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MIN Container Standard- BN7I Project

2020.10.07

MIN Material Team

 Container approval Process

1. MIN container approval process

1. Supplier 2. Production
3. Quality Team
• Sample Submission Management Team • Check loading condition
• Preparing container • Approval Guidance.
• Approval(Quality)
approval report • Check loading type

NG
SOP
4. Production Team
6. Supplier 5. Logistics Final Review
(Batch Feeding Parts )
container • Check logistic issue
• Check working efficiency
approval • Approval(PMT)
• Approval(Production)

2. Master schedule
- Supplier : Green
Establish Concept Concept Sample Container Audit Incoming
Standard Submission Approval Submission Approval ( Plant visit ) containers TARGET : LP2

10/07 10/20 10/25 10/31 11/05 01/30 01/05

Project
T2 LP2 M SOP
Initiated
SOP 03/01
15/09 10/11 12/15 05/15 03/01
 Vendor Container Standard
• Avoid non standard container Receipt.
• Design & Spec uniformity.
Purpose • Container Height Standardize.
• Handling Improvement .
• Visual Improvement.

• Steel Parts supply container- Partition or holding block need to fix Nylon or PP Block.
• Plastic parts supply container - Partition or holding block need to fix Nylon or PP Block.
Quality • Electronic Parts Container – Partition or holding block need to fix foam or resin cloth ( Based on sensitive).
• Electronics & Plastics parts supply with bubble cover.
• Container need to close -3 side ( PP Sheet )

• Trolley Weight to be minimize.

• Trolley tow hook design to be change – Slide type
Design • Part holding area need to be PU or Silicon material.
Improvement • Minimize environmental pollution
• Standardization of container color, Using light weight material
• To avoid noise ,trolley layer rusting area need to cover PU Materials.

• It should be convenient when unloading, storing and feeding.

Handling • Work conditions must be improved and worker safety must be ensured.
Improvement • The handling of the material should be easy when carrying the part.
• It should prevent confusion and be convenient while working.

• Defect free parts Receipt.

Conclusion • Avoid safety related issues.
• Operator Efficiency Improve.
 Previous Project - Container Issues Observation

S.No Issues Causes MIN Impact Corrective Action

Shop floor Line marking Branded PU Caster wheel using ( Like

1 Trolley Wheel Damage Local Brand Wheel Use Operator difficult to trolley Jainson ,Move ton ,Carry etc..)
handling*** 2 ton capacity Spring loaded PU wheel

Local brand paint use &

2 Trolley Paint Damage Shop Floor poor appearance Powder coating –RAL 7035
Non standard colour use

ID tag sticker paste on shop floor

3 ID tag Fall down Issues Low grade foam use ID tag holder to be fixed.
**

Poor design & Low Spec Difficult to material handling Tow hook fabricate as per MIN
4 Tow Hook Damages
Material use ( FG & Empty collection ) *** standard ( Sliding Type )

Trolley side cover Bottom protect pad or

5 Affect Shop floor appearance As per MIN standard follow up.
Damage Square tube missing

Front Screen Damages

6 Low Grade Material use Affect Shop floor appearance Blue colour -500 GSM
- Part protection cover

Part Holding bag Poor Quality Material use &

7 Handling Issues *** Blue colour -120 GSM
damage Low GSM material use

Improper fabrication & Poor

8 Sharp Edges Safety Issues ** Avoid sharp edges & Quality Welding
Welding

9 Improper Stencil MIN standard not follow up Affect shop floor appearance To follow up MIN standard

Trolley Bottom cup non

10 Non standard material use Trolley hit with Storage rack As per MIN standard follow up.
standard

Manual layer lifting Damage of manual lock

11 Safety Issues ** Gas spring to be used
Resulting in safety issue over period
 Container Approval Format

Container
approval
Sheet
 Container approval standard
3. MOBIS container standard
Sort Size (mm) Photo Remarks

• Color code RAL-5017 (Traffic Blue)

• PVC ESD vinyl(Transparent) and
Bin • 650x450x240mm ( Maximum)
partition are necessary for the
electric device

• Top cover must to avoid dust accumulation.

• Paint Colour –RAL 7035
• Front part protection cover –Blue Colour.
• Tow Hook Slide Type with Red colour paint
• Apply standard size of L*W
• Project Identification Colour must as per MIN standard .
Trolley • Height standard ( 1500*1200)
• Trolley wheel : Weight > 400 kg ( 8 inch wheel )
Maximum Height : 1,500mm
Weight < 400 kg ( 6 inch wheel )
• Trolley design below 100 Kg.
• Part holding Block ( Steel Parts) : PP or Nylon
• Part Holding Block ( Plastic Parts) : Foam & Resin Cloth.

4. Details
Sort Weight Quantity standard Remarks
• Below 15kg
Bin (Including BIN)
• Container should appropriate form to secure quality and endure
• Based on part size ,Stuffing qty to be heavy weight.
finalized. • Do not exceed container size when parts contained.
• Below 500kg
Trolley • Same parts must use same container form and quantity contained.
(Including Trolley)
 TROLLEY standard

- TROLLEY : Make steel trolley following standard size (Color : RAL 7035, Light grey)

PP Sheet ( 3 Side)
PU Block ( Noise
Production)
40x40x3T

Resin Cloth Cover ( Front Side)

1500 mm Tow Hook
Standard Drag Pin Slide Type 6 Inch PU Caster
Wheel ( Gray
Colour)

270 mm Protection Pad

70 mm

1600 mm 1200 mm

- Size standard (Height must meet the standard)

Sort L W H Sort Standard Exterior spec

MIN 1 800 750 Trolley Column

Square Tube 40mm - Top, left, right, back
(Square pipe)
(4sides)
MIN 2 1000 750 Cup Type Square Type (80mm) : PP Sheet to be cover
MIN 3 1200 1000
1,500 Cup Height Height from ground: 70mm - Front(Picking side)
MIN 4 1400 1100 : Resin cloth ( Blue Colour
Drag Ring Do not stick out Drag Pin & Ring (From FRAME)
MIN 5 1500 1200 Height from ground : 350mm
※ interior : Steel + PP or
Drag Pin Nylon ,EV Foam ,PU ,Rubber)
MIN 6 1600 1200 Drag ring Position : Left side from material picking
※ Exterior : Steel SS 400(MS)
MIN 7 1600 1200 ※1800 Caster Size : 6inch, Color : Gray (Urethane)

※ TROLLEY(C/PAD, C/Facia ) : 1600*1150*1800 (Recommend)

 Container approval standard

Attachment
Sort Contents
• Following traction standard when delivery Rear
Traction Front
container. ( Centre Hook and bottom hook both Traction Traction
Traction
to be fixed )
(HOOK, ARM)
• Traction height: 270mm 270mm 270mm

• Welding point: Trolley Width Side. Front

attachment Trolley Bin
• Attach material identification for efficiency
• TROLLEY: Attach both of trolley width side
( Upper )
Label • BIN: Attach both width side(middle)
※ QR code must be exposed
※ Use Different color on label BA,HCI,AH,AI3 Front
according to the ‘Project’ attachment

• Attach fork guide for safety and efficiency

• Attach one fork guide, TROLLEY center ~ fork
Fork guide guide center: 350mm
• Size: 200mm*90mm ( Based on Vendor
Requirement)
  Vendor Container Standard

Standar
Description Specification Photos
d

Square Tube Size Prevent weld broken &

40x40x3 T
-SS400 ( MS) Structure damages

Bottom Cup Size & Guide Rail Install

Trolley 80x80x4 T
Fixing Height purpose
70 +/- 10mm height from ground

Protection pad is covered and

fixed permanently in bottom frame Avoid paint & Frame
Protection Pad
in all 8 corners with 100 mm damages
length ( Bolt & Nut type)
  Vendor Container Standard

Standard Description Specification Photos Purpose

160x120x1.2T Trolley Maintenance

Maintenance Plate
SS-304 Monitor purpose

To prevent fall down

Trolley ID Tag Fixing Position Steel plate must
( MIN standard )

PU , Rubber & Slicon

Dia 50x50mm Avoid noise
Bush
 Vendor Container Standard

Standard Description Specification Photos Purpose

Weight < 400kg  6” wheel

Weight > 400 kg  8 “
wheel
2- Swivel + Brake , Avoid Shop floor
Caster Wheel
damages.
2- Fixed
Colour –Gray
Material –PU

• Vendor : XXXXXXX
• Trolley Number : 001
• Trolley Date of Manufacture :
06-10-2022
Trolley QR Code QR Code in barcode label • Project : BN7I
• Wheel replacement date :
06-10-2022
• Approved Container :
Yes / No

Tow Hook ( Bottom ) Bottom - 400x125x83mm

Centre - Length – 500mm
& Improve Safety level and
Rod – 16 mm thick (Dia)
Tow Hook ( Centre ) Circle dia - 40 mm trolley handling
 Vendor Container Standard

Standard Description Specification Photos Purpose

RAL -7035 To improve trolley

Trolley Colour
Powder coat condition

Trolley Project colour code ???? For Project Identification

Reflector - Safety Improve

 Vendor Container Standard

Standard Description Specification Photos Purpose

To improve appearance
Screen Respective to trolley size
and visibility

Wheel Top Side

Trolley Avoid dust accumulation
cover MS Sheet

Metal flat on top PP

- To avoid sheet wobbling
sheet
 Tow Hook - Drawing

Part -1

Assembly View

Part -3
Part -2

Part -4
Part -5 Tow Eye end
 Trolley Tow Hook Design - 960mm : [BN7i]
 BIN standard

- BIN : Make plastic bin following standard size (Color : RAL 5017, Blue)
Size (mm)
Sort Recommend Color Weight Picture
(L * W * H)
PB1 300*200*150
PB2 400*300*120
PB3 400*300*170
PB4 400*300*220 Blue
Below 15KG
PB5 600*400*120 RAL 5017 (Including BIN)
PB6 600*400*170
PB7 600*400*220
PB8 600*400*320
PB9 800*600*220

DESCRIPTION STANDARD PHOTOS

OK √ NG X
Plastic Bin Bottom Flat Bottom
 Vendor Container General Specification

S.No Description Spec S.No Description Spec

6” Spring Loaded (Gray As per MIN spec

1 Caster Wheel 11 ID Tag foam
Color -2 ton capacity) ( Both Side)

2 Bottom Cup (80*80*4t) 12 Stencil 30 mm Height

3 Wheel Plate 200*160*8t 13 Primer 70 Micron

4 MS Square Tube 40*40*3t 14 Paint RAL 7035 , 80 Micron

5 Toe- Hook Sliding type 400*125*83*10t 15 Trolley Cover Blue

6 Toe Pin 270*25mm 16 Bin color RAL 5017 - Blue

7 Layer Lock Manual Auto 17 Bin Dust Cover Vinyl with thread

Layer seating Bottom

8 PU Bush 18 Bottom Flat Bottom
area

White font with blue back

9 Part locating PU Block 19 Numbering
ground

10 Maintenance plate SS – 120*160*1.2t 20 Maintenance plate Bin ( Both side )

 Trolley Powder Coat Colour Code
 Ensure Container Condition- Before Dispatch

Trolley Bin
8 2 1 7
1 9

3 5

5
4
Container 3
Photo
1 6 2 4
6
4

1. Standard Container /Part packing Condition.

1.Standard Container (Flat Bottom ).
2. Dust Free Condition.
2.Part packing Condition.
3. ID Tag / ID Tag holder
3.Dust Free Condition.
4. Trolley Painting –RAL 7035.
4.ID Tag / ID Tag Foam Condition.
Ensure 5. Part Location area/ Dust Protection Cover.
5.Dust Protection Cover.
6.Trolley Layer Lifting Lock ( Gas spring ) / Tow Hook Condition.
6.Bin Foam Condition.
7. Trolley Wheel Condition /Trolley Wheel Cleaning.
7.Bin Partition condition.
8. Trolley Maintenance Plate Updation.
8.Bin Maintenance Updation.
9. Barcode.