CN104821229B - A kind of winding mechanism of T2 rings coil winding machine - Google Patents
A kind of winding mechanism of T2 rings coil winding machine Download PDFInfo
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- CN104821229B CN104821229B CN201510185803.3A CN201510185803A CN104821229B CN 104821229 B CN104821229 B CN 104821229B CN 201510185803 A CN201510185803 A CN 201510185803A CN 104821229 B CN104821229 B CN 104821229B
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Abstract
The present invention proposes a kind of winding mechanism of T2 rings coil winding machine, including rotates Winder, the crochet hook lifting assembly and enamel-covered wire rotational trajectory component that are connected with the rotation Winder, the T2 rings clamping device being connected with the enamel-covered wire rotational trajectory component, the T2 ring wire-arranging components being connected with the T2 rings clamping device.It is that the automation realization of subsequent technique is provided a great convenience using the winding mechanism of T2 rings coil winding machine of the present invention, it is possible to achieve the Automated winding of T2 rings.
Description
Technical field
The present invention relates to a kind of network transformer coil winding machine, more particularly, to a kind of fully automatic network Transformer Winding Machines
The winding mechanism of T2 ring coil winding machines.
Technical background
World today's network is ubiquitous, and network transformer is used as the Main electronic parts of the network equipment, the change of past network
Depressor includes also in complete artificial production status, manpower production procedure：Manually around T1 rings；The artificial tap of T1 rings, twisted wire；T2 rings are consolidated
Special fixture is scheduled on, and it is artificial around T2 rings.
With advances in technology, the coiling of T1 rings can automate realization by machine, but the coiling of T2 rings
Before, due to needing T1 the twisted wire again after the wiretapping after ring, T2 is then carried out again around line, technique is complex, because
The manufacture of this present network transformer generally requires first to complete the coiling of T1 rings with machine, then artificial to carry out coiling to T2 rings.
Meanwhile, in existing network transformer manufacturing process, T1 rings are completed after coiling, it is necessary to separate two in its end to end line
Bar line, then around on T2 rings after complete twisted wire.The coiling of current T2 rings is by being accomplished manually, and cost of labor is high, easy
There are substandard products, and inconvenience is brought to the automation realization of subsequent manufacturing procedures.
The content of the invention
In order to solve the deficiencies in the prior art, the present invention provides a kind of winding mechanism of T2 rings coil winding machine, including rotate around
Line apparatus, the crochet hook lifting assembly and enamel-covered wire rotational trajectory component and the enamel-covered wire being connected with the rotation Winder
The connected T2 rings clamping device of rotational trajectory component, the T2 ring wire-arranging components being connected with the T2 rings clamping device, the rotation
Winder be used for it is quick by the end of a thread on coiling T2 rings from following above T2 rings, the crochet hook lifting assembly is used at a high speed
Bracing wire, the enamel-covered wire rotational trajectory component is used for the movement locus for limiting enamel-covered wire, and the T2 rings clamp assembly is used to clamp
T2 rings, the T2 rings wire-arranging mechanism is used to T2 rings are moved in a circle.
Further, the rotation Winder includes motor one, rotatable connection bar and swivel head, and the motor one drives
Be rotatably connected bar and swivel head rotation, by the end of a thread being wound on T2 rings from turning now to above.
Closer, in addition to enamel-covered wire position detecting device, enamel-covered wire operating path is detected.
Further, the rotation Winder also includes photoelectricity sub-prime and the locator being connected with the motor one, electricity
Machine one drives locator rotation, and the position that locator just blocks photoelectricity sub-prime is set to origin, to facilitate origin to reset.
Further, the rotation Winder also includes inductor fixed block, and hexagonal half-round head screw in one,
When the swivel head is gone to above, the proximity switch on inductor fixed block is just blocked by interior hexagonal half-round head screw, with
Prevent the step-out of motor one causes from colliding.
Further, the T2 rings clamping device includes base, pushing block, the cylinder being fixed on base and clamping holder assembly
First, with clamping holder assembly one and the fastening spring that be connected of pushing block and being fixed on and mobilizable on base clamping holder assembly two, institute
Clamping holder assembly two is stated with pushing block to be connected.
Further, the T2 rings wire-arranging component include motor two, gear, driven shaft, driven gear, universal connecting shaft and
Traverse shaft, when motor two is rotated, gear, driven shaft, driven gear, universal shaft coupling device, traverse shaft are and then rotated together, are arranged simultaneously
Bobbin driving T2 ring rotations, realize uniform winding displacement.
Further, the crochet hook lifting assembly includes motor three, timing belt, synchronous pulley, timing belt compact heap, led
Rail, crochet hook component and crochet hook, motor three drive synchronous pulley to rotate, and timing belt and belt compact heap are moved up and down in guide rail,
Belt compact heap drives crochet hook component and crochet hook to move simultaneously.
The beneficial of the present invention is, using the winding mechanism of T2 rings coil winding machine of the present invention, it is possible to achieve the automation of T2 rings
Coiling, is that the automation realization of subsequent technique is provided a great convenience.
Brief description of the drawings
Fig. 1 is a kind of winding mechanism overall structure diagram of T2 rings coil winding machine of the invention；
Fig. 2 is the rotation Winder explosive view of the winding mechanism of T2 ring coil winding machines in Fig. 1；
Fig. 3 is the enamel-covered wire rotational trajectory component explosive view of the winding mechanism of T2 ring coil winding machines in Fig. 1；
Fig. 4 is the T2 ring clamping device structure charts of the winding mechanism of T2 ring coil winding machines in Fig. 1；
Fig. 5 is the T2 ring wire-arranging component explosive views of the winding mechanism of T2 ring coil winding machines in Fig. 1；
Fig. 6 is the crochet hook lifting assembly explosive view of the winding mechanism of T2 ring coil winding machines in Fig. 1；
In figure：1- rotates Winder；101- motors one；102- locators；103- photoelectricity sub-primes；104- is rotatably connected
Bar；105- swivel heads；106- inductor fixed blocks；Hexagonal semicircle screw in 107-；2- enamel-covered wire rotational trajectory components；201- maos
Felt supporting plate；202- felt fixed blocks；203- shell fragments；204- shell fragment clamp clips；205- tensioning blocks；206- springs；207- elastic force
Adjustment circle；208- floating junctions；209- line slideways；210- circular cylinders；3-T2 ring clamping devices；301- cylinders；302- is pushed away
Block；303- bases；304- fastening springs；31- clamps holder assembly one；32- clamps holder assembly two；4-T2 ring wire-arranging components；401-
Motor two；402- gears；403- driven shafts；404- driven gears；405- traverse shafts；406- universal connecting shafts；5- crochet hooks are lifted
Component；501- motors three；502- synchronous pulleys；503- timing belts；504- belt compact heaps；505- line slideways；506- connections
Plate；507- stay rod contiguous blocks；508- crochet hook fixing axles；509- crochet hooks；510- sensing chips.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and
It is not used in the restriction present invention.
Refer to Fig. 1, a kind of winding mechanism of T2 rings coil winding machine of the invention, including rotation Winder 1 and the rotation
The connected crochet hook lifting assembly 5 of Winder 1 and enamel-covered wire rotational trajectory component 2, with the phase of enamel-covered wire rotational trajectory component 2
T2 rings clamping device 3 even, the T2 rings wire-arranging component 4 being connected with the T2 rings clamping device 3, the rotation Winder 1 are used
In quickly by the end of a thread on coiling T2 rings from following above T2 rings, the crochet hook lifting assembly 5 be used for high speed bracing wire, it is described
Enamel-covered wire rotational trajectory component 2 is used for the movement locus for limiting enamel-covered wire, and the T2 rings clamp assembly 3 is used to clamp T2 rings, institute
Stating T2 rings wire-arranging mechanism 4 is used for so that T2 rings move in a circle.
Fig. 2 is referred to, the rotation Winder 1 includes motor 1, rotatable connection bar 104 and swivel head 105, institute
Stating motor 1 drives rotatable connection bar 104 and swivel head 105 to rotate, by the end of a thread being wound on T2 rings from turning now to above.
Wherein, the rotation Winder 1 also includes photoelectricity sub-prime 103 and the locator being connected with the motor 1
102, motor 1 drives locator 102 to rotate, and the position that locator 102 just blocks photoelectricity sub-prime 103 is set to original
Point, to facilitate origin to reset.
Wherein, the rotation Winder 1 also includes inductor fixed block 106, and hexagonal half-round head screw in one
107, when the swivel head is gone to above, the proximity switch on inductor fixed block 106 is just by interior hexagonal half-round head screw
107 block, and are collided with preventing the step-out of motor one from causing.
Fig. 3 is referred to, in the rotational trajectory component 2, wool is adhesive in felt supporting plate 201 and felt by two-sided
On fixed block 202.Shell fragment 203, shell fragment gripping block 204, shell fragment cover plate are housed, during coiling, crochet hook exists in the middle of felt supporting plate 201
Below shell fragment, when the end of a thread is gone to 203 position of shell fragment by the swivel head 105 of rotation Winder 1, shell fragment 203, which struts line, (prevents this
Line directly bumps against crochet hook head), swivel head 105 is rotated further, and when line disengages shell fragment 203, is straightened into hook.Felt supporting plate 201
Top is equipped with tensioning block 205, spring 206, elastic force adjustment circle 207, when the swivel head 105 of rotation Winder 1 passes through tensioning block
During 205 position, the wool in tensioning block 205 compresses line by spring 206, and swivel head 105 continues to rotate, and shell fragment 203 is strutted
Line when departing from shell fragment, because the pressure by tensioning block 205 is stretched by force, what the line only stretched could be into crochet hook
In hook and slot.When circular cylinder 210 is retracted, felt supporting plate 201 under the guiding of floating junction 208 and line slideway 209 to
Felt fixed block 202 is moved, in place after can coiling.Circular cylinder 206 stretches out after the completion of coiling, felt supporting plate 201 and hair
Felt fixed block 202 is separated, and next product can be just put into T2 rings clamping device 3.
Fig. 4 is referred to, the T2 rings clamping device 3 includes cylinder 301, pushing block 302, base 303, fastening spring 304；Folder
Holder assembly 1 and clamping holder assembly 2 32 are held, after cylinder 301 is retracted, holder assembly 2 32 will be clamped by pushing block 302 and driven
Drawn close to clamping holder assembly 1, clamping holder assembly 1 and clamping holder assembly 2 32 are clipped in the middle T2 rings.
Fig. 5 is referred to, the T2 rings wire-arranging component 4 includes motor 2 401, gear 402, driven shaft 403, driven gear
404th, universal connecting shaft 406 and traverse shaft 405, when motor 2 401 is rotated, gear 402, driven shaft 403, driven gear 404, ten thousand
And then turn together to shaft joint 406, traverse shaft 405, be arranged on by the driving of traverse shaft 405 on the T2 rings clamping device 3
Three small wheel rotations, T2 rings are clipped between three small wheels, and small wheel is rotated, and T2 rings are also rotated, and so often encloses coiling not
In the same position of T2 rings, uniform winding displacement can be realized by the angle for controlling small wheel to rotate.
Fig. 6 is referred to, the crochet hook lifting assembly 5 includes motor 3 501, synchronous pulley 502, timing belt 503, belt pressure
Tight block 504, line slideway 505, connecting plate 506, stay rod contiguous block 507, crochet hook fixing axle 508 and crochet hook 509, motor three
501 rotations, synchronous pulley 502 drives timing belt 503, belt compact heap 504 to be moved up and down under the guiding of line slideway 505,
Ined succession on belt compact heap 504 connecting plate 506, stay rod contiguous block 507, crochet hook fixing axle 508 and crochet hook 509.Winding process
Middle hook line is realized by the down maneuver of crochet hook 509.
The winding mechanism course of work of T2 ring coil winding machines is as follows：
The feeding device of T1 and T2 ring coil winding machines is put into T2 rings in T2 ring clamping devices, and clamped cylinder clamping；
The feeding device of T1 and T2 ring coil winding machines is put into T1 loop wire bags above T2 rings, and left the end of a thread is sent into crochet hook hook and slot
It is interior；
Enamel-covered wire rotational trajectory component cylinders retract, wire spool to rotation Winder move, to coiling position after stop；
Crochet hook declines, and the end of a thread is passed through T2 rings, when continuing to decline, and crochet hook passes through enamel-covered wire rotational trajectory component with the end of a thread
Felt supporting plate, felt fixed block, the end of a thread is tensed by the wool on the two parts；
T2 ring winding displacements, the motor of wire-arranging mechanism drives the rotation of T2 rings by set angle；
Rotate Winder swivel head the end of a thread being wound on T2 rings above turning now to T2 rings, in shell fragment and coiling
The tensioning block of disk, spring, elastic force adjustment are enclosed the end of a thread under collective effect and are admitted in crochet hook hook and slot；
Repeat crochet hook decline, the rotary movement of T2 rings winding displacement and swivel head, until reach stop after the setting number of turns around
Line；
Enamel-covered wire rotational trajectory component cylinder stretches out, and wire spool leaves rotation Winder, takes out the product wound.
It should be appreciated that these are only the preferred embodiments of the present invention, it is impossible to therefore the scope of the claims of the limitation present invention,
Equivalent structure or equivalent flow conversion that every utilization description of the invention and accompanying drawing content are made, or be directly or indirectly used in
Other related technical fields, are included within the scope of the present invention.
Claims (5)
1. a kind of winding mechanism of T2 rings coil winding machine, including rotate Winder, the crochet hook being connected with the rotation Winder
Lifting assembly and enamel-covered wire rotational trajectory component, the T2 rings clamping device being connected with the enamel-covered wire rotational trajectory component and institute
State the connected T2 ring wire-arranging components of T2 rings clamping device；
In the rotational trajectory component, wool is adhesive in felt supporting plate and felt fixed block by two-sided, felt supporting plate
Centre is equipped with above shell fragment, shell fragment gripping block, felt supporting plate equipped with tensioning block, spring, elastic force adjustment circle；
The rotation Winder includes motor one, rotatable connection bar and swivel head, the motor one drive rotatable connection bar and
Swivel head rotates, by the end of a thread being wound on T2 rings from turning now to above；
It is characterized in that：The rotation Winder also includes photoelectricity sub-prime and the locator being connected with the motor one, motor
One drives locator rotation, and the position that locator just blocks photoelectricity sub-prime is set to origin.
2. the winding mechanism of T2 rings coil winding machine according to claim 1, it is characterised in that also detected including enamel-cover line position
Device, for detecting enamel-covered wire operating path.
3. the winding mechanism of T2 rings coil winding machine according to claim 1, it is characterised in that the T2 rings clamping device includes
After cylinder, cylinder contiguous block, clamping holder assembly one and clamping holder assembly two, cylinders retract, it will be clamped by cylinder contiguous block
Holder assembly two is drawn close with trend grip slipper component one, and clamping holder assembly one and clamping holder assembly two are clipped in the middle T2 rings.
4. the winding mechanism of T2 rings coil winding machine according to claim 1, it is characterised in that the T2 rings wire-arranging component includes
Motor two, gear, driven shaft, driven gear, universal connecting shaft and traverse shaft, it is gear, driven shaft, driven when motor two is rotated
Gear, universal shaft coupling device, traverse shaft are and then rotated together, while traverse shaft driving T2 ring rotations, realize uniform winding displacement.
5. the winding mechanism of T2 rings coil winding machine according to claim 1, it is characterised in that the crochet hook lifting assembly includes
Motor three, timing belt, synchronous pulley, timing belt compact heap, guide rail, crochet hook component and crochet hook, motor three drive timing belt rotation
Dynamic, timing belt and belt compact heap are moved up and down in guide rail, and belt compact heap drives crochet hook component and crochet hook to move simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185803.3A CN104821229B (en) | 2015-04-16 | 2015-04-16 | A kind of winding mechanism of T2 rings coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185803.3A CN104821229B (en) | 2015-04-16 | 2015-04-16 | A kind of winding mechanism of T2 rings coil winding machine |
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| Publication Number | Publication Date |
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| CN104821229A CN104821229A (en) | 2015-08-05 |
| CN104821229B true CN104821229B (en) | 2017-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510185803.3A Active CN104821229B (en) | 2015-04-16 | 2015-04-16 | A kind of winding mechanism of T2 rings coil winding machine |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106920679A (en) * | 2017-05-11 | 2017-07-04 | 中山展晖电子设备有限公司 | A kind of T2 winding structures |
| CN106992072B (en) * | 2017-05-11 | 2018-07-06 | 中山展晖电子设备有限公司 | A kind of copper wire line sending structure of T2 coilings |
| CN108735497B (en) * | 2018-05-18 | 2020-07-07 | 张洪 | Full-automatic pin arranging and coil penetrating equipment for network transformer T2 |
| CN110111992B (en) * | 2019-05-17 | 2024-04-12 | 中山展晖电子设备有限公司 | Crochet hook wire pulling structure |
| CN114823129B (en) * | 2022-05-11 | 2024-08-02 | 广州得羽创科技有限公司 | Uniform winding device for inductance production |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202210468U (en) * | 2011-08-29 | 2012-05-02 | 中山市国铨电子设备有限公司 | Full-automatic multifunctional annular coiling machine |
| CN202363240U (en) * | 2011-12-06 | 2012-08-01 | 陈巨亮 | Full-automatic magnet ring winding machine |
| CN203826203U (en) * | 2014-04-04 | 2014-09-10 | 珠海市科瑞思机械科技有限公司 | Full-automatic crochet hook type magnetic ring winding machine |
| CN204614663U (en) * | 2015-04-16 | 2015-09-02 | 珠海市恒诺科技有限公司 | A kind of winding mechanism of T2 ring coil winding machine |
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