Industrial Training: Tata Power PVT - LTD

INDUSTRIAL
TRAINING
TATA POWER PVT.LTD

Prepare By:
Vipul Rajendra Bundhate (2111480183)

Under The Guidance:
Prof. Akshay Sonawane

MAHATMA EDUCATION SOCIETY'S
PILLAI HOC COLLEGE OF ENGINEERING AND TECHNOLOGY
A.Y. 2022-2023
INDUSTRIAL TRAINING
We have successfully completed our
industrial training in “ Tata power PVT.LTD
”. At BHIVPURI HYDRO POWER PLANT
bhivpuri, Karjat 410201
CONTENT
 Safety details
 About TATA power
 TATA power hydros
 Bhivpuri hydro power plant
- history
- current status
- bhivpuri camp layout
- pelton wheel turbine
- auxillary systems
1.lubrication oil system
2.governing oil system
 Turbine details
 Generator details
 Control system
 Photo gallery
 conclusion
SAFETY PRECAUTIONS IN INDUSTRY
• Cutting Procedure Safety goggles are

compulsory.
• Cutting Technician should wear
leather/cotton gloves.
• Safety Shoes is compulsory.
 The TATA Power
 Tata Power is one of India's largest integrated
power companies and together with
its subsidiaries and jointly controlled entities,
has an installed/managed capacity of 13,171
MW.
 The Company is India's most progressive green

energy brand, with operations across the entire
power value chain generation of renewable as
well as conventional power including hydro and
thermal energy, transmission & distribution,
coal & freight, logistics, and trading. Mundra power plant
 The Company had developed the country's first

Ultra Mega Power Project at
Mundra (4150MW) (Gujarat) based on super-
 TATA POWER HYDROS
Tata Power's hydro plants in India are located at
1. Khopoli
2. Bhivpuri
3. Bhira
 Plant - Khopoli, Hydro
 Location -Khopoli, Maharashtra
 Plant Size - 72 MW
 Type - Hydro Electric
Tata power khopoli
 Plant - Bhivpuri, Hydro

 Location- Bhivpuri, Maharashtra
 Type - Hydro Generation
Tata power bhivpuri
 Plant - Bhira, Hydro
 Location - Bhira, Maharashtra
 Type - Hydro Generation
Tata power bhira

 Bhivpuri hydropower plant POWER
PLANT
1.) Tata Power's 3.) The project was
Bhivpuri Hydro Power commissioned in 1922,
Plant completes 100 years with installed capacity of
of clean energy generation 48 MW, which
Commissioned in 1922. was subsequently upgraded
to 75 MW including a
72 MW new powerhouse,
with three units of 24 MW.
2.) The plant currently 4.)The Bhivpuri

produces around 300 plant, one of the oldest
MUs of electricity in In
a year.
 HISTORY OF
Bhivpuri hydropower plant
 The Andhra valley power supply company limited

(Now The Tata Power bhivpuri hydropower station)
Old
 Started the construction of bhivpuri powerhouse
Turbines
in 1916. Bhivpuri plant having six generating
sets was commissioned in 1922 with a capacity 48 MW
For Horizontal Pelton Wheel
to generate 48 MW (6x8 MW).

 Later in 1998 power plant upgraded to 72
MW (24x3 MW)
48 MW powerhouse 6 penstocks
Bhivpuri hydropower plant
(Current status)
Currently bhivpuri plant have generation capacity of 75 MW.

3 MW for power plant itself and 72 MW for power grid.
Control room
Tailrace powerhouse unit #7 & #8

New powerhouse unit#9
LAYOUT OF BHIVPURI
TATA CAMP
Credited by:
Mr. Rishikesh Asabe
Safety steward
JETS APPLY THE WATER FLOW ON THE PELTON WHEEL
AUXILIARY SYSTEMS
Air Compressor CW System

(Brake System) (Cooling Water
System)
Oil Governor + N2 3 x 24 MW CO2 System

Accumulator UNIT (Fire Extinguisher)
Lub Oil System

Ext. System
(Lubricatiion)
1.Governing oil
system Bypass Valve
Governor Oil
Spherical Valve Niddle Servomotor
Connections
Deflector
Break Jet
Servomotor
2. Lubrication oil
system
Lubrication Oil
system
Generator guide Generator guide

and thrust bearing bearing
PELTON WHEEL TURBINE
( Specification )
Manufacturer :- sulzer hydro

Type :- pelton wheel
Total turbines :- 3
No. Of buckets :- 20
Pressure head :- 50 bar
Rated speed :- 750 rpm
Runaway speed :- 1350 rpm
Diameter :- 1.225 m
Material :- nickel chromium steel Pelton wheel turbine
SYNCHRONOUS GENERATOR
( Specification )
Manufacturer :- Siemens
Type :- Synchronous generator
Total generators :- 3
Output :- 11Kv
Rated current :- 1438 A
frequency :- 50 Hz
No. Of poles :- 8
Synchronous generator
Supervisory control and data acquisition (SCADA)
• Control industrial processes locally or at remote locations
• Monitor, gather, and process real-time data
• Directly interact with devices such as sensors, valves, pumps, motors, and more through human-machine
interface (HMI) software
• Record events into a log file
 SCADA systems are crucial for industrial organizations since they help to maintain efficiency, process data for
smarter decisions, and communicate system issues to help mitigate downtime.
PHOTO GALLERY
Done shaft turning operation
On-site machining process

(Gear mount on assembly)
CAMP Switchyard
Mechanical maintainance department tool
room
Spherical valve Diesel generator
set
Cooling water supply

CONCLUSION
This whole internship was a useful experience. I have gained new

knowladge, skills & meet many new people. I achived several of my learning
goals. I learned different facts of working with an industry. I learned more
about maintenance. I learned of 24 MW unit and its auxillary systems. I
studied different types of valves like spherical valve, butterfly valve, pressure
relief valves.

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INDUSTRIAL

TATA POWER PVT.LTD

• Cutting Procedure Safety goggles are

 The Company is India's most progressive green

 The Company had developed the country's first

Tata Power's hydro plants in India are located at

Tata power khopoli

 Plant - Bhivpuri, Hydro​

Tata power bhira

2.) The plant currently 4.)The Bhivpuri

 The Andhra valley power supply company limited ​

to generate 48 MW (6x8 MW).​

Currently bhivpuri plant have generation capacity of 75 MW.

Tailrace powerhouse unit #7 & #8

Air Compressor CW System

Oil Governor + N2 3 x 24 MW CO2 System

Lub Oil System

Generator guide Generator guide

Manufacturer :- sulzer hydro

Done shaft turning operation

On-site machining process

Cooling water supply

This whole internship was a useful experience. I have gained new

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 Plant - Bhivpuri, Hydro

 The Andhra valley power supply company limited

to generate 48 MW (6x8 MW).