Exhaust: Gas Turbine Engine B1 Category Lesson 07 Exhaust
Exhaust: Gas Turbine Engine B1 Category Lesson 07 Exhaust
Exhaust: Gas Turbine Engine B1 Category Lesson 07 Exhaust
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST EXHAUST
Table of contents
Pedagogical guide
27 May 2020
1
PART- 66
COURSEWARE
TABLE OF CONTENTS
MODULE 15
GAS TURBINE
ENGINE
B1 category
CHAPTER 1 - CONSTRUCTIONAL FEATURES AND PRINCIPLES OF OPERATION
Lesson 07
EXHAUST S/C: Location
S/C: Function
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Location
GAS TURBINE
ENGINE
In a single flow turbojet, the exhaust duct is an element located within the engine
B1 category behind the turbine and by which the gas stream, having undergone the engine
thermodynamic cycle, is ejected
Lesson 07
EXHAUST In the case of a dual-flow turbojet, the hot flow exhaust duct is positioned on the
turbine outlet as on a single flow engine; the cold flow exhaust duct is located
behind the fan.
Table of contents
Pedagogical guide
27 May 2020
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CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Location
GAS TURBINE
ENGINE
The stations associated with the exhaust ducts of a turbojet:
B1 category
The stations associated with the exhaust ducts of a turbojet :
Lesson 07
EXHAUST - For a single flow turbojet:
station 4: exhaust duct inlet
station 5: exhaust duct outlet
Table of contents
Pedagogical guide
27 May 2020
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Location
GAS TURBINE
ENGINE
The stations associated with the exhaust ducts of a turbojet:
B1 category
- For a dual flow turbojet:
Lesson 07
EXHAUST Hot flow (or primary flow): Cold flow (or secondary flow):
station 5: exhaust duct inlet station 15: exhaust duct inlet
station 6: exhaust duct outlet station 18: exhaust duct outlet
Table of contents
Pedagogical guide
27 May 2020
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CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Function
GAS TURBINE
ENGINE
The exhaust duct’s function is to convert post-turbine gas energy into kinetic
B1 category energy.
Study and Operation - It can be the main thrust of the engine (single flow engines)
Pedagogical guide - or a secondary thrust known as "residual thrust" (double flow
engine).
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
7
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CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Construction
GAS TURBINE
ENGINE
Joining line.
B1 category
It comprises an external casing. Inside, a cone (taper) is fixed by
Lesson 07 struts.
EXHAUST
Its role is to channel the hot gases leaving the turbine and to transform
their annular flow into circular flow.
The taper.
Table of contents Its role is to streamline the rear face of the turbine.
Study and Operation It can support the rear bearing of the turbine.
Pedagogical guide Struts.
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Joining line
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Taper
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CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Construction
GAS TURBINE
ENGINE
Struts.
B1 category
The number of struts is variable, depending on the type of engine.
Lesson 07 They convey the gas flow in an axial direction.
EXHAUST
Struts are hollow and can be thus used, due to fresh air circulating
inside, to cool the rear face of the turbine or to pressurize the turbine
bearing.
Tail pipe.
Table of contents
It is a cylindrical conduit intended to ensure the connection between
Study and Operation the joining line and exhaust nozzle.
Pedagogical guide Note that it is optional, depending on how the engine is installed in the
airframe or in the nacelle.
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Construction
GAS TURBINE
ENGINE
Nozzle.
B1 category
The nozzle enables expansion of gases leaving the turbine to obtain
Lesson 07 maximum kinetic energy.
EXHAUST
For a given subsonic speed of gases, the expansion nozzle is
convergent in shape.
Pedagogical guide
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Dual flow turbojet
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide Fixed area convergent nozzle : Mixed flow bi-pass turbojet
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Variable outlet section convergent nozzle : Device with multiple flaps
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Materials
GAS TURBINE
ENGINE
Tail pipe.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
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PART- 66
CONSTRUCTIONAL FEATURES AND PRINCIPLES OF
COURSEWARE OPERATION
MODULE 15
Materials
GAS TURBINE
ENGINE
Exhaust Pipe.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Introduction
GAS TURBINE
ENGINE
An exhaust duct is composed mainly:
B1 category
of a joining line, including an outer jacket and a cone, the function of
Lesson 07 which is to assure the continuity of gas flow leaving the turbine,
EXHAUST
of a tail pipe, ensuring the connection between the joining line and the
nozzle.
Table of contents - Its installation depends on how the engine is placed in the frame.
Study and Operation of a nozzle of fixed or variable exhaust area, intended to expand and
accelerate gases.
Pedagogical guide
Nozzle architecture can vary sharply, and is classified in two groups:
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
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CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
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CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Fixed convergent area nozzle
GAS TURBINE
ENGINE
Single flow turbojet.
B1 category
On this type of turbojet the exhaust duct is single. It is composed
Lesson 07 mainly:
EXHAUST
- of an exhaust cone, including two parts: a casing and an internal
cone.
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CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Fixed convergent area nozzle
GAS TURBINE
ENGINE
Dual flow turbojet.
B1 category
Double flow turbojets have two ducts. Both flows may be separate:
Lesson 07
EXHAUST - The exhaust duct containing hot flow enables the expansion
and the acceleration of the gas stream in the same way as in
single flow turbojets.
Study and Operation - The exhaust duct containing cold flow makes it possible to
accelerate the gas stream, which is the main source of a
Pedagogical guide
turbofan’s thrust. It is of convergent shape and consists of two
partitions.
The internal partition is the casing surrounding hot parts of the gas
generator.
27 May 2020
The external partition constitutes the rear part of the engine
nacelle. It usually features a thrust reverser.
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CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Fixed convergent area nozzle
GAS TURBINE
ENGINE
Variable ejector nozzle.
B1 category
Engines equipped with variable area nozzles adjust more easily to
Lesson 07 their flight envelopes (as broad as possible for fighters).
EXHAUST
Moreover, engines using re-heaters must be equipped with such
nozzles in order to compensate for the increase in mass flow rate.
Study and Operation - Convergent shapes limit gas exhaust velocities to Mach 1 (in
nozzle throat)..
Pedagogical guide
- To continue accelerating gases (assuming they still have energy)
and reach supersonic exhaust velocities, convergent nozzles must
be prolonged with a divergent duct.
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent jet nozzles
GAS TURBINE
ENGINE
Fixed exhaust convergent area nozzle.
B1 category
Space upstream meets the conditions of pressure, temperature, and
Lesson 07 velocity in the turbine outlet.
EXHAUST
The downstream space meets conditions of pressure and temperature
characteristic of the atmosphere.
- The larger the difference between pressures, the greater the flow
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent jet nozzles
GAS TURBINE
ENGINE
Fixed exhaust convergent area nozzle.
B1 category
If upstream pressure Pt5 continues to increase, gases reach a
Lesson 07 maximum speed in the nozzle throat.
EXHAUST
- This speed is equal to sonic speed (M=1).
Study and Operation In practice, the real ratio Rr is different from Rc.
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent jet nozzles
GAS TURBINE
ENGINE
Fixed exhaust convergent area nozzle.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent jet nozzles
GAS TURBINE
ENGINE
Fixed exhaust convergent area nozzle.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent jet nozzles
GAS TURBINE
ENGINE
Fixed exhaust convergent area nozzle.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent jet nozzles
GAS TURBINE
ENGINE
Fixed exhaust convergent area nozzle.
B1 category
Conclusion:
Lesson 07
EXHAUST - Every constant section nozzle is adapted to a given altitude and to
a precise turbojet engine rating.
Table of contents - The ideal compromise is thus sought when designing an exhaust
duct for an engine intended to propel an aircraft at subsonic
Study and Operation speeds.
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent jet nozzles
GAS TURBINE
ENGINE
Variable exhaust convergent area nozzle.
B1 category
For the nozzle to adapt continuously to every engine rating,
Lesson 07 manufacturers have developed various processes:
EXHAUST
- the bucket (or half-shell) system.
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Variable exhaust convergent area nozzle: The bucket system
Study and Operation
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Variable exhaust convergent area nozzle: The multi-flap system
Study and Operation
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent - divergent exhaust nozzle
GAS TURBINE
ENGINE
The Mach number behind the turbine is lower than 1 (M < 1).
B1 category
The duct behind the turbine always has a convergent shape.
Lesson 07
EXHAUST Principle of operation
Pedagogical guide
27 May 2020
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PART- 66
CONVERGENT, DIVERGENT AND VARIABLE AREA
COURSEWARE NOZZLES
MODULE 15
Study of convergent - divergent exhaust nozzle
GAS TURBINE
ENGINE
The convergent-divergent duct enables supersonic exhaust velocities (past the
B1 category throat).
Lesson 07 Because engine ratings are variable, the divergent duct must also be variable.
EXHAUST
The primary duct is convergent and has a variable section
Table of contents
Pedagogical guide
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PART- 66 ENGINE NOISE REDUCTION
COURSEWARE
MODULE 15
Origin of the noise
GAS TURBINE
ENGINE
The streamwise vortices generated in a jet flow, in addition to the azimuthal (or
B1 category ring type) vortices, have been found to mix fluid streams even more efficiently)
Lesson 07 Both the azimuthal and streamwise vorticities are of equal importance
EXHAUST to jet mixing process and they are not independent of each other.
Pedagogical guide
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PART- 66 ENGINE NOISE REDUCTION
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Exhaust noise
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PART- 66 ENGINE NOISE REDUCTION
COURSEWARE
MODULE 15
Solutions
GAS TURBINE
ENGINE
Flow mixture.
B1 category
Design enabling flow mixture before their backward ejection.
Lesson 07
EXHAUST Significant reduction in exhaust gas noise, and in some cases, an
improvement in nacelle aerodynamics.
Table of contents
Pedagogical guide
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PART- 66 ENGINE NOISE REDUCTION
COURSEWARE
MODULE 15
Solutions
GAS TURBINE
ENGINE
Lobed nozzles.
B1 category
A lobed nozzle used to generate large-scale streamwise vortices in a
Lesson 07 jet flow has been considered to be a promising method for jet mixing
EXHAUST enhancement.
Table of contents
Pedagogical guide
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PART- 66 ENGINE NOISE REDUCTION
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
44
PART- 66 ENGINE NOISE REDUCTION
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
27 May 2020
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Function
GAS TURBINE
ENGINE
Reverse the whole or part of the propelling flow in order to create an
B1 category aerodynamic braking force.
Table of contents
Pedagogical guide
27 May 2020
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Location
GAS TURBINE
ENGINE
Generally, thrust reversers are located in the rear part of a single flow turbojet
B1 category and in an intermediate position in a modern dual flow turbojet.
Lesson 07
EXHAUST
Pedagogical guide
27 May 2020
MODULE 15
Study of the gas stream
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
When analysing the formula, we realize that in order to obtain an effective
opposite thrust, are required:
27 May 2020
a re-orientation of the ejected flow as forward as possible
(manufacturers limit the angle to 45° forward to avoid engine stall
and runway remains ingestion).
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Principle
GAS TURBINE
ENGINE
Thrust reversers obey the same principle: to try and redirect the propelling flow
B1 category ahead for it to hit atmospheric air head-on.
Lesson 07 So as to avoid interferences between the air sucked by the engine and the
EXHAUST reversed flow, the ejection angle of reversed flow is generally limited to 45°.
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Various types
GAS TURBINE
ENGINE
Eyelid (shell) type thrust reversers.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
27 May 2020
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Various types
GAS TURBINE
ENGINE
Cascade type thrust reversers.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
27 May 2020
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Various types
GAS TURBINE
ENGINE
Petal (prop-fan) type thrust reversers.
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
27 May 2020
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Turbo-propellers
GAS TURBINE
ENGINE
The thrust reversing on a turbo-propeller is carried out by inverting the pitch of
B1 category the propeller.
Table of contents
Pedagogical guide
27 May 2020
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Reversers spreading out
GAS TURBINE
ENGINE
As soon as levers are switched:
B1 category
The reverse system opens, driven by jacks,
Lesson 07
EXHAUST Indicators describing the system unlocked state light up (amber
warning lights): [REV UNLK].
Study and Operation Reverse thrust levers are then free of movement.
Pedagogical guide Reverse thrust can be increased by pulling the reverse levers
backwards
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
27 May 2020
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Interfaces
GAS TURBINE
ENGINE
The thrust reverse assembly on an aircraft equipped with turbojet is often
B1 category connected to the brake system.
Lesson 07 Thus the aerodynamic brake system, called " Ground Spoilers "
EXHAUST function (which acts on the automatic deployment of slowing down
surfaces on the ground) can be activated as soon as the reverse lever
has its deployment position unlocked,
For that purpose it is necessary of course that all the usual operation
conditions of such a system should be met (aircraft on ground, throttle
Table of contents control levers in idling position,...).
Study and Operation The thrust reverser assembly on an aircraft equipped with turbojet is often
connected to the anti-stall control system.
Pedagogical guide
The VBV position can be affected by the use of the thrust reverse
assembly.
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
V.B.V.
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
Maintenance
GAS TURBINE
ENGINE
The forces actuating thrust reversers are very significant in order to ensure the
B1 category correct operation in spite of the aerodynamic and mechanical stresses.
Lesson 07 The greatest precaution is required when inspecting or repairing this system.
EXHAUST
It is important for the system to be deactivated when work is to be
done on it, so as to prevent any risk of accident.
Pedagogical guide
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Maintenance
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Maintenance
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PART- 66 THRUST REVERSERS
COURSEWARE
MODULE 15
GAS TURBINE
ENGINE
B1 category
Lesson 07
EXHAUST
Table of contents
Pedagogical guide
Maintenance
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