Coca-Cola'S: Manufacturing System

COCA-COLA’S
MANUFACTURING SYSTEM
Our Group Members
Nguyen Thi Khanh Linh Duong Ngoc Tran Pham Thuy Ngan
2052148 2053516 2053260
Nguyen Vinh Quang Tran Thi Dieu Linh

2053361 2053183
Content of this presentation :
I. INTRODUCTION
II. PROCESS FLOW STRUCTURE
III. MANUFACTURING PROCESS FLOW CHART
IV. INVENTORY MANAGEMENT AND SUPPLY CHAIN MANAGEMENT

3
1.
INTRODUCTION
Introduction
▰ Coca-Cola (often referred to simply as Coke ) is a

carbonated soft drink produced by The Coca-Cola
Company of Altanta, Georgia
▰ The Coca-Cola Company is an American multinational

beverage corporation and manufacturer, retailer and
markerter of non-alcoholic beverage concentrates and
syrups.
▰ Coca-Cola currently offers more than 500 brands in over

200 countries or territories and serves over 1.7 billion
servings each day 5
Founders of Coca-Cola:
▰ Coca-Cola invented in 1886 by

pharmacist John Stith Pemberton in
Columbus Georgia.
▰ The Coca-Cola formula and brand was bought

in 1889 by Asa Candler who incorporated The
Coca-Cola Company in 1892.
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Product Range
2.
PROCESS FLOW
STRUCTURE
Process Flow Structure
▰ The process structure can be broadly classified into five

distinctions; project, job shop, batch process, assembly line,
and continuous flow.
▰ Coca Cola bottling company uses continuous flow

manufacturing (CFM).
▰ Continuous Flow Manufacturing (CFM) is a methodology that

aims at the optimization of a process using minimum
inventory. This is achieved by manufacturing a product, from
start to finish, in one production line 9
The CoCa Cola production motor is:
“ We monitor our product processes with

sophisticated control equipment and
testing programs in order to meet and
exceed our costumers and consumers
expectation ”
10
Product Flow Structure
▰ The production flow of Coca Cola involves passing sub-assemblies/ parts from one stage
of production to another in a regular flow.
▰ Each stage adds to the products, this is typical among bottling plants. Coke used this
method because the products being distributed by the company are in wide variation
and is sold in bulk amounts.
▰ Products being distributed range from the bottled goods such as Coke, Diet Coke, an
assorted amount of different flavored soft drinks, to bottled water
11
3.
MANUFACTURING PROCESS
MANUFACTURING PROCESS FLOW CHART
MANUFACTURING PROCESS
▰ Coca-Cola Beverages Ltd. uses continuous flow for manufacturing its products and uses the
product-focused strategy.
▰ It has set standards of its products that are produced in high volume with low variety.
▰ Coca-Cola Beverages Ltd. currently has five plants operational. These plants use continuous
planning for production. They forecast their sales for each week and then produce accordingly.
▰ Each line produces a maximum of 140000 cases of beverages in a day.
13
Manufacturing Process Flow Chart of Coca Cola 14
4.
INVENTORY MANAGEMENT
SUPPLY CHAIN MANAGEMENT
Inventory Management
▰ Shifting their production to Just in Time=> production makes

inventory cost less and demands significantly less space for
inventory storage.
▰ Coca-Cola only retains a two- to three-day reserve stockpile.
▰ If they believe their factory is unable to satisfy market

demand for a product -> request completed items from
plants in neighboring cities to match the need, such as
the Lahore Plant
16
Supply chain management
▰ In each assembly there is 1 supervisor and 6-7

workers working for 8 hours a day .
▰ They only keep stock (raw materials) for 2-3 days,
according to Territory Operation Manager. Every day,
inventory is replenished.
▰ Sugar, CO2 gas, plastic sheet, Resin, tags, crowns,
and bottle caps are among their primary basic
materials (closure).
▰ Every day, Coca-Cola inspects each supply for
quality before sending it to the manufacturing
17
5
QUALITY
MANAGEMENT
18
The Coca-Cola Quality Statement
Coca-Cola's Quality Statement The Coca-Cola

Company exists to benefit and renew whenever it
succeeds. For them, Quality is not just something
to taste or see or measure. It shows in their every
action. Coca-Cola continuously strives to exceed
the ever-changing expectations of the world as
keeping its promise Quality in the marketplace is
their highest business goal.
19
Quality Management System of COCA- COLA
 Coca-cola uses both Quality Control (QC) and Quality Assurance

(QA) throughout its production process. QC mainly focuses on the
production line itself, whereas QA focuses on its entire operations
process and related functions, addressing potential problems very
quickly
 Coca-Cola also uses Total Quality Management (TQM), which

involves the management of quality at every level of the
organisation, including; suppliers, production, customers etc
20
What Purpose Does a Quality Management System Serve?
• Establish a vision for employees.

• Set standards for employees.
• Build momentum in the company.
• Set goals for employees.
• Helps resist organizational change.
• improve product quality
• Reduce costs and stabilize product lines
21
6
CONCLUSION
& REFERENCES
22
CONCLUSION
23
REFERENCES:
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COCA-COLA’S

Nguyen Vinh Quang Tran Thi Dieu Linh

II. PROCESS FLOW STRUCTURE

III. MANUFACTURING PROCESS FLOW CHART

IV. INVENTORY MANAGEMENT AND SUPPLY CHAIN MANAGEMENT

▰ Coca-Cola (often referred to simply as Coke ) is a

▰ The Coca-Cola Company is an American multinational

▰ Coca-Cola currently offers more than 500 brands in over

▰ Coca-Cola invented in 1886 by

▰ The Coca-Cola formula and brand was bought

▰ The process structure can be broadly classified into five

▰ Coca Cola bottling company uses continuous flow

▰ Continuous Flow Manufacturing (CFM) is a methodology that

“ We monitor our product processes with

▰ Shifting their production to Just in Time=> production makes

▰ Coca-Cola only retains a two- to three-day reserve stockpile.

▰ If they believe their factory is unable to satisfy market

▰ In each assembly there is 1 supervisor and 6-7

Coca-Cola's Quality Statement The Coca-Cola

 Coca-cola uses both Quality Control (QC) and Quality Assurance

 Coca-Cola also uses Total Quality Management (TQM), which

• Establish a vision for employees.

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