CN113798859B - Automation equipment based on part treatment after die-casting - Google Patents
Automation equipment based on part treatment after die-casting Download PDFInfo
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- CN113798859B CN113798859B CN202111289611.9A CN202111289611A CN113798859B CN 113798859 B CN113798859 B CN 113798859B CN 202111289611 A CN202111289611 A CN 202111289611A CN 113798859 B CN113798859 B CN 113798859B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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Abstract
The invention discloses an automatic device based on die-cast part treatment, which comprises a feeding device, wherein a workbench is arranged behind the feeding device, an annular rail device is vertically arranged in the middle of the workbench, a jig is arranged on the annular rail device, a burr removing device is arranged at the front end of the workbench, an automatic polishing device is arranged at the rear end of the burr removing device, a clamping and overturning device is arranged at the rear end of the automatic polishing device, a numerical control drilling and attacking device is arranged at the rear end of the clamping and overturning device, a plasma surface treatment device is arranged at the rear end of the numerical control drilling and attacking device, a laser marking device is arranged at the rear end of the plasma surface treatment device, and a discharging device is arranged at the rear end of the laser marking device. Automatic blanking, no manual intervention in the whole process, high automation realization and good market economic value.
Description
Technical Field
The invention belongs to the field of automation, and particularly relates to an automation device based on part processing after die casting.
Background
The die casting is a metal casting process and is characterized in that high pressure is applied to molten metal by utilizing an inner cavity of a die, most die casting castings are zinc, copper, aluminum, magnesium, lead, tin, lead-tin alloys and alloys thereof, the die casting process is used for manufacturing a large number of products in batches, parts for manufacturing die casting are high in precision compared with the traditional casting, the die casting surfaces are smoother and have higher size consistency, but the die-cast parts have certain burrs, and at the moment, manual removing and polishing are needed, particularly, drilling, tapping and surface treatment are needed for some parts, and therefore improvement is needed.
Disclosure of Invention
The invention provides an automatic device for processing parts after die casting, which solves the problems.
In order to solve the above problems, the technical scheme provided by the invention is as follows:
the utility model provides an automation equipment based on part is handled after die-casting, includes loading attachment 1, loading attachment 1's rear sets up workstation 2, workstation 2's centre sets up annular rail set 3 perpendicularly, annular rail set 3 sets up the tool, workstation 2's front end sets up removes to drape over one's shoulders cutting edge of a knife or a sword device 4, the rear end that removes to drape over one's cutting edge of a sword device 4 sets up automatic grinding device 6, the rear end of automatic grinding device 6 sets up presss from both sides tight turning device 5, the rear end that presss from both sides tight turning device 5 sets up numerical control brill and attacks device 7, the rear end of numerical control brill and attacking device 7 sets up plasma surface treatment device 8, the rear end of plasma surface treatment device 8 sets up laser marking device 9, the rear end of laser marking device 9 sets up unloader 10, the tool with loading attachment 1, remove to drape over one's cutting edge of a sword device 4, automatic grinding device 6, The clamping and turning device 5, the numerical control drilling and tapping device 7, the plasma surface treatment device 8, the laser marking device 9 and the blanking device 10 correspond to each other.
Preferably, the feeding device 1 comprises a feeding workbench 111, a turntable 112 is arranged at the right side of the feeding workbench 111, the bottom of the turntable 112 is provided with a turntable driving device 113, the edge of the turntable 112 is provided with a plurality of grooves concentrically, a discharging jig is vertically arranged right above the groove, a servo feeding electric cylinder 114 is vertically arranged at the front end of the left side of the workbench 111, the output end of the servo feeding electric cylinder 114 is provided with a feeding rod, the rear end of the left side of the feeding worktable 111 is vertically provided with a feeding taking and placing device, the feeding taking and placing device comprises a taking and placing pneumatic sliding table 115, the output end of the taking and placing pneumatic sliding table 115 is provided with a taking and placing fixing block 116, the taking and placing fixing block 116 is provided with a taking and placing air cylinder 117, the output end of the taking and placing air cylinder 117 is provided with a taking and placing rotary air cylinder 118, the two sides of the output end of the taking and placing rotary cylinder 118 are symmetrically provided with taking and placing clamping jaws 119.
Preferably, the circular track device 3 includes a first track device 31 and a second track device 32, the first track device 31 and the second track device 32 are symmetrical and have the same structure, the first track device includes a track support 311, a first synchronizing wheel 313 and a second synchronizing wheel 314 are symmetrically disposed at two ends of the track support 311, a synchronizing belt 315 is disposed around the first synchronizing wheel 313 and the second synchronizing wheel 314, a buckle is disposed at a certain distance from the synchronizing belt 315, a circular guide 312 is disposed at an inner side of the track support 311, the circular guide 312 is provided with a first slider 316, the first slider 316 and the circular guide 312 are slidably connected, the first slider 316 and the buckle are detachably and fixedly connected, the first slider 316 and the jig are fixedly connected, a track motor support 320 is disposed at a right side of the second track device 32, the track motor support 320 is provided with a track stepping motor 321, the output end of the track stepping motor 321 is provided with a coupler 322, the front ends of the first track device 31 and the second track device 32 are provided with a first transmission shaft 317, the rear ends of the first track device 31 and the second track device 32 are symmetrically provided with a second transmission shaft 318, and the first transmission shaft 317 is fixedly connected with the coupler 322.
Preferably, the deburring device 4 includes a first base 141, a down-pressing cylinder 142 is arranged at the top end of the first base, an output end of the down-pressing cylinder 142 penetrates through the top of the first base 141, a first connecting block 145 is arranged at an output end of the down-pressing cylinder 142, a first linear guide rail 143 is arranged in the middle of the front end of the first base 141, a second slider is arranged on the first linear guide rail 143, a down-pressing connecting plate 144 is arranged on the second slider, the down-pressing connecting plate 144 is fixedly connected with the first connecting block 145, and a down-pressing die 146 is arranged at the lower end of the left side of the down-pressing connecting plate 144.
Preferably, the automatic grinding device 6 comprises a first slide rail set 611, the first slide rail set 611 is provided with a first slide plate 621, the first sliding plate 621 is slidably connected with the first sliding rail set 611, a first electric cylinder 612 is disposed in the middle of the first sliding rail set 611, the output end of the first electric cylinder 612 is fixedly connected with the first sliding plate 621, a six-axis manipulator base 613 is arranged right above the first sliding plate 621, the six-axis robot base 613 is provided with a one-axis mechanism 614, the output end of the one-axis mechanism 614 is provided with a two-axis mechanism 615, the output end of the two-axis mechanism 615 is provided with a three-axis mechanism 616, the output end of the three-axis mechanism 616 is provided with a four-axis mechanism 617, the movable end of the four-axis mechanism 617 is provided with a five-axis mechanism, the output end of the five-axis mechanism is provided with a six-axis mechanism, the output of six-axis mechanism sets up installation piece 618 of polishing, installation piece 618 symmetry of polishing sets up first electronic grinding device 619 and the electronic grinding device 620 of second.
Preferably, the clamping and turning device 5 comprises a second base 511, a turning base 512 is arranged on the second base 511, the turning base 512 is provided with a turning shaft mechanism, the output end of the turning shaft mechanism is provided with a turning two-shaft mechanism 513, the output end of the turning two-shaft mechanism 513 is provided with a turning three-shaft mechanism 514, the output end of the turning three-shaft mechanism 514 is provided with a turning connecting plate 515, the turning connecting plate 515 is provided with a turning cylinder 516, the output end of the turning cylinder 516 is provided with a first rotating cylinder 517, and the output end of the first rotating cylinder 517 is provided with a turning clamping jaw 518.
Preferably, the numerical control drilling and tapping device 7 comprises a drilling and tapping base 711, a second linear guide rail is arranged on the left side of the middle of the drilling and tapping base 711, a first Y-axis electric cylinder 712 is arranged on the right side of the middle of the drilling and tapping base 711, a first drilling and tapping mounting plate 713 is horizontally arranged at the movable end of the second linear guide rail and the movable end of the first Y-axis electric cylinder 712, a first X-axis electric cylinder 714 is horizontally arranged at the upper end of the first drilling and tapping mounting plate 713, a third linear guide rail is horizontally arranged at the lower end of the first drilling and tapping mounting plate 713, a second drilling and tapping mounting plate 715 is vertically arranged at the movable end of the first X-axis electric cylinder 714 and the movable end of the third linear guide rail, a first Z-axis electric cylinder 717 is vertically arranged on the left side of the second drilling and tapping mounting plate 715, a fourth linear guide rail 716 is arranged on the right side of the second drilling and tapping mounting plate 715, and a third drilling and tapping mounting plate 718 is vertically arranged at the movable end of the fourth linear guide rail 716 and the movable end of the first Z-axis electric cylinder 717, the third bores the lower extreme symmetry of attacking mounting panel 718 and sets up automatic drilling equipment and automatic tapping device, automatic drilling equipment is including boring the cylinder 719, bore attack the cylinder 719 with the third bores the mounting panel 718 fixed connection of attacking, the expansion end of boring the cylinder 719 sets up drive support 720, drive support 720 sets up driving motor 721, automatic drilling equipment with the automatic tapping device structure is the same.
Preferably, the plasma surface treatment apparatus 8 includes a surface treatment bracket 811, a second Y-axis electric cylinder 813 is disposed on the left side of the top of the surface treatment bracket 811, a fifth linear guide 812 is disposed on the right side of the top of the surface treatment bracket 811, a surface treatment mounting plate 814 is disposed on the movable end of the second Y-axis electric cylinder 813 and the movable end of the fifth linear guide 812, the surface treatment mounting plate 814 is vertically disposed on a second X-axis electric cylinder mounting plate 815, the second X-axis electric cylinder mounting plate 815 is disposed on a second X-axis electric cylinder 816, a surface treatment mounting block 817 is disposed on the movable end of the second X-axis electric cylinder 816, and the surface treatment mounting block 817 is disposed on a plurality of plasma spray heads 818.
Preferably, the laser marking device 9 is including marking base 911, the front end of marking base 911 sets up second slide rail group 912 perpendicularly, the expansion end of second slide rail group 912 sets up and marks mark mounting panel 913, the left side of marking mounting panel 913 sets up laser and beats pier 914, the left bottom of beating sign indicating number mounting panel 913 sets up and detects fixed block 916, it sets up CCD 917 to detect fixed block 916, the right side of marking base 911 sets up lift lead screw 918, the centre of lift lead screw 918 sets up the nut, the nut with mark mounting panel 913 fixed connection, the top of lift lead screw 918 sets up handle 919.
Preferably, unloader 10 includes unloading base 101, set up unloading revolving cylinder 102 directly over unloading base 101, the output of unloading revolving cylinder 102 sets up swivelling joint piece 103, set up swivelling joint piece 103 directly over, swivelling joint piece 104 sets up swivel mounting board 104, swivel mounting board 104 sets up jacking cylinder 105, jacking cylinder 105's output runs through swivelling joint piece 103 and fixed connection, jacking cylinder 105's bilateral symmetry sets up sliding sleeve 106, swivelling joint piece 103's bilateral symmetry sets up slide bar 107, slide bar 107 runs through sliding sleeve 106, slide bar 107 with sliding sleeve 106 sliding connection, the left lower surface of swivelling mounting board 104 sets up unloading hand claw 108.
Compared with the prior art, the automatic processing device has the beneficial effects that by adopting the scheme, the annular track device drives the jig to remove the flash on the flash removing device, hidden corners are automatically polished under the combined action of the polishing device and the turning device, holes and threads are accurately and automatically drilled and tapped on the drilling and tapping integrated machine, the surface is processed by the plasma surface processing device, and finally, the coding and blanking are carried out.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of an endless track arrangement of the present invention;
FIG. 3 is a schematic structural diagram of a loading device of the present invention;
FIG. 4 is a schematic structural view of a deflashing device according to the present invention;
FIG. 5 is a schematic view of an automatic polishing apparatus according to the present invention;
FIG. 6 is a schematic structural view of the clamping and flipping device of the present invention;
FIG. 7 is a schematic structural diagram of a NC drilling and tapping apparatus according to the present invention;
FIG. 8 is a schematic structural view of a plasma surface treatment apparatus according to the present invention;
FIG. 9 is a schematic structural view of a laser marking apparatus of the present invention;
FIG. 10 is a schematic structural view of a blanking device of the present invention;
as shown in the above legend: a feeding device 1, a workbench 2, an annular rail device 3, a burr removing device 4, an automatic polishing device 6, a clamping and turning device 5, a numerical control drilling and tapping device 7, a plasma surface processing device 8, a laser marking device 9, a blanking device 10, a feeding workbench 111, a turntable 112, a turntable driving device 113, a servo feeding electric cylinder 114, a taking and placing pneumatic sliding table 115, a taking and placing fixed block 116, a taking and placing cylinder 117, a taking and placing rotary cylinder 118, a taking and placing clamping jaw 119, a rail bracket 311, a first rail device 31, a second rail device 32, a first synchronizing wheel 313, a second synchronizing wheel 314, a synchronizing belt 315, an annular rail 312, a first sliding block 316, a rail motor bracket 320, a rail stepping motor 321, a coupling 322, a first transmission shaft 317, a second transmission shaft 318, a first base 141, a pressing cylinder 142, a first connecting block 145, a first linear guide rail 143, a pressing connecting plate 144, a pressing connecting plate, The surface treatment device comprises a lower pressing die 146, a first sliding rail group 611, a first sliding plate 621, a first electric cylinder 612, a six-axis manipulator base 613, a first axis mechanism 614, a second axis mechanism 615, a three-axis mechanism 616, a four-axis mechanism 617, a grinding mounting block 618, a first electric grinding device 619, a second electric grinding device 620, a second base 511, an overturning base 512, an overturning two-axis mechanism 513, an overturning three-axis mechanism 514, an overturning connecting plate 515, an overturning air cylinder 516, a first rotary air cylinder 517, an overturning clamping jaw 518, a drilling and tapping base 711, a first Y-axis electric cylinder 712, a first drilling and tapping mounting plate 713, a first X-axis electric cylinder 714, a second drilling and tapping mounting plate 715, a first Z-axis electric cylinder 717, a fourth linear guide rail 716, a third drilling and tapping mounting plate 718, a drilling and tapping air cylinder 719, a driving support 720, a driving motor 721, a surface treatment support 811, a second Y-axis electric cylinder 813, a fifth linear guide rail 812, a surface treatment mounting plate 814, a second X-axis electric cylinder 815, a surface treatment mounting plate, The device comprises a second X-axis electric cylinder 816, a surface treatment mounting block 817, a plasma jet head 818, a marking base 911, a second sliding rail group 912, a marking mounting plate 913, a laser marking head 914, a detection fixing block 916, a CCD detection camera 917, a lifting screw 918, a handle 919, a blanking base 101, a blanking rotary cylinder 102, a rotary connecting block 103, a rotary mounting plate 104, a jacking cylinder 105, a sliding sleeve 106, a sliding rod 107 and a blanking claw 108.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In specific embodiment 1, as shown in fig. 1, an automation equipment based on part processing after die casting includes a feeding device 1, a workbench 2 is arranged behind the feeding device 1, an annular rail device 3 is vertically arranged in the middle of the workbench 2, the annular rail device 3 is provided with a jig, a burr removing device 4 is arranged at the front end of the workbench 2, an automatic polishing device 6 is arranged at the rear end of the burr removing device 4, a clamping and overturning device 5 is arranged at the rear end of the automatic polishing device 6, a numerical control drilling and tapping device 7 is arranged at the rear end of the clamping and overturning device 5, a plasma surface processing device 8 is arranged at the rear end of the numerical control drilling and tapping device 7, a laser marking device 9 is arranged at the rear end of the plasma surface processing device 8, a blanking device 10 is arranged at the rear end of the laser marking device 9, and the jig and the feeding device 1, The deburring device 4, the automatic grinding device 6, the clamping and overturning device 5, the numerical control drilling and tapping device 7, the plasma surface treatment device 8, the laser marking device 9 and the blanking device 10 correspond to each other.
In embodiment 2, as shown in fig. 2, in order to reduce the manual labor, an automatic feeding device 1 is provided, a turntable 112 is rotated by a turntable driving device 113 through a certain angle, a feeding rod is positioned at a position below the middle of a groove, the feeding rod is vertically lifted up and down in the middle of a discharging jig by driving a servo feeding electric cylinder 114, the material vertically moves up in the discharging jig as the feeding rod is lifted up, when the material moves to the top of the discharging jig, the movement is stopped, a taking and placing pneumatic sliding table 115 is lifted to the topmost end, a taking and placing rotary cylinder 118 rotates to position a taking and placing clamping jaw 119 right above the material, the taking and placing cylinder 117 extends to contact and clamp the material, the taking and placing cylinder 117 retracts, the taking and placing clamping jaw 119 drives the material to lift up, the taking and placing rotary cylinder 118 rotates to position the taking clamping jaw 119 right above the jig, the taking and placing cylinder 117 extends to place the material on the jig, the taking and placing clamping jaws 119 are loosened, the taking and placing cylinder 117 retracts, the taking and placing rotary cylinder 118 rotates to grab and take next material, the taking and placing clamping jaws 119 on one side can take the material, the taking and placing clamping jaws 119 on the other side can discharge the material, and the feeding efficiency is improved.
Embodiment 3, as shown in fig. 3, by driving the track stepping motor 321, the coupler 322 is rotated, the coupler 322 rotates to drive the first transmission shaft 317 to rotate, the first transmission shaft 317 rotates to drive the first synchronizing wheel 313 to rotate, the first synchronizing wheel 313 rotates to drive the synchronizing belt 315 to rotate between the first synchronizing wheel 313 and the second synchronizing wheel 314, the synchronizing belt 315 rotates to drive the fastener to move, the fastener drives the slider to move on the circular track 312, and then the fixture is driven to move at a fixed distance, so that when the material passes through each device, the material can be stopped to be automatically processed, thereby reducing the labor intensity.
In specific embodiment 4, as shown in fig. 4, the pressing cylinder 142 is driven to press the pressing connection plate 144 downward, the pressing connection plate 144 presses the pressing die 146 downward, the pressing die 146 and the die-casting mold are the same, the edge portion is slightly larger than the material body, the excess rim charge is removed through the pressing die 146 and the jig, the first linear guide rail 143 and the second slide block can obtain a better pressing force when the pressing die 146 presses downward, and the excess portion can be removed quickly through the pressing of the pressing die 146.
In embodiment 5, as shown in fig. 5 and 6, in order to clean some dead corners and burrs which are difficult to clean, a six-axis manipulator and a clamping and turning device are provided to polish all angles of materials, in order to increase the polishing effect, different polishing heads can be used for the first electric polishing device 619 and the second electric polishing device 620, the turning clamping jaw 518 is stopped right above the jig by driving the turning one-axis mechanism, the turning two-axis mechanism 513 and the turning three-axis mechanism 514, the turning clamping jaw 518 is opened, the turning cylinder 516 is extended, when the materials are contacted, the turning clamping jaw 518 is clamped, the turning cylinder 516 is retracted, at the moment, the first electric polishing device 619 and the second electric polishing device 620 can flexibly rotate by driving the one-axis mechanism 614, the two-axis mechanism 615, the three-axis mechanism 616, the four-axis mechanism 617, the five-axis mechanism and the six-axis mechanism to polish the materials on the turning clamping jaw 518, after one surface is polished, the first rotary cylinder 517 rotates to drive the turnover clamping jaw 518 to rotate, so that the material is turned over for 180 degrees, the back surface is polished to remove burrs, after the back surface is polished, the first rotary cylinder 517 rotates to drive the turning clamping jaw 518 to rotate, so that the material turns over 180 degrees and returns to the original direction again, during polishing, the first electric cylinder drives 612 the first sliding plate 621 to make a linear reciprocating motion on the first sliding rail set 611, and the first sliding plate is matched with the clamping and overturning device to move towards the rear end, after polishing is completed, the overturning clamping jaw 518 is stopped right above the jig by driving the overturning one-shaft mechanism, the overturning two-shaft mechanism 513 and the overturning three-shaft mechanism 514, the overturning air cylinder 516 extends out, after the material is put back into the jig again, the overturning clamping jaw 518 is opened, the overturning air cylinder 516 is retracted, through the common cooperation of the overturning clamping device and the automatic grinding device, burrs at certain hidden positions can be well cleaned.
The linear reciprocating motion in the Y-axis direction of the drilling and tapping device is realized, the first X-axis electric cylinder 714 is driven, the second drilling and tapping mounting plate 715 is enabled to linearly reciprocate in the X-axis direction of the drilling and tapping device, the third drilling and tapping mounting plate 718 is enabled to linearly reciprocate in the Z-axis direction of the numerical control drilling and tapping device by driving the first Z-axis electric cylinder 717, the automatic drilling device and the automatic tapping device on the third drilling and tapping mounting plate 718 are enabled to be accurately positioned by simultaneously driving the first Y-axis electric cylinder 712, the first X-axis electric cylinder 714 and the first Z-axis electric cylinder 717, the drill bit and the tap are enabled to obtain kinetic energy by driving the driving motor 721, the drill bit or the tap is enabled to drill or tap materials by driving the drilling and tapping air cylinder 719, different tool bits are installed by arranging two devices with the same structure, not only the accurate positioning can be realized, but also different functions can be realized, and the productivity is greatly improved.
In embodiment 7, as shown in fig. 8, in order to increase physical and chemical properties of the entire surface, a plasma surface treatment apparatus is provided, a second X-axis electric cylinder mounting plate 815 is linearly reciprocated in the Y-axis direction of a surface treatment holder 811 by driving a second Y-axis electric cylinder 813, a plasma spray head 818 is linearly reciprocated in the X-axis direction of the surface treatment holder 811 by driving the second X-axis electric cylinder 816, and the plasma spray head 818 is treated on the surface of the material by simultaneously driving the second X-axis electric cylinder 816 and the second Y-axis electric cylinder 813, so that the surface of the material can be formed with a protective film by the plasma surface treatment apparatus, thereby increasing the service life.
Embodiment 8, as shown in fig. 9, in order to keep the product information on the surface of the material, a laser marking device is provided, by shaking a handle 919, the lifting screw 918 is rotated to drive a nut to vertically move up and down, the nut moves to drive a marking mounting plate 913 to vertically move up and down, then the distance between a laser marking head 914 and the material is adjusted, thereby the definition of marking is adjusted, and meanwhile, the marking state can be monitored in real time through a CCD detection camera 917, and a recording system is provided.
In embodiment 9, as shown in fig. 10, in order to realize automatic blanking, a blanking device 10 is disposed at the rearmost end of the circular track device 3, by driving the blanking rotary cylinder 102, the output end of the blanking rotary cylinder 102 drives the rotary mounting plate 104 to rotate 180 degrees, so that the blanking gripper 108 is located right above the jig, the blanking gripper 108 is opened, the jacking cylinder 105 descends, the blanking gripper 108 contacts and tightens with the material, the jacking cylinder 105 ascends, the blanking gripper 108 drives the material to ascend, the blanking rotary cylinder 102 rotates 180 degrees, so that the blanking gripper 108 is located at the blanking port of the workbench, the blanking gripper 108 is released, so that the material slides down along the blanking port, and by disposing the blanking device 10 at the end of the circular track device 3, the human labor can be reduced.
The basic working principle is as follows: the annular track device is vertically arranged in the middle of the workbench, the jigs are arranged on the annular track device at fixed distance, the jigs can be started and stopped under each device, when the materials pass through the feeding device, the materials can be accurately placed in the jigs by the feeding device, when the materials pass through the burr removing device, redundant burrs are removed by using the pressing force under the combined action of the die and the jigs, when the materials pass through the automatic polishing device, the materials are clamped by the automatic clamping rotating device, the automatic polishing device is used for polishing and deburring the front and back surfaces, when the materials pass through the numerical control drilling and tapping device, the numerical control drilling and tapping device firstly drills and then taps the positions needing drilling and tapping on the materials, when the materials pass through the plasma surface treatment device, the physical and chemical treatment is carried out on the surface of the workpiece through plasma, and the service performance of the materials is improved, when the material was through laser marking device, laser marking device will leave material basic information to the material surface, conveniently traces back material information, when unloader, snatchs the unloading with the material.
The above features are combined with each other to form various embodiments not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The utility model provides an automation equipment based on part is handled after die-casting, its characterized in that, includes loading attachment, loading attachment's rear sets up the workstation, the centre of workstation sets up annular rail set perpendicularly, annular rail set sets up the tool, the front end of workstation sets up removes to drape over one's shoulders the cutting edge of a knife or a sword device, the rear end that removes to drape over one's cutting edge of a knife or a sword device sets up automatic grinding device, automatic grinding device's rear end sets up presss from both sides tight turning device, the rear end that presss from both sides tight turning device sets up the numerical control and attacks the device, the rear end that the numerical control was attacked the device sets up plasma surface treatment device, plasma surface treatment device's rear end sets up laser marking device, laser marking device's rear end sets up unloader, the tool with loading attachment, remove to drape over one's cutting edge of a knife or a sword device, automatic grinding device, press from both sides tight turning device, The automatic polishing device comprises a first slide rail group, the first slide rail group is provided with a first slide plate, the first slide plate is in sliding connection with the first slide rail group, a first electric cylinder is arranged in the middle of the first slide rail group, the output end of the first electric cylinder is fixedly connected with the first slide plate, a six-shaft manipulator base is arranged right above the first slide plate, the six-shaft manipulator base is provided with a first shaft mechanism, the output end of the first shaft mechanism is provided with a second shaft mechanism, the output end of the second shaft mechanism is provided with a three-shaft mechanism, the output end of the three-shaft mechanism is provided with a four-shaft mechanism, the movable end of the four-shaft mechanism is provided with a five-shaft mechanism, the output end of the five-shaft mechanism is provided with a six-shaft mechanism, and the output end of the six-shaft mechanism is provided with a polishing installation block, the installation piece symmetry of polishing sets up first electronic grinding device and the electronic grinding device of second, press from both sides tight turning device and include the second base, set up the upset base on the second base, the upset base sets up a upset first axle mechanism, the output of a upset mechanism sets up the upset two axle mechanisms, the output of upset two axle mechanisms sets up the upset triaxial mechanism, the output of upset triaxial mechanism sets up the upset connecting plate, the upset connecting plate sets up the upset cylinder, the output of upset cylinder sets up first revolving cylinder, the output of first revolving cylinder sets up the upset clamping jaw, can be fine with the fine clearance of some hidden positions's burr through the common cooperation of upset clamping device and automatic grinding device.
2. An automated post die casting parts handling equipment according to claim 1, the feeding device comprises a feeding workbench, a turntable is arranged on the right side of the feeding workbench, a turntable driving device is arranged at the bottom of the turntable, a plurality of grooves are arranged on the edge of the rotary disc in a concentric circle, a discharging jig is vertically arranged right above the grooves, the front end of the left side of the workbench is vertically provided with a servo feeding electric cylinder, the output end of the servo feeding electric cylinder is provided with a feeding rod, the rear end of the left side of the feeding workbench is vertically provided with a feeding taking and placing device which comprises a pneumatic sliding table for taking and placing, the output end of the picking and placing pneumatic sliding table is provided with a picking and placing fixed block which is provided with a picking and placing cylinder, get the output setting of putting the cylinder and get and put revolving cylinder, the bilateral symmetry of getting the output of putting revolving cylinder sets up gets and puts the clamping jaw.
3. The automatic equipment based on the part processing after die casting according to claim 1, wherein the circular track device comprises a first track device and a second track device, the first track device and the second track device are symmetrical and have the same structure, the first track device comprises a track support, a first synchronous wheel and a second synchronous wheel are symmetrically arranged at two ends of the track support, a synchronous belt is arranged around the first synchronous wheel and the second synchronous wheel, a fastener is arranged at a fixed distance of the synchronous belt, a circular guide rail is arranged at the inner side of the track support, the circular guide rail is provided with a first slide block, the first slide block is connected with the circular guide rail in a sliding manner, the first slide block and the fastener are detachably and fixedly connected, the first slide block is fixedly connected with the jig bolt, a track motor support is arranged at the right side of the second track device, the track motor support is provided with a track stepping motor, the output end of the track stepping motor is provided with a coupler, the front ends of the first track device and the second track device are provided with a first transmission shaft, the rear ends of the first track device and the second track device are symmetrically provided with a second transmission shaft, and the first transmission shaft is fixedly connected with the coupler.
4. The automatic equipment based on the part processing after die casting is characterized in that the deburring device comprises a first base, a pressing cylinder is arranged at the top end of the first base, the output end of the pressing cylinder penetrates through the top of the first base, a first connecting block is arranged at the output end of the pressing cylinder, a first linear guide rail is arranged in the middle of the front end of the first base, a second sliding block is arranged on the first linear guide rail, a pressing connecting plate is arranged on the second sliding block, the pressing connecting plate is fixedly connected with the first connecting block, and a pressing die is arranged at the lower end of the left side of the pressing connecting plate.
5. The automation equipment based on part is handled after die-casting, a serial communication port, the base is attacked including brill to the device is bored in the numerical control, the left side of boring the centre of base sets up second linear guide, the right side of boring the centre of attacking the base sets up first Y axle electricity jar, the expansion end of second linear guide and the expansion end level of first Y axle electricity jar set up first brill and attack the mounting panel, the upper end level that the mounting panel was attacked to first brill sets up first X axle electricity jar, the lower extreme level that the mounting panel was attacked to first brill sets up third linear guide, the expansion end of first X axle electricity jar with the expansion end of third linear guide sets up the second perpendicularly and bores the mounting panel of attacking, the left side that the mounting panel was attacked to the second brill sets up first Z axle electricity jar perpendicularly, the right side of mounting panel sets up the fourth linear guide, the expansion end of fourth linear guide with the expansion end of first Z axle electricity jar sets up the third perpendicularly and bores installation of attacking, installation of attacking is attacked to the expansion end of fourth linear guide The board, the third bores the lower extreme symmetry of attacking the mounting panel and sets up automatic drilling device and automatic tapping device, automatic drilling device attacks the cylinder including boring, bore attack the cylinder with the third bores and attacks mounting panel fixed connection, the expansion end of attacking the cylinder of brill sets up driving support, driving support sets up driving motor, automatic drilling device with automatic tapping device structure is the same.
6. The automatic equipment based on part treatment after die-casting according to claim 1, characterized in that, plasma surface treatment device includes surface treatment support, the left side at the top of surface treatment support sets up the second Y axle electric jar, the right side at the top of surface treatment support sets up the fifth linear guide, the expansion end of the second Y axle electric jar with the expansion end of fifth linear guide sets up the surface treatment mounting panel, the surface treatment mounting panel sets up the second X axle electric jar mounting panel perpendicularly, the second X axle electric jar mounting panel sets up the second X axle electric jar, the expansion end of the second X axle electric jar sets up the surface treatment installation piece, the surface treatment installation piece sets up a plurality of plasma jet head.
7. The automatic equipment based on part is handled after die-casting according to claim 1, characterized in that, laser marking device is including beating the mark base, the front end of beating the mark base sets up second slide rail set perpendicularly, the expansion end of second slide rail set sets up and beats the mark mounting panel, the left side of beating the mark mounting panel sets up laser and beats the pier, the left bottom of beating the mark mounting panel sets up and detects the fixed block, it sets up CCD detection camera to detect the fixed block, the right side of beating the mark base sets up the lift lead screw, the centre of lift lead screw sets up the nut, the nut with beat mark mounting panel fixed connection, the top of lift lead screw sets up the handle.
8. The automation equipment based on part processing after die-casting according to claim 1, characterized in that, unloader includes the unloading base, set up unloading revolving cylinder directly over the unloading base, the output of unloading revolving cylinder sets up the swivelling joint piece, set up the swivel mounting board directly over the swivelling joint piece, the swivelling mounting board sets up the jacking cylinder, the output of jacking cylinder runs through swivelling joint piece and fixed connection, the bilateral symmetry of jacking cylinder sets up the sliding sleeve, the bilateral symmetry of swivelling joint piece sets up the slide bar, the slide bar runs through the sliding sleeve, the slide bar with sliding sleeve sliding connection, the left lower surface of swivelling mounting board sets up the unloading hand claw.
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| CN113798859A (en) | 2021-12-17 |
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