PCT/EP2009/054786 WO2009141206A1 (fr) | 2008-05-21 | 2009-04-22 | Procédé de coulée continue d'une barre métallique |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2279052A1 EP2279052A1 (fr) | 2011-02-02 |
EP2279052B1 true EP2279052B1 (fr) | 2016-11-09 |
Family
ID=40897529
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09749696.2A Active EP2279052B1 (fr) | 2008-05-21 | 2009-04-22 | Procédé de coulée continue d'une barre métallique |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2279052B1 (fr) |
KR (1) | KR101781805B1 (fr) |
CN (1) | CN102149492B (fr) |
AT (1) | AT506976B1 (fr) |
WO (1) | WO2009141206A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3831511A1 (fr) | 2019-12-05 | 2021-06-09 | Primetals Technologies Austria GmbH | Procédé et système informatique de prédiction d'une rétraction d'un produit métallique coulé |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011082158A1 (de) | 2011-09-06 | 2013-03-07 | Sms Siemag Ag | Gießverfahren, insbesondere Stranggießverfahren |
EP2633929A1 (fr) * | 2012-03-01 | 2013-09-04 | Siemens Aktiengesellschaft | Modélisation d'une installation de laminoirs par coulée |
EP3219408B1 (fr) | 2014-12-24 | 2018-11-07 | JFE Steel Corporation | Procédé de coulée continue pour de l'acier |
TWI580496B (zh) * | 2014-12-25 | 2017-05-01 | Jfe Steel Corp | Continuous Casting of Steel |
CN106141127A (zh) * | 2015-04-17 | 2016-11-23 | 宝钢工程技术集团有限公司 | 重压下连铸生产方法 |
DE102015215328A1 (de) | 2015-08-11 | 2017-02-16 | Sms Group Gmbh | Verfahren zum Stranggießen eines Metallstrangs und zum Bestimmen des Schrumpfs eines stranggegossenen Metallstrangs |
CN107282904B (zh) * | 2017-05-09 | 2019-03-05 | 江阴兴澄特种钢铁有限公司 | 一种连铸轻压下测厚辊设置及控制方法 |
CN107552750B (zh) * | 2017-08-07 | 2023-05-23 | 中冶连铸技术工程有限责任公司 | 可生产超大断面异型坯或板坯的多流连铸机及生产方法 |
DE102017219289A1 (de) * | 2017-10-27 | 2019-05-02 | Sms Group Gmbh | Verfahren zum Trennen eines Gießstranges oder Zwischenbandes mittels einer Schere |
CN109848383B (zh) * | 2017-11-30 | 2020-12-22 | 宝山钢铁股份有限公司 | 一种改善铸坯内部质量的灵活压下方法 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT408197B (de) * | 1993-05-24 | 2001-09-25 | Voest Alpine Ind Anlagen | Verfahren zum stranggiessen eines metallstranges |
DE10007706A1 (de) * | 2000-02-19 | 2001-08-23 | Sms Demag Ag | Verfahren und Anlage zum Gießen von Vorprodukten in einer Stranggießanlage |
DE10025452A1 (de) * | 2000-05-23 | 2001-11-29 | Sms Demag Ag | Verfahren und Einrichtung zum Anstellen eines oder mehrerer Rollensegmente in einer Stranggießanlage für Metalle, insbesondere für Stahlwerkstoffe |
AT409352B (de) * | 2000-06-02 | 2002-07-25 | Voest Alpine Ind Anlagen | Verfahren zum stranggiessen eines metallstranges |
AT411026B (de) * | 2001-11-30 | 2003-09-25 | Voest Alpine Ind Anlagen | Verfahren zum stranggiessen |
TWI253360B (en) * | 2001-12-18 | 2006-04-21 | Sms Demag Ag | Feed opening adjustment of segments for continuous casting systems |
DE10251716B3 (de) * | 2002-11-06 | 2004-08-26 | Siemens Ag | Modellierverfahren für ein Metall |
DE102004002783A1 (de) * | 2004-01-20 | 2005-08-04 | Sms Demag Ag | Verfahren und Einrichtung zum Bestimmen der Lage der Sumpfspitze im Gießstrang beim Stranggießen von flüssigen Metallen, insbesondere von flüssigen Stahlwerkstoffen |
DE102005028711A1 (de) * | 2005-06-20 | 2006-12-28 | Siemens Ag | Verfahren zur Regelung und/oder Steuerung eines verstellbaren Rollensegmentes in einer Stranggießanlage |
-
2008
- 2008-05-21 AT ATA816/2008A patent/AT506976B1/de not_active IP Right Cessation
-
2009
- 2009-04-22 WO PCT/EP2009/054786 patent/WO2009141206A1/fr active Application Filing
- 2009-04-22 KR KR1020107028759A patent/KR101781805B1/ko active IP Right Grant
- 2009-04-22 EP EP09749696.2A patent/EP2279052B1/fr active Active
- 2009-04-22 CN CN200980118623.6A patent/CN102149492B/zh active Active
Non-Patent Citations (1)
Title |
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None * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3831511A1 (fr) | 2019-12-05 | 2021-06-09 | Primetals Technologies Austria GmbH | Procédé et système informatique de prédiction d'une rétraction d'un produit métallique coulé |
WO2021110300A1 (fr) | 2019-12-05 | 2021-06-10 | Primetals Technologies Austria GmbH | Procédé et système informatique pour prédire le retrait d'un produit métallique coulé |
Also Published As
Publication number | Publication date |
---|---|
CN102149492A (zh) | 2011-08-10 |
EP2279052A1 (fr) | 2011-02-02 |
CN102149492B (zh) | 2014-06-11 |
AT506976A1 (de) | 2010-01-15 |
KR20110020854A (ko) | 2011-03-03 |
KR101781805B1 (ko) | 2017-10-23 |
AT506976B1 (de) | 2012-10-15 |
WO2009141206A1 (fr) | 2009-11-26 |
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