CN108037742A - A kind of method and system that raw materials in production process are checked - Google Patents
A kind of method and system that raw materials in production process are checked Download PDFInfo
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- CN108037742A CN108037742A CN201711239828.2A CN201711239828A CN108037742A CN 108037742 A CN108037742 A CN 108037742A CN 201711239828 A CN201711239828 A CN 201711239828A CN 108037742 A CN108037742 A CN 108037742A
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- 239000002994 raw material Substances 0.000 title claims abstract description 169
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000013507 mapping Methods 0.000 claims abstract description 52
- 238000012795 verification Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 9
- 230000004044 response Effects 0.000 claims description 5
- 239000000047 product Substances 0.000 description 95
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 7
- 239000006071 cream Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000012544 monitoring process Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The application is on a kind of method and system checked raw materials in production process, and this method includes building SFC systems；Establish product and produce the mapping relations between the raw material needed for the product；According to mapping relations, whether the raw material and the raw material actually taken needed for the verification production product are consistent.The system includes SFC system hardwares, mapping relations establish module and verification module.Method and system in the embodiment of the present application, can be conducive to improve the efficiency and accuracy checked, and the simple system structure of this method step is simple, use easy to spread by mapping relations using verification of the SFC systems realization to raw material.
Description
Technical field
This application involves production monitoring technical field, more particularly to a kind of raw materials in production process are checked
Method and system.
Background technology
Product is typically to be processed to form by different raw material.In production monitoring technical field, due to different visitors
Family demand and different production technologies, different product needs to use different type of raw materials, therefore, to used in different product
Raw material are checked, to ensure that raw material are correct used in current production, the problem of being extremely important.
At present, by taking board production is processed as an example, in PCBA, (Printed Circuit Board Assembly, integrate
Printed circuit board (PCB)) in process, the consumptive materials such as tin cream, detergent and scaling powder can be used, since customer requirement is different,
The required various consumptive materials of different IC printed boards are produced also to be not quite similar.It is integrated to ensure in actual production process
Printed circuit board (PCB) matches correctly with required consumptive material, and technologist is usually by the consumptive material write-in SOP (Standard used in every money PCBA
Operation Procedure, S.O.P.) in, producing line staff is according to SOP, and artificial nucleus are to consumption specified in SOP
Whether material and the consumptive material actually taken are consistent, only when both are consistent, are just put into operation.
However, the method checked at present raw materials in production process, mainly passes through artificial nucleus couple, verification
Accuracy it is not high enough, can not avoid verification error, so as to cause to produce substandard product.And current checking method needs
Manually the raw material in SOP to be checked one by one with the raw material actually taken, take the production time, verification efficiency is low, causes
Production efficiency is low.
The content of the invention
When manually being checked to overcome present in correlation technique raw materials in production process, accuracy is checked
Not high enough, easy the problem of producing verification error and low verification efficiency, the application provides a kind of to consumption used in production process
The method and system that material is checked.
A kind of method checked raw materials in production process, includes the following steps：
SFC (Shop Floor Control, production scene monitoring) system is built, the SFC systems include at least service
Device, network and terminal device；
Establish the mapping relations between product and raw material needed for the production product；
According to the mapping relations, verification produce the raw material needed for the product and the raw material actually taken whether one
Cause.
Alternatively, the mapping relations between product and raw material needed for the production product, including following process are established：
Unique product ID is set to every kind of product, and, unique item number identification code is set to every kind of raw material；
Establish reflecting between the raw material inventory needed for product ID product corresponding with producing the product ID
Penetrate relation；
Establish the correspondence between item number identification code and raw material title.
Alternatively, the raw material needed for the product and the former material actually taken are produced according to the mapping relations, verification
Whether material is consistent, including following process：
Product ID is scanned, according to the former material needed for product ID product corresponding with producing the product ID
Expect the mapping relations between inventory, obtain the production required raw material inventory of current production；
Item number identification code is scanned, according to the correspondence between item number identification code and raw material title, is obtained currently practical
The raw material title taken；
Judge to produce the required raw material inventory of current production and whether the currently practical raw material title taken is consistent；
If consistent, verification passes through, and otherwise, sends alarm.
Alternatively, product ID and the item number identification code is bar code or Quick Response Code.
Alternatively, the terminal device is used for the information for gathering product and raw material, and the information and verification gathered is tied
Fruit shown, and, for inputting user demand.
A kind of system that raw materials in production process are checked, the system comprises：
SFC system hardwares, the SFC system hardwares include at least server, network and terminal device；
Mapping relations establish module, are closed for establishing the mapping between product and raw material needed for the production product
System；
Module is checked, for according to the mapping relations, verification to produce the raw material needed for the product and actually takes
Raw material it is whether consistent.
Alternatively, the mapping relations are established module and are included：
Product ID and item number identification code setting unit, for setting unique product ID to every kind of product, with
And unique item number identification code is set to every kind of raw material；
First correspondence establishes unit, for establishing product ID product corresponding with producing the product ID
Mapping relations between required raw material inventory；
Second correspondence establishes unit, for establishing the correspondence between item number identification code and raw material title.
Alternatively, the verification module includes：
Raw material inventory acquiring unit, during for scanning product ID, according to product ID with producing the product
The mapping relations between raw material inventory needed for the corresponding product of identification code, obtain the production required raw material of current production
Inventory；
The raw material name acquiring unit actually taken, during for scanning item number identification code, according to item number identification code with it is former
Correspondence between title material, obtains the currently practical raw material title taken；
Judging unit, for judging the production required raw material inventory of current production and the currently practical raw material taken
Whether title is consistent, if unanimously, verification passes through, and otherwise, sends alarm.
Alternatively, product ID and the item number identification code is bar code or Quick Response Code.
Alternatively, the terminal device includes scanner, display and keyboard.
The technical solution that embodiments herein provides can include the following benefits：
The embodiment of the present application provides a kind of method checked raw materials in production process, and the present invention takes first
SFC systems are built, then establish the mapping relations between product and raw material, and mapping relations are stored to the service of SFC systems
In device, SFC systems are run in production process, according to raw material specified in the mapping relations verification SOP stored in server
Whether the raw material actually taken are consistent.The present invention by establishing mapping relations in advance, and the mode for combining SFC systems come into
Raw material verification in row production process, when verification finds that materials are inconsistent, SFC systems can send alarm automatically, very
Eye-catching, this method avoids artificial nucleus couple, substantially reduces or even avoid the probability with wrong material.And this verification mode energy
Verification speed is enough greatly improved, so as to save the production time, is conducive to improve efficiency.Closed in addition, being mapped in the embodiment of the present invention
The foundation of system includes setting unique identification code to product and raw material respectively, establishes the product ID of every kind of product and used
Mapping relations between raw material inventory, and establish the correspondence between item number identification code and raw material.Respectively to product
Identification code, the original that the raw material inventory of defined in SOP can directly be presented and actually take by barcode scanning are set with raw material
Material, and judge whether both are consistent automatically by system, verification efficiency and accuracy can be greatly improved.
The embodiment of the present application also provides a kind of system checked raw materials in production process, including SFC systems
System hardware, mapping relations establish three parts of module and verification module., can be by product by the setting of SFC hardware systems
The mapping relations of information, raw material information and product and raw material are deposited in the server of SFC systems, and to production process
In product and raw material information carry out in time gather and monitor, it is very convenient.Module and verification are established by mapping relations
The setting of module, when verification finds that materials are inconsistent, SFC systems can send alarm automatically, very eye-catching, this method
Artificial nucleus couple are avoided, the accuracy for greatly improving and checking, the angle taken from material greatly improves product quality.It is and this
Verification mode can greatly improve verification speed by the way of automation, so as to save the production time, be conducive to improve effect
Rate.
It should be appreciated that the general description and following detailed description of the above are only exemplary and explanatory, not
The application can be limited.
Brief description of the drawings
Attached drawing herein is merged in specification and forms the part of this specification, shows the implementation for meeting the application
Example, and be used to together with specification to explain the principle of the application.
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, for those of ordinary skill in the art
Speech, without having to pay creative labor, can also obtain other attached drawings according to these attached drawings.
Fig. 1 is a kind of flow for the method checked raw materials in production process provided by the embodiments of the present application
Schematic diagram；
Fig. 2 is the flow diagram of step S2 in the embodiment of the present application；
Fig. 3 is the flow diagram of step S3 in the embodiment of the present application；
Fig. 4 is a kind of structure for the system checked raw materials in production process provided by the embodiments of the present application
Schematic diagram.
Embodiment
In order to clarify the technical characteristics of the invention, below by embodiment, and its attached drawing is combined, to this Shen
It please be described in detail.Following disclosure provides many different embodiments or example is used for realizing the different knots of the application
Structure.In order to simplify disclosure herein, hereinafter the component and setting of specific examples are described.In addition, the application can be with
Repeat reference numerals and/or letter in different examples.This repetition is that for purposes of simplicity and clarity, itself is not indicated
Relation between various embodiments are discussed and/or are set.It should be noted that illustrated component is not necessarily to scale in the accompanying drawings
Draw.The application eliminates the description to known assemblies and treatment technology and process to avoid the application is unnecessarily limiting.
The application in order to better understand, explains in detail presently filed embodiment below in conjunction with the accompanying drawings.
Referring to Fig. 1, Fig. 1 is a kind of side checked raw materials in production process provided by the embodiments of the present application
The flow diagram of method.As shown in Figure 1, the method in the embodiment of the present application mainly includes the following steps：
S1：Build SFC systems.
SFC systems are installed on production scene, for carrying out data monitoring and processing to material information, can also collect scene
Creation data, monitors various production target data in real time.In the present embodiment SFC systems include at least server, network and
Terminal device.
Wherein, server is used to collect product information and raw material information in production scene, according to user demand to production
Field data information is handled and controlled, and, product information, raw material information and verification record are stored.Terminal
Equipment is used for the information for gathering product and raw material, and the information and checked result gathered is shown, and, for inputting
User demand.Terminal device in the embodiment of the present application can be realized using scanner, display, keyboard.Server and end
It is communicatively coupled between end equipment by network.
After building SFC systems, step S2 is performed：The mapping established product and produced between the raw material needed for the product is closed
System.
Specifically, as shown in Figure 2, step S2 includes the following steps：
S21：Unique product ID is set to every kind of product, and, set unique item number to know every kind of raw material
Other code.
Identification code is set respectively to every kind of product and raw material, and is stored in server.In process of production by product
Identification code is attached on product, and raw material identification code is attached in the outer packing of raw material, easy to pass through scanning in the production line
Obtain information.Specifically, product ID and item number identification code can use the form of bar code or Quick Response Code.
S22：Establish between the raw material inventory needed for product ID product corresponding with producing the product ID
Mapping relations.
Since customer demand is different, each type of required raw material inventory of product is also not quite similar, and the application is real
Apply in example to after after product coding, according to the regulation of product-based bom flow, established in SOP the product ID of every kind of product with
The mapping relations between the raw material needed for the product are produced, and are stored in server.By taking PCBA processing processes as an example,
Production IC printed board A only needs tin cream, and production IC printed board B needs tin cream and scaling powder, produces integrated print
Printed circuit board C needs tin cream, scaling powder and cleaning agent, then in mapping relations, A and tin cream is bound, B and tin cream and scaling powder
Binding, C are bound with tin cream, scaling powder and cleaning agent.
S23：Establish the correspondence between item number identification code and raw material title.
After being encoded to raw material, since every kind of raw material correspond to unique item number identification code, item number identification code is established
With the correspondence between raw material title, and this correspondence is stored in server.
With continued reference to Fig. 1, as shown in Figure 1, after establishing the mapping relations between product and raw material inventory, enter step
S3：According to mapping relations, whether the raw material and the raw material actually taken needed for the verification production product are consistent.
Specifically, following process is included again referring to Fig. 3, step S3：
S31：Product ID is scanned, according to needed for product ID product corresponding with producing the product ID
Mapping relations between raw material inventory, obtain the production required raw material inventory of current production.
Due to having been set up the mapping relations between product and raw material inventory in step S22, closed by this mapping
The binding of system, when scanning currently produces the product ID of product, the raw material that can take the product in SFC systems out of automatically are clear
It is single.
S32：Item number identification code is scanned, according to the correspondence between item number identification code and raw material title, is obtained current
The raw material title actually taken.
It is identical with the principle of step S31, due to being had been set up in step 23 between item number identification code and raw material title
Correspondence, scan currently take raw material item number identification code when, SFC systems can take the item number identification code institute out of automatically
Corresponding raw material title.
Staff takes raw material according to the regulation of SOP according to the product currently produced, if currently produced
Product needs a kind of raw material, only takes a kind of raw material and scans its item number identification code, if the product needs currently produced
Three kinds of raw material, while take out three kinds of raw material and scan its item number identification code respectively, SFC systems can take out of and currently be scanned
Raw material title corresponding to all item number identification codes.That is, SFC systems can be by corresponding to all related item number identification codes
Raw material title take out of together, for subsequently by corresponding to product ID in the set of this raw material title and step S22
Raw material inventory be compared.
After performing step S31, the raw material inventory of defined in SOP is got, after performing step S32, gets reality
The raw material title taken, enters step S33：Judge that the production required raw material inventory of current production is taken with currently practical
Raw material title it is whether consistent.
S34：If consistent, verification passes through, and otherwise, sends alarm.
If the it is, material on the raw material inventory acquired in scanning product ID, with scanning raw material outer packing
Raw material title acquired in number identification code is consistent, illustrates that taken raw material are correct, and SFC systems show that verification passes through, and press
Produced according to the raw material taken.If scanning the raw material inventory acquired in product ID, with scanning outside raw material
The raw material title acquired in item number identification code in packaging is inconsistent, and SFC systems send alarm, take former material again
Material, and re-start verification.
By above step S31-S34, raw materials in production process are checked in the present embodiment side
Method, avoids artificial nucleus couple, can greatly improve the accuracy and efficiency of verification, is conducive to improve production efficiency.
Referring to Fig. 4, Fig. 4 a kind of is to what raw materials in production process were checked to be provided by the embodiments of the present application
The structure diagram of system.As shown in Figure 4, the system in the embodiment of the present application mainly includes SFC system hardwares, mapping relations are established
Three parts of module and verification module.Wherein, server, network and terminal device are included at least in SFC system hardwares；Reflect
The relation of penetrating establish module be used for establish product and produce product needed for raw material between mapping relations；Verification module is used for root
According to mapping relations, whether the raw material and the raw material actually taken needed for verification production product are consistent.
The present embodiment, can be by product information, raw material information and product and former material by the setting of SFC hardware systems
The mapping relations of material are deposited in the server of SFC systems, and the product in production process and raw material information are carried out timely
Collection and monitoring.Wherein terminal device includes scanner, display, keyboard.
Module is established by mapping relations and checks the setting of module, the SFC systems when verification finds that materials are inconsistent
Alarm can be sent automatically, and very eye-catching, this method avoids artificial nucleus couple, the accuracy for greatly improving and checking, from thing
The angle for expecting to take greatly improves product quality.
Further, the terminal device in SFC hardware systems can include scanner, display and keyboard.
Mapping relations, which establish module, includes product ID and item number identification code setting unit, the first correspondence foundation list
Member and the second correspondence establish unit.Wherein, product ID and item number identification code setting unit are used for every kind of product
Unique product ID is set, and, unique item number identification code is set to every kind of raw material；First correspondence is established single
Member is used to establish the mapping between the raw material inventory needed for product ID product corresponding with producing the product ID
Relation；Second correspondence establishes unit and is used to establish the correspondence between item number identification code and raw material title.
Verification module includes raw material inventory acquiring unit, the raw material name acquiring unit actually taken and judges single
When member, wherein raw material inventory acquiring unit are used to scan product ID, known according to product ID with producing the product
The mapping relations between raw material inventory needed for the corresponding product of other code, it is clear to obtain the production required raw material of current production
It is single；When the raw material name acquiring unit actually taken is used to scan item number identification code, according to item number identification code and raw material name
Correspondence between referred to as, obtains the currently practical raw material title taken；Judging unit is used to judge production current production institute
Whether the raw material inventory needed and the currently practical raw material title taken are consistent, if unanimously, verification passes through, otherwise,
Send alarm.
The operation principle of each module and method of work are explained in detail in the embodiment shown in Fig. 1-Fig. 3 in the present embodiment
State, details are not described herein.
The above is the optional embodiment of the application, for those skilled in the art,
On the premise of not departing from the application principle, some improvements and modifications can also be made, these improvements and modifications are also regarded as this Shen
Protection domain please.
Claims (10)
1. a kind of method that raw materials in production process are checked, it is characterized in that, include the following steps：
SFC systems are built, the SFC systems include at least server, network and terminal device；
Establish the mapping relations between product and raw material needed for the production product；
According to the mapping relations, whether the raw material and the raw material actually taken needed for the verification production product are consistent.
2. a kind of method that raw materials in production process are checked as claimed in claim 1, it is characterized in that, establish
The mapping relations between raw material needed for product and the production product, including following process：
Unique product ID is set to every kind of product, and, unique item number identification code is set to every kind of raw material；
The mapping established between the raw material inventory needed for product ID product corresponding with producing the product ID is closed
System；
Establish the correspondence between item number identification code and raw material title.
3. a kind of method that raw materials in production process are checked as claimed in claim 2, it is characterized in that, according to
Whether the mapping relations, the raw material and the raw material actually taken needed for the verification production product are consistent including as follows
Process：
Product ID is scanned, the raw material according to needed for product ID product corresponding with producing the product ID are clear
Mapping relations between list, obtain the production required raw material inventory of current production；
Item number identification code is scanned, according to the correspondence between item number identification code and raw material title, obtains currently practical take
Raw material title；
Judge to produce the required raw material inventory of current production and whether the currently practical raw material title taken is consistent；
If consistent, verification passes through, and otherwise, sends alarm.
4. a kind of method that raw materials in production process are checked as claimed in claim 2, it is characterized in that, it is described
Product ID and item number identification code are bar code or Quick Response Code.
5. a kind of method that raw materials in production process are checked as described in any one in claim 1-4,
It is characterized in that the terminal device is used for the information for gathering product and raw material, the information and checked result gathered is carried out
It has been shown that, and, for inputting user demand.
6. a kind of system that raw materials in production process are checked, it is characterized in that, the system comprises：
SFC system hardwares, the SFC system hardwares include at least server, network and terminal device；
Mapping relations establish module, for establishing the mapping relations between product and raw material needed for the production product；
Module is checked, for producing the raw material needed for the product and the original actually taken according to the mapping relations, verification
Whether material is consistent.
7. a kind of system that raw materials in production process are checked as claimed in claim 6, it is characterized in that, it is described
Mapping relations, which establish module, to be included：
Product ID and item number identification code setting unit, for setting unique product ID to every kind of product, and, it is right
Every kind of raw material set unique item number identification code；
First correspondence establishes unit, for establishing needed for product ID product corresponding with producing the product ID
Raw material inventory between mapping relations；
Second correspondence establishes unit, for establishing the correspondence between item number identification code and raw material title.
8. a kind of system that raw materials in production process are checked as claimed in claim 7, it is characterized in that, it is described
Verification module includes：
Raw material inventory acquiring unit, during for scanning product ID, according to product ID with producing the product identification
The mapping relations between raw material inventory needed for the corresponding product of code, it is clear to obtain the production required raw material of current production
It is single；
The raw material name acquiring unit actually taken, during for scanning item number identification code, according to item number identification code and raw material
Correspondence between title, obtains the currently practical raw material title taken；
Judging unit, for judging the production required raw material inventory of current production and the currently practical raw material title taken
It is whether consistent, if unanimously, verification passes through, and otherwise, sends alarm.
9. a kind of system that raw materials in production process are checked as claimed in claim 7 or 8, it is characterized in that,
Product ID and the item number identification code is bar code or Quick Response Code.
10. a kind of system that raw materials in production process are checked as described in any one in claim 6-8,
It is characterized in that the terminal device includes scanner, display and keyboard.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108960600A (en) * | 2018-06-22 | 2018-12-07 | 郑州云海信息技术有限公司 | A kind of production management method and system |
| CN109607104A (en) * | 2018-12-03 | 2019-04-12 | Oppo（重庆）智能科技有限公司 | A kind of material based reminding method and material system for prompting |
| CN112084302A (en) * | 2020-08-24 | 2020-12-15 | 江苏易达捷信数字科技有限公司 | Method, system, device and storage medium for detecting list data of cost file |
| CN113628198A (en) * | 2021-08-18 | 2021-11-09 | 深圳米飞泰克科技有限公司 | Material abnormity detection method and device, terminal equipment and storage medium |
| CN114330623A (en) * | 2021-12-28 | 2022-04-12 | 格力电工（马鞍山）有限公司 | Production method and production system for error-proof detection and tracing |
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