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CN101590595A - Method for assembling faucet valve core and full automatic assembly machine - Google Patents

Method for assembling faucet valve core and full automatic assembly machine Download PDF

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Publication number
CN101590595A
CN101590595A CNA2009101120349A CN200910112034A CN101590595A CN 101590595 A CN101590595 A CN 101590595A CN A2009101120349 A CNA2009101120349 A CN A2009101120349A CN 200910112034 A CN200910112034 A CN 200910112034A CN 101590595 A CN101590595 A CN 101590595A
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China
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valve core
business
core shell
ceramics
selections
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CNA2009101120349A
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CN101590595B (en
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苏锦波
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Abstract

The present invention discloses a kind of method for assembling faucet valve core and full automatic assembly machine, utilize the special vibrating disk that is equipped with to each accessory sorting arrangement before the assembling spool, utilize transfer passage to be transported to assigned address then, the location of the action cooperating platform of utilization machinery folder is finished each accessory of spool and is assembled into one.In the middle of the present invention is working rotary table, and its all side is provided with accessory vibration reorganizer, and the locking end that the accessory after the arrangement is transported to rotating disk carries out the spool assembling, and the present invention is provided with secondary ftercompction and the qualified equipment of testing product simultaneously.The present invention adopts circulating production rotating disk, has finished the spool assembling, has the little advantage that takes up room; Cooperating of the manipulator of working rotary table and each accessory transfer passage end whenever rotates a certain angle, and finishes next step assembling procedure, the production efficiency height.

Description

Method for assembling faucet valve core and full automatic assembly machine
Technical field
The present invention discloses a kind of method for assembling faucet valve core and full automatic assembly machine, relate to faucet valve core assembling class manufacturing technology field, the present invention utilizes the special vibrating disk that is equipped with to each accessory sorting arrangement before assembling spool, utilize transfer passage to be transported to assigned address then, the location of the action cooperating platform of utilization machinery folder is finished each accessory of spool and is assembled into one.
Background technology
Tap is a cock instrument that ends or regulate pipeline discharge, divides by function, can be divided into washbasin, bathtub, shower, kitchen basin tap; Divide by structure, tap can be divided into simply connected formula, twin and tri-coupling type etc. again.In addition, the branch that also has monolever and dual-handle.What influence tap quality most critical is exactly spool, and it is several that the spool of tap can be divided into rubber core, ceramic cartridge and stainless steel spool etc.The tap of use rubber core mostly is the cast iron bibcock of spiral unlatching, is eliminated substantially now; The ceramic cartridge tap occurred in recent years, and quality is better, and was commonplace now; The stainless steel spool just occurs recently, is more suitable for the area of water quality inferiority.
Ceramic cartridge such as Fig. 1 generally comprise valve core shell L1, are with the screw mandrel L2 of O shape circle and sealing ring, large and small ceramics L4, L3 and silicagel pad L5, and screw mandrel and little, big ceramics are assembled in the centre bore that is valve core shell successively, and the bottom of valve core shell is sealed by silicagel pad.Large and small ceramics is sealing still and sealing moving plate, wherein the both sides groove of sealing moving plate (little ceramics) is placed in the corresponding prominence of screw mandrel, positive and negative rotation (the screw mandrel maximum is revolved and turn 90 degrees) by screw mandrel, the water stream channel that valve core shell (sidewall current port), sealing moving plate (little ceramics) and sealing still (ceramics greatly) are formed disconnects or is communicated with, thereby realizes ending or regulating the purpose of pipeline discharge.
At present, the spool assembling generally is manual operations, and its packaging efficiency is low.When above-mentioned each accessory of spool is assembled, must be in certain sequence and correct direction, at first each accessory will be through arrangement, accessory after the arrangement is transported to assembly platform successively, through operations such as location, extruding, thereby increase the difficulty of machinery assembling, so the platform device that does not also have mechanization assembling spool to use in the market.
The inventor creates spool assembling mode and special equipment, so proposition of the present invention is just arranged finally through research for a long time, experiment.
Summary of the invention
At the deficiency of existing spool package technique, the invention provides a kind of easy to operate, method for assembling faucet valve core and full automatic assembly machine that efficient is high, combine with the accessory of carrying, finish spool assembling purpose fast.
The present invention is achieved by the following technical solutions:
A kind of method for assembling faucet valve core, its number of assembling steps is as follows:
The first step: the location spool, from several valve core shells sorting put in order out the hexagonal end down nose circle valve core shell up be fixed in first station of workbench;
Second the step: the dress screw mandrel, the valve core shell of first station turns to second station, the screw mandrel projecting end of putting in order up, a screw mandrel end down is fitted into them in the heart through hole from the nose circle (upper end open after valve core shell is positioned) of valve core shell;
The 3rd step: adorn little ceramics, the valve core shell of second station turns to the 3rd station, the little ceramics both sides groove face of putting in order down, the light face that this little ceramics makes progress is spread in the through hole that is assembled to valve core shell behind the silicone oil and with two projections of screw mandrel and is cooperated;
The 4th step: adorn big ceramics, the valve core shell of the 3rd station turns to the 4th station, the little one side (being the light face) of the big ceramics through hole bore that sorting is put in order down, be assembled in the through hole of valve core shell and contact with the light face of little ceramics, the positioning convex on ceramics both sides cooperates with the locating slot of valve core shell inwall greatly;
The 5th step: the dress silicagel pad, the valve core shell of the 4th station turns to the 5th station, and the silicagel pad external diameter after the arrangement is assembled to the opening part and the compacting of valve core shell down than small end, forms spool;
The 6th step: the secondary ftercompction, the screw mandrel in the valve core shell, little ceramics, big ceramics and silicagel pad are cooperated closely, whole spool scatters when the degree of accuracy that influence detects and discharging to prevent that silicagel pad and each accessory are gapped;
The 7th step: whether detect, it is qualified to detect through the spool assembling of this station by the optoelectronic induction instrument, and detection signal sends the diverting switch control end to;
The 8th step, release spool, enter next circulation, wherein the spool of Tui Chuing is controlled by diverting switch, and qualified mouthful enters the certified products storehouse, and defective work enters the waste product storehouse;
Above-mentioned each station forms the circular pipeline of an annular.
Be provided with the second compensation extruding after the described assembling silicagel pad, purpose is to make each accessory of spool cooperate tightr.
A kind of faucet valve core full automatic assembly machine, the workbench and the accessory reorganizer that is arranged at its all side that comprise toroidal, be followed successively by valve core shell vibration reorganizer, screw mandrel vibration reorganizer, little ceramics vibration reorganizer, big ceramics vibration reorganizer and silicagel pad vibration reorganizer, described workbench can revolve three-sixth turn around central shaft, which is provided with locking and push piece mechanism, the spool accessory is transported to assigned address one by one by transfer passage after by each reorganizer sorting, the tail end of feed track is provided with manipulator, the locking end of each locking and push piece mechanism cooperates with corresponding manipulator finishes the spool assembling, also is provided with checkout gear on the workbench.
Described workbench comprises rotating disk, holder and locking and push piece mechanism, rotating disk is installed on the holder, and make 360 degree around its rotating shaft and rotate, this rotating disk is provided with eight groups of lockings and push piece mechanism, above-mentioned each locking and push piece mechanism turn to along card and are spacedly distributed on rotating disk, and the locking end of each locking and push piece mechanism is arranged at the periphery of rotating disk, is used for clamping and positioning spool shell, the bearing of holding in addition of each retaining mechanism forms donut, wherein
Locking and push piece mechanism, comprise locking end, push rod, extension spring, the locking end is made of the valve core shell of setting circle cylindricality fixture block that is positioned at both sides and cover plate breach, push rod is arranged in the groove of rotating disk, the one end is connected with extension spring, and the other end is scalable, can push away the valve core shell of locking place during its elongation, the end in addition of extension spring is fixed on the rotating disk, and each bearing forms a concentric annulus.
Described valve core shell vibration reorganizer involving vibrations base and taking over a business of being mounted thereon, the center of taking over a business is a cavity, be used to hold some valve core shells, the helical orbit of the perisporium of taking over a business cavity for upwards extending from the bottom surface, this helical orbit extend to the outlet of taking over a business always; Wherein helical orbit is to be connected to form successively by transportation section, selections in first fen and selections in second fen from bottom to top successively,
Transportation section, its track initiating terminal are connected in the bottom surface and the spiral extension that makes progress, and are used to the valve core shell of carrying cavity interior;
Selections in first fen are positioned at the last layer of helical orbit, and there is an arc sorting bar in its outside, this sorting bar to the distance of orbital plane greater than the maximum outside diameter of spool housing less than the column height of spool housing, purpose is to remove the valve core shell that lies low;
Selections in second fen, the outer side edges of its orbital plane is along being provided with a plurality of breach, and and thick less than valve core shell hexagonal shape end wall, purpose is only to allow hexagonal shape valve core shell down to pass through to the width of breach greater than valve core shell bottom wall thickness;
The exit of helical orbit is provided with guide post, and this guide post is corresponding with the both-side opening of valve core shell, and it highly just in time equals the open height of hexagonal shape end valve core shell down the time.
Described screw mandrel vibration reorganizer involving vibrations base and taking over a business of being mounted thereon, take over a business by the sidewall of bottom surface and band helical orbit to form, helical orbit upwards extends into the outlet of taking over a business always from the bottom surface of taking over a business, wherein, helical orbit is by the transportation section, divides selections and tuning section to connect to form successively
Transportation section, its effect are the screw mandrel of taking over a business the bottom surface to be driven one by one by vibration force upwards carry by helical orbit;
Divide selections, can be positioned at the last layer of helical orbit, can be not yet at last layer, this minute selections are provided with a breach, make screw mandrel forward be transported to tuning section stem position, purpose be the irregular screw mandrel that transports as than bar one end towards the removal of taking over a business the center;
The tuning section, its be level to screw mandrel be adjusted to vertical direction, the bigger end of the diameter of screw mandrel (major part) upwards, this tuning section is made up of the arcuate struts of taking over a business partial sidewall and parallel with it, arcuate struts and sidewall are in same horizontal plane, and the distance between arcuate struts and the sidewall less than screw mandrel most peripheral diameter (major part) greater than the diameter of the O shape of screw mandrel circle.
Described little ceramics vibration reorganizer, involving vibrations base and taking over a business of being mounted thereon take over a business by the bottom surface and are arranged at its perisporium and upwardly extending helical orbit is formed, wherein, helical orbit is by the transportation section from bottom to top successively, divides selections and air blowing section to connect to form successively
The transportation section, its track one end connects to take over a business the bottom surface and the spiral extension that makes progress, the little ceramics in being used to carry;
Divide selections, be positioned at the last layer of helical orbit, the inboard of this section track is provided with a breach, the width of orbital plane only holds little ceramics forward to be passed through, above-mentioned breach purpose is to allow little ceramics by self center of gravity and the comprehensive Dynamic Selection that moves forward, if little ceramics is laterally through out-of-date, little ceramics has only a limit groove on orbital plane, because its center of gravity not on orbital plane, will drop in the following recovery bin; If little ceramics is forward through out-of-date, two limit grooves of promptly little ceramics all are on the orbital plane, will pass through safely;
The air blowing section, the sidewall of this section track is provided with two gas blow pipes, its mouth of pipe faces the little ceramics of process on the track, and the distance of two gas blow pipes equals the distance between the both sides groove of little ceramics, the little ceramics that faces up with assurance band edge groove one is blown to the feed back storehouse, and the little ceramics that band edge groove one is faced down passes through smoothly;
Above-mentioned little ceramics (one of its band edge groove faces down) through sorting, after blowing is transported to assigned address and carries out the spool assembling by transporting track.
Described big ceramics vibration reorganizer, involving vibrations base and taking over a business of being mounted thereon, the center of taking over a business is a cavity, its all inwall is a helical orbit, this helical orbit face originates in the bottom surface of taking over a business cavity and extends along inwall, wherein, helical orbit is by the transportation section from bottom to top successively, divides selections and deferent segment to connect to form successively
Transportation section, its track one end connect to take over a business bottom surface and upwards spiral escalation, the ceramics in being used to carry;
Divide selections, be positioned at the last layer of helical orbit, this section track is made up of the inwall and the irregular orbital plane of inclination certain angle, and wherein inwall is centroclinal to taking over a business, and the width of orbital plane is less than or equal to the thickness of ceramics, when big ceramics is vertically placed, because the characteristic of its structure, its center of gravity be on center line, so when dividing the selections track, having only its center of gravity to lean to when tilt internal wall could pass through, otherwise can not pass through;
Deferent segment is the outlet of taking over a business, and it is connected with the horizontal feed passage.
Described silicagel pad vibration reorganizer, involving vibrations base and taking over a business of being mounted thereon, taking over a business the center is cavity, be used to hold silicagel pad, the inwall of taking over a business is upwardly extending helical orbit, wherein, the helical orbit of top one deck is provided with a baffle plate, only allow the single silicagel pad that lies low to pass through, the above-mentioned silicagel pad that lies low sub-elects diameter than large end face silicagel pad up by the branch selections of helical orbit, divides the end of selections to be connected with delivery track to be used for silicagel pad after the sorting to be sent to assigned address and assembles.
The described transfer passage that is connected with each accessory reorganizer can be horizontally disposed with, the certain angle that also can tilt, and when promptly each accessory reorganizer was higher than rotating disk, transfer passage was 45 degree and tilts, and each accessory is transported to assigned address by self gravitation; When each accessory reorganizer end face and rotating disk maintained an equal level, then transfer passage was horizontally disposed with, and carries each accessory to assigned address by driving mechanism, and each transfer passage terminal high energy alarm.
The described conveying that is connected with the valve core shell reorganizer is logical to be provided with two cylinders, the push rod of cylinder is inserted in the feed track, and the distance of two push rods is the external diameter of valve core shell, the tracheae reversal connection of two cylinders, purpose is only to allow single valve core shell to be transported to assigned address, is delivered to the locking end of rotating disk by the manipulator clamping.
The end of described little ceramics feed track is provided with one and smears silicone oil mechanism, and this mechanism can evenly be put on silicone oil the light face of little ceramics, when contacting with big ceramics light face, reduces the friction of its rotation.
Described checkout gear is the optoelectronic induction instrument, it is arranged at the top of rotating disk the 7th station, and the optoelectronic induction instrument judges by the contrast of the height of detection spool whether this spool is qualified, the last station of this station is a spool ftercompction mechanism, and a station is for releasing station thereafter.
Use of the present invention starts power switch, and each accessory reorganizer begins vibration, carries out the arrangement of sorting separately, valve core shell put in order out the hexagonal end down nose circle valve core shell up be fixed in first station of workbench; The valve core shell of first station turns to second station, the screw mandrel projecting end of putting in order up, a screw mandrel end down is fitted into them in the heart through hole from the nose circle (upper end open after valve core shell is positioned) of valve core shell; The valve core shell of second station turns to the 3rd station, and the little ceramics both sides groove side of putting in order is assembled in the through hole of valve core shell and with two projections of screw mandrel and cooperates down; The valve core shell of the 3rd station turns to the 4th station, the big side of the big ceramics through hole bore that sorting is put in order down, and be coated with back silicone oil and be assembled in the through hole of valve core shell and contact with the upper surface of little ceramics on above-mentioned side, the positioning strip on the ceramics cooperates with the locating slot of valve core shell inwall greatly; The valve core shell of the 4th station turns to the 5th station, and the silicagel pad external diameter after the arrangement is assembled to the opening part of valve core shell down than small end, forms spool; Second compensation extruding, purpose are to make each accessory of spool cooperate tightr; The 6th station detects whether spool is qualified, and wherein the spool certified products of Tui Chuing enter the certified products storehouse, and defective work enters the waste product storehouse.Each station of above-mentioned rotating disk forms the circular pipeline of an annular.
The present invention has following useful effect:
1, the present invention adopts circulating production rotating disk, has finished the spool assembling, has the little advantage that takes up room;
2, cooperating of the manipulator of rotating disk of the present invention and each accessory transfer passage end, whenever rotate a certain angle, finish next step assembling procedure, the production efficiency height;
3, cooperating of the dual mode automation mechanized operation of the locking end of rotating disk of the present invention, the fixture block that especially tilts to assemble and triangular cut cover plate, it is more accurate to locate, and helps yield of products.
Description of drawings
Fig. 1 is the assembling schematic diagram of spool;
Fig. 2 is a structure vertical view of the present invention;
Fig. 3 A is a workbench structural representation of the present invention;
Fig. 3 B is workbench locking of the present invention and push piece mechanism first schematic diagram;
Fig. 3 C is workbench locking of the present invention and push piece mechanism second schematic diagram;
Fig. 3 D is another schematic diagram of workbench structure;
Fig. 4 A is the valve core shell structural representation;
Fig. 4 B is a valve core shell vibration reorganizer vertical view;
Fig. 4 C is the 3rd fen selections partial schematic diagram of valve core shell vibration reorganizer;
Fig. 4 D is first and second and three fens selections meet schematic diagram of valve core shell vibration reorganizer;
Fig. 4 E is second fen selections partial schematic diagram of valve core shell vibration reorganizer;
Fig. 4 F is first and second and three fens another schematic diagram of selections meet of valve core shell vibration reorganizer;
Fig. 4 G is a valve core shell vibration reorganizer track export place partial schematic diagram;
Fig. 5 A is a screw structure schematic diagram in the spool;
Fig. 5 B is a screw mandrel vibration reorganizer structural representation;
Fig. 5 C is a screw mandrel vibration reorganizer vertical view;
Fig. 5 D is that screw mandrel vibration reorganizer arc track uses schematic diagram;
Fig. 5 E is a screw mandrel vibration reorganizer staged schematic diagram;
Fig. 6 A is the little ceramics vibration of an air blowing type reorganizer structural representation;
Fig. 6 B is the little ceramics vibration of an air blowing type reorganizer partial schematic diagram;
Fig. 6 C is little ceramics schematic diagram;
Fig. 7 A is the big ceramics vibration of an air blowing type reorganizer structural representation;
Fig. 7 B is another angle schematic diagram of the big ceramics vibration of air blowing type reorganizer;
Fig. 7 C is the big ceramics schematic diagram of the utility model;
Fig. 8 A is the big ceramics vibration of a non-air blowing type reorganizer structural representation;
Fig. 8 B is another angle schematic diagram of the big ceramics vibration of non-air blowing type reorganizer;
Fig. 9 A is the silicagel pad structural representation;
Fig. 9 B is the silicagel pad first embodiment schematic diagram;
Fig. 9 C is another example schematic diagram of silicagel pad;
Fig. 9 D is a partial schematic diagram among Fig. 9 C;
Fig. 9 E is an A-A cross-sectional among Fig. 9 D.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing:
Embodiment:
A kind of method for assembling faucet valve core, its number of assembling steps is as follows:
The first step: the location spool, from several valve core shells sorting put in order out the hexagonal end down nose circle valve core shell up be fixed in first station of workbench;
Second the step: the dress screw mandrel, the valve core shell of first station turns to second station, the screw mandrel projecting end of putting in order up, a screw mandrel end down is fitted into them in the heart through hole from the nose circle (upper end open after valve core shell is positioned) of valve core shell;
The 3rd step: adorn little ceramics, the valve core shell of second station turns to the 3rd station, the little ceramics both sides groove face of putting in order down, the light face that this little ceramics makes progress is smeared to establish in the through hole that is assembled to valve core shell behind the silicone oil and with two projections of screw mandrel and is cooperated;
The 4th step: adorn big ceramics, the valve core shell of the 3rd station turns to the 4th station, the big one side of big ceramics through hole bore that sorting is put in order is sent out (being the light face) down, be assembled in the through hole of valve core shell and contact with the light face of little ceramics, the positioning convex on the ceramics cooperates with the locating slot of valve core shell inwall greatly;
The 5th step: the dress silicagel pad, the valve core shell of the 4th station turns to the 5th station, and the silicagel pad external diameter after the arrangement is assembled to the opening part and the compacting of valve core shell down than small end, forms spool;
The 6th step: the secondary ftercompction, the screw mandrel in the valve core shell, little ceramics, big ceramics and silicagel pad are cooperated closely, drainage appears to prevent that silicagel pad and each accessory are gapped;
The 7th step: whether detect, it is qualified to detect through the spool assembling of this station by the optoelectronic induction instrument, and detection signal sends the diverting switch control end to;
The 8th step, release spool, enter next circulation, wherein the spool of Tui Chuing is controlled by diverting switch, and qualified mouthful enters the certified products storehouse, and defective work enters the waste product storehouse;
Above-mentioned each station forms the circular pipeline of an annular.
As Fig. 2, a kind of faucet valve core full automatic assembly machine, the workbench M0 and the accessory reorganizer that is arranged at its all side that comprise toroidal, be followed successively by valve core shell vibration reorganizer M1, screw mandrel vibration reorganizer M2, little ceramics vibration reorganizer M3, big ceramics vibration reorganizer M4 and silicagel pad vibration reorganizer M5, described workbench M0 can revolve three-sixth turn around central shaft, which is provided with locking and push piece mechanism, the spool accessory is transported to assigned address one by one by transfer passage after by each reorganizer sorting, the tail end of feed track is provided with manipulator, the locking end of each locking and push piece mechanism cooperates with corresponding manipulator finishes the spool assembling, also is provided with checkout gear M7 on the workbench.
As Fig. 3 A, workbench comprises rotating disk 31, holder and locking and push piece mechanism 32, its turntable 31 is installed on the holder, and make 360 degree around its rotating shaft and rotate, this rotating disk 31 is provided with eight groups of lockings and push piece mechanism 32, and locking and push piece mechanism 32 turn to wait to cut apart along card and be distributed on the rotating disk 31, and each is locked and the locking end of push piece mechanism is arranged at the periphery of rotating disk, be used for clamping and positioning spool shell, the end in addition of each locking and push piece mechanism is fixed on the rotating disk 31.
Locking and push piece mechanism 32 comprise locking end 320, push rod 321, extension spring 322, locking end 320 by the fixture block 3201,3201 that is positioned at both sides ' and the breach of cover plate 3202 form the valve core shell of setting circle cylindricality, push rod 321 is arranged in the groove of rotating disk, the one end is connected with extension spring 322, the other end is scalable, can push away the valve core shell of locking place during its elongation, the end in addition of extension spring 322 is fixed on the rotating disk, and each bearing forms a concentric annulus 33.Fixture block 321, its stiff end connects a spring, and when valve core shell was pushed into locked position, the both sides spring was in compressive state, thereby made fixture block clamp valve core shell.
As Fig. 3 B, the breach of cover plate 3202 is an arcwall face, with the fixture block 3201,3201 of both sides horizontal positioned ' be used and the locking positioning valve core shell, this moment, valve core shell one curved side was against on the arcwall face of cover plate 3202, and other two fixture blocks press on the both direction in the valve core shell outside.
As Fig. 3 C, the cover plate breach is a triangle, and the fixture block 3201,3201 of both sides ' one-tenth inclination certain angle is provided with, and fixture block and horizontal direction are (15 degree), the arc inboard of valve core shell is against two straight lines of triangular cut at this moment, more helps locating valve core shell with the fixture block that is obliquely installed.
Locking and push piece mechanism be eight groups, adjacent locking and push piece mechanism be spaced apart 45 the degree.The eight groups of locking and the function of finishing successively of push piece mechanism are, first clamping and positioning valve core shell, the dress screw mandrel is finished to second station in rotation 45 degree backs, be to adorn little ceramics, big ceramics and silicagel pad successively, the 6th station is the secondary ftercompction, purpose is the whole spool of compacting, the 7th detects, the 8th is discharging, the spool that installs is released machine table, is qualified product if detect at the 7th station, just puts into qualified mouthful of place, if the 7th station detects is that underproof product is then put into the recovery point, and rotating disk continues to rotate into next circulation.Fig. 3 D, above-mentioned cover plate can also be set to an overall structure, is fixed on the rotating disk by screw, and its breach and locking and push piece mechanism are used, and promptly the breach with rotating disk groove top matches.
As Fig. 4 A to 4G, one end A of housing is the hexagonal shape, and two opening opposing B and B ' are arranged on the housing wall, and valve core shell vibration reorganizer purpose is to guarantee valve core shell hexagonal shape end down, and make the valve core shell bottom opening upwards, to carry out the assembling successively of spool miscellaneous part.Concrete structure as Fig. 4 B to shown in the 4E, the involving vibrations base and be mounted thereon take over a business 41, the center of taking over a business is a cavity 4101, is used to hold some valve core shell P, the helical orbit 42 of the perisporium of taking over a business cavity 4101 for upwards extending from the bottom surface, this helical orbit extend to the outlet of taking over a business always; Wherein helical orbit is to be connected to form successively by transportation section 4201, selections 4202 in first fen and selections 4203 in second fen from bottom to top successively,
Transportation section 4201, its track initiating terminal are connected in the bottom surface and the spiral extension that makes progress, and are used to the valve core shell P that carries cavity interior;
Selections 4202 in first minute, were positioned at the last layer of helical orbit, and there is an arc sorting bar 3 in its outside, this sorting bar to the distance of orbital plane greater than the maximum outside diameter of spool housing less than the column height of spool housing, purpose is to remove the valve core shell P that lies low;
Selections 4203 in second minute, and the outer side edges of its orbital plane is along being provided with a plurality of breach 42030, and greater than the wall thickness of other end of valve core shell, purpose is only to allow hexagonal shape valve core shell down to pass through to the width of breach less than valve core shell hexagonal shape end wall is thick;
The exit of helical orbit is provided with guide post 44, and this guide post 44 is corresponding with the both-side opening B or the B` of valve core shell, and it highly just in time equals the open height of hexagonal shape end valve core shell down the time.
The outside of arc sorting bar is the 3rd sorting track 4204 in the selections 4202 in first fen, this track has a step surface, valve core shell by step has dual mode, a kind of is that vertical vertical another kind is to lie low, there is pin 46 the avris top of this track, vertical vertical valve core shell is remained in continue on the orbital plane to move ahead, then this falls into the recovery bin valve core shell that lies low from pin and orbital plane.The end 4204 of the 3rd fen selections track 4202 and selections in first fen converges and enters selections 4203 in second fen, and the effect of above-mentioned step is the possibility that vertical state is arranged behind the valve core shell freely falling body on it, and it continues to move ahead, and enters sorting next time.
Be provided with recovery bin 45 below selections 4203 in second fen and the selections 4204 in the 3rd fen, this recovery bin 45 with take over a business cavity 4101 and communicate, no matter be that the valve core shell that lies low or hexagonal makes progress is by selections in second fen the time, all will fall into recovery bin, the valve core shell vibration of collection is got back in the chamber and is put in order next time.
When this valve core shell vibrator uses, some valve core shells are put in the middle cavity of taking over a business, the Vibration on Start-up switch, base and take over a business to begin the vibration, thereby valve core shell is upwards advanced along helical orbit, this moment at the valve core shell of orbital plane for lying low or vertical two states, during to arrival selections in first fen, because the setting of arc sorting bar, the valve core shell that lies low is divided to the 3rd selections, vertical valve core shell is then by first selections, and this moment, vertical valve core shell comprised two kinds, and a kind of is the valve core shell that downward valve core shell of hexagonal end and hexagonal end make progress; When entering the valve core shell process step of the 3rd selections, lying status may will become vertical state, and converging of vertical valve core shell and selections in first fen enters selections in second fen; When entering selections in second fen, valve core shell all will pass through breach towards the lower end, because the setting of gap width, make hexagonal end valve core shell up be spool bottom group loading port end down, and the wall thickness of spool bottom group loading port end is less than the width of breach, valve core shell disequilibrium and falling in the recovery bin, valve core shell by this minute selections has only the hexagonal end down, guiding through guide post, the opening of valve core shell both sides slides along the edge of feed track, do last correction, feed track can horizontal feed or the downward-sloping assigned address that is transported to, and carries out the spool assembling.Valve core shell in the recovery bin vibrates the cavity of getting back to, and carries out sorting arrangement again.
Structure is shown in Fig. 5 A to 5D, screw mandrel vibration reorganizer involving vibrations base and be mounted thereon take over a business 52, take over a business by the sidewall 5202 of bottom surface 5201 and band helical orbit to form, helical orbit upwards extends into the outlet of taking over a business from taking over a business 52 bottom surface 5201 always, wherein, helical orbit is by transportation section 5301, divides selections 5302 and tuning section 5303 to connect to form successively, transportation section 5301, and its effect is the screw mandrel 54 of taking over a business the bottom surface to be driven one by one by vibration force upwards carry by helical orbit; Divide selections 5302, be positioned at the last layer of helical orbit, can be not yet at last layer as at the second layer, this minute selections are provided with a breach 530, purpose is that an irregular screw mandrel that transports is removed, the major part (projecting end) that makes screw mandrel forward or backwards, herein before and after with track direction of advance master standard; Tuning section 5303, its be level to screw mandrel be adjusted to vertical direction, the bigger end of the diameter of screw mandrel (major part) upwards, this tuning section by take over a business partial sidewall 531 ' and the arcuate struts 531 that parallels with it form, arcuate struts 531 is in same horizontal plane with sidewall, and arcuate struts 531 and sidewall 531 ' between the diameter that encloses greater than the O shape of screw mandrel less than screw mandrel most peripheral diameter (major part) of distance.The screw mandrel c of vertical direction can be directly used in horizontal feed to assembling the spool position.
As Fig. 5 B and Fig. 5 D, when needs are used downward-sloping mode and are carried screw mandrel c, tuning section end in track has a gug 5304, and guarantee screw mandrel diameter small end (microcephaly) forward, this gug connects an arc track 5305, is provided with location pin 532 in arc track 5305, and the outside of arc track is provided with recovery bin 51, and have and reclaim mouthful in taking over a business sidewall, its with take over a business the bottom surface and communicate.
Above-mentioned dual mode take over a business 52 for straight tubbiness or stepped (as Fig. 5 E), the helical orbit that straight tubbiness is taken over a business superposes straight up, is that the last layer track is positioned at down the periphery of one deck track and is ladder and distributes as the stepped helical orbit of taking over a business of Fig. 5 E.
The use of screw mandrel vibration reorganizer is as follows, the screw mandrel that packages O shape circle and sealing ring is put in the intermediate recess of taking over a business, the Vibration on Start-up switch, base and take over a business to begin the vibration, thereby make screw mandrel one by one by helical orbit upwards advance (screw mandrel lies low), when when dividing the breach of selections, screw mandrel one end participates in screw mandrel arrangement next time towards the bottom surface of the dish that falls to return back to top of taking over a business the center; The bigger end of diameter (major part) forward or the bigger end of diameter (major part) screw mandrel backward continue to march forward, when arriving the tuning section, level to screw mandrel be adjusted to vertical direction, diameter hangs on bow and the sidewall than the big down and end of small end.Above-mentioned screw mandrel can be used for horizontal feed screw mandrel assembling spool usefulness, when straight feeding straight line feeder must be arranged, and the effect of this feed appliance is spacing and feeding; Also having a kind of mode in addition is downward-sloping conveying screw mandrel, then need to be equipped with other track, the screw mandrel freely falling body of tuning section is to gug, pass through the orientation adjustment of arc road and location pin then, enter the transfer passage of inclination, the angle of inclination is preferred but be not limited to 45 degree and carry screw mandrels assembling spool positions.
Little ceramics vibration reorganizer comprises air blowing type and overall balance formula, wherein the little ceramics of air blowing type vibration reorganizer purpose be for the both sides groove face of putting little ceramics in order down, shown in Fig. 6 C, little ceramics simultaneously is shiny surface D, be through polishing, as with the contact-making surface of big ceramics, help its rotation, another side is the one side E of band edge groove, and its limit groove cooperates with the screw mandrel projection tab.
Concrete structure is shown in Fig. 6 A, Fig. 6 B, the utility model involving vibrations base and be mounted thereon take over a business 61, take over a business 61 by bottom surface 6101 be arranged at its perisporium and upwardly extending helical orbit 62 is formed, wherein, helical orbit is by transportation section 6201 from bottom to top successively, divides selections 6202 and air blowing section 6203 to connect to form successively, transportation section 6201, its track one end connects to take over a business the bottom surface 6101 and the spiral extension that makes progress, the little ceramics in being used to carry; Divide selections 6202, be positioned at the last layer of helical orbit, the inboard of this section track is provided with a breach 620, the width of orbital plane only holds little ceramics forward to be passed through, above-mentioned breach purpose is to allow little ceramics by self center of gravity and the comprehensive Dynamic Selection that moves forward, if little ceramics is laterally through out-of-date, little ceramics has only a limit groove on orbital plane, because its center of gravity not on orbital plane, will drop in the following recovery bin 63; If little ceramics is forward through out-of-date, two limit grooves of promptly little ceramics all are on the orbital plane, will pass through safely; Air blowing section 6203, the sidewall of this section track is provided with two gas blow pipes 64, its mouth of pipe faces the little ceramics of process on the track, and the distance of two gas blow pipes equals the distance between the both sides groove of little ceramics, the little ceramics that faces up with assurance band edge groove one is blown in the feed back storehouse 63 (recovery bin), and the little ceramics that band edge groove one is faced down passes through smoothly; Above-mentioned little ceramics (one of its band edge groove faces down) through sorting, after blowing is transported to assigned address and carries out the spool assembling by transporting track.
Track after the air blowing is provided with a pin 65, can be got back to and track state forward by the inclined to one side little ceramics of air-blowing with assurance.The branch selections 6202 of helical orbit, the section 6203 of blowing have recovery bin 63, be used to collect the little ceramics that falls on the track, this recovery bin communicates with the inner chamber of taking over a business, and the sidewall of the inside edge of above-mentioned track and transportation section track is gapped, so that little ceramics can drop in the recovery bin 63.
Gas blow pipe 64 is provided with stable gas pressure valve and air volume regulating valve, and suitable to guarantee the air-flow that tracheae blows out, this air-flow can blow off groove little ceramics up in limit to recovery bin, and groove little ceramics down in limit can pass through safely.
The outlet of taking over a business 61 helical orbit is connected with horizontal feed or downward-sloping conveyance conduit, little ceramics is transported to assigned address carries out the spool assembling.The air blowing section orbit sidewall of helical orbit is provided with a limit for height cover plate 66, only allow single little ceramics to pass through, and the little ceramics that two or more stack can not be by falling into the feed back storehouse.
When the little ceramics vibration of air blowing type reorganizer uses, some little ceramics are put in the middle cavity of taking over a business, the Vibration on Start-up switch, base and take over a business to begin the vibration, thereby little ceramics is upwards advanced along helical orbit, arrive when dividing selections, because its orbital plane narrows down (its inboard is provided with a breach), because little ceramics self center of gravity and the comprehensive dynamic effect that moves forward, having only the both sides groove to be in simultaneously on the orbital plane could pass through, and will fall under other the situation in the recovery bin, and the single little ceramics by minute selections has dual mode, a kind of is that one of little ceramics band edge groove faces down, another kind is that one of band edge groove faces up, and when above-mentioned little ceramics passed through gas blow pipe, the air-flow of tracheae faced the both sides groove, thereby the little ceramics that the limit groove is made progress is blown off to recovery bin, and groove downward little ceramics safety in limit is passed through.Have only the little ceramics that limit groove one faces down can horizontal feed or the downward-sloping assigned address that is transported at last, carry out the spool assembling.Little ceramics in the recovery bin vibrates the cavity of getting back to, and carries out sorting arrangement again.
Little ceramics vibration reorganizer of another kind of overall balance formula and the following non-air blowing type structure of big ceramics are similar.
Big ceramics vibration reorganizer can be divided into air blowing type and non-air blowing type, wherein the air blowing type reorganizer can select the through hole bore less of big ceramics to face down apace, and shown in Fig. 7 C, the less one side of its medium caliber is light face G, cooperate with little ceramics light face, another side is the big face F of bore.Concrete structure such as Fig. 7 A, shown in Fig. 7 B, the involving vibrations base, what be mounted thereon takes over a business 71 and transfer passage, taking over a business the center is a cavity 7101, its madial wall is upwardly extending helical orbit, wherein, the last layer of helical orbit is provided with selections in a fen, this minute selections are provided with at least one gas blow pipe 72, its mouth of pipe faces the big ceramics by track, be used to remove the big ceramics that bore bigger faces up and keep the big ceramics that bore bigger faces down, the delivery outlet of selections in above-mentioned minute is connected with transfer passage 73, transfer passage can make big ceramics turn over turnback, the bore bigger one that is big ceramics faces up, and is above-mentioned through sorting, big ceramics after the upset (its through hole bore bigger one faces up) is transported to assigned address and carries out the spool assembling.
The orbital plane of dividing selections is with to take over a business sidewall gapped, divide selections below be provided with recovery bin 74, this recovery bin with take over a business internal cavity and communicate.Take over a business to be straight barrel type or the rising of step spiral.
Gas blow pipe 72 is two and separated by a distance, tracheae is provided with stable gas pressure valve and air volume regulating valve, suitable to guarantee the air-flow that tracheae blows out, this air-flow can blow off the big ceramics that through hole bore bigger faces up to recovery bin, and the big ventricumbent big ceramics of through hole then can pass through safely.
Transfer passage is a flat channel, and it turns over turnback gradually from initiating terminal, thereby makes big ceramics of carrying in it turn over turnback, reaches the assembling requirement, and above-mentioned transfer passage can horizontal feed, also can be downward-sloping setting.
The big ceramics that faces up that air blowing type reorganizer through hole bore is big is not selected fortunately for the first time, so selected its opposing face cleverly earlier, utilizes the setting of transfer passage to reach the arrangement purpose then.During use, some big ceramics are put in the middle cavity of taking over a business, the Vibration on Start-up switch, base and take over a business to begin the vibration, thereby big ceramics is upwards advanced along helical orbit, after entering the branch selections, because its orbital plane narrows down (it is inboard gapped with the helical orbit sidewall), big ceramics generally faces up more greatly with the through hole bore or the through hole bore faces down more greatly, and dual mode moves ahead, when through gas blow pipe, the through hole bore faces up more greatly and is blown off in recovery bin, and the big ventricumbent big ceramics of through hole bore then can pass through, and second gas blow pipe is in order to select more accurately, the big ventricumbent big ceramics of through hole bore enters into transfer passage, because this passage is set to turn over turnback, makes big ceramics turn over turnback equally, reach the requirement of big ceramics assembling.Big ceramics in the recovery bin vibrates the cavity of getting back to, and carries out sorting arrangement again.
As Fig. 8 A and 8B, non-air blowing type vibration reorganizer involving vibrations base and be mounted thereon take over a business 81, the center of taking over a business is a cavity 8101, its all inwall is a helical orbit 82, this helical orbit face originates in the bottom surface of taking over a business cavity 8101 and extends along inwall, wherein, helical orbit is by transportation section 8201 from bottom to top successively, divides selections 8202 and deferent segment 8203 to connect to form successively
Transportation section 8201, its track one end connect to take over a business bottom surface and upwards spiral escalation, the ceramics in being used to carry;
Divide selections 8202, be positioned at the last layer of helical orbit, this section track is made up of the inwall 820 and the irregular orbital plane 821 of inclination certain angle, and wherein inwall 820 is centroclinal to taking over a business, the width of orbital plane is less than or equal to the thickness of ceramics, no matter be big ceramics or little ceramics, when vertical placement, because the characteristic of its structure, its center of gravity is not on center line, so during by branch selections track, have only its center of gravity to lean to when tilt internal wall and could pass through, otherwise can not pass through;
Deferent segment 8203, its terminal outlet for taking over a business, it is connected with the horizontal feed passage;
Be provided with recovery bin 83 below the branch selections track, this recovery bin 83 communicates with taking over a business cavity 8101, can not drop to recovery bin 83 by the ceramics of minute selections 8202, and vibration is got back in the cavity, enters the arrangement of sorting next time.
The orbital plane inboard of helical orbit transportation section 8201 adjacent sub selections is inclined upwardly gradually, transportation section 8201 and the junction of dividing selections, and the orbital plane of transportation section is consistent with the inwall angle of inclination of dividing selections.
Helical orbit divides the inwall of selections 8202 ends the downward-sloping gradually horizontal rail face that is changed to deferent segment 8203, becomes the outer wall of deferent segment 8203 and divide the orbital plane of selections 8202 to be inclined upwardly.
Take over a business perisporium and be straight tubbiness or stepped expanding outwardly.
When non-air blowing type vibration reorganizer uses, some big ceramics are put in the middle cavity of taking over a business the Vibration on Start-up switch, base and take over a business to begin vibration, thus big ceramics is upwards advanced along helical orbit, when arrive dividing selections, because orbital plane is inclined upwardly, big ceramics also at a slant forward.Because the architectural characteristic of big ceramics (the through hole bore on big ceramics two sides is different big), its center of gravity be on center line, as the big one side m of through hole bore during towards inwall, it is disequilibrium and falling in the recovery bin in vibration processes easily; As the big one side m of through hole bore outwardly the time, this moment big ceramics center of gravity near inwall, even take over a business vibration, big ceramics also can pass through.Big ceramics by minute selections be the big one side m of through hole bore outwardly, when arriving deferent segment, because inwall is converted into orbital plane, then big ceramics through hole bore bigger faces up, and reaches the demand of assembling spool.In like manner, little ceramics limit groove one side n ' can be by dividing selections outwardly the time, and when arriving deferent segment, little ceramics limit groove one faces up, and turns over turnback by track, makes little ceramics become limit groove one and faces down, and reaches the spool demand of assembling.Little ceramics another side is light face n.
To 9D, silicagel pad vibration reorganizer is that the arrangement silicagel pad is carried by certain direction as Fig. 9 A, makes the less proper bottom of valve core shell that faces toward of its diameter to finish assembling.Can be by two kinds of structures, realize that first structure is shown in Fig. 9 B, the involving vibrations base and be mounted thereon take over a business 91, taking over a business the center is cavity 9101, be used to hold silicagel pad, the inwall of taking over a business is upwardly extending helical orbit 92, wherein, the helical orbit of top one deck is provided with a baffle plate 93, its effect is only to allow the single silicagel pad that lies low to pass through, the above-mentioned silicagel pad that lies low sub-elects diameter than large end face silicagel pad up by the branch selections of helical orbit, divides the end of selections to be connected with delivery track 94 to be used for silicagel pad after the sorting to be sent to assigned address and assembles.
As Fig. 9 B, the branch selections of helical orbit are sorting parallel bars 920, these sorting parallel bars are that two sections parallel arcs prop up thick stick, the one end is in abutting connection with the helical orbit face, the other end is connected with transfer passage 94, the distance of these sorting parallel bars greater than silicagel pad than the diameter of small end and less than the diameter of the bigger end of silicagel pad, purpose is to remove the downward silicagel pad of the bigger end of diameter, the silicagel pad that assurance enters into transfer passage all is that the bigger end of diameter makes progress, and assemble when arriving assigned address and valve core shell bottom.
Baffle plate one end is connected in orbit sidewall, and the inclination certain angle also extends to orbital plane is inboard, and the baseplane of this baffle plate and the distance of orbital plane be greater than the thickness of silicagel pad both ends of the surface, thereby stops the silicagel pad of stack, and guarantees that single silicagel pad passes through.
The junction of helical orbit and sorting parallel bars is provided with guide plate, is used for the silicagel pad at offset track center led getting back to track centerline.
Be provided with recovery bin 97 below the sorting parallel bars, this recovery bin communicates with the cavity of taking over a business, and enters circulation arrangement next time so that fall the silicagel pad of recovery bin.
During use, some silicagel pad are put in the middle cavity of taking over a business, the Vibration on Start-up switch, base and take over a business to begin the vibration, thereby silicagel pad is upwards advanced along helical orbit, when vibrating top layer, silicagel pad generally is single or the stacking pattern setting that moves ahead, during by baffle plate, stack and the silicagel pad of erectting are fallen into cavity along baffle-panels and are entered arrangement next time, have only single form to move ahead by the silicagel pad of baffle plate, comprise that the bigger end of diameter (major part) upwards and downward two kinds of the bigger end of diameter (major part), sub-elects the purpose silicagel pad by minute selections this moment.Wherein a kind of mode is: when arriving helical orbit terminal, because the effect of guide plate, make silicagel pad enter the parallel bars district, owing to self balance, the downward silicagel pad of the bigger end of diameter (major part) is from falling in the recovery bin between parallel bars, and the silicagel pad that the bigger end of diameter (major part) makes progress is introduced in the parallel bars space than small end owing to diameter, its whole parts center of gravity oneself adjusts, make the two edges of the bigger end of diameter (major part) just in time hang in the parallel bars, thereby can pass through safely, enter delivery track, can carry out the spool assembling with horizontal feed or the downward-sloping assigned address that is transported to.Wherein the silicagel pad in the recovery bin is vibrated the cavity of getting back to, and carries out sorting arrangement again.
As Fig. 9 C, Fig. 9 D, the silicagel pad reorganizer involving vibrations base of another kind of structure and be mounted thereon take over a business 91, taking over a business the center is cavity 9101, be used to hold silicagel pad, the inwall of taking over a business is upwardly extending helical orbit 92, wherein, respectively be provided with a baffle plate 93 on the helical orbit of ground floor and top one deck, 93 ', its effect is only to allow the single silicagel pad that lies low to pass through, the above-mentioned silicagel pad that lies low sub-elects diameter than large end face silicagel pad up by the branch selections of helical orbit, divides the end of selections to be connected with delivery track 94 to be used for silicagel pad after the sorting to be sent to assigned address and assembles.The orbital plane S of the branch selections of helical orbit is provided with breach 95, be that orbital plane narrows down, the inner wall edge place of this orbital plane is provided with pressing plate 96, if arriving the bigger end of silicagel pad diameter of this section makes progress, then its bottom face is partly supported by orbital plane, the wing place, limit of its top end face is pressed attached by pressing plate 96, so the class silicagel pad can be passed through; If the bigger end of the diameter of silicagel pad down, then its bottom face partly supports, and falls down track in vibration processes, and enters cavity, puts in order next time.Thisly take over a business the helical orbit that expands outwardly for step.Fig. 9 E is an A-A cross-sectional among Fig. 9 D, if the bigger end of silicagel pad diameter upwards, then its bottom face is partly supported by orbital plane, and the wing place, limit of its top end face is pressed attached by pressing plate 96, so the class silicagel pad can be passed through.
During use, when silicagel pad entered into the branch selections of helical orbit, orbital plane narrowed down, and silicagel pad that the bigger end of diameter makes progress was passed through under the making a concerted effort of orbital plane and pressing plate, and the downward silicagel pad of the bigger end of diameter fell into cavity, puts in order next time.The silicagel pad of passing through can be carried out the spool assembling with horizontal feed or the downward-sloping assigned address that is transported to by delivery track.
The described transfer passage that is connected with each accessory reorganizer can be horizontally disposed with, the certain angle that also can tilt, and when promptly each accessory reorganizer was higher than rotating disk, transfer passage was 45 degree and tilts, and each accessory is transported to assigned address by self gravitation; When each accessory reorganizer end face and rotating disk maintained an equal level, then transfer passage was horizontally disposed with, and carries each accessory to assigned address by driving mechanism, and each transfer passage terminal high energy alarm.
The conveying that is connected with the valve core shell reorganizer is logical to be provided with two cylinders, the push rod of cylinder is inserted in the feed track, and the distance of two push rods is the external diameter of valve core shell, the tracheae reversal connection of two cylinders, purpose is only to allow single valve core shell to be transported to assigned address, is delivered to the locking end of rotating disk by the manipulator clamping.
The end of little ceramics feed track is provided with one and smears silicone oil mechanism, and this mechanism can evenly be put on silicone oil the light face of little ceramics, when contacting with big ceramics light face, reduces the friction of its rotation.
Checkout gear is the optoelectronic induction instrument, and it is arranged at the top of rotating disk the 7th station, and the optoelectronic induction instrument judges by the contrast of the height of detection spool whether this spool is qualified, and the last station of this station is the spool ftercompction M6 of mechanism, and a station is for releasing station M8 thereafter.
Use of the present invention starts power switch, and each accessory reorganizer begins vibration, carries out the arrangement of sorting separately, valve core shell put in order out the hexagonal end down nose circle valve core shell up be fixed in first station of workbench; The valve core shell of first station turns to second station, the screw mandrel projecting end of putting in order up, a screw mandrel end down is fitted into them in the heart through hole from the nose circle (upper end open after valve core shell is positioned) of valve core shell; The valve core shell of second station turns to the 3rd station, and the little ceramics both sides groove side of putting in order is assembled in the through hole of valve core shell and with two projections of screw mandrel and cooperates down; The valve core shell of the 3rd station turns to the 4th station, the big side of the big ceramics through hole bore that sorting is put in order down, and be coated with back silicone oil and be assembled in the through hole of valve core shell and contact with the upper surface of little ceramics on above-mentioned side, the positioning strip on the ceramics cooperates with the locating slot of valve core shell inwall greatly; The valve core shell of the 4th station turns to the 5th station, and the silicagel pad external diameter after the arrangement is assembled to the opening part of valve core shell down than small end, forms spool; Second compensation extruding, purpose are to make each accessory of spool cooperate tightr; The 6th station detects whether spool is qualified, and wherein the spool certified products of Tui Chuing enter the certified products storehouse, and defective work enters the waste product storehouse.Each station of above-mentioned rotating disk forms the circular pipeline of an annular.
The above record only for utilizing the embodiment of this origination techniques content, anyly is familiar with modification, the variation that this skill person uses this creation to do to do, and all belongs to the claim of this creation opinion, and is not limited to those disclosed embodiments.

Claims (10)

1, a kind of method for assembling faucet valve core is characterized in that number of assembling steps is as follows:
The first step: the location spool, from several valve core shells sorting put in order out the hexagonal end down nose circle valve core shell up be fixed in first station of workbench;
Second the step: the dress screw mandrel, the valve core shell of first station turns to second station, the screw mandrel projecting end of putting in order up, a screw mandrel end down is fitted into them in the heart through hole from the nose circle of valve core shell;
The 3rd step: adorn little ceramics, the valve core shell of second station turns to the 3rd station, the little ceramics both sides groove face of putting in order down, the light face that this little ceramics makes progress is spread in the through hole that is assembled to valve core shell behind the silicone oil and with two projections of screw mandrel and is cooperated;
The 4th step: adorn big ceramics, the valve core shell of the 3rd station turns to the 4th station, what the big ceramics through hole bore that sorting is put in order was little one faces down, and is assembled in the through hole of valve core shell to contact with the light face of little ceramics, and the positioning convex on ceramics both sides cooperates with the locating slot of valve core shell inwall greatly;
The 5th step: the dress silicagel pad, the valve core shell of the 4th station turns to the 5th station, and the silicagel pad external diameter after the arrangement is assembled to the opening part and the compacting of valve core shell down than small end, forms spool;
The 6th step: the secondary ftercompction, the screw mandrel in the valve core shell, little ceramics, big ceramics and silicagel pad are cooperated closely, whole spool scatters when the degree of accuracy that influence detects and discharging to prevent that silicagel pad and each accessory are gapped;
The 7th step: whether detect, it is qualified to detect through the spool assembling of this station by the optoelectronic induction instrument, and detection signal sends the diverting switch control end to;
The 8th step, release spool, enter next circulation, wherein the spool of Tui Chuing is controlled by diverting switch, and qualified mouthful enters the certified products storehouse, and defective work enters the waste product storehouse;
Above-mentioned each station forms the circular pipeline of an annular.
2, a kind of faucet valve core full automatic assembly machine is characterized in that: comprise the workbench and the accessory reorganizer that is arranged at its all side of toroidal,
The accessory reorganizer, be followed successively by valve core shell vibration reorganizer, screw mandrel vibration reorganizer, little ceramics vibration reorganizer, big ceramics vibration reorganizer and silicagel pad vibration reorganizer, the spool accessory is transported to assigned address one by one by transfer passage after by each reorganizer sorting, the tail end of transfer passage is provided with manipulator, and the locking on the corresponding workbench with it of each manipulator and the locking end of push piece mechanism cooperate finishes the spool assembling;
Workbench can revolve three-sixth turn around central shaft, which is provided with locking and push piece mechanism, also is provided with checkout gear on the workbench.
3, faucet valve core full automatic assembly machine according to claim 2, it is characterized in that: described workbench comprises rotating disk, holder and locking and push piece mechanism, rotating disk is installed on the holder, and make 360 degree around its rotating shaft and rotate, this rotating disk is provided with eight groups of lockings and push piece mechanism, above-mentioned each locking and push piece mechanism turn to along card and are spacedly distributed on rotating disk, the locking end of each locking and push piece mechanism is arranged at the periphery of rotating disk, be used for clamping and positioning spool shell, the bearing of holding in addition of each retaining mechanism forms donut, wherein
Locking and push piece mechanism, comprise locking end, push rod, extension spring, the locking end is made of the valve core shell of setting circle cylindricality fixture block that is positioned at both sides and cover plate breach, push rod is arranged in the groove of rotating disk, the one end is connected with extension spring, and the other end is scalable, can push away the valve core shell of locking place during its elongation, the end in addition of extension spring is fixed on the rotating disk, and each bearing forms a concentric annulus; Wherein fixture block is arranged under the cover plate, and its stiff end connects a spring, and end extend in the breach of cover plate in addition, and when valve core shell was pushed into locked position, the both sides spring was in compressive state, thereby made fixture block clamp valve core shell;
The cover plate breach is a triangle, and the fixture block of both sides becomes the setting of inclination certain angle, and fixture block and horizontal direction are in a certain angle, and the arc inboard of valve core shell is against two straight lines of triangular cut at this moment, more helps locating valve core shell with the fixture block that is obliquely installed.
4, faucet valve core full automatic assembly machine according to claim 2, it is characterized in that: described valve core shell vibration reorganizer involving vibrations base and taking over a business of being mounted thereon, the center of taking over a business is a cavity, be used to hold some valve core shells, the helical orbit of the perisporium of taking over a business cavity for upwards extending from the bottom surface, this helical orbit extend to the outlet of taking over a business always; Wherein helical orbit is to be connected to form successively by transportation section, selections in first fen and selections in second fen from bottom to top successively,
Transportation section, its track initiating terminal are connected in the bottom surface and the spiral extension that makes progress, and are used to the valve core shell of carrying cavity interior;
Selections in first fen are positioned at the last layer of helical orbit, and there is an arc sorting bar in its outside, this sorting bar to the distance of orbital plane greater than the maximum outside diameter of spool housing less than the column height of spool housing, purpose is to remove the valve core shell that lies low;
Selections in second fen, the outer side edges of its orbital plane is along being provided with a plurality of breach, and and thick less than valve core shell hexagonal shape end wall, purpose is only to allow hexagonal shape valve core shell down to pass through to the width of breach greater than valve core shell bottom wall thickness;
The exit of helical orbit is provided with guide post, and this guide post is corresponding with the both-side opening of valve core shell, and it highly just in time equals the open height of hexagonal shape end valve core shell down the time;
The outside of arc sorting bar is the 3rd sorting track in the selections in wherein said first minute, this track has a step surface, the end of the 3rd fen selections track and selections in first fen converges and enters selections in second fen, the effect of above-mentioned step is the possibility that vertical state is arranged behind the valve core shell freely falling body on it, it continues to move ahead, and enters sorting next time;
Be provided with recovery bin below selections in described second minute and the selections in the 3rd fen, this recovery bin communicates with the cavity of taking over a business, no matter be the valve core shell that lies low or hexagonal makes progress by selections in second fen the time, all to fall into recovery bin, the valve core shell vibration of collection is got back in the chamber and is put in order next time;
The described conveying that is connected with the valve core shell reorganizer is logical to be provided with two cylinders, the push rod of cylinder is inserted in the feed track, and the distance of two push rods is the external diameter of valve core shell, the tracheae reversal connection of two cylinders, purpose is only to allow single valve core shell to be transported to assigned address, is delivered to the locking end of rotating disk by the manipulator clamping.
5, faucet valve core full automatic assembly machine according to claim 2, it is characterized in that: described screw mandrel vibration reorganizer involving vibrations base and taking over a business of being mounted thereon, take over a business by the sidewall of bottom surface and band helical orbit to form, helical orbit upwards extends into the outlet of taking over a business always from the bottom surface of taking over a business, wherein, helical orbit is by the transportation section, divides selections and tuning section to connect to form successively
Transportation section, its effect are the screw mandrel of taking over a business the bottom surface to be driven one by one by vibration force upwards carry by helical orbit;
Divide selections, can be positioned at the last layer of helical orbit, can be not yet at last layer, this minute selections are provided with a breach, make screw mandrel forward be transported to tuning section stem position, purpose be the irregular screw mandrel that transports as than bar one end towards the removal of taking over a business the center;
The tuning section, its be level to screw mandrel be adjusted to vertical direction, the bigger end of the diameter of screw mandrel (major part) upwards, this tuning section is made up of the arcuate struts of taking over a business partial sidewall and parallel with it, arcuate struts and sidewall are in same horizontal plane, and the distance between arcuate struts and the sidewall less than screw mandrel most peripheral diameter (major part) greater than the diameter of the O shape of screw mandrel circle;
Wherein said tuning section end has a gug, and guarantees screw mandrel diameter small end (microcephaly) forward, and this gug connects an arc track, is provided with the location pin in arc track;
Describedly take over a business to be straight tubbiness or stepped, the helical orbit that straight tubbiness is taken over a business superposes straight up, and stepped helical orbit of taking over a business to be the last layer track be positioned at down the periphery of one deck track be ladder and distribute;
Describedly take over a business sidewall and have and reclaim mouthful, it communicates with taking over a business the bottom surface, and its effect is to be used to reclaim screw mandrel, comes back to cavity.
6, faucet valve core full automatic assembly machine according to claim 2 is characterized in that: described little ceramics vibration reorganizer can air blowing type reorganizer and overall balance formula reorganizer, wherein
Air blowing type reorganizer involving vibrations base and taking over a business of being mounted thereon take over a business by the bottom surface and are arranged at its perisporium and upwardly extending helical orbit is formed, and wherein, helical orbit is by the transportation section from bottom to top successively, divides selections and blow and section connect to form successively,
The transportation section, its track one end connects to take over a business the bottom surface and the spiral extension that makes progress, the little ceramics in being used to carry;
Divide selections, be positioned at the last layer of helical orbit, the inboard of this section track is provided with a breach, the width of orbital plane only holds little ceramics forward to be passed through, above-mentioned breach purpose is to allow little ceramics by self center of gravity and the comprehensive Dynamic Selection that moves forward, if little ceramics is laterally through out-of-date, little ceramics has only a limit groove on orbital plane, because its center of gravity not on orbital plane, will drop in the following recovery bin; If little ceramics is forward through out-of-date, two limit grooves of promptly little ceramics all are on the orbital plane, will pass through safely;
The air blowing section, the sidewall of this section track is provided with two gas blow pipes, its mouth of pipe faces the little ceramics of process on the track, and the distance of two gas blow pipes equals the distance between the both sides groove of little ceramics, the little ceramics that faces up with assurance band edge groove one is blown to the feed back storehouse, and the little ceramics that band edge groove one is faced down passes through smoothly;
It is transported to an above-mentioned little ceramics that faces down through sorting, the back band edge groove of blowing assigned address and carries out the spool assembling by transporting track;
The branch selections of described helical orbit, the section of blowing have recovery bin, be used to collect the little ceramics that falls on the track, this recovery bin communicates with the inner chamber of taking over a business, and the sidewall of the inside edge of above-mentioned track and transportation section track is gapped, so that little ceramics can drop in the recovery bin;
Described gas blow pipe is provided with stable gas pressure valve and air volume regulating valve, and suitable to guarantee the air-flow that tracheae blows out, this air-flow can blow off groove little ceramics up in limit to recovery bin, and groove little ceramics down in limit can pass through safely;
The end of described little ceramics feed track is provided with one and smears silicone oil mechanism, and this mechanism can evenly be put on silicone oil the light face of little ceramics, when contacting with big ceramics light face, reduces the friction of its rotation.
7, faucet valve core full automatic assembly machine according to claim 2 is characterized in that: described big ceramics vibration reorganizer can air blowing type reorganizer and non-air blowing type reorganizer, wherein
Non-air blowing type reorganizer involving vibrations base and taking over a business of being mounted thereon, the center of taking over a business is a cavity, its all inwall is a helical orbit, this helical orbit face originates in the bottom surface of taking over a business cavity and extends along inwall, wherein, helical orbit is by the transportation section from bottom to top successively, divides selections and deferent segment to connect to form successively
Transportation section, its track one end connect to take over a business bottom surface and upwards spiral escalation, the ceramics in being used to carry;
Divide selections, be positioned at the last layer of helical orbit, this section track is made up of the inwall and the irregular orbital plane of inclination certain angle, and wherein inwall is centroclinal to taking over a business, the width of orbital plane is less than or equal to the thickness of ceramics, no matter be big ceramics or little ceramics, when vertical placement, because the characteristic of its structure, its center of gravity is not on center line, so during by branch selections track, have only its center of gravity to lean to when tilt internal wall and could pass through, otherwise can not pass through;
Deferent segment is the outlet of taking over a business, and it is connected with the horizontal feed passage;
Be provided with recovery bin below described minute selections track, this recovery bin communicates with taking over a business cavity, can not drop to recovery bin by the ceramics of minute selections, and vibration is got back in the cavity, enters the arrangement of sorting next time;
The orbital plane inboard of described helical orbit transportation section adjacent sub selections is inclined upwardly gradually, transportation section and the junction of dividing selections, and the orbital plane of transportation section is consistent with the inwall angle of inclination of dividing selections;
Described helical orbit divides the inwall of selections end the downward-sloping gradually horizontal rail face that is changed to deferent segment, becomes the outer wall of deferent segment and divide the orbital plane of selections to be inclined upwardly; Describedly take over a business perisporium and be straight tubbiness or stepped expanding outwardly.
8, faucet valve core full automatic assembly machine according to claim 2, it is characterized in that: described silicagel pad vibration reorganizer involving vibrations base and taking over a business of being mounted thereon, taking over a business the center is cavity, be used to hold silicagel pad, the inwall of taking over a business is upwardly extending helical orbit, wherein, the helical orbit of top one deck is provided with a baffle plate, only allow the single silicagel pad that lies low to pass through, the above-mentioned silicagel pad that lies low sub-elects diameter than large end face silicagel pad up by the branch selections of helical orbit, divides the end of selections to be connected with delivery track to be used for silicagel pad after the sorting to be sent to assigned address and assembles;
The branch selections of described helical orbit are sorting parallel bars, these sorting parallel bars are that two sections parallel arcs prop up thick stick, the one end is in abutting connection with the helical orbit face, the other end is connected with transfer passage, the distance of these sorting parallel bars greater than silicagel pad than the diameter of small end and less than the diameter of the bigger end of silicagel pad, purpose is the downward silicagel pad of the removal bigger end of diameter, and the silicagel pad that assurance enters into transfer passage all is that the bigger end of diameter makes progress, and assemble when arriving assigned address and valve core shell bottom;
The orbital plane of the branch selections of described helical orbit is provided with breach, be that orbital plane narrows down, the inner wall edge place of this orbital plane is provided with pressing plate, if arriving the bigger end of silicagel pad diameter of this section makes progress, then its bottom face is partly supported by orbital plane, the wing place, limit of its top end face is pressed attached by pressing plate, so the class silicagel pad can be passed through; If the bigger end of the diameter of silicagel pad down, then its bottom face partly supports, and falls down track in vibration processes, and enters cavity, puts in order next time;
Described baffle plate one end is connected in orbit sidewall, the inclination certain angle also extends to orbital plane is inboard, and the baseplane of this baffle plate and the distance of orbital plane are greater than the thickness of silicagel pad both ends of the surface, thereby stop the silicagel pad of stack, and guarantee that single silicagel pad passes through;
The junction of described helical orbit and sorting parallel bars is provided with guide plate, is used for the silicagel pad at offset track center led getting back to track centerline;
Be provided with recovery bin below the described sorting parallel bars, this recovery bin communicates with the cavity of taking over a business, and enters circulation arrangement next time so that fall the silicagel pad of recovery bin.
9, faucet valve core full automatic assembly machine according to claim 2, it is characterized in that: the described transfer passage that is connected with each accessory reorganizer can be horizontally disposed with, the certain angle that also can tilt, when promptly each accessory reorganizer was higher than rotating disk, each accessory was transported to assigned address by self gravitation; When each accessory reorganizer end face and rotating disk maintained an equal level, then transfer passage was horizontally disposed with, and carries each accessory to assigned address by driving mechanism, and each transfer passage terminal high energy alarm.
10, faucet valve core full automatic assembly machine according to claim 2, it is characterized in that: described checkout gear is the optoelectronic induction instrument, it is arranged at the top of rotating disk the 7th station, the optoelectronic induction instrument is by the contrast of the height of detection spool, judge whether this spool is qualified, the last station of this station is a spool ftercompction mechanism, and a station is for releasing station thereafter.
CN2009101120349A 2009-06-19 2009-06-19 Method for assembling faucet valve core and fully automatic assembly machine Expired - Fee Related CN101590595B (en)

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