CN106408227A - SMT chip mounting intelligent management system and method - Google Patents
SMT chip mounting intelligent management system and method Download PDFInfo
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- CN106408227A CN106408227A CN201610629203.6A CN201610629203A CN106408227A CN 106408227 A CN106408227 A CN 106408227A CN 201610629203 A CN201610629203 A CN 201610629203A CN 106408227 A CN106408227 A CN 106408227A
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- 238000000034 method Methods 0.000 title description 9
- 239000000463 material Substances 0.000 claims abstract description 145
- 238000003860 storage Methods 0.000 claims description 14
- 239000000284 extract Substances 0.000 claims description 3
- 239000011232 storage material Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012840 feeding operation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
- G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G—PHYSICS
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses an SMT chip mounting intelligent management system which includes an MES system, an intelligent warehousing system, an intelligent system of a warehouse beside a production line and a barcode identification system. The MES system starts material distribution information and transmits the material distribution information to the intelligent warehousing system; the intelligent warehousing system identifies ex-warehouse material barcode information through the barcode identification system according to the material distribution information; the barcode information is transmitted to the intelligent system of a warehouse beside a production line; the intelligent system of a warehouse beside a production line outputs freight space information corresponding to the material distribution information; and the barcode information and the freight space information are fed back to the MES system, and the MES system stores a corresponding generated data file of the material number, freight space and requiring station according to the barcode information and freight space information. The SMT chip mounting intelligent management system provided by the invention realizes scanning of a station barcode, automatic indication of the freight space of a material, and completion of rapid and accurate material searching; and the material and station barcodes are scanned, matching is identified, and thus a material changing error is prevented.
Description
Technical field
The present invention relates to SMT storage field, particularly a kind of SMT paster intelligent management system.
Background technology
The error of SMT chip mounter feeding or thread-changing look for the worry of material to be always a difficult problem perplexing management personnel in the industry.Many
Many error-preventing methods and traditional look for material method due to being fixed against artificial judgement too much, cannot shut out in actual operating process
The generation of mistake absolutely, and thread-changing, reload that time-consuming, inefficiency.It is a kind of that based on intelligent warehousing system/MES, (production executes pipe
Reason system) the SMT erect-position of system, material intelligent link method, the generation of mistake of reloading can be prevented;Improve thread-changing, effect of reloading
Rate.
Accordingly, it would be desirable to a kind of SMT paster intelligent management system.
Content of the invention
The purpose of the present invention is to propose to a kind of SMT paster intelligent management system.
The purpose of the present invention is achieved through the following technical solutions:
A kind of SMT paster intelligent management system that the present invention provides, including MES system, intelligent warehousing system, smart wire side
Storehouse system and Processing in Barcode Recognizing System;
Described MES system by material allocation information and is transferred to intelligent warehousing system;Described intelligent warehousing system is according to thing
Material distribution information identifies outbound bar code information by Processing in Barcode Recognizing System;And described bar code information is transferred to smart wire side
Storehouse system;Described intelligence elder generation side storehouse system exports position in storehouse information corresponding with material allocation information;And by described bar code information and
, to MES system, described MES system is according to bar code information and position in storehouse information Store corresponding generation material material for position in storehouse feedback of the information
Number, place position in storehouse, demand erect-position data file.
Further, described Processing in Barcode Recognizing System includes building on the erect-position bar of identification bar code and required material on material
Code;And the data base of bar code information corresponding relation is input in MES system.
Further, described warehousing system, according to material allocation information, identifies outbound bar code and storage material bin ID
Bar code, and described position in storehouse ID bar code and bar code are sent to MES system according to the information data that corresponding relation is formed.
Further, described MES system obtains the material item number with product as object and storage bin id information corresponding relation
Information, extracts material item number and erect-position correspondence relationship information in data base, generates material item number, erect-position, the number of position in storehouse binding
According to library file.
Further, described smart wire side storehouse is provided with LED flashing lamp, for indicating material place position in storehouse.
Present invention also offers a kind of SMT paster intelligent management, comprise the following steps:
S1:Setting MES system, it is corresponding with SMT paster line erect-position that described MES system is provided with product BOM table material item number
Relational database files;
S2:PO order placement module is set in MES system, and described PO order placement module is used for obtaining with demand order
Material sends material list and sends material list to intelligent warehousing system;
S3:Described warehousing system receives the material requirement list that PO order placement module sends, automatic according to material requirement list
Provide and deliver corresponding material;
S4:Erect-position bar code information is obtained by bar code device, inquires about material storage storage corresponding with material item number bar code information
Position information, shows the position in storehouse of corresponding erect-position required material in the way of LED flicker;
S5:Judge whether the material item number bar code matching relationship on SMT erect-position bar code and erect-position is correct, if correctly,
Display is correct;If incorrect, send failure alarms signal.
Further, the warehousing system in described step S2 is through the following steps that setting up data file:Receive PO first
The material requirement list that order placement module sends, according to the bar code inquiry ID in storage case for the material in material requirement list
Address, by system robot by the corresponding position in storehouse of material allocation to portable line side bin device;Described warehousing system is again by thing
The corresponding relation data of the online side bin location of material item number, quantity, material institute sends to MES system;Described MES system will receive
Material item number bar code information, material storing bin location information and SMT erect-position bar code information form data file.
Further, inquiring about material storing position in storehouse information corresponding with material item number bar code information in described step S4 is to pass through
Bar code device obtains the item number bar code information of material, then passes through data file query material corresponding with material item number bar code information
Storage position in storehouse information, shows the position in storehouse of corresponding erect-position required material in the way of LED flicker.
Due to employing technique scheme, the present invention has the advantage that:
The SMT paster intelligent management system that the present invention provides solves material recognition in SMT chip mounter feeding operation process
Error-prone problem, passes through automatic identification material P/N in feeding operation process, has prevented the generation of mistake, and thread-changing, changed
Material takes short, efficiency high;And the labor intensity of obvious mitigation artificial operation online side searching material, it is to avoid fatigue malfunctions;Simultaneously
The real time record to the feeding information realization of SMT chip mounter feeding operation, can be used in tracing management.It is a kind of reliable SMT
Chip mounter feeding intelligent management system.
Other advantages of the present invention, target and feature will be illustrated to a certain extent in the following description, and
And to a certain extent, will be apparent to those skilled in the art based on to investigating hereafter, or can
To be instructed from the practice of the present invention.The target of the present invention and other advantages can be realized by description below and
Obtain.
Brief description
The brief description of the present invention is as follows.
Fig. 1 is the SMT paster intelligent management system schematic diagram of the present invention.
Fig. 2 is the SMT paster intelligent management system theory diagram of the present invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Embodiment 1
As illustrated, the SMT paster intelligent management system that the present embodiment provides, execute management including setting up to produce in MES
On the basis of (abbreviation MES) system, intelligent warehousing system, smart wire side storehouse, bar code identify the software and hardware of system, realize outbound material
Bar code identification, storage position in storehouse identification, dispensing erect-position identification, material dispensing and the mistake proofing system automatically of Erecting and improving.
Described MES system sets up material item number and demand erect-position corresponding relation file with product as object;Described MES system
System starts with the material allocation information of production schedule dragging and is transferred to intelligent warehousing system;Described intelligent warehousing system is according to thing
Material distribution information identification outbound bar code information;Described material is transferred to portable line side storehouse position in storehouse information;Described 2 group informations
Feed back to MES system, the data file that generation material item number, place position in storehouse, demand erect-position (station) are mutually bound.
Described Processing in Barcode Recognizing System includes building on the erect-position bar code of identification bar code and required material on material;And by bar
Code information corresponding relation is set up database file and is stored in MES system.
Described warehousing system, according to material allocation information, identifies outbound bar code and storage material bin ID bar code, institute
State position in storehouse ID to send to MES system according to the information data that corresponding relation is formed with bar code.
MES system obtains the material item number and storage bin id information correspondence relationship information with product as object, extracts number
According to material item number in storehouse and erect-position correspondence relationship information, generate material item number, erect-position, the database file of position in storehouse binding
Described material allocation, to erect-position, can scan erect-position bar code, device for transporting objects " movable-type intelligent line side storehouse "
With LED automatic flashing mode instruction material place position in storehouse;Scanning bar code and erect-position bar code, both system identifications matching.
The present embodiment additionally provides a kind of SMT paster intelligent management, comprises the following steps:
S1:Setting MES system, described MES system is provided with product BOM table material item number and SMT paster line erect-position (work
Position) corresponding relation database file;
S2:PO order placement module is set in MES system, and described PO order placement module is used for obtaining with demand order
Material sends material list and sends material list to intelligent warehousing system;
Warehousing system in described step S2 is through the following steps that setting up data file:Receive PO order placement first
The material requirement list that module sends, according to the bar code inquiry ID address in storage case for the material in material requirement list, leads to
Cross system robot by the corresponding position in storehouse of material allocation to portable line side bin device;Described warehousing system again by material item number,
Quantity, material the corresponding relation data of online side bin location send to MES system;Described MES system is by the material receiving
Item number bar code information, material storing bin location information and SMT erect-position (station) bar code information form data file.
S3:Described warehousing system receives the material requirement list that PO order placement module sends, automatic according to material requirement list
Provide and deliver corresponding material;
S4:Erect-position (station) bar code information is obtained by bar code device, inquires about material corresponding with material item number bar code information
Storage position in storehouse information, shows the position in storehouse of corresponding erect-position required material in the way of LED flicker;
Inquiring about material storing position in storehouse information corresponding with material item number bar code information in described step S4 is by bar code device
Obtain the item number bar code information of material, then pass through data file query material storage storage corresponding with material item number bar code information
Position information, shows the position in storehouse of corresponding erect-position required material in the way of LED flicker.
S5:Judge whether the material item number bar code matching relationship on SMT erect-position bar code and erect-position is correct, if correctly,
Display is correct;If incorrect, send failure alarms signal.
Embodiment 2
The present embodiment provide in MES system, set up product BOM table material item number corresponding with SMT paster line erect-position pass
It is database file.The PO order placement function of MES system, the material requirement of this order is sent to intelligent warehousing system;Intelligence
Can warehousing system with PO order demand, in units of there is the material minimum package that unique identities identify bar code, by system intelligence
, by the corresponding position in storehouse of material allocation to the movable-type intelligent line side storehouse having ID address, system is again by material item number, number for energy mechanical hand
Amount, material place movable-type intelligent line side storehouse ID position in storehouse corresponding relation data send to MES system;MES system will receive data
Material item number bar code information, material storing position in storehouse information, SMT erect-position bar code information formed data file, lock incidence relation,
Realize material item number, position in storehouse, SMT erect-position corresponding relation;
This system can quickly look for material:Due to the association in smart wire side position in storehouse information realization of SMT erect-position, material, work as use
During the two-dimensional bar code device scanning SMT erect-position bar code of system configuration, smart wire side storehouse shows correspondence immediately in the way of LED flicker
Erect-position required material, in the position in storehouse in smart wire side storehouse, is realized quickly looking for material.
This system can prevent mistake proofing of reloading:Because material item number is associated with SMT erect-position information realization, complete reloading
Afterwards, using the two-dimensional bar code device of system configuration, verification is compared to the material item number bar code on SMT erect-position bar code and erect-position, sentences
Whether both matching relationships disconnected are correct, can prevent to reload or feeding mistake.
Finally illustrate, above example only in order to technical scheme to be described and unrestricted, although with reference to relatively
Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to the skill of the present invention
Art scheme is modified or equivalent, the objective without deviating from the technical program and scope, and it all should be covered in the present invention
Right in the middle of.
Claims (8)
1. a kind of SMT paster intelligent management system it is characterised in that:Including MES system, intelligent warehousing system, smart wire side storehouse
System and Processing in Barcode Recognizing System;
Described MES system by material allocation information and is transferred to intelligent warehousing system;Described intelligent warehousing system is joined according to material
Breath of delivering letters identifies outbound bar code information by Processing in Barcode Recognizing System;And described bar code information is transferred to smart wire side storehouse system
System;Described intelligence elder generation side storehouse system exports position in storehouse information corresponding with material allocation information;And by described bar code information and position in storehouse
, to MES system, described MES system is according to bar code information and position in storehouse information Store corresponding generation material item number, institute for feedback of the information
In position in storehouse, demand erect-position data file.
2. SMT paster intelligent management system as claimed in claim 1 it is characterised in that:Described Processing in Barcode Recognizing System includes building
Stand on the erect-position bar code of identification bar code on material and required material;And the data base of bar code information corresponding relation is input to
In MES system.
3. SMT paster intelligent management system as claimed in claim 1 it is characterised in that:Described warehousing system is joined according to material
Deliver letters breath, identification outbound bar code and storage material bin ID bar code, and by described position in storehouse ID bar code and bar code according to
The information data that corresponding relation is formed sends to MES system.
4. SMT paster intelligent management system as claimed in claim 1 it is characterised in that:Described MES system obtains
The material item number of object and storage bin id information correspondence relationship information, extract material item number and erect-position corresponding relation in data base
Information, generates material item number, erect-position, the database file of position in storehouse binding.
5. SMT paster intelligent management system as claimed in claim 1 it is characterised in that:Described smart wire side storehouse is provided with LED
Flashing lamp, for indicating material place position in storehouse.
6. a kind of SMT paster intelligent management it is characterised in that:Comprise the following steps:
S1:Setting MES system, described MES system is provided with product BOM table material item number and SMT paster line erect-position corresponding relation
Database file;
S2:PO order placement module is set in MES system, and described PO order placement module is used for obtaining material with demand order
Send material list and send material list to intelligent warehousing system;
S3:Described warehousing system receives the material requirement list that PO order placement module sends, and is automatically provided and delivered according to material requirement list
Corresponding material;
S4:Erect-position bar code information, inquiry material storing position in storehouse corresponding with material item number bar code information letter are obtained by bar code device
Breath, shows the position in storehouse of corresponding erect-position required material in the way of LED flicker;
S5:Judge whether the material item number bar code matching relationship on SMT erect-position bar code and erect-position is correct, if correctly, shows
Correctly;If incorrect, send failure alarms signal.
7. SMT paster intelligent management as claimed in claim 6 it is characterised in that:Warehousing system in described step S2
Through the following steps that setting up data file:Receive the material requirement list that PO order placement module sends first, according to material
Bar code inquiry ID address in storage case for the material in requirement report, by system robot by material allocation to movable type
The corresponding position in storehouse of line side bin device;Described warehousing system again by material item number, quantity, material online side bin location correspondence
Relation data sends to MES system;The material receiving item number bar code information, material storing bin location are believed by described MES system
Breath forms data file with SMT erect-position bar code information.
8. SMT paster intelligent management as claimed in claim 6 it is characterised in that:Inquiry and material in described step S4
Item number bar code information corresponding material storing position in storehouse information is the item number bar code information obtaining material by bar code device, then passes through
Data file query material storing position in storehouse information corresponding with material item number bar code information, it is right to be shown in the way of LED flicker
Answer the position in storehouse of erect-position required material.
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CN107450373A (en) * | 2017-09-04 | 2017-12-08 | 苏州长城开发科技有限公司 | A kind of parallel material tracing system of chip mounter double track |
CN108037742A (en) * | 2017-11-30 | 2018-05-15 | 郑州云海信息技术有限公司 | A kind of method and system that raw materials in production process are checked |
CN108363374A (en) * | 2018-03-29 | 2018-08-03 | 中山市鸿菊自动化设备制造有限公司 | A kind of SMT materials supply method and system |
CN109816307A (en) * | 2019-01-18 | 2019-05-28 | 电信科学技术仪表研究所有限公司 | A kind of surface mounting technology SMT warehouse management system and method |
CN110245731A (en) * | 2019-05-31 | 2019-09-17 | 山东魔方新能源科技有限公司 | A kind of method of MES system auto-associating material information |
CN110264132A (en) * | 2019-06-06 | 2019-09-20 | 深圳市菲菱科思通信技术股份有限公司 | Material management system and implementation method based on MES |
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CN110609527A (en) * | 2019-09-03 | 2019-12-24 | 南京泰治自动化技术有限公司 | MES interface rapid operation method and system |
CN111210180A (en) * | 2019-12-31 | 2020-05-29 | 联想(北京)有限公司 | Information processing method, device, terminal and storage medium |
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CN112888299A (en) * | 2021-01-14 | 2021-06-01 | 雅达电子(罗定)有限公司 | SMT line side bin material receiving reminding method |
CN113034066A (en) * | 2019-12-25 | 2021-06-25 | 深圳市富泰通国际物流有限公司 | Intelligent stock bin management method and device and computer storage medium |
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CN116664151A (en) * | 2023-06-08 | 2023-08-29 | 惠州市乐亿通科技有限公司 | SMT chip production system and production control method for tracing material information |
CN116867260A (en) * | 2023-08-11 | 2023-10-10 | 九江嘉远科技有限公司 | Enclosed material-misplacing prevention system of SMT production line and operation method thereof |
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