CN111037304A - Automatic trimming system for hardware die castings - Google Patents
Automatic trimming system for hardware die castings Download PDFInfo
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- CN111037304A CN111037304A CN201911423221.9A CN201911423221A CN111037304A CN 111037304 A CN111037304 A CN 111037304A CN 201911423221 A CN201911423221 A CN 201911423221A CN 111037304 A CN111037304 A CN 111037304A
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- hardware die
- die casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
The invention provides an automatic trimming system for a hardware die casting, which is characterized by comprising a polishing area, a deburring mechanism, a tapping mechanism, a mechanical arm and a blanking line, wherein the deburring mechanism, the tapping mechanism and the mechanical arm are all arranged in the polishing area, a feeding port of the blanking line is positioned in the polishing area, the blanking port of the blanking line is positioned outside the polishing area, the deburring mechanism comprises a rough machining assembly and a fine machining assembly, and a hardware die casting body sequentially passes through the rough machining assembly, the fine machining assembly and the tapping mechanism and then falls on the feeding port of the blanking line under the driving of the mechanical arm. Compared with the prior art, the deburring device has the advantages that the automation degree of the deburring process of the hardware die casting is improved, meanwhile, the hardware die casting is subjected to double polishing through the rough machining assembly and the fine machining assembly, and the deburring effect is improved.
Description
Technical Field
The invention relates to deburring processing of hardware die castings, in particular to an automatic trimming system of the hardware die castings.
Background
The surface still has a lot of burrs at die-casting shaping rear surface hardware die casting, all polishes through single equipment of polishing at present to accomplish processing promptly through once polishing, the effect of polishing is not good, and the surface of hardware die casting is still not smooth enough after polishing.
Disclosure of Invention
In view of this, the invention provides an automatic trimming system for a hardware die casting, which improves the automation degree of a deburring process of the hardware die casting compared with the prior art, and improves the deburring effect by performing double polishing on the hardware die casting through a rough machining assembly and a fine machining assembly.
The invention provides an automatic trimming system for a hardware die casting, which is characterized by comprising a polishing area, a deburring mechanism, a tapping mechanism, a mechanical arm and a blanking line, wherein the deburring mechanism, the tapping mechanism and the mechanical arm are all arranged in the polishing area, a feeding port of the blanking line is positioned in the polishing area, a blanking port of the blanking line is positioned outside the polishing area, the deburring mechanism comprises a rough machining assembly and a fine machining assembly, and a hardware die casting body sequentially passes through the rough machining assembly, the fine machining assembly and the tapping mechanism and then falls on the feeding port of the blanking line under the driving of the mechanical arm.
Further, the roughing assembly includes a milling cutter and a rotary file.
Further, the finishing assembly includes a pneumatic rotary file, a pneumatic reciprocating file, and a wire brush.
Further, the pneumatic rotary file includes a first driving member and a first file, and the first file is rotated by the first driving member.
Further, the pneumatically reciprocating rasp includes a second driving part and a second rasp reciprocating by the driving of the second driving part.
Further, a first connecting seat is connected between the first driving part and the first file, the first file is detachably mounted on the first connecting seat, a second connecting seat is connected between the second driving part and the second file, and the second file is detachably mounted on the second connecting seat.
Further, the first driving part and the second driving part are all universal floating motors.
Further, the wire brush is connected to the rotating motor.
Further, a radial floating shaft is connected between the steel wire brush and the rotating motor.
Further, tapping mechanism includes tapping machine and locating plate, and locating plate movable mounting has the five metals die casting body on the locating plate on the tapping station, the tapping position of tapping machine corresponds the position of five metals die casting body.
The invention provides an automatic trimming system for a hardware die casting, which mainly comprises a polishing area, a deburring mechanism, a tapping mechanism, a mechanical arm and a blanking line, wherein the deburring mechanism, the tapping mechanism and the mechanical arm are all arranged in the polishing area, the blanking line is used for transporting the hardware die casting with burrs removed out of the polishing area, the deburring mechanism comprises a rough machining assembly and a fine machining assembly, the hardware die casting is subjected to rough machining and fine machining in sequence, and the reason of twice machining is as follows: the large-size burrs can exist in the hardware formed by die casting, if the hardware is directly polished by the fine machining equipment, polishing time can be prolonged on the one hand, and loss of the fine machining equipment can be accelerated on the other hand, so that polishing efficiency can be improved by polishing the hardware by using the rough machining equipment, and equipment loss can be reduced. And tapping the hardware die casting after polishing in a tapping mechanism, and finally carrying out the hardware die casting through a blanking line.
Compared with the prior art, the deburring device for the hardware die casting improves the automation degree of the deburring process of the hardware die casting, and simultaneously improves the deburring effect by performing double polishing on the hardware die casting through the rough machining assembly and the fine machining assembly.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a schematic structural diagram of an automatic trimming system for a hardware die casting according to an embodiment of the invention;
fig. 2 is an enlarged view of a portion a in fig. 1.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
The first embodiment is as follows:
referring to fig. 1 to 2, this embodiment provides an automatic deburring system of five metals die casting, at first set up polish regional 1, burring mechanism, tapping mechanism, manipulator 2 and unloading line 3, burring mechanism, tapping mechanism and manipulator 2 all set up in polishing regional 1, the material loading mouth of unloading line 3 is located the regional 1 of polishing, and the feed opening of unloading line 3 is located outside polishing regional 1, deburring mechanism includes rough machining subassembly 4 and thin processing subassembly 5, the five metals die casting body is fallen on the material loading mouth of unloading line 3 behind rough machining subassembly 4, thin processing subassembly 5, the tapping mechanism in proper order under the drive of manipulator 2.
With continued reference to fig. 1 to 2, the roughing assembly 4 includes a milling cutter 41 and a rotary file 42, the roughing assembly 5 includes a pneumatic rotary file 51, a pneumatic reciprocating file 52 and a wire brush 53, the pneumatic rotary file 51 includes a first driving part 511 and a first file 512, the first file 512 rotates under the driving of the first driving part 511, the pneumatic reciprocating file 52 includes a second driving part 521 and a second file 522, the second file 522 reciprocates under the driving of the second driving part 521, a first connecting base 513 is connected between the first driving part 511 and the first file 512, the first file 512 is detachably mounted on the first connecting base 513, a second connecting base 523 is connected between the second driving part 521 and the second file 522, the second file 522 is detachably mounted on the second connecting base 523, the first driving part 511 and the second driving part 521 are all universal floating motors, the wire brush 53 is connected to a rotary motor 531, be connected with radial floating shaft 532 between steel brush 53 and the rotation motor 531, tapping mechanism includes tapping machine 6 and locating plate 7, and locating plate 7 movable mounting has the five metals die casting body on locating plate 7 on tapping station 71, the tapping position of tapping machine 6 corresponds the position of five metals die casting body.
The invention provides an automatic trimming system for a hardware die casting, which mainly comprises a polishing area, a deburring mechanism, a tapping mechanism, a mechanical arm and a blanking line, wherein the deburring mechanism, the tapping mechanism and the mechanical arm are all arranged in the polishing area, the blanking line is used for transporting the hardware die casting with burrs removed out of the polishing area, the deburring mechanism comprises a rough machining assembly and a fine machining assembly, the hardware die casting is subjected to rough machining and fine machining in sequence, and the reason of twice machining is as follows: the large-size burrs can exist in the hardware formed by die casting, if the hardware is directly polished by the fine machining equipment, polishing time can be prolonged on the one hand, and loss of the fine machining equipment can be accelerated on the other hand, so that polishing efficiency can be improved by polishing the hardware by using the rough machining equipment, and equipment loss can be reduced. And tapping the hardware die casting after polishing in a tapping mechanism, and finally carrying out the hardware die casting through a blanking line.
Rough machining subassembly includes milling cutter and rotary file, the fine machining subassembly includes pneumatic rotary file, pneumatic reciprocal file and steel brush, the fine machining subassembly has been add the function of floating in the rough machining subassembly relatively, file and steel brush in the fine machining subassembly can the self-adaptation float promptly, specifically speaking, first file rotates under first driver part's drive, reciprocating motion is made to the second file under the drive of second driver part, first driver part and second driver part all are universal floating motor, universal floating motor makes the file can produce slight position change towards arbitrary direction in the certain extent, the steel brush is connected on rotating motor and steel brush and rotate and be connected with radial floating shaft between the motor, radial floating shaft makes the steel brush can do slight position change along radial at the pivoted in-process, add the reason of the function of floating as follows: the burr amount of each hardware die casting is inconsistent, the grinding track conforms to the set programming, the grinding effect of each hardware die casting is possibly inconsistent, and the problem can be effectively solved by the additionally arranged floating function.
Compared with the prior art, the deburring device for the hardware die casting improves the automation degree of the deburring process of the hardware die casting, and simultaneously improves the deburring effect by performing double polishing on the hardware die casting through the rough machining assembly and the fine machining assembly.
Example two:
referring to fig. 1 to fig. 2, an automatic trimming system for a hardware die casting according to a second embodiment of the present invention is shown, and the present embodiment further adopts the following technical solutions as improvements on the basis of the above embodiments: at 1 side-mounting water-cooled generator of the region of polishing and carrying out the water-cooling to each motor, the water-cooling is compared in that the air-cooled cooling effect is better, avoids the motor high temperature to cause the safety problem.
Example three:
referring to fig. 1 to fig. 2, an automatic trimming system for a hardware die casting according to a third embodiment of the present invention is shown, and the present embodiment further makes the following improvements on the basis of the above embodiments: tapping mechanism includes tapping machine 6 and locating plate 7, and locating plate 7 movable mounting has seted up a plurality of bar draw-in grooves that are parallel to each other on tapping station 71, and every three bar draw-in groove corresponds a locating plate 7, and locating plate 7 passes through the screw spiro union in the arbitrary position of bar draw-in groove to adjust the position of locating plate 7 in a flexible way according to actual conditions.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides an automatic deburring system of five metals die casting, its characterized in that, including polish regional (1), burring mechanism, tapping mechanism, manipulator (2) and unloading line (3), burring mechanism tapping mechanism with manipulator (2) all set up in polish regional (1), the material loading mouth of unloading line (3) is located polish regional (1) in, just the feed opening of unloading line (3) is located outside polishing regional (1), burring mechanism includes rough machining subassembly (4) and thin processing subassembly (5), and the five metals die casting body is in pass through in proper order under the drive of manipulator (2) rough machining subassembly (4) thin processing subassembly (5) fall behind the tapping mechanism in the material loading mouth of unloading line (3).
2. An automated trimming system for hardware die castings according to claim 1, characterized in that the roughing assembly (4) comprises a milling cutter (41) and a rotary file (42).
3. An automated edging system for hardware die castings according to claim 1, characterized in that the finishing assembly (5) comprises a pneumatic rotary file (51), a pneumatic reciprocating file (52) and a wire brush (53).
4. An automated trimming system for hardware die castings according to claim 3, characterized in that the pneumatic rotary file (51) comprises a first driving member (511) and a first file (512), the first file (512) being rotated by the driving of the first driving member (511).
5. An automated trimming system for hardware die castings according to claim 4, wherein the pneumatic reciprocating file (52) comprises a second drive member (521) and a second file (522), the second file (522) reciprocating under the drive of the second drive member (521).
6. The automatic trimming system of the hardware die-cast part, according to claim 5, characterized in that a first connecting seat (513) is connected between the first driving part (511) and the first file (512), the first file (512) is detachably mounted on the first connecting seat (513), a second connecting seat (523) is connected between the second driving part (521) and the second file (522), and the second file (522) is detachably mounted on the second connecting seat (523).
7. The automated hardware die casting trimming system of claim 6, wherein the first drive component (511) and the second drive component (521) are both gimbal floating motors.
8. An automated trimming system for hardware die-castings according to claim 3, characterized in that the wire brush (53) is connected to a rotary motor (531).
9. An automated trimming system for hardware die-castings according to claim 8, characterized in that a radially floating shaft (532) is connected between the wire brush (53) and the rotary motor (531).
10. The automatic trimming system for the hardware die casting according to claim 1, wherein the tapping mechanism comprises a tapping machine (6) and a positioning plate (7), the positioning plate (7) is movably mounted on a tapping station (71), the hardware die casting body is positioned on the positioning plate (7), and the tapping position of the tapping machine (6) corresponds to the position of the hardware die casting body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911423221.9A CN111037304A (en) | 2019-12-31 | 2019-12-31 | Automatic trimming system for hardware die castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911423221.9A CN111037304A (en) | 2019-12-31 | 2019-12-31 | Automatic trimming system for hardware die castings |
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| Publication Number | Publication Date |
|---|---|
| CN111037304A true CN111037304A (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911423221.9A Pending CN111037304A (en) | 2019-12-31 | 2019-12-31 | Automatic trimming system for hardware die castings |
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| CN (1) | CN111037304A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113798859A (en) * | 2021-11-02 | 2021-12-17 | 深圳市日昭自动化设备有限公司 | Automation equipment based on part treatment after die-casting |
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| CN1426342A (en) * | 2000-04-28 | 2003-06-25 | 莱姆普工程师有限公司 | Device for mechanically rough machining and/or finish machining cast parts |
| JP2011000667A (en) * | 2009-06-17 | 2011-01-06 | Fukuoka Institute Of Technology | Machining apparatus and machining method for high hardness material |
| JP2011136382A (en) * | 2009-12-28 | 2011-07-14 | Okamoto Machine Tool Works Ltd | Chamfering device of silicon ingot |
| CN205764218U (en) * | 2016-05-26 | 2016-12-07 | 武汉科技大学 | A kind of electric file |
| CN108907948A (en) * | 2018-07-02 | 2018-11-30 | 昆明云内动力股份有限公司 | Burr work station is repaired automatically by a kind of engine cylinder cover robot |
| CN208961472U (en) * | 2018-09-19 | 2019-06-11 | 陈栩杰 | The multi-functional processing integrated machine of chain type full automatic car brake block |
| CN110014299A (en) * | 2019-02-20 | 2019-07-16 | 温州金石机器人科技有限公司 | Grinding and polishing, deburring intelligence assembly line |
| CN209664991U (en) * | 2019-02-02 | 2019-11-22 | 北京隆庆智能激光装备有限公司 | A kind of heat-resisting steel casting intelligence sanding unit |
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2019
- 2019-12-31 CN CN201911423221.9A patent/CN111037304A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1426342A (en) * | 2000-04-28 | 2003-06-25 | 莱姆普工程师有限公司 | Device for mechanically rough machining and/or finish machining cast parts |
| JP2011000667A (en) * | 2009-06-17 | 2011-01-06 | Fukuoka Institute Of Technology | Machining apparatus and machining method for high hardness material |
| JP2011136382A (en) * | 2009-12-28 | 2011-07-14 | Okamoto Machine Tool Works Ltd | Chamfering device of silicon ingot |
| CN205764218U (en) * | 2016-05-26 | 2016-12-07 | 武汉科技大学 | A kind of electric file |
| CN108907948A (en) * | 2018-07-02 | 2018-11-30 | 昆明云内动力股份有限公司 | Burr work station is repaired automatically by a kind of engine cylinder cover robot |
| CN208961472U (en) * | 2018-09-19 | 2019-06-11 | 陈栩杰 | The multi-functional processing integrated machine of chain type full automatic car brake block |
| CN209664991U (en) * | 2019-02-02 | 2019-11-22 | 北京隆庆智能激光装备有限公司 | A kind of heat-resisting steel casting intelligence sanding unit |
| CN110014299A (en) * | 2019-02-20 | 2019-07-16 | 温州金石机器人科技有限公司 | Grinding and polishing, deburring intelligence assembly line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113798859A (en) * | 2021-11-02 | 2021-12-17 | 深圳市日昭自动化设备有限公司 | Automation equipment based on part treatment after die-casting |
| CN113798859B (en) * | 2021-11-02 | 2022-09-02 | 深圳市日昭自动化设备有限公司 | Automation equipment based on part treatment after die-casting |
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Application publication date: 20200421 |
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| RJ01 | Rejection of invention patent application after publication |