CN115582284A - Solar cell sorting device - Google Patents
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- CN115582284A CN115582284A CN202211165849.5A CN202211165849A CN115582284A CN 115582284 A CN115582284 A CN 115582284A CN 202211165849 A CN202211165849 A CN 202211165849A CN 115582284 A CN115582284 A CN 115582284A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/38—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/44—Arrangements or applications of hoppers or chutes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及电池片生产技术领域,具体是太阳能电池片分选装置。The invention relates to the technical field of cell production, in particular to a sorting device for solar cells.
背景技术Background technique
太阳能作为最环保的可再生能源之一,资源丰富,既可免费使用,又无需运输,对环境无任何污染,这些特点都使太阳能应用越来越广泛,目前应用较多的是太阳能电池板,太阳能电池板是通过吸收太阳光,将太阳辐射能通过光电效应或者光化学效应直接或间接转换成电能的装置,相对于普通电池和可循环充电电池来说,太阳能电池板属于更节能环保的绿色产品。As one of the most environmentally friendly renewable energy sources, solar energy is rich in resources, free to use, without transportation, and has no pollution to the environment. These characteristics make solar energy more and more widely used. Currently, solar panels are more widely used. A solar panel is a device that directly or indirectly converts solar radiation into electrical energy through the photoelectric effect or photochemical effect by absorbing sunlight. Compared with ordinary batteries and rechargeable batteries, solar panels are more energy-saving and environmentally friendly. Green products .
太阳能电池片在生产完成后,需要对太阳能电池片进行检测分选,但是目前仍然依靠人工肉眼对太阳能电池片进行外观检测,性能测试需要人工将太阳能电池片手动放置在检测设备内,生产效率较低。After the production of solar cells is completed, the solar cells need to be inspected and sorted. However, at present, the appearance inspection of solar cells is still performed with the naked eye. The performance test requires manual placement of solar cells in the testing equipment, and the production efficiency is low. Low.
发明内容Contents of the invention
本发明的目的在于提供太阳能电池片分选装置,以解决上述背景技术中提出目前仍然依靠人工肉眼对太阳能电池片进行外观检测,性能测试需要人工将太阳能电池片手动放置在检测设备内,生产效率较低的问题。The purpose of the present invention is to provide a sorting device for solar cells to solve the above-mentioned background technology that currently relies on artificial eyes to inspect the appearance of solar cells, and the performance test requires manual placement of solar cells in the detection equipment. lower question.
本发明的技术方案是:Technical scheme of the present invention is:
太阳能电池片分选装置,包括基板、底板、转轴、转盘、输送台、上料组件、性能测试组件、外观测试组件、下料组件和四个电池承载组件,所述底板安装在基板的顶部,所述转轴转动安装在底板的顶部,所述转盘安装在转轴的顶部,四个所述电池承载组件绕转盘的圆心等间距设置在转盘的顶部,所述底板的顶部竖直设置有转动电机,所述转动电机的输出轴上设有主动轮,所述转轴上设有从动轮,所述主动轮和从动轮的外部套设有皮带,所述输送台设置在基板的顶部,并且输送台位于转盘的旁侧,所述输送台内设有若干个输送辊,所述上料组件、性能测试组件、外观测试组件和下料组件绕转盘的圆心等间距设置在基板的顶部。The solar cell sorting device includes a substrate, a bottom plate, a rotating shaft, a turntable, a conveying table, a feeding assembly, a performance testing assembly, an appearance testing assembly, a blanking assembly and four battery bearing assemblies, and the bottom plate is installed on the top of the base plate, The rotating shaft is rotatably mounted on the top of the bottom plate, the turntable is mounted on the top of the rotating shaft, the four battery bearing assemblies are arranged on the top of the turntable at equal intervals around the center of the turntable, and the top of the bottom plate is vertically provided with a rotating motor, The output shaft of the rotating motor is provided with a driving wheel, and the rotating shaft is provided with a driven wheel, and a belt is sheathed on the outside of the driving wheel and the driven wheel. On the side of the turntable, several conveying rollers are arranged in the conveying table, and the feeding assembly, performance testing assembly, appearance testing assembly and unloading assembly are arranged on the top of the substrate at equal intervals around the center of the rotating disk.
进一步的,每个所述电池承载组件均包括铰接座、承载板、连接座、安装座和第一电动推杆,所述铰接座安装在转盘的顶部边缘处,所述承载板的一端与铰接座铰接,所述连接座安装在承载板的底部,并且连接座远离铰接座设置,所述安装座设置在转盘的顶部,所述第一电动推杆铰接在安装座内,并且第一电动推杆的输出端与连接座铰接。Further, each of the battery bearing assemblies includes a hinge base, a bearing plate, a connecting base, a mounting base and a first electric push rod, the hinge base is installed at the top edge of the turntable, and one end of the bearing plate is hinged to The seat is hinged, the connecting seat is installed on the bottom of the bearing plate, and the connecting seat is set away from the hinged seat, the mounting seat is arranged on the top of the turntable, the first electric push rod is hinged in the mounting seat, and the first electric push rod The output end of the rod is hinged with the connecting seat.
进一步的,所述上料组件包括上料架、第一丝杆滑台、安装板、第一液压推杆、U型架、两个导轨、两个夹紧板和两个第二电动推杆,所述上料架架设在基板的顶部,并且上料架延伸至转盘和输送台的上方,所述第一丝杆滑台水平设置在上料架的顶端,所述安装板安装在第一丝杆滑台的移动端上,所述第一液压推杆竖直设置在安装板的底部,所述U型架安装在第一液压推杆的输出端上,两个所述导轨对称设置在U型架的内部顶端,两个所述夹紧板对称设置在U型架内,并且两个夹紧板的顶端均与两个导轨滑动配合,两个所述第二电动推杆对称设置在U型架的内壁上,并且两个第二电动推杆的输出端分别与两个夹紧板连接。Further, the feeding assembly includes a feeding rack, a first screw slide, a mounting plate, a first hydraulic push rod, a U-shaped frame, two guide rails, two clamping plates and two second electric push rods , the feeding rack is erected on the top of the substrate, and the feeding rack extends to the top of the turntable and the conveying platform, the first screw slide is horizontally arranged on the top of the feeding rack, and the mounting plate is installed on the first On the moving end of the screw slide, the first hydraulic push rod is vertically arranged on the bottom of the mounting plate, the U-shaped frame is installed on the output end of the first hydraulic push rod, and the two guide rails are symmetrically arranged on the The inner top of the U-shaped frame, the two clamping plates are symmetrically arranged in the U-shaped frame, and the tops of the two clamping plates are all slidably matched with the two guide rails, and the two second electric push rods are symmetrically arranged in the U-shaped frame. on the inner wall of the U-shaped frame, and the output ends of the two second electric push rods are respectively connected with the two clamping plates.
进一步的,所述性能测试组件包括工作台、驱动气缸、测试仪器、接电片和不合格品部件,所述工作台设置在基板的顶部,所述驱动气缸水平设置在工作台的顶部边缘处,所述测试仪器安装在驱动气缸的输出端上,所述接电片安装在测试仪器的外壁上,并且接电片与测试仪器电性连接,所述不合格品部件安装在工作台的顶端。Further, the performance testing assembly includes a workbench, a driving cylinder, a test instrument, a contact plate and defective parts, the workbench is arranged on the top of the substrate, and the driving cylinder is horizontally arranged at the top edge of the workbench , the test instrument is installed on the output end of the drive cylinder, the contact strip is installed on the outer wall of the test instrument, and the contact strip is electrically connected to the test instrument, and the defective parts are installed on the top of the workbench .
进一步的,所述不合格品部件包括固定架、第二丝杆滑台、移动块、移动板、第二液压推杆、拿取板、升降板、升降柱、升降齿条、驱动轴、升降齿轮、升降电机、第一带轮、第二带轮、传动带、两个支撑座和四个L型架,所述固定架架设在工作台的顶端外壁上,并且固定架延伸至转盘的上方,所述第二丝杆滑台水平设置在固定架的顶端,所述移动块安装在第二丝杆滑台的移动端上,所述移动板安装在移动块的底部,所述第二液压推杆竖直设置在移动板的底部,所述拿取板安装在第二液压推杆的输出端上,所述拿取板的底部设有四个吸盘,四个所述L型架呈矩形分布在工作台的顶部,所述升降板滑动安装在四个L型架内,所述升降柱的顶端与升降板的底部连接,所述升降柱的底端延伸至工作台的顶部下方,所述升降齿条竖直设置在升降柱上,两个所述支撑座对称设置在工作台的顶部下方,所述驱动轴转动安装在两个支撑座内,并且驱动轴的一端延伸至其中一个支撑座的外部,所述升降齿轮安装在驱动轴上,并且升降齿轮与升降齿条啮合,所述升降电机水平设置在工作台的顶部下方,所述第一带轮安装在升降电机的输出轴上,所述第二带轮安装在驱动轴的端部,所述传动带套设在第一带轮和第二带轮的外部。Further, the defective parts include a fixed frame, a second screw slide table, a moving block, a moving plate, a second hydraulic push rod, a taking plate, a lifting plate, a lifting column, a lifting rack, a drive shaft, a lifting Gear, lifting motor, first pulley, second pulley, transmission belt, two support seats and four L-shaped frames, the fixed frame is erected on the top outer wall of the workbench, and the fixed frame extends to the top of the turntable, The second screw slide is horizontally arranged on the top of the fixed frame, the moving block is installed on the moving end of the second screw slide, the moving plate is installed on the bottom of the moving block, and the second hydraulic push The rod is vertically arranged at the bottom of the moving plate, and the fetching plate is installed on the output end of the second hydraulic push rod. The bottom of the fetching plate is provided with four suction cups, and the four L-shaped frames are distributed in a rectangular shape. On the top of the workbench, the lifting plate is slidably installed in four L-shaped frames, the top of the lifting column is connected to the bottom of the lifting plate, and the bottom end of the lifting column extends below the top of the workbench. The lifting rack is vertically arranged on the lifting column, and the two support seats are arranged symmetrically under the top of the workbench, the drive shaft is rotatably installed in the two support seats, and one end of the drive shaft extends to one of the support seats outside, the lifting gear is installed on the drive shaft, and the lifting gear is engaged with the lifting rack, the lifting motor is horizontally arranged under the top of the workbench, and the first pulley is installed on the output shaft of the lifting motor, The second pulley is mounted on the end of the drive shaft, and the drive belt is sheathed on the outside of the first pulley and the second pulley.
进一步的,所述外观测试组件包括放置架、第三液压推杆、横板、放置板、高清拍摄部件和四个连接柱,所述放置架架设在基板的顶部,并且放置架延伸至转盘的上方,所述第三液压推杆竖直设置在放置架的顶部,所述横板安装在第三液压推杆的输出端上,四个所述连接柱呈矩形分布在横板的底部,所述放置板安装在四个连接柱的底部,所述高清拍摄部件安装在放置板上。Further, the appearance test assembly includes a placement frame, a third hydraulic push rod, a horizontal plate, a placement plate, high-definition shooting parts and four connecting columns, the placement frame is erected on the top of the base plate, and the placement frame extends to the bottom of the turntable. Above, the third hydraulic push rod is vertically arranged on the top of the placement frame, the horizontal plate is installed on the output end of the third hydraulic push rod, and the four connecting columns are distributed in the bottom of the horizontal plate in a rectangular shape, so The placement board is installed on the bottom of the four connecting columns, and the high-definition shooting components are installed on the placement board.
进一步的,所述高清拍摄部件包括驱动电机、驱动杆、两个滑轨和两个拍摄件,两个所述滑轨对称设置在放置板的底部,两个所述拍摄件滑动安装在两个滑轨上,每个所述拍摄件均包括拍摄台、连接杆和若干个高清摄像头,所述拍摄台滑动安装在两个滑轨上,所述连接杆的一端与拍摄台的底部铰接,若干个所述高清摄像头等间距设置在拍摄台的底部,所述驱动电机竖直设置在放置板的顶部,所述驱动杆安装在驱动电机的输出轴上,并且驱动杆的两端分别与两个拍摄件中的连接杆铰接。Further, the high-definition shooting part includes a driving motor, a driving rod, two slide rails and two shooting pieces, the two slide rails are symmetrically arranged on the bottom of the placement plate, and the two shooting pieces are slidably installed on the two On the slide rails, each of the shooting parts includes a shooting table, a connecting rod and several high-definition cameras. The shooting table is slidably installed on the two sliding rails. The two high-definition cameras are equidistantly arranged on the bottom of the shooting table, the driving motor is vertically arranged on the top of the placement plate, the driving rod is installed on the output shaft of the driving motor, and the two ends of the driving rod are respectively connected to two The connecting rods in the shot are hinged.
进一步的,所述下料组件包括下料架和下料滑道,所述下料架安装在基板的顶部,所述下料滑道安装在下料架的顶端。Further, the blanking assembly includes a blanking frame and a blanking slideway, the blanking frame is installed on the top of the substrate, and the blanking slideway is installed on the top of the blanking frame.
进一步的,所述下料滑道内设有橡胶保护垫。Further, a rubber protection pad is provided inside the unloading chute.
本发明通过改进在此提供太阳能电池片分选装置,与现有技术相比,具有如下改进及优点:The present invention provides a solar cell sheet sorting device through improvement, and compared with the prior art, it has the following improvements and advantages:
其一:本发明通过转动电机工作带动主动轮转动,主动轮利用皮带带动从动轮和转轴转动,转轴带动转盘转动,转盘带动四个电池承载组件转动,四个电池承载组件依次转动经过上料组件、性能测试组件、外观测试组件和下料组件,当电池承载组件经过上料组件时,上料组件将输送台内若干个输送辊输送的电池片移动至电池承载组件内,当电池承载组件经过性能测试组件时,性能测试组件工作对电池承载组件内的电池片进行自动性能测试,性能测试不合格的电池片被性能测试组件分选出来单独存放,当电池承载组件经过外观测试组件时,外观测试组件工作对电池承载组件内的电池片进行自动外观测试,当电池承载组件经过下料组件时,电池承载组件工作将其中的合格的电池片落入至下料组件内,经过上述步骤,实现自动对电池片进行性能和外观测试,大大提高了生产效率。One: the present invention drives the driving wheel to rotate through the operation of the rotating motor. The driving wheel uses a belt to drive the driven wheel and the rotating shaft to rotate. The rotating shaft drives the turntable to rotate, and the turntable drives the four battery bearing assemblies to rotate. , performance test component, appearance test component and unloading component. When the battery carrying component passes through the feeding component, the feeding component moves the battery slices conveyed by several conveying rollers in the conveyor table to the battery carrying component. When the battery carrying component passes through During the performance test component, the performance test component works to perform automatic performance test on the cells in the battery carrying component, and the cells that fail the performance test are sorted out by the performance test component and stored separately. The test component works to conduct an automatic appearance test on the cells in the battery carrying assembly. When the battery carrying assembly passes through the blanking assembly, the battery carrying assembly works to drop the qualified cells into the blanking assembly. After the above steps, the realization Automatically test the performance and appearance of the cell, greatly improving the production efficiency.
其二:本发明承载板用于对上料组件放入的电池片进行支撑,当承载板经过下料组件时,第一电动推杆工作带动连接座向上移动,连接座带动承载板向上移动,承载板向上移动的同时在铰接座上进行转动,进而承载板由水平状态变成倾斜状态,承载板上的合格的电池片落入至下料滑道内,无需人工手动将合格的电池片取出。Second: the carrying plate of the present invention is used to support the cells placed in the loading assembly. When the carrying plate passes through the unloading assembly, the first electric push rod works to drive the connecting seat to move upward, and the connecting seat drives the carrying plate to move upward. The carrying plate rotates on the hinged seat while moving upwards, and then the carrying plate changes from a horizontal state to an inclined state. The qualified cells on the carrying plate fall into the unloading chute, and there is no need to manually take out the qualified cells.
其三:本发明通过驱动电机工作带动驱动杆转动,驱动杆带动两个拍摄件中的连接杆转动,两个拍摄件中的拍摄台实现相互靠近移动,驱动电机反向转动时则带动两个拍摄件中的拍摄台实现相互远离移动,进而增大了高清摄像头的拍摄范围,外观测试的精度更高。Its three: the present invention drives the driving rod to rotate through the work of the driving motor, and the driving rod drives the connecting rod in the two shooting pieces to rotate, and the shooting platforms in the two shooting pieces realize moving close to each other, and when the driving motor reversely rotates, it drives the two The shooting platforms in the shooting piece can move away from each other, thereby increasing the shooting range of the high-definition camera, and the accuracy of the appearance test is higher.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步解释:Below in conjunction with accompanying drawing and embodiment the present invention will be further explained:
图1是本发明的立体结构示意图一;Fig. 1 is a three-dimensional structure schematic diagram one of the present invention;
图2是本发明的立体结构示意图二;Fig. 2 is a three-dimensional structural schematic diagram II of the present invention;
图3是本发明的电池承载组件的立体结构示意图;FIG. 3 is a schematic perspective view of the battery carrying assembly of the present invention;
图4是本发明的上料组件的立体结构示意图;Fig. 4 is the schematic diagram of the three-dimensional structure of the feeding assembly of the present invention;
图5是本发明的性能测试组件的立体结构示意图一;Fig. 5 is a three-dimensional structural schematic diagram 1 of the performance test assembly of the present invention;
图6是本发明的性能测试组件的立体结构示意图二;Fig. 6 is a three-dimensional structural schematic diagram II of the performance test assembly of the present invention;
图7是本发明的性能测试组件的局部立体结构示意图;Fig. 7 is a schematic diagram of a partial three-dimensional structure of a performance testing assembly of the present invention;
图8是本发明的外观测试组件的立体结构示意图一;Fig. 8 is a three-dimensional structural schematic diagram 1 of the appearance test assembly of the present invention;
图9是本发明的外观测试组件的立体结构示意图二;Fig. 9 is a three-dimensional structural schematic diagram II of the appearance test assembly of the present invention;
图10是本发明的外观测试组件的局部立体结构示意图。Fig. 10 is a partial three-dimensional structural schematic view of the appearance testing assembly of the present invention.
附图标记说明:Explanation of reference signs:
基板1,底板2,转动电机21,主动轮22,皮带23,转轴3,转盘31,从动轮32,输送台4,输送辊41,上料组件5,上料架51,第一丝杆滑台52,安装板53,第一液压推杆54,U型架55,导轨56,夹紧板57,第二电动推杆58,性能测试组件6,工作台61,驱动气缸62,测试仪器63,接电片64,不合格品部件65,固定架66,第二丝杆滑台67,移动块68,移动板69,第二液压推杆691,拿取板692,升降板693,升降柱694,升降齿条695,驱动轴696,升降齿轮697,升降电机698,第一带轮699,第二带轮6991,传动带6992,支撑座6993,L型架6994,吸盘6995,外观测试组件7,放置架71,第三液压推杆72,横板73,放置板74,高清拍摄部件75,驱动电机751,驱动杆752,滑轨753,拍摄件754,拍摄台755,连接杆756,高清摄像头757,连接柱76,下料组件8,下料架81,下料滑道82,橡胶保护垫83,电池承载组件9,铰接座91,承载板92,连接座93,安装座94,第一电动推杆95。Base plate 1, bottom plate 2,
具体实施方式detailed description
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明通过改进在此提供太阳能电池片分选装置,如图1-图10所示,包括基板1、底板2、转轴3、转盘31、输送台4、上料组件5、性能测试组件6、外观测试组件7、下料组件8和四个电池承载组件9,所述底板2安装在基板1的顶部,所述转轴3转动安装在底板2的顶部,所述转盘31安装在转轴3的顶部,四个所述电池承载组件9绕转盘31的圆心等间距设置在转盘31的顶部,所述底板2的顶部竖直设置有转动电机21,所述转动电机21的输出轴上设有主动轮22,所述转轴3上设有从动轮32,所述主动轮22和从动轮32的外部套设有皮带23,所述输送台4设置在基板1的顶部,并且输送台4位于转盘31的旁侧,所述输送台4内设有若干个输送辊41,所述上料组件5、性能测试组件6、外观测试组件7和下料组件8绕转盘31的圆心等间距设置在基板1的顶部;通过转动电机21工作带动主动轮22转动,主动轮22利用皮带23带动从动轮32和转轴3转动,转轴3带动转盘31转动,转盘31带动四个电池承载组件9转动,四个电池承载组件9依次转动经过上料组件5、性能测试组件6、外观测试组件7和下料组件8,当电池承载组件9经过上料组件5时,上料组件5将输送台4内若干个输送辊41输送的电池片移动至电池承载组件9内,当电池承载组件9经过性能测试组件6时,性能测试组件6工作对电池承载组件9内的电池片进行自动性能测试,性能测试不合格的电池片被性能测试组件6分选出来单独存放,当电池承载组件9经过外观测试组件7时,外观测试组件7工作对电池承载组件9内的电池片进行自动外观测试,当电池承载组件9经过下料组件8时,电池承载组件9工作将其中的合格的电池片落入至下料组件8内,经过上述步骤,实现自动对电池片进行性能和外观测试,大大提高了生产效率。The present invention provides a solar cell sheet sorting device through improvement, as shown in Figure 1-Figure 10, including a substrate 1, a bottom plate 2, a rotating shaft 3, a turntable 31, a conveying platform 4, a feeding component 5, a performance testing component 6, Appearance test assembly 7, blanking assembly 8 and four battery bearing assemblies 9, the base plate 2 is installed on the top of the base plate 1, the rotating shaft 3 is installed on the top of the base plate 2 in rotation, and the turntable 31 is installed on the top of the rotating shaft 3 The four battery bearing assemblies 9 are equidistantly arranged on the top of the turntable 31 around the center of the turntable 31, the top of the bottom plate 2 is vertically provided with a rotating motor 21, and the output shaft of the rotating motor 21 is provided with a driving wheel 22, the rotating shaft 3 is provided with a driven wheel 32, the outside of the driving wheel 22 and the driven wheel 32 is covered with a belt 23, the delivery platform 4 is set on the top of the substrate 1, and the delivery platform 4 is located on the turntable 31 On the side, several conveying rollers 41 are arranged in the conveying table 4, and the feeding assembly 5, the performance testing assembly 6, the appearance testing assembly 7 and the unloading assembly 8 are arranged at equal intervals around the center of the turntable 31 on the center of the substrate 1. Top; drive the
具体的,每个所述电池承载组件9均包括铰接座91、承载板92、连接座93、安装座94和第一电动推杆95,所述铰接座91安装在转盘31的顶部边缘处,所述承载板92的一端与铰接座91铰接,所述连接座93安装在承载板92的底部,并且连接座93远离铰接座91设置,所述安装座94设置在转盘31的顶部,所述第一电动推杆95铰接在安装座94内,并且第一电动推杆95的输出端与连接座93铰接;承载板92用于对上料组件5放入的电池片进行支撑,当承载板92经过下料组件8时,第一电动推杆95工作带动连接座93向上移动,连接座93带动承载板92向上移动,承载板92向上移动的同时在铰接座91上进行转动,进而承载板92由水平状态变成倾斜状态,方便承载板92上的合格的电池片落入至下料组件8内。Specifically, each of the
具体的,所述上料组件5包括上料架51、第一丝杆滑台52、安装板53、第一液压推杆54、U型架55、两个导轨56、两个夹紧板57和两个第二电动推杆58,所述上料架51架设在基板1的顶部,并且上料架51延伸至转盘31和输送台4的上方,所述第一丝杆滑台52水平设置在上料架51的顶端,所述安装板53安装在第一丝杆滑台52的移动端上,所述第一液压推杆54竖直设置在安装板53的底部,所述U型架55安装在第一液压推杆54的输出端上,两个所述导轨56对称设置在U型架55的内部顶端,两个所述夹紧板57对称设置在U型架55内,并且两个夹紧板57的顶端均与两个导轨56滑动配合,两个所述第二电动推杆58对称设置在U型架55的内壁上,并且两个第二电动推杆58的输出端分别与两个夹紧板57连接;通过第一丝杆滑台52工作带动U型架55移动至输送台4的上方,然后第一液压推杆54工作带动两个夹紧板57向下移动一定距离,随后两个第二电动推杆58工作带动两个夹紧板57相互靠近移动,两个夹紧板57对输送台4内的电池片的两侧进行夹紧,接着第一液压推杆54和第一丝杆滑台52配合工作将被两个夹紧板57夹紧的电池片放置在承载板92上,进而实现对电池片的自动上料作业,方便后续性能测试组件6和外观测试组件7进行工作。Specifically, the feeding assembly 5 includes a feeding rack 51, a first screw slide 52, a mounting plate 53, a first hydraulic push rod 54, a U-shaped frame 55, two guide rails 56, and two clamping plates 57 and two second electric push rods 58, the feeding rack 51 is erected on the top of the substrate 1, and the feeding rack 51 extends to the top of the turntable 31 and the conveying table 4, and the first screw slide table 52 is horizontally arranged On the top of the loading frame 51, the mounting plate 53 is installed on the moving end of the first screw slide 52, the first hydraulic push rod 54 is vertically arranged on the bottom of the mounting plate 53, and the U-shaped frame 55 is installed on the output end of the first hydraulic push rod 54, and the two guide rails 56 are symmetrically arranged on the inner top of the U-shaped frame 55, and the two clamping plates 57 are symmetrically arranged in the U-shaped frame 55, and the two The top ends of each clamping plate 57 are slidably matched with the two guide rails 56, and the two second electric push rods 58 are symmetrically arranged on the inner wall of the U-shaped frame 55, and the output ends of the two second electric push rods 58 are respectively It is connected with two clamping plates 57; the U-shaped frame 55 is moved to the top of the conveying table 4 through the work of the first screw slide 52, and then the first hydraulic push rod 54 works to drive the two clamping plates 57 to move downward for a certain Then the two second electric push rods 58 work to drive the two clamping plates 57 to move closer to each other, and the two clamping plates 57 clamp the two sides of the battery sheet in the conveying table 4, and then the first hydraulic push rod 54 and the first screw slide 52 work together to place the cells clamped by the two clamping plates 57 on the carrier plate 92, thereby realizing the automatic loading operation of the cells, which facilitates the subsequent performance testing of the components 6 and appearance Test component 7 works.
具体的,所述性能测试组件6包括工作台61、驱动气缸62、测试仪器63、接电片64和不合格品部件65,所述工作台61设置在基板1的顶部,所述驱动气缸62水平设置在工作台61的顶部边缘处,所述测试仪器63安装在驱动气缸62的输出端上,所述接电片64安装在测试仪器63的外壁上,并且接电片64与测试仪器63电性连接,所述不合格品部件65安装在工作台61的顶端;通过驱动气缸62工作带动测试仪器63和接电片64移动,接电片64移动至与承载板92上的电池片接触,此时测试仪器63工作利用接电片64与承载板92上的电池片电性连接,进而测试仪器63对电池片进行性能检测,性能测试不合格的电池片被不合格品部件65分选出来单独存放,无需人工手动将不合格的电池片取出,十分方便。Specifically, the performance testing assembly 6 includes a
具体的,所述不合格品部件65包括固定架66、第二丝杆滑台67、移动块68、移动板69、第二液压推杆691、拿取板692、升降板693、升降柱694、升降齿条695、驱动轴696、升降齿轮697、升降电机698、第一带轮699、第二带轮6991、传动带6992、两个支撑座6993和四个L型架6994,所述固定架66架设在工作台61的顶端外壁上,并且固定架66延伸至转盘31的上方,所述第二丝杆滑台67水平设置在固定架66的顶端,所述移动块68安装在第二丝杆滑台67的移动端上,所述移动板69安装在移动块68的底部,所述第二液压推杆691竖直设置在移动板69的底部,所述拿取板692安装在第二液压推杆691的输出端上,所述拿取板692的底部设有四个吸盘6995,四个所述L型架6994呈矩形分布在工作台61的顶部,所述升降板693滑动安装在四个L型架6994内,所述升降柱694的顶端与升降板693的底部连接,所述升降柱694的底端延伸至工作台61的顶部下方,所述升降齿条695竖直设置在升降柱694上,两个所述支撑座6993对称设置在工作台61的顶部下方,所述驱动轴696转动安装在两个支撑座6993内,并且驱动轴696的一端延伸至其中一个支撑座6993的外部,所述升降齿轮697安装在驱动轴696上,并且升降齿轮697与升降齿条695啮合,所述升降电机698水平设置在工作台61的顶部下方,所述第一带轮699安装在升降电机698的输出轴上,所述第二带轮6991安装在驱动轴696的端部,所述传动带6992套设在第一带轮699和第二带轮6991的外部;通过第二丝杆滑台67工作带动拿取板692移动至承载板92的上方,然后第二液压推杆691工作带动拿取板692向下移动,拿取板692向下移动利用四个吸盘6995将承载板92上的性能测试不合格的电池片吸取,然后第二液压推杆691和第二丝杆滑台67配合工作将性能测试不合格的电池片放入至升降板693上,随着升降板693上堆放的不合格的电池片越来越多,升降电机698工作带动第一带轮699转动,第一带轮699利用传动带6992带动第二带轮6991和驱动轴696转动,驱动轴696带动升降齿轮697转动,升降齿轮697利用升降齿条695带动升降柱694向下移动,升降柱694带动升降板693向下移动,升降板693上堆放的不合格的电池片向下移动至四个L型架6994内,四个L型架6994对电池片的四角进行限位,避免电池片脱落。Specifically, the
具体的,所述外观测试组件7包括放置架71、第三液压推杆72、横板73、放置板74、高清拍摄部件75和四个连接柱76,所述放置架71架设在基板1的顶部,并且放置架71延伸至转盘31的上方,所述第三液压推杆72竖直设置在放置架71的顶部,所述横板73安装在第三液压推杆72的输出端上,四个所述连接柱76呈矩形分布在横板73的底部,所述放置板74安装在四个连接柱76的底部,所述高清拍摄部件75安装在放置板74上;通过第三液压推杆72工作带动横板73向下移动,横板73利用四个连接柱76带动放置板74向下移动,放置板74带动高清拍摄部件75向下移动至靠近承载板92上的电池片,进而方便高清拍摄部件75更好的对电池片的外观进行测试。Specifically, the appearance test assembly 7 includes a
具体的,所述高清拍摄部件75包括驱动电机751、驱动杆752、两个滑轨753和两个拍摄件754,两个所述滑轨753对称设置在放置板74的底部,两个所述拍摄件754滑动安装在两个滑轨753上,每个所述拍摄件754均包括拍摄台755、连接杆756和若干个高清摄像头757,所述拍摄台755滑动安装在两个滑轨753上,所述连接杆756的一端与拍摄台755的底部铰接,若干个所述高清摄像头757等间距设置在拍摄台755的底部,所述驱动电机751竖直设置在放置板74的顶部,所述驱动杆752安装在驱动电机751的输出轴上,并且驱动杆752的两端分别与两个拍摄件754中的连接杆756铰接;通过驱动电机751工作带动驱动杆752转动,驱动杆752带动两个拍摄件754中的连接杆756转动,两个拍摄件754中的拍摄台755实现相互靠近移动,驱动电机751反向转动时则带动两个拍摄件754中的拍摄台755实现相互远离移动,进而增大了高清摄像头757的拍摄范围,外观测试的精度更高。Specifically, the high-definition shooting part 75 includes a driving motor 751, a driving rod 752, two slide rails 753 and two shooting parts 754, and the two slide rails 753 are symmetrically arranged on the bottom of the placement plate 74, and the two The shooting piece 754 is slidably installed on two slide rails 753, and each of the shooting pieces 754 includes a shooting table 755, a connecting rod 756 and several high-definition cameras 757, and the shooting table 755 is slidingly installed on the two slide rails 753 One end of the connecting rod 756 is hinged to the bottom of the shooting platform 755, several high-definition cameras 757 are equidistantly arranged on the bottom of the shooting platform 755, and the driving motor 751 is vertically arranged on the top of the placement plate 74, and the The driving rod 752 is installed on the output shaft of the driving motor 751, and the two ends of the driving rod 752 are respectively hinged with the connecting rod 756 in the two photographing parts 754; The connecting rod 756 in the first photographing part 754 rotates, and the photographing platforms 755 in the two photographing parts 754 realize moving closer to each other, and when the driving motor 751 reversely rotates, the photographing platforms 755 in the two photographing parts 754 are driven to move away from each other. In turn, the shooting range of the high-
具体的,所述下料组件8包括下料架81和下料滑道82,所述下料架81安装在基板1的顶部,所述下料滑道82安装在下料架81的顶端;承载板92由水平状态变成倾斜状态,承载板92上的合格的电池片落入至下料滑道82内,无需人工手动将合格的电池片取出。Specifically, the blanking
具体的,所述下料滑道82内设有橡胶保护垫83;橡胶保护垫83避免下料滑道82损伤电池片的外观,确保产品质量。Specifically, a
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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