CN104821229A - Coiling mechanism of T2-ring coiling machine - Google Patents
Coiling mechanism of T2-ring coiling machine Download PDFInfo
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- CN104821229A CN104821229A CN201510185803.3A CN201510185803A CN104821229A CN 104821229 A CN104821229 A CN 104821229A CN 201510185803 A CN201510185803 A CN 201510185803A CN 104821229 A CN104821229 A CN 104821229A
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- ring
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- crochet hook
- coiling
- grip slipper
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Abstract
The invention provides a coiling mechanism of a T2-ring coiling machine. The coiling mechanism comprises a rotary coiling device, a crochet hook lifting assembly and an enamelled wire rotary locus assembly connected with the rotary coiling device, a T2-ring clamping device connected with the enamelled wire rotary locus assembly and a T2-ring flat cable assembly connected with the T2-ring clamping device. The coiling mechanism realizes automatic coiling of T2 ring, and brings convenience to subsequent process automation.
Description
Technical field
The present invention relates to a kind of network transformer coil winding machine, especially relate to a kind of winding mechanism of T2 ring coil winding machine of fully automatic network Transformer Winding Machines.
Technical background
World today's network is ubiquitous, and network transformer is as the Main electronic parts of the network equipment, and past network transformer is also in total man's work production status, and manpower production procedure comprises: artificial around T1 ring; The artificial tap of T1 ring, twisted wire; T2 ring is fixed on special fixture, and artificial around T2 ring.
Along with the progress of technology, the coiling of T1 ring can carry out automation by machine and realize, but before the coiling of T2 ring, owing to needing twisted wire again after the wiretapping of T1 after ring, and then carry out T2 around line, technique is comparatively complicated, and therefore now the manufacture of network transformer often needs the coiling first completing T1 ring with machine, then manually carries out coiling to T2 ring.
Meanwhile, in existing network transformer manufacturing process, after T1 ring completes coiling, need in its end to end line, separate two lines, around after complete twisted wire again around on T2 ring.The coiling of current T2 ring is by manually completing, and cost of labor is high, easily occur substandard products, and to the automation of subsequent manufacturing procedures to realize bringing inconvenience.
Summary of the invention
In order to solve the deficiencies in the prior art, the invention provides a kind of winding mechanism of T2 ring coil winding machine, comprise rotation Winder, the crochet hook lifting assembly be connected with described rotation Winder and enamelled wire rotational trajectory assembly, the T2 ring clamping device be connected with described enamelled wire rotational trajectory assembly, the T2 ring wire-arranging component be connected with described T2 ring clamping device, described rotation Winder for fast by the end of a thread on coiling T2 ring from below around above T2 ring, described crochet hook lifting assembly is used for high speed bracing wire, described enamelled wire rotational trajectory assembly is for limiting the movement locus of enamelled wire, described T2 ring clamp assembly is for clamping T2 ring, described T2 ring wire-arranging mechanism is provided for T2 ring and moves in a circle.
Further, described rotation Winder comprises motor one, be rotatably connected bar and swivel head, and described motor one driven rotary connecting rod and swivel head rotate, above forwarding to around the end of a thread on T2 ring from below.
Closer, also comprise enamelled wire position detecting device, detect enamelled wire operating path.
Further, the locator that described rotation Winder also comprises photoelectricity sub-prime and is connected with described motor one, motor one drives locator to rotate, and the position that locator just blocks photoelectricity sub-prime is set to initial point, resets to facilitate initial point.
Further, described rotation Winder also comprises inductor fixed block, and hexagonal half-round head screw in, when above described swivel head forwards to, proximity switch on inductor fixed block is just in time blocked by interior hexagonal half-round head screw, collides to prevent motor one step-out from causing.
Further, described T2 ring clamping device comprises base, pushing block, be fixed on cylinder on base with grip slipper assembly one, the fastening spring be connected with grip slipper assembly one and pushing block and be fixed on mobilizable grip slipper assembly two on base, and described grip slipper assembly two is connected with pushing block.
Further, described T2 ring wire-arranging component comprises motor two, gear, driven shaft, driven gear, universal connecting shaft and traverse shaft, when motor two rotates, gear, driven shaft, driven gear, universal shaft coupling device, traverse shaft and then rotate together, traverse shaft drives T2 ring to rotate simultaneously, realizes even winding displacement.
Further, described crochet hook lifting assembly comprises motor three, Timing Belt, synchronous pulley, Timing Belt compact heap, guide rail, crochet hook assembly and crochet hook, motor three drives synchronous pulley to rotate, Timing Belt and belt compact heap move up and down in guide rail, and belt compact heap drives crochet hook assembly and crochet hook to move simultaneously.
Of the present inventionly usefully to be, adopt the winding mechanism of T2 ring coil winding machine of the present invention, can realize the Automated winding of T2 ring, the automation for subsequent technique realizes providing a great convenience.
Accompanying drawing explanation
Fig. 1 is the winding mechanism overall structure schematic diagram of a kind of T2 ring of the present invention coil winding machine;
Fig. 2 is the rotation Winder explosive view of the winding mechanism of T2 ring coil winding machine in Fig. 1;
Fig. 3 is the enamelled wire rotational trajectory assembly explosive view of the winding mechanism of T2 ring coil winding machine in Fig. 1;
Fig. 4 is the T2 ring clamping device structure chart of the winding mechanism of T2 ring coil winding machine in Fig. 1;
Fig. 5 is the T2 ring wire-arranging component explosive view of the winding mechanism of T2 ring coil winding machine in Fig. 1;
Fig. 6 is the crochet hook lifting assembly explosive view of the winding mechanism of T2 ring coil winding machine in Fig. 1;
In figure: 1-rotates Winder; 101-motor one; 102-locator; 103-photoelectricity sub-prime; 104-is rotatably connected bar; 105-swivel head; 106-inductor fixed block; Hexagonal semicircle screw in 107-; 2-enamelled wire rotational trajectory assembly; 201-felt supporting bracket; 202-felt fixed block; 203-shell fragment; 204-shell fragment clamp clip; 205-tensioning block; 206-spring; 207-elastic force adjustment circle; 208-floating junction; 209-line slideway; 210-circular cylinder; 3-T2 ring clamping device; 301-cylinder; 302-pushing block; 303-base; 304-fastening spring; 31-grip slipper assembly one; 32-grip slipper assembly two; 4-T2 ring wire-arranging component; 401-motor two; 402-gear; 403-driven shaft; 404-driven gear; 405-traverse shaft; 406-universal connecting shaft; 5-crochet hook lifting assembly; 501-motor three; 502-synchronous pulley; 503-Timing Belt; 504-belt compact heap; 505-line slideway; 506-connecting plate; 507-stay rod contiguous block; 508-crochet hook fixed axis; 509-crochet hook; 510-sensing chip.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only for explaining the present invention, being not intended to limit the present invention.
Refer to Fig. 1, the winding mechanism of a kind of T2 ring of the present invention coil winding machine, comprise and rotate Winder 1, the crochet hook lifting assembly 5 be connected with described rotation Winder 1 and enamelled wire rotational trajectory assembly 2, the T2 ring clamping device 3 be connected with described enamelled wire rotational trajectory assembly 2, the T2 ring wire-arranging component 4 be connected with described T2 ring clamping device 3, described rotation Winder 1 for quick by the end of a thread on coiling T2 ring from below around above T2 ring, described crochet hook lifting assembly 5 is for high speed bracing wire, described enamelled wire rotational trajectory assembly 2 is for limiting the movement locus of enamelled wire, described T2 ring clamp assembly 3 is for clamping T2 ring, described T2 ring wire-arranging mechanism 4 is provided for T2 ring and moves in a circle.
Refer to Fig. 2, described rotation Winder 1 comprises motor 1, be rotatably connected bar 104 and swivel head 105, and described motor 1 driven rotary connecting rod 104 and swivel head 105 rotate, above forwarding to around the end of a thread on T2 ring from below.
Wherein, the locator 102 that described rotation Winder 1 also comprises photoelectricity sub-prime 103 and is connected with described motor 1, motor 1 drives locator 102 to rotate, and the position that locator 102 just blocks photoelectricity sub-prime 103 is set to initial point, resets to facilitate initial point.
Wherein, described rotation Winder 1 also comprises inductor fixed block 106, and hexagonal half-round head screw 107 in, when above described swivel head forwards to, proximity switch on inductor fixed block 106 is just in time blocked by interior hexagonal half-round head screw 107, collides to prevent motor one step-out from causing.
Refer to Fig. 3, in described rotational trajectory assembly 2, wool is bonded on felt supporting bracket 201 and felt fixed block 202 by double faced adhesive tape.In the middle of felt supporting bracket 201, shell fragment 203, shell fragment clamp 204, shell fragment cover plate are housed, during coiling, crochet hook is below shell fragment, when the swivel head 105 of rotation Winder 1 forwards shell fragment 203 position to the end of a thread, shell fragment 203 struts line (this line anti-directly bumps against crochet hook head), swivel head 105 is rotated further, and when shell fragment 203 thrown off by line, is straightened into hook.Tensioning block 205, spring 206, elastic force adjustment circle 207 are housed above felt supporting bracket 201, when rotating the swivel head 105 of Winder 1 through tensioning block 205 position, wool in tensioning block 205 is tight line pressure by spring 206, swivel head 105 continues to rotate, when the line that shell fragment 203 struts departs from shell fragment, because being subject to the pressure of tensioning block 205 by stretching by force, the line having only had stretching just can enter in the hook groove of crochet hook.When circular cylinder 210 is retracted, felt supporting bracket 201 moves to felt fixed block 202 under the guiding of floating junction 208 and line slideway 209, can coiling after putting in place.After coiling completes, circular cylinder 206 stretches out, and separately, next product just can put into T2 ring clamping device 3 for felt supporting bracket 201 and felt fixed block 202.
Refer to Fig. 4, described T2 ring clamping device 3 comprises cylinder 301, pushing block 302, base 303, fastening spring 304; Grip slipper assembly 1 and grip slipper assembly 2 32, after cylinder 301 is retracted, be with trend grip slipper assembly 1 to draw close grip slipper assembly 2 32 by pushing block 302, grip slipper assembly 1 and grip slipper assembly 2 32 are clipped in the middle T2 ring.
Refer to Fig. 5, described T2 ring wire-arranging component 4 comprises motor 2 401, gear 402, driven shaft 403, driven gear 404, universal connecting shaft 406 and traverse shaft 405, when motor 2 401 rotates, gear 402, driven shaft 403, driven gear 404, universal shaft coupling device 406, traverse shaft 405 follows one to run up, three small wheels be arranged on described T2 ring clamping device 3 are driven to rotate by traverse shaft 405, T2 ring is clipped between three small wheels, small wheel rotates, T2 ring also rotates, so often enclose coiling not at the same position of T2 ring, the angle of rotating by controlling small wheel can realize even winding displacement.
Refer to Fig. 6, described crochet hook lifting assembly 5 comprises motor 3 501, synchronous pulley 502, Timing Belt 503, belt compact heap 504, line slideway 505, connecting plate 506, stay rod contiguous block 507, crochet hook fixed axis 508 and crochet hook 509, motor 3 501 rotates, synchronous pulley 502 drives Timing Belt 503, belt compact heap 504 moves up and down under the guiding of line slideway 505, connecting plate 506 that belt compact heap 504 is ined succession, stay rod contiguous block 507, crochet hook fixed axis 508 and crochet hook 509.In winding process, hook line is realized by the down maneuver of crochet hook 509.
The winding mechanism course of work of T2 ring coil winding machine is as follows:
The feeding device of T1 and T2 ring coil winding machine puts into T2 ring clamping device T2 ring, and is clamped by gripper cylinder;
The feeding device of T1 and T2 ring coil winding machine is put into T1 loop wire bag above T2 ring, and left the end of a thread is sent in crochet hook hook groove;
Enamelled wire rotational trajectory assembly cylinders retract, wire spool moves to rotation Winder, stops behind coiling position;
Crochet hook declines, and the end of a thread through T2 ring, when continuing to decline, crochet hook, with felt supporting bracket, the felt fixed block of the end of a thread through enamelled wire rotational trajectory assembly, is strained the end of a thread by the wool on these two parts;
T2 ring winding displacement, the motor of wire-arranging mechanism is pressed set angle and is driven T2 ring to rotate;
Rotate the swivel head of Winder forwarding to above T2 ring around the end of a thread on T2 ring from below, under the tensioning block of shell fragment and wire spool, spring, the acting in conjunction of elastic force adjustment circle, the end of a thread is admitted in crochet hook hook groove;
Repeat that crochet hook declines, the rotary movement of T2 ring winding displacement and swivel head, until stop coiling after reaching the setting number of turns;
Enamelled wire rotational trajectory assembly cylinder stretches out, and wire spool leaves rotation Winder, takes out the product wound.
Should be understood that; these are only the preferred embodiments of the present invention; can not therefore limit the scope of the claims of the present invention; every utilize specification of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (6)
1. the winding mechanism of a T2 ring coil winding machine, it is characterized in that, comprise and rotate Winder, the crochet hook lifting assembly that is connected with described rotation Winder and enamelled wire rotational trajectory assembly, the T2 ring clamping device be connected with described enamelled wire rotational trajectory assembly, the T2 ring wire-arranging component that is connected with described T2 ring clamping device.
2. the winding mechanism of T2 ring coil winding machine according to claim 1, it is characterized in that, described rotation Winder comprises motor one, be rotatably connected bar and swivel head, and described motor one driven rotary connecting rod and swivel head rotate, above forwarding to around the end of a thread on T2 ring from below.
3. the winding mechanism of T2 ring coil winding machine according to claim 2, is characterized in that, also comprise enamelled wire position detecting device, for detecting enamelled wire operating path.
4. the winding mechanism of T2 ring coil winding machine according to claim 1, it is characterized in that, described T2 ring clamping device comprises cylinder, cylinder contiguous block, grip slipper assembly one and grip slipper assembly two, after cylinders retract, be with trend grip slipper assembly one to draw close grip slipper assembly two by cylinder contiguous block, grip slipper assembly one and grip slipper assembly two are clipped in the middle T2 ring.
5. the winding mechanism of T2 ring coil winding machine according to claim 1, it is characterized in that, described T2 ring wire-arranging component comprises motor two, gear, driven shaft, driven gear, universal connecting shaft and traverse shaft, when motor two rotates, gear, driven shaft, driven gear, universal shaft coupling device, traverse shaft and then rotate together, traverse shaft drives T2 ring to rotate simultaneously, realizes even winding displacement.
6. the winding mechanism of T2 ring coil winding machine according to claim 1, it is characterized in that, described crochet hook lifting assembly comprises motor three, Timing Belt, synchronous pulley, Timing Belt compact heap, guide rail, crochet hook assembly and crochet hook, motor three drives synchronous pulley to rotate, Timing Belt and belt compact heap move up and down in guide rail, and belt compact heap drives crochet hook assembly and crochet hook to move simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185803.3A CN104821229B (en) | 2015-04-16 | 2015-04-16 | A kind of winding mechanism of T2 rings coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185803.3A CN104821229B (en) | 2015-04-16 | 2015-04-16 | A kind of winding mechanism of T2 rings coil winding machine |
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| CN104821229A true CN104821229A (en) | 2015-08-05 |
| CN104821229B CN104821229B (en) | 2017-08-15 |
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| CN201510185803.3A Active CN104821229B (en) | 2015-04-16 | 2015-04-16 | A kind of winding mechanism of T2 rings coil winding machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106920679A (en) * | 2017-05-11 | 2017-07-04 | 中山展晖电子设备有限公司 | A kind of T2 winding structures |
| CN106992072A (en) * | 2017-05-11 | 2017-07-28 | 中山展晖电子设备有限公司 | A kind of copper cash line sending structure of T2 coilings |
| CN108735497A (en) * | 2018-05-18 | 2018-11-02 | 张洪 | A kind of network transformer T2 automatically arranges needle and passes around coil apparatus |
| CN110111992A (en) * | 2019-05-17 | 2019-08-09 | 中山展晖电子设备有限公司 | A kind of crochet hook group cable architecture |
| CN114823129A (en) * | 2022-05-11 | 2022-07-29 | 广州得羽创科技有限公司 | Even winding device is used in inductance production |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202210468U (en) * | 2011-08-29 | 2012-05-02 | 中山市国铨电子设备有限公司 | Full-automatic multifunctional annular coiling machine |
| CN202363240U (en) * | 2011-12-06 | 2012-08-01 | 陈巨亮 | Full-automatic magnet ring winding machine |
| CN203826203U (en) * | 2014-04-04 | 2014-09-10 | 珠海市科瑞思机械科技有限公司 | Full-automatic crochet hook type magnetic ring winding machine |
| CN204614663U (en) * | 2015-04-16 | 2015-09-02 | 珠海市恒诺科技有限公司 | A kind of winding mechanism of T2 ring coil winding machine |
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2015
- 2015-04-16 CN CN201510185803.3A patent/CN104821229B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202210468U (en) * | 2011-08-29 | 2012-05-02 | 中山市国铨电子设备有限公司 | Full-automatic multifunctional annular coiling machine |
| CN202363240U (en) * | 2011-12-06 | 2012-08-01 | 陈巨亮 | Full-automatic magnet ring winding machine |
| CN203826203U (en) * | 2014-04-04 | 2014-09-10 | 珠海市科瑞思机械科技有限公司 | Full-automatic crochet hook type magnetic ring winding machine |
| CN204614663U (en) * | 2015-04-16 | 2015-09-02 | 珠海市恒诺科技有限公司 | A kind of winding mechanism of T2 ring coil winding machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106920679A (en) * | 2017-05-11 | 2017-07-04 | 中山展晖电子设备有限公司 | A kind of T2 winding structures |
| CN106992072A (en) * | 2017-05-11 | 2017-07-28 | 中山展晖电子设备有限公司 | A kind of copper cash line sending structure of T2 coilings |
| CN108735497A (en) * | 2018-05-18 | 2018-11-02 | 张洪 | A kind of network transformer T2 automatically arranges needle and passes around coil apparatus |
| CN110111992A (en) * | 2019-05-17 | 2019-08-09 | 中山展晖电子设备有限公司 | A kind of crochet hook group cable architecture |
| CN110111992B (en) * | 2019-05-17 | 2024-04-12 | 中山展晖电子设备有限公司 | Crochet hook wire pulling structure |
| CN114823129A (en) * | 2022-05-11 | 2022-07-29 | 广州得羽创科技有限公司 | Even winding device is used in inductance production |
| CN114823129B (en) * | 2022-05-11 | 2024-08-02 | 广州得羽创科技有限公司 | Uniform winding device for inductance production |
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| CN104821229B (en) | 2017-08-15 |
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