Singularity-aware motion planning for multi-axis additive manufacturing
IEEE Robotics and Automation Letters, 2021•ieeexplore.ieee.org
Multi-axis additive manufacturing enables high flexibility of material deposition along
dynamically varied directions. The Cartesian motion platforms of these machines include
three parallel axes and two rotational axes. Singularity on rotational axes is a critical issue to
be tackled in motion planning for ensuring high quality of manufacturing results. The highly
nonlinear mapping in the singular region can convert a smooth toolpath with uniformly
sampled waypoints defined in the model coordinate system into a highly discontinuous …
dynamically varied directions. The Cartesian motion platforms of these machines include
three parallel axes and two rotational axes. Singularity on rotational axes is a critical issue to
be tackled in motion planning for ensuring high quality of manufacturing results. The highly
nonlinear mapping in the singular region can convert a smooth toolpath with uniformly
sampled waypoints defined in the model coordinate system into a highly discontinuous …
Multi-axis additive manufacturing enables high flexibility of material deposition along dynamically varied directions. The Cartesian motion platforms of these machines include three parallel axes and two rotational axes. Singularity on rotational axes is a critical issue to be tackled in motion planning for ensuring high quality of manufacturing results. The highly nonlinear mapping in the singular region can convert a smooth toolpath with uniformly sampled waypoints defined in the model coordinate system into a highly discontinuous motion in the machine coordinate system, which leads to over-extrusion/ under-extrusion of materials in filament-based additive manufacturing. The problem is challenging as both the maximal and the minimal speeds at the tip of a printer head must be controlled in motion. Moreover, collision may occur when sampling-based collision avoidance is employed. In this letter, we present a motion planning method to support the manufacturing realization of designed toolpaths for multi-axis additive manufacturing. Problems of singularity and collision are considered in an integrated manner to improve the motion therefore the quality of fabrication.
ieeexplore.ieee.org