research-article

S³-Slicer: A General Slicing Framework for Multi-Axis 3D Printing

Authors:

Neelotpal Dutta,

Sylvain Lefebvre,

Zekai Murat Kilic,

Charlie C. L. WangAuthors Info & Claims

ACM Transactions on Graphics (TOG), Volume 41, Issue 6

Article No.: 277, Pages 1 - 15

https://doi.org/10.1145/3550454.3555516

Published: 30 November 2022 Publication History

Abstract

Multi-axis motion introduces more degrees of freedom into the process of 3D printing to enable different objectives of fabrication by accumulating materials layers upon curved layers. An existing challenge is how to effectively generate the curved layers satisfying multiple objectives simultaneously. This paper presents a general slicing framework for achieving multiple fabrication objectives including support free, strength reinforcement and surface quality. These objectives are formulated as local printing directions varied in the volume of a solid, which are achieved by computing the rotation-driven deformation for the input model. The height field of a deformed model is mapped into a scalar field on its original shape, the isosurfaces of which give the curved layers of multi-axis 3D printing. The deformation can be effectively optimized with the help of quaternion fields to achieve the fabrication objectives. The effectiveness of our method has been verified on a variety of models.

Supplemental Material

MP4 File

presentation

Download
692.19 MB

References

[1]

Daniel Ahlers, Florens Wasserfall, Norman Hendrich, and Jianwei Zhang. 2019. 3D Printing of Nonplanar Layers for Smooth Surface Generation. In Proceedings of the 2019 IEEE 15th International Conference on Automation Science and Engineering (CASE). 1737--1743.

Digital Library

[2]

Sung-Hoon Ahn, Shad And, Paul Wright, Michael Montero, Dan Odell, and Shad Roundy. 2002. Anisotropic material properties of fused deposition modeling ABS. Rapid Prototyping Journal 8, 4 (2002), 248--257.

[3]

M. Aigner, C. Heinrich, B. Jüttler, E. Pilgerstorfer, B. Simeon, and A. V. Vuong. 2009. Swept Volume Parameterization for Isogeometric Analysis. In Proceedings of the Mathematics of Surfaces XIII. 19--44.

[4]

Rahul Arora, Alec Jacobson, Timothy R. Langlois, Yijiang Huang, Caitlin Mueller, Wojciech Matusik, Ariel Shamir, Karan Singh, and David I.W. Levin. 2019. Volumetric Michell Trusses for Parametric Design & Fabrication. In Proceedings of the 3rd ACM Symposium on Computation Fabrication (SCF '19). 1--13.

[5]

Michael Bartoň, Michal Bizzarri, Florian Rist, Oleksii Sliusarenko, and Helmut Pottmann. 2021. Geometry and Tool Motion Planning for Curvature Adapted CNC Machining. ACM Transactions on Graphics 40, 4 (2021), 1--16.

Digital Library

[6]

Prahar M. Bhatt, Ashish Kulkarni, Rishi K. Malhan, Brual C. Shah, Yeo Jung Yoon, and Satyandra K. Gupta. 2021. Automated Planning for Robotic Multi-Resolution Additive Manufacturing. Journal of Computing and Information Science in Engineering 22, 2 (2021), 14 pages. 021006.

[7]

Sofien Bouaziz, Mario Deuss, Yuliy Schwartzburg, Thibaut Weise, and Mark Pauly. 2012. Shape-Up: Shaping Discrete Geometry with Projections. Computer Graphics Forum 31, 5 (2012), 1657--1667.

Digital Library

[8]

Debapriya Chakraborty, B. Aneesh Reddy, and A. Roy Choudhury. 2008. Extruder Path Generation for Curved Layer Fused Deposition Modeling. Computer-Aided Design 40, 2 (2008), 235--243.

Digital Library

[9]

Keenan Crane, Clarisse Weischedel, and Max Wardetzky. 2017. The Heat Method for Distance Computation. Commun. ACM 60, 11 (2017), 90--99.

Digital Library

[10]

Chengkai Dai, Charlie C. L. Wang, Chenming Wu, Sylvain Lefebvre, Guoxin Fang, and Yong-Jin Liu. 2018. Support-Free Volume Printing by Multi-Axis Motion. ACM Transactions on Graphics 37, 4 (2018), 1--14.

Digital Library

[11]

Fernando de Goes, Mathieu Desbrun, and Yiying Tong. 2016. Vector Field Processing on Triangle Meshes. In ACM SIGGRAPH 2016 Courses (SIGGRAPH '16). 1--49.

[12]

Xingyi Du, Noam Aigerman, Qingnan Zhou, Shahar Z. Kovalsky, Yajie Yan, Danny M. Kaufman, and Tao Ju. 2020. Lifting Simplices to Find Injectivity. ACM Transactions on Graphics 39, 4 (2020), 1--17.

Digital Library

[13]

Jimmy Etienne, Nicolas Ray, Daniele Panozzo, Samuel Hornus, Charlie C. L. Wang, Jonàs Martínez, Sara McMains, Marc Alexa, Brian Wyvill, and Sylvain Lefebvre. 2019. CurviSlicer: Slightly Curved Slicing for 3-Axis Printers. ACM Transactions on Graphics 38, 4 (2019), 1--11.

Digital Library

[14]

Ben Ezair, Saul Fuhrmann, and Gershon Elber. 2018. Volumetric covering print-paths for additive manufacturing of 3D models. Computer-Aided Design 100 (2018), 1--13.

[15]

Guoxin Fang, Tianyu Zhang, Sikai Zhong, Xiangjia Chen, Zichun Zhong, and Charlie C. L. Wang. 2020. Reinforced FDM: Multi-Axis Filament Alignment with Controlled Anisotropic Strength. ACM Transactions on Graphics 39, 6 (2020), 1--15.

Digital Library

[16]

Hongbo Fu, Daniel Cohen-Or, Gideon Dror, and Alla Sheffer. 2008. Upright Orientation of Man-Made Objects. In ACM SIGGRAPH 2008 Papers (SIGGRAPH '08). 1--7.

[17]

Xiao-Ming Fu, Yang Liu, and Baining Guo. 2015. Computing Locally Injective Mappings by Advanced MIPS. ACM Transactions on Graphics 34, 4 (2015), 1--12.

Digital Library

[18]

Xiao-Ming Fu, Jian-Ping Su, Zheng-Yu Zhao, Qing Fang, Chunyang Ye, and Ligang Liu. 2021. Inversion-free geometric mapping construction: A survey. Computational Visual Media 7, 3 (2021), 289--318.

[19]

Vladimir Garanzha, Igor Kaporin, Liudmila Kudryavtseva, François Protais, Nicolas Ray, and Dmitry Sokolov. 2021. Foldover-Free Maps in 50 Lines of Code. ACM Transactions on Graphics 40, 4 (2021), 1--16.

Digital Library

[20]

S. Gottschalk, M. C. Lin, and D. Manocha. 1996. OBBTree: A Hierarchical Structure for Rapid Interference Detection. In Proceedings of the 23rd Annual Conference on Computer Graphics and Interactive Techniques (SIGGRAPH '96). 171--180.

[21]

Gaël Guennebaud, Benoît Jacob, et al. 2010. Eigen v3. http://eigen.tuxfamily.org.

[22]

Kailun Hu, Shuo Jin, and Charlie C. L. Wang. 2015. Support slimming for single material based additive manufacturing. Computer-Aided Design 65 (2015), 1--10.

Digital Library

[23]

Jin Huang, Yiying Tong, Hongyu Wei, and Hujun Bao. 2011. Boundary Aligned Smooth 3D Cross-Frame Field. ACM Transactions on Graphics 30, 6 (2011), 1--8.

Digital Library

[24]

Yijiang Huang, Juyong Zhang, Xin Hu, Guoxian Song, Zhongyuan Liu, Lei Yu, and Ligang Liu. 2016. FrameFab: Robotic Fabrication of Frame Shapes. ACM Transactions on Graphics 35, 6 (2016), 1--11.

Digital Library

[25]

Tao Jiang, Kun Qian, Shuang Liu, Jing Wang, Xiaosong Yang, and Jianjun Zhang. 2017. Consistent as-similar-as-possible non-isometric surface registration. The Visual Computer 33, 6 (2017), 891--901.

Digital Library

[26]

Shahar Z. Kovalsky, Noam Aigerman, Ronen Basri, and Yaron Lipman. 2015. Large-Scale Bounded Distortion Mappings. ACM Transactions on Graphics 34, 6 (2015), 1--10.

Digital Library

[27]

Yamin Li, Dong He, Shangqin Yuan, Kai Tang, and Jihong Zhu. 2022. Vector field-based curved layer slicing and path planning for multi-axis printing. Robotics and Computer-Integrated Manufacturing 77 (2022), 102362.

[28]

Yufei Li, Yang Liu, Weiwei Xu, Wenping Wang, and Baining Guo. 2012. All-Hex Meshing Using Singularity-Restricted Field. ACM Transactions on Graphics 31, 6 (2012), 1--11.

Digital Library

[29]

Wentao Liao, Renjie Chen, Yuchen Hua, Ligang Liu, and Ofir Weber. 2021. Real-Time Locally Injective Volumetric Deformation. ACM Transactions on Graphics 40, 4 (2021), 1--16.

Digital Library

[30]

Ligang Liu, Lei Zhang, Yin Xu, Craig Gotsman, and Steven J Gortler. 2008. A local/global approach to mesh parameterization. Computer Graphics Forum 27, 5 (2008), 1495--1504.

Digital Library

[31]

Marco Livesu, Nicholas Vining, Alla Sheffer, James Gregson, and Riccardo Scateni. 2013. PolyCut: Monotone Graph-Cuts for PolyCube Base-Complex Construction. ACM Transactions on Graphics 32, 6 (2013), 1--12.

Digital Library

[32]

Huachao Mao, Tsz-Ho Kwok, Yong Chen, and Charlie C. L. Wang. 2019. Adaptive slicing based on efficient profile analysis for additive manufacturing. Computer-Aided Design 107 (2019), 89--101.

[33]

Ioanna Mitropoulou, Mathias Bernhard, and Benjamin Dillenburger. 2020. Print Paths Key-Framing: Design for Non-Planar Layered Robotic FDM Printing. In Proceedings of the Symposium on Computational Fabrication (SCF '20). 1--10.

Digital Library

[34]

Ioanna Mitropoulou, Mathias Bernhard, and Benjamin Dillenburger. 2022. Nonplanar 3D Printing of Bifurcating Forms. 3D Printing and Additive Manufacturing 9, 3 (2022), 189--202.

[35]

Giuseppe Patane, Xin Shane Li, and David Xianfeng Gu. 2013. Surface- and Volume-Based Techniques for Shape Modeling and Analysis. In SIGGRAPH Asia 2013 Courses (SA '13). 1--65.

[36]

Michael Rabinovich, Roi Poranne, Daniele Panozzo, and Olga Sorkine-Hornung. 2017. Scalable locally injective mappings. ACM Transactions on Graphics 36, 2 (2017), 1--16.

Digital Library

[37]

Nicolas Ray, Dmitry Sokolov, and Bruno Lévy. 2016. Practical 3D Frame Field Generation. ACM Transactions on Graphics 35, 6 (2016), 1--9.

Digital Library

[38]

Jaret C. Riddick, Mulugeta A. Haile, Ray Von Wahlde, Daniel P. Cole, Oluwakayode Bamiduro, and Terrence E. Johnson. 2016. Fractographic analysis of tensile failure of acrylonitrile-butadiene-styrene fabricated by fused deposition modeling. Additive Manufacturing 11 (2016), 49 -- 59.

[39]

Christian Schüller, Ladislav Kavan, Daniele Panozzo, and Olga Sorkine-Hornung. 2013. Locally injective mappings. Computer Graphics Forum 32, 5 (2013), 125--135.

Digital Library

[40]

Olga Sorkine and Marc Alexa. 2007. As-Rigid-as-Possible Surface Modeling. In Proceedings of the Fifth Eurographics Symposium on Geometry Processing (SGP '07). 109--116.

Digital Library

[41]

O. Sorkine, D. Cohen-Or, Y. Lipman, M. Alexa, C. Rössl, and H.-P. Seidel. 2004. Laplacian Surface Editing. In Proceedings of the 2004 Eurographics/ACM SIGGRAPH Symposium on Geometry Processing (SGP '04). 175--184.

Digital Library

[42]

Jian-Ping Su, Xiao-Ming Fu, and Ligang Liu. 2019. Practical Foldover-Free Volumetric Mapping Construction. Computer Graphics Forum 38, 7 (2019), 287--297.

[43]

Kam-Ming Mark Tam and Caitlin T. Mueller. 2017. Additive manufacturing along principal stress lines. 3D Printing and Additive Manufacturing 4 (2017), 63--81.

[44]

Erva Ulu, Emrullah Korkmaz, Kubilay Yay, O. Burak Ozdoganlar, and Levent Burak Kara. 2015. Enhancing the Structural Performance of Additively Manufactured Objects Through Build Orientation Optimization. Journal of Mechanical Design 137, 11 (2015), 111410.

[45]

John Voight. 2021. Quaternion algebras. Springer Nature.

[46]

Endong Wang, Qing Zhang, Bo Shen, Guangyong Zhang, Xiaowei Lu, Qing Wu, and Yajuan Wang. 2014. Intel math kernel library. Springer. 167--188 pages.

[47]

Weiming Wang, Haiyuan Chao, Jing Tong, Zhouwang Yang, Xin Tong, Hang Li, Xiuping Liu, and Ligang Liu. 2015. Saliency-preserving slicing optimization for effective 3d printing. Computer Graphics Forum 34, 6 (2015), 148--160.

Digital Library

[48]

Rundong Wu, Huaishu Peng, François Guimbretière, and Steve Marschner. 2016. Printing Arbitrary Meshes with a 5DOF Wireframe Printer. ACM Transactions on Graphics 35, 4 (2016), 1--9.

Digital Library

[49]

Huanhuan Xu, Wuyi Yu, Shiyuan Gu, and Xin Li. 2013. Biharmonic Volumetric Mapping Using Fundamental Solutions. IEEE Transactions on Visualization & Computer Graphics 19, 05 (2013), 787--798.

Digital Library

[50]

Chengqian Zhang, Xiangjia Li, Laiming Jiang, Daofan Tang, Han Xu, Peng Zhao, Jianzhong Fu, Qifa Zhou, and Yong Chen. 2021b. 3D printing of functional magnetic materials: From design to applications. Advanced Functional Materials 31, 34 (2021), 2102777.

[51]

Tianyu Zhang, Xiangjia Chen, Guoxin Fang, Yingjun Tian, and Charlie CL Wang. 2021a. Singularity-aware motion planning for multi-axis additive manufacturing. IEEE Robotics and Automation Letters 6, 4 (2021), 6172--6179.

[52]

Xiaoting Zhang, Xinyi Le, Athina Panotopoulou, Emily Whiting, and Charlie C. L. Wang. 2015. Perceptual Models of Preference in 3D Printing Direction. ACM Transactions on Graphics 34, 6 (2015), 1--12.

Digital Library

Cited By

Liu TZhang TChen YHuang YWang C(2024)Neural Slicer for Multi-Axis 3D PrintingACM Transactions on Graphics10.1145/365821243:4(1-15)Online publication date: 19-Jul-2024
https://dl.acm.org/doi/10.1145/3658212
Zheng ZWang TFeng QPan ZGao XWu K(2024)Proxy Asset Generation for Cloth Simulation in GamesACM Transactions on Graphics10.1145/365817743:4(1-12)Online publication date: 19-Jul-2024
https://dl.acm.org/doi/10.1145/3658177
Zhao QLong PZhang QQin DLiang HZhang LZhang YYu JXu L(2024)Media2Face: Co-speech Facial Animation Generation With Multi-Modality GuidanceACM SIGGRAPH 2024 Conference Papers10.1145/3641519.3657413(1-13)Online publication date: 13-Jul-2024
https://dl.acm.org/doi/10.1145/3641519.3657413
Show More Cited By

Index Terms

S³-Slicer: A General Slicing Framework for Multi-Axis 3D Printing
1. Computing methodologies
  1. Computer graphics
    1. Shape modeling
      1. Mesh geometry models

Recommendations

Neural Slicer for Multi-Axis 3D Printing

We introduce a novel neural network-based computational pipeline as a representation-agnostic slicer for multi-axis 3D printing. This advanced slicer can work on models with diverse representations and intricate topology. The approach involves employing ...
Support-free volume printing by multi-axis motion

This paper presents a new method to fabricate 3D models on a robotic printing system equipped with multi-axis motion. Materials are accumulated inside the volume along curved tool-paths so that the need of supporting structures can be tremendously ...
Reinforced FDM: multi-axis filament alignment with controlled anisotropic strength

The anisotropy of mechanical strength on a 3D printed model can be controlled in a multi-axis 3D printing system as materials can be accumulated along dynamically varied directions. In this paper, we present a new computational framework to generate ...

Comments

Please enable JavaScript to view thecomments powered by Disqus.

Information & Contributors

Information

Published In

cover image ACM Transactions on Graphics

ACM Transactions on Graphics Volume 41, Issue 6

December 2022

1428 pages

ISSN:0730-0301

EISSN:1557-7368

DOI:10.1145/3550454

Issue’s Table of Contents

Copyright © 2022 ACM.

Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

Publisher

Association for Computing Machinery

New York, NY, United States

Publication History

Published: 30 November 2022

Published in TOG Volume 41, Issue 6

Permissions

Request permissions for this article.

Request Permissions

Check for updates

Author Tags

Qualifiers

Research-article

Contributors

Other Metrics

View Article Metrics

Bibliometrics & Citations

Bibliometrics

Article Metrics

31
Total Citations
View Citations
1,139
Total Downloads

Downloads (Last 12 months)536
Downloads (Last 6 weeks)69

Reflects downloads up to 25 Nov 2024

Other Metrics

View Author Metrics

Citations

Cited By

Liu TZhang TChen YHuang YWang C(2024)Neural Slicer for Multi-Axis 3D PrintingACM Transactions on Graphics10.1145/365821243:4(1-15)Online publication date: 19-Jul-2024
https://dl.acm.org/doi/10.1145/3658212
Zheng ZWang TFeng QPan ZGao XWu K(2024)Proxy Asset Generation for Cloth Simulation in GamesACM Transactions on Graphics10.1145/365817743:4(1-12)Online publication date: 19-Jul-2024
https://dl.acm.org/doi/10.1145/3658177
Zhao QLong PZhang QQin DLiang HZhang LZhang YYu JXu L(2024)Media2Face: Co-speech Facial Animation Generation With Multi-Modality GuidanceACM SIGGRAPH 2024 Conference Papers10.1145/3641519.3657413(1-13)Online publication date: 13-Jul-2024
https://dl.acm.org/doi/10.1145/3641519.3657413
Yang HZheng MMa CLai YWan PHuang H(2024)VRMM: A Volumetric Relightable Morphable Head ModelACM SIGGRAPH 2024 Conference Papers10.1145/3641519.3657406(1-11)Online publication date: 13-Jul-2024
https://dl.acm.org/doi/10.1145/3641519.3657406
Yuan HXu JWang CYang ZWang CYin KYang YBaeza-Yates RBonchi F(2024)Unveiling Privacy Vulnerabilities: Investigating the Role of Structure in Graph DataProceedings of the 30th ACM SIGKDD Conference on Knowledge Discovery and Data Mining10.1145/3637528.3672013(4059-4070)Online publication date: 25-Aug-2024
https://dl.acm.org/doi/10.1145/3637528.3672013
Insero FFurlan VGiberti H(2024)Non-planar slicing algorithm based on Geodesic field on Tetrahedral mesh for AM fabrication2024 20th IEEE/ASME International Conference on Mechatronic and Embedded Systems and Applications (MESA)10.1109/MESA61532.2024.10704846(1-7)Online publication date: 2-Sep-2024
https://doi.org/10.1109/MESA61532.2024.10704846
Ding SZou BLiu QWang XJikai Liu Li L(2024)Non-planar additive manufacturing of pre-impregnated continuous fiber reinforced composites using a three-axis printerJournal of Materials Research and Technology10.1016/j.jmrt.2024.09.03232(4410-4419)Online publication date: Sep-2024
https://doi.org/10.1016/j.jmrt.2024.09.032
Kim DLee J(2024)Multiscale topology optimization for the design of spatially-varying three-dimensional lattice structureComputer Methods in Applied Mechanics and Engineering10.1016/j.cma.2024.117140429(117140)Online publication date: Sep-2024
https://doi.org/10.1016/j.cma.2024.117140
Qu HLiu KLiu JGao CRuan C(2024)A heterogeneous pore design algorithm for material extrusion additive manufacturingAdditive Manufacturing10.1016/j.addma.2024.10444994(104449)Online publication date: Aug-2024
https://doi.org/10.1016/j.addma.2024.104449
Kipping JNettig DSchüppstuhl T(2024)Looping: Load-oriented optimized paths in non-planar geometryAdditive Manufacturing10.1016/j.addma.2024.10442694(104426)Online publication date: Aug-2024
https://doi.org/10.1016/j.addma.2024.104426
Show More Cited By

View Options

Login options

Check if you have access through your login credentials or your institution to get full access on this article.

Full Access

Get this Article

View options

PDF

View or Download as a PDF file.

eReader

View online with eReader.

Media

Figures

Other

Tables

View Issue’s Table of Contents