FDS 5000 en From HW 200

POSIDRIVE FDS 5000
Projecting manual Installation

Connecting
Accessories
V 5.6-S or later
08/2016 en
Table of contents
Projecting manual POSIDRIVE FDS 5000
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..5
1.1 About this manual .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Further documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Abbreviations, formula symbols and indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Symbols, identifiers, marks .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.1 Component part of the product .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2 Operation in accordance with its intended use .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.3 Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.7 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.8 Commissioning, operation and service .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WE KEEP THINGS MOVING
2.10 Residual dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.11 UL-compliant use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.12 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.1 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Sizes .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 General data of the inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.1 Transportation, storage and operating environment . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.2 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.3 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2 ID 442268.08
Table of contents
3.4.1 Size 0: FDS 5007A to FDS 5015A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.2 Size 1: FDS 5022A to FDS 5075A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.3 Power loss data of the inverter according to EN 50598 . . . . . . . . . . . . . . . . . . . . . 24
3.4.4 Power loss data of accessories .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.5 Derating by increasing the switching frequency .. . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.5 Dimensions .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5.1 Size 0 to 2: FDS 5007A to FDS 5150A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6 Brake resistors FDS 5xxxA .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.6.1 FZMU, FZZMU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.6.2 GVADU, GBADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6.3 Bottom brake resistor RB 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.7 Output derater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4.1 Installation of the inverter in the switching cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.1 Installing the bottom brake resistor and inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.2 Installation of EMC shroud or brake module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2.2.1 Attaching EMC shroud EM 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.2.2.2 Attaching brake module BRM 5000 .. . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2.3 Installation of terminal extension LEA 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET accessories .. . . . . 45
5 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
5.1 Overview of terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.1.1 Fieldbus modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.2 EMC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.3 X10: 230 V/400 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3.1 Line fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.3.2 Residual current safety device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.3.3 Housing ground .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ID 442268.08 3
Table of contents
5.3.4 Forming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.4 X11: 24 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.5 X1: Enable and relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.6 X20: Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.7 X12: ASP 5001 Safe Torque Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.8 X2; X300 X302; X141: Motor temperature sensor, motor holding brake . . . . . . . . . . . . . . . 68
5.9 X21: Braking resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.10 X22: DC link coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.11 X100 X103: Analog and binary signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.12 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.12.1 X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.12.2 BE encoder and BA encoder simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.13 Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.13.1 X200: CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.13.2 X200: PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5.13.3 X200, X201: EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.13.4 X200, X201: PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.14 X3: PC, USS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.15 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5.15.1 Encoder Cables .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5.15.1.1 Encoder HTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6 Examples of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
4 ID 442268.08
Introduction 1
1 Introduction
1.1 About this manual
This document will give you technical data and information about the installation and connection of the inverter
and its accessories. This technical documentation will enable the following personnel to perform their tasks
correctly.
Project engineer - planning
Electrical specialist - installation and connection
Original version
The original language of this documentation is German.
Please note:
This documentation is valid for device types from hardware version 200. Device types with hardware version
up to 199 are described in the documentation up to version V 5.6-N.
1.2 Further documentation
Manual Contents ID
Commissioning Reinstallation, replacement, function 442293
Instructions FDS 5000 test
Operating manual Set up the inverter 442281
FDS 5000

You can find the latest document versions at www.stoeber.de.
You can find information on the POSITool software in the following manuals:
Manual Contents ID
POSITool operating Information on the basic functions of 442233
manual POSITool
Programming manual Information on programming with 441693
POSITool
Note that the programming functionality of POSITool can only be used after training by STOBER. You can find
information on training at www. stoeber.de.
ID 442268.08 5
1 Introduction
The devices of the 5th generation of STOBER inverters can be optionally connected with different fieldbus
systems. The connection is described in the following manuals:
Manuals ID
PROFIBUS DP operating manual 441687
CANopen operating manual 441686
EtherCAT operating manual 441896
PROFINET operating manual 442340
USS operating manual 441707
The accessories of the inverter are documented in the following manuals:
Manual Product description ID

ASP 5001 operating Safe technical integration of the 442181
manual inverter in a machine
Operating instructions Sequential switchover between up to 441689
POSISwitch AX 5000 four axes
Control box operating Operating device for parameterization 441479
manual and configuration of the inverter.
Operating manual For buffering the power supply when 442343
Absolute Encoder Support using the inductive absolute value
AES encoder EnDat 2.2 digital with battery-
buffered multiturn power unit, for
example EBI1135, EBI135.
1.3 Further support

If you have technical questions that are not answered by this document, please contact:
Phone: +49 7231 582-3060
E-mail: applications@stoeber.de
If you have questions about the documentation, please contact:

E-mail: electronics@stoeber.de
If you have questions about training sessions, please contact:

E-mail: training@stoeber.de
6 ID 442268.08
Introduction 1
1.4 Abbreviations, formula symbols and indices
Abbreviations
AA Analog output
AC Alternating Current
AE Analog input
AES Absolute Encoder Support
BA Binary output
BAT Battery
BE Binary input
Size Size
CAN Controller Area Network
CH Brake chopper
CNC Computerized Numerical Control
CU Control Unit
DC Direct Current
I/O Input/output
EMC Electromagnetic Compatibility
EtherCAT Ethernet for Control Automation Technology
HTL High Threshold Logic
IGB Integrated bus
IP International Protection

MAC Media Access Control
PE Protective Earth
PELV Protective Extra Low Voltage
PTC Positive Temperature Coefficient
PU Power Unit
PWM Pulse Width Modulation
RB Brake Resistor
RCD Residual Current protective Device
SPS Programmable logic controller
SSI Serial Synchronous Interface
STO Safe Torque Off
TTL Transistor-transistor logic
UL Underwriters Laboratories
ZK DC link
ID 442268.08 7
1 Introduction
Formula Unit Explanation

symbols
f Hz Frequency
f2 Hz Output frequency
f2PU Hz Output frequency of the power unit
fmax Hz Maximum frequency
fPWM,PU Hz Internal pulse clock frequency of the power unit
I A Current
I1 A Input current
I1max A Maximum input current
I1maxCU A Maximum input current of the control unit
I1maxPU A Maximum input current of the power unit
I1N,PU A Nominal input current of the power unit
I2 A Output current
I2max A Maximum output current
I2maxPU A Maximum output current of the power unit
I2min A Minimum output current
I2N,PU A Nominal output current of the power unit
IN A Nominal current
n rpm Speed
nN rpm Nominal speed: the speed for which the nominal
torque MN is specified
P W Power
P2maxPU W Maximum sum of drive power

PmaxRB W Maximum power at the external braking resistor
PV W Power loss
PV,CU W Power loss of the control unit
R Resistance
R2minRB Minimum resistance of the external braking
resistor
Rint Internal resistance
C Temperature
amb,max C Maximum surrounding temperature
th s Thermal time constant
t s Time
tmin s Minimum time
R V Voltage
U1 V Input voltage
8 ID 442268.08
Introduction 1
U1CU V Input voltage of the control unit

U1PU V Input voltage of the power unit
U1max V Maximum input voltage
U2 V Output voltage
U2BAT V Output voltage of the backup battery
U2PU V Output voltage of the power unit
Umax V Maximum voltage
UmaxPU V Maximum voltage of the power unit
UoffCH V Off limit of the brake chopper
UonCH V On limit of the brake chopper
Other
p Number of pole pairs
1.5 Symbols, identifiers, marks
Symbols
Grounding symbol according to IEC 60417-5019
(DB:2002-10).
Identification and test symbols

Lead-free identifier for RoHS
Lead-free identifier according to RoHS directive 2011-65-
EU.

CE mark
Manufacturer's self declaration: The product meets the
requirements of EU directives.
UL test mark
This product is listed by UL for the USA and Canada.
Representative samples of this product have been
evaluated by UL and meet the requirements of applicable
standards.
UL test marks for recognized components
This component or material is recognized by UL.
Representative samples of this product have been
evaluated by UL and meet applicable requirements.
ID 442268.08 9
1 Introduction
POSIDRIVE, POSIDYN and POSISwitch are trademarks of STBER ANTRIEBSTECHNIK GmbH & Co.
KG.
The following names that are used in conjunction with the device, its optional equipment and its accessories
are trademarks or registered trademarks of other companies:
Trademarks
CANopen, CANopen and CiA are registered Community

CiA trademarks of CAN in Automation e.V., Nuremberg,
Germany.
EnDat EnDat and the EnDat logo are registered trademarks of

Dr. Johannes Heidenhain GmbH, Traunreut, Germany.
EtherCAT, EtherCAT, Safety over EtherCAT and TwinCAT are

Safety over registered trademarks and patented technologies that are
EtherCAT, licensed by Beckhoff Automation GmbH, Verl, Germany.
TwinCAT
PROFIBUS, The PROFIBUS/PROFINET logo is a registered

PROFINET trademark of PROFIBUS Nutzerorganisation e. V.
Karlsruhe, Germany.
All other trademarks that are not listed here are the property of their respective owners.
Products that are registered as trademarks are not specially indicated in this documentation. Existing property
rights (patents, trademarks, protection of utility models) are to be observed.
10 ID 442268.08
Notes on safety 2
2 Notes on safety
The devices can represent a source of danger. Therefore observe
the safety guidelines, technical rules and regulations given in the following sections and the
Generally applicable technical rules and regulations.
Always read the corresponding documentation as well. STBER ANTRIEBSTECHNIK GmbH & Co. KG shall
assume no liability for damage resulting from failure to comply with the instruction manual or relevant
regulations. This documentation is purely a production description. It does not include any guaranteed
features in terms of a warranty right. We reserve the right to make technical changes for the purpose of
improving the devices.
2.1 Component part of the product

As this documentation includes important information for the safe and efficient handling of the product, always
keep it in the immediate vicinity of the product until product disposal and ensure it can be accessed by
qualified personnel at any time.
Also pass on this documentation if the product is handed over or sold to a third party.
2.2 Operation in accordance with its intended use

As defined by DIN EN 50178 (previously VDE 0160), the inverters are electrical equipment operating as
power electronics to control the flow of energy in high voltage systems. They are designed exclusively for
installation in the control cabinet with at least protection class IP54 and for supplying asynchronous motors.
Designated use does not include connecting other electrical loads!

2.3 Risk assessment
Before the manufacturer may bring a machine onto the market, he must conduct a risk assessment according
to Machine Directive 06/42/EC. As a result, the risks associated with the use of the machine are determined.
The risk assessment is a multi-stage and iterative process. On no account can sufficient insight into the
Machine Directive be given as part of this documentation.
For this reason, seek detailed information about the norms and legal position. When installing the inverter in
machines, commissioning is forbidden until it has been determined that the machine meets the requirements
of EC Directive 06/42/EC.
ID 442268.08 11
2 Notes on safety
2.4 Ambient conditions

The inverters are products subject to sales restrictions in accordance with IEC 61800-3. In a residential
environment this product may cause high-frequency interference. If this occurs the user may be asked to take
suitable measures to reduce it.
The inverters are not designed for use in a public low frequency network that supplies residential areas. High-
frequency interference can be expected if the inverters are used in a network of this type. The inverters are
designed exclusively for operation in TN networks. The inverters are only suitable for use in supply current
networks that are able to provide a maximally symmetrical nominal short circuit current at maximally 480 volts
according to the following table:
Size Max. symmetrical nominal short-circuit current

0 and 1 5,000 A
Install the inverter in a control cabinet in which the admissible surrounding temperature will not be exceeded.
The following applications are prohibited:

Use in areas subject to explosion hazard
Use in environments with harmful substances as specified by EN 60721, for example oils, acids, gases,
vapors, dust and radiation
Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the
projecting manuals
Implementation of the following applications is only permitted after approval is obtained from STOBER:
Use in non-stationary applications
12 ID 442268.08
Notes on safety 2
2.5 Qualified personnel

Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning
tasks including operation and disposal may only be performed by trained personnel who are aware of the
possible risks.
Personnel must have the qualifications required for the job. The following table lists examples of occupational
qualifications for the jobs:
Activity Possible occupational qualifications

Transportation and storage Worker skilled in storage logistics or comparable
training
Configuration - Graduate engineer (electro-technology or
electrical power technology)
- Technician (m/f) (electro-technology)
Installation and connection Electronics technician (m/f)
Commissioning - Technician (m/f) (electro-technology)
(of a standard application) - Master electro technician (m/f)
Programming Graduate engineer (electro-technology or
electrical power technology)
Operation - Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Disposal Electronics technician (m/f)
In addition, the valid regulations, the legal requirements, the reference books, this technical documentation
and, in particular, the safety information contained therein must be carefully
read,

understood and
complied with.
2.6 Transportation and storage

Immediately upon receipt, examine the delivery for any transportation damages. Immediately inform the
transportation company of any damages. If damages are found, do not commission the product. If the device
is not to be installed immediately, store it in a dry, dust-free room. Please see the documentation for how to
commission an inverter after it has been in storage for a year or longer.
ID 442268.08 13
2 Notes on safety
2.7 Installation and connection

Installation and connection work are only permitted after the device has been isolated from the power!
The accessory installation instructions allow the following actions during the installation of accessories:
The housing in the upper slot can be opened.
Opening the housing in another place or for other purposes is not permitted.
Use only copper conductors. For the line cross sections to be used, refer to DIN VDE 0298-4 or DIN EN
60204-1 Appendix D and Appendix G.
The permissible protection class is protective ground. Operation is not permitted unless the protective ground
is connected in accordance with the regulations.
Comply with the applicable instructions for installation and commissioning of motor and brakes.
Main equipment grounding markings: The main ground connections are marked "PE" or with the international
ground symbol (IEC 60417, Symbol 5019 ).
The motor must have an integrated temperature monitor with basic isolation in acc. with EN 61800-5-1 or
external motor overload protection must be used.
Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other
tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or
device failure.
Note for UL-compliant use additionally 2.11.

14 ID 442268.08
Notes on safety 2
2.8 Commissioning, operation and service

Remove the additional covers before commissioning so that the device will not overheat. Note the minimum
open areas specified in the projecting manuals during installation to prevent the inverter and its accessories
from overheating.
The inverter housing must be closed before you turn on the power supply voltage. When the power supply
voltage is turned on, hazardous voltages may be present on the connection terminals and the cables and
motor terminals connected to them. Note that the device is not reliably free of voltage simply because all the
displays are blank.
The following actions are prohibited while the supply voltage is applied
Opening the housing
Connecting or disconnecting connection clamps and
Installing/removing or attaching/detaching accessories.
Apply the 5 safety rules in the order stated before performing any work on the machine:
1. Disconnect.
Also ensure that the auxiliary circuits are disconnected.
2. Protect against being turned on again.
3. Check that voltage is not present.
4. Ground and short circuit.
5. Cover adjacent live parts.
Information
Note that the discharge time of the DC link capacitors is up to 5 minutes. You can only determine
the absence of voltage after this time period.

You can carry out work on the inverter later. Repairs may only be performed by STOBER.
Send faulty devices with a fault description to:

STBER ANTRIEBSTECHNIK GmbH & Co. KG
Department VS-EL
Kieselbronner Str.12
75177 Pforzheim
GERMANY
ID 442268.08 15
2 Notes on safety
2.9 Disposal
Please observe the current national and regional regulations! Dispose of the individual parts separately
depending on the quality and currently applicable regulations, e.g. as
Electronic waste (circuit boards)
Plastic
Sheet metal
Copper
Aluminum
Battery
2.10 Residual dangers

The connected motor can be damaged with certain settings of inverters:
Longer operation against an applied motor halting brake
Longer operation of self-cooled motors at slow speeds
Drives can reach dangerous excess speeds (e.g., setting of high output frequencies for motors and motor
settings which are unsuitable for this). Secure the drive accordingly.
2.11 UL-compliant use

Additional information for use under UL conditions (UL Underwriters Laboratories).
Surrounding temperature and pollution degree

The maximum surrounding temperature for UL-compliant operation is 45 C.
Observe the specifications in the general data for use in an environment with a pollution degree, see section
3.3.1.
Mains configuration
All device types that are supplied with 480 V are designed exclusively for operation on Wye source with 480/
277 V.
Power supply and motor overload protection

Observe the specifications in the electrical data of the inverter for this, see section 3.4.
Line fuse
Observe the specifications for the UL-compliant line fuse in section 5.3.1.
Motor protection
All models of the 5th generation of STOBER inverters have a certified it model, a calculation model for
thermal monitoring of the motor. This fulfills the requirements of a semiconductor motor overload protection
in accordance with the change to UL 508C from May 2013. To activate the protective function and set it up,
16 ID 442268.08
Notes on safety 2
make the following parameter settings which differ from the default values: U10 = 2:Warning and U11 =
1.00 s. This module can be used as an alternative or in addition to motor protection with temperature
monitoring as described in section 5.8.
Information
STBER ANTRIEBSTECHNIK GmbH & Co. KG recommends using PTC thermistors as thermal
motor protection.
Motor temperature sensor

All models of the 5th generation of STOBER inverters starting with HW 200 have connections for PTC
thermistors (NAT 145 C) or KTY (KT84-130) or Pt temperature sensors (Pt1000). Observe the terminal
description X2 for proper connection, see section 5.8.
Braking resistor
If the inverters will be fitted with an externally mounted braking resistor, separate overtemperature protection
must be made available.
24 vdc power supply

Low voltage circuits must be supplied by a source isolated from the mains whose maximum output voltage
does not exceed 28.8 V.
Observe terminal description X11 for this, see section 5.4.
Lines
Use only copper conductors for an surrounding temperature of 60/75 C.
Fuses
Use a 1 A fuse (time lag) before relay 1. The fuse must be approved according to UL 248.
Refer to the connection example of terminal description X1 for this, see section 5.5.

Branch circuit protection
An integral solid state short circuit protection does not provide branch circuit protection. If you would like to
branch the output of the inverter, branch circuit protection must be ensured in conformity with the instructions
of STOBER, the National Electrical Code and all additional applicable local regulations or equivalent
specifications.
UL test
During the UL acceptance process of STBER ANTRIEBSTECHNIK GmbH & Co. KG, only risks for electrical
shock and fire hazard were examined. Aspects of functional safety were not assessed. These aspects are
assessed for STOBER by the TV SD certification authority, for example.
ID 442268.08 17
2 Notes on safety
2.12 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
if the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
WARNING!
Warning
means that there may be a serious danger of death
DANGER!
Danger
means that serious danger of death exists

Information
refers to important information about the product or serves to emphasize a section in the
documentation to which the reader should pay special attention.
18 ID 442268.08
Technical data 3
3 Technical data
3.1 Type designation
Sample code
FDS 5 075 A /H
Explanation
Code Designation Design

FDS Series
5 Generation 5th Generation
075 Power 075 = 7.5 kW
Hardware variants No identification: up to HW 199
A A: HW 200 and above
Version Auxiliary voltage for control
/H electronics:
Supply of the control electronics
via DC link; no additional 24 vdc
power supply required.
/L Supply of the control electronics
via 24 V at terminal X11.
3.2 Sizes

The FDS 5000 series includes the following types and sizes:
Type Size
FDS 5004A Size 0
FDS 5007A Size 0
FDS 5008A Size 0
FDS 5015A Size 0
FDS 5022A Size 1
FDS 5040A Size 1
FDS 5055A Size 1
FDS 5075A Size 1
ID 442268.08 19
3 Technical data
3.3 General data of the inverters
3.3.1 Transportation, storage and operating environment
NOTICE
Material damage!
The DC link capacitors in devices of sizes 0, 1 and 2 can lose their electrical strength through long storage
times. Considerable material damage can arise from a reduced electrical strength of the DC link capacitors
when switching on.
Use devices in storage annually or before startup.
Maximum surrounding air 0 C to 45 C for rated data

temperature during operation Up to 55 C with power reduction, 2.5 %/K
Temperature during -20 C to +70 C
storage/transportation Maximum change: 20 K/h
Humidity Relative humidity: 85 %, no condensation
Installation altitude Up to 1000 m above sea level without restrictions
1000 to 2000 m above sea level with power reduction, 1.5 %/100 m
Pollution degree 2 as per EN 50178
Ventilation Built-in fan
Vibration (operation) acc. to 5 Hz f 9 Hz: 0.35 mm
DIN EN 60068-2-6 9 Hz f 200 Hz: 1 m/s
Vibration (transportation) acc. to 5 Hz f 9 Hz: 3.5 mm

DIN EN 60068-2-6 9 Hz f 200 Hz: 10 m/s
200 Hz f 500 Hz: 15 m/s
3.3.2 Device features
Protection class IP20

Radio interference suppression Integrated line filter according to EN 61800-3, interference emission
class C3
Overvoltage category III to EN 61800-5-1
20 ID 442268.08
Technical data 3
3.3.3 Weight
Device Weight
Without packaging [kg] With packaging [kg]
FDS 5007A
FDS 5004A
2.1 2.9
FDS 5008A
FDS 5015A
FDS 5022A
FDS 5040A
3.7 4.8
FDS 5055A
FDS 5075A
If you order an inverter with accessory parts, the weight is increased by the following amounts:
Accessory parts for upper option (fieldbus): 0.1 kg
ID 442268.08 21
3 Technical data
3.4 Electrical data
Information
An explanation of the most important formula symbols can be found in section 1.4 Abbreviations,
formula symbols and indices.
3.4.1 Size 0: FDS 5007A to FDS 5015A
Type FDS 5007A FDS 5004A FDS 5008A FDS 5015A

ID no. version /H 55421 55420 55422 55423
ID no. version /L 55413 55412 55414 55415
Recommended motor rating 0.75 kW 0.37 kW 0.75 kW 1.5 kW
U1PU 1 230 V
3 400 V, +32 % / -50 %, 50 Hz
+20 % / -40 %
3 480 V, +10 % / -58 %, 60 Hz
50/60 Hz
I1N,PU 1 5.9 A 3 1.4 A 3 2.2 A 34A
f2PU 0 400 Hz
U2PU 0 to 230 V 0 400 V
Operation with asynchronous motor
I2N,PU 34A 3 1.3 A 3 2.3 A 3 4.5 A

I2maxPU 180 % for 5 s; 150 % for 30 s
fPWM,PU 4 kHza)
a) Clock frequency adjustable from 4 to 16 kHz, see section 3.4.5 Derating by increasing the switching frequency.
UmaxPU 440 V 830 V

UonCH 400 V to 420 V 780 V 800 V
UoffCH 360 V to 380 V 740 V 760 V
R2minRB 100 100
PmaxRB 1.8 kW 6.4 kW
22 ID 442268.08
Technical data 3
3.4.2 Size 1: FDS 5022A to FDS 5075A
Type FDS 5022A FDS 5040A FDS 5055A FDS 5075A

ID no. version /H 55424 55425 55426 55427
ID no. version /L 55416 55417 55418 55419
Recommended motor rating 2.2 kW 4.0 kW 5.5 kW 7.5 kW
3 400 V, +32 % / -50 %, 50 Hz
U1PU
3 480 V, +10 % / -58 %, 60 Hz
I1N,PU 3 5.3 A 3 9.3 A 3 12.3 A 3 15.8
f2PU 0 400 Hz
U2PU 0 400 V
Operation with asynchronous motor
I2N,PU 3 5.5 A 3 10 A 3 12 A 3 16 A
I2maxPU 180 % for 5 s; 150 % for 30 s
fPWM,PU 4 kHza)
a) Clock frequency adjustable from 4 to 16 kHz, see section 3.4.5 Derating by increasing the switching frequency.
UmaxPU 830 V
UonCH 780 V 800 V
UoffCH 740 V 760 V
R2minRB 100 47 47

PmaxRB 6.4 kW 13.6 kW 13.6 kW
ID 442268.08 23
3
24 WE KEEP THINGS MOVING
3.4.3 Power loss data of the inverter according to EN 50598

Technical data
Type Nominal Apparent Absolute Working pointsb) IE Comparisond)
current power losses class c)
I2N,PU PV,CUa)
(0/25) (0/50) (0/100) (50/25) (50/50) (50/100) (90/50) (90/100)
Relative losses
[A] [kVA] [W] [%]
FDS 5004A 1.3 0.9 6 5.92 5.94 6.20 5.97 6.02 6.36 6.13 6.62 IE2
FDS 5007A 4 0.9 6 5.01 5.07 5.68 5.20 5.37 6.30 5.88 7.43 IE2
FDS 5008A 2.3 1.6 6 2.98 3.13 3.49 3.02 3.22 3.71 3.36 4.09 IE2
FDS 5015A 4.5 3.1 <9 1.71 1.86 2.24 1.75 1.97 2.51 2.16 3.04 IE2
FDS 5022A 5.5 3.8 <9 1.64 1.79 2.16 1.69 1.89 2.38 2.02 2.74 IE2
FDS 5040A 10 6.9 <9 1.38 1.54 1.93 1.43 1.64 2.17 1.80 2.57 IE2
FDS 5055A 12 8.3 <9 1.10 1.26 1.76 1.15 1.36 2.04 1.51 2.50 IE2
FDS 5075A 16 11.1 <9 0.95 1.12 1.67 1.00 1.23 1.98 1.41 2.52 IE2
Absolute losses PV
[A] [kVA] [W] [W] [%]
FDS 5004A 1.3 0.9 6 53.3 53.5 55.8 53.7 54.2 57.2 55.2 59.6 IE2 46.2
FDS 5007A 4 0.9 6 45.1 45.6 51.1 46.8 48.3 56.7 52.9 66.9 IE2 51.8
FDS 5008A 2.3 1.6 6 47.7 50.1 55.8 48.3 51.5 59.3 53.8 65.4 IE2 40.2
FDS 5015A 4.5 3.1 <9 52.9 57.6 69.3 54.4 61.0 77.9 67.1 94.1 IE2 39.6
FDS 5022A 5.5 3.8 <9 62.4 68.0 82.0 64.1 71.7 90.6 76.9 104.1 IE2 34.9
FDS 5040A 10 6.9 <9 95.3 106.1 133.3 98.6 113.2 149.9 123.9 177.0 IE2 37.1
FDS 5055A 12 8.3 <9 91.3 104.6 145.9 95.1 113.1 169.2 125.7 207.7 IE2 35.7
FDS 5075A 16 11.1 <9 104.9 124.0 184.6 110.3 136.6 219.8 156.0 279.8 IE2 35.8
ID 442268.08
a) Absolute losses for a power stage that is switched off

b) Operating points for relative motor stator frequency in % and relative torque current in %
c) IE class according to EN 50598
d) Comparison of the losses for the reference inverter related to IE2 in the nominal point (90, 100)
General conditions
ID 442268.08
The loss data applies to inverters without accessories.

The power loss calculation based on a three-phase supply voltage with 400 VAC / 50 Hz.
The calculated data includes a supplement of 10 % according to EN 50598.
The power loss specifications refer to a clock frequency of 4 kHz.
The absolute losses for a power stage that is switched off refer to the 24 vdc power supply of the control electronics.

Technical data
25
3
3 Technical data
3.4.4 Power loss data of accessories
Type Absolute losses

PV [W]
Safety module ASP 5001 1
Terminal module LEA 5000 1
Fieldbus module CAN 5000 1
Fieldbus module DP 5000 <2
Fieldbus module ECS 5000 <2
Fieldbus module PN 5000 <4
Brake module BRM 5000 <1
Information
Also observe the absolute power loss of the encoder (usually < 3 W) as well as the brake for the
design.
3.4.5 Derating by increasing the switching frequency
Depending on the clock frequency fPWM,PU (Parameter B24), the following values of the nominal output
currents I2N,PU arise.
Nominal output current I2N,PU

switching frequency 4 kHz 8 kHz 16 kHz

FDS 5004A 1.3 A 1.0 A 0.7 A
FDS 5007A 4.0 A 3.0 A 2.0 A
FDS 5008A 2.3 A 1.7 A 1.2 A
FDS 5015A 4.5 A 3.4 A 2.2 A
FDS 5022A 5.5 A 4.0 A 2.6 A
FDS 5040A 10.0 A 6.0 A 3.3 A
FDS 5055A 12.0 A 7.5 A 4.8 A
FDS 5075A 16.0 A 10.0 A 5.7 A
26 ID 442268.08
Technical data 3
3.5 Dimensions
3.5.1 Size 0 to 2: FDS 5007A to FDS 5150A
d2
w d1
b
ESC
I/O
h1
h2
a
EM 5000 /
e
BRM 5000
f

Dimensions [mm] Size 0 Size 1
Inverter Height h1 300
h2 a) 360
Width w 70
Depth d1 157 242
b)
d2 175 260
EMC shroud Height e 37,5
Depth f 40
Fastening holes Vertical distance a 283
Vertical distance to upper edge b 6
a) h2 = Height incl. EMC shroud EM 5000 or brake module BRM 5000
b) d2 = Depth incl. brake resistor RB 5000
ID 442268.08 27
3 Technical data
3.6 Brake resistors FDS 5xxxA
3.6.1 FZMU, FZZMU
Braking resistor inverter assignment
Type FZMU 40065 FZZMU 40065

ID no. 49010 53895
FDS 5007A X
FDS 5004A X
FDS 5008A X
FDS 5015A X
FDS 5022A X
FDS 5040A X
FDS 5055A X
FDS 5075A X
The internal connections are wired with heat-resistant, silicon-insulated strands of wire on terminals. Also
ensure a heat-resistant and stress-resistance design for the connection!
Conductor cross-section
Connection type Conductor cross-section [mm2]

Rigid 0.5 4.0
Flexible with cable end sleeve 0.5 2.5
Properties

ID no. 49010 53895
Resistance [] 100 47
Power [W] 600 1200
Therm. time const. th [s] 40 40
Pulse power for < 1 s [kW] 18 36
Umax [V] 848 848
Weight [kg] Approx. 2.2 Approx. 4.2
Protection class IP20 IP20
Test marks
28 ID 442268.08
Technical data 3
Dimensions [mm]

ID no. 49010 53895
LxD 400 65 400 65
H 120 120
K 6.5 12 6.5 12
M 430 426
O 485 450
R 92 185
R 64 150
X 10 10
FZMU FZZM(U)
L R R
D
M X K K
O U U
Drill pattern
U
K
ID 442268.08 29
3 Technical data
3.6.2 GVADU, GBADU
Type GVADU GBADU GBADU GBADU

21020 26530 33530 40530
ID no. 55441 55442 55443 55499
FDS 5007A X X X
FDS 5004A X X X
FDS 5008A X X X
FDS 5015A X X X
FDS 5022A X X X
FDS 5040A X
FDS 5055A X
FDS 5075A X
Properties

21020 26530 33530 40530
ID no. 55441 55442 55443 55499
Resistance [] 100 100 47 100
Power [W] 150 300 400 500
Therm. time const.
60 60
th [s]
Pulse power
3.3 6.6 8.8 11
for < 1 s [kW]
Umax [V] 848 848
Cable design Radox FEP
Cable length [mm] 50 50
Cable cross-section 18/19 14/19
[AWG] (0.82 mm) (1.9 mm)
Weight [g] 300 950 1200 1450
Protection class IP54 IP54
Test marks
30 ID 442268.08
Technical data 3
Dimensions [mm]

21020 26530 33530 40530
ID no. 55441 55442 55443 55449
A 210 265 335 405
H 192 246 316 386
C 20 30 30 30
D 40 60 60 60
E 18.2 28.8 28.8 28.8
F 6.2 10.8 10.8 10.8
G 2 3 3 3
K 2.5 4 4 4
J 4.3 5.3 5.3 5.3
65 73 73 73
ID 442268.08 31
3 Technical data
3.6.3 Bottom brake resistor RB 5000

Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
FDS 5007A X X
FDS 5004A X X
FDS 5008A X X
FDS 5015A X X
FDS 5022A X
FDS 5040A X X
FDS 5055A X X
FDS 5075A X
Note the attachment to the inverter (section 4.2.1 Installing the bottom brake resistor and inverter)!
Properties
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
Resistance [] 47 100 200
Power [W] 60 60 40
Therm. time const. th [s] 8 6
Pulse power for < 1 s [kW] 1.5 1.0 0.5
Umax [V] 800
Weight [g] approx. 460 approx. 440
Cable design Radox

Cable length [mm] 250
Cable cross-section [AWG] 18/19 (0.82 mm)
Maximum torque for M5 5
threaded bolts [Nm]
Protection class IP 40
Test marks
Dimensions [mm]
Type RB 5047 RB 5100 RB 5200

ID no. 44966 44965 44964
Height 300
Width 62
Depth 18
Drilling pattern corresponds to
Size 1 Size 0 and 1 Size 0
size:
32 ID 442268.08
Technical data 3
3.7 Output derater
WARNING!
Risk of burns! Fire hazard! Material damage!
Chokes can heat up to over 100 C under permitted operating conditions.
Take protective measures against accidental and intentional contact with the choke.
Make sure that no flammable material is in the vicinity of the choke.
Do not install chokes under or near the inverter.
WARNING!
Fire hazard!
Using chokes outside of the nominal data (cable length, current, frequency, etc.) can cause the chokes to
overheat.
Always comply with the maximum nominal data when operating the chokes.
NOTICE
Danger of machine standstill!
The motor temperature sensor evaluation is faulting due to cable capacitances.
If you do not use a cable from STOBER for a cable length over 50 m, you must wire the motor temperature
sensor and the brake separately (maximum length: 100 m).
ID 442268.08 33
3 Technical data
Information
The following technical data applies for a rotary field frequency of 200 Hz. For example, this rotary
field frequency is achieved with a motor with 4 pole pairs and a nominal speed of 3000 rpm.
Always observe the specified derating for higher rotary field frequencies.
Also observe the dependency of the cycle frequency.
Type Output derater Output derater

TEP3720-0ES41 4EP3820-0CS41
ID no. 53188 53189
Voltage range 3 x 0 to 480 V
Frequency range 0 to 200 Hz
Rated current of the output derater at 4
4A 17.5 A
kHz
Max. permitted motor cable length with
100 m
output derater
Max. surrounding temperature amb,max 40 C
Design Open
Protection class IP 00
Winding losses 11 W 29 W
Iron losses 25 W 16 W
Connections Screw terminals
Max. conductor cross-section 10 mm2
Approvals
34 ID 442268.08
Technical data 3
Projecting
Select the output chokes according to the rated currents of the motor and output chokes. In particular, observe
the derating of the output choke for rotary field frequencies higher than 200 Hz.
You can calculate the rotary field frequency for your drive with the following formula:
p
f = n N ------
60
f Rotary field frequency in Hz

n Speed in rpm
p Number of pole pairs
N Nominal value
Derating TEP3720-0ES41
IN [A]
4,5
3,5
2,5
2 1
2
1,5
0,5
0 f [Hz]
0 100 200 300 400 500 600 700
1 Cycle frequency 4 kHz

Derating TEP3820-0CS41
IN [A]
20
18
16
14
12
10
1
8 2
6
4
2
0 f [Hz]
0 100 200 300 400 500 600 700

ID 442268.08 35
3 Technical data
Dimensions TEP3720-0ES41 4EP3820-0CS41

Height h [mm] Max. 153 Max. 153
Width w [mm] 178 178
Depth d [mm] 73 88
Vertical distance fastening 166 166
holes
a1 [mm]
Vertical distance fastening 113 113
holes
a2 [mm]
Horizontal distance fastening 53 68
holes
b1 [mm]
Horizontal distance fastening 49 64
holes
b2 [mm]
Drill holes depth 5.8 5.8
[mm]
Drill holes width 11 11
f [mm]
Screw connection M M5 M5
Weight [kg] 2.9 5.9
A
M 1:2
a2
a1
w
h
b2
e
b1
A d
a1
M
Mounting borings in
b1
acc. to DIN EN 60852-4
36 ID 442268.08
Installation 4
4 Installation
This chapter will give you information about installation. This includes:
Installation of the inverter in the switching cabinet
Installation of accessories on or in the inverter
WARNING!
Danger of personal injury and material damage due to electric shock!
Always switch off all power supply voltage before working on the inverter! Note that the discharge time of
the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time
period.
4.1 Installation of the inverter in the switching cabinet
NOTICE
Danger of property damage from incorrect installation of the devices!
It is essential to comply with the following installation instructions to avoid damage to the devices.
The inverters must be installed in a control cabinet with at least protection class IP54.
The installation location must be free of dust, corrosive vapors and all fluids (in accordance with pollution
degree 2 as per EN 60204/EN 50178).
The installation location must be free of atmospheric moisture.
Prevent condensation, for example with anti-condensation heating elements.

For reasons related to EMC, use mounting plates with a conductive surface (unpainted, etc.).
Fasten the inverters onto the mounting plate with M5 screws.
The inverters must be installed vertically:
ID 442268.08 37
4 Installation
Avoid installation above or in the immediate vicinity of heat-generating devices, e.g. output chokes or

braking resistors:
To ensure there is sufficient air circulation in the control cabinet, observe the minimum clearances.
C C
A
B
Min. clearance A B C
[dimensions in mm] Above Below On the side
Size 0 and size 1 100 100 5
... With EMC shroud or
100 120 5
brake module
38 ID 442268.08
Installation 4
4.2 Accessories
4.2.1 Installing the bottom brake resistor and inverter
WARNING!
period.
Requirements:
You have tapped holes for M5 threaded bolts on the mounting plate in the control cabinet at the installation
location, taking into consideration the different device dimensions.
You need:
The M5 threaded bolts included with the bottom brake resistor.
The screws and washers included with the submounting brake resistor.
A PH2 Phillips screwdriver.
An 8 mm hexagonal socket wrench.
Installation of the submounting brake resistor
1. Attach the bottom brake resistor to the mounting plate with the studs:
ID 442268.08 39
4 Installation
2. Place the device on the guides:
3. Press the device down on the guides:
4. Attach the device to the studs with the screws and washers:
You have installed the submounting brake resistor.
5. Connect the braking resistor.

Refer to the terminal description X21 for proper connection of the cable, see section 5.9.
6. Parameterize the braking resistor in the inverter.
40 ID 442268.08
Installation 4
4.2.2 Installation of EMC shroud or brake module
4.2.2.1 Attaching EMC shroud EM 5000

You can use the EM 5000 EMC shroud to connect the cable shield of the power cable. The EMC shroud EM
5000 and the brake module BRM 5000 are identical in terms of mechanics. The attachment for both accessory
parts is therefore the same, see section 4.2.2.2 Attaching brake module BRM 5000.
4.2.2.2 Attaching brake module BRM 5000

You can use the BRM 5000 brake module to connect the cable shield of the power cable. The module also
includes power electronics for the optional brake controller for a 24-V brake.
WARNING!
period.
Requirements:
You have already installed the inverter in the control cabinet.
You need:
A Phillips screwdriver for loosening the fastening screw.
Attaching brake module BRM 5000

1. Undo the lower fastening screw and washers of the inverter:
ID 442268.08 41
4 Installation
2. Insert the module into the openings on the inverter at a slight angle:
3. Press the back of the component either directly on the mounting plate or on the threaded bolt in the
bottom:
4. Attach the component to the inverter and mounting plate or threaded bolt with the fastening screw and
washers.
You have now attached the accessory.
42 ID 442268.08
Installation 4
4.2.3 Installation of terminal extension LEA 5000
WARNING!
period.
NOTICE
Material damage due for example to electrostatic discharge!
Take suitable protective measures when handling open printed circuit boards, for example clothing
appropriate for ESD and an environment free of dirt and grease.
Do not touch the contact surfaces.
The LEA 5000 accessory adds 8 binary inputs and 8 binary outputs to the standard terminals of the FDS 5000.
The accessory part is installed above the inverter's display.
You need the following to install the LEA 5000:

The metal plate that comes with the accessory.
A Phillips screwdriver.
Installing the LEA 5000 in a FDS 5000

1. Undo the fastening screws and take off the cover plate:
2. Remove the connector from the terminal extension LEA 5000.
ID 442268.08 43
4 Installation
3. Put the metal plate over the base strip. Pay attention to the alignment of the metal plate!
4. Replug the connector on the terminal extension.
5. Guide the option board in the inverter so that the gold contacts are pushed in the black terminal block:
6. Fasten the plate to the inverter with the fastening screws:
You have now installed the accessory.
44 ID 442268.08
Installation 4
4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET

accessories
WARNING!
period.
NOTICE
Material damage due for example to electrostatic discharge!
Take suitable protective measures when handling open printed circuit boards, for example clothing
appropriate for ESD and an environment free of dirt and grease.
Do not touch the contact surfaces.
To connect CANopen or PROFIBUS , you need the following accessory. The accessory is installed above the
inverter display:
CANopen: CAN 5000
PROFIBUS: DP 5000
To install CAN 5000 or DP 5000, you need the following:

A Torx screwdriver TX10.
Pliers.

4.5 mm hexagonal socket wrench.
Installing CAN 5000 or DP 5000 in an inverter
ID 442268.08 45
4 Installation
2. Remove the punched out metal plate with pliers:
3. Remove the screws on the option board:
4. Guide the D-sub connector of the board from below through the metal plate:
5. Fasten the board on the metal plate with the screws removed in step 3:
46 ID 442268.08
Installation 4
ID 442268.08 47
4 Installation
To connect EtherCAT or PROFINET, you need the following accessory. The accessory is installed above the
inverter display:
EtherCAT: ECS 5000
PROFINET: PN 5000
For installation you need:

A Torx screwdriver TX10; a Phillips screwdriver.
To install ECS 5000, the following metal plate that comes with the accessory:
X201 X200
OUT IN
To install PN 5000, the following metal plate that comes with the accessory:
X201 X200
BF Run
The screw with the detent edge disk that is included with the accessory.
Installing ECS 5000 or PN 5000 in an inverter
2. Guide the RJ45 connector of the circuit board from below through the plate that is included with the
accessory:

48 ID 442268.08
Installation 4
3. Fasten the plate on the circuit board with the screw with the detent edge disk that is included:



ID 442268.08 49
5 Connection
5 Connection
5.1 Overview of terminals
Front and top of the device
(in the example with fieldbus module CAN 5000)
Housing ground
X10 230V/400 V power
X12 ASP 5001 (option)
X11 24 V power
Fieldbus modules (accessories):

CANopen CAN 5000
(X200)
PROFIBUS DP 5000
(X200)
EtherCAT ECS 5000
(X200, X201)
PROFINET PN 5000
(X200, X201)
I/O terminal module (accessories):

Standard LEA 5000
(X103D, X100E)
X3 PC, USS
X1 enable, relay 1
X100 Analog signals
X101 Binary signals
50 ID 442268.08
Connection 5
Bottom of the device

(in the example with brake module BRM 5000)
X4 Encoder
X2 Motor temperature
sensor, brake
X22 DC link BRM 5000: X302

X20 Motor BRM 5000: X301
X21 Braking resistor BRM 5000: X300
5.1.1 Fieldbus modules
Top of device with fieldbus module CANopen CAN 5000

1 Internal terminating resistor 120 switchable
Top of device with fieldbus module PROFIBUS DP 5000
ID 442268.08 51
5 Connection
Top of device with fieldbus module EtherCAT ECS 5000
Top of device with fieldbus module PROFINET PN 5000

52 ID 442268.08
Connection 5
5.2 EMC connection
Information
This chapter contains general information on EMC-suitable installation. These are only
recommendations. Depending on the application, the ambient conditions and the legal
requirements, measures in addition to this recommendations may be required.
Install power line, motor cable and signal lines separately from each other (e.g., in separate cable ducts).
Use only shielded cables for the motor cable.
If the brake line is installed together with the motor cable, the brake line must be shielded separately.
Apply the shield of the motor cable over a large surface and in the immediate vicinity of the inverter. Use
the EMC shroud EM 5000 or the mechanically identical brake module.
Shield the cable for the connection of a brake resistor if the cable is longer than 30 cm. In this case apply
the shield over a large surface in the immediate vicinity of the inverter.
Always place the canopy with considerable spacing around the terminal box in the case of motors with
terminal boxes. You should use EMC cable connections.
Connect the shield of the control lines on one side to the reference ground of the source (e.g., the PLC or
CNC).
ID 442268.08 53
5 Connection
5.3 X10: 230 V/400 V power

Terminal description single-phase power connection Size 0
Pin Designation Function Data

Plastic dummy plug
L1 Input voltage 230 V +20 %/-40 % 50/60 Hz
L1 N PE
N Neutral conductor
PE Protective ground
Terminal description three-phase power connection

Size 0 Size 1 L1
3 x 400 V +32 %/-50 % 50 Hz or
L2 Input voltage
3 x 480 V +10 %/-58 % 60 Hz
L1 L2 L3 PE
L1 L2 L3 PE
L3
Minimum tightening torque Mmin screw-type terminals
Size Size 1
Unit [Nm] [lb-in]
Mmin 0.5 4.4
Maximum conductor cross-section of power terminals
Size 0 1
2
Cross-section [mm ] 2.5 4
54 ID 442268.08
Connection 5
5.3.1 Line fuse
The device's cables and output are protected by means of line fuse. Various protective devices may be used
for this purpose:
Full range fuse (class "gG" in accordance with IEC class specification or "slow blow" in accordance with
VDE)
Miniature circuit breaker
Use line circuit breaker with trigger characteristics C in accordance with EN 60898.
Circuit breaker
Use fuses of class RK1 for UL-compliant applications, for example Bussmann KTS-R-xxA/600 V. For devices
of sizes 0 and 1 It is also possible to uses fuses of class CC.
Type Input current Protection rating

I1N,PU Recommended For UL-compliant use For DC link connection
in group 1
FDS 5007A 1 x 5.9 A 1 x 10 A 1 x 10 A 1 x 10 A
FDS 5004A 3 x 1.4 A 3x6A 3x6A 3 x 10 A
FDS 5008A 3x2A 3x6A 3x6A 3 x 10 A
FDS 5015A 3 x 3.7 A 3 x 10 A 3 x 10 A 3 x 10 A
FDS 5022A 3 x 5.3 A 3 x 10 A 3 x 10 A 3 x 20 A
FDS 5040A 3 x 9.3 A 3 x 16 A 3 x 15 A 3 x 20 A
FDS 5055A 3 x 12.3 A 3 x 16 A 3 x 15 A 3 x 20 A
FDS 5075A 3 x 15.8 A 3 x 20 A 3 x 20 A 3 x 20 A

The inverters are only suitable for use in supply current networks that are able to provide a maximally
symmetrical nominal short circuit current at 480 volts according to the following table:
Size Max. symmetrical nominal short circuit current

Size 0 and size 1 5000 A
ID 442268.08 55
5 Connection
5.3.2 Residual current safety device
STOBER devices can be protected with a Residual Current protective Devices (RCD) to detect residual
currents. Residual current protective devices prevent electrical accidents, especially ground fault through the
body. They are generally distinguished according to their triggering limit and suitability for detecting different
types of residual current.
Depending on the function, stray currents may occur when operating inverters. Stray currents are interpreted
as residual currents by residual current protective devices and may therefore lead to false triggering.
Depending on the relevant power supply connections, residual currents may occur with or without a DC
current component. Because of this, you should take into consideration both the height and also the shape of
the possible stray or residual current when selecting a suitable RCD.
DANGER!
Electric shock hazard!
The combination of single-phase inverters and residual current protective devices type A or AC can lead to
false triggering of the RCDs.
Stray currents with a DC current component may occur in 3-phase inverters.
Always protect single-phase inverters with residual current protective devices type B, sensitive to all
currents, or with type F, sensitive to mixed currents.
Always protect 3-phase inverters with residual current protective devices type B, sensitive to all currents.
False triggering causes

Depending on stray capacitances and asymmetries, stray currents above 30 mA may occur during operation.
Undesirable false triggering occurs under the following conditions:

When inverters to the supply voltage.
This false triggering can be rectified by using short-time delayed (super-resistant), selective (delayed
switch-off) residual current protective devices or RCDs with increased trigger current
(for example 300 or 500 mA).
Due to higher frequency stray currents for long motor cables under normal operating conditions.
This false triggering can be rectified for example using low-capacitance cables or output chokes.
Due to unbalances in the supply network.
This false triggering can be rectified e.g. using an isolating transformer.
Information
Check whether the use of residual current protective devices with increased trigger current as well
as with short-time delayed or delayed switch-off trigger characteristics are permitted in your
application.
56 ID 442268.08
Connection 5
Installation
DANGER!
Electric shock hazard!
Stray and residual currents with a DC current component can restrict the functionality of residual current
protective devices types A and AC.
Always follow the installation instructions for the protective devices you are using.
5.3.3 Housing ground
Note the following information on the connection of the protective earth to ground the housing correctly:
Note the assembly sequence on the M6 earth bolts (1):
2 Contact disc
3 Cable socket

4 Washer

5 Nut

Contact disk, washer, and nuts are supplied with the
inverter.
Torque: 4 Nm
Stray currents > 10 mA can arise in normal operation. To
fulfill DIN EN 61800-5-1 and EN 60204-1, connect the earth bolts with a copper conductor according to
the following table:
Cross-section A Minimum cross-section AP

Feeder Earth conductor at earth bolts

A 2.5 mm2 2.5 mm2
2.5 < A 16 mm2 A
2
16 35 mm 16 mm2
> 35 mm2 A/2
ID 442268.08 57
5 Connection
5.3.4 Forming
NOTICE
Material damage!
The DC link capacitors in devices of sizes 0, 1 and 2 can lose their electrical strength through long storage
times. Considerable material damage can arise from a reduced electrical strength of the DC link capacitors
when switching on.
Use devices in storage annually or before startup.
Perform forming for stored devices.
Information
STOBER recommends connecting stored devices to the supply voltage according to the wiring
shown for one hour every year. Please note that the inverters are designed exclusively for
operation in TN networks.
The graphics below show the principle network connection for 3-phase and 1-phase devices.
Legend
L1L3 = lines 1 to 3
N = neutral conductor
PE = protective ground
F1 = fuse
A1 = inverter
58 ID 442268.08
Connection 5
If annual forming is not possible, form the stored devices before commissioning according to the wiring and
voltage levels shown below.
PE
PE
L1
L1
L2
L3
N
F1 F1
T1 T1
A1 L1 L2 L3 PE A1 L1 N PE
X10 X10
Legend
L1L3 = lines 1 to 3
N = neutral conductor
PE = protective ground
F1 = fuse
T1 = variable transformer
A1 = inverter
ID 442268.08 59
5 Connection
Power voltage [%]
100
75
50
25
0 Time [h]
0 0.5 1 2 4 6 8
Storage time 1 - 2 years: Before enabling, apply voltage for

one hour.
Storage time 2 - 3 years: Before enabling, form as per curve.
Storage time 3 years: Before enabling, form as per curve.
Storage time under 1 year: No action required.
60 ID 442268.08
Connection 5
5.4 X11: 24 V power

With device version /L, connection of 24 V on X11 is required for the powering of the control unit.
NOTICE
Danger of damage to the device due to overload!
If the 24 V power is looped through, a max. of four devices may be powered on one line.
Terminal description size 0 and size 1

+ + 24 V Auxiliary voltage (PELV) for supply of U1CU = 20.4 28.8 V
+ + 24 V control electronics. I1maxCU = 1.5 A
+
GND
Reference potential for +24 V
GND
Maximum conductor cross-section
Connection type Maximum conductor cross-section

[mm2]
Rigid 1.5
Flexible 1.5
Flexible with cable end, without 1.5
plastic sleeve

Flexible with cable end, with plastic 0.5
sleeve
2 leads with the same cross-section
with double cable end
Example of connection
If the 24 V power is looped through, a max. of four devices may only be powered on one line. For conformity
with UL, a 4 A fuse must be used on the 24 V incoming line. The fuse must be approved as per UL 248.
Size 0 and size 1
Inverter
AC 4A X11
+
+
_
_
24V
ID 442268.08 61
5 Connection
Example of the connection of two devices

Inverter
AC 4A X11
+
+
_
_
24V
Inverter
X11
+
+
_
_
5.5 X1: Enable and relay 1

Use the enable signal to enable the power pack of the inverter. Starting with V 5.5-C, the function of relay 1
can be adjusted in parameter F10.
General specification
Maximum cable length 30 m
Terminal description

1 Contact 1 Umax = 30 V
Imax = 1.0 A
Life expectation (number of switching
operations):
Relay 1 Mechanical min. 5 000 000 switching
2 Contact 2
operations;
1 2 3 4
at 24 V/1A (ohm. load): 300 000

switching operations.
Recommended fuse: max. 1 A (time lag)
3 GND High level 12 V
Low level < 8 V
Enable power board
4 + input I1max = 16 mA
U1max = 30 V
62 ID 442268.08
Connection 5

[mm2]
Rigid 1.5
Flexible 1.5
plastic sleeve
sleeve
For a UL-compliant application, the use of a 1 A fuse before relay 1 is mandatory. The fuse must be approved
as per UL 248.
AC
+
-
24V F
SPS Inverter
X1
1
Relay 1

E1 2
GND 3
Enable
A1 4
ID 442268.08 63
5 Connection
5.6 X20: Motor

Terminal description - size 0 and size 1
Pin Designation Function

Size 0 Size 1 U Motor connection, phase U
V Motor connection, phase V
U
U
W Motor connection, phase W

V
V
W PE
PE
Size Size 1
Unit [Nm] [lb-in]
Mmin 0.5 4.4
Size 0 1
Cross-section [mm2] 2.5 4
Max. cable length

Remember the maximum motor cable lengths in accordance with the following table:
Size Size 0 and size 1

Without output derator 50 m

With output derator 100 m
Connection without output choke

Observe the following points when connecting the motor without the output choke:
Ground the shield of the motor cable on the shield contact on the inverter intended for this.
Keep the exposed conductor as short as possible. All devices and circuits that are sensitive to EMC must
be kept at a distance of at least 0.3 m.
Connection with output choke

Observe the following points when connecting the motor to the output choke:
Ground the shield of the motor cable with large area contacts in the immediate vicinity of the output choke,
for example with electrically conductive metal cable terminals on a grounded connection rail.
Keep the exposed conductor as short as possible. All devices and circuits that are sensitive to EMC must
be kept at a distance of at least 0.3 m.
64 ID 442268.08
Connection 5
The graphic below shows an example for the shielded connection of a motor with output choke (graphic:
icotek GmbH).

7 8
PE PE 1U1 1U2 1V1 1V2 1W1 1W2
Pin 7 and
8 are
bridged at
the output
derator
ID 442268.08 65
5 Connection
PES: HF shield connection via large-surface connection to PE
Inverter
X20 U V W PE
PES
PES
M
3~
66 ID 442268.08
Connection 5
5.7 X12: ASP 5001 Safe Torque Off
Information
If you want to use the safety function, you need option ASP 5001. It is imperative you read the
operating instructions ASP 5001, see section 1.2 Further documentation, and integrate the safety
technology in your safety circuit in accordance with the description given there.
Connect the ASP 5001 option as per the following description if you are not using any safety
technology.
Information
Please remember that the following description only applies to the ASP 5001. Go to
applications@stoeber.de for the description of the ASP 5001.
Terminal description X12
Pin Des. Function Data Circuiting

(If safety technology is not
used!)
1 Feedback contact; Note the
2 must be integrated specifications in the
NC contact
in the safety circuit operating instructions
(break contact
of the controller! ASP 5001, see
element)
section 1.2 Further
documentation. Inverter
3 Relay coil+ X12
U1 = 20.4 28.8 VDC

4 Relay coil- 1
(PELV) 2
I1Typ = 50 mA +
3
1 2 3 4
-
I1max = 70 mA 4
Note the 24V
Activationa)
specifications in the
operating instructions
ASP 5001, see
section 1.2 Further
documentation.
a) To conform with UL, a 4 A delayed fuse must be used in the 24 V feeder line. The fuse must be approved in accordance with UL 248.
ID 442268.08 67
5 Connection

[mm2]
Rigid 1.5
Flexible 1.5
plastic sleeve
sleeve
5.8 X2; X300 X302; X141: Motor temperature sensor,

motor holding brake
Connect the motor temperature sensor and the circuit breaker for controlling the motor holding brake at
terminal X2.
Motor holding brake connection

Note that the switch contact at X2 is not suitable for the direct connection of a brake. Instead use the
accessory part
BRM 5000 or a suitable circuit breaker.
Motor temperature sensor connection

Motor windings are monitored thermally using the motor temperature sensors such as PTC thermistors, KTY
temperature sensors or Pt temperature sensors.
PTC thermistors are thermistors whose resistance changes significantly with the temperature. When a PTC
reaches its defined nominal response temperature, the resistance increases dramatically, by twice or more
the original resistance to several kOhms. As PTC triplets are used, one thermistor monitors each phase of the
motor winding. With 3 thermistors, all 3 phases are monitored which brings about effective motor protection.
On the other hand, KTY or Pt temperature sensors are temperature sensors with characteristic resistance
curves that follow the temperature linearly. They therefore allow for analog measurements of motor
temperatures. However, the measurements are limited to one phase of the motor winding, which also restricts
motor protection considerably compared with PTC triplets.
68 ID 442268.08
Connection 5
Information
Note that the evaluation of a Pt1000 is only possible from firmware V 5.6-S. Before using a Pt or
KTY sensor, note that motor protection is not ensured to the same extent as when monitoring with
PTC triplet.
Information
Note that evaluation of the temperature sensors is always active. If operation without temperature
sensor is permitted, the connections must be bridged on X2. Otherwise a fault will be triggered
when the device is switched on.
Pin Function Data

1 1BD1 Max.
250 VAC/5 A
30 VDC/5 A (ohm. load)
30 VDC/0.3 A (ind. load)
UL
2 1BD2 250 VAC/4 A
30 VDC/3 A (ohm. load)
1 2 3 4
t2 = 1 ms
Switching time: 15 ms
Operating cycles:
mechanical 30 000 000
100 000 at 250 VAC/0.6 A (ohm. load)
300 000 at 30 VAC/0.3 A (ohm. load)

Recommended fuse: max. 1 A (time lag)
3 1TP1/1K1+ Max. 2 PTC triplets (connected in series) or
4 1TP2/1K2- 1 KTY84-130 or
1 Pt1000
Connection type Maximum conductor cross-section [mm2]

Rigid 2,5
Flexible 2,5
Flexible with cable end, 2,5
without plastic sleeve
Flexible with cable end, with 2,5
plastic sleeve
2 leads with the same 1,5
cross-section with double
cable end
ID 442268.08 69
5 Connection
Other cable requirements
Technical Data
Insulation stripping length 10 mm
Connection of a 24 V motor halting brake and the temperature sensor with BRM 5000
You can use the optional braking module BRM 5000 to connect a 24 V motor halting brake to the inverter.
WARNING!
Ensure sufficient strain relief for the power cable! Note that the option module does not provide the
function of strain relief.
Terminal description X300 on BRM 5000

Connect the 24 vdc power supply of the brake module to terminal X300.

+ 24 V Power input for brake controller U1 = 24 30 V
I1max = 2.5 A
+
Fuse: up to max. 6 AT
according to brake
used
GND Reference potential for 24 V

[mm2]
Rigid 2,5
Flexible 2,5
Flexible with cable end, without 2,5
plastic sleeve
Flexible with cable end, with plastic 2,5
sleeve
2 leads with the same cross-section 1,5
70 ID 442268.08
Connection 5
Technical Data

Connect the motor halting brake and the motor temperature sensor to terminal X301.

1 1BD2 Reference potential for Pin 2
2 1BD1 Control brake I 2max 2.5 A: max. of 10 switching
1 2 3 4
cycles per minute

3 1TP1/1K1+ Temperature sensor Max. 6 PTC or one KTY84-130, max.
4 1TP2/1K2- cable length: 50 m

[mm2]
Rigid 2,5
Flexible 2,5
plastic sleeve
sleeve

Technical Data

Connect terminal X302 to terminal X2 on the inverter.

5 1TP2/1K2- Temperature sensor, connect with pin 4 on X2
5 6 7 8
6 1TP1/1K1+ Temperature sensor, connect with pin 3 on X2

7 1BD2 Control brake, connect with pin 2 on X2
8 1BD1 Control brake, connect with pin 1 an X2
ID 442268.08 71
5 Connection

[mm2]
Rigid 2,5
Flexible 2,5
plastic sleeve
sleeve
Technical Data
Information
Remember that one LED is installed on the brake module. These LED indicate the status of the
brake control:
- LED on: brake output, energized (active)
- LED off: brake output, not energized (inactive)
72 ID 442268.08
Connection 5
Brake connection with BRM 5000 for 24 V DC brake
L+ Inverter
M brake relay
contact
PTC
PTC
F
X2
1 2 3 4
+ - 8 7 6 5
X300 X302
X301
BRM 5000 1 2 3 4
6 5 7 8

- +
brake PTC
Indirect brake control

L+ Inverter
M
brake relay
contact
L
N
PTC
PTC

F
X2
F
1 2 3 4
K 7 8
~ ~
K
PowerBox
- +

- +
brake PTC
ID 442268.08 73
5 Connection
5.9 X21: Braking resistor

An external braking resistor may be necessary during generating operation. For the technical data on the
braking resistors, see chapter 3.
Terminal description size 0 and size 1

Size 0 Size 1 RB
Connection of braking resistor

RB RB
RB RB
RB
Size Size 1
Unit [Nm] [lb-in]
Mmin 0.5 4.4
Size 0 1
2
Cross-section [mm ] 2.5 4
Use a shielded cable for cables longer than 30 cm between braking resistor and device.
Inverter
X21 RB RB
PES
PES
74 ID 442268.08
Connection 5
5.10 X22: DC link coupling
Information
Remember that the DC link coupling described here can only be used with the device families MDS
5000, SDS 5000 and FDS 5000.
When you have axes in your system which operate in combination and are continuously regenerative and
motor-driven, the DC link coupling may offer advantages. The DC link coupling takes the excess power and
offers it to other axes as drive power instead of converting it into heat via a braking resistor. Remember that
you will need a braking resistor to absorb the power peaks when all drives in the DC link coupling brake at the
same time.
DANGER!
Danger of device damage! When single-phase and three-phase devices are coupled, the single-phase
devices will be destroyed.
Only use three-phase devices for the DC link coupling!
NOTICE
Danger of device damage!
Because the failure of one device could damage other devices, failure of a device must cause the entire DC
link compound system to be disconnected from the power supply.
Make a note of the wiring and parameterization of relay 1 in Section Principal circuit diagram (X1.1 and
X1.2).

After a failure, replace all the devices in a group.
Information
Remember that the parameter A38 DC power-input must be set before the DC link coupling can
function correctly:
Group 1: A38 = 0: inactive
Groups 2 and 3: A38 = 1: active
See the description of the parameter.
ID 442268.08 75
5 Connection
Terminal description X22 size 0 and size 1

Size 0 Size 1 -U
Reference potential for DC link
-U
-U
-U -U +U +U
-U +U +U
+U
+ Potential of DC link
+U
Size Size 0 Size 1

Unit [Nm] [lb-in] [Nm] [lb-in]
Mmin 0,5 4,4 0,5 4,4
Size 0 1
Cross-section [mm2] 2.5 4
76 ID 442268.08
Connection 5
Principal circuit diagram

The following figure shows the principle circuit diagram of the DC link connection. The inverters can be
connected to each other in up to three groups. The possible combinations are shown in the table in the
following section. The combination determines the types of line fuse and the DC link fuse.
L1
L2
L3
PE
Power
fuse3
Group 1
Group 2 Group 3
Must be integrated
in the controller! X10 X10 X10 X10 X10 X10 X10
Note the
parameterization MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/
of the relay in F10. SDS SDS SDS SDS SDS SDS SDS
1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1
Relay 1
X22 1 X22 1 X22 1 X22 1 X22 1 X22 1
RB RB U+ U- U+ U- U+ U- U+ U- U+ U- U+ U- U+ U-
4 4
4 4
4 4
Braking 2
resistor2 DC link fuse DC link fuse
1 For MDS 5000 and SDS 5000, devices of size 3: X20, terminals ZK+, ZK-.
2 Dimension the braking resistor according to the braking output of the compound DC link system and the
technical data of the device.

3 On this aspect, pay attention to section 5.3.
4 Dimension the conductor cross-sections of the DC link connection according to the requirements of your
application. A reference point can be the maximum cross-section for the terminals X22 for size 0 to size
2 or X20 for size 3.
ID 442268.08 77
5 Connection
Combinations
The following table shows the possible combinations for the DC link connection. There are a total of 15
combinations available.
Example: Combination no. 7:

With combination no. 7, you can combine an inverter of size 1 in group 1 with two devices of size 0 in group
2. Group 3 is not set up. The line fuse must have a rated current of 20 A. The groups are separated via the
DC link fuse of type 1. Wait three minutes before switching on the devices of the DC link connection again.
DC link DC link tmin

Group 1 Group 2 Group 3 a)
fuse fuse
MDS/FDS/ MDS/FDS/ MDS/FDS/
Device family MDS/SDS
SDS SDS SDS
Size Size 0 Size 1 Size 2 Size 3 Size 0 Size 1 Size 0
b) b) b)
Line fuse 10 A 20 A 50 A 80 A
P2maxPU c) 4 kW 10 kW 20 kW 45 kW
Combination no.
1 Max. 4 1
2 Max. 4 5
3 3 Type 1 2 5
4 3 Type 1 1 3
5 2 Type 1 2 3
6 2 Type 1 1 4
7 1 Type 1 2 3
8 Max. 3 2
9 3 Type 2 1 Type 1 2 2
10 3 Type 1 2 2
11 3 Type 2 1 2
12 2 Type 2 1 2
13 2 Type 2 1 Type 1 1 2
14 1 Type 2 1 2
15 Max. 3 1
a) Restart time
b) Note the list of line fuses for UL-compliant use in section 5.3.1 Line fuse
c) Maximum sum of drive power
Instead of delaying the process by the restart time, you can determine the restart time by evaluating the E14
parameter. The parameter in all devices connected to the network must show that the load relay is open
before the supply voltage may be switched on again. You can query the parameter via the fieldbus or binary
output. If you are setting up a DC link connection only with devices from the SDS 5000 family or A-devices
(HW version 200 or higher), you do not need to note the restart time.
78 ID 442268.08
Connection 5
Fuses
CAUTION!
Danger of machine standstill! If a fuse element fails, the second fuse element will be damaged.
Always replace the elements of a fuse in pairs.
Remember the following points during mounting and operation:

Shield the DC link connections if the cables are longer than 20 cm. This prevents EMC problems.
Use the two outer elements of the fuse holder to ensure adequate safe flashover distance.
Use the following fuses to protect the DC link:
Type 1 Type 2
Manufacturer SIBA Sicherungs-Bau GmbH
Borker Strae 22
D-44534 Lnen
www.siba.de
Size 10 x 38
Operating class gRL
Rated voltage AC 600 V
Rated current 10 A 20 A
Power loss per element 1.6 W 3.5 W
Art. no. of fuse 6003434.10 6003434.20
Art. no. of fuse holder 5106304.3
ID 442268.08 79
5 Connection
5.11 X100 X103: Analog and binary signals

Remember that the terminals X100 and X101 are integrated in the device. Terminals X103D and X103E are
integrated on the optional LEA 5000 accessory.
WARNING!
Danger of faulty machine behavior due to EMC faults!
Use exclusively cables up to 30 m in length for analog and binary inputs and outputs (AE, AA, BE, BA)!
Information
Note that the sampling time of the inputs and the refresh rate of the outputs correspond to the cycle
time set in parameter A150.
For time critical functions such as a print mark control, a time stamp is also available for the binary
inputs.
If BE encoders or BA encoder simulation is used, the sampling time and refresh rate is
independent of the set cycle time (see section 5.12.2 BE encoder and BA encoder simulation).
NOTICE
Machine movement by unexpected reference value
The inverter detects a reference value setting of +5 V for an unconnected analog input.
Always operate the inverter with a connected analog input.
Maximum cable length 30 m, shielded
80 ID 442268.08
Connection 5

1 AE1+ + input of the analog input AE1 Reference: pin 3
Resolution: U1 = 10 V
10 Bit + sign Rint = 40 k
Offset < 100 mV U1max against pin 3 = 30 V
Tolerance < 50 mV U1max against protective ground 15 V
U1max against AGND = 30 V
2 AE1 shunt Current input; shunt connection Reference: pin 3
pin 2 is to be bridged with pin 1. I1 = 20 mA
Rint = 510
3 AE1- Inverted input of analog input U1max against pin 1 = 30 V
AE1 U1max against protective ground = 15 V
4 AE2+ + input of the analog input AE2; Reference: pin 5
Resolution: U1 = 10 V
1 2 3 4 5 6 7 8
10 bit + sign Rint = 40 k

Offset < 100 mV U1max against pin 5 = 30 V
Tolerance < 50 mV U1max against protective ground = 15 V
5 AE2- Inverted input of analog input U1max against protective ground = 15 V
AE2 U1max against AGND = 30 V
6 AA1 Analog output 1 Reference: pin 8
Resolution: I2max = 10 mA
11 bit + sign Rint = 20

Offset < 100 mV
Tolerance < 50 mV
7 AA2 Analog output 2
Resolution:
11 bit + sign
Offset < 100 mV
Tolerance < 50 mV
8 AGND Reference ground for analog
signals
ID 442268.08 81
5 Connection

[mm2]
Rigid 1.5
Flexible 1.5
plastic sleeve
sleeve

9 GND 18 V Reference ground for pin 19
10 DGND Reference ground for pins 11 to
18
11 BE1
High level: 12 30 V
9 10 11 12 13 14 15 16 17 18 19
12 BE2
Low level: 0 8 V
13 BE3a) Binary input
U1max = 30 V
a)
14 BE4 I1max = 16 mA at U1max
15 BE5a)
16 BA1 I2max = 50 mA
Binary output
17 BA2
24 vdc power supply for binary
18 24 V-In Input range: 18 28.8 V
outputs
U2 = 16 18 V
19 18 V-Out Auxiliary voltage 18 V
I2max = 50 mA
a) BE3, BE4 and BE5 can be used as an encoder input. Also note section 5.12.2 BE encoder and BA encoder simulation.
82 ID 442268.08
Connection 5

[mm2]
Rigid 1.5
Flexible 1.5
plastic sleeve
sleeve
Information
When the 24 V power fails, binary inputs BE6 to BE13 have signal status 0 (regardless of the
physical signal state).
Terminal description X103E LEA 5000

+ + 24 V U1max = 20.428.8 V
Power supply
- GND I1max = 1.5 A
1 BA3
+ -
2 BA4
1 2 3 4 5 6 7 8
3 BA5
4 BA6
Binary output I2max = 50 mA
5 BA7
6 BA8
7 BA9
8 BA10
ID 442268.08 83
5 Connection

[mm2]
Rigid 1.5
Flexible 1.5
plastic sleeve
sleeve
Terminal description X103E LEA 5000

9 BE6
10 BE7
Reference: Pin (GND) of terminal
11 BE8
9 10 11 12 13 14 15 16
X103D
12 BE9 High level: 12 30 V
Binary input
13 BE10 Low level: 0 8 V
14 BE11 U1max = 30 V
I1max = 3 mA at U1max
15 BE12
16 BE13
84 ID 442268.08
Connection 5

[mm2]
Rigid 1.5
Flexible 1.5
plastic sleeve
sleeve
Connection examples
Potentiometer Current (0 - 20 mA, 4 - 20 mA)
Inverter Inverter
X100 X100
R10K
1 AE1+ 1 AE1+
2 AE1-Shunt 2 AE1-Shunt
3 AE1- 0 (4) - 3 AE1-
20 mA
6 AA1 6 AA1
7 AA2 (+ 10 V) 7 AA2
8 AGND 8 AGND

Voltage (max. 10 V) Analog output voltage
Inverter Inverter
X100 X100
1 AE1+ 1 AE1+
0-5V 2 AE1-Shunt 2 AE1-Shunt
0 - 10 V 3 AE1- 3 AE1-
max. 10 V
6 AA1 6 AA1
7 AA2 V 7 AA2
8 AGND 8 AGND
ID 442268.08 85
5 Connection
5.12 Encoder
Information
Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g.,
HTL and TTL incremental encoder). In the parameters enter the particular system that you are
connecting to an interface. Please consult the inverter operating manual in this case.
5.12.1 X4
NOTICE
Danger of encoder destruction!
X4 may not be connected or disconnected when the device is on!
U2 15 16 V
I2max 300 mA
Incremental encoder specification

Encoder type Only TTL and HTL encoders with N channel may be connected to X4.
Encoders without N channel generate a fault when at device start-up.
fmax Evaluation: 1 MHz
Simulation: < 250 kHz

Signal level TTL and HTL
Calculation example limit frequency fmax

... for an encoder with 2,048 pulses per revolution::
3,000 revolutions per minute (equivalent to 50 revolutions per second) * 2,048 pulses per
revolution
= 102,400 pulses per second
= 102.4 kHz
86 ID 442268.08
Connection 5
Encoder supply
U2 Through Remarks
1516 V Pin 12 (sense) not used STOBER asynchronous motors
Pin 12 (sense) bridged with pin 2 (GND) HTL encoder: Bridge created in the cable plug
that is connected to X4.
Terminal description X4 for HTL encoder
Pin Designation Function, data

1 B+ Differential input for B-track
Socket 2 GND Reference for encoder power on pin 4
3 N+ Differential input for N-track
4 U2 Encoder power
5
6 A+ Differential input for A-track
7
1 9
8
9 B- Inverse, differential input for B-track

10 N- Inverse, differential input for N-track
8 15
11 A- Inverse, differential input for A-track
12 Sense Sensor lead for power supply to settle the
encoder power
13

14
15
ID 442268.08 87
5 Connection
Terminal description X4 for TTL encoders
Pin Designation Function, data

1
Socket 2 GND Reference for encoder supply to pin 4
3
4 U2 Encoder supply
5 B+ Differential input for B channel
6
7 N+ Differential input for N channel
1 9
8 A+ Differential input for A channel
9

10 Sense- Reference for sense signal to pin 12
8 15
11
12 Sense+ Sensor line for the supply voltage to adjust
the encoder supply
13 B- Inverse, differential input for
channel
14 N- Inverse, differential input for
N channel
15 A- Inverse, differential input for
A channel
88 ID 442268.08
Connection 5
5.12.2 BE encoder and BA encoder simulation
To evaluate single-ended incremental or pulse/directional signals, use binary inputs BE3, BE4 and BE5. If you
would like to simulate them, use outputs BA1 and BA2.
Signal level HTL
Evaluation Incremental encoder and pulse train

High level 12 30 V
Low level 08V
U1max 30 V
I1max 16 mA
fmax 100 kHz
Simulation Incremental encoder and pulse train

I2max 50 mA
Eff. update rate 1 kHz
fmax 250 kHz
Extrapolation frequency 1 MHz
Calculation example limit frequency fmax

... for an encoder with 2,048 pulses per revolution::
3,000 revolutions per minute (equivalent to 50 revolutions per second) * 2,048 pulses per
revolution
= 102,400 pulses per second
= 102.4 kHz
ID 442268.08 89
5 Connection
Terminal description X101 Incremental encoder and pulse train

9 GND 18 V Reference ground for pin 19
10 DGND Reference ground for pins 11 to 18
11 BE1
12 BE2
13 BE3 Evaluation:
Incremental encoder: N
Pulse train:
14 BE4 Evaluation:
9 10 11 12 13 14 15 16 17 18 19
Incremental encoder: A
Pulse train: frequency
15 BE5 Evaluation:
Incremental encoder: B
Pulse train: direction
16 BA1 Simulation
Incremental encoder: A
Pulse train: frequency
17 BA2 Simulation
Incremental encoder: B
Pulse train: direction
18 24 V-In 24 vdc power supply Input range: 18 28.8 V
19 18 V-Out Auxiliary voltage 18 V U2 = 16 18 V
I2max = 50 mA
90 ID 442268.08
Connection 5
5.13 Fieldbus
5.13.1 X200: CANopen
Prerequisite for the CANopen link:

CAN 5000
Information
Please see the supplementary documentation of CANopen (see section 1.2 Further
documentation)!

1
Plug 2 CAN-low CAN-low line
3 GND Signal Ground
4
5 9 5
6 CAN-low CAN-low line connected internally with pin 2
1 6
7 CAN-high CAN-high line
8
9 CAN-high CAN-high line connected internally with pin 7
Fig. 5-1Top of device with terminal X200
1 Internal terminating resistor 120 switchable
ID 442268.08 91
5 Connection
5.13.2 X200: PROFIBUS
Prerequisite for the PROFIBUS link:

DP 5000
Information
Please see the supplementary documentation of PROFIBUS DP (see section 1.2 Further
documentation)!

1
socket 2
3 B RxD / TxD-P (send/receive data +)
4 RTS Direction control for repeater +
5 GND Ground to + 5 V
6 +5 V Power for terminating resistors
7
8 A RxD / TxD-N (send/receive data -)
9
Fig. 5-2Top of device with terminal X200
92 ID 442268.08
Connection 5
5.13.3 X200, X201: EtherCAT
Prerequisite for the EtherCAT link:

ECS 5000
Information
Please see the supplementary documentation of EtherCAT (see section 1.2 Further
documentation)!
X200 and X201 terminal description

1 TxData+ EtherCAT communication
2 TxData-
3 RecvData+
4
5
6 RecvData- EtherCAT communication
7
8
Fig. 5-3Top of device with terminals X201 and X200
Cable specification
STOBER provides ready-made cables for the EtherCAT connection. These cables must be used to ensure
proper functionality.
It is also possible to use cables with the following specification:
Plug wiring Patch or crossover

Quality CAT5e
Shielding SFTP or PIMF
ID 442268.08 93
5 Connection
5.13.4 X200, X201: PROFINET
Requirement for the die PROFINET connection:

PN 5000
Information
Observe the PROFINET operating manual (see section 1.2 Further documentation)!
Terminal description X200 and X201

The terminal configuration is determined by T 568-B.

1 TxData + PROFINET communication
2 TxData -
3 RecvData +
4 Connect via RC-link with housing
5
6 RecvData - PROFINET communication
7 Connect via RC-link with housing
8
Fig. 5-4Top of device with terminals X201 and X200
Observe the PROFINET installation guideline for the cable specification (PROFINET Order No. 8.071,
identification: TC2-08-0001); you can obtain the document at www. profibus.com.
94 ID 442268.08
Connection 5
5.14 X3: PC, USS

Connection to the PC or USS can be implemented with serial interface X3 on the front of the inverter. Setting
up the PC connection is described in the inverter operating manual.

1 +10 V Power for Controlbox I2max = 30 mA
Plug 2 Rx Communication: Receiving input
3 nc Used internally. Do not activate!
4 Tx Communication: Sending output
5 9 5 SG Reference potential for pins 2 and 4
6 nc Used internally. Do not activate!
1 6
7 nc
8 nc
9 nc
Specifications of the cables

STOBER offers fabricated cables for the connection to the PC.Correct function is not guaranteed unless these
cables are used. Read and comply with chapter 7 Accessories.
PC Inverter
2 2

3 3
FDS cable G3
4 4
ID. No. 41488
5 5
Housing
ID 442268.08 95
5 Connection
5.15 Cables
Information
To ensure proper functionality of the drive we recommend using cables from STOBER that are
coordinated with the system. In case of use of unsuitable connection cables, we reserve the right
to reject claims under the warranty.
5.15.1 Encoder Cables
5.15.1.1 Encoder HTL

HTL incremental encoders can be combined with STOBER asynchronous motors.
The suitable encoder cable is described below.
Encoder cable plug connector con.23
Motor Signal Wire colors Sub-D (X4)

Angle flange socket Pin Motor- Encoder Pin
internal
1 B- PK YE 9
2
3 N+ RD PK 3
4 N- BK GY 10
5 A+ BN BN 6
6 A- GN WH 11
7
8 B+ GY GN 1
9
10 GND WH BU 2
11
12 U2 BN RD 4
Housing Shield
Dimensions connector size con.23
Length [mm] Diameter [mm]

58 26
96 ID 442268.08
Connection 5
Cable color key
BK BLACK PK PINK
BN BROWN RD RED
BU BLUE VT VIOLET
GN GREEN WH WHITE
GY GREY YE YELLOW
OG ORANGE
ID 442268.08 97
6 Examples of connections
6 Examples of connections
A3
PE
L+
L1
L2
L3
M
no fault enable
binary input binary output

F11 F2
A1 L1 L2 L3 PE L+ M 1 2 3 4
M L+
X10 X11 X1
L+
M
STBER ANTRIEBSTECHNIK
F3
X20 X21 X2
X4
U V W PE RB RB 1 2 3 4
PTC
PTC
A2
8 7 6 5 + -
1 2 3 PE R1 X302 X300
X301
BRM 5000 1 2 3 4
U V W PE direct
M1 brake control 6 5 7 8
Y1 - +
M
3 n
1
circuit protection
tripping characteristics C
98 ID 442268.08
Examples of connections 6
A3
PE
L+
L1
L2
L3
N
L
no fault enable
binary input binary output F4

F11 F2
A1 L1 L2 L3 PE L+ M 1 2 3 4 K1
M L+
X10 X11 X1
L+
M
STBER ANTRIEBSTECHNIK
F3
X20 X21 X2
X4
U V W PE RB RB 1 2 3 4 A4 ~ ~
PTC
PTC
PowerBox
1 2 3 PE
R1 - +
7 8
U V W PE
M1
M K1 - +
n Y1
3

indirect
brake control
1
circuit protection
tripping characteristics C
ID 442268.08 99
7 Accessories
7 Accessories
I/O terminal module LEA 5000
ID no. 49029
Terminals:
8 binary inputs
8 binary outputs
Brake module BRM 5000

ID no. 44571
Brake module for inverters of series FDS 5000
and MDS 5000.
Accessory part for control of a motor holding
brake (24 VDC) and (for inverters up to size 2)
for connecting to the shield of the power cable.
Attachable on the basic housing.
Including shield connection terminal.
Technical Data
Power cable cross-section 1 to 4 mm
Max. shield diameter 12 mm
Min. shield contact surface (isolated part of 15 mm
the power cable)
100 ID 442268.08
Accessories 7
EMC shroud EM 5000

ID no. 44959
EMC shroud for sizes 0 to 2.
Accessory part for shield connection of the
motor line.
Attachable on the basic housing.
Including shield connection terminal.
Technical Data
Power cable cross-section 1 to 4 mm
Max. shield diameter 12 mm
Min. shield contact surface (isolated part of 15 mm
the power cable)
Fieldbus module CANopen DS-301 CAN 5000

ID no. 44574
Accessory part for connecting CAN bus.

Fieldbus module PROFIBUS DP-V1 DP 5000
ID no. 44575
Accessory module for connecting PROFIBUS
DP-V1.
ID 442268.08 101
7 Accessories
Fieldbus module EtherCAT ECS 5000

ID no. 49014
Accessory part for connecting EtherCAT
(CANopen over EtherCAT).
EtherCAT cable
EtherNet patch cable, CAT5e, yellow.
The following versions are available:
ID no. 49313: approx. 0.2 m.

ID no. 49314: approx. 0.35 m.
Fieldbus module PROFINET PN 5000

ID no. 53893
Accessory part for connecting PROFINET.
ASP 5001 Safe Torque Off

Available with the standard version.
Option module for implementation of integrated
safety function Safe Torque Off (STO).
The ASP 5001 may only be installed by
STBER ANTRIEBSTECHNIK GmbH & Co.
KG!
The ASP 5001 must be ordered with the
basic device.
102 ID 442268.08
Accessories 7
Connection cable G3
ID no. 41488
Description: connection of inverter at terminal X3
and the PC, Sub-D connector, 9-pin, socket/
socket, approx. 5 m.
USB adapter on RS232

ID no. 45616
Adapter for connecting RS232 to a USB
connection.
Control box
Operating device for parameterization and
configuration of the inverter.
The connection cable with a length of 1.5 is
included in the scope of delivery.

ID no. 42224: Service versions.
ID no. 42225: Installation DIN housing 96 x

96 mm, protection class IP54.
Control box cable

Connection cable from control box to inverter.
ID no. 43216: 5 m.
ID no. 43217: 10 m.
ID 442268.08 103
7 Accessories
Paramodule
Included in the standard design.
ID no. 55463
Memory module for configuration and
parameters.
104 ID 442268.08
Global presence
Address registers
Always up to date on the internet: www.stober.com (Contact)
Technical offices for advice and marketing in Germany
Global presence for advice and marketing in about 25 countries
Service network Germany
Service network international
STOBER subsidiaries:
USA Switzerland Italy

STOBER DRIVES INC. STBER SCHWEIZ AG STBER TRASMISSIONI S. r. l.
1781 Downing Drive Rugghlzli 2 Via Italo Calvino, 7 Palazzina D
41056 Maysville 5453 Remetschwil 20017 Rho (MI)
Fon +1 606 759 5090 Fon +41 56 496 96 50 Fon +39 02 93909570
sales@stober.com sales@stoeber.ch sales@stober.it
www.stober.com www.stoeber.ch www.stober.it
Austria France South East Asia

STBER ANTRIEBSTECHNIK STOBER S.a.r.l. STOBER South East Asia
www.stober.com
GmbH 131, Chemin du Bac Traille sales@stober.sg
Hauptstrae 41a Les Portes du Rhne www.stober.sg
4663 Laakirchen 69300 Caluire-et-Cuire
Fon +43 7613 7600-0 Fon +33 4 78.98.91.80 Japan
sales@stoeber.at sales@stober.fr
STOBER JAPAN K. K.
www.stoeber.at www.stober.fr
Elips Building 4F, 6 chome 15-8,
Hon-komagome, Bunkyo-ku
United Kingdom China 113-0021 Tokyo
STOBER DRIVES LTD. STOBER China Fon +81 3 5395 6788
Centrix House German Centre Beijing Unit 2010, sales@stober.co.jp
Upper Keys Business Village Landmark Tower 2 8 North www.stober.co.jp
Keys Park Road, Hednesford Dongsanhuan Road
Cannock | Staffordshire WS12 2HA Chaoyang District BEIJING 10004
Fon +44 1543 458 858 Fon +86 10 6590 7391
sales@stober.co.uk sales@stoeber.cn
www.stober.co.uk www.stoeber.cn
Turkey Taiwan
STOBER Turkey STOBER Branch Office Taiwan
Istanbul sales@stober.tw
Fon +90 212 338 8014 www.stober.tw
sales-turkey@stober.com
www.stober.com
m
STBER ANTRIEBSTECHNIK GmbH & Co. KG

Kieselbronner Str. 12
75177 PFORZHEIM
GERMANY
Fon +49 7231 582-0
mail@stoeber.de
24 h Service Hotline +49 7231 5823000
www.stober.com
Technische nderungen vorbehalten

Errors and changes excepted
ID 442268.08
08/2016
442268.08

FDS 5000 en From HW 200

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POSIDRIVE FDS 5000

Projecting manual Installation

1.1 About this manual .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Further documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Abbreviations, formula symbols and indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.5 Symbols, identifiers, marks .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.1 Component part of the product .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.2 Operation in accordance with its intended use .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.3 Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.4 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.5 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.6 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.7 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.8 Commissioning, operation and service .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.10 Residual dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.11 UL-compliant use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.12 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.1 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3 General data of the inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.1 Transportation, storage and operating environment . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3.2 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.4.1 Size 0: FDS 5007A to FDS 5015A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.4.2 Size 1: FDS 5022A to FDS 5075A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4.3 Power loss data of the inverter according to EN 50598 . . . . . . . . . . . . . . . . . . . . . 24

3.4.4 Power loss data of accessories .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.4.5 Derating by increasing the switching frequency .. . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.5.1 Size 0 to 2: FDS 5007A to FDS 5150A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.6 Brake resistors FDS 5xxxA .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.6.1 FZMU, FZZMU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.6.2 GVADU, GBADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.6.3 Bottom brake resistor RB 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.7 Output derater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.1 Installation of the inverter in the switching cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.2.1 Installing the bottom brake resistor and inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.2.2 Installation of EMC shroud or brake module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.2.2.1 Attaching EMC shroud EM 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

WE KEEP THINGS MOVING

4.2.3 Installation of terminal extension LEA 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET accessories .. . . . . 45

5.1 Overview of terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.1.1 Fieldbus modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5.2 EMC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5.3 X10: 230 V/400 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

5.3.1 Line fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

5.3.2 Residual current safety device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

5.3.3 Housing ground .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

5.4 X11: 24 V power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

5.5 X1: Enable and relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

5.6 X20: Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5.7 X12: ASP 5001 Safe Torque Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.9 X21: Braking resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

5.10 X22: DC link coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

5.11 X100 X103: Analog and binary signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

5.12.2 BE encoder and BA encoder simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.13.1 X200: CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91