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CN207618648U - A kind of automatic destacking bale breaker - Google Patents

A kind of automatic destacking bale breaker Download PDF

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Publication number
CN207618648U
CN207618648U CN201721495370.2U CN201721495370U CN207618648U CN 207618648 U CN207618648 U CN 207618648U CN 201721495370 U CN201721495370 U CN 201721495370U CN 207618648 U CN207618648 U CN 207618648U
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frame
fixed
shaft
packet
cylinder
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CN201721495370.2U
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黄海旭
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Wuxi Xun Automation Equipment Co Ltd
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Wuxi Xun Automation Equipment Co Ltd
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Abstract

It unpacks automatically technical field the utility model is related to powder, more particularly to a kind of automatic destacking bale breaker, including feeding device, packet capturing device, it unpacks device, useless bag collection device, collection tray device, material shaking device and material guiding hopper, material packet to be torn open is delivered to immediately below packet capturing device by the feeding device, the packet capturing device picks up material packet, it is transferred to material guiding hopper from feeding device, finally packaging bag is allocated in the useless bag collection frame of useless bag collection device, the device of unpacking cuts the packaging bag of material packet, the material shaking device detaches packaging bag and material, material is collected by material guiding hopper, the collection tray device is by the pallet centralized collection of loaded stock packet, the useless bag collection device is by useless bag centralized collection.The utility model solves current large-scale destacking bale breaker structure and takes up a large area, and packaging of the giving up susceptible to plugging problem of collection device greatly reduces floor space, improve man efficiency, cost of labor is reduced, while ensure that the separation of material packet and defective material, reduces the difficulty collected and be packaged.

Description

A kind of automatic destacking bale breaker
Technical field
It unpacks automatically technical field the utility model is related to powder, and in particular to a kind of automatic destacking bale breaker.
Background technology
Currently, be in the market to wrap de-stacking by artificial one to complete to the de-stacking of solid, powder packing material material buttress disk, Or completed by the automatic de-stacking of robot.Wherein, artificial de-stacking:Since packaging bag is generally mono- bag of 40-50kg, therefore work People's labor intensity is very big, and efficiency is very low, and certain workload could be completed by generally requiring several workers operation simultaneously;And Since present worker's expense is very high, therefore many enterprises all seek to realize the de-stacking Unpacking of automation now.And machine People's de-stacking:Since the packaging bag of many materials is mostly woven bag, and robot mostly uses the packet capturing mode of vacuum suction, compiles It is difficult absorption to knit bag, and real pile disk is mostly manually to stack now, and pile disk size differs, and causes robot error in judgement, Failure rate is high, and robot maintenance cost is very high.
Patent 201610049165.7 discloses a kind of full-automatic de-stacking Unpacking, including chain and pan conveyor, hydraulic pressure It is defeated to overturn destacking apparatus, packaging bag conveyer, full-automatic bale breaker, full automatic packing machine and pulse dust collector, the chain-plate type The input terminal for sending the output end of machine to connect hydraulic pressure overturning destacking apparatus, the output end of the hydraulic pressure overturning destacking apparatus and packaging bag The input terminal of conveyer is connected, and the packaging bag conveyer is connected on the supporting rack of hydraulic pressure overturning destacking apparatus, the packaging The output end of bag conveyer connects full-automatic bale breaker, and the full-automatic bale breaker bottom end is equipped with material outlet, described full-automatic The output end of bale breaker connects full automatic packing machine, and the full-automatic bale breaker connects pulse dust collector, institute by wind network pipeline State chain and pan conveyor, hydraulic pressure overturning destacking apparatus, packaging bag conveyer, full-automatic bale breaker, full automatic packing machine, pulse remove Dirt device connects control system by PLC respectively.
The patent uses whole pile de-stacking mode, replaces the original operating states of original artificial de-stacking, realize de-stacking from Dynamicization improves work efficiency, and reduces cost of labor, effectively realizes the personnel reduction and enlargement of enterprise, while being designed to that hydraulic pressure turns over Rotation mechanism solves the problems, such as pile consolidation body de-stacking, but the device needs that hydraulic turnover mechanism, floor space is used to compare Greatly, at the same use columnar useless packaging collection device, easily because discharging not totally caused by give up packaging blockage problem, it is difficult to beat Packet.
Utility model content
For the problems of the prior art, the utility model provides a kind of automatic destacking bale breaker, solves current large size Destacking bale breaker structure takes up a large area, and packaging of the giving up susceptible to plugging problem of collection device greatly reduces floor space, improves Man efficiency reduces cost of labor, while ensure that the separation of material packet and defective material, reduces the difficulty collected and be packaged.
For the above technical purpose of realization, the technical solution of the utility model is:A kind of automatic destacking bale breaker, including feeding Device, packet capturing device, device of unpacking, useless bag collection device, collection tray device, material shaking device and material guiding hopper, the useless bag are received Acquisition means include the frame of cube structure, the frame be divided into before in after three sections of regions, the frame leading portion sections bottom sets It is equipped with feeding device, back segment region is provided with the useless bag collection frame of useless bag collection device itself, and stage casing region is provided with positioned at frame The material guiding hopper of frame bottom device and above material guiding hopper and leans on above material guiding hopper and close to unpacking for frame leading portion region The material shaking device in nearly frame back segment region, the frame upper surface be provided with feeding device, unpack device and material shaking device it Between the packet capturing device that is moved forward and backward, the feeding device output end is located at useless bag collection device side, and top is provided with pallet Collection device, input terminal are located at the useless bag collection device other side;Material packet with pallet is delivered to packet capturing by the feeding device Immediately below device, material packet crawl is delivered to and is unpacked on device by the packet capturing device, and device of unpacking cuts the packaging bag of material packet It is broken;Material packet is delivered to material shaking device by device of then unpacking, and material shaking device falls into the feed separation in material packet in material guiding hopper; Packaging bag is allocated in useless bag collection device by last packet capturing device.
The feeding device includes drive roll, passive guide roller, several upper supporting rollers, several snub pulleys, belt, rack and motor, The rack side is fixed with the drive roll being connected to the motor, and the other side is fixed with passive guide roller, and the drive roll passes through belt band Dynamic passive guide roller, is arranged at intervals with several upper supporting rollers for support belt below belt described in upper layer, belt described in lower layer Lower section is provided with several snub pulleys for support, and the upper supporting roller and snub pulley are each attached in rack.
The useless bag collection device includes six detachable metal web plates, partition board, fixed transverse rod and rectangular retaining plate, described Six detachable metal web plates, partition board and the bottom plate of bottom surround useless bag collection frame, and top surface is pushed up on material guiding hopper on the partition board Face flushes, and the stage casing region of the frame is respectively arranged with two fixed transverse rods disposed in parallel, homonymy in left and right sides Two parallel fixed transverse rods are fixedly arranged at the front end with rectangular retaining plate, the rectangular mount structure of framework upper, are set on the frame It is equipped with the U-shaped head cover in section.
The device of unpacking includes unpack motor, two fixing bearings, shaft and several blades, and described shaft one end passes through Rectangular retaining plate, motor connects with unpacking, and the shaft is separately fixed at by two fixing bearings on the fixed transverse rod of both sides, The motor of unpacking is screwed onto on rectangular retaining plate, several blades is arranged at intervals in the shaft, the blade is using annular Blade.
The adjacent blade spacing is 10-15mm.
The collection tray device includes portal frame, two snap arm, fixed frame, speed reducer, two frame plates, two tightening gas Cylinder and shaft, the portal frame side are provided with speed reducer, and the speed reducer is connect with the shaft across portal frame, the shaft Both sides are provided with two chains, and the chain is connect with fixed frame both ends respectively, for adjusting fixed frame height, the fixed frame Inside or so is respectively arranged with frame plate, and tightening cylinder is fixed on the frame plate, and the movable end of the tightening cylinder is connected with card Arm, the tightening cylinder driving snap arm are inwardly tightened.
The material shaking device includes several U-shaped framves, material shaking cylinder, two sliding rails, four fixing pieces, several connecting rods, pushes away Two U-shaped end ports interval of bar and two fixed links, several U-shaped framves is fixed in two fixed links disposed in parallel, two Interval is arranged several connecting rods between fixed link, several connecting rod stage casings using push rod connection, several U-shaped framves, several connecting rods, Push rod and fixed link form material shaking frame, and the material shaking frame is placed on by fixed link on two sliding rails, and two sliding rails pass through Four fixing pieces are fixed on fixed transverse rod, and the material shaking frame is connected by push rod with the output end of material shaking cylinder, the material shaking Cylinder fixing end is fixed on parallel fixed transverse rod.
The packet capturing device includes lifting gear, packet capturing mechanism, walking rack rails and dials bagging apparatus, and described group of bagging apparatus includes Metal frame, gear dial bag cylinder, dial bag shaft, movable motor, sagging frame, driving lever, driving shaft and driven shaft, the lifting dress It sets including telescopic supporter, lifting motor, lift shaft, sprocket wheel and hanging/fixing rack, the packet capturing mechanism includes outline border Frame, packet capturing cylinder, several to axis, two linkages and several handgrips, the packet capturing cylinder includes left cylinder and right cylinder, institute It includes left axle and right axle to state to axis, and the handgrip includes left handgrip and right handgrip, and the walking rack rails is fixed on the upper table of frame On the frame of face, the lifting gear setting is being dialled between bagging apparatus and packet capturing mechanism, and the lifting gear passes through fixed metal derby It is connected in metal frame, top surface is respectively arranged with lifting motor and movable motor in the metal frame, and centre is provided with parallel Driving shaft and driven shaft, the driving shaft are located at the underface of movable motor, and the both ends of the driving shaft and driven shaft are pierced by Metal frame, and it is fixed with gear, the gear matches with walking rack rails, and the movable motor drives driving shaft by synchronous belt Rotation;The metal frame is horizontally disposed, the sagging U-shaped structure of frame, and is vertically arranged, on two frames of the sagging frame Port is connected on the side of metal frame, and the bottom frame of the sagging frame, which is rotatably connected to, dials bag shaft, in described group of bag shaft between Every being provided with several driving levers, intermediate to connect with output end that is dialling bag cylinder, described group of bag cylinder dials the rotation of bag shaft for driving; Be provided in the packet capturing device packet capturing cylinder, it is several to axis and be fixed on to the handgrip on axis, the packet capturing cylinder is fixed on On outer framework, the left cylinder output end is connected with linkage, and the linkage is connected with left axle, the left axle left side Several left handgrips are arranged at intervals with, the right cylinder output end is connected with another linkage, another linkage and the right side Axis is connected, and the right axle right side is arranged at intervals with several right handgrips, and the left handgrip is corresponded with right handgrip, the packet capturing Cylinder drives linkage, drives dynamic to shaft rotation;The lifting motor is fixed among metal frame upper surface, the lift shaft Between driving shaft and driven shaft, the lifting motor is connected by synchronous belt with lift shaft center, the lift shaft Two sections of left and right is respectively arranged with sprocket wheel, and top surface connects with metal frame on the telescopic supporter, bottom surface and outer framework phase It connects, the telescopic supporter inner bottom surface is connected with hanging/fixing rack, and it is solid that chain belt one end in the sprocket wheel is fixed on suspension Determine on frame, the lifting motor driving lift shaft rotation drives chain belt to wind sprocket wheel.
From the above, it can be seen that the utility model has following advantages:
1. the utility model solves, large-scale destacking bale breaker structure at present takes up a large area, useless packaging collection device easily blocks up The problem of plug, is combined with the structure of useless bag collection device using the feeding device in T font structures, greatly reduces occupation of land face Product, using packet capturing device will material packet crawl, and by device and the material shaking device of unpacking, not only solve artificial destacking unpack it is low Efficiency greatly improves work efficiency, and reduces cost of labor, and material shaking device ensure that the complete of material packet and defective material Separation, the collection for reducing useless bag collection device are packaged difficulty.
2. material packet is delivered to below packet capturing device by the utility model using feeding device, packet capturing device will expect packet crawl, It is transferred to above material guiding hopper, and is broken packaging bag by the cutting for device of unpacking, material falls under the effect of gravity in material packet To material guiding hopper, while material shaking device ensures being kept completely separate for packaging bag and defective material, is finally shifted packaging bag by dialling bagging apparatus To useless bag collection device, is collected and be packaged by useless bag collection device;Pallet on feeding device is delivered to collection tray device, will Pallet is stood facing each other collection, and uniform packing substantially increases the discharging speed of discharging, improves material packaging material and the separation speed of packaging bag Degree.
3. the utility model drives passive guide roller using cylinder is actively rolled by belt, reach transport effect;By in belt The upper multiple pallets of setting, realize the automatic purpose for feeding pallet.
4. the utility model is cut material packet by the way of shaft rotation using blade, the material in material packet is made to lean on gravity Free skating drops down onto in material guiding hopper, can ensure to cut stability using the shaft for motor driven belts blade of unpacking, prevent leakage Cut problem.
5. the utility model uses the combination of speed reducer, portal frame and snap arm, realizes automatic collection empty pallet, save space With the time, cost of labor is greatly reduced.
6. the utility model collects useless packaging in useless bag collection frame, collection is facilitated to be packaged and transport.
7. the utility model uses the packet capturing device with lifting gear, packet capturing mechanism position can be adjusted according to material packet height It sets, meets the needs of different location, drive handgrip by material packet crawl using cylinder, substantially increase the grip of handgrip, ensure to grab Take the stability of device;Running gear drives jacking system, packet capturing device, group bagging apparatus to move back and forth, convenient and efficient.
Description of the drawings
Fig. 1 is the embodiments of the present invention complete machine structure schematic diagram;
Fig. 2 is the structural schematic diagram of feeding device in the embodiments of the present invention;
Fig. 3 is the structural schematic diagram of device of unpacking in the embodiments of the present invention;
Fig. 4 is the structural schematic diagram of collection tray device in the embodiments of the present invention;
Fig. 5 is the structural schematic diagram of useless bag collection device in the embodiments of the present invention;
Fig. 6 is the structural schematic diagram of material shaking device in the embodiments of the present invention;
Fig. 7 is the structural schematic diagram of packet capturing device in the embodiments of the present invention;
Fig. 8 is the structural schematic diagram that bag mechanism is dialled in the embodiments of the present invention;
Fig. 9 is the structural schematic diagram of packet capturing mechanism in the embodiments of the present invention.
Specific implementation mode
In conjunction with Fig. 1 to Fig. 9, a specific embodiment of the utility model is described in detail, but not to the power of the utility model Profit requires to do any restriction.
As shown in Figures 1 to 9, a kind of automatic destacking bale breaker, including feeding device 1, packet capturing device 2, device 3 of unpacking, Useless bag collection device 4, collection tray device 5, material shaking device 6 and material guiding hopper 7, the useless bag collection device 4 include cube knot The frame 4-1 of structure, the frame 4-1 point be before in after three sections of regions, the frame 4-1 leading portion sections bottoms are provided with feeding dress 1 is set, back segment region is provided with the useless bag collection frame of useless bag collection device 4 itself, and stage casing region is provided with positioned at the bottoms frame 4-1 The material guiding hopper 7 in portion, the device 3 and above the material guiding hopper 7 of unpacking above material guiding hopper 7 and close to frame 4-1 leading portions region And close to the material shaking device 6 in frame 4-1 back segments region, the upper surfaces the frame 4-1 are provided in feeding device 1, device of unpacking The packet capturing device 2 being moved forward and backward between 3 and material shaking device 6,1 output end of the feeding device are located at useless bag collection device 4 one Side, and top is provided with collection tray device 5, input terminal is located at useless 4 other side of bag collection device;The feeding device 1 is by band There is the material packet of pallet to be delivered to immediately below packet capturing device 2, material packet crawl is delivered to and is unpacked on device 3 by the packet capturing device 2, Device 3 of unpacking cuts the packaging bag of material packet;Material packet is delivered to material shaking device 6 by device 3 of then unpacking, and material shaking device 6 will expect Feed separation in packet is fallen into material guiding hopper 7;Packaging bag is allocated in useless bag collection device 4 by last packet capturing device 2.
The feeding device 1 includes drive roll 1-1, passive guide roller 1-2, several upper supporting roller 1-3, several snub pulley 1-4, belt 1-5, rack 1-6 and the sides motor 1-7, the rack 1-6 are fixed with the drive roll 1-1 being connected with motor 1-7, and the other side is solid There are passive guide roller 1-2, the drive roll 1-1 to drive passive guide roller 1-2 by belt 1-5, the lower section interval of belt 1-5 described in upper layer surely It is provided with several upper supporting roller 1-3 for support belt, is provided with below belt 1-5 described in lower layer several for support Snub pulley 1-4, the upper supporting roller 1-3 and snub pulley 1-4 are each attached on rack 1-6.
The useless bag collection device 4 includes six detachable metal web plate 4-2, partition board 4-3, fixed transverse rod 4-4 and rectangle Fixed plate 4-5, six detachable metal web plates 4-2, partition board 4-3 and the bottom plate of bottom surround useless bag collection frame, it is described every Top surface is flushed with top surface on material guiding hopper 7 on plate 4-3, and the stage casing region of the frame 4-1 is respectively arranged in left and right sides Two fixed transverse rod 4-4 disposed in parallel, two parallel fixed transverse rod 4-4 of homonymy are fixedly arranged at the front end with rectangular retaining plate 4-5, institute The rectangular mount structure in the tops frame 4-1 is stated, the U-shaped head cover in section is provided on the frame 4-1.
The device 3 of unpacking includes unpack motor 3-1, two fixing bearing 3-2, shaft 3-3 and several blade 3-4, institute It states the one end shaft 3-3 and passes through rectangular retaining plate 4-5, motor 3-1 connects with unpacking, and the shaft 3-3 passes through two fixing bearings 3-2 is separately fixed on the fixed transverse rod 4-4 of both sides, and the motor 3-1 that unpacks is screwed onto on rectangular retaining plate 4-5, described turn Several blade 3-4 are arranged at intervals on axis 3-3, the blade 3-4 uses annular blade.
The adjacent blade 3-4 spacing is 10-15mm.
The collection tray device 5 include portal frame 5-1, two snap arm 5-2, fixed frame 5-3, speed reducer 5-4, two Frame plate 5-5, two tightening cylinder 5-6 and the sides shaft 5-7, the portal frame 5-1 are provided with speed reducer 5-4, the speed reducer 5-4 is connect with across the shaft 5-7 of portal frame 5-1, and the both sides the shaft 5-7 are provided with two chains, the chain respectively with The both ends fixed frame 5-3 connect, and for adjusting fixed frame 5-3 height, frame plate is respectively arranged on the inside of the fixed frame 5-3 or so The movable end that tightening cylinder 5-6, the tightening cylinder 5-6 are fixed on 5-5, the frame plate 5-5 is connected with snap arm 5-2, described Tightening cylinder 5-6 drivings snap arm 5-2 is inwardly tightened.
The material shaking device 6 include several U-shaped frame 6-1, material shaking cylinder 6-3, two sliding rail 6-4, four fixing piece 6-7, Two U-shaped end ports interval of several connecting rod 6-6, push rod 6-2 and two fixed links 6-5, several U-shaped frame 6-1 are fixed on flat On two fixed link 6-5 of row setting, several connecting rod 6-6, several connecting rod 6-6 are arranged in interval between two fixed link 6-5 Stage casing uses push rod 6-2 connections, several U-shaped frame 6-1, several connecting rod 6-6, push rod 6-2 and fixed link 6-5 to form material shaking frame, The material shaking frame is placed on by fixed link 6-5 on two sliding rail 6-4, and two sliding rail 6-4 are solid by four fixing piece 6-7 It is scheduled on fixed transverse rod 4-4, the material shaking frame is connected by push rod 6-2 with the output end of material shaking cylinder 6-3, the material shaking cylinder 6-3 fixing ends are fixed on parallel fixed transverse rod 4-4.
The packet capturing device 2 includes lifting gear 2-1, packet capturing mechanism 2-2, walking rack rails 2-3 and dials bagging apparatus 2-4, institute State dial bagging apparatus 2-4 include metal frame 2-41, gear 2-42, dial bag cylinder 2-43, dial bag shaft 2-44, movable motor 2-45, Sagging frame 2-46, driving lever 2-47, driving shaft 2-451 and driven shaft 2-452, the lifting gear 2-1 include retractable supports dress Set 2-11, lifting motor 2-12, lift shaft 2-13, sprocket wheel 2-15 and hanging/fixing rack 2-14, the packet capturing mechanism 2-2 packets Outer framework 2-21, packet capturing cylinder 2-22, several to axis 2-23, two linkage 2-25 and several handgrip 2-24 is included, it is described to grab Packet cylinder 2-22 includes left cylinder 2-221 and right cylinder 2-222, and described includes left axle 2-231 and right axle 2-232 to axis 2-23, The handgrip 2-24 includes left handgrip 2-241 and right handgrip 2-242, and the walking rack rails 2-3 is fixed on the upper table of frame 4-1 On the frame of face, the lifting gear 2-1 settings are being dialled between bagging apparatus 2-4 and packet capturing mechanism 2-2, and the lifting gear 2-1 is logical It crosses fixed metal derby to be connected on metal frame 2-41, top surface is respectively arranged with lifting motor 2-12 and row on the metal frame 2-41 Motor 2-45 is walked, centre is provided with parallel driving shaft 2-451 and driven shaft 2-452, the driving shaft 2-451 are located at walking electricity The both ends of the underface of machine 2-45, the driving shaft 2-451 and driven shaft 2-452 are pierced by metal frame 2-41, and fixation is with teeth 2-42 is taken turns, the gear 2-42 matches with walking rack rails 2-3, and the movable motor 2-45 drives driving shaft 2- by synchronous belt 451 rotations;The metal frame 2-41 is horizontally disposed, and the sagging frame 2-46 is in U type structures, and is vertically arranged, the sagging frame Two frame upper ports of 2-46 are connected on the side of metal frame 2-41, and the bottom frame of the sagging frame 2-46 is rotatably connected to It dials and is arranged at intervals with several driving lever 2-47 on bag shaft 2-44, described group of bag shaft 2-44, it is intermediate defeated with group bag cylinder 2-43 Outlet connects, and described group of bag cylinder 2-43 dials the 2-44 rotations of bag shaft for driving;It is provided with packet capturing in the packet capturing structure 2-2 Cylinder 2-22, it several to axis 2-23 and are fixed on outline border is fixed on to the handgrip 2-24, the packet capturing cylinder 2-22 on axis 2-23 On frame 2-21, the left cylinder 2-221 output ends are connected with linkage 2-25, and the linkage is connected with left axle 2-231, The left sides the left axle 2-231 are arranged at intervals with several left handgrip 2-241, the right cylinder 2-222 output ends and another gearing Device 2-25 is connected, and another linkage 2-25 is connected with right axle 2-232, face interval setting on the right side of the right axle 2-232 There are several right handgrip 2-242, the left handgrip 2-241 and right handgrip 2-242 one-to-one correspondence, the packet capturing cylinder 2-22 drivings Linkage 2-25 drives and is rotated to axis 2-23;The lifting motor 2-12 is fixed among the upper surfaces metal frame 2-41, described For lift shaft 2-13 between driving shaft 2-451 and driven shaft 2-452, the lifting motor 2-12 passes through synchronous belt and lifting The centers shaft 2-13 are connected, and two sections of described lift shaft 2-13 or so is respectively arranged with sprocket wheel 2-15, the retractable supports dress It sets top surface on 2-11 with metal frame 2-41 to connect, bottom surface connects with outer framework 2-21, in the telescopic supporter 2-11 Chain belt one end that bottom surface is connected in hanging/fixing rack 2-14, the sprocket wheel 2-15 is fixed on hanging/fixing rack 2-14, described Lifting motor 2-12 driving lift shaft 2-13 rotations, drive chain belt winding sprocket wheel 2-15.
Material packet to be torn open is delivered to immediately below packet capturing device by feeding device, and packet capturing device picks up material packet, is filled from feeding It sets and is transferred to material guiding hopper, finally packaging bag is allocated in the useless bag collection frame of useless bag collection device;Device unpack in material packet transfer The packaging bag of material packet is cut before to material shaking device, material shaking device detaches packaging bag and material, by material by leading Hopper is collected, and collection tray device is by the pallet centralized collection of loaded stock packet, and the bag collection device that gives up is by useless bag centralized collection.Material shaking During material shaking, packet capturing device returns back to above feeding device device, and the bagging apparatus of dialling of this process is in tightening state, ensures The completion of material shaking;When packet capturing device is during declining second material packet of crawl, group bagging apparatus is converted into tensional state, packet capturing When second material packet is transferred to material shaking device by device, first material packet completes material shaking, packaging bag quilt when packet capturing device moves It dials bagging apparatus to be allocated in the useless bag collection frame of useless bag collection device, which completes the discharging of unpacking of a material packet.
Feeding device forms T-type structure with useless bag collection device, and collection tray device, and position is arranged in feeding device deferent segment In useless bag collection device side, packet capturing device, device of unpacking, material guiding hopper and material shaking device are fixed on useless bag collection device, solution Current whole pile of having determined unpack device conveying belt length, the problem of taking up a large area, material packaging material is substantially increased using material shaking device With the separating effect of packaging bag, reduce the defective material in useless packaging bag, reduces the collecting and baling difficulty of useless packaging bag.
Feeding device drives passive guide roller to be transported by motor-driven drive roll, ensures the fast transportation and fortune of material packet Defeated stability, on upper layer, multiple upper supporting rollers are arranged in the lower surface of belt, can play good load bearing effect, prevent pallet and material The sole mass of packet leads to surface indentation, increases transport difficulty;In the lower surface of lower layer's belt, multiple snub pulleys, purpose are set It is to prevent the slack and undisciplined slippage problems brought of belt, ensures the stability of transport.
Device of unpacking completes the cutting of material packet packaging by the blade in same shaft, ensures the stability of cutting effect And the synchronization of blade, it prevents packaging bag and cuts incomplete problem, motor drives shaft that blade is kept to cut using unpacking The stabilization cut;Dise knife setting can substantially reduce blade and the cutting effect of packaging bag in shaft peripheral surface, and the moment is broken with point of a knife Packaging is opened, resistance is larger when resistance is larger when solving screw blade cutting and cambered blade is cut, and easily causes blade breakage The problem of.
Collection tray device pulls chain by speed reducer, snap arm is above carried, while the pallet A between snap arm is also followed It above carries, feeding device directly transports pallet B to the underface of the pallet A between snap arm, then will be on pallet A placement trays B Side, snap arm is directly connected between pallet B, and is above carried pallet B using speed reducer, ensures the addition of new pallet;For in raising Expect positioning accurate parasexuality of the device top tray at collection tray device, is needed in feeding device according to the position of collection tray device Rack on be fixed with block, be used for the positioning of pallet, while not influencing the transport of feeding device.
Critical piece of the useless bag collection frame as the bag collection device that gives up, surrounded by six detachable metal web plates and partition board and At solving the problems, such as that columnar useless packaging collection device is susceptible to plugging;Using detachable metal web plate as bag collection frame of giving up Side panel, can improve collect be packaged convenience, improve be packaged efficiency, while metal otter board can be convenient for observation give up bag receive Collect situation, also allows for the dispersion of dust, prevent dust accumulation.
Material shaking device, as power, is driven the push rod on material shaking frame to slidably reciprocate, reaches the effect of quickly discharging material using cylinder Fruit ensures that material packaging material enters in material guiding hopper under the effect of gravity, reduces the defective material in material packet.
Packet capturing device solves the problem of material packet height is inconsistent, and packet capturing mechanism is difficult to capture using lifting gear, uses Cylinder drives the packet capturing mechanism of handgrip to realize the crawl to material packet, improves the crawl firmness to material packet;Using gear with The mode of track clamping drives lifting gear, packet capturing mechanism come the rack rails that ensures to walk and dials moving back and forth for bagging apparatus;It dials packed Setting can dial useless packaging bag from material shaking device, be directly entered in useless bag collection frame.
In conclusion the utility model has the following advantages:
1. the utility model solves, large-scale destacking bale breaker structure at present takes up a large area, useless packaging collection device easily blocks up The problem of plug, is combined with the structure of useless bag collection device using the feeding device in T font structures, greatly reduces occupation of land face Product, using packet capturing device will material packet crawl, and by device and the material shaking device of unpacking, not only solve artificial destacking unpack it is low Efficiency greatly improves work efficiency, and reduces cost of labor, and material shaking device ensure that the complete of material packet and defective material Separation, the collection for reducing useless bag collection device are packaged difficulty.
2. material packet is delivered to below packet capturing device by the utility model using feeding device, packet capturing device will expect packet crawl, It is transferred to above material guiding hopper, and is broken packaging bag by the cutting for device of unpacking, material falls under the effect of gravity in material packet To material guiding hopper, while material shaking device ensures being kept completely separate for packaging bag and defective material, is finally shifted packaging bag by dialling bagging apparatus To useless bag collection device, is collected and be packaged by useless bag collection device;Pallet on feeding device is delivered to collection tray device, will Pallet is stood facing each other collection, and uniform packing substantially increases the discharging speed of discharging, improves material packaging material and the separation speed of packaging bag Degree.
3. the utility model drives passive guide roller using cylinder is actively rolled by belt, reach transport effect;By in belt The upper multiple pallets of setting, realize the automatic purpose for feeding pallet.
4. the utility model is cut material packet by the way of shaft rotation using blade, the material in material packet is made to lean on gravity Free skating drops down onto in material guiding hopper, can ensure to cut stability using the shaft for motor driven belts blade of unpacking, prevent leakage Cut problem.
5. the utility model uses the combination of speed reducer, portal frame and snap arm, realizes automatic collection empty pallet, save space With the time, cost of labor is greatly reduced.
6. the utility model collects useless packaging in useless bag collection frame, collection is facilitated to be packaged and transport.
7. the utility model uses the packet capturing device with lifting gear, packet capturing mechanism position can be adjusted according to material packet height It sets, meets the needs of different location, drive handgrip by material packet crawl using cylinder, substantially increase the grip of handgrip, ensure to grab Take the stability of device;Running gear drives jacking system, packet capturing device, group bagging apparatus to move back and forth, convenient and efficient.
It is understood that above with respect to the specific descriptions of the utility model, it is merely to illustrate the utility model and is not It is limited to technical solution described in the utility model embodiment.It will be understood by those of ordinary skill in the art that still can be with It modifies to the utility model or equivalent replacement, to reach identical technique effect;Needs are used as long as meeting, all in this reality Within novel protection domain.

Claims (8)

1. a kind of automatic destacking bale breaker, it is characterised in that:Including feeding device (1), packet capturing device (2), device of unpacking (3), Useless bag collection device (4), collection tray device (5), material shaking device (6) and material guiding hopper (7), useless bag collection device (4) packet Include the frame (4-1) of cube structure, the frame (4-1) be divided into before in after three sections of regions, frame (4-1) leading portion region Bottom is provided with feeding device (1), and back segment region is provided with useless bag collection device (4) the useless bag collection frame of itself, stage casing region It is provided with the material guiding hopper (7) positioned at the bottom frame (4-1), is located above material guiding hopper (7) and close to frame (4-1) leading portion region It unpacks device (3) and the material shaking device (6) above the material guiding hopper (7) and close to frame (4-1) back segment region, the frame The upper surface (4-1) is provided with the packet capturing device being moved forward and backward between feeding device (1), device of unpacking (3) and material shaking device (6) (2), feeding device (1) output end is located at useless bag collection device (4) side, and top is provided with collection tray device (5), Input terminal is located at useless bag collection device (4) other side.
2. a kind of automatic destacking bale breaker according to claim 1, it is characterised in that:The feeding device (1) includes master Dynamic roller (1-1), passive guide roller (1-2), several upper supporting rollers (1-3), several snub pulleys (1-4), belt (1-5), rack (1-6) and electricity Machine (1-7), rack (1-6) side are fixed with the drive roll (1-1) being connected with motor (1-7), and the other side is fixed with passively Roller (1-2), the drive roll (1-1) drive passive guide roller (1-2) by belt (1-5), between the lower section of belt (1-5) described in upper layer Every being provided with several upper supporting rollers (1-3) for support belt, it is provided with below belt (1-5) described in lower layer several for holding The snub pulley (1-4) of support, the upper supporting roller (1-3) and snub pulley (1-4) are each attached in rack (1-6).
3. a kind of automatic destacking bale breaker according to claim 1, it is characterised in that:Useless bag collection device (4) packet Six detachable metal web plates (4-2), partition board (4-3), fixed transverse rod (4-4) and rectangular retaining plate (4-5) are included, described six can Dismounting metal otter board (4-2), partition board (4-3) and bottom bottom plate surround useless bag collection frame, on the partition board (4-3) top surface with lead Top surface flushes on hopper (7), and the stage casing region of the frame (4-1) is respectively arranged with disposed in parallel two in left and right sides A fixed transverse rod (4-4), two parallel fixed transverse rods (4-4) of homonymy are fixedly arranged at the front end with rectangular retaining plate (4-5), the frame The rectangular mount structure in the top (4-1) is provided with the U-shaped head cover in section on the frame (4-1).
4. a kind of automatic destacking bale breaker according to claim 3, it is characterised in that:The device of unpacking (3) includes tearing open Packet motor (3-1), two fixing bearings (3-2), shaft (3-3) and several blades (3-4), described shaft (3-3) one end pass through Rectangular retaining plate (4-5) connects with motor of unpacking (3-1), and the shaft (3-3) is solid respectively by two fixing bearings (3-2) It is scheduled on the fixed transverse rod (4-4) of both sides, the motor of unpacking (3-1) is screwed onto on rectangular retaining plate (4-5), the shaft Several blades (3-4) are arranged at intervals on (3-3), the blade (3-4) uses annular blade.
5. a kind of automatic destacking bale breaker according to claim 4, it is characterised in that:The adjacent blade (3-4) spacing For 10-15mm.
6. a kind of automatic destacking bale breaker according to claim 3, it is characterised in that:Collection tray device (5) packet Include portal frame (5-1), two snap arm (5-2), fixed frame (5-3), speed reducer (5-4), two frame plates (5-5), two tightening gas Cylinder (5-6) and shaft (5-7), portal frame (5-1) side are provided with speed reducer (5-4), the speed reducer (5-4) with pass through The shaft (5-7) of portal frame (5-1) connects, and shaft (5-7) both sides are provided with two chains, the chain respectively with fixation The both ends frame (5-3) connect, and for adjusting fixed frame (5-3) height, frame plate is respectively arranged on the inside of the fixed frame (5-3) or so (5-5), tightening cylinder (5-6) is fixed on the frame plate (5-5), and the movable end of the tightening cylinder (5-6) is connected with snap arm (5-2), tightening cylinder (5-6) the driving snap arm (5-2) are inwardly tightened.
7. a kind of automatic destacking bale breaker according to claim 3, it is characterised in that:The material shaking device (6) includes number A U-shaped frame (6-1), material shaking cylinder (6-3), two sliding rails (6-4), four fixing pieces (6-7), several connecting rods (6-6), push rod Two U-shaped end ports interval of (6-2) and two fixed links (6-5), several U-shaped framves (6-1) is fixed on two disposed in parallel In fixed link (6-5), several connecting rods (6-6), several connecting rod (6-6) stage casings are arranged in interval between two fixed links (6-5) It is connected using push rod (6-2), several U-shaped framves (6-1), several connecting rods (6-6), push rod (6-2) and fixed link (6-5) formation are trembled Rack, the material shaking frame are placed on by fixed link (6-5) on two sliding rails (6-4), and two sliding rails (6-4) pass through four Fixing piece (6-7) is fixed on fixed transverse rod (4-4), the output that the material shaking frame passes through push rod (6-2) and material shaking cylinder (6-3) End is connected, and material shaking cylinder (6-3) fixing end is fixed on parallel fixed transverse rod (4-4).
8. a kind of automatic destacking bale breaker according to claim 3, it is characterised in that:The packet capturing device (2) includes rising Falling unit (2-1), packet capturing mechanism (2-2), walking rack rails (2-3) and group bagging apparatus (2-4), described group of bagging apparatus (2-4) include Metal frame (2-41), gear (2-42) dial bag cylinder (2-43), dial bag shaft (2-44), movable motor (2-45), sagging frame (2-46), driving lever (2-47), driving shaft (2-451) and driven shaft (2-452), the lifting gear (2-1) includes scalable branch Support arrangement (2-11), lifting motor (2-12), lift shaft (2-13), sprocket wheel (2-15) and hanging/fixing rack (2-14), it is described Packet capturing mechanism (2-2) includes outer framework (2-21), packet capturing cylinder (2-22), several to axis (2-23), two linkage (2- 25) and several handgrips (2-24), the packet capturing cylinder (2-22) includes left cylinder (2-221) and right cylinder (2-222), described right Axis (2-23) includes left axle (2-231) and right axle (2-232), and the handgrip (2-24) includes left handgrip (2-241) and right handgrip (2-242), the walking rack rails (2-3) are fixed on the upper surface frame of frame (4-1), lifting gear (2-1) setting It is dialling between bagging apparatus (2-4) and packet capturing mechanism (2-2), the lifting gear (2-1) is connected to metal by fixed metal derby On frame (2-41), top surface is respectively arranged with lifting motor (2-12) and movable motor (2-45) on the metal frame (2-41), in Between be provided with parallel driving shaft (2-451) and driven shaft (2-452), the driving shaft (2-451) is located at movable motor (2- 45) both ends of underface, the driving shaft (2-451) and driven shaft (2-452) are pierced by metal frame (2-41), and are fixed with Gear (2-42), the gear (2-42) match with walking rack rails (2-3), and the movable motor (2-45) is driven by synchronous belt Dynamic driving shaft (2-451) rotation;The metal frame (2-41) is horizontally disposed, the U-shaped structure of the sagging frame (2-46), and vertical Setting, two frame upper ports of the sagging frame (2-46) are connected on the side of metal frame (2-41), the sagging frame (2- 46) bottom frame, which is rotatably connected to, dials bag shaft (2-44), and several driving lever (2- are arranged at intervals on described group of bag shaft (2-44) 47), intermediate to connect with output end that is dialling bag cylinder (2-43), described group of bag cylinder (2-43) dials bag shaft (2-44) for driving Rotation;It is provided with packet capturing cylinder (2-22) in the packet capturing mechanism (2-2), several to axis (2-23) and is fixed on to axis (2-23) On handgrip (2-24), the packet capturing cylinder (2-22) is fixed on outer framework (2-21), left cylinder (2-221) output end It is connected with linkage (2-25), the linkage is connected with left axle (2-231), face interval on the left of the left axle (2-231) Several left handgrips (2-241) are provided with, right cylinder (2-222) output end is connected with another linkage (2-25), described Another linkage (2-25) is connected with right axle (2-232), and right axle (2-232) right side is arranged at intervals with several right handgrips (2-242), the left handgrip (2-241) correspond with right handgrip (2-242), and packet capturing cylinder (2-22) driving interlocks dress It sets (2-25), drives and axis (2-23) is rotated;The lifting motor (2-12) is fixed among the upper surface metal frame (2-41), institute It states lift shaft (2-13) to be located between driving shaft (2-451) and driven shaft (2-452), the lifting motor (2-12) is by same Step band is connected with the center lift shaft (2-13), and two sections of lift shaft (2-13) left and right is respectively arranged with sprocket wheel (2-15), Top surface connects with metal frame (2-41) on the telescopic supporter (2-11), and bottom surface connects with outer framework (2-21), institute It states telescopic supporter (2-11) inner bottom surface and is connected with hanging/fixing rack (2-14), chain belt one end in the sprocket wheel (2-15) It is fixed on hanging/fixing rack (2-14), lifting motor (2-12) the driving lift shaft (2-13) rotates, and chain belt is driven to twine Around sprocket wheel (2-15).
CN201721495370.2U 2017-11-10 2017-11-10 A kind of automatic destacking bale breaker Active CN207618648U (en)

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109436817A (en) * 2019-01-09 2019-03-08 合肥泰禾光电科技股份有限公司 Roller de-stacking device and roller de-stacking method
CN110329619A (en) * 2019-07-24 2019-10-15 宿迁市金田塑业有限公司 A kind of single layer packet capturing robot device for the bag-shaped material bale breaker of stacking
CN110510201A (en) * 2019-08-30 2019-11-29 浙江金瑞薄膜材料有限公司 Pre-coating film major ingredient is unpacked feeding system
CN110585942A (en) * 2019-10-21 2019-12-20 广东博智林机器人有限公司 Full-automatic bagged material stirrer
CN110654857A (en) * 2019-10-31 2020-01-07 晏权 Full-automatic unpacking and feeding machine for stacked bagged raw materials
CN110683345A (en) * 2019-09-26 2020-01-14 深圳市美格包装设备有限公司 Bag breaking system and unloading method
CN110745534A (en) * 2019-10-21 2020-02-04 上海君屹工业自动化股份有限公司 Power battery module robot is in coordination with loading station
CN110844227A (en) * 2019-10-28 2020-02-28 宜昌宜硕塑业有限公司 Automatic feeding bag breaking device and method
CN109335704B (en) * 2018-09-27 2020-06-23 武汉轻工大学 Destacking and box unloading device
CN111547322A (en) * 2020-05-07 2020-08-18 甘肃康华制药机械设备有限公司 Automatic unstacker
CN112009835A (en) * 2020-10-10 2020-12-01 北京马赫天诚科技有限公司 Automatic unpacking device
CN112830040A (en) * 2021-01-29 2021-05-25 昆明鼎承科技有限公司 Automatic feeding system capable of simultaneously supplying multiple brands and specifications of packaging paper
CN113306816A (en) * 2021-06-09 2021-08-27 新疆雅澳科技有限责任公司 Automatic batch feeder
CN114379887A (en) * 2021-12-25 2022-04-22 上海港圣机械设备制造有限公司 Powder unpacking equipment
CN114408314A (en) * 2022-02-18 2022-04-29 沧州德跃机械科技有限公司 Multi-station bale breaker
CN115817957A (en) * 2023-02-03 2023-03-21 常州百韩科智能装备有限公司 Full-automatic raw material feeding system
CN116620871A (en) * 2022-08-31 2023-08-22 青岛宝佳智能装备股份有限公司 Automatic change multi-functional unstacking machinery
CN116891044A (en) * 2023-09-05 2023-10-17 常州市瑞高机械科技有限公司 Full-automatic unpacking feeder for stacking bagged raw materials

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109335704B (en) * 2018-09-27 2020-06-23 武汉轻工大学 Destacking and box unloading device
CN109436817A (en) * 2019-01-09 2019-03-08 合肥泰禾光电科技股份有限公司 Roller de-stacking device and roller de-stacking method
CN110329619A (en) * 2019-07-24 2019-10-15 宿迁市金田塑业有限公司 A kind of single layer packet capturing robot device for the bag-shaped material bale breaker of stacking
CN110329619B (en) * 2019-07-24 2020-06-02 宿迁市金田塑业有限公司 Single-layer bale grabbing manipulator device for bag-shaped material stacking and unpacking machine
CN110510201A (en) * 2019-08-30 2019-11-29 浙江金瑞薄膜材料有限公司 Pre-coating film major ingredient is unpacked feeding system
CN110683345A (en) * 2019-09-26 2020-01-14 深圳市美格包装设备有限公司 Bag breaking system and unloading method
CN110585942A (en) * 2019-10-21 2019-12-20 广东博智林机器人有限公司 Full-automatic bagged material stirrer
CN110745534A (en) * 2019-10-21 2020-02-04 上海君屹工业自动化股份有限公司 Power battery module robot is in coordination with loading station
CN110844227A (en) * 2019-10-28 2020-02-28 宜昌宜硕塑业有限公司 Automatic feeding bag breaking device and method
CN110654857A (en) * 2019-10-31 2020-01-07 晏权 Full-automatic unpacking and feeding machine for stacked bagged raw materials
CN111547322A (en) * 2020-05-07 2020-08-18 甘肃康华制药机械设备有限公司 Automatic unstacker
CN112009835A (en) * 2020-10-10 2020-12-01 北京马赫天诚科技有限公司 Automatic unpacking device
CN112830040A (en) * 2021-01-29 2021-05-25 昆明鼎承科技有限公司 Automatic feeding system capable of simultaneously supplying multiple brands and specifications of packaging paper
CN113306816A (en) * 2021-06-09 2021-08-27 新疆雅澳科技有限责任公司 Automatic batch feeder
CN114379887A (en) * 2021-12-25 2022-04-22 上海港圣机械设备制造有限公司 Powder unpacking equipment
CN114408314A (en) * 2022-02-18 2022-04-29 沧州德跃机械科技有限公司 Multi-station bale breaker
CN114408314B (en) * 2022-02-18 2023-11-17 沧州德跃机械科技有限公司 Multi-station bale breaker
CN116620871A (en) * 2022-08-31 2023-08-22 青岛宝佳智能装备股份有限公司 Automatic change multi-functional unstacking machinery
CN116620871B (en) * 2022-08-31 2023-12-26 青岛宝佳智能装备股份有限公司 Automatic change multi-functional unstacking machinery
CN115817957A (en) * 2023-02-03 2023-03-21 常州百韩科智能装备有限公司 Full-automatic raw material feeding system
CN116891044A (en) * 2023-09-05 2023-10-17 常州市瑞高机械科技有限公司 Full-automatic unpacking feeder for stacking bagged raw materials
CN116891044B (en) * 2023-09-05 2023-11-24 常州市瑞高机械科技有限公司 Full-automatic unpacking feeder for stacking bagged raw materials

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