Ir2530 2525 2520 SM PDF
Ir2530 2525 2520 SM PDF
Ir2530 2525 2520 SM PDF
imageRUNNER
2530/2525/2520 Series
Service Manual
Introduction
Introduction
Important Notices
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products.
This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does
not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the
need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the consent of Canon Inc.
Copyright CANON INC. 2015
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
1x
1x
1x
1x
1x 1x
1x 1x
Contents
Safety Precautions...............................................................................................1
Laser Safety........................................................................................................................................ 2
Handling of Laser System................................................................................................................... 2
Turn Power Switch ON........................................................................................................................2
Power Supply...................................................................................................................................... 3
Safety of Toner....................................................................................................................................3
About Toner..........................................................................................................................................3
Toner on Clothing or Skin...................................................................................................................... 4
Notes When Handling a Lithium Battery............................................................................................. 4
Notes Before Servicing........................................................................................................................4
Points to Note at Cleaning...................................................................................................................4
Notes On Assembly/Disassembly....................................................................................................... 5
Notes on Assembly / Disassembly..........................................................................................................5
1. Product Overview.............................................................................................6
Product Lineup.................................................................................................................................... 7
Host machine........................................................................................................................................7
Option.................................................................................................................................................. 8
Features............................................................................................................................................ 10
Product feature................................................................................................................................... 10
Specifications.................................................................................................................................... 11
Specifications..................................................................................................................................... 11
Power consumption.............................................................................................................................12
Weight / Size...................................................................................................................................... 12
Productivity (Print speed).....................................................................................................................13
Paper type.......................................................................................................................................... 13
Name of Parts................................................................................................................................... 15
External View......................................................................................................................................15
Cross Sectional View (550-sheet 1st cassete model).............................................................................16
Cross Sectional View (250-sheet 1st cassette model)............................................................................17
Operation...........................................................................................................................................18
Power Switch......................................................................................................................................18
Control Panel......................................................................................................................................18
2. Technical Explanation................................................................................... 20
Basic Configuration........................................................................................................................... 21
Functional Configuration...................................................................................................................... 21
Basic Sequence.................................................................................................................................. 21
Original Exposure System.................................................................................................................23
Overview............................................................................................................................................ 23
Controls..............................................................................................................................................26
Controller System..............................................................................................................................36
Overview............................................................................................................................................ 36
Controls..............................................................................................................................................38
i
Contents
4. Disassembly/Assembly............................................................................... 116
List of Parts..................................................................................................................................... 117
List of Covers....................................................................................................................................117
List of Main Units / Parts.................................................................................................................... 119
List of Clutches/Solenoids..................................................................................................................120
List of Motors.................................................................................................................................... 122
List of Fans....................................................................................................................................... 123
List of Switches................................................................................................................................. 124
List of Lamp,Heater,Others................................................................................................................ 125
List of Sensors.................................................................................................................................. 126
List of PCBs......................................................................................................................................128
External / Internal Cover..................................................................................................................130
Removing the Reader Left Cover....................................................................................................... 130
Removing the Reader Front Cover..................................................................................................... 130
Removing the Support Cover............................................................................................................. 130
Removing the Delivery Tray............................................................................................................... 130
Removing the Front Cover................................................................................................................. 131
Removing the Lower Left Cover......................................................................................................... 131
Removing the Left Cover................................................................................................................... 132
Removing the Inside Base Cover....................................................................................................... 133
Installing the Inside Base Cover......................................................................................................... 133
Removing the Left Rear Cover........................................................................................................... 134
Removing the Toner Supply Cover..................................................................................................... 134
Removing the Reader Right Cover..................................................................................................... 135
Removing the Platen Glass................................................................................................................135
Removing the Reader Rear Cover......................................................................................................136
ii
Contents
iii
Contents
5. Adjustment................................................................................................... 177
Overview......................................................................................................................................... 178
Adjustment when replacing parts........................................................................................................178
Image position adjustment................................................................................................................. 178
Basic Adjustment.............................................................................................................................180
Image position adjustment................................................................................................................. 180
Adjustment when Replacing the Parts............................................................................................ 182
Original Exposure..............................................................................................................................182
Main Controller..................................................................................................................................183
Laser Exposure System.....................................................................................................................184
6. Troubleshooting...........................................................................................185
Initial Check.....................................................................................................................................186
Initial check items list.........................................................................................................................186
Test Print......................................................................................................................................... 188
Overview.......................................................................................................................................... 188
Select the test print TYPE.................................................................................................................. 188
Troubleshooting Items.....................................................................................................................189
Troubleshooting items list.................................................................................................................. 189
Image Faults..................................................................................................................................... 189
Version Upgrade............................................................................................................................. 194
Overview.......................................................................................................................................... 194
Procedure.........................................................................................................................................195
Service Call Request Function........................................................................................................ 198
7. Error/Jam/Alarm........................................................................................... 199
Outline............................................................................................................................................. 200
Error Code.......................................................................................................................................201
Error Code Details.............................................................................................................................201
FAX Error Code................................................................................................................................ 209
Jam Code........................................................................................................................................ 213
Main Unit.......................................................................................................................................... 213
DADF-AB1........................................................................................................................................216
Inner Finisher-B1...............................................................................................................................217
Alarm Code..................................................................................................................................... 219
Alarm Code Details........................................................................................................................... 219
iv
Contents
9. Installation.................................................................................................... 305
How to check this Installation Procedure........................................................................................ 306
Illustrations Used in This Procedure....................................................................................................306
Symbols in the Illustration.................................................................................................................. 306
Checking before Installation............................................................................................................ 307
Checking Power Supply.....................................................................................................................307
Checking the Installation Environment................................................................................................ 307
Checking Installation Space............................................................................................................... 307
Points to Make Before Installation.......................................................................................................307
Option Installation Sequence..............................................................................................................308
Unpacking....................................................................................................................................... 309
Unpacking the Machine and Removing the Packaging Materials.......................................................... 309
Checking the Contents.................................................................................................................... 310
Installation Procedure......................................................................................................................312
Installing the Toner Bottle.................................................................................................................. 312
Installing the Drum Unit......................................................................................................................312
Installing Trays..................................................................................................................................314
Setting the Cassettes.........................................................................................................................315
Installing Other Parts......................................................................................................................... 316
Connecting the Cord..........................................................................................................................318
Initial Settings (Start Setup Guide)......................................................................................................319
v
Contents
APPENDICES....................................................................................................377
Service Tools...................................................................................................................................378
Special Tools.................................................................................................................................... 378
Oils and Solvents.............................................................................................................................. 378
General Circuit Diagram..................................................................................................................379
vi
Contents
vii
Safety Precautions
Laser Safety.......................................... 2
Handling of Laser System..................... 2
Turn Power Switch ON..........................2
Power Supply........................................ 3
Safety of Toner......................................3
Notes When Handling a Lithium
Battery............................................... 4
Notes Before Servicing......................... 4
Points to Note at Cleaning.................... 4
Notes On Assembly/Disassembly......... 5
Safety Precautions
Laser Safety
Since radiation emitted inside the machine is completely confined within protective housings and external covers, the laser beam
cannot escape from the machine during any phase of user operation.
Therefore this machine is classified in Class 1 laser products that are regarded as safe during normal use according to
International Standard IEC60825-1.
2
Safety Precautions
Control panel
power switch
Power Supply
CAUTION:
1. As a general rule, do not use extension cords. Using an extension cord may result in a fire or electrical shock. If an
extension cord must be used, however, use one for local rated voltage and over, untie the cord binding, and insert the
power plug completely into the extension cord outlet to ensure a firm connection between the power cord and the
extension cord.
2. The socket-outlet shall be installed near the equipment and shall be easily accessible.
Safety of Toner
About Toner
The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.
CAUTION:
Do not throw toner into fire. It may cause explosion.
3
Safety Precautions
CAUTION:
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
The following warnings are given to comply with Safety Principles (EN60950).
CAUTION:
Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr.
Gebrauchte Batterien gem der Anleitung beseitigen.
CAUTION:
At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.
CAUTION:
Do not turn off the power switch when downloading is under way. Turning off the main power switch while downloading is
under way can disable the machine.
CAUTION:
When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is
vaporized completely before assembling.
4
Safety Precautions
Notes On Assembly/Disassembly
5
1 Product Overview
Product Lineup...................................... 7
Features.............................................. 10
Specifications...................................... 11
Name of Parts..................................... 15
Operation............................................ 18
1. Product Overview
Product Lineup
Host machine
Model type
imageRUNNER 2530 imageRUNNER 2525 imageRUNNER 2520
Print Speed 30ppm 25ppm 20ppm
Positioning Target machine: imageRUNNER 2025/2022/2018 Series
7
1. Product Overview
Option
Pickup delivery / image reading options
[23]
[7]
[8]
[3]
[6]
[20] [21]
[18]
[1] [22]
[2]
[5]
[19]
[4]
[15]
[17]
[14]
[16]
[12]
[9]
[13]
[10]
[11]
8
1. Product Overview
[8]
[6]
[5]
[7]
[3]
9
1. Product Overview
Features
Product feature
Drum unit
- Highly-durable OPC drum is
adopted.
Laser scanner unit
- Capable of 1200 dpi High image quality
10
1. Product Overview
Specifications
Specifications
Item Specifications
Copyboard Stream reading, original fixed reading
Body Desktop
Light source type LED (RGB)
Photosensitive medium OPC drum (30 mm dia)
Image reading method CIS
Reproduction method Indirect electrostatic method
Exposure method Laser exposure system
Charging method Roller charge
Development method Dry single component projection developing
Transfer method By transfer roller
Separation method Curvature and static eliminator
Pickup method 550 sheets cassette: Retard separation method
250 sheets cassette: Pad separation method
Manual feed pickup tray: Pad separation method
Fixing method On demand
Delivery method Face down delivery (in-body delivery)
Reproduction ratio 25% to 400%
Drum cleaning method By cleaning blade
Toner type Magnetic negative charge toner
Toner replenish method Toner cartridge
Toner level detection function Yes
Top margin 2.5 -/+ 1.5 mm
Left margin 2.5 -/+ 1.5 mm
Non-image width (leading edge) 2.5 -/+ 1.5 mm
Non-image width (left edge) 2.5 -/+ 1.5 mm * Using the feeder: 2.5 -/+ 2.0 mm
Warm-up time At power ON: 30 sec or less
Number of gradations 256 gradations
Reading resolution 600 dpi x 600 dpi
Writing resolution 1200 dpi x 1200 dpi
First print time imageRUNNER 2530/2525: 5.4 sec or less
imageRUNNER 2520: 6.4 sec or less
Paper type (Cassette 1/3/4) Weight: 64 g/m2 to 90 g/m2 Type: Plain, Recycled, Color (64 g/m2 to 80 g/m2), 3-hole punch
Paper type (Cassette 2) Weight: 64 g/m2 to 90 g/m2
Type: Plain, Recycled, Color (64 g/m2 to 80 g/m2), 3-hole punch, Envelopes* (No.10 (COM10),
ISO-B5, Monarch, ISO-C5, DL)
* The optional Envelope Feeder Attachment-D1 is required.
Paper type (Manual feed pickup tray) Weight: 64 g/m2 to 128 g/m2
Type: Plain, Recycled, Color (64 g/m2 to 80 g/m2), 3-hole punch, Bond (75 g/m2 to 90 g/m2),
Heavy Paper 1 (81 g/m2 to 90 g/ m2), Heavy Paper 2 (91 g/m2 to 105 g/m2), Heavy Paper 3 (106
g/m2 to 128 g/m2), Transparencies, Labels, Envelopes (No.10 (COM10), ISO-B5, Monarch, ISO-
C5, DL)
Paper size (Cassette 1/3/4) Standard size (A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG, 279mmX432mm(11"X17"),
STMTR,EXEC,8K,16K,16KR)
Paper size (Cassette 2) Standard size (A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG, 279mmX432mm(11"X17"),
STMTR) Envelopes* (No.10 (COM10), ISO-B5, Monarch, ISO-C5, DL)
* The optional Envelope Feeder Attachment-D1 is required.
Paper size (Manual feed pickup tray) Standard size (A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG, 279mmX432mm(11"X17"),
STMTR) Free size (99 mm x 297 mm to 148 mm x 432 mm) Envelopes (No.10 (COM10), ISO-
B5, Monarch, ISO-C5, DL)
Pickup capacity 550 sheets cassette: 550 sheets (80g/m2) 550 sheets cassette: 250 sheets (80g/m2) Manual
feed pickup tray: 100 sheets (80g/m2)
11
1. Product Overview
Item Specifications
Duplex method Through path duplex
Acoustic noise imageRUNNER 2530:
operation: 69.50 dB or less *1 / stand-by: 43.00 dB or less *2
imageRUNNER 2525:
operation: 67.75 dB or less *1 / stand-by: 43.00 dB or less *2
imageRUNNER 2520:
operation: 66.00 dB or less / stand-by: 43.00dB or less *2
*1 Except for china model. China model: 66.00 dB or less (operation)
*2 Except for china model. China model: 45.00 dB or less (stand- by)
Ozone Max: 0.035 ppm or less
Dimensions (W x D x H) imageRUNNER 2530/2525:
565mm x 680mm x 806mm (with the platen cover)
565mm x 693mm x 896mm (with the feeder)
imageRUNNER 2520:
565mm 680mm 681mm (with the platen cover and single cassette)
565mm 693mm 771mm (with the feeder and single cassette)
565mm 680mm 806mm (with the platen cover and double cassette)
565mm 693mm 896mm (with the feeder and double cassette)
Weight Max (with the feeder, double cassette and 2 way unit): Approx. 77.5 kg
Min (with the platen cover and single cassette): Approx. 50.5 kg
Power consumption
Item Specifications
Power supply rating imageRUNNER 2530/2525 (US): 120 - 127 V AC, 50Hz/60Hz, 6.9 A
imageRUNNER 2520 (US):
120 - 127 V AC, 50Hz/60Hz, 6.2 A
imageRUNNER 2530/2525/2520 (Except US): 220 - 240 V AC, 50Hz/60Hz, 3.3 A
Maximum power consumption 120 - 127 V model
imageRUNNER 2530/2525 : Approx 1.473 kW
imageRUNNER 2520 : Approx 1.238 kW
220 - 240 V model
imageRUNNER 2520 : Approx 1.542 kW
imageRUNNER 2530/2525 : Approx 1.345 kW
At the time of printing 120 - 127 V model
iR2530/2525 (550-sheet 1st cassette type): Approx.580.1Wh(Reference)
iR2530/2525/2520 (250-sheet 1st cassette type): Approx.492.7Wh(Reference)
220 - 240 V model
iR2530/2525 (550-sheet 1st cassette type): Approx.643.1Wh(Reference)
iR2530/2525/2520 (250-sheet 1st cassette type): Approx.580.3Wh(Reference)
At the time of sleep (Deep Sleep) 120 - 127 V model: Approx.1.0W or less(Reference)
220 - 240 V model: Approx.1.5W or less(Reference)
Weight / Size
Product name Width Depth Height Weight
(mm) (mm) (mm) Approx. (kg)
imageRUNNER 2530/2525 (with the platen 565 680 806 68
cover) * with the single cassette
imageRUNNER 2530/2525 (with the feeder) 565 693 896 77.5
* with the double cassette and 2 way unit
imageRUNNER 2520 (with the platen cover) 565 680 681 50.5
* with the single cassette
imageRUNNER 2520 (with the feeder) 565 693 771 56
* with the double cassette and 2 way unit
DADF-AB1 565 544 126 7
Inner Finisher-B1 416 554 350 12.5
2 Way Unit-B1 444 550 236 2.5
12
1. Product Overview
Paper type
For free size paper, refer to the table below.
Pickup
Usable paper types are shown.
13
1. Product Overview
14
1. Product Overview
Name of Parts
External View
[2] [3]
[17] [18]
[1] [4] [19]
[21]
[5] [25]
[6] [16] [20]
[15] [7]
[8]
[9]
[14] [10]
[13] [11]
[24] [26]
[12] [27]
[22]
[28] [23]
15
1. Product Overview
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
16
1. Product Overview
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[19]
[18]
[20]
[21]
[22]
[23]
17
1. Product Overview
Operation
Power Switch
Types of power switch
Control panel power switch
This machine is equipped with the Main Power Switch and Control Panel Power Switch.
1. Main Power Switch
This switch is used to turn OFF / ON the power of host machine.
Control Panel
[1] [2] [3] [4] [5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[18] [17] [16] [15]
18
1. Product Overview
Main Menu
Functions Key Location
Copy COPY key Control Panel
Send or Fax SEND key
Remote Scan SCAN/OPTIONS key
System Monitor [System Monitor] Touch Panel Display
The Send function is available only when the Color Send Kit-Y1 is activated.
The Fax function is available only when the Super G3 Fax Board-AG1 is activated.
[6]
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[5]
19
2 Technical
Explanation
Basic Configuration............................. 21
Original Exposure System...................23
Controller System................................36
Laser Exposure System...................... 47
Image Formation System.................... 53
Fixing System......................................66
Pickup/Feed System........................... 76
Embedded RDS.................................. 97
2. Technical Explanation
Basic Configuration
Functional Configuration
The machine may broadly be divided into the following functional system blocks; document exposure system block, controller
system block, laser exposure system block, image formation system block, fixing system block and pickup/feed system block.
Controller system
Fixing
DC system
controller Fixing
Laser exposure system
Image
formation
system Pickup
Pickup/feed
Cassette 1
system
Basic Sequence
Sequence at Power-On
Reader
Main power switch
ON
SREADY STBY
Forwarding
LED
CIS HP sensor
Shading Shading
position position
Print sequence
Reader (Book mode, 1 original)
21
2. Technical Explanation
CIS HP sensor ON ON
22
2. Technical Explanation
Overview
Specifications/controls/functions
The major specifications, controls and functions of the original exposure system are described below.
Item Specification/function
Original exposure LED
Original scan In book mode Original scan is performed by moving the contact image sensor (CIS).
In ADF mode Original stream reading is performed with the contact image sensor (CIS) fixed.
Read resolution B/W: 600 dpi (main scanning) x 600 dpi (sub scanning) (Color SEND): 300 dpi (sub
scanning)
Gradation 256 gradation
Carriage position detection Contact image sensor (CIS) HP sensor (S31)
Magnification Magnification 25% to 200%
Main scanning direction Image is processed on main controller PCB
Sub scanning direction In book mode: speed change by carriage travel, image process on main controller
PCB *1
In ADF mode: original feed speed change, image process on main controller PCB
*1
Lens Rod lens array
CMOS sensor Number of lines:1
Number of pixels: Total 7488 (incl. 7276 effective pixels)
Maximum original scan width: 297mm
CIS drive control Drive control by reader motor (M31)
Original size de- In book mode Main scanning direction: by reflection sensor (AB/INCH)
tection Sub scanning direction: by reflection sensor (AB/INCH)
In ADF mode Main scanning direction: by photo interrupter on DADF
Sub scanning direction: by photo interrupter on DADF
Major Components
Following shows major components of document exposure system.
S36(2A)
S36(2B) M31
S37
PCB2 H5
S34
S33
S32
H5 S35
S31
CIS
23
2. Technical Explanation
J561 J562
J555 J560 J559
IC2 IC7
J558
Jack No Description
J551 Receives power from the machine (printer unit)
J552 Communication with main controller PCB
J553 Communication with main controller PCB
J554 Communication with main controller PCB
J555 Connection to copyboard cover open/close sensor
J556 Connected to the contact image sensor (CIS) HP sensor.
J557 Connection to original size sensor (2A/2B/3)
J558 Connected to the contact image sensor (CIS) sensor.
J559 Connection to Scanner motor
J560 Power supply to DADF
J561 Communication with DADF
J562 Communication with DADF
J563 Connection to original size sensor (0/1)
24
2. Technical Explanation
Basic Sequence
Basic Sequence at Power-On
Main power switch
ON
SREADY STBY
Scanner motor
(M31)
LED
CISHP sensor
(S31)
Shading Shading
position position
: Forward movement
: Backward movement
CISHP
sensor
CISHP sensor
(S31)
: Forward movement
: Backward movement
CISHP
sensor
2. Original scan
3. Moves to the standby position
25
2. Technical Explanation
CISHP sensor
(S31)
Shading Stream reading Trailing edge Shading
position position of original position
: Forward movement
: Backward movement
CS HP
sensor
Original glass
Stream reading reading start Shading
start position position HP position
1. Black shading/
White shading/
Original scan
Controls
Controlling the Scanner Drive System
Overview
Parts configuration of scanner drive is described below.
Original glass
cover open/close
sensor (rear) (S33)
Sensor
shading
plate
Forward
movement
Backward
movement
Original glass
cover open/close Carriage
sensor (front) (S32)
Contact image
CISHP sensor (S31) sensor (CIS)
Guide shaft
26
2. Technical Explanation
RTP3APWN J559
B*
RTP3BPWN 1
Motor B
IC2 RTP3A 2
driver A M31
RTP3B 3
A*
MO_ACTIVE 4
NOTE:
The scan speed of this machine is as follows:
Copy (100%): 123 mm/sec
Color send (300 dpi x 300 dpi): 123 mm/sec or 61.5 mm/sec
Shift
speed
Shift distance
[1]Acceleration area: Accelerates until a speed suited to the selected mode is reached
[2] Run-up speed area: Run-up margin to ensure a stable speed.
[3] Image reading area: Reads an image at a specific speed.
[4] Deceleration area: Decelerates and stops promptly once the image end is reached.
27
2. Technical Explanation
Light guide
LED (R/G/B)
Original glass
LED (R/G/B)
LED
CCD
Component Function
LED Illuminates the original.
Light guide Illuminates the entire image line with the LED light.
Rod lens array Collects the light reflected by the original.
CMOS sensor array Receives the light that passed through the rod lens array.
1. The light reflected by the original is collected by the rod lens array.
2. The light is received by the CMOS sensor array.
3. The CMOS sensor array converts the received light to an electric signal and outputs it.
28
2. Technical Explanation
1
ls
xe
pi
88
74
2
it
ircu
rc
ive
Dr CMOS sesor channel x 4
ls
xe
3
pi
72
18
Enlargement/Reduction
Magnifications in Main Scanning Direction
In book mode/ADF mode
An image is read at 100% in main scanning direction. Magnification variation and its data process are controlled on main
controller PCB.
29
2. Technical Explanation
AB-Configration
Horizontal scan direction
Upper left corner
of original Index plate
Original sensor 3
B5R
A4R
Original sensor 0
B5 B4
Original sensor 1 A4 A3
Inch-Configration
Horizontal scan direction
Upper left corner
of original Index plate
Original sensor 3
Vertical scan direction
Original sensor 2B
STMT-R
LTR-R LGL
Original sensor 0
LTR 11"17"
Original sensor 3
Original sensor 2A
Copyboard cover
Copyboard glass
Original sensor 3
Original sensor 2A
Original sensor 0
Original sensor 1
30
2. Technical Explanation
Original sensor 3
Original sensor 2A
30
Original (A4R)
Original sensor 0
Original sensor 1
4. The copyboard cover is closed (at an angle of more than 5 deg but less than 30 deg)
Original sensor: Turns on and original size identification process 2 is performed.
Original sensor 3
Original sensor 2A
5 Original (A4R)
Original sensor 0
Original sensor 1
In identifying the original size, the data obtained in the original size identification process 1 is compared with the data obtained
in the original size identification process 2 to check whether these two pieces of data are identical.
Note that a wrong original size may be identified because the sensor output level does not change in the following cases:
When the original is A3-sized black
When the original is a book (its thickness does not allow the copyboard cover to close fully, making it difficult to detect the
sensor level change).
When the copyboard cover is not closed fully (the sensor level change is not detected after lapse of the above time-out time)
Original sensor 3
Original sensor 2A
Original (A4R)
Original sensor 0
Original sensor 1
Change absent
Change present
Before original size identification processes 1 and 2 are performed, the original size is detected with original sensors as follows:
AB-Configration Inch-Configration
A3 11"X17"
A4 LTR
B4(8K)*1 LGL
B5(16K)*1 LTR-R
A4R No original
B5R(16K)*1
No original
:No original
:Change absent
31
2. Technical Explanation
NOTE:
Related Service Mode:
Select the following service mode to determine whether to detect the original size:
SCAN > READER > OPTION > USER > SIZE-DET
<Setting value>
0: The original size is not detected.
1: The original size is detected.
Perform the following procedure to switch between AB and inch configuration.
1. SCAN > SCAN SW > SW06 > Bit2
Set the value to 1 about the above service mode, and then turn the power switch to off and then on.
To enable the correct paper selection, change the following setting of the paper size group if necessary.
[Control Timing]
At job end
Immediately before scanning (one sheet at a time)
Main power
switch Start key
ON ON
WMUP STBY
1st 2nd
SCAN SCAN
[Description of Control]
32
2. Technical Explanation
A B C
Point Description
A Read reference position
B About 0.5 mm from the reference position to the inside of the roller
C About 1.0 mm from the reference position to the inside of the roller
Image Processing
Overview
Major specifications and functions of the image processing system are as follows:
CMOS (image sensor)
Number of lines: 1
Number of pixels: Total 7488 (incl. 7176 effective pixels)
Pixel size: 32 x 46.9 um
Shading correction
Shading correction: Made for each job.
Shading adjustment: Made in the Service mode.
Contact image
sensor (CIS) Reader relay PCB
Analog image processor Digital image processor
CMOS
sensor
Analog
A/D Shading Controller
image
conversion processing
processing
Reader relay PCB:CMOS sensor drive, analog image processing, A/D, conversion, and shading correction
33
2. Technical Explanation
The reader relay PCB is used to process images on a line-by-line basis. Its major functions are as follows:
1. Analog image processing
CMOS sensor drive
CMOS sensor output gain correction and offset correction
CMOS sensor output A/D conversion
2. Digital image processing
Shading correction
output
L L H H L H L H H H L
34
2. Technical Explanation
There are two types of shading correction: shading adjustment performed in the Service mode and shading correction performed
for each job.
Shading Adjustment
The machine measures the density of the standard white plate, and stores the measured density data. It then processes the
stored data to use it as the target value for shading correction.
Shading Correction
The machine performs shading correction for each scan. It measures the density of the standard white plate, and compares the
measured value with the target value stored in the shading correction circuit to use the difference between the two as the shading
correction value. The machine uses this shading correction value to correct the variation among CMOS sensor pixels when
scanning the original, thus evening out the image density level.
CMOS
sensor Characteristics
output after correction
Target Characteristics
value before correction
Measurement
value
White
Original density
Standard white plate
35
2. Technical Explanation
Controller System
Overview
Functional Configuration
SD card slot
Ethernet port
USB port(D)
USB port(H)
Image memory
(SO-DIMM)
Secondary battery
Item Details
Main controller PCB System control/memory control/printer unit output image processing control, reader unit input image
processing, card reader interface, image processing for FAX, USB extension hub interface
Image memory (SO-DIMM) Temporary saving of image data.
Capacity: 256MB (maximum 512 MB )
Flash ROM Stores system software.
Boot ROM: 16 MB
Program ROM: 128 MB
SRAM Stores user data / service data information
USB port USB2.0 device I/F, USB2.0 host I/F
Ethernet port Ethernet I/F
SD card slot SD I/F
Secondary battery Installed only in the machine supporting the FAX or the SEND function.
Secondary battery used for image backup in case of power failure (It lasts one hour when charged
for two hours.)
36
2. Technical Explanation
J309 J8109
J306
J8110
J8151
J8114 J8111
J8106 J8104
J8142
BAT1 J8150
SW3
J8143 J8118
J8140
J8112 J8148 J8115
J8124
37
2. Technical Explanation
Controls
Flow of Image Data
Other iR machine
Original
A
Copy Scan
- SEND
A A - FAX
- PullScan
- E-Mail
Print output Image data - PDL Print
PC
DC controller PCB
Reader relay PCB
SO-DIMM
- image memory
- program (temporary storage)
38
2. Technical Explanation
Reader unit
Enlargement/reduction
Edge emphasis
-intensify-to-density conversion
-density adjustment (F adjustment)
-gamma correction
To compression/expansion/editing block
SO-DIMM
Enlargement/ Compression
reduction
Rotation Expansion
Integration
39
2. Technical Explanation
Compression/expansion/editing block
Enlargement/reduction
Smoothing
To DC controller PCB
Reader unit
SO-DIMM
Data rotation
Data compression
Data expansion
DC controller PCB
40
2. Technical Explanation
Reader unit
SO-DIMM
Data expansion
USB2.0
Data rotation
Resolution conversion
Ethernet port
(compression data)
To network
Reader unit
SO-DIMM
Data compression
Data rotation
Data expansion
41
2. Technical Explanation
SO-DIMM
Data rotation
Data compression
Data expansion
DC controller PCB
SO-DIMM
Compression/expansion
/editing block
DC controller PCB
Software counter
The timing at which the count is incremented differs depending on the following:
Printing mode (single-sided/double sided (2nd side) or double sided (1st side))
Target of delivery (inner finisher)
42
2. Technical Explanation
Fan
Overview
Fan layout
FAN3
FAN4
FAN6
:Full-speed : 1/2-speed
*1: The fan operates at 1/2 speed only when the machine enters the standby mode after running for more than 8 minutes for
fixing.
43
2. Technical Explanation
Power supply
Internal power supply ( except the Europe model )
ADF
+24VR
+3.3V
+3.3V
Reader +24VR
USB HUB Kit +24VR CIS
relay PCB
+24VU
Interlock
+24VR
+24VR
switch (SW2)
+3.3V
+5VC
+12VR
Power +24VR +24VR +5VC Modem PCB
supply PCB +5VR +12VR +24VR
Regulator VH PCB
Main SW +5VC
+3.3V +5VC
Main controller PCB +3.3V
+24VR
+5VR
+5VC
DC controller PCB
+24VR Laser scanner
Drum heater +24V
unit
Low-voltage
+24VR
Heater power supply +24VR
Reader heater +24VU
PCB circuit +5VR
+5VR +5VR No.2 deleivery
Cassette heater +5Vcircuit +3.3V unit
+3.3V
Regulator
+24Vcircuit +24VR
Cassette
+5VR pedestal
Fixing heater
+24VU
+3.3V HVT PCB
Option
44
2. Technical Explanation
+24VR
+3.3V
+3.3V
Reader +24VR
USB HUB Kit +24VR CIS
relay PCB
+24VU
Interlock
+24VR
+24VR
switch (SW2)
+3.3V
+5VC
+12VR
Power +24VR +24VR +5VC Modem PCB
supply PCB +5VR +12VR +24VR
Regulator VH PCB
+5VC
Main SW SW drive circuit +3.3V +5VC
Environment SW Main controller PCB +3.3V
DC controller PCB
+24VR Laser scanner
Drum heater unit
Low-voltage
+24VR
Heater power supply +24VR
Reader heater +24V circuit +24VU
PCB +5VR
+5VR +5VR No.2 deleivery
Cassette heater +5Vcircuit +3.3V unit
+3.3V
Regulator
+24Vcircuit +24VR
Cassette
+5VR pedestal
Fixing heater
+24VU
+3.3V HVT PCB
Option
Connection to Options
Reader/ADF
Inner finisher
Wiring inside
the machine
2-cassette pedestal
The inner finisher is connected to the 2-cassette pedestal with the connectors inside the covers.
It is connected to the ADF with a cable outside the machine.
45
2. Technical Explanation
Energy-saving Function
Energy-saving
mode
Standby mode
The machine is operating or ready to start operating with all power supplies provided.
Energy-saving mode
Only the LCD backlight for the control panel is turned off. The machine enters this mode when auto sleep timer is activated in
the user mode or the energy-saving key is pressed.
Sleep 1
The controller is powered but the engine is not powered.
Sleep 2
The controller is not powered.
The sleep 2 mode is transitioned to the sleep 1 mode when the following event occurs:
Start of print job
Press of power switch on control panel
FAX reception
46
2. Technical Explanation
Overview
Specifications/Controls/Functions
Laser light
Scanner motor
Polygon mirror
Controls
[1] [3]
[2] [4]
47
2. Technical Explanation
J602
J2
Image signal
BD signal
J1 BD PCB
J8143 J8142
Image signal
BD signal
Basic Sequence
When the control panel power switch is turned on, the laser scanner starts to rotate; when the motor rotationreaches its target
revolution, the machine turns on the laser unit. Thereafter, when the Start key is turned on, themachine generates the image
request signal (PVREQ) on the printer side, and turns on the laser beam withreference to the generated signal.
48
2. Technical Explanation
PVREQ
Laser C
BD detention/APC control ON BD
Laser C
BD detection/APC control ON
Laser D
APC control ON
*1: The BD signal is generated in reference to the light from laser C. The BD sensor of the BD PCB
receives light from laser C but not light from laser D.
Controls
Controlling the Laser Activation Timing
Laser ON/OFF Control
Laser ON/OFF control is dependent on the combination of the laser control signal (CNT1-0/1-1/1-2) from the image PCB.
J8142
49
2. Technical Explanation
The image data written to line memory is read out by the readout enable signal (RE_C, RE_D) generated basedon the BD synch
signal (BD_C, BD_D) for output to the laser driver PCB.
[6]
BD signal
J8143 J8142
BD_C
[1]
RE_C
[3]
BD_D [4]
[2]
RE_D
[3]
[5]
NOTE:
Regarding BD signal formation
The BD sensor of the BD PCB receives light from laser C only, and is free of light from laser D, i.e., the BDsignal is generated
based on the light from laser C.
50
2. Technical Explanation
DEC
ACC
FG
J208
DC Controller PCB
[1]
[2]
[2] [2]
51
2. Technical Explanation
52
2. Technical Explanation
Overview
Specifications of Image Formation System
tem Specifications/Mechanism/Method
Photosensi- Material OPC high durability drum (E-drum)
tive drum Drum diameter 30
Cleaning method Cleaning blade
Process speed 230mm/sec (at cassette pickup) 137mm/sec (at manual feeder pickup)
Primary Charging method Primary charging roller
charging AC bias constant voltage control: approx. 550 to 2600Vp-p
DC bias constant voltage control: approx. -400 to -800V
DC bias switch control (variable according to environment sensor detection)
roller diameter 14
Charging method Brush roller (10)
Developing Developing method Dry one-component jumping development
AC bias constant voltage control: approx. 800Vp-p
DC bias control: approx. -300 to -700V
DC bias switch control (variable according to density setting, environment sensor detection)
Developing cylinder diam- 20
eter
Toner Magnetic negative toner
Toner level detection Toner detection by toner level sensor (inside sub hopper and developing unit)
Transfer Transfer method Transfer roller
DC constant current control: approx. 20 A
Cleaning bias control: -2700V (DC constant voltage control)
DC current level control (variable according to environment sensor detection, paper type,
paper width, source of paper)
Roller diameter 16
Charging method Cleaning bias application
Separation Separation method Static separation (Static eliminator) + Curvature separation DC constant voltage control:
-2800V (high bias), -2300 (low bias)
Waste toner Collected into waste toner box
Waste toner box capacity: approx. 750g
53
2. Technical Explanation
[14]
[7]
[8]
[9]
[13]
54
2. Technical Explanation
Photosensitive drum
Paper
[1]
[5]
Static eliminator
[2]
[3]
Transfer charging roller
[4]
Developing cylinder
Basic Sequence
The basic sequence is as follows.
Pickup Registration
ON ON
55
2. Technical Explanation
Multi Registration
ON ON
Controls
Drum Unit
The drum unit mainly consists of the photosensitive drum, primary charging roller, brush roller, cleaning blade, and waste toner
feed screw, and is driven by the main motor (M1).
56
2. Technical Explanation
Cleaning blade in contact with the photosensitive drum scrapes off the residual toner on its surface without being transferred to
a paper. The residual toner scraped off by the cleaning blade is fed from the toner ejection part into the waste toner box by the
waste toner feed screw. The primary charging roller is cleaned by the brush roller in contact with it.
Cleaning Blade
Brush roller
Toner ejection part
M1
Photosensitive drum
[1]
Primary charging roller
DC Controller PCB
HVT PCB
Environment sensor
[2] [1]
57
2. Technical Explanation
Developing Unit
The developing unit mainly consists of the developing cylinder, developing blade, toner agitation plate, and toner feed screw, and
driven by the main motor (M1) and developing cylinder clutch (CL3).
The toner supplied from the toner cartridge is fed into the drum unit by the toner feed screw and toner agitation plate. The toner
presence/absence in the drum unit is detected by the developing unit toner sensor (TS1) which is a magnetic permeability sensor.
Developing Blade
TS1
Developing cylinder
CL 3
M1
DC Controller PCB
58
2. Technical Explanation
Photosensitive drum
Density Setting
Environment sensor
Toner Container
Outline
Toner cartridge is filled with toner and supplies to the drum unit.
Toner cartridge
The toner in the toner cartridge is fed to the sub hopper and then to the developing unit by the toner feed screw. The toner
presence/absence in the sub hopper is detected by the sub hopper toner sensor (TS2) which is a magnetic permeability sensor.
59
2. Technical Explanation
If the developing unit toner sensor (TS1) detects the absence of the toner in the developing unit, the hopper motor (M7) drives
to rotate the toner feed screw to feed toner in the sub hopper to the developing unit. Also, if the sub hopper toner sensor (TS2)
detects the absence of the toner in the sub hopper, the bottle motor (M7) drives to rotate the toner cartridge to feed the toner in
the toner cartridge to the sub hopper.
If the sub hopper toner sensor (TS2) keeps detecting the absence of the toner for more than the specified period of time, no toner
in the toner cartridge is assumed and the message to replace the toner cartridge will be displayed. Also, if the developing unit
toner sensor (TS1) keeps detecting the absence of the toner for more than the specified period of time, no toner in the developing
unit is assumed and a "No Toner" error message will be displayed.
Sub hopper
Toner feed screw
Developing unit
M6 M1 M7
DC Controller PCB
Sub hopper
TS2
TS1
Developing unit
60
2. Technical Explanation
10 to 1% Replace the toner car- 10- 0020*2 If the sub hopper toner sensor
tridge. (Continuous (TS2) keeps detecting the ab-
printing is enabled.)*1 sence of the toner for more
TS2 than 90 seconds after the drive
of the bottle motor (M6) has
been started, a message is dis-
played in the bottom of control
panel because the system de-
TS1
termines that there is no toner
in the toner cartridge. This
state continues during printing
and the toner cartridge can be
replaced during printing. After
the Toner cartridge is re-
placed, the toner level returns
to 100%. NOTE: After "Re-
place the toner cartridge."
message is displayed, and ap-
prox. 2,000 sheets* are prin-
ted, *A4 6% image
0% Replace the toner car- No If the developing unit toner
tridge. (Job is stop- sensor (TS1) keeps detecting
ped.) the absence of the toner for
TS2 more than 40 sec after the
drive of the hopper motor (M7)
has been started, a message is
displayed in the bottom of con-
trol panel because the system
TS1
determines that there is no to-
ner in the toner cartridge. The
print operation stops. After the
toner cartridge is replaced, the
toner level returns to 100%.
After exchange. No 10- 0100*3 When detected a toner with
hopper toner sensor (TS2) and
developing unit toner sensor
TS2 (TS1) after the exchange of the
toner container, a signal is no-
tified of. In addition, a toner re-
sidual quantity counter is ini-
tialized automatically.
TS1
61
2. Technical Explanation
Detection method 2
Detect it in sub hopper toner sensor (TS2).
If the sub hopper toner sensor (TS2) keeps detecting the absence of the toner for more than 90 sec after the drive of the
bottle motor (M6) has been started, the detect.
(Toner residual quantity 10-1%)
Transfer Unit
The transfer unit mainly consists of the static eliminator and transfer roller which rotates in connection with the drum unit.
Static eliminator
62
2. Technical Explanation
Photosensitive drum
Static eliminator
Environment sensor
HVT PCB
Transfer charging roller
[3] [2] [1]
63
2. Technical Explanation
Drum unit
S17
S17
When replacing it for a new waste toner container after the waste toner full sensor detected presence of a waste toner container,
the internal counter for full detection is cleared automatically.
And the warning/indication message on the operation panel disappears.
When changed a collection toner container, the collection toner container part counter ( service mode:WST-TNR)is reset
automatically.
#COUNTER > DRBL-1 > WST-TNR
64
2. Technical Explanation
Explain the user that there will be no alert when any of the above is executed.
65
2. Technical Explanation
Fixing System
Overview
Features
This machine introduces the on-demand fixing method.
Separation guide
Cleaning roller
Fixing heater
Fixing film
Specifications
Item Function/method
Fixing method On-demand fixing
Fixing speed 139 mm/sec (1/1-high speed: 0.8% speed-up)
137 mm/sec (1/1-speed)
131.5 mm/sec (1/1-slow speed: 3.1% speed-down)
Fixing heater Ceramic heater
Control temperature 208 deg C (plain paper) *1
Temperature detection By the main thermistor and the sub thermistor
Cleaning mechanism Cleaning roller
Edge heat rising prevention control Down sequence control
Fixing loop control Loop sensor
Protective Function Main thermistor and Sub thermistor Thermo Switch (operating temperature: 250 deg C)
*1. Target temperature is specified depending on the fixing mode and the fixing temperature at the start of warm-up control.
66
2. Technical Explanation
Film unit
Cleaning Roller
Pressure roller
67
2. Technical Explanation
Controls
Fixing temperature control: overview
Fixing
temperature
STBY INTR PRNT
Time
68
2. Technical Explanation
Flying start
control
temperature
Command for
flying start
Starting conditions:
When opening the copyboard cover or ADF, and also the detection temperature of the main thermistor is less than 100 deg
C.
When the original sheet is set on the ADF tray, and also the detection temperature of the main thermistor is less than 100
deg C.
When the main power switch is turned ON or the machine condition is shift from the sleep mode to standby, and also the
detection temperature of the main thermistor is less than 155 deg C.
Control description:
The target control temperature is set to 165 deg C and the fixing motor starts to rotate with a half speed. The control continues
for maximum 10 seconds.
69
2. Technical Explanation
70
2. Technical Explanation
The control temperature is determined according to the fixing mode or to the fixing temperature at the start of warm-up control.
The 12 modes are provided as the fixing mode for the selected feed table and paper type.
The following table is the control temperature when the fixing temperature is less than 55 deg C at the start of warm-up
control.
NOTE:
<Related Service Mode>
Offset of fixing control temperature (High and low of control temperature)
PRINT > SW > 62
Control temperature during cassette feeding
PRINT > SW > 63
Control temperature in Heavy/Heavy-H/Bond paper modes
PRINT > SW > 166
Control temperature for the second side of 2-sided copying
PRINT > SW > 173
Control temperature for the second side of 2-sided copying
PRINT > SW > 179
Control temperature in Postcard/S-Postcard/Envelope modes)
<Setting value>
0 to 2: +15 deg C
3 to 11: +12 to -15 deg C (each 3 deg C) [Default: 7]
12 to 14: -15 deg C
Starting conditions:
The down sequence is performed step by step. When the detected temperature of sub thermistor reaches the following
temperature or higher for 430 msec continuously, the productivity decreases every one step.
Operation:
71
2. Technical Explanation
Temperature is reduced by making wider sheet-to-sheet distance with the maximum 4 steps to control the temperature at
lower than the target temperature for normal print.
Completion conditions:
When the fixing temperature reaches 175 deg C and lower for 430 msec continuously after shifting to the third or fourth step,
the productivity returns to the second step.
Normal
235deg C, 430msec
1st Step
245deg C, 430msec
2nd Step Return
255deg C, 430msec 175deg C,430msec
3rd Step
275deg C, 430msec
4th Step
72
2. Technical Explanation
CAUTION:
<Related Service Mode>
PRINT > SW > 64
Setting for down sequence start temperature when feeding small size paper
<Setting value>
0: +20 deg C
1: +10 deg C
2: 0 deg C [Default: 2]
3: -10 deg C
4: -20 deg C
Non-feeding area
Film
A4R A4
Non-feeding area
Starting conditions:
If the detected temperature of the sub thermistor reaches more than 210 deg C (*1) when switching to the paper which has
longer width than the preceding paper.
Operation:
Pickup of the succeeding paper and power distribution to the heater are stopped as well to decrease the fixing temperature.
Completion conditions:
When the detected temperature of the sub thermistor reaches 170 deg C and less (*1)
*1. It is different according to setting value of the user mode (Special mode S or Rotation/collation adjustment)
73
2. Technical Explanation
*1. N1 mode: "Normal temperature control" -24 deg C (when the cassette feeding, and the fixing temperature is 100 deg C or
more at the start of warm-up control.)
*2. N3 mode: "Normal temperature control" -48 deg C (when the cassette feeding, and the fixing temperature is 100 deg C or
more at the start of warm-up control.)
*3. The setting of rotation/collation mode is given priority to over this setting.
Pressure roller
Fixing film
Sensor: OFF
Drum
Starting conditions:
This control is performed at every paper feeding.
Operation:
74
2. Technical Explanation
The fixing motor drive speed is controlled as follows by detecting the paper loop between transfer roller and fixing roller with
the loop sensor.
1. The fixing motor drive speed is reduced by 3.1% when the reading edge of paper is fed 35mm from the transfer roller.
The reduced speed is kept until the loop sensor is turned on by the formed paper loop.
2. After detecting the ON condition of the loop sensor for 50 msec continuously, the fixing motor drive speed is increased
by 0.8% compared with the process speed. The increased speed is kept until the loop sensor is turned off by the deleted
paper loop.
3. After detecting the OFF condition of the loop sensor for 50 msec continuously, the fixing motor drive speed is reduced
by 3.1% compared with the process speed. The reduced speed is kept until the loop sensor is turned on by the formed
paper loop.
4. Repeat steps 2) and 3). The fixing motor drive speed is increased by 0.8% compared with the process speed when the
trailing edge of paper reaches 65 mm before coming out of the registration roller.
5. When continuously making prints, return to step 1). When making a single print, shift to the last rotation.
Protection features
Code Description Error Clear
E000 Fixing temperature abnormal rise
0001 The temperature detected by the main thermistor does not rise to the specified value during startup Yes
control.
E001 Fixing unit temperature rise detection
0000 The reading of the main thermistor is 250 deg C or more continuously for 200 msec. Yes
0001 The hardware circuit detects overheating of the main or sub thermistor for 200 msec. Yes
0002 The reading of the sub thermistor is 295 deg C or more continuously for 200 msec. Yes
E002 Fixing unit temperature insufficient rise
0000 1.The reading of the main thermistor is less than 115 deg C continuously for 400 msec 1.3 sec after Yes
it has indicated 100 deg C.
2.The reading of the main thermistor is less than 150 deg C continuously for 400 msec 1.3 sec after
it has indicated 140 deg C.
E003 Low fixing temperature detection after standby
0000 The reading of the main thermistor is less than 140 deg C continuously for 400 msec or more. Yes
E004 Thermistor disconnection detection error
0000 When disconnection is detected with connector (J214) for 30 sec continuously. No
E014 Unstable rotation of the Fixing Motor (M2)
0001 Detection is executed every 100 msec after the start of motor rotation; however, the drive detection
signal is absent for 2 sec.
0002 During motor rotation, detection is executed every 100 msec; however, the drive signal is absent 5 No
times in sequence.
E261 Error in Zero Cross
0000 Zero Cross failed to be detected for 500ms or more while the relay was ON. No
* The same condition is detected after the error retry is performed.
CAUTION:
<Related Service Mode>
CLEAR > ENGIN > ERRCLR
Error code clear
75
2. Technical Explanation
Pickup/Feed System
Overview
Specification
Item Description
Paper storage method Front loading method
Pickup method Cassette 1 (550 sheets cassette) Retard separation method
Cassette 1 (250 sheets cassette) Pad separation method
Cassette 2/3/4 Retard separation method
Manual feed pickup tray Pad separation method
Paper stack capacity Cassette 1 (550 sheets cassette) 550 sheets (80 g/m2), 650 sheets (64 g/m2)
Cassette 1 (250 sheets cassette) 250 sheets (80 g/m2), 300 sheets (64 g/m2)
Cassette 2/3/4 550 sheets (80 g/m2), 650 sheets (64 g/m2)
Manual feed pickup tray 100 sheets (80 g/m2), 100 sheets (64 g/m2)
Paper feed reference Center reference
Paper size Cassette 1/3/4 A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG, 11" x 17", STMTR
Cassette 2 A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG, 11"" x 17"",
STMTR, Envelopes* (No.10 (COM10), ISO-B5, Monarch, ISO-C5,
DL) * The optional Envelope Feeder Attachment-D1 is required.
Manual feed pickup tray A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTTR, LG, 11" x 17", STMTR,
Free size (99 mm x 297 mm to 148 mm x 432 mm), Envelopes (No.
10 (COM10), ISO-B5, Monarch, ISO-C5, DL)
Paper grammage Cassette 64 g/m2 to 90 g/m2
Manual feed pickup tray 64 g/m2 to 128 g/m2
Paper size switch Cassette By the user
Manual feed pickup tray By the user
Duplexing method Through path
76
2. Technical Explanation
Parts Configuration
Arrangement of Rollers (550-sheet 1st cassette model)
[20] [19] [18] [17] [16]
[15]
[14]
[13]
[12]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
[1]
77
2. Technical Explanation
[14]
[13]
[12]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
[1]
78
2. Technical Explanation
S40
S42
S12
S19
S6
S7
S5
S9
S1
S4 S3
S2
79
2. Technical Explanation
S40
S42
S12
S19
S6
S7
S5
S9
S2
80
2. Technical Explanation
M1 M10
SL4
2 Way Unit
M2
SL5
SL3
CL4
CL1
CL2
SL2
SL1
81
2. Technical Explanation
M1 M10
SL4
2 Way Unit
M2
SL5
SL3
CL4
CL1
CL2
SL2
SL1
82
2. Technical Explanation
Reversing point
Delivery to tray 2
(option)
Delivery to tray 1
Pickup from
manual feeder
83
2. Technical Explanation
Reversing point
Delivery to tray 2
(option)
Delivery to tray 1
Pickup from
manual feeder
84
2. Technical Explanation
Reversing point
Delivery to tray 1
Pickup from
manual feeder
85
2. Technical Explanation
Reversing point
Delivery to tray 1
Pickup from
manual feeder
Controls
Overview
Fixing / Registration
Assembly
Multi-Purpose Pickup
Assembly
Cassette Pickup
Assembly
86
2. Technical Explanation
[1]
[4]
[2]
[3]
[5]
SW6
SW7
87
2. Technical Explanation
Cassette size
switch (SW7)
Rear
detection
rink
Rear guide plate
Cassette size
Detection switch (SW6)
dial
88
2. Technical Explanation
Also, the cassette presence is detected when the size switch is pushed. (If no switch is pushed, it is determined as no cassette.)
U-size. Size
U1 26: OFI, 27: E-OFI, 37: M-OFI, 36: A-OFI, 24: FLSP, 25: A-FLSP, 30: A-LTRR, 42: FA4, 34: G-LGL 0: default
U2 32: G-LTR-R, 34: G-LGL, 23: K-LGL-R, 0: default
U3 22: K-LGL, 31: G-LTR, 29: A-LTR, 0: default
U4 28: B-OFI, 0: default
Cassette 1 paper
sensor (S2)
Cassette 1 paper
level sensor A (S3) Flag
Cassette 1 paper
level sensor B (S4)
Lifter gear
Tray
89
2. Technical Explanation
OFF OFF
If the paper is approx.half
Paper
Cassette 1 Paper Cassette 1 Paper Level Sensor A
Level Sensor B
OFF ON
If the paper is a little
Paper
Cassette 1 Paper Cassette 1 Paper Level Sensor A
Level Sensor B
90
2. Technical Explanation
[3]
[1]
[2]
[4]
SW6
SW7
91
2. Technical Explanation
Cassette size
switch (SW7)
Rear
detection
rink
Cassette size
Detection switch (SW6)
dial
92
2. Technical Explanation
Also, the cassette presence is detected when the size switch is pushed. (If no switch is pushed, it is determined as no cassette.)
U-size. Size
U1 26: OFI, 27: E-OFI, 37: M-OFI, 36: A-OFI, 24: FLSP, 25: A-FLSP, 30: A-LTRR, 42: FA4, 34: G-LGL 0: default
U2 32: G-LTR-R, 34: G-LGL, 23: K-LGL-R, 0: default
U3 22: K-LGL, 31: G-LTR, 29: A-LTR, 0: default
U4 28: B-OFI, 0: default
Flag
ON paper absent
93
2. Technical Explanation
Side guide
Separation pad
Pressure spring
M1 CL1
Registration roller
94
2. Technical Explanation
A4 3
M1 M10
SL4
Reverse mouth 2
2 Way Unit
SL5
CL4
S7
Detecting Jams
Jam Code Type Sensor Name Sensor ID
0101 Delay jam Cassette 1 pickup sensor S1
0105 Delay jam Pre-registration sensor S5
0107 Delay jam Fixing outlet sensor S19
0108 Delay jam No. 1 delivery sensor S12
0109 Delay jam No. 2 delivery sensor S42
010A Delay jam Reversal sensor S40
010D Delay jam Duplex feed sensor S7
0201 Stationary jam Cassette 1 pickup sensor S1
0205 Stationary jam Pre-registration sensor S5
0207 Stationary jam Fixing outlet sensor S19
0208 Stationary jam No. 1 delivery sensor S12
0209 Stationary jam No. 2 delivery sensor S42
020A Stationary jam Reversal sensor S40
020D Stationary jam Duplex feed sensor S7
0A01 Power-on jam Cassette 1 pickup sensor S1
0A05 Power-on jam Pre-registration sensor S5
0A07 Power-on jam Fixing outlet sensor S19
0A08 Power-on jam No. 1 delivery sensor S12
95
2. Technical Explanation
96
2. Technical Explanation
Embedded RDS
Product Overview
Overview
EMBEDDED RDS(hereafter, referred to as E-RDS) is a network module embedded with customer's device, and enables e-
Maintenance/ imageWARE Remote (Remote Diagnosis System), which can collects and transmits status changes, counter
values, error log and consumable information such as toner low/ out of the device to UGW via Internet.
Internet
Communication with UGW using HTTPS/SOAP
UGW
Firewall
Intranet
E-RDS Setup
To monitor a Copier/ MFP with e-Maintenance/ imageWARE Remote, the following settings are required.
Advance preparations
1. Advance confirmation
Confirm with the UGW administrator that the device to be monitored with e-Maintenance/ imageWARE Remote is registered
in the UGW.
2. Advance preparations
Interview the user's system administrator in advance to find out the following information about the network.
Information item 1
IP address settings
Automatic setting (DHCP, RARP, BOOTP)
Manual setting IP address, subnet mask and gateway address to be set
97
2. Technical Explanation
Information item 2
Is there a DNS server in use?
If there is a DNS server in use, find out the following.
Primary DNS server address
Secondary DNS server address
Information item 3
Is there a proxy server?
If there is a proxy server in use, find out the following.
Proxy server address
Port No. for proxy server
Information item 4
Is proxy server authentication required?
If proxy server authentication is required, find out the following.
User name and password required for proxy authentication
Network settings
Based on the results of the information obtained in (2) Advance preparations, make the iR device network related settings in
accordance with the following procedures.
IP Address Settings
a. Move on to Settings/ Registration > System Settings > Network Settings > TCP/IP Settings > IPv4 Settings > IP Address
Settings.
b. Set the IP address, based on the information obtained under (2) Advance preparations, Information item 1, described above.
For automatic acquisition, select from [DHCP], [RARP], [BOOTP].
For manual setting, set the following by numeric keys.
IP Address Example) 172. 001. 016. 200
Subnet Mask Example) 255. 255. 255. 0
Gateway Address Example) 172. 001. 016. 254
c. Press [OK].
d. Press [Done].
98
2. Technical Explanation
DNS Settings
e. Move on to Settings/ Registration > System Settings > Network Settings > TCP/IP Settings > IPv4 Settings > DNS Server.
f. Set the DNS settings, based on the information obtained under (2) Advance preparations, Information item 2, described above.
Select DNS Server Address Settings, if IP addresses are specified directly.
1) Select Primary DNS Server, and then set the DNS server address.
Example) 172. 001.016. 010
2) If secondary DNS server is set, select and set Secondary DNS Server address.
3) press [OK].
If DNS host name is used, select DNS Host Name/Domain Name Settings, and then specify the host name.
If a DHCP server is established and DNS Dynamic Update Settings is not applied, reserve the fix IP address to said device.
g. Press [Done].
Proxy Settings
h. If proxy server is set, move on to Setting/ Registration > System Settings > Network Settings > TCP/IP Settings > Proxy Settings.
99
2. Technical Explanation
i. Set the Proxy Settings, based on the information obtained under (2) Advance preparations, Information item 3, described above.
1) Select [ON] in Use Proxy.
2) Select Server Address, and then set the Proxy server address.
Example) proxy.canon.com
3) Enter Port Number.
Example) 80 (1- 65535)
6) Press [OK].
j. Press [Done].
k. Press Reset button to quit the Setting/ Registration.
l. Turn the device power OFF/ ON.
100
2. Technical Explanation
.H\
.H\
.H\
.H\
a. Enter servicemode and select #CLEAR > ERDS-DAT, and then touch [OK].
After executing the procedure a. (#CLEAR > ERDS-DAT), install or delete the CA certificate file as necessary, and then turn OFF
and then ON the power.
Installation of CA certificate file: Use SST to install.
Deletion of CA certificate file: Execute #CLEAR > CA-KEY. (CA certificate file is automatically installed.)
101
2. Technical Explanation
CAUTION:
The following settings i.e. RGW-PORT and RGW-ADR in servicemode must not be change unless there are specific
instructions to do so. Changing these values will cause error in communication with UGW.
c. Select COM-TEST and then touch [OK]. This initiates the communication test between the device and the UGW. If the
communication is successful, OK is displayed. If NG (failed) appears, refer to the troubleshooting guide and repeat until OK! is
displayed.
NOTE:
The communication results with UGW can be distinguished by referring to the communication log. By performing the
communication test with UGW, E-RDS acquires schedule information and starts monitoring and meter reads operation.
Communication log
(1) COM-LOG
#E-RDS COM-LOG
Move on to COM-TEST by using Left/ Right allow key.
Error information: within maximum 128 character strings (NULL is not included).
Refer to the error list for the message strings displayed on the COM-LOG.
CAUTION:
In case of replacing the CA certificate file, even #CLEAR is executed, the status is not returned to the factory default.
When installing the certificate file other than the factory default CA certificate file, it is required to delete the certificate file
after E-RDS initialization and install the factory default CA certificate file.
102
2. Technical Explanation
FAQ
Q1: Registration information of an E-RDS is once deleted from the UGW server, and is reregistered after that. If a communication
test is not carried out, then device information on the UGW becomes invalid.
A1: When registration of the E-RDS is deleted from the UGW, the status will be changed to that the communication test has not
completed because related information has lost from a database. So, device information will also become invalid if that condition
will be left for seven days without carrying out the communication test.
Q3: Let me know the interval of data transmitting from E-RDS to the UGW, and what data size is sent to the UGW?
A3: The schedule of data transmitting, the start time are determined by settings in the UGW side. The timing is once per 16 hours
by default, and counter data volume could be maximum 250 bytes.
Q4: Does error-retry carry out at the time of a communication error with the UGW?
A4: The retry of SOAP communication is performed as follows. As for postAlert data, three times of data which failed transmitting
to the UGW by some external causes can be stored in RAMDISK, and will be resent at the predetermined intervals. Moreover,
the data which failed in transmission is resent at the predetermined intervals at the time of SOAP transmitting error generating
at the time of a jam log and service call log transmission.
Q6: Although Microsoft ISA as a proxy server is introduced, the authentication check is failed. Can E-RDS adopt with Microsoft
ISA?
A6: "Integrated" authentication is used for Microsoft ISA though, E-RDS must comply with "Basic." Therefore if you can change
to "Basic" authentication on the server, the authentication with E-RDS can be done.
Q7: Can I turn the device power off during the e-Maintenance/ imageWARE Remote system operation?
A7: While operating the e-Maintenance/ imageWARE Remote system, the power of the device must be ON. If power OFF is
needed, do not leave the device power OFF for long time. It will become "Device is busy, try later" errors if the power supply of
network equipment such as HUB is made prolonged OFF.
Q8: Describe about the behavior of E-RDS while enabling the Real Deep Sleep functionality.
A8: While being in Real Deep Sleep, and if data to be sent is in E-RDS, the system wakes up asleep, then starts to send the data
to the UGW. The system also waits for completion of data transmission and let the device to shift to asleep status again. However,
transition time to the Real Deep Sleep depends on the device, and the transition to sleep won't be done if the next data
transmission will be done within 10 minutes.
Troubleshooting
When the communication test with UGW is NG, trouble shooting is performed according to the following steps.
103
2. Technical Explanation
c) Settings/ Registration > System Settings > Network Settings > TCP/ IP Settings > IPv4 Settings > PING command. Input
the primary DNS server noted down in step a) as the IP address, and then touch Start.
No:1 Ecode:840F2003
2009 01/09 17:27
b) Select a log line and touch OK, then move on to log details.
104
2. Technical Explanation
No.2 A communication test results NG! even if network setting is set properly.
Cause: No proper firmware has been installed, or E-RDS settings have not been completed.
Remedy: The following points should be checked.
1. Check the firmware compatibility of device.
2. Check network conditions such as proxy server settings and so on.
3. Check E-RDS setting.
a) Check the communication log from COM-LOG.
b) If RGW-ADR or RGW-PORT setting has changed, restore default value by Servicemode > #CLEAR > ERDS-DAT.
c) If CA certificate file has changed, restore the original certificate file installed at the factory shipment to the device by using
a service support tool.
No.3 There was a log, indicating "Network is not ready, try later (No.22)" in error details of COM-LOG list.
Causes: A certain problem occurred in networking.
Remedy: Check and take actions mentioned below.
1. Check networking conditions and connections.
2. Turn on the power supply of a device and perform a communication test (Servicemode > #E-RDS > COM-TEST about 60
seconds later.
No.4 "Unknown error" is displayed though a communication test has done successfully.
Causes: A certain problem was in the server side, or possibly a network load has been added.
Remedy: The following points should be checked.
1. Change data transmission schedules, and then see how things going.
2. Try again after a period of time. If the same error persists, check the UGW status with a network and UGW administrator.
By error list, error No.1 and No.2 display only an error character strings.
Error No 3 henceforth, these are displayed in the following form.
[*][Error character strings] : [Method name] [Server side detailed error]
*: Error character strings head "*" is added to the error generated by the communication
test.
105
2. Technical Explanation
106
2. Technical Explanation
Com-Log Report
The report output of the communication error logging information on five affairs can be carried out.
#REPORT > #REPORT OUTPUT > ERDS COM LOG LIST
Output sample
107
2. Technical Explanation
Service cautions
After performing the following service activities it is necessary to perform Service mode
#CLEAR > ERDS-DAT and #E-RDS.
Failure to do so will result that the counter transmitting value to the UGW may become unusual.
System upgrade
HDD format and system installation
COPIER > Function > Clear > MN-CONT
Also, after replacing the main controller board, all settings must be reprogrammed.
The following settings in service mode must not be change unless there are specific
instructions to do so. Changing these values will cause error in communication with UGW.
108
3 Periodical Service
Consumable Parts and Cleaning
Parts.............................................. 110
Cleaning Parts...................................115
3. Periodical Service
No. System Items Parts No. Q'ty Life Interval Counter of con- Re- Refer-
iR25 iR253 80,000 120,00 150,00 240,00 500,00 sumables marks ence
30/25 0/2525 sheets 0 0 0 0
25 /2520 sheets sheets sheets sheets
(550- (250-
sheet sheet
1st 1st
cas- cas-
sette sette
type) type)
1 Image Waste to- FM3-9276 1 80,000 DRBL- WST- Defined Remov-
forma- ner con- sheets 1 TNR by 6% ing the
tion sys- tainer docu- Waste
tem ment Toner
Contain-
er on
page
150
2 Transfer - 1 120,00 - - Wipe
guide 0 with dry
sheets cloth.
3 Transfer FC9-0693 1 240,00 DRBL- TR- Remov-
roller 0 1 ROLL ing the
sheets Transfer
Roller
on page
150
4 Separa- FM3-9296 1 240,00 DRBL- SP- Remov-
tion static 0 1 SC-EL ing the
charge sheets Separa-
eliminator tion
Static
Charge
Elimina-
tor on
page
150
5 Develop- FM3-9263 1 500,00 DRBL- DVG- Remov-
ing As- 0 1 CYL ing the
sembly sheets Devel-
oping
Assem-
bly on
page
151
6 Fixing Fixing inlet - 1 120,00 - - Wipe
system guide 0 with dry
sheets cloth. If
dirt
cannot
come
off,
wipe it
with al-
cohol.
110
3. Periodical Service
No. System Items Parts No. Q'ty Life Interval Counter of con- Re- Refer-
iR25 iR253 80,000 120,00 150,00 240,00 500,00 sumables marks ence
30/25 0/2525 sheets 0 0 0 0
25 /2520 sheets sheets sheets sheets
(550- (250-
sheet sheet
1st 1st
cas- cas-
sette sette
type) type)
7 Fixing Fixing unit 120V for US: 1 150,00 DRBL- FX- Remov-
system FM4-3367 0 1 UNIT ing the
120V for TW: sheets Fixing
FM4-8443 Unit on
230V for page
KR/EU: 153
FM3-9381
230V for ex-
cept for
KR/EU: FM4-
8445
8 Pickup Cassette FB6-3405 *1or 120,00 DRBL- C1- *: Remov-
feed sys- pickup roll- FC7-9381 2 0 1 PU-RL, Quanti- ing the
tem er (For (For CHN) sheets C2- ty indi- Cas-
550-sheet PU-RL, cates sette
cassette) C3- number Pickup
PU-RL, of 550 Roller
C4- sheets (550-
PU-RL cas- sheet
sette. 1st cas-
sette
Model)
on page
154
9 Cassette FC6-7083 *1or 120,00 DRBL- - Re- Remov-
feed roller FC7-9502 2 0 1 place ing the
(For 550- (For CHN) sheets with Cas-
sheet cas- cas- sette
sette) sette Feed
separa- Roller
tion (550-
pad. sheet
*: 1st cas-
Quanti- sette
ty indi- Model)
cates on page
number 154
of 550
sheets
cas-
sette.
10 Cassette FC6-6661 *1or 120,00 DRBL- C1-SP- *: Remov-
separation 2 0 1 RL, Quanti- ing the
roller (For sheets C2-SP- ty indi- Cas-
550-sheet RL, cates sette
cassette) C3-SP- number Separa-
RL, of 550 tion Roll-
C4-SP- sheets er (550-
RL cas- sheet
sette. 1st cas-
sette
Model)
on page
154
111
3. Periodical Service
No. System Items Parts No. Q'ty Life Interval Counter of con- Re- Refer-
iR25 iR253 80,000 120,00 150,00 240,00 500,00 sumables marks ence
30/25 0/2525 sheets 0 0 0 0
25 /2520 sheets sheets sheets sheets
(550- (250-
sheet sheet
1st 1st
cas- cas-
sette sette
type) type)
11 Pickup Cassette FU3-0280 *1or 120,00 DRBL- - *: Remov-
feed sys- idler gear 2 0 1 Quanti- ing the
tem (Only for sheets ty indi- Idler
550-sheet cates Gear
cassette number (Only for
for China) of 550 550-
sheets sheet
cas- 1st cas-
sette. sette
Model
for Chi-
na) on
page
154
12 Cassette - FL3-1 1 150,00 DRBL- C1- Remov-
pickup roll- 352 0 1 PU-RL ing the
er (For sheets Cas-
250-sheet sette
cassette) Pickup
Roller
(250-
sheet
1st cas-
sette
Model)
on page
153
13 Cassette - FL3-1 1 150,00 DRBL- C1-SP- Remov-
separation 447 0 1 PD ing the
pad (For sheets Roller
250-sheet Cas-
cassette) sette
Separa-
tion
Pad(250
-sheet
1st cas-
sette
Model)
on page
153
14 Manual FL3-1352 1 150,00 DRBL- M-PU- Remov-
feed pick- 0 1 RL ing the
up roller sheets Manual
Feed
Pickup
Roller
on page
152
112
3. Periodical Service
No. System Items Parts No. Q'ty Life Interval Counter of con- Re- Refer-
iR25 iR253 80,000 120,00 150,00 240,00 500,00 sumables marks ence
30/25 0/2525 sheets 0 0 0 0
25 /2520 sheets sheets sheets sheets
(550- (250-
sheet sheet
1st 1st
cas- cas-
sette sette
type) type)
15 Pickup Manual FL3-3469 1 150,00 DRBL- M-SP- Remov-
feed sys- feed sepa- 0 1 PD ing the
tem ration pad sheets Manual
Feed
Separa-
tion
Pad on
page
152
[1]
[2]
[6]
[4]
[7]
[8]
[14]
[12]
[13]
[5] [11]
[3]
[10] [9]
113
3. Periodical Service
114
3. Periodical Service
Cleaning Parts
Fixing
guide
Transfer
guide
115
4 Disassembly/
Assembly
List of Parts....................................... 117
External / Internal Cover................... 130
Main Unit........................................... 139
Periodic Replacing Parts,Durable
Parts,Cleaning Parts......................150
Clutch / Solenoid............................... 156
Motor................................................. 159
Fan.................................................... 163
Switch................................................164
Lamp,Heater,others.......................... 167
PCB...................................................171
4. Disassembly/Assembly
List of Parts
List of Covers
[2]
[3]
[1] [4]
[5]
[6]
[14]
[13]
[7]
[12]
[9]
[11] [8]
[10]
117
4. Disassembly/Assembly
[16]
[15]
[17]
[23]
[18]
[22]
[24]
[20]
[19]
[25]
[21]
118
4. Disassembly/Assembly
[5] [1]
[4]
[10]
[3]
[2]
[7]
[8]
[9]
119
4. Disassembly/Assembly
List of Clutches/Solenoids
CL4
CL3
CL2
CL1
120
4. Disassembly/Assembly
SL3
SL4
SL5
SL2
SL1
121
4. Disassembly/Assembly
List of Motors
M31
M10
M2
M1
M6
M7
M3
122
4. Disassembly/Assembly
List of Fans
FAN3
FAN4
FAN6
123
4. Disassembly/Assembly
List of Switches
SW2
SW4
SW6
SW7
SW11 (*1)
124
4. Disassembly/Assembly
List of Lamp,Heater,Others
[1] [2]
H6
H5
TH1
TH2
H1
H2
SP1
H4
H3
125
4. Disassembly/Assembly
List of Sensors
S12
S11
S9
S19
TS2 S8
S16
TS1
HU1
S17
S18
126
4. Disassembly/Assembly
S36
S36 (A/INCH)
(AB/INCH)
S37
S33 S41
S32 S42
S34 S40
S31 S35
S7
S6
S1
S5
S2
S3
S4
127
4. Disassembly/Assembly
List of PCBs
PCB5d
PCB5c
PCB5a
PCB5b
PCB18
PCB2
PCB4
PCB17
PCB15
PCB14
PCB1
PCB16
PCB6
PCB13
PCB11 PCB3
PCB7 PCB12
PCB10
128
4. Disassembly/Assembly
129
4. Disassembly/Assembly
2x
2x
130
4. Disassembly/Assembly
2x
3x
1x
131
4. Disassembly/Assembly
NOTE:
2x In the case of the Europe model, refer to step 2.).
1x
Rod
3x 1x CAUTION:
The left cover has a rod interlocked with the switch on
the power supply PCB.
Remove the left cover without applying load on it.
Claw
132
4. Disassembly/Assembly
1x 3x
1x
2. Remove the left cover. ( In the case of the Europe Installing the Inside Base
model )
2 screws
Cover
1. Install the inside base cover.
2x
133
4. Disassembly/Assembly
1x 3x
3x
Procedure
1. Remove the screw securing the developing
assembly pressure lever.
Removing the Left Rear Cover 2. Turn the lever in the direction of the arrow to release
the drum unit lock.
1. Remove the face cover.
1 screw (TP binding; M3)
1x
1x
134
4. Disassembly/Assembly
3. Remove the drum cartridge. 1. Remove the reader right cover by removing four
screws, and then remove one screw from the reader
front cover.
5x
2x 1x
2x
Claw
2x
135
4. Disassembly/Assembly
2x
Claw
1x
136
4. Disassembly/Assembly
2x
Claws
2x 2x 1x 1x
Claw
Claws
Claw
137
4. Disassembly/Assembly
1x
Claw
138
4. Disassembly/Assembly
Procedure
1. Open the right cover.
CAUTION:
Be sure to disconnect the upper connector after
releasing the harness from the clamp to prevent
breaking of wire
139
4. Disassembly/Assembly
Procedure
1. Remove the connection cable.
1 connector
1x
2x
4x
140
4. Disassembly/Assembly
Preparation
1. Draw out the cassette.
2. Open the right cover.
3. Remove the rear cover (right).Removing the Rear
Cover (Right) on page 136
4. Remove the rear cover (left). Removing the Rear Cover
(Left) on page 137
5. Remove the connector cover.
6. Remove the lower rear cover. Removing the Lower
Rear Cover on page 138
7. Remove the rear right cover (lower). Removing the Rear 4. Remove the link between the right cover and cassette
Right Cover (Lower) on page 137 pickup assembly.
5. Remove the cassette pickup assembly.
3 screws
Procedure
1. Remove the pulley shaft.
1 screw 3x
1x
1x
141
4. Disassembly/Assembly
4. Remove the spacer cover (front). 7. Remove the cassette 2 right cover (rear).
1 screw 1 Screw
1x 1x
5. Remove the cassette 2 right cover (front). 8. Remove the sensor assembly, and then remove the
1 Screw harness from the guide.
1 Screw
1 Connector
1x
1x
1x
1x
4x
142
4. Disassembly/Assembly
-67 -5 -4 -5
143
4. Disassembly/Assembly
2x 4x
1x 1x
Claw
144
4. Disassembly/Assembly
Preparation
1. Open the platen (ADF/platen board cover).
2. Remove the reader rear cover. Removing the Reader
Rear Cover on page 136
3. Remove the right glass retainer.
4. Remove the platen glass. Removing the Platen Glass
on page 135
Procedure
1. Move the belt in the arrow direction and then the CIS unit
to the groove position of the frame.
CAUTION:
When installing or removing the contact sensor unit, do
not touch the light guide and rod lens array.
Light guide
CAUTION:
Make this adjustment when the DADF is installed.
145
4. Disassembly/Assembly
1. Place a sheet of paper that the user usually uses on the 2. Remove the glass retainer.
platen glass, enter the service mode, and then select 2 screws
SCAN > READER > FUNCTION > CCD > DFWLVL1.
Read the white level in the BOOK mode. (Check the
transparency of the glass for BOOK mode.) 2x
2. Place a sheet of paper that the user usually uses on the
DF, enter the service mode, and then select SCAN >
READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading).
(Check the transparency of the glass for stream
reading.)(Read both sides of the chart.)
3. Place a sheet of paper that the user usually uses on the
platen glass, enter the service mode, and then select
SCAN > READER > FUNCTION > CCD > DFWLVL3.
Read the white level in the BOOK mode. (Check the
transparency of the glass for BOOK mode.)
4. Place a sheet of paper that the user usually uses on the
DF, enter the service mode, and then select SCAN >
READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream reading). CAUTION:
(Check the transparency of the glass for stream When removing the platen glass, take care not to touch
reading.)(Read both sides of the chart.) the following parts with your fingers:
Glass surface
Standard white plate
Removing the Platen Glass
Soils on these parts may cause white/black lines on
1. Open the platen cover (platen board cover/ADF). images.
If they are soiled, clean them with a lint-free paper
moistened with alcohol.
CAUTION:
Be sure to make the white plate data adjustment before
ADF white level adjustment.
W-PLT-X W-PLT-Z
W-PLT-Y
146
4. Disassembly/Assembly
1. Enter the value indicated on the platen glass in the 3. Remove the ADF scan glass.
following service mode:
SCAN > READER > ADJUST > CCD > W-PLT-X/Y/Z
(Input of standard white plate data) 2x
2. Enter the service mode, and then select the
following:
SCAN > READER > FUNCTION > CCD > DF-
WLVL1/2/3/4 (DF white level adjustment)
1. Place a sheet of paper that the user usually uses
on the platen glass,
enter the service mode, and then select SCAN >
READER > FUNCTION > CCD > DFWLVL1.
Read the white level in the BOOK mode.
(Check the transparency of the glass for BOOK
mode.)
2. Place a sheet of paper that the user usually uses
on the DF,
enter the service mode, and then select SCAN >
READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream
reading).
(Check the transparency of the glass for stream CAUTION:
reading.)(Read both sides of the chart.) When removing the ADF scan glass, take care not
3. Place a sheet of paper that the user usually uses to touch the glass surface with your fingers.
on the platen glass, Soils on the glass surface may cause white/black
enter the service mode, and then select SCAN > lines on images.
READER > FUNCTION > CCD > DFWLVL3. If the glass surface is soiled, clean them with a lint-
Read the white level in the BOOK mode. free paper moistened with alcohol.
(Check the transparency of the glass for BOOK Be sure to install the ADF scan glass with its seat
mode.) facing front left.
4. Place a sheet of paper that the user usually uses
on the DF,
enter the service mode, and then select SCAN >
READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream
reading).
(Check the transparency of the glass for stream
reading.)(Read both sides of the chart.)
147
4. Disassembly/Assembly
Action to Take after Replacing the 2. Remove the control panel assembly.
2 screw
ADF Scan Glass 1 connector
1. Enter the service mode, and then select the
following:
2x 1x
SCAN > READER > FUNCTION > CCD > DF-
WLVL1/2/3/4 (DF white level adjustment)
148
4. Disassembly/Assembly
2. Remove the link between the right cover and pickup 4. Remove the harness.
assembly. 1 connector
4 clamps
1x
4x
2x
149
4. Disassembly/Assembly
1x
150
4. Disassembly/Assembly
container with it so that the waste toner does not 3. While raising the lever under the handle of the drum
spill out. unit, slowly pull out the drum unit to the position
shown below.
Procedure
1. Remove the screw securing the developing
assembly pressure lever. (Models for some
destinations do not have this screw.)
1x CAUTION:
Do not touch the drum surface during the work.
151
4. Disassembly/Assembly
Procedure
1x
1. Remove the developing assembly
1 connector
1x
Claw
NOTE:
Reassemble the manual feed pickup roller as shown.
CAUTION:
1. Fit the hole of the manual feed pickup roller to the
When installing the toner supply unit, insert a guide of projection of the bushing (rear) and attach it.
the developing unit to the ditch of the host machine. 2. Press down the separation pad.
3. Attach the bushing (front) to the manual feed pickup
roller.
Guide
1x
152
4. Disassembly/Assembly
3. Remove the separation pad with a flat-blade 2. Open the right cover.
screwdriver. 3. Release the claws and slide the rear bearing.
4. Remove the cassette pickup roller.
1x
&ODZ
2x
CAUTION:
Reassemble the parts as shown below.
NOTE:
Hold the fixing unit at the position shown below.
153
4. Disassembly/Assembly
2. Remove the cassette separation pad with a flat-blade 3. Remove the cassette feed roller.
screwdriver. 1 claw
1x
1x
154
4. Disassembly/Assembly
1x
155
4. Disassembly/Assembly
Procedure
1. Remove the HVT PCB assembly.Removing the HVT
PCB on page 173
1 connector
1 claw
3 screws 2. Open a door(right).
3. Remove the deleivery drive inner cover.
2 claws
1x 3x
2x
&/
&/
&/ &/
156
4. Disassembly/Assembly
1x
1x
Hole
Boss
NOTE:
When reinstalling the No.1 deleivery unit, insert the
positioning boss in the hole.
157
4. Disassembly/Assembly
3x
1x 1x
158
4. Disassembly/Assembly
Motor Procedure
1. Remove the support plate.
1 relay connector
Removing the Main Motor (M1) 1 connector
1 screw
Preparation
1. Remove the rear cover (right).Removing the Rear 1x 1x
Cover (Right) on page 136
Procedure
1. Remove the main motor.
4 screws
1 connector
4x 1x
NOTE:
Because there is a screw on the backside of the relay
connector, remove the relay connector earlier.
159
4. Disassembly/Assembly
3x
1x 4x
Procedure
1. Remove the cassette 1 pickup motorr.
1 connector
4 screws
1x 4x
160
4. Disassembly/Assembly
2x
1x
2 screws
2x
161
4. Disassembly/Assembly
[4] [1]
4x
162
4. Disassembly/Assembly
Fan
Procedure
1. Remove the power supply cooling fan.
1 connector
2 claws
1x 2x
163
4. Disassembly/Assembly
Switch Procedure
1. Remove the box tray.
1 box tray shaft
Removing the Front Door 1 screw
Switch (SW2)
1x
Preparation
1. Remove the support cover.Removing the Support
Cover on page 130
CAUTION:
When reinstalling the box tray, installation so that the
positioning boss is satisfied in a spring.
164
4. Disassembly/Assembly
1x
2x
165
4. Disassembly/Assembly
1x 1x
SW6 SW7
NOTE:
Remove the connector and the screw from the rear, but
the cassette size detection assembly removes it from the
front side.
166
4. Disassembly/Assembly
Preparation
1. Open the right cover.
Procedure
1. Remove the internal delivery cover unit.
1 screw
3 claws (slide)
1x
CAUTION:
When installing the left side plate, install it to engage
the teeth with the locking lever at the position shown in
the figure.
3x 1x
167
4. Disassembly/Assembly
3x
2x
1x
168
4. Disassembly/Assembly
10. Remove the connector cover. 13. Remove the heater contact connector.
1 claw
1x
1x 1x
2x
1x 1x
169
4. Disassembly/Assembly
1x 1x
170
4. Disassembly/Assembly
PCB CAUTION:
In the case of the Europe model:
If the firmware of the DC Controller PCB or the Main
Removing the Main Controller Controller PCB is not correct, the main power switch
becomes OFF automatically.
PCB Therefore, when update of the firmware is not possible,
turn on the main power switch after disconnect the
Preparation connector of the main power switch, and update the
correct firmware which matched the model.
1. Remove the left cover (right).Removing the Rear After the update the firmware, install the removed
Cover (Right) on page 136 connector by necessity.
Procedure
1. Disconnect all connectors and flexible cables on the
main controller PCB.
1x
11x
171
4. Disassembly/Assembly
7x 6x
NOTE:
In the case of the Europe model, the following procedure
is necessary.
1 connector
2 clamps
Preparation
1. Remove the inside base cover.Removing the Inside
Base Cover on page 133
Procedure
1. Disconnect all connectors on the power supply PCB.
Preparation
1. Remove the rear cover (right).Removing the Rear
Cover (Right) on page 136
172
4. Disassembly/Assembly
1x 2x 1x
173
4. Disassembly/Assembly
Procedure
1. Disconnect all connectors on the heater PCB.
1x
1x
174
4. Disassembly/Assembly
Procedure 2. For the model with a FAX and SEND function, press
the SW3 on the main controller to check that LED10
1. Remove the controller plate. (Remove 3 screws.) goes out. (Secondary power cutoff)
3x
CAUTION:
The ADRAM is powered from the secondary battery
unit to back up the image memory even after the main
power switch is turned OFF and the power plug is
removed from the outlet.
If the SW3 on the main controller PCB is pressed with
the image backed up, the entire data stored in the
memory is cleared. Be sure to output the data stored
in the memory before pressing the SW3.
175
4. Disassembly/Assembly
176
5 Adjustment
Overview........................................... 178
Basic Adjustment.............................. 180
Adjustment when Replacing the Parts
.......................................................182
5. Adjustment
Overview
L1
Feeding direction
of paper
image
Feeding direction
of paper
image
L1
178
5. Adjustment
L1
image L1
Feeding direction
of paper
179
5. Adjustment
Basic Adjustment
If it is not within the standard, go through the following procedures to adjust it.
CAUTION:
If changing the value of service mode item in this adjustment, enter the changed value in the service label.
L1
Feeding direction
of paper
image
Feeding direction
of paper
image
L1
180
5. Adjustment
L1
image L1
Feeding direction
of paper
181
5. Adjustment
Original Exposure
Action to Take after Replacing the CIS Unit
After replacing the CIS unit, make the following adjustments:
CAUTION:
Make this adjustment when the DADF is installed.
1. Place a sheet of paper that the user usually uses on the platen glass, enter the service mode, and then select SCAN
> READER > FUNCTION > CCD > DFWLVL1.
Read the white level in the BOOK mode. (Check the transparency of the glass for BOOK mode.)
2. Place a sheet of paper that the user usually uses on the DF, enter the service mode, and then select SCAN > READER
> FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading). (Check the transparency of the glass for stream reading.)(Read both
sides of the chart.)
3. Place a sheet of paper that the user usually uses on the platen glass, enter the service mode, and then select SCAN
> READER > FUNCTION > CCD > DFWLVL3.
Read the white level in the BOOK mode. (Check the transparency of the glass for BOOK mode.)
4. Place a sheet of paper that the user usually uses on the DF, enter the service mode, and then select SCAN > READER
> FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream reading). (Check the transparency of the glass for stream reading.)(Read both
sides of the chart.)
CAUTION:
Be sure to make the white plate data adjustment before ADF white level adjustment.
W-PLT-X W-PLT-Z
W-PLT-Y
1. Enter the value indicated on the platen glass in the following service mode:
SCAN > READER > ADJUST > CCD > W-PLT-X/Y/Z (Input of standard white plate data)
182
5. Adjustment
1. Place a sheet of paper that the user usually uses on the platen glass,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL1.
Read the white level in the BOOK mode.
(Check the transparency of the glass for BOOK mode.)
2. Place a sheet of paper that the user usually uses on the DF,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading).
(Check the transparency of the glass for stream reading.)(Read both sides of the chart.)
3. Place a sheet of paper that the user usually uses on the platen glass,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL3.
Read the white level in the BOOK mode.
(Check the transparency of the glass for BOOK mode.)
4. Place a sheet of paper that the user usually uses on the DF,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream reading).
(Check the transparency of the glass for stream reading.)(Read both sides of the chart.)
1. Place a sheet of paper that the user usually uses on the platen glass,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL1.
Read the white level in the BOOK mode.
(Check the transparency of the glass for BOOK mode.)
2. Place a sheet of paper that the user usually uses on the DF,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DF-WLVL2.
Read the white level in the DF mode (stream reading).
(Check the transparency of the glass for stream reading.)(Read both sides of the chart.)
3. Place a sheet of paper that the user usually uses on the platen glass,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DFWLVL3.
Read the white level in the BOOK mode.
(Check the transparency of the glass for BOOK mode.)
4. Place a sheet of paper that the user usually uses on the DF,
enter the service mode, and then select SCAN > READER > FUNCTION > CCD > DF-WLVL4.
Read the white level in the DF mode (stream reading).
(Check the transparency of the glass for stream reading.)(Read both sides of the chart.)
Main Controller
Action to Take after Replacing theMain Controller PCB
After replacing the main controller PCB with a new one, take the following action:
Download the latest firmware with the UST.
Enter all values recorded on the service label affixed to the rear cover.
183
5. Adjustment
2. Turn OFF and then ON the main power switch. (Turning OFF/ON the main power switch clears the RAM.)
3. If uploading of backup data fails before replacement due to the damage to the DC controller PCB, enter the values
of service mode items recorded on the service label. Since the values recorded on the service label may be outdated,
check the service mode item list (#SERVICE DATA LIST) printed out in advance, and then enter the latest values.
4. Turn OFF and then ON the main power switch. (Turning OFF/ON the main power switch allows the values entered
for the service mode items to take effect.)
CAUTION:
The ADRAM is powered from the secondary battery unit to back up the image memory even after the main power switch
is turned OFF and the power plug is removed from the outlet.
If the SW3 on the main controller PCB is pressed with the image backed up, the entire data stored in the memory is cleared.
Be sure to output the data stored in the memory before pressing the SW3.
0 0 0 -67 -5 -4 -5
PRINT > Bitswitch > 136 Laser horizontal scanning direction write position adjustment(A)
PRINT > Bitswitch > 145 Laser horizontal scanning direction magnification ratio adjustment(A-B)
PRINT > Bitswitch > 146 Laser horizontal scanning direction magnification ratio adjustment(A-C)
PRINT > Bitswitch > 147 Laser horizontal scanning direction magnification ratio adjustment(A-D)
PRINT > Bitswitch > 148 Laser horizontal scanning direction write position adjustment(A-B)
PRINT > Bitswitch > 149 Laser horizontal scanning direction write position adjustment(A-C)
PRINT > Bitswitch > 150 Laser horizontal scanning direction write position adjustment(A-D)
184
6 Troubleshooting
Initial Check.......................................186
Test Print...........................................188
Troubleshooting Items.......................189
Version Upgrade............................... 194
Service Call Request Function..........198
6. Troubleshooting
Initial Check
186
6. Troubleshooting
187
6. Troubleshooting
Test Print
Overview
This machine have the following test print TYPE and you can judge the image failure that is checked as Yes in the following
image check items with each test print.
If the image failure occurred on normal output does not reappear on the test print, it may be caused by the PDL input or reader
side.
Procedure
1. Enter the PG number with numeric keys, then press the START key.
2. Select single-sided (SGL: 0) or double-sided (DBL: 1), then press the START key.
3. Enter the number of prints to be output (PG COUNT), then press the START key.
4. Specify the paper drawer (main unit), then press the START key.
Main unit cassette (ST_C: 0), 2nd cassette (OP_C: 1), Manual feed tray (MLT: 2)
5. Specify the paper eject slot, then press the START key.
Tray 1 (1_OUT: 0), Tray2 (2_OUT: 1)
6. Select a paper type, then press the OK key.
Plain paper (PLN: 0), Thick paper (TCK: 1),Thin paper (OHP: 2)
7. A test pattern is output.
188
6. Troubleshooting
Troubleshooting Items
Image Faults
Paper Reverse Side Stained with Toner
[Occurrence area]
Fixing assembly (circumference of the roller: iR2545/2535; 94mm, iR2530/2525/2520; 78.5mm)
Transfer roller (circumference: 50mm)
[Cause]
Fixing assembly: Toner came off the paper sticks to the pressure roller, and then the toner sticks to the reverse side of the paper.
Transfer roller: Toner remained on the drum that had stopped at occurrence of a jam. During the recovery operation performed
later, the toner sticks to the transfer roller.
[Occurrence condition]
Fixing assembly: When fixing ability is poor due to low temperature, a halftone image has been printed on a lot of sheets of paper,
or the time for replacement of the transfer unit is near
Transfer roller: When a paper jam has occurred or the time for replacement of the transfer roller is near.
[Remedy]
Fixing assembly: USER MODE> Adjustment/ Cleaning> Fixing Unit Cleaning
Transfer Roller: USER MODE> Adjustment/ Cleaning> Transfer Roller Cleaning
189
6. Troubleshooting
[Occurrence area]
Transfer front guide
Fixing inlet guide
[Cause]
Transfer front guide: The leading or trailing edge of paper touches the toner stuck to the transfer front upper guide.
Fixing inlet guide: The leading or trailing edge of paper touches the toner stuck to the fixing inlet guide.
[Occurrence condition]
When halftone or solid-black images are printed in succession
[Remedy]
Using lens-cleaning paper or the like, clean the guide stained with toner.
[Occurrence area]
Transfer roller (circumference: 50mm)
[Cause]
Resistance of paper increases due to reduction in paper water content, resulting in insufficient transfer output.
Resistance of paper decreases due to increase in paper water content, resulting in excessive transfer output.
[Occurrence condition]
Paper left alone in a low-humidity environment
Paper left alone in a high-humidity environment
[Remedy]
USER MODE> Adjustment/ Cleaning> Special Mode M> Low or High
190
6. Troubleshooting
[Occurrence area]
Drum (circumference: 94mm)
[Cause]
Corona products generated on the charging roller stick to the drum, and then water molecules adsorb onto them, resulting in
reduction in resistance.
Therefore, a desired latent image cannot be formed, resulting in a blurred image.
[Occurrence condition]
When the machine is operated first in the morning under the high-temperature and highhumidity environment.
[Remedy]
USER MODE> Adjustment/ Cleaning> Special Mode F> Low, Meduium, or High Install the optional drum heater.
[Cause]
The water content on the front surface of paper becomes different from that on the reverse side of paper, making the curl larger.
[Occurrence condition]
When the paper has been left alone in a high-humidity environment.
[Remedy]
USER MODE> Adjustment/ Cleaning> Manual> Special Mode N> Medium or High
*Normally, select "Low". Selecting "High" will reduce productivity.
Machine shipped with cassette heater: Turn on the heater.
Install an optional cassette heater.
Paper Jam due to Solid Image Printed on Paper with Small Leading-Edge
Margin (1-4 mm)
[Occurrence area]
Fixing assembly
[Cause]
When a solid image is printed on the paper with a small leading-edge margin (1-4 mm), paper cannot be easily separated from
the fixing film, causing a paper jam.
[Occurrence condition]
When the paper has been left alone in a high-humidity environment or when a solid image is printed on the paper with a small
leading-edge margin.
191
6. Troubleshooting
[Remedy]
USER MODE> Adjustment/ Cleaning> Manual> Special Mode O> Medium or High
USER MODE> Adjustment/ Cleaning> Manual> Special Mode N> High
*Selecting "Special Mode O" or "Special Mode N>High" will increase the leading-edge margin and consequently prevent a paper
jam due to improper separation.
*Selecting "Special Mode N>High" will make the curl smaller but reduce the productivity.
[Cause]
The separation power reduces due to low elasticity of paper, causing a jam in the drum assembly or fixing assembly.
[Occurrence condition]
When paper thinner than 64g/cm2 paper is used.
[Remedy]
USER MODE> Adjustment/ Cleaning> Manual> Special Mode P> Medium or High
* When 52g/cm2 paper is used, "High" must be selected.
[Cause]
When the toner bottle cap is largish while it is sealed to the specification, more power may be required to turn the lever for opening/
closing the cap.
The toner bottle is not pushed until it clicks.
[Occurrence condition]
When the newly opened toner bottle cap is largish while it is sealed to the specification.
When an attempt to set the bottle containing toner has been repeated unnecessarily.
[Remedy]
After turning the toner bottle set lever about 45 degrees, turn the set ON lever while pulling out the toner bottle. This is the way
to set the toner bottle easily.
Push the toner bottle all the way in, and then turn the lever.
[Cause]
When the right cover unit is closed, the belt cannot enter the clearance groove depending on the lower belt securing position and
therefore the belt is Z-folded. As a result, the right cover unit is pushed out and consequently the gear on the right cover unit side
meshes with the gear on the host machine side loosely, generating abnormal noise.
[Occurrence condition]
When the belt of the right cover unit is reinstalled
[Remedy]
192
6. Troubleshooting
Secure the belt to the right cover unit in such a manner that it does not turn along with the screw (i.e., it is secured horizontally
or it faces slightly down).
Escape hole
193
6. Troubleshooting
Version Upgrade
Overview
The following 2 methods are available to upgrade system software:
1. Upgrading the host machine: Use a PC (UST)
2. Upgrading the Inner Finisher: Use a PC (SST) + Downloader PCB
Host machine PC
USB cable
Flash ROM CPU
J8104
NOTE:
Multiple system software of the host machine can be collectively upgraded in conjunction with iW EMC/MC, DFU Plug-in and Local
CDS. For the details, refer to documents for iW EMC/MC and DFU Plug-in.
Host machine
Inner Finisher
194
6. Troubleshooting
Procedure
NOTE:
The following describes the procedure to upgrade Boot as an example: For upgrading the other firmware, follow the same
procedure as Boot.
CAUTION:
When upgrading the system software of Boot and Bootable lang, be sure to first upgrade Boot.
NOTE:
Download Mode is also available from the following user mode:
> System Settings > Update Firmware > Yes
195
6. Troubleshooting
CAUTION:
Selecting firmware of a wrong model does not display "Select by printer name".
196
6. Troubleshooting
11. The following screen is displayed. "UPDATING FIRMWARE" is displayed on the Control Panel of this machine.
CAUTION:
Do not turn OFF the power during the download/writing process
Do not turn OFF the power supply during the download/writing process of system software.
It can cause faulty startup after turning ON the power.
12. As the following screen is displayed when upgrading is completed, turn OFF and then ON the power switch to complete.
197
6. Troubleshooting
NOTE:
In the case of a model for USA, the Service Call Request button will not be displayed even this setting is enabled (setting value
"1").
For the details on how to use the service call request function, refer to e-Manual > [Top] > [Troubleshooting] > [Service Call
Message] .
198
7 Error/Jam/Alarm
Outline...............................................200
Error Code.........................................201
Jam Code..........................................213
Alarm Code....................................... 219
7. Error/Jam/Alarm
Outline
This chapter describes various codes which are displayed when a failure occurs on the product. These are classified into 3 codes
as follows.
200
7. Error/Jam/Alarm
Error Code
201
7. Error/Jam/Alarm
202
7. Error/Jam/Alarm
203
7. Error/Jam/Alarm
204
7. Error/Jam/Alarm
205
7. Error/Jam/Alarm
206
7. Error/Jam/Alarm
207
7. Error/Jam/Alarm
208
7. Error/Jam/Alarm
NOTE:
A service error code expressed in the form of "## + number" will not appear on the LCD, Error Tx Report, or Activity Report
while the machine remainsin factory default state. To check a service error code, shift bit 0 of service soft switch #1 SSSW
SW01 to '1'.
For the causes and countermeasures of error codes, refer to the separate G3/G4 Facsimile Error Code List.
209
7. Error/Jam/Alarm
No. Description
#0403 The job failed because a file with the same name already exists.
Generally, if a file with the same name exists, a number ranging from 1 to 999 is added to the tail of the name to prevent
naming conflicts.
However, this error occurred because a file with the same number added to its file name already exists.
#0404 The job failed because the write protect switch of the USB memory media device was on.
#0406 The job failed because the USB memory media device was pulled out during transmission.
An error occurred while data, such as image data, was being transferred to the USB memory media device.
(The connected device may be formatted with a file system that is not supported by the machine.)
#0407 The length of the full path to the specified file (or folder) exceeded the supported limit.
The transmission to the USB memory media device was not properly performed because the length of the full path including
the root and file name exceeded the limit.
#0701 The specified Department ID does not exist, or the password has changed.
#0703 The memory for image data is full when sending color documents.
#0705 The send operation was interrupted because the size of the image data is larger than that specified in <Maximum TX Data
Size> in E-mail/I-Fax Settings.
#0749 You could not execute the job because a service call message is being displayed.
#0751 The file server is not functioning.
The network is down (the server is unable to connect to the network or was disconnected).
#0752 The SMTP server name and e-mail address are incorrect.
The domain name is incorrect.
The SMTP server is not functioning.
The network is down.
#0753 A TCP/IP error occurred while sending an e-mail. (Socket, Select error, etc.)
#0755 Jobs cannot be sent because TCP/IP is not functioning correctly.
The IP address is not set.
When the machine was turned ON, an IP address was not assigned to the machine by the DHCP, RARP, or BOOTP server.
#0801 A timeout error occurred while the machine was communicating with the SMTP server to send an e-mail or send/receive an
I-fax.
The SMTP server returned an error while trying to connect.
The destination is not correct.
An error occurred on the server side during transmission to a file server.
#0802 The name of the SMTP server is incorrect.
The DNS server address settings are incorrect.
The domain name is incorrect.
Connection to the DNS server failed.
#0804 You do not have permission to access the folder.
#0806 An incorrect user name or password was specified when sending documents to a file server.
An incorrect destination was specified when sending an e-mail or I-fax.
#0808 A timeout error occurred while the machine was communicating with the FTP server.
The FTP server returned an error while trying to connect.
The destination is not correct.
An error occurred on the server during transmission.
#0810 A POP server connection error occurred while receiving an I-fax.
The POP server returned an error during the connection.
A timeout error occurred on the server while connecting to the POP server.
#0813 The login name or password for access to the POP server is incorrect.
#0816 You have reached the quota for the number of pages you can scan.
#0818 You have received data that cannot be processed (the attached file cannot be printed).
#0819 You have received data that cannot be processed (MIME information is incorrect).
#0820 You have received data that cannot be processed (BASE 64 or uuencode is incorrect).
#0821 You have received data that cannot be processed (TIFF analysis error).
When you are using the Media Print function, printing cannot be performed because you have selected a JPEG or TIFF file
with unsupported file formats or a corrupted image file.
#0827 You have received data that cannot be processed (contains MIME information that is not supported).
#0828 You have received HTML data.
#0829 Data consisting of more than approximately 1,000 pages is received.
#0839 The user name or password for the SMTP Authentication is incorrect.
#0852 An error occurred because the main power switch was turned OFF while a job was being processed.
#0853 A print job sent from a computer via a printer driver is canceled since <Only allow secure print jobs> is set to 'On'.
210
7. Error/Jam/Alarm
No. Description
#0995 The communication reservation was canceled.
211
7. Error/Jam/Alarm
212
7. Error/Jam/Alarm
Jam Code
Main Unit
550-sheet 1st cassette model
S40
S42
S12
S19
S7
S5
S1
213
7. Error/Jam/Alarm
S40
S42
S12
S19
S7
S5
214
7. Error/Jam/Alarm
215
7. Error/Jam/Alarm
*1: The state is recovered by opening and closing the Door or turning OFF and then ON the power supply.
DADF-AB1
PI11
PI8
PI6
PI7
PI10
PI11
PI7
PI6
PI8
216
7. Error/Jam/Alarm
Inner Finisher-B1
S22 S2 S1
S15 S16 S6
S18
S19
S20
S10 S13
S9
S7
S12
S11
217
7. Error/Jam/Alarm
218
7. Error/Jam/Alarm
Alarm Code
219
7. Error/Jam/Alarm
220
8 Service Mode
Overview........................................... 222
Details of Service Mode.................... 225
Remote UI Service Mode.................. 302
8. Service Mode
Overview
222
8. Service Mode
#SSSW #SSSW
#SSSW #NUMERIC
033 000000000 001 0
4) Selecting a Bit Switch 4) Selecting a Prarameter
Select the bit using the Select the Prarameter using the
[left arrow]/[right arrow] on [left arrow]/[right arrow].
the touch panel.
#SSSW #NUMERIC
033 000000000 002 0
5) Registering/Setting Data 5) Registering/Setting Data
Enter data using the keypad, Enter data using the keypad,
and press the [OK]. and then press [OK].
#SSSW #NUMERIC
033 000000001 002 10
6) Press the [Stop]/[Additional 6) Press the [Stop]/[Additional
functions]/[Reset] key to end functions]/[Reset] key to end
the service mode. the service mode.
NOTE:
Push the (*) key when inputting the minus(-).
Therefore, (+) and (-) is changed.
t0
Bi
Bi
Bi
Bi
Bi
Bi
Bi
Bi
#SSSW
001 0 0 0 0 0 0 0 0
CAUTION:
Do not change service data identified as "not used"; they are set as initial settings.
223
8. Service Mode
Back-Up
At time of shipment from the factory, all machines are adjusted individually, and adjustment values are recorded in their respective
service labels.
If you have replaced the CCD/CIS unit or the DC controller PCB, or if you have initialized the RAM, the adjustment values will
return to their default settings. If there has been any change in a service mode item, be sure to update its setting indicated on
the service label.
As necessary, make use of the space in the service label (as when recording an item not found on the label).
Service Label
The item of service kabel is described below.
In this machine, the output of the service label does not support.
FACTORY 1 2 3 FACTORY 1 2 3
#PRINT> #PRINT NUMERIC> SCAN> READER> ADJUST> ADJ-XY>
034 xxx ADJ-X-MG xxx
035 xxx SCAN> READER> ADJUST> CCD>
036 xxx W-PLT-X xxx
037 xxx W-PLT-Y xxx
038 xxx W-PLT-Z xxx
054 xxx 50_RG xxx
136 xxx 50_GB xxx
140 xxx 100_RG xxx
141 xxx 100_GB xxx
142 xxx MTF3-M1 xxx
143 xxx MTF3-M2 xxx
145 xxx MTF3-M3 xxx
146 xxx MTF3-M4 xxx
147 xxx MTF3-M5 xxx
148 xxx MTF3-M6 xxx
149 xxx MTF3-M7 xxx
150 xxx MTF3-M8 xxx
SCAN> READER> ADJUST> ADJ-XY> MTF3-M9 xxx
ADJ-X xxx SCAN> READER> ADJUST> PASCAL>
ADJ-Y xxx OFST-P-K xxx
ADJ-S xxx SCAN> FEEDER> ADJUST>
ADJ-Y-DF xxx DOCST xxx
STRD-POS xxx LA-SPEED xxx
DOC-LNGH xxx
Body No
224
8. Service Mode
#SSSW
SSSW Composition
NOTE:
This document describes the default settings for the system for USA.
The default settings used in the service mode vary depending on the shipping destination and model.
Details
SSSW-SW01
List of Functions
Bit Function 1 0
0 service error code output not output
1 not used - -
2 not used - -
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
225
8. Service Mode
SSSW-SW02
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 not used - -
3 not used - -
4 V34 CCRTN OFF Disable Not disable
5 not used - -
6 not used - -
7 F network silent termination service Compatible Not compatible
SSSW-SW03
List of Functions
Bit Function 1 0
0 TCF criteria Loose Normal
1 Echo protect tone for high-speed transmission Transmitted Not transmitted
2 not used - -
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 Tonal signal before CED signal transmission Transmitted Not transmitted
226
8. Service Mode
Selects whether or not the echo protect tone is transmitted for high-speed transmission (9600 or 7200 bps).
If errors due to line conditions occur frequently during fax transmission, select Transmitted.
When Transmitted is selected, a non-modulated carrier is transmitted as a synchronization signal before the image transmission.
NOTE:
Codes for errors that can occur during transmission because of line conditions:
##100, ##104, ##281, ##282, ##283, ##750, ##755, ##760,##765
NOTE:
Any of the following error code may be indicated because of an echo at time of reception
##0005, ##0101, ##0106, ##0107, ##0114, ##0200, ##0201, ##0790
SSSW-SW04
List of Functions
Bit Function 1 0
0 not used - -
1 Check CI frequency Yes No
2 the number of final flag sequences of protocol 2 1
signals
3 Reception mode after CFR signal transmission high speed high speed/low speed
4 the length of the period of ignoring low speed sig- 1500ms 700ms
nals after CFR output
5 Frequency of CI signal is checked when PBX is Yes No
set.
6 CNG signal for manual transmission Not transmitted Transmitted
7 CED signal for manual reception Not transmitted Transmitted
NOTE:
Any of the following error codes may be indicated at time of transmission
##0100, ##0280, ##0281, ##0750, ##0753, ##0754, ##0755, ##0758, ##0759, ##0760, ##0763 ##0764, ##0765, ##0768,
##0769,##0770, ##0773, ##0775, ##0778, ##0780, ##0783, ##0785, ##0788
227
8. Service Mode
NOTE:
Any of the following error codes may be indicated at time of reception because of line condition
##0107, ##0114, ##0201
Be sure to change bit 4 before changing this bit; if errors still occur, change this bit.
When 'high speed' is selected, only high-speed signals (images) will be received after transmission of the CFR signal.
SSSW-SW05
List of Functions
Bit Function 1 0
0 not used - -
1 Conversion from mm to inch (text mode) execute do not execute
2 Conversion from mm to inch (text/photo mode) execute do not execute
3 transmit bit 33 and thereafter for DIS signal prohibit do not prohibit
4 Recording paper length availability declared in A4 /B4 size Arbitrary size
DIS signal
5 not used - -
6 not used - -
7 not used - -
228
8. Service Mode
CAUTION:
If prohibit is selected, Super Fine reception from a non-Canon machine can no longer be used.
NOTE:
When A4 size is selected, this fax uses the DIS signal to tell the transmitting fax that it is equipped with A4 size recording paper.
The transmitting fax that receives this DIS signal divides long pages into A4 size pages before transmitting it to the receiving fax.
Some fax models do not so divide long documents.
SSSW-SW06
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 not used - -
3 FAX stamp display setting Displayed Not displayed
4 original read width LTR A4
5 not used - -
6 not used - -
7 not used - -
SSSW-SW012
List of Functions
Bit Function 1 0
0 1-page time-out length for transmission * *
1 * *
2 1-page time-out length for transmission * *
3 (HT transmission) * *
4 1-page time-out length for reception * *
229
8. Service Mode
Bit Function 1 0
5 1-page time-out length for reception * *
6 not used - -
7 page timer setting by transmission/reception set do not set
The machine will stop the ongoing communication if the transmission/reception of a single original page takes 32 min or more.
To use the timer for a purpose other than this function, refer to the tables that follow, and select an appropriate time length.
When 'do not enable' is selected using bit 7, the time-out length for a single page for all modes will depend on the setting of bit
0 and bit 1.
Time-Out Length for Transmission (image mode other than text mode)
SSSW-SW013
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 Convert "inch" into "mm" when transmitting the convert do not convert
received image data
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
230
8. Service Mode
SSSW-SW014
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 direction of scanning for inch/mm conversion both main and sub scanning di- sub scanning direction only
rections
3 not used - -
4 inch-configuration resolution declaration declare do not declare
5 not used - -
6 not used - -
7 not used - -
SSSW-SW15
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 Reception of call through caller ID display line Yes No
(main unit line)
3 not used - -
4 not used - -
5 not used - -
6 Detection of continuous signal at fax/tel switch- Yes No
over
7 not used - -
SSSW-SW18
List of Functions
Bit Function 1 0
0 detection of carrier between DCS and TCF detect do not detect
1 wait time for carrier between DCS and TCF 600msec 300msec
2 To disable communication control for IP network. Yes No
231
8. Service Mode
Bit Function 1 0
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
SSSW-SW22
List of Functions
Bit Function 1 0
0 To disable NSX transmission. Yes No
1 not used - -
2 not used - -
3 Prohibit manual polling Yes No
4 not used - -
5 not used - -
6 not used - -
7 not used - -
SSSW-SW25
List of Functions
Bit Function 1 0
0 Transmission telephone numbers displayed on Other fax number Called number
reports from CSI
1 not used - -
2 If void CSI has been received, handle as non- Yes No
received CSI.
3 Menu display of message language Display Do not display
4 not used - -
5 not used - -
6 not used - -
232
8. Service Mode
Bit Function 1 0
7 not used - -
SSSW-SW28
List of Functions
Bit Function 1 0
0 Caller V.8 protocol No Yes
1 Called party V.8 protocol No Yes
2 Caller V.8 protocol late start No Yes
3 Called party V.8 protocol late start No Yes
4 V.34 reception fallback Prohibited Not prohibited
5 V.34 transmission fallback Prohibited Not prohibited
6 not used - -
7 not used - -
233
8. Service Mode
SSSW-SW30
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 not used - -
3 not used - -
4 not used - -
5 New dial tone detection method Detect with the new method. Detect with the existing method.
6 not used - -
7 not used - -
SSSW-SW32
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 not used - -
3 not used - -
4 not used - -
5 NCU version NCU2002 NCU2004
6 not used - -
7 not used - -
SSSW-SW33
List of Functions
Bit Function 1 0
0 count B4 (Print) as large size Yes No
1 not used - -
2 count B4 (Scan) as large size Yes No
3 the counter display type change in Japan and USA * *
4 * *
5 Toner cartridge replacement counter display Yes No
6 not used - -
7 not used - -
234
8. Service Mode
Bit4 Bit3
Conventional type(type1) 0 0
New type(type2) 0 1
New type(type3) 1 0
New type(type4) 1 1
SSSW-SW34
List of Functions
Bit Function 1 0
0 Display the waste toner full warning Yes No
1 Switch the waste toner full warning Drum replacement required message E019 displayed on an serv-
displayed on an operator call ice call
2 User drum replacement menu display Yes No
3 Display the preparation warning message of the waste Display Not display
toner container
4 Display the replacement warning message of the toner Display Not display
cartridge
5 not used - -
6 not used - -
7 not used - -
Details of [Bit 0]
You can select whether to display waste toner full warning.
Selecting "1" notifies waste toner full warning. (Initial value)
Selecting "0" does not notify waste toner full warning.
Details of [Bit 1]
Regarding the waste toner full warning, you can select display of drum replacement by an operator call or display of E019 by a
service call.
Selecting "1" displays drum replacement by an operator call. (Initial value)
Selecting "0" displays E019 by a service call.
Details of [Bit 2]
You can select whether to display the menu of drum replacement by the user.
Selecting "1" displays the menu.
Selecting "0" does not display the menu.
Initial value:
For Europe: 1
For locations other than Europe: 0
235
8. Service Mode
Details of [Bit 3]
To set whether to display the Waste Toner Container preparation warning message in the status area of LUI.
Selecting "1" displays the warning. (Initial value)
Selecting "0" does not display the warning.
Details of [Bit 4]
To set whether to display the Toner Bottle replacement warning message in the status area of LUI.
Selecting "1" displays the warning. (Initial value)
Selecting "0" does not display the warning.
NOTE:
To notify the waste toner full warning in the status line of the Control Panel, set "1" for Bit 0 and Bit 3 of SW34.
SSSW-SW35
Not used
Bit Function 1 0
0 e-RDS function ON/OFF Yes No
1 Call button function ON/OFF Yes No
2 ScanToMedia function enable/disable enable disable
Default: 0
3 MediaPrint function enable/disable enable disable
4 IC card authentication management function ON/OFF Yes No
5 Handling of a scan job at device logout Stop a scan job Not stop a scan job
Default: 0
6 Handling of display of the stop confirmation screen when the Not display the stop confirmation Display the stop confirmation
stop key is pressed during a scan job, except remote scan screen (same specification as screen (the display specification
that of the existing models) following that of the iR series)
7 Switching to display/hide the start button of the counter print Display the counter print button Hide the counter print button
(known as billing counter report)
Default: 1
CAUTION:
In the case of a model for USA, the button will not be displayed even if "1" (enabled) is selected.
236
8. Service Mode
SSSW-SW36
List of Functions
Bit Function 1 0
0 Service switch to disable auSend Disable auSend. You can hide the set- Enabling/disabling of auSend follows
Default: 0 ting item of auSend in RUI/LUI. the RUI setting.
auSend display in RUI/LUI is not affec-
ted.
1 Switch to display/hide the automatic shutdown Display the automatic shutdown time Not display the automatic shutdown
time setting screen setting screen (Enable the automatic time setting screen (Disable the auto-
shutdown function) matic shutdown function)
2 Change of [User Management Settings] after No change Forced OFF
import of DCM file
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
Details of [Bit 1]
Set whether to display the automatic shutdown time setting screen.
Selecting "1" displays the setting screen.
Selecting "0" does not display the setting screen.
Initial value:
For Europe: 1
For locations other than Europe: 0
Details of [Bit 2]
When setting information of [Settings/Registration] menu is imported using DCM function, the user management settings are
forcibly disabled. However, it is not forcibly disabled by setting this item to "1".
Selecting "1" does not change the user management settings.
Selecting "0" forcibly disable the user management settings.
Initial value: 0
237
8. Service Mode
#MENU
Menu Switch Composition
No. Function Range of settings
005 NL equalizer 0: OFF
1: ON
006 Telephone line monitor 0: DIAL
1: SERVICEMAN [1]
2: SERVICEMAN [2]
3: OFF
007 Transmission level (ATT) From 0 to 15 (ex: 15= -15 dBm)
008 V.34 modulation speed upper limit 0: 3429
1: 3200
2: 3000
3: 2800
4: 2743
5: 2400
009 V34 data speed upper limit 0: 33.6kbs
1: 31.2kbs
2: 28.8kbs
3: 26.4kbs
4: 24.0kbs
5: 21.6kbs
6: 19.2kbs
7: 16.8kbs
8: 14.4kbs
9: 12.0kbs
10: 9.6kbs
11: 7.2kbs
12: 4.8kbs
13: 2.4kbs
010 Frequency of pseudoring signal 0: 50Hz
1: 25Hz
2: 17Hz
Deatails
005: NL equalizer
Use it to enable-disable the NL equalizer.
If errors occur often during communication because of the condition of the line, enable (ON) the NL equalizer.
NOTE:
Any of the following error codes may be indicated at time of transmission because of the line condition:
##100, ##101, ##102, ##104, ##201, ##281, ##282, ##283, ##750, ##755, ##765, ##774, ##779, ##784, ##789
Any of the following error codes may be indicated at time of transmission because of the line condition:
##103, ##107, ##114, ##201, ##790, ##793
238
8. Service Mode
NOTE:
Any of the following error codes may be indicated at time of transmission because of the line condition:
##100, ##101, ##102, ##104, ##201, ##280, ##281, ##282, ##283, ##284, ##750,
##752, ##754, ##755, ##757, ##759, ##760, ##762, ##764, ##765,
##767, ##769, ##770, ##772, ##774, ##775, ##777, ##779, ##780, ##782, ##784,
##785, ##787, ##789
Any of the following error codes may be indicated at time of reception because of the line condition:
##103, ##106, ##107, ##201, ##793
##103, ##106, ##107, ##201, ##793
#NUMERIC
Numerical Parameter Composition
No. Item Range of settings
002 RTN transmission condition(1) 1% to 99%
003 RTN transmission condition (2) 2 to 99 item
004 RTN transmission condition (3) 1 to 99 lines
005 NCC pause time length (pre-ID code) 1 to 60 sec
006 NCC pause time length (post-ID code) 1 to 60 sec
008 Time from Right After Dialing by Auto-dialing to Start of Communication 1 to 65 sec
010 line condition identification time length 0 to 9999 (10 msec)
011 T.30T1 timer (for reception) 0 to 9999 (10 msec)
012 The maximum number of received lines 0 to 65535 (line) * Unlimited in the case of 0
013 T.30 EOL timer 500 to 3000 (10 msec)
015 hooking detection time length 0 to 999
016 time length to first response at time of fax/tel switchover 0 to 9
017 pseudo RBT signal pattern ON time length 0 to 999
018 pseudo RBT signal pattern OFF time length (short) 0 to 999
019 pseudo RBT signal pattern OFF time length (long) 0 to 999
020 pseudo CI signal pattern ON time length 0 to 999
021 pseudo CI signal pattern OFF time length (short) 0 to 999
022 pseudo CI signal pattern OFF time length (long) 0 to 999
023 CNG detection level at time of fax/tel switchover 0 to 7
024 pseudo RBT transmission level at time of fax/tel switchover 10 to 20
0 to 20 (120/230V)
025 Answering machine connection function signal detection time 0 to 999
027 preamble detection time length for V21 low-speed flag 20 (x 10ms)
051 Hooking detection threshold 0 to 655035
053 Setting of DTMF call origination count at remote reception of fax 0 to 65535 (25 counts)
054 Setting of busy tone output time when handset is used 0 to 480 (60min) (0: no data acquisition)
055 acquisition period of environmental log data 0 to 480 (60min)
056 display the type of soft counter 1 101 (Fixed)
239
8. Service Mode
Details
<002:RTN transmission condition (1)><003: RTN transmission condition (2)><004: RTN
transmission condition (3)>
Use it to set RTN signal transmission conditions. Raise these parameters for more lenient conditions if errors occur frequently at
time of reception because of transmission of the RTN signal.
NOTE:
Any of the following error codes may be indicated at time of reception because of RTN signal transmission
##0104, ##0107, ##0114, ##0201
RTN signal transmission condition (1) affects the ratio of error lines to the total number of lines per single page of received images.
RTN signal transmission condition (2) affects the standard value (*2) of burst errors (*1).
RTN signal condition (3) affects the number of errors not reaching the standard value of burst errors.
*1: transmission error occurring cover several lines.
*2: for instance, if '15' is set, a single burst error will represent an error occurring continuously cover 15 lines.
If any of these lines is detected while an image signal is being received, the RTN signal will be transmitted after receiving the
protocol signal of the transmitting party. Higher parameters restrict the transmission of the RTN signal.
240
8. Service Mode
NOTE:
Any of the following error codes may be indicated because of the condition of the line ##0005, ##0018
The line condition identification time is between when the dial signal is transmitted and when the line condition is cut for the
transmitting party, while it is between when the DIS signal is transmitted and when the line is cut for the receiving party.
017:pseudo RBT signal pattern ON time length/018: pseudo RBT signal pattern OFF time
length (short)/019: pseudo RBT signal pattern OFF time length (long)
Use it to set the pseudo CI signal pattern transmitted at time of a fax/tel switchover.
017: pseudo RBT signal pattern ON time length/018: pseudo RBT signal pattern OFF time length (short)/019: pseudo RBT signal
pattern OFF time length (long)
020: pseudo CI signal pattern ON time length/021: pseudo CI signal pattern OFF time
length (short)/022: pseudo CI signal pattern OFF time length (long)
Use it to set the pseudo CI signal pattern transmitted at time of a fax/tel switchover.
241
8. Service Mode
200s: copy
300s: print
400s: copy + print
500s: scan
700s: received file print
800s: report pint
900s: transmitted scan
NOTE:
To make a change so that B4 papers (for print) will be counted as large-size, use
service mode: make the following selections, and change bit 0 to '1': #SSSW>SW33.
To make a change so that B4 papers (for scan) will be counted as large-size, use
service mode: make the following selections, and change bit 2 to '1': #SSSW>SW33.
242
8. Service Mode
243
8. Service Mode
244
8. Service Mode
245
8. Service Mode
067: Communication termination timer from start to completion of the reception of SMTP
reception data
Communication termination timer from start to completion of the reception of SMTP reception data can be set.
246
8. Service Mode
068: Communication termination timer from start to completion of the reception of POP
reception data
Communication termination timer from start to completion of the reception of POP reception data can be set.
#SCAN
Setting of Scanner Functions (SCANNER)
Item1 No. Initial set- Appropriate guideline Description
ting
#SCAN SW SW01 - 04 Not used
SW05 Differs according to the loca- Changes "AB configuration/Inch configuration" of the
tion. original size detection
SW06 Allows to change the configuration of the original size
detection in the book mode.
#SCAN NUMERIC 001: - 032: Not used
033: 50 Vertical scan magnification correction (scanning on
BOOK)
034: 50 Horizontal scan magnification correction (scanning on
BOOK)
035: - 046: Not used
047: 50 Vertical scan magnification correction (scanning on
ADF)
048: 50 Horizontal scan magnification correction (scanning on
ADF)
049: - 134: Not used
135: 30 Leading edge trimming length when performing fax op-
eration using the Copyboard (0.1 mm)
136: - 137: Not used
138: 15 Leading edge frame length when performing copy op-
eration using the Copyboard (0.1 mm)
139: - 144: Not used
145: 30 Leading edge trimming length when performing fax op-
eration using the ADF (0.1 mm)
146: 30 Trailing edge trimming length when performing fax op-
eration using the ADF (0.1 mm)
147: 10 Left-right frame length when performing fax operation
using the ADF (0.1 mm)
148: 25 Leading edge frame length when performing copy op-
eration using the ADF (0.1 mm)
149: - 164: Not used
165: 4 Leading edge frame length when performing SEND
SCAN using the Copyboard (0.1 mm)
166: - 167: Not used
168: 0 Leading edge frame length when performing SEND
SCAN using the ADF (0.1 mm)
169: - 192: Not used
247
8. Service Mode
248
8. Service Mode
249
8. Service Mode
250
8. Service Mode
251
8. Service Mode
SCAN SW
SW05
Paper size type setting for DF
Bit Function 1 0
0 A configuration (same as AB configuration) Enable Disable
1 AB configuration Enable Disable
2 Inch configuration Enable Disable
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
SCAN NUMERIC
033: Vertical scan magnification correction
Correct the magnification of vertical scanning of a book. The larger the adjustment value, the more the image stretches in the
vertical scanning direction.
047: Vertical scan magnification correction (when scanning on a document fed from
ADF)
Correct the magnification of vertical scanning of a document fed from the ADF. The larger the adjustment value, the more the
image stretches in the vertical scanning direction.
048: Horizontal scan magnification correction (when scanning on a document fed from
ADF)
Correct the magnification of horizontal scanning of a document fed from the ADF. The smaller the adjustment value, the more
the image stretches in the horizontal scanning direction.
135: Leading edge trimming length when performing fax operation using the Copyboard
(0.1 mm)
As the value is incremented by "1", the leading edge non-image width is increased by 0.1mm.
138: Leading edge frame length when performing copy operation using the Copyboard
(0.1 mm)
As the value is incremented by 1, the image position moves to the trailing edge side by 0.1mm.
145: Leading edge trimming length when performing fax operation using the ADF (0.1
mm)
As the value is incremented by "1", the leading edge non-image width is increased by 0.1mm.
146: Trailing edge trimming length when performing fax operation using the ADF (0.1
mm)
As the value is incremented by "1", the trailing edge non-image width is increased by 0.1mm.
147: Left-right frame length when performing fax operation using the ADF (0.1 mm)
As the value is incremented by 1, the image position moves to the right edge side by 0.1mm.
148: Leading edge frame length when performing copy operation using the ADF (0.1 mm)
As the value is incremented by 1, the image position moves to the trailing edge side by 0.1mm.
252
8. Service Mode
165: Leading edge frame length when performing SEND SCAN using the Copyboard (0.1
mm)
As the value is incremented by 1, the image position moves to the trailing edge side by 0.1mm.
168: Leading edge frame length when performing SEND SCAN using the ADF (0.1 mm)
As the value is incremented by 1, the image position moves to the trailing edge side by 0.1mm.
193: ADF special paper standard size: to prevent false recognition of LGL
This setting is used when using a standard size of special paper that cannot be recognized by ADF. (When the paper is recognized
incorrectly as LEGAL)
0: LEGAL /B4R
1: FOOLSCAP
2: M_OFICIO
3: A_FOOLSCAP
4: Not used
5: G_LEGAL
6: A_OFICIO
7: B_OFICIO
8: OFICIO
9: E_OFICIO
10: F4A
11: Indian-LGL (For customization)
NOTE:
Papers from "No.1: FOOLSCAP" to "No.9: E_OFICIO" are supported only when inch configuration is set for the original size
detection, and LGLR is replaced with any of them.
"No.10: F4A" is supported only when AB configuration or AB/Inch configuration is set for the original size detection, and B4R
and LGLR are replaced with it.
Operation of the original size detection of custom paper differs depending on whether special papers are supported or not.
Mixed stacking of special papers is not supported.
Special papers are not supported when using the Copyboard.
APS is not supported.
When the setting is switched, it is necessary to turn OFF and then ON the power.
194: ADF special paper standard size: to prevent false recognition of LTR
This setting is used when using a standard size of special paper that is incorrectly recognized as LTR by ADF.
0: LTR /B5
1: G_LTR
2: A_LTR
3: K_LGL
4: EXE
253
8. Service Mode
NOTE:
Papers from "No.1: G_LTR" to "No.2: A_LTR" are supported only when inch configuration is set for the original size detection,
and LTR is replaced with any of them.
"No.3: K_LGL" is supported only when AB configuration or AB/Inch configuration is set for the original size detection, and B5
and LTR are replaced with it.
"No.4: EXE" is supported only when inch configuration is set for the original size detection, and B5 and LTR are replaced with
it.
Operation of the original size detection of custom paper differs depending on whether special papers are supported or not.
Mixed stacking of special papers is not supported.
Special papers are not supported when using the Copyboard.
APS is not supported.
When the setting is switched, it is necessary to turn OFF and then ON the power.
195: ADF special paper standard size: to prevent false recognition of LTRR
This setting is used when using a standard size of special paper that cannot be recognized by ADF. (When the paper is incorrectly
recognized as LTRR)
0: LTR_R / B5R / A4R
1: FOOLSCAP
2: OFFICIO
3: E_OFFICIO
4: G_LTR_R
5: A_LTR_R
6: K_LGL_R
7: EXE_R
NOTE:
Papers from "No.1: FOOLSCAP" to "No.5: A_LTR_R" are supported only when inch configuration is set for the original size
detection, and LTR_R is replaced with any of them.
When A configuration or AB configuration is set for the original size detection, A4R is replaced with "No.5: A_LTR_R".
"No.6: K_LGL_R" is supported only when AB configuration or AB/Inch configuration is set for the original size detection, and
B5_R and LTR_R are replaced with it.
"No.7: EXE_R" is supported only when inch configuration is set for the original size detection, and B5_R and LTR_R are
replaced with it.
Operation of the original size detection of custom paper differs depending on whether special papers are supported or not.
Mixed stacking of special papers is not supported.
Non-Japanese special papers are not supported when using the Copyboard.
APS is not supported.
When the setting is switched, it is necessary to turn OFF and then ON the power.
READER
#SCAN> READER> DISPLAY> CCD> TARGET-B
Target value of shading for blue
If the scanned image has some failure, check the target value of shading for blue.
If the machine continues to display 0 (minimum) or FFFF (maximum), there may be some problem on main controller PCB.
Appropriate guideline :1 to 2047
254
8. Service Mode
255
8. Service Mode
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
If changing the setting value of this item, be sure to Note the changed value on the service label.
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
If changing the setting value of this item, be sure to Note the changed value on the service label.
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
If changing the setting value of this item, be sure to Note the changed value on the service label.
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
If changing the setting value of this item, be sure to Note the changed value on the service label.
NOTE:
Be sure to enter the value on service label when executing RAM clear of the reader controller PCB/ replacing the reader controller
PCB.
If changing the setting value of this item, be sure to Note the changed value on the reader's service label.
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
If changing the setting value of this item, be sure to Note the changed value on the service label.
256
8. Service Mode
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
Be sure to enter the numeric value on copyboard glass when replacing the copyboard glass.
If changing the setting value of this item, be sure to write down the changed value on the service label.
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
Be sure to enter the numeric value on copyboard glass when replacing the copyboard glass.
If changing the setting value of this item, be sure to write down the changed value on the service label.
NOTE:
Be sure to enter the value on service label when replacing the CCD unit.
Be sure to enter the numeric value on copyboard glass when replacing the copyboard glass.
If changing the setting value of this item, be sure to Note the changed value on the service label.
257
8. Service Mode
NOTE:
Be sure to execute these two items (DF-WLVL1/DF-WLVL2) simultaneously.
NOTE:
Be sure to execute these two items (DF-WLVL1/DF-WLVL2) simultaneously.
NOTE:
Scan a blank sheet on the platen and adjust the white level.
NOTE:
Scan a blank sheet in stream reading mode and adjust the white. level.
258
8. Service Mode
1: Inch configuration
To allow to change the setting of this service mode, set the value to 1 in the following service mode.
SCAN > SCAN SW > SW06 > Bit2
And, to enable the correct paper selection, change the following setting of the paper size group.
SYSTEM > SYSTEM Numeric > 057
<Setting value>
1: AB configuration
2: A configuration
3: Inch configuration
4: AB / Inch configuration
FEEDER
#SCAN> FEEDER> ADJUST> DOCST
Adjusting the original stop position for ADF pickup (original tray pickup)
Delivering the original enables the setting. Be sure to press the OK key to deliver the original.
When changing the setting, input the setting on the main station service label.
The larger the value, the smaller the leading edge margin.
259
8. Service Mode
#PRINT
Setting of Printer Functions
Item No. Default Setting range Function
#PRINT SW01- 13 Not used
SW SW14: 00000100 Special mode setting
SW15: 00000000 Interruption of staple job when there is no staple
SW16: - 17 Not used
SW18: 00000100 Special mode setting
SW19: - 50 Not used
260
8. Service Mode
261
8. Service Mode
PRINT SW
SSSW-SW14
List of Functions
Bit Function 1 0
0 Transfer bias pressure reduction mode Enable Disable
1 not used - -
2 Black belt addition mode Enable Disable
3 Post-rotation reduction mode Enable Disable
4 Flicker reduction mode Enable Disable
5 not used - -
6 not used - -
7 not used - -
262
8. Service Mode
Select "Enable" to avoid image defects (black spots) produced by transfer bias leaks occurring in a low-pressure region, such as
one at a high altitude. This setting regulates the transfer bias to keep it from exceeding a predetermined level during printing.
CAUTION:
Implementation of this mode could result in a drum life falling short of its life expectancy.
Discussions of Bit 4
Select whether to enable or disable flicker reduction mode. Select "Enable" and enter a count to modify fusing temperature control
to cancel fluorescent flicking during printing.
CAUTION:
Implementation of this mode would degrade the throughput.
SSSW-SW15
List of Functions
Bit Function 1 0
0 not used - -
1 Interruption of staple job when there is no staple Interrupted Printing continued
2 not used - -
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
SSSW-SW18
List of Functions
Bit Function 1 0
0 not used - -
1 not used - -
2 Thin postcard mode Enable Disable
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
263
8. Service Mode
PRINT NUMERIC
034: Left-end registration adjustment (manual feed tray)
Adjust the left-end registration margin of paper picked from a manual feed tray.
The larger the adjustment value, the wider the left-end margin of the image becomes.
264
8. Service Mode
136: Adjustment of the point to start writing in laser's main scanning direction (A)
When replacing the laser unit, enter the unit-specific delay value shown on the label affixed to the unit.
265
8. Service Mode
145: Adjustment of the magnification to write image in laser's main scanning direction
(A-B)
Magnification between lasers A and B
Amount of adjustment of the magnification of laser B of the laser scanner unit.
Adjust the magnification of laser B with reference to that of laser A.
If the input value is inappropriate, the image quality is degraded.
148: Adjustment of the point to start writing in main scanning direction (A-B)
When replacing the laser, enter the delay value (laser main scanning adjustment).
166: Temperature adjustment UP/DOWN mode (Plain paper, manual feed tray)
The temperature adjustment offset relative to the target fixing temperature of plain paper fed from the manual feed paper can be
changed in steps of 3C. Use this parameter when the fixing performance is low or when it is necessary to prevent the paper from
slipping or being curled.
Plain paper: Plain paper mode, thin paper mode, S thin paper mode, OHP mode
0 - 2: +15C
3 - 11: 12 to -15C (in steps of 3C)
12 - 14: -15C
266
8. Service Mode
267
8. Service Mode
When setting the following special size paper for U1, U2, U3, and U4 which are specified for the paper name to be used in paper
size group, it becomes possible to treat the paper size in U1, U2, U3, and U4 as special size paper in universal size cassettes.
Settings 228: B-OFI, 0: defaul
#NETWORK
Configuration
268
8. Service Mode
269
8. Service Mode
#CODEC
Configuration
Item No. Default Setting range Description
# BitSwitch SW01- SW09 Not used
# Numeric 01: - 05: Not used
06: 2 0-3 Control of attribute flag addition function at reception and print-
ing of color JPEG or E-mail image
07: 4 1-7 Adjustment of black color recognition level at black text pro-
cessing
08: - 50: Not used
Details
06: Control of attribute flag addition function at reception and printing of color JPEG or
E-mail image
Set the type of the attribute flag to be added at reception of a color JPEG or E-mail image.
0: For PDL_text mode
1: For PDL_photo mode
2: For scan_text mode
3: For scan_photo mode
270
8. Service Mode
#SYSTEM
Configuration
Item No. Initial setting Description
#SYSTEM SW SW01 Not used
SW02 00000000 Import/export via USB
SW03 - SW04 Not used
SW05 11001000 Prohibition of export of PWD in address
book
SW06- SW08 Not used
SW09 00000000 Forcibly disabling of uniFLOW
SW10 Not used
SW11 00000000 Item relating to secured print
SW12 - SW50 Not used
Bit Function 1 0
0 - -
1 - -
2 - -
3 - -
4 - -
5 - -
6 To import/export via USB Startup in USB import/export mode Normal startup
7 - -
271
8. Service Mode
SW05
List of Functions
Bit Function 1 0
0 - -
1 - -
2 - -
3 - -
4 - -
5 - -
6 - -
7 Inhibition of export of password in Inhibited Not inhibited
address book
SW09
List of Functions
Bit Function 1 0
0 PS > Display/hide data protocol Displayed Hide
menu
1 Long length setting ON OFF
2 - -
3 Forced invalidity of uniFLOW ON OFF
4 - -
5 - -
6 - -
7 - -
SW11
List of functions
Bit Function 1 0
0 Secured print setting Disabled Enabled
1 To set operation when secured print is disabled. Handled as a normal job Resulting in #0853 error
2 Operation setting of secured print Disable the secured print Follow the secured print setting
when the uniFLOW is enabled (SYSTEM>SW11 Bit0)
3 Operation setting Display the password entry Not display the password entry
when a secured print job is canceled screen screen
4 Display setting of Arabic Displayed Not displayed
5 Switching of sublog output of memory alloc/free log Enabled Disabled
272
8. Service Mode
Bit Function 1 0
6 The flag generated when the setting values of [Settings/ Initialized Not initialized
Registration] menu and service mode are initialized
7 Not used - -
Details of [Bit 0]
You can select whether to enable the secured print.
Selecting "1" disables the setting.
Selecting "0" enables the setting. (Default)
Details of [Bit 1]
Select an operation when a secured print job is sent while secured print is disabled.
Selecting "1" handles it as a normal job.
Selecting "0" results in #0853 error. (Default)
Details of [Bit 2]
Select an operation of a secured print when uniFLOW is enabled.
Selecting "1" disables the secured print. (Default)
Selecting "0" follows the secured print setting (SYSTEM>SW11 Bit0).
Details of [Bit 3]
Select whether to allow canceling of a secured job without password entry
when canceling a secured job waiting for password entry.
Selecting "1" displays the password entry screen. (Default)
Selecting "1" does not display the password entry screen.
Details of [Bit 4]
Set whether to display in Arabic.
Selecting "1" displays in Arabic.
Selecting "0" does not display in Arabic.
Details of [Bit 5]
Switch sublog output of memory alloc/free log.
Selecting "1" performs the output.
Selecting "0" does not perform the output. (Default)
Details of [Bit 6]
The flag generated when the setting values of [Settings/Registration] menu and service mode are initialized.
"1" means that the setting values are initialized.
"0" means that the settings values are not initialized.
SW12
List of functions
Bit Function 1 0
0 Not used - -
1 Not used - -
2 Not used - -
3 Not used - -
4 Display of ON/OFF settings of auto sleep time to support Blue Angel*1 Not displayed Displayed
5 The flag generated when the setting values of [Settings/Registration] menu and service Initialized Not initialized
mode that have been added to support Blue Angel are initialized*1
6 The flag generated when the setting values of service mode that have been added to Initialized Not initialized
support Lot26 are initialized*2
273
8. Service Mode
Bit Function 1 0
7 Not used - -
Details of [Bit 4]
It is a function supporting Blue Angel.*1 When this function is enabled, ON/OFF setting of auto sleep time is hidden so auto sleep
cannot be disabled (OFF).
When "1" is selected, it is not displayed (Auto sleep is forcibly enabled (ON)).
When "0" is selected, it is displayed. (ON/OFF of auto sleep can be selected.) (Initial value)
Details of [Bit 5]
The flag generated when the setting values of [Settings/Registration] menu and service mode that have been added to support
Blue Angel are initialized*1
"1" means that the setting values are initialized.
"0" means that the settings values are not initialized.
Details of [Bit 6]
The flag generated when the setting values of service mode that have been added to support Lot26 are initialized*2
"1" means that the setting values are initialized.
"0" means that the settings values are not initialized.
SW17
List of functions
Bit Function 1 0
0 Set whether to display/hide the menu to check connection of LADP server. Displayed Not displayed
1 To set ON/OFF of Pull Host From DNS function. ON OFF
2 Display setting of SSL setting for Kerberos authentication of "LDAP Authenti- Gray out SSL Display SSL
cation Server Setting" in remote UI
Wording for selecting "login information" on "Register LDAP Server (For Au- Simple/Anonymous Bind- Use / Use (Security
thentication)" page in remote UI ing / Kerberos Binding Authentication)
3 Set whether to display/hide "Auto Reset Time" menu on the Control Panel. Not displayed Displayed
Set the location to display "Auto Reset Time" menu in remote UI Display under "Timer Set- Display under "Sys-
tings" tem Settings"
4 Set whether to display/hide "Restart Device" menu in remote UI Displayed Not displayed
5 Set whether to preset the e-mail address of login user to the destination when Preset Not preset
logging in by auSend
6 Not used - -
7 Not used - -
Details of [Bit 0]
To set whether to display the menu to check connection of LADP server.
Selecting "0" does not display the menu. (Initial value)
Selecting "1" displays the menu.
Details of [Bit 1]
To set whether to enable the Pull Host From DNS function.
When "0" is selected, the function is disabled. (Initial value)
When "1" is selected, the function is enabled.
274
8. Service Mode
Details of [Bit 2]
To set whether to display SSL setting for Kerberos authentication of "LDAP Authentication Server Setting" in remote UI and set
the wording for selecting "login information".
When "0" is selected, SSL setting is displayed for Kerberos authentication and "Use / Use (Security Authentication)" is set for the
wording for selecting "login information".
When "1" is selected, SSL is grayed out for Kerberos authentication and "Simple/Anonymous Binding / Kerberos Binding" is set
for the wording for selecting "login information". (Initial value)
Details of [Bit 3]
To set whether to display "Auto Reset Time" menu on the Control Panel and set the location to display "Auto Reset Time" menu
in remote UI.
When "0" is selected, "Auto Reset Time" menu is displayed on the Control Panel, and "Auto Reset Time" menu in remote UI is
displayed under "Timer Settings". (The same as the conventional specification) (Initial value)
When "1" is selected, "Auto Reset Time" menu is not displayed on the Control Panel, and "Auto Reset Time" menu in remote UI
is displayed under "System Settings".
Details of [Bit 4]
To set whether to display "Restart Device" menu in remote UI.
Selecting "0" does not display the menu. (The same as the conventional specification) (Initial value)
Selecting "1" displays the menu.
Details of [Bit 5]
To set whether to preset the e-mail address of login user to the destination when logging in by auSend.
When "0" is selected, it is not preset. (The same as the conventional specification) (Initial value)
When "1" is selected, it is preset.
SW18
List of functions
Bit Function 1 0
0 Not used - -
1 Not used - -
2 IC card authentication mode initialization judgment switch Initialized Not initial-
ized
3 Waste Toner Container parts counter initialization judgment switch Initialized Not initial-
ized
4 Initialization judgment switch for "Setup Guide", "FTP print", "DCM support", "remote access protection Initialized Not initial-
support", and "DFU support" ized
5 Not used - -
6 Not used - -
7 Not used - -
Details of [Bit 2]
This switch is used to judge whether or not initialization of IC card authentication mode has been performed.
"0" means that the setting values are not initialized.
"1" means that the setting values are initialized.
Details of [Bit 3]
This switch is used to judge whether or not initialization of the Waste Toner Container parts counter has been performed.
"0" means that the setting values are not initialized.
"1" means that the setting values are initialized.
Details of [Bit 4]
275
8. Service Mode
This switch is used to judge whether or not initialization has been performed for the "Setup Guide", "FTP print", "DCM support",
"remote access protection support", and "DFU support" screens.
"0" means that the setting values are not initialized.
"1" means that the setting values are initialized.
SW19
List of functions
Bit Function 1 0
0 Setting for enabling/disabling DFU OFF (Initial value) ON
function
1 - -
2 - -
3 - -
4 - -
5 - -
6 - -
7 - -
Details of [Bit 0]
Whether to enable the DFU function that realizes upgrading of system software in conjunction with iW EMC/MC DFU Plug-in can
be selected.
When "0" is selected, the function is disabled. (Default)
When "1" is selected, the function is enabled.
SW20
List of functions
Bit Function 1 0
Bit 0 - - -
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 Setting of display/hide of FTP print Displayed Not dis-
played
Bit 6 FTP print initialization judgment flag Not initial- Initialized
ized
Bit 7 - - -
Details of [Bit 5]
Whether or not to display FTP print can be set.
Hidden when "0" is set (default)
Displayed when "1" is set
Details of [Bit 6]
FTP print initialization judgment flag
"0" means that the setting values are not initialized.
"1" means that the setting values are initialized.
276
8. Service Mode
*1. An EU directive obligating to design environment-friendly products (eco-design) to facilitate energy saving
277
8. Service Mode
#ACC
Configuration
The table below gives summary description of the accessories available.
278
8. Service Mode
#COUNTER
Counters
This copier is furnished with a maintenance/supplies counter set (DRBL-1), which can be used to gain rough measures of when
to replace supplies. The counter set increments by one on counting each sheet of small-sized paper (up to A4/LTR) and by two
on counting each sheet of large-sized paper (larger than A4/LTR).
279
8. Service Mode
Clearing Counters
Maintenance/parts counter all clear
Execute service mode > CLEAR > COUNTER to clear all maintenance/parts counters.
Counter clear on parts replacement
Press the numeric keypad key 0 after displaying the counter for a part just replaced, and the counter will be cleared
individually.
#LMS
Configuration
Group Item Default Setting Description
range
INACTIVE ST-SEND 0 0-1 To display installation state of SEND function when transfer is displayed.
TR-SEND The 24 digits of license transfer numbers are displayed.
ST-BRDIM 0 0-1 To display installation state of BarDIMM when transfer is disabled.
TR-BRDIM The 24 digits of license transfer numbers are displayed.
ST-ERDS 0 0-1 To display installation state of third party expansion function of E-RDS when
transfer is disabled.
TR-ERDS The 24 digits of license transfer numbers are displayed.
ST-PCL 0 0-1 To display installation state of PCL function when transfer is disabled.
TR-PCL The 24 digits of license transfer numbers are displayed.
ST-EAM 0 0-1 To display installation state of EAM function when transfer is disabled.
TR-EAM The 24 digits of license transfer numbers are displayed.
ST-ELA 0 0-1 To display installation state of ELA function when transfer is disabled.
TR-ELA The 24 digits of license transfer numbers are displayed.
ST-SPDF 0 0-1 To display installation state of transmission function for SEND searchable PDF
when transfer is disabled.
TR-SPDF The 24 digits of license transfer numbers are displayed.
ST-PS 0 0-1 To display installation state of PS function when transfer is disabled
TR-PS The 24 digits of license transfer numbers are displayed.
ERASE SEND 0 0-1 To display installation state of SEND function when non-transfer is displayed.
BRDIM 0 0-1 To display installation state of BarDIMM when non-transfer is disabled.
280
8. Service Mode
Outline
1. Validate an optional function which has been installed but has not been validated based on the license key issued by a
license issue server (hereinafter called "LMS").
2. Invalidate the function for which a license has been already set up.
Details
1. Validate a license by entering the license issued by LMS via the local UI.
2. The license key issued by LMS cannot be entered via the remote UI.
3. Invalidate a license (Set the function to OFF) via the service mode.
4. Validate a license via the service mode.
5. A license with restriction (with an expiration date, restriction in the number of licenses) is not supported. (Restriction
information is not read.)
6. Some optional functions installed are in dependent relationship with each other.
For example, when using [Function A], [Function B] should be available.
In this case, [Function B] is called a slave option of [Function A].
Installation of the slave option fails when it is found that the master option is not validated as a result of verification of the
dependent relationship.
7. Decoding and verifying a license key
Decode an entered license key and examine the validity of the license information obtained.
When an error occurs during verification, the error information is sent back to the local UI, which displays an error message
based on the information.Verification errors are assumed to occur in the following cases.
- When a license is installed in a non-licensed device
- When an optional function included in the license does not exist in the target device
- When an optional function included in the license is a slave option and a master option is not validated
- When an incorrect license key is entered
- When a license key is illegally altered
Output method:
1. Enter the service mode.
Push [Additional Functions] Key > push 2, 8 Key > push [Additional Functions] Key.
2. Push cursors, and display [#REPORT].
Then press [OK].
3. Push cursors, and display [#REPORT OUT PUT].
Then press [OK].
4. Push cursors, and display [#SPEC LIST].
Then press [OK].
5. Check the items displayed under ACTIBAT FUNCTION in SPEC REPORT.
ACTIBAT FUNCTION >
- BW-SEND
- CL-SEND
Items for which ON/ON is displayed are validated.
281
8. Service Mode
Operation Procedure
1. Enter the service mode and display the following service mode.
(Press one key at once to enter the service mode in the order of "Main, 2, 8, Main".)
When you have entered the service mode, use the left and right arrow keys to display items,and press the OK key to fix the
setting.
2. Display [#LMS].
3. Press the OK key and display [#LMS INACTIVE].
4. Display [ST-SEND].
5. Press the OK key.
#SEND
OK
282
8. Service Mode
CAUTION:
The 24 digits of license transfer numbers are displayed, so you take the memo.
Because it cannot maintain the number displaying with the thing of this place limit.
If you do not take the memo, the indication contents are not held when you do OFF of the main power, it is impossible
for license transfer.
Even if you push the reset key and clear the indication, the indication is never display again.
OK
7. Turn OFF/ON the power of the main unit.
For Reference:
When a license option is displayed in Procedure (4), 001 1 is displayed. The last "1" shows that the license is validated by
license authentication.
After the license is transferred, the last number is changed to "2".
When the option is standard, the last number shows "3" which means disable for license transfer.
8. When you contact the contact section of the sales company and report a function invalidation certificate key required for
license transfer, the serial number of the transfer origination device, and the serial number of the transfer destination device,
a new license key that can be registered to the transfer destination device is issued.
9. Register the new license key to the transfer destination device and make sure that the function is validated.
Erasing a License
Erasing a License
When you invalidate a license option on a temporary basis or when you do not use it for a long period of time, you can invalidate
the function by erasing the license.
The license can be validated by registering the license number again.
Operation Procedure:
1. Enter the service mode and display the following service mode.
When you have entered the service mode, use the right and left arrow keys to display items,and press the OK key to fix the
setting.
2. Display [#LMS].
3. Press the OK key and display [#LMS ERASE].
4. Display [SEND].
5. Press the OK key.
6. Turn OFF/ON the power of the main unit.
For Reference:
283
8. Service Mode
There is no function to display the license registration numbers in the main unit.
Therefore, when there is a possibility to restore the license after erasing it, make sure that a user has written down the license
registration number.
When a license option is displayed in Procedure (4), 001 1 is displayed.
The last "1" shows that the license is validated by license authentication.
After the license is erased, the last number is changed to "2".
When the option is standard, the last number shows "3" which means disable for license transfer.
#E-RDS
Configuration
Settings related to e-RDS are described below.
#REPORT
Configuration
The table below lists the kinds of reports that are supported.
284
8. Service Mode
Item Explanation
SERVICE DATA LIST "Service mode service soft switch output (SSSW, MENU, NUMERIC Param., SPECIAL, NCU, SCAN,
PRINT, SYSTEM, ROM, start date)"
SYSTEM DATA LIST "Service mode service soft switch output (SSSW, MENU, NUMERIC Param., SPECIAL, NCU, SCAN,
PRINT, SYSTEM, ROM, start date) System dump list output"
SYSTEM DUMP LIST Transmission count, reception count, record chart count, error count and other outputs
COUNTER LIST Counter output
ERROR LOG LIST Jam and error history output
SPEC LIST Type setting, print speed, memory size, ROM indication, adjustment data and other outputs
SERVICE LABEL Not used.
ERDS COM LOG LIST Output of communication error log information related to e-RDS
Details
System Data List
Use it to check the settings associated with the service soft switch and service parameters.
#SSSW
#MENU
01: ----- 0
02: ----- 0
03: ----- 0
04: ----- 0
05: ----- 0
285
8. Service Mode
#000 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
[9] 0 0 0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0
0 0 0 0
0 0
Indication sample
##280 1 7 3 0 0
##280number of er- ##280number of er- ##280number of er-
rors rors rors
286
8. Service Mode
*1 #1 LATEST #000
#2 #000
#3 OLDEST #000
Counter List
Explanation: Maintenance/supplies counter output.
(For more detailed information about the maintenance/supplies counter output, refer to
#COUNTER on page 279)
287
8. Service Mode
***************************************
*** JAM/ERR LOG REPORT ***
***************************************
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10]
JAM
01 04/12 12:17 20:03 4 1 0012 000026 1 A4
ERR
01 04/12 12:17 15:36 3 0010 0000 000691
288
8. Service Mode
Spec List
2009 10/09 16:31 0001
[1] *****************************
[2] *** SPEC REPORT ***
*****************************
[3]
TYPE _____ JAPAN
LBP SPEED _____ 45cpm
TOTAL MEMORY _____ 256MB
MAIN _____ WLaa-07-09
_____
[4] OPTION
_____
BOOT BOOT-V0023
LANG _____
LANG LIBRARY _____ 00000010
LANG FILE
VIENTNAMESE _____ 00000010
CHINESE(TRAD. ) _____ 00000010
TURKISH _____ 00000010
SWEDISH _____ 00000010
289
8. Service Mode
PARAM
TYPE _____ 1 : JP
[6] OPTION/ENABLE SW
BDL-IMAGE (1200) _____ OFF / OFF
FAX _____ OFF / OFF
NETWORK _____ OFF / OFF
PCL _____ ON / OFF
PC-SCAN _____ ON / OFF
BW-SEND _____ ON / OFF
CL-SEND _____ ON / OFF
PAF _____ ON / OFF
BDSS _____ ON / OFF
BDL-IMAGE (600) _____ ON / OFF
COUNTER ON / OFF
E-RDS _____ ON / OFF
BAR-DIMM _____ ON / OFF
SERCHABLE PDF _____ ON / OFF
eAM _____ ON / OFF
eLA _____ ON / OFF
PS ON / OFF
BODY No. _____ FUYxxxxx
ENGINE CODE _____ 20080042
SIZE TYPE _____ 1 : AB
PRODUCT NAME _____ XXX
[7] TOTAL
TTL _____ 000688
COPY _____ 000685
FAX-PRT _____ 000000
PDL-PRT _____ 000000
RPT-PRT _____ 000000
MEDIA-PRT _____ 000000
PICT-PRT _____ 000000
TONER-YELLOW _____ 000000
TONER-MAGENTA _____ 000000
[8] TONER-CYAN _____ 000000
[9] TONER-BLACK _____ 000000
OPTYION ROM _____ 0MB
[10] USB MEMORY OFF
_____
[11] SD CARD
_____
0MB
USB SERIAL No. 00XXXXXXXX
[12] MAC ADDRESS _____ 00 00 85 51 60 1C
NUMBER OF LOGS
ACTIVITY (FAX) _____ 0
ACTIVITY _____ 0
PRINTJOB ACCOUNT
COPY _____ 0
PDL PRINT _____ 0
RX PRINT _____ 0
REPORT _____ 0
MEDIA/PICT BRIDGE _____ 0
_____
[13] JAM
_____
3
SERVICE CALL 0
ENVIROMENT _____ 0
ALARM _____ 0
COUNTER _____ ON
[14]
#DOWNLOAD
Download
The following parts of this unit can be upgraded by executing download mode using the
service support tool (UST)
(for more information, see the "Overview on page 194
Main unit
290
8. Service Mode
Accessory
ROM mounted on the finisher controller PCB(FIN_CON)
#CLEAR
Configuration
Item Small Item Description
TEL & USER DATA To clear the entire area registered/set by the user.
TEL registration data and user data are cleared.
(TEL registration refers to registration of one-touch dialing, coded dialing and group dialing.)
SERVICE DATA To clear service data. User data is not cleared.
COUNTER To clear the maintenance and parts counters and counter for each mode. Counter (numer-
ator) on the system dump list is cleared.
SOFT-CNT Not used
TYPE To initialize user data and service data according to the country setting.
HST ACTIVITY To clear description of communication management report.
ACCOUNT To clear each print log.
JAM To clear jam log description.
ERR To clear error (error code) log description.
ALARM To clear alarm log description.
ENVIROMENT To clear environment log description.
CARD To clear the department management information kept in the controller when removing the
Card Reader.
ERR E719 To clear errors of the Card Reader.
PWD To clear the password of the system administrator.
FILE SYSTEM Not used
FORMAT USB MEMORY To format a USB flash drive. (Perform formatting at occurrence of E744 due to a damaged
USB flash drive.)
LICENSE To clear the drive for license files.
DRIVE
FMT-SD 512 To format 512MB SD card.
1024 To format 1204MB SD card.
2048 To format 2048MB SD card.
CA-KEY To initialize the installed CA certificate. (To be displayed only after activating the e-RDS
function)
ERDS-DAT To clear the setting relating to e-RDS to return to the setting at factory shipment. (To be
displayed only after activating the e-RDS function)
DEPT_USER_CLEAR To turn OFF the Dept ID management and user management.
SYSTEM_INFO_ To clear the password of the system administrator.
CLEAR
ENGIN ERRCLR To clear an engine error.
BKRAMCLR To clear backup RAM of the engine.
TNRINST To send toner to the Developing Assembly from the Toner Bottle at installation.
EAM-DAT To initialize Flash/SRAM data for EAM.
ELA-DAT To initialize Flash/SRAM data for ELA.
TONER-INSTALLED ON To set the flag generated when the toner stirring is done. (When this service mode is exe-
cuted, the machine is automatically restarted.)
OFF To clear the flag generated when toner stirring is done. (When this service mode is executed,
the machine is automatically restarted.)
ALL To clear Settings/Registration data of counters except the counters for user data, service
data (excluding some of SCAN/PRINT parameters) and the number of prints on the system
dump list.
291
8. Service Mode
#DISPLAY
Configuration
An error code is displayed when a service error has occurred.
The E code is displayed in the upper step, and the detail code is displayed the bottom step.
#ROM
Configuration
The table below lists the items of ROM display mode that are supported.
#TEST MODE
Outline
Test mode must be executed by keeping track the flow of menu items appearing on the LCD.
Menu items in test mode are organized into seven blocks as described below.
Numerals enclosed in parentheses denote a numeric keypad key to be pressed each.
292
8. Service Mode
Configuration
Numerals enclosed in parentheses denote a numeric keypad key to be pressed each.
293
8. Service Mode
Details
D-RAM Test <(1) D-RAM>
Press the numeric keypad key 1 on the test mode menu to select the D-RAM test.
Press numeric keypad keys 1 and 2 during the D-RAM test to carry out the individual tests described below.
294
8. Service Mode
D-RAMTEST
[1] - [2]
D-RAMTEST 29888KB
D-RAMTEST 29888KB
Procedure
1. Enter the PG number with numeric keys, then press the START key.
2. Select single-sided (SGL: 0) or double-sided (DBL: 1), then press the START key.
3. Enter the number of prints to be output (PG COUNT), then press the START key.
4. Specify the paper drawer (main unit), then press the START key.
Main unit cassette (ST_C: 0), 2nd cassette (OP_C: 1), Manual feed tray (MLT: 2)
5. Specify the paper eject slot, then press the START key.
Tray 1 (1_OUT: 0), Tray2 (2_OUT: 1)
6. Select a paper type, then press the OK key.
Plain paper (PLN: 0), Thick paper (TCK: 1),Thin paper (OHP: 2)
7. A test pattern is output.
295
8. Service Mode
Relay Test
Press '1'or '2' on the keypad on the Modem test menu to select relay test mode.
Use the keypad to operate the various relays of the NCU. '2' on the keypad is used for 230V machine.
[1] [2]
[1] [2]
CAUTION:
The touch panel (LCD) is turned on or off in relation to the transmission of the relay operation signal as is operated on the
keypad; for this reason, you cannot use the touch panel (LCD) to check a fault on a single relay.
Frequency Test
A press on '2' on the keypad from the MODEM test menu selects the frequency test.
In this test, signals of the following frequencies from the modem are transmitted using the telephone line terminal and the speaker.
To select a different frequency,
Keypad Frequency
1 462Hz
2 1100Hz
3 1300Hz
4 1500Hz
5 1650Hz
6 1850Hz
7 2100Hz
296
8. Service Mode
NOTE:
The frequency and the output level of individual frequencies are in keeping with the output level set in service mode.
NOTE:
The output level of individual signals is in keeping with the setting made in service mode.
A press on '5' on the MODEM test menu selects the DTMF signal transmission test. In the test, the following DTMF signals from
the modem are transmitted using the telephone line terminal and the speaker. The number pressed on the keypad selects a
specific DTMF signal.
NOTE:
The output level of individual signals is in keeping with the setting made in service mode.
MODEM TEST
OFF OFF OFF
MODEM TEST
OFF OFF OFF 5
The received DTMF signals are indicated starting
from the right using the 2nd character of the display.
297
8. Service Mode
298
8. Service Mode
299
8. Service Mode
[1] Card reader and card availability indication [4] Can status
Card available: Eight-digit card ID OK: Normal scan
No card: Card None ERR: Scan error
No card reader available: NCR None NG: Nonstandard error
(No indication): No card
[2] Card type and card reader status indication
DPT: Department card [5] Equipment status
PRC: Unit pricing card IN: Initialization in progress
MAX: Upper limit setting card RDY: Ready
ERS: Erased card
SRV: Service card [6] Card reader version indication
(No indication): No card Four-digit number
Test menu 1
300
8. Service Mode
Press numeric keypad key 1 on the LINE DETECT menu to select test menu 1. When CI is detected on the telephone line
connection terminal, the touch panel (LCD) display changes from OFF to ON, indicating the received frequency. The touch panel
(LCD) also displays the on-hook or off-hook state of an external telephone set as detected. The touch panel (LCD) displays, from
left to right, CI, CI frequency, hook port and FC with indications of 1:ON and 0:OFF.
Test menu 2
Press numeric keypad key 2 on the LINE DETECT menu to select test menu 2. When the CNG signal is detected on the telephone
line connection terminal, the touch panel (LCD) display changes from OFF to ON, indicating the received frequency. The touch
panel (LCD) displays the status of CML, CNG and FED detection, from left to right, with ON/OFF indications. Numeric keypad
key 2 turns on the CML relay to detect CNG.
Test menu 3
Press numeric keypad key 3 on the LINE DETECT menu to select test menu 3. When the CNG signal is detected on the telephone
line connection terminal, the touch panel (LCD) display changes from OFF to ON, indicating the received frequency. The touch
panel (LCD) displays the status of CML, CNG and FED detection, from left to right, with ON/OFF indications. Numeric keypad
key 3 turns off the CML relay to detect CNG
301
8. Service Mode
Function Overview
It is possible to display, configure, and execute various service mode modes as well as restart the host machine by using remote
UI.
Main Specifications
Only English is available as the display language regardless of the language setting.
The screen design remains remote UI.
The following screen is displayed while accessing service mode from remote UI. When a user logs out from service mode,
it returns to the normal screen.
The normal screen of remote UI can be accessed/used even while accessing service mode from the Control Panel or remote
UI.
Cache and favicon of the browser are disabled.
The session information to be retained when logging in service mode from remote UI is discarded in the following cases.
If the user logs out from service mode
If the user restarts the host machine
If the fixed time (3 minutes) has passed from the last access
If the browser is closed without logging out, the session information is not discarded. In that case, the user needs to wait for
a fixed time to let the session information is discarded.
Clicking [REBOOT] button restarts the machine.
Operating conditions
In order to operate service mode using remote UI, the following conditions must be met.
302
8. Service Mode
How to Use
1. Activate the Web browser, and access the following URL:
http://<Host machine's IP address or host name>/servicemode.html
NOTE:
If the user logged in and then closed the browser without logging out, connection status remains as "logged in". If the user attempts
to log in to service mode while being logged in, exclusive control is executed so that the user cannot access service mode. In that
case, wait for a fixed time (3 minutes) from the last access to let the user be automatically logged out, or turn OFF/ON the power
of the machine to be forcibly logged off.
303
8. Service Mode
304
9 Installation
How to check this Installation
Procedure...................................... 306
Checking before Installation..............307
Unpacking......................................... 309
Checking the Contents......................310
Installation Procedure....................... 312
Document Tray-J1.............................321
Card Reader-F1................................ 324
Serial Interface Kit-J2........................332
Copy Control Interface Cable-A1...... 335
System Upgrade RAM-C1.................338
Cst Heater Kit-J1...............................341
Reader Heater Unit........................... 348
Cassette Heater Unit-37....................355
Drum Heater-C1................................368
9. Installation
Screw
1x 1x 1x 1x
1x 1x 1x 1x
Power
306
9. Installation
100mm or more
500mm 500mm
or more or more
1341mm
565mm
500mm
or more 1372mm
307
9. Installation
308
9. Installation
Unpacking
5. Press the cassette release button to draw out the
cassette forward.
Unpacking the Machine and
Removing the Packaging 6. Remove the wire that secures the intermediate plate
Materials of the cassette.
CAUTION:
The maximum weight of the machine is approx. 78.8
kg (double-cassette model with a DADF). Two or more
persons are required to lift the machine.
2x
309
9. Installation
310
9. Installation
*1: The connecting fixture is used for the following case. For attaching the fixture, see the CST. Feeding Unit-AE1 installation
procedure.
When the CST. Feeding Unit-AE1 is installed to the host machine after removing the lower cassette (550-sheet cassette)
from the host model which is equipped with the 250-sheet cassette, cassette spacer and 550-sheet cassette.
<Others>
Including guides
311
9. Installation
Installation Procedure
4. Insert the toner bottle into the machine.
CAUTION:
Turn the lock lever until it becomes level. If the lock
lever is stopped in the middle, toner cannot be supplied
normally.
2. Raise the lock lever.
312
9. Installation
2. Press the button on the right cover to open the right 5. Turn the lever as shown below to release the drum
cover. unit.
CAUTION:
To prevent the drum unit from being damaged, keep
1x
the right cover open at least 5 cm during the installation
procedure.
CAUTION:
Do not touch the drum surface while at work.
Do not expose the drum surface to light for a long
period of time.
4. Remove one screw from the developer pressure
lever. The screw does not exist in some machine
versions by destination.
313
9. Installation
8. While holding the drum unit at the handle and the 12. Lower the lock lever to lock the collected toner
position shown below, insert it into the body slowly container.
until it stops.
CAUTION:
When inserting the drum unit, check that the drum unit
fits precisely with the rail of the host machine.
1x
314
9. Installation
2. Install the supplied reverse tray. 4. While nipping the side guide lever, slide the side
guide to the position corresponding to the
prescribed paper size.
NOTE:
For the procedure for installing the cassette pedestal, refer
to the Cassette Pedestal Installation Procedure.
315
9. Installation
<250-sheet cassette>
Affix the cassette size label corresponding to the size of
the paper to be loaded in the cassette to the cassette
size plate. Insert the cassette size plate into the cassette Affixing the ADF Label (only for the
as shown.
standard model with an ADF)
CAUTION:
For the double-cassette (standard) model, load paper
1. If the following labels are supplied, go through the
in the other 550-sheet cassette and push in the
steps described below.
cassette in the same manner as for the first cassette.
Document size label
Finger pinch caution label 1
Finger pinch caution label 2
A4
316
9. Installation
3. Affix the document size label [A] of the suitable 6. Affix the supplied finger pinch caution label 2 written
paper size series to the feeder cover in such a in an appropriate language.
manner that the marks on the side guide (front) are
aligned with the corresponding marks on the
document size label when viewed by the user.
x17
/11
TR
/A3 A
A4
317
9. Installation
4. Affix the glass cleaning/lamp caution label or lamp 2. Affix the High Temperature Caution Label to the
caution label [B] written in an appropriate language specified area. (area between screw holes on the
to the existing label. (The label written in English is Base Plate)
factory-affixed.)
CAUTION:
The High Temperature Caution Label uses a label
corresponding to the language.
[B]
1. Press the cassette release button to draw out the 3. Install the removed Cassettes.
cassette forward.
CAUTION:
The specified power must be supplied from outlet.
(Rated voltage 10% at the rated current)
NOTE:
Install an optionally available document glass cover or the
DADF on the machine. If the model is the one without the
DADF, install a document cover glass. For how to install
the DADF, refer to the DADF Installation Procedure.
318
9. Installation
NOTE:
Besides Australia model, use the TP screw (M3 x 6). For Checking the Print Image
Australia model, use the stepped screw.
1. Place a document on the document glass, copy it by
feeding paper from the cassette or manual-feed tray,
and then check the resultant print image.
Check that no abnormal noise is heard.
TP Stepped Screw Check the image quality at respective
(M3x6) (M3)
magnifications.
Check that the document is copied normally on the
specified number of sheets.
1x
319
9. Installation
320
9. Installation
Document Tray-J1
CAUTION:
When installing this equipment and USB Application 3-Port Interface Kit-A1 simultaneously, install the USB Application
3-Port Interface Kit-A1 first.
321
9. Installation
Installation Procedure
3. Hook the cut-off of the Document Tray (Reinforcing
Plate) to the stepped screws tightened in the step 2).
In case of iR 2545/2535 Series
Cut-off
2x
322
9. Installation
2x
Stepped Screw
RS tightening ; M4x18
2x
Cut-off
Stepped Screw
Cut-off
323
9. Installation
[5] 3x
[6]
[7]
[8]
[4]
[9]
[10]
[11]
[12]
324
9. Installation
2. Remove the rear cover (left). 4. Remove the Card Reader Fixation Plate [1] from the
2 Screws Card Reader Unit.
2 Claws 1 Screw [2] (The removed screw will be used in step
6.)
2x [2]
1x
[1]
1x
1x [1]
[2]
[1]
[3]
[1]
325
9. Installation
6. Install the Card Reader Lower Mounting Plate [1] on 8. Pass the Card Reader Harness [1] through the Edge
the Card Reader Unit. Saddle [2].
1 Screw [2] (Use the screw removed in step 4.)
1 Edge Saddle [3] [1] [2]
1x
[2]
1x
[3]
[1]
1x
[3]
[1]
[2]
[1]
326
9. Installation
9. Remove the two face seals from the reader left cover. 10. Attach the card reader to the reader.
If iR2545/2535 series : Screw (TP ; M4X6)x2
If iR2535/2530/2525 series : Screw (TP ; M4X16)
x2
TP ; M4x6 (iR2545/2535)
TP ; M4x16 (iR2530/2525/2520)
2x
iR2545/2535
iR2530/2525/2520
CAUTION:
Route the card reader harness as shown below.
327
9. Installation
12. Secure the card reader cover. 15. Attach the 2 Wire Saddle at the position shown in the
1 Screw (Binding ; M4x6) figure.
%LQGLQJ0[
1x
1x
328
9. Installation
17. Connect the connector of the relay harness C to the 19. Using the harness cover (lids), secure the relay
connector J8119 on the main controller PCB. harness B to the harness covers (bases).
1x
20. Using a side cutters, remove the precut portion of
the rear cover (left) as shown below.
CAUTION:
When cutting off the part, be sure not to make burrs.
CAUTION:
Put the core between Wire Saddles shown in the
Figure.
8x
Core
329
9. Installation
22. Attach the rear cover(left). (3 Screws) 4. Attach the card reader.
2 Screws ( TP ; M4x16 )
CAUTION:
Put the relay harness through the cut portion of the rear
cover(right).
730[
2x
&ODZ
&ODZ
7. Perform steps 15) to 18) and steps 20) to 22) of " a.
When installing the card reader in a simple
substance ".
330
9. Installation
331
9. Installation
3x
Claws
Installation Procedure
CAUTION:
Check that the main power switch is OFF and the
power plug is disconnected from the outlet.
332
9. Installation
3. Remove the Left Rear Cover, and cut off the part of 5. Remove the Controller Cover.
the Left Rear Cover indicated in the figure below with 3 Screws
side cutters.
4 Screws
3x
CAUTION:
When cutting off with side cutters, be sure to cut it off
fully.
4x
2x
TP ; M3X6
4x
333
9. Installation
7. Connect the RS Conversion PCB and the CV-Serial 10. Install the Rear Cover (Right).
Relay Cable, and install the RS232C Support Plate
by aligning the 2 Protrusions on the plate with the
holes on the host machine.
11. Install the Power Plug.
2 Screws (TP; M3x6)
2 Protrusions
2 Holes
12. Install the Power Supply Retainer.
Protrusion
2x
Hole
1x
Hole
Protrusion
[A] [A]
[B]
[B] [B]
[C]
[C]
334
9. Installation
1x
Installation Procedure
CAUTION:
Check that the main power switch is OFF and the
power plug is disconnected from the outlet.
NOTE:
Keep the removed fixing materials as they are used to
transport for relocation.
3. Remove the left rear cover.
3 Screws
3x
335
9. Installation
4. Remove the controller cover. 6. Cut the cable ties, and then remove the core of the
3 Screws control card cable.
3x
1x
336
9. Installation
8. Route the harness as shown in the figure. 11. Pass the control card cable through the hole made
1 Clamp in the step 9, and then install the left rear cover.
1x
CAUTION:
Be sure to remove the remaining edges with care not
to damage the harness.
337
9. Installation
3x
Installation Procedure
CAUTION:
Check that the main power switch is OFF and the
power plug is disconnected from the outlet.
NOTE:
Keep the removed fixing materials as they are used to
transport for relocation.
338
9. Installation
3. Push the SW3 on the controller PCB and confirm 4. Release the 2 hooks to detach the 256MB RAM.
LED10 has gone OFF (This action is to cut the
secondary power OFF).
339
9. Installation
5. Insert the system upgrade RAM in the slot where the 9. Checking the Connection.
256MB RAM has been detached.
12. Use left or right cursor [< / >] key and press [OK]
when [REPORT OUTPUT] has appeared.
13. Use left or right cursor [< / >] key and press [OK]
when [SPEC LIST] has appeared.
340
9. Installation
[7] Screw
(RS Tightening; M3x8) x1
CAUTION:
Be sure to remove the face cover properly so that no
burr is formed.
*1: These items are used only when install the cassette
heater to the 250 sheets cassette. Also, save these even
when the cassette heater is not installed.
Installation Procedure
CAUTION:
Check that the main power switch is OFF and the
power plug is disconnected from the outlet.
341
9. Installation
3. Remove the left rear face cover. 5. Remove the connector cover.
1 Screw 1 Screw
1x 1x
4. Remove the left rear cover. 6. Remove the rear lower cover.
3 Screws 1 Screw
1 Claw
3x
1x
Claw
342
9. Installation
8. Remove the screw of the left cover, and then distort 9. Remove the left cover.
it to remove the inside base cover. 1. Except for Europe model
1 Screw 1 Screw
2 Bosses
2 Hooks
CAUTION:
2 Protrusions
There is the link rod behind the left cover, which is
engaged to the switch on the power supply unit. So
carefully remove the left cover not to give an excessive
load on the link rod.
1x
Link rod
1x
NOTE:
When reinstalling the left cover, surely insert the link rod
in the switch on the power supply unit so that the switch
can link to the main power switch of the host machine.
343
9. Installation
2x
1x
NOTE:
Install the Heater SW harness in the correct direction
referring to the figure in the power cord bracket.
344
9. Installation
13. Install the Heater PCB. 15. Unlock the wire saddles and stretch the folded
1 Screw (RS Tightening; M3x8) harness as shown in the figure. Then connect the
connector to the Heater PCB.
2 Wire saddles
1 Connector
RS Tightening; M3x8
2x
1x
1x
1x
345
9. Installation
16. Connect the connector of the Heater DC Harness, 17. Clamp the Heater DC Harness in the 4 wire saddles,
which is closer to the protective tube of the harness and then connect the connector of the Heater DC
to J1102 of the Heater PCB. Clamp the 3 harnesses harness to J113B on the power supply unit.
as shown in the figure. 4 Wire saddles
1 Connector 1 Connector
1 Edge Saddle
2 Wire saddles
CAUTION:
Scatter the slack of the harness and confirm that the
CAUTION: harness do not touch the part of the primary circuit.
Scatter the slack of the harness and confirm that the
harness do not touch the part of the primary circuit.
1x
3x 4x 1x
346
9. Installation
18. Install the Heater AC Harness as shown in the figure. 19. In case the Cassette Heater is not installed,
Attach the connector of the longest branch of the disconnect the connector of the Heater AC Harness
Heater AC Harness to the cassette junction bracket from the Heater PCB and clamp it as shown in the
and connect the shortest branch of the Heater AC figure.
Harness to J1106 of the Heater PCB. 1 Wire saddle
1 Connectors
3 Wire saddles
1x
3x 1x
NOTE:
After installing each heater, attach the followings;
Left cover (1 Screw) (Except for Europe model)
Left cover (2 Screws) (Only for Europe model)
Inside base cover (1 Screw (Attach it to the left cover.))
Rear lower cover (1 Screw)
Connector cover (1 Screw)
Left rear cover (3 Screws)
Left rear face cover (1 Screw)
Rear cover (right) (3 Screws)
347
9. Installation
Installation Procedure
Checking the Contents (For
230V) CAUTION:
Check that the main power switch is OFF and the
Reader Heater Unit-H1 power plug is disconnected from the outlet.
Make sure that none of the following parts are missing.
3x
Claws
348
9. Installation
2. Remove the rear cover (left). 4. Remove the left rear cover.
2 Screws 3 Screws
2 Claws
3x
2x
Claws
3. Remove the left rear face cover. 5. Remove the connector cover.
1 Screw 1 Screw
1x 1x
349
9. Installation
6. Remove the rear lower cover. 8. Connect the connector of the Heater Harness to
1 Screw J1105 of the Heater PCB.
1 Claw 1 Connector
1x
J1105
Claw
1x
7. Install the 3 Wire Saddle (large) in the frame at rear
left side.
350
9. Installation
9. Put 2 connectors through each hole as shown in the 10. Clamp the harness as shown in the figure.
figure. 9 Wire saddles
CAUTION:
Pay attention not to give damages on the flexible cable.
9x
351
9. Installation
2. Remove the glass retainer (right), and then remove 3. Install the Reader Heater (left side).
the platen glass. 1 Connector
2 Screws 1 Screw
2x
Binding; M4x6
1x
1x
Binding; M4x6
1x
1x
352
9. Installation
6. Connect the power plug of the host machine to the 3. Install the 1 Wire Saddle (small), and then install the
outlet. Reader Heater (right side).
1 Connector
1 Screw
7. Turn ON the main power switch. 1 Wire saddle
1x
Binding; M4x6
1x
7. Turn ON the heater switch.
1x
2x
353
9. Installation
354
9. Installation
CAUTION:
Checking Before Installation Check that the main power switch is OFF and the
power plug is disconnected from the outlet.
Check Items when Turning OFF the
Main Power
In case of Upper Cassette for 550
Check that the main power switch is OFF.
1. Turn OFF the main power switch of the host machine. Sheets Cassette
2. Be sure that Control Panel Display and Main Power
Lamp are both turned OFF, and then disconnect the
power plug from the outlet. 1. Draw out the cassette.
*1: These items are not used for CST. Feeding Unit.
NOTE:
When installing the cassette heater to the 250 sheets
cassette, prepare the Cassette Heater Sheet and High
Temperature Caution Label included to Cst Heater Kit-J1.
355
9. Installation
1x
Claw
4x
3x
Hole
Claw
Claws
Screw
1x
356
9. Installation
6. Install the Wire Saddle to Heater Connector Cover. 8. If a screw has been fixed to the bottom of the
Cassette Base, remove the screw. (The removed
screw will not be used.)
1x
P Tightening; M3x8
Base plate
357
9. Installation
10. Attach the screw with the stubby driver. 15. Connect the power plug of the host machine to the
1 Screw (W sems round end; M3x6) outlet.
1x
4x
12. Install the Heater PCB.
1 Claw
1 Screw
4 Connectors
358
9. Installation
1x
Claw
4x
3x
Hole
Claw
Claws
Screw
1x
359
9. Installation
Boss
8. Open the Right cover. 1x
2x Boss
Hook
10. Remove the screw of the left cover, and then distort
it to remove the inside base cover.
1 Screw
2 Bosses
2 Hooks
2 Protrusions
Boss
1x
Hook
Protrusion
360
9. Installation
13. Affix the Cassette Heater Sheet (supplied with the 14. If a screw has been fixed to the bottom of the
Heater Kit-J1) on the cassette heater, and then install Cassette Base, put a long screwdriver through the
the CST Heater Connector Cover to the connector of hole on the plate and remove the screw. (The
Cassette Heater Unit. removed screw will not be used.)
1 Wire saddle
1 Screw (P Tightening; M3x8)
P tightening; M3x8
1x
Base plate
361
9. Installation
16. Attach the screw with a long screwdriver by putting 18. Affix the High Temperature Caution Label (supplied
it through a hole on the plate. with the CST Heater Kit-J1) in the appropriate
1 Screw (W sems round end; M3x6) language to the specified area. (area between screw
holes on the Base Plate)
1x
23. Connect the power plug of the host machine to the
outlet.
362
9. Installation
2. Remove the connector cover and then disconnect 4. If the heater plate has been installed at rear side of
the connector. the Cassette Module, remove it. (The removed heater
2 Screws connector plate will not be used.)
4 Connectors
NOTE:
When performing this procedure, it is not necessary to
remove the Host Machine. However, the following figure
2x shows the condition without the Host Machine to show
clearly.
1 Screw
1x
4x
3x
363
9. Installation
6. Install the Heater Connector Cover to the connector 8. Install the Cassette Heater Unit by fitting the 3 hooks
of Cassette Heater Unit. to the holes of base plate. At that time, put the
1 Wire saddle connector through the square hole.
1 Screw (P Tightening; M3x8)
P Tightening; M3x8
Base plate
1x
W sems round end; M3x6
1x
364
9. Installation
10. Connect the connector of Cassette Heater Unit to the 12. Put the cable of the heater through a hole of the
cable of the heater. plate.
NOTE:
When performing this procedure, it is not necessary to
remove the Host Machine. However, the following figure
shows the condition without the Host Machine to show
clearly.
1 Connector
1 Wire saddle
1x
1x
13. Install the lower rear cover of the Cassette Module.
1x
2x
15. Install the Connector Cover.
4 Connectors
1 Screw
365
9. Installation
1 Claw
2 Protrusions
Claw
Cassette Heater Unit
Base Plate
366
9. Installation
367
9. Installation
Drum Heater-C1
1. Open the front cover.
Installation Procedure
CAUTION:
Check that the main power switch is OFF and the
power plug is disconnected from the outlet.
368
9. Installation
5. Turn the developing pressure lever as shown in the 8. Remove the toner replenish cover.
figure to release the developing unit. 2 Screws
1 Claw
1x
Claw
1x
369
9. Installation
10. Remove the developing stay. (Removed developing 12. Remove the connector cover.
stay is no longer used.) 1 Screw
1 Wire saddle
2 Screws
1x
1x
2x
3x
Claws
370
9. Installation
14. Remove the lower rear cover. 17. Remove the Left rear face cover.
1 Screw 1 Screw
1 Claw
1x
1x
Claw
2x
3x
Claw
371
9. Installation
19. Remove the screw of the left cover, and then distort 20. Remove the left cover.
it to remove the inside base cover. 1. Except for Europe model
1 Screw 1 Screw
2 Bosses
2 Hooks
CAUTION:
2 Protrusions
There is the link rod behind the left cover, which is
engaged to the switch on the power supply unit. So
carefully remove the left cover not to give an excessive
load on the link rod.
1x
Link rod
1x
NOTE:
When reinstalling the left cover, surely insert the link rod
in the switch on the power supply unit so that the switch
can link to the main power switch of the host machine.
372
9. Installation
2x
3x
NOTE:
In case of the Europe model, the following procedure is
necessary.
1 Connector
2 Wire saddles
1x
2x
373
9. Installation
23. Install the drum heater unit in the host machine. 24. Fix the harness on the harness guide of the drum
2 Protrusions heater unit as shown in the figure.
2 Screws 1 Wire saddle
CAUTION:
Do not damage the pre-transfer guide when installing
the drum heater unit.
1x
NOTE: 3x
Insert the positioning pins of the drum heater unit to the
holes of rear frame.
2x 1x
374
9. Installation
27. Attach the following removed parts. 30. Turn the developing pressure lever to set the
Power supply unit (2 Screws, Connectors (ALL)) developing unit.
Left cover (1 Screw) (Except for Europe model)
Left cover (2 Screws) (Only for Europe model)
Inside base cover (1 Screw (Attach it to the left 31. The screw is not necessary if it is not removed at the
cover.)) step 4.
Left rear cover (3 Screws)
Left rear face cover (1 Screw)
Left cover (lower) (2 Screws) (For 550 sheets cassette
model) 1x
Left cover (lower) (3 Screws) (For 250 sheets cassette
model)
Rear lower cover (1 Screw)
Connector cover (1 Screw)
Rear cover (right) (3 Screws)
Toner replenish cover (2 Screws)
29. Hold the drum unit handle and the part shown in the
figure. Slowly insert it until it stops.
33. Turn the lock lever to fix the container.
CAUTION:
Confirm that the drum unit engages to the rail of the
host machine.
375
9. Installation
376
APPENDICES
Service Tools.................................... 378
General Circuit Diagram....................379
Service Tools
Service Tools
Special Tools
Tool name Tool No. Rank (*) Shape Uses
Digital multimeter FY9-2002 A For making electrical checks.
Mirror cleaning tool FL2-9842 -- Used for cleaning the mirror in the CCD unit.
This part is installed in the reader unit.
(Not a service tool)
*
A: each service engineer is expected to carry one.
B: each group of 5 service engineers is expected to carry one.
C: each workshop is expected to carry one.
378
General Circuit Diagram
POLYGON_M_ACC*
POLYGON_M_DEC*
QVGA_STARTP
QVGA_LATCHP
POLYGON_M_FG*
QVGA_LCDEN
QVGA_XCLK*
UI_SOFTSW*
QVGA_UD0
QVGA_UD1
QVGA_UD2
QVGA_UD3
RESET_UI*
BKLTON
UI_RXD
UI_TXD
DATA_C+
DATA_D+
+3.3R
+3.3V
DATA_C-
DATA_D-
CTRL0_2
CTRL0_1
CTRL0_0
GND
GND
GND
GND
GND
GND
DETECT
DETECT
P_GND
+5R
+5R
+24R
+3.3V
PWM
GND
GND
GND
GND
GND
+5V
BD
1 2 3 4 5
L_GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
J210
J208
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1
CSR
DDI_ITOP_OUT* J8143 J8142 J8114
2
IMG1L_IMAGE_END*
3
L_GND
E E
4
IMG1L_TXD
GND
J8116
5
IMG1L_RXD
8
ECO_DOUT
6
L_GND
7
ECO_DIN
7
DDI_LIVEWAKE*
6
GND
Soft-ID
8
DDI_PI0
5
ECO_SCK
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
DDI_DOWNLOAD*
4
ECO_CS
IMG_SYS_RST*
PCB
3
GND
L_GND
2
J9903
+3.3V
DDI_RESET*
1
DC Controller DDI_POWER*
DDI_CPRDY*
D D
9
DDI_TXD
8
DDI_RXD
J8115
+3.3V
Counter
1
7
6
L_GND GND
2
6
5
DDI_PPRTST* FRAM_WP
ROM
3
5
4
LASER_DETECT* SPD_CLK
4
4
3
HAND_SET* SPD_DAT
PCB
5
3
2
J0001
POLYGON_M_BD* GND
6
2
1
J8112
L_GND
1
J8125
VH J201
11 10 9 8 7 6 5 4 3 2 1
6 5 4 3 2 1
+24U_LOCK
P-GND
+24R
P-GND
+5R
L-GND
+24VR
GND
ESS1
+5VR
+5VR
+5VC
GND
GND
GND
GND
+3.3V
C C
6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1
Front Door Switch
VH SW2
NC
J103 J104
J508
2
1
FT6
3
Power Supply FT5
COM
+24V
J106
NO
1
Reader Relay
1
+24V
2
PCB (1/3)
2
+24VR
B GND
B
3
PCB (1/2)
3
J105
GND
4
COR1
J107 J108
1 2 1 2 3
H
Heater PCB
4 (1/2)
2
3
J1101
1
A 2 1 A
P1
1
1 H
2
1
SW4
2
2 3 N
3
Enviorment Switch
3
J2000
10 9 8 7 6 5 4 3 2 1
P.1
379
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
Power Supply
Cooling Fan
FAN6
Power Supply Fixing Motor Main Motor
F M2 M1 F
PCB (2/3) 1 2 3
ENV_HEATER_PRINT*
PSU_FAN_LOCK*
P_POWER_ESS2
CHRG_DC_CTRL
CHRG_AC_CTRL
PSU_DETECT1*
PSU_DETECT2*
CHRG_AC_DRV
RELAY_DRIVE*
DEV_DC_CTRL
HEATER1_ON*
HEATER2_ON*
DEV_AC_DRV*
CHRG_DC_ON
MAIN_M_DEC*
MAIN_M_ACC*
ZERO_CROSS
PSU_FAN_ON
TR_N_DC_ON
TR_CC_CTRL
DEV_AC_ON*
CHRG_I_SNS
MAIN_M_FG*
DEV_DC_ON
DOOR_MSW
FIX_M_ACC*
FIX_M_DEC*
E E
DIS_DC_ON
+24U_LOCK
+24U_LOCK
+24U_LOCK
+24U_LOCK
+24U_LOCK
TR_P_DRV*
FIX_N_DRV
FIX_M_FG*
DIS_CTRL
FIX_CTRL
HVT_ENB
TR_CHG
DC_CLK
P-GND
P-GND
P-GND
L-GND
L-GND
+3.3R
GND
GND
GND
N.C.
1 2 3 4 5 6 7 8 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
J202 J205 J203 J204
J207 J206
D 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
D
N.C.
HOPPER_M_LOCK*
P-GND
HOPPER_M_ON
L-GND
+24R
HOPPER_LEVEL_SNS
BOTTLE_M_LOCK*
P-GND
BOTTLE_M_ON
L-GND
+24R
DEVELOP_LEVEL_SNS
WASTE_TONER_FULL_SNS
L_GND
+5R
TONER_COVER_SNS
L-GND
+5R
FREE
FAN_R_LOCK*
P-GND
FAN_R_ON
FAN_F_LOCK*
P-GND
FAN_F_ON
MP_SL_ON
+24R
MP_PAPER_SNS
L_GND
+5R
MP_WIDE_SNS
L_GND
+5R
DUPLEX_SNS
L_GND
+5R
LOOP_SNS
L_GND
+5R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
J2501
J2506
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C C
1
3
2
2
3
1
1 2 3 4 5 6 7 8
J2561
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9
J2502
9 8 7 6 5 4 3 2 1
1 2 3
J2590
3 2 1
B J2010 J2009
J2008 J2007 J2006 J2005
1 2 3
J2004 B
1 2 3 1 2 3 1 2 3 1 2 3
J2012 1 2 3 1 2 3
J2011 1 2 3
1 2
3 2 1 3 2 1
S6
2 1
M7 TS2 M6
Sub Hopper Developing Unit
Hopper Motor Toner Sensor Bottle Motor Toner Sensor
10 9 8 7 6 5 4 3 2 1
P.2
380
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
HU1 S18
J2017 1 2 1 2 1 2 1 2
1 2 3 4 33 22 11 J2018 2 1 2 1 2 1 2 1
1 2 3
J2545
3 2 1
E 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14
E
J2532 J2533
10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PAPER_LEVEL_B_SNS
PAPER_LEVEL_A_SNS
ENV_SNS_DETECT*
CST_FEED_SL_ON
CST_PAPER_SNS
CST_MP_CL_ON
DUPLEX_CL_ON
SLEEVE_CL_ON
REGIST_SNS
REGIST_CL_ON
ENV_SNS_DATA
CST_FEED_SNS
ENV_SNS_CLK
DOOR_SNS
C_SIZE_W4
C_SIZE_W3
C_SIZE_W2
C_SIZE_W1
C_SIZE_L4
C_SIZE_L3
C_SIZE_L2
C_SIZE_L1
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
+24R
+24R
+24R
+24R
+3.3R
N.C.
N.C.
N.C.
+24R
+5R
+5R
+5R
+5R
+5R
+5R
D D
A*
B*
A
B
MT21
1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
J209 CSR J212
J211
C C
J299
J213
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MT20
+24R
+5R
+5R
1EXIT_SL_ON
L-GND
L-GND
EXIT1_FULL_SNS
EXIT1_SNS
B B
J2033 J2032
11 22 33 11 22 33 1 2 J2433
2 1
S12 S11
A 2 1
A
No.1 Delivery No.1 Delivery SL
10 9 8 7 6 5 4 3 2 1
P.3
381
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
J703
F +24R F
1
1
J9915
to Cassette 2 to Cassette 1
J9914
P-GND
2
2
J704 J701 J9908 J9909 J9910
11 10 9 8 7 6 5 4 3 2 1 J9907
1 2 3 2 1 1 2 11 10 9 8 7 6 5 4 3 2 1
1 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
to Reader Heater
N.C.
J9916 J9915
2 1 1 2
FIN_DL_RESET
OP2_EX_SEND
OP1_EX_SEND
OP2_EX_LOAD
OP1_EX_LOAD
OP2_DETECT
OP1_DETECT
OP2_M2_CLK
OP2_M1_CLK
OP1_M1_CLK
OP2_EX_CLK
OP1_EX_CLK
FIN_ENABLE
OP2_READY
OP1_READY
ET2
FIN_MODE
FIN_RxD
FIN_TxD
FIN_BIT
RESET*
RESET*
P-GND
P-GND
+24VR2
GND
GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
ESS
ET1
+24R
+24R
+5R
+5R
E E
1 2 3 4 5 6 7 8 9 10 11 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 1 2 1 3 2 1 1 2 1 2 3 4 5 6 7 8 9 10 11
J113A J113B J109 J226 J222 J223 J221 J224
1 2 3
J1105
Power Supply
J1102
PCB (3/3)
2
MT6
J2505
N.C.
N.C.
TH_DETECT*
L-GND
SUB1_TH
L-GND
MAIN_TH
L-GND
FIX_OUT_SNS
L-GND
+5R
P-GND
P-GND
+24R
L-GND
+5R
L-GND
+3.3R
EXIT2_DETECT*
M_STANDBY*
REVERSE_M_I0
REVERSE_M_I1
REVERSE_M_CLK
REVERSE_M_CWCCW
EXIT2_SL_ON
REVERSE_SL_ON
EXIT2_SNS
EXIT2_FULL_SNS
REVERSE_SNS
L-GND
J1104
1
1
1
2
2
2
3
3
3
4
5
1 2 3 4 5 6 7 8 9
J1106 6 5 4 3 2 1
C 7 6 5 4 3 2 1
C
J2510
2 1 J2504
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
J9913 6 5 4 3 2 1
N.C.
N.C.
N.C.
9 8 7 6 5 4 3 2 1
MT5
to 2 Way Unit
ET3
2 1
J2100
Fixing Heater 2
Fixing Heater 1
1
B B
MT7
ET4
1
H2
H1
TP1
TP
ET5
2
MT8
ET6
2
1 2 J2101
J2063
MT4
MT2
N.C.
N.C.
N.C.
N.C.
1 2 3 4 5 6
6 5 4 3 2 1
6 5 4 3 2 1 6 5 4 3 2 1
J9911 J9912
UNIT1
MT3
to Cassette Heater
A A
1
J2046
TH2
TH1
11 22 33
2
10 9 8 7 6 5 4 3 2 1
P.4
382
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
F F
SIZE_SENS_ON
COVER_SENS0
RTP1BPWM
RTP1APWM
HP_SENS
SIDATAO
KMOT_IA
KMOT_IB
KMOT_A
KMOT_B
SIDATAI
SVCLK+
SILOAD
SVCLK-
*KMOT_A
*KMOT_B
EMPTY
STAMP
DOUT7
DOUT6
DOUT5
DOUT4
DOUT3
DOUT2
DOUT1
DOUT0
*HSYNCI
RTP1B
RTP1A
*VSYNC
SICLK
*RESET
*RTP1B
*RTP1A
+3.3V
LAST
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
EXIT
GND
GND
GND
REG
DES
+5V
S33 J575 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 1 3 5 7 9 11 13 15 1 2 3 4
Copyboard Cover CVR_SENS1 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 12 14 J552
1
Open/Closed 1
2 GND J554 J553
2
+3.3V
E Sensor (Front) E
3
6
3
6
6
/B
J559
S32 J585
M31
1
4
5
5
CVR_SENS0 B
Copyboard Cover Scanner
1
1
2
3
4
4
GND A
M
2
2
3
Open/Closed
3
3
+3.3V /A Motor
J555
3
3
4
1
2
2
Sensor (Rear)
1
1
J579
8
Sensor 1
1
1
P
SIZE1
7
2
2
S34
4
J583 GND
D Original Size D
1
1
3
P
SIZE0
Sensor 0 Original Size
2
2
+5V S36
J563
3
3
S
J557
Reader Relay PCB (2/2) +5V
S
3
3
SIZE2
(INCH/AB, AB/K,
2
2
GND
P
8
3
AB, INCH/A)
1
1
7
4
J587
S37
6
5
+5V
S
5
3
6
3
S34 SIZE3 Original Size
J504
4
2
2
J0583 GND GND
Original Size Sensor 3
P
1
1
J505
3
1
1
P
SIZE0
2
2
+5V
S36
3
3
S
J0557
+5V
S
3
3
S35 J0573 SIZE2 Original Size
2
2
GND
Original Size GND
8
Sensor 2 (A)
P
1
1
1
1
P
SIZE1
C C
7
Sensor 1 (A)
2
2
4
+5V J0587
6
3
3
5
S
6
4
3
J00563
2
1
J558
J556 J562 J561 J560 J564
30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
1 2 3 4 3 2 1
3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
B B
ADF_COVER
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Frame)
GND(Frame)
ADF_SENS
FANLOCK
HP_SENS
RMOT_IA
RMOT_IB
KMOT_IA
KMOT_IB
SIZE_W1
SIZE_W2
RMOT_A
RMOT_A
RMOT_B
RMOT_B
KMOT_A
KMOT_A
KMOT_B
KMOT_B
RK_ON1
SIZE_L1
SIZE_L2
FANON
STAMP
EMPTY
LED_G1
LED_G2
LED_R1
LED_R2
LED_B1
LED_B2
CLK(+)
+3.3R
+3.3V
MODE
LAST
CLK(-)
+24V
+24V
GND
EXIT
GND
GND
GND
VREF
+3.3V
+3.3V
REG
Vout3
Vout2
Vout1
Vout0
SP(+)
DES
+24V
+24V
SP(-)
J576
1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 1 2 3
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
1 2 3
J582 J581 J580 J584 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
(CN1) (CN2) (CN10) (CN12) J588
S31 CIS
CIS HP Sensor
ADF Driver PCB
A A
10 9 8 7 6 5 4 3 2 1
P.5
383
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
F F
J2571
USB(H) USB(D) SDcard LAN CARD_READER_RX
1
J2
5
J9999 USB hub PCB Main Controller PCB (3/3) J8103 J8104 J8110 J8111 CARD_READER_TX
4
CARD_READER_COUNT Card Reader
3
1 2
3
USB
+5V
2
J9901
GND
1
+24V
GND
USB(H)
J8117
CCVI OPTION
7
J8103 CCVI LARGE SMALL B
2
USB A
6
CCVI CL BW L
E E
5
MODEM PCB CCVI KYU COUNT Control Interface
4
CCVI CP ENB
Cable
3
MODEM PCB +5V
2
J9904
GND
7
FM4-3341
1
1 2
J112
FM4-3342
to Power Supply PCB
J8149
VOUT2 1 SP1
1
VOUT1 2
Speaker (Option)
2
D D
J8118
GND
9 10 11
B_PRDY
2
B_CRDY
3
C_PRDY
8
C_CRDY
7
GND to Coin Vendor
6
COIN_TX
5
COIN_RX
4
GND
3
VCC(5Vor3.3V)
2
J8140
J0002
GND
J8146
1
1
J8147
J8124
J8134 21 19 17 15 13 11 9 7 5 3 1
2
3 2 1 1 2
J8127
C 6 5 4 3 2 1
22 20 18 16 14 12 10 8 6 4 2 2 1 C
TX_OUT
SNOOP
HOOK1
HOOK2
CICNT_OUT
DCLIM
CAIDD
RX_IN
AGND
CMLD
IPSEL
LPRD
+3.3V
+12V
CIVS
LPL1
LPL2
GND
GND
HRD
SRD
PRD
N.C.
N.C.
N.C.
+5V
+5V
CI1
CI2
GND
GND
+24V
GND
J003
Modular
1
1 3 5 7 9 11 13 15 17 19 21
1 2 3 4 1 2 1 2 3 4 5 6
(+)
(-)
2
2 4 6 8 10 12 14 16 18 20 22
B J001 J002 J02
J1 FFC B
PCB
3
Secondary
Battery
CT1
J3
1
7
CT2
NCU PCB
6
T1
5
T2
4
N.C.
3
VH(+) L1
1
2
VH(-) L2
J004
2
J4
1
FAX BOX
A A
10 9 8 7 6 5 4 3 2 1
P.6
384
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
F F
E E
Contorol Panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
J3
J4
VLCD
1
-24VEE
2
D3
3
D2
4
D1
5
D0
SOLDER
6
2
-24VEE
LCD
7
1
J7
L-GND
8
+5R
9
XSCL
10
LP
11
D YD
D
12
Control Panel CPU PCB N.C.
13
DOFF*
14
CCFL
TTP-U
4
TTP-R
Touch Panel
3
TTP-D
2
TTP-L
J5
1 2 3 4
J1
+5R
3
2
2
BKLT_ON*
1/4 Inverter PCB
J955
C C
J6
2 4 6 8 10 12 14 16 18 20 22 24 26
1 3 5 7 9 11 13 15 17 19 21 23 25 27
POWER-LED
ESS-KEY
K-DGT3
K-DGT4
K-DGT5
K-DGT6
K-DGT7
K-DGT0
K-DGT1
K-DGT2
K-RTN1
K-RTN2
K-RTN3
K-RTN4
K-RTN0
L-DGT3
L-DGT4
L-DGT5
L-DGT0
L-DGT1
L-DGT2
L-RTN1
L-RTN0
-24VEE
P-GND
VLCG
VLCD
B B
SOLDER
J1
A A
10 9 8 7 6 5 4 3 2 1
P.7
385
General Circuit Diagram
POLYGON_M_ACC*
POLYGON_M_DEC*
POLYGON_M_FG*
QVGA_STARTP
QVGA_LATCHP
QVGA_LCDEN
QVGA_XCLK*
UI_SOFTSW*
QVGA_UD0
QVGA_UD1
QVGA_UD2
QVGA_UD3
RESET_UI*
DATA_C+
DATA_D+
BKLTON
P_GND
DATA_C-
DATA_D-
CTRL0_2
CTRL0_1
CTRL0_0
UI_RXD
DETECT
DETECT
UI_TXD
+24R
+3.3R
+3.3V
+3.3V
GND
GND
GND
GND
GND
GND
PWM
GND
GND
GND
GND
GND
+5R
+5R
+5V
BD
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
J208 J8143 J8142
J210
L_GND J8114
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
DDI_ITOP_OUT*
2
IMG1L_IMAGE_END*
3
E L_GND E
4
IMG1L_TXD GND
5
J8116
1
IMG1L_RXD
8
ECO_DOUT
6
2
L_GND
7
ECO_DIN
7
3
DDI_LIVEWAKE*
6
GND
Soft-ID
8
4
DDI_PI0
5
ECO_SCK
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
5
DDI_DOWNLOAD*
4
ECO_CS
PCB
6
IMG_SYS_RST*
3
GND
7
L_GND
2
J9903
DC Controller +3.3V
8
DDI_RESET*
1
DDI_POWER* Main Controller PCB (1/3)
PCB (1/4) DDI_CPRDY*
DDI_PPRDY*
L_GND
J8115
DDI_CTS* +3.3V
Counter
6
D DDI_RTS* GND D
5
DDI_TXD FRAM_WP
ROM
3
8
4
DDI_RXD SPD_CLK
4
7
3
L_GND SPD_DAT
PCB
5
6
2
J0001
DDI_PPRTST* GND
6
5
1
LASER_DETECT*
4
HAND_SET*
3
POLYGON_M_BD*
J201
2
J8112
L_GND J8125
6 5 4 3 2 1
1
11 10 9 8 7 6 5 4 3 2 1
+24U_LOCK
P-GND
P-GND
L-GND
+24R
+5R
ESS1
+3.3V
+24VR
GND
GND
GND
GND
GND
+5VR
+5VR
+5VC
C C
2
1
3
B Reader Relay +24V
Power Supply B
J106
1
1
1
+24V
2
2
2
PCB (1/2) GND
PCB (1/3)
3
3
3
J105
GND +24VR
4
4
J107 J108
1 2 3
1 2
SOLD5
SOLD7
Heater PCB
(1/2)
2
4 3
J1101
1
SOLD4
SOLD6
A A
2 1
1
1
1 2
2
2 3
3 SW4
3
10 9 8 7 6 5 4 3 2 1
P.1
386
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
Power Supply
Cooling Fan
FAN6
Fixing Motor Main Motor
Power Supply 1 2 3 M2 M1
F PCB (2/3) M M
HVT PCB F
J101 1 2 3 to Heater PCB 5 4 3 2 1 7 6 5 4 3 2 1
J2002
J301
J2003 J2001
8 7 6 5 4 3 2 1 3 2 1 3 2 1 J1103 5 4 3 2 1 7 6 5 4 3 2 1 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ENV_HEATER_PRINT*
PSU_FAN_LOCK*
P_POWER_ESS2
CHRG_DC_CTRL
CHRG_AC_CTRL
PSU_DETECT1*
PSU_DETECT2*
CHRG_AC_DRV
RELAY_DRIVE*
DEV_DC_CTRL
HEATER1_ON*
HEATER2_ON*
DEV_AC_DRV*
CHRG_DC_ON
MAIN_M_DEC*
MAIN_M_ACC*
ZERO_CROSS
PSU_FAN_ON
TR_N_DC_ON
TR_CC_CTRL
DEV_AC_ON*
CHRG_I_SNS
MAIN_M_FG*
DEV_DC_ON
DOOR_MSW
FIX_M_ACC*
FIX_M_DEC*
DIS_DC_ON
+24U_LOCK
+24U_LOCK
+24U_LOCK
+24U_LOCK
+24U_LOCK
FIX_N_DRV
E E
FIX_M_FG*
TR_P_DRV
DIS_CTRL
FIX_CTRL
HVT_ENB
TR_CHG
DC_CLK
P-GND
P-GND
P-GND
L-GND
L-GND
+3.3R
GND
GND
GND
N.C.
1 2 3 4 5 6 7 8 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
J202 J205 J203 J204
D J207 J206 D
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FREE
FAN_R_LOCK*
P-GND
FAN_R_ON
FAN_F_LOCK*
P-GND
FAN_F_ON
MP_SL_ON
+24R
MP_PAPER_SNS
L_GND
+5R
MP_WIDE_SNS
L_GND
+5R
DUPLEX_SNS
L_GND
+5R
LOOP_A_SNS
L_GND
+5R
N.C.
HOPPER_M_LOCK*
P-GND
HOPPER_M_ON
L-GND
+24R
HOPPER_LEVEL_SNS
BOTTLE_M_LOCK*
P-GND
BOTTLE_M_ON
L-GND
+24R
DEVELOP_LEVEL_SNS
WASTE_TONER_FULL_SNS
L_GND
+5R
TONER_COVER_SNS
L-GND
+5R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
J2501
C 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C
J2506
1
3
2
2
3
1
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 J2561
J2502
8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1 1 2 3
J2590
3 2 1
B B
1 2 3 J2012 1 2 3 J2011 1 2 3 1 2 3
1 2 3 J2005 1 2 3 J2004
J2010 J2009
3 2 1 3 2 1
S17 S16 S7 S6
3 2 1 3 2 1
Waste Toner Toner Cover 1 2 3 J2007 1 2 3 J2006
Duplex Feed Loop Sensor
1 2
Full Sensor Open/Closed J2008
2 1 Sensor
XR
Sensor FAN3 FAN4 S9 S8
1 2 3 1 2 3 Exhaust Fan Exhaust Fan 2 1 Manual Feeder Manual Feeder
J2016 J2014
3 2 1 3 2 1
(Rear) (Front)
SL
Paper Sensor Paper Size Sensor
SL2
4 3 2 1 J2013 Manual Feed
A 1 2 1 2
1 2 3 4 Pickup Solenoid A
4 3 2 1 J2015
M M
1 2 3 4
M7 M6 Developing Unit
Hopper Motor Bottle Motor Toner Sensor
Sub Hopper
Toner Sensor
10 9 8 7 6 5 4 3 2 1
P.2
387
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
Cassette Size Cassette Size Pickup Solenoid
Detection Switch 2 Detection Switch 1 SL1
Cassette 1 Paper SL Developing
SW7 SW6 Pre-Registration Sensor 1 2 Registration Cylinder Manual Feed Duplex Feed
J2019 J2020
Sensor S2 Clutch Clutch Pickup Clutch Clutch
F S5 F
Front Cover 5 4 3 2 1 5 4 3 2 1
1 2 3
CL1 CL3 CL2 CL4
J2025
Open/Closed J2022 3 2 1 3 2 1 CL CL CL CL
J2034 3 2 1
Sensor
Enviorment Sensor S18
1 2 1 2 1 2 1 2
J2017 J2029
1 2 J2027 1 2 J2028 1 2 1 2 J2432
1 2 3 4 33 22 11
2 1 2 1 2 1 2 1
J2018
1 2 3 1 2 3 4 5
1 2 3 4 5 1 2 3 4 5 J2545 J2535
J2534 J2536 3 2 1 5 4 3 2 1
5 4 3 2 1 5 4 3 2 1
E E
ENV_SNS_DETECT*
CST_FEED_SL_ON
CST_PAPER_SNS
CST_MP_CL_ON
ENV_SNS_DATA
DUPLEX_CL_ON
SLEEVE_CL_ON
REGIST_CL_ON
ENV_SNS_CLK
REGIST_SNS
DOOR_SNS
C_SIZE_W4
C_SIZE_W3
C_SIZE_W2
C_SIZE_W1
C_SIZE_L4
C_SIZE_L3
C_SIZE_L2
C_SIZE_L1
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
+3.3R
+24R
+24R
+24R
+24R
+24R
N.C.
N.C.
N.C.
N.C.
+5R
+5R
+5R
D D
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11
J209 J211 J212
C C
J299
J225 J213
8 7 6 5 4 3 2 1
2 1 8 7 6 5 4 3 2 1
EXIT1_FULL_SNS
+24R
EXIT1_SNS
L-GND
L-GND
EXIT1_SL_ON
+5R
+5R
B B
1 2 3
J2033 1 2 3 J2032 1 2
J2433
2 1
A S12 S11 A
2 1
No.1 Delivery No.1 Delivery SL
Sensor Full Sensor
SL3
No. 1 Delivery
Reversal Solenoid
10 9 8 7 6 5 4 3 2 1
P.3
388
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
J703
F Supply PCB +24S_ACC F
1
J9914
P-GND J9915 to Cassette 2 to Cassette 1
2
J704 J701 11 10 9 8 7 6 5 4 3 2 1 J9907 J9908 J9909 J9910
1 2 3 2 1 1 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 11 10 9 8 7 6 5 4 3 2 1
to Reader Heater
N.C.
J9916 J9915
2 1 1 2
FIN_DL_RESET
OP2_EX_SEND
OP1_EX_SEND
OP2_EX_LOAD
OP1_EX_LOAD
FIN_ENABLE
OP2_DETECT
OP1_DETECT
OP2_M2_CLK
OP2_M1_CLK
OP1_M1_CLK
OP2_EX_CLK
OP1_EX_CLK
OP2_READY
OP1_READY
ET2
FIN_MODE
+24S_ACC
FIN_RxD
FIN_TxD
FIN_BIT
RESET*
RESET*
L-GND
L-GND
L-GND
L-GND
L-GND
P-GND
P-GND
+24VR2
GND
GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
L-GND
ESS
ET1
N.C.
+24R
+5R
+5R
E H N 1 2 3 4 5 6 7 8 9 10 11
E
1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 1 2 1 3 2 1 1 2 1 2 3 4 5 6 7 8 9 10 11
J226 J222 J223
J113A J1113B J109 J221 J224
1 2 3
VH
J1105
Power Supply
PCB (3/3)
J1102
J110
D D
Heater PCB 3 2 1
J214
J220
(2/2) COM
11 10 9 8 7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
H2
H1
MT6
J2505
N.C.
N.C.
TH_DETECT*
L-GND
SUB1_TH
L-GND
MAIN_TH
L-GND
FIX_OUT_SNS
L-GND
+5R
P-GND
P-GND
+24R
L-GND
+5U_SNS
L-GND
+3.3R
EXIT2_DETECT*
M_STANDBY*
REVERSE_M_I0
REVERSE_M_I1
REVERSE_M_CLK
REVERSE_M_CWCCW
EXIT2_SL_ON
REVERSE_SL_ON
EXIT2_SNS
EXIT2_FULL_SNS
REVERSE_SNS
L-GND
H
J1104
1
1
1
2
2
2
N
3
3
3
4
5
1 2 3 4 5 6 7 8 9
J1106 6 5 4 3 2 1
C 7 6 5 4 3 2 1 C
J2510
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 J2504
6 5 4 3 2 1
N.C.
N.C.
N.C.
2 1 9 8 7 6 5 4 3 2 1
to 2 Way Unit
MT5
J9913
ET3
2 1
J2100
Fixing Heater 2
Fixing Heater 1
1
B B
MT7
ET4
1
H2
H1
TP1
ET5
TP
2
MT8
ET6
2
1 2 J2101
MT4
MT2
N.C.
N.C.
N.C.
N.C.
1 2 3 4 5 6
J2063
6 5 4 3 2 1
6 5 4 3 2 1 6 5 4 3 2 1
J9911D J9912
A A
1
J2046
TH2
TH1
1 2 3
2
S19
Fixing Sub Fixing Main
Fixing Outlet Sensor
Thermistor Thermistor
10 9 8 7 6 5 4 3 2 1
P.4
389
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
F F
SIZE_SENS_ON
COVER_SENS0
RTP1BPWM
RTP1APWM
HP_SENS
SIDATAO
KMOT_IA
KMOT_IB
KMOT_A
KMOT_B
SIDATAI
SVCLK+
SILOAD
SVCLK-
*KMOT_A
*KMOT_B
EMPTY
STAMP
DOUT7
DOUT6
DOUT5
DOUT4
DOUT3
DOUT2
DOUT1
DOUT0
*HSYNCI
RTP1B
RTP1A
*VSYNC
SICLK
*RESET
*RTP1B
*RTP1A
+3.3V
LAST
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
EXIT
GND
GND
GND
REG
DES
+5V
S33 J575 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 1 3 5 7 9 11 13 15 1 2 3 4
CVR_SENS1 J552
Copyboard Cover 1
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 12 14
1
2 GND J554 J553
2
E Open/Closed +3.3V
E
3
6
3
Sensor (Front)
6
6
/B
J559
J585
M31
1
S32
5
5
CVR_SENS0 B
1
1
2
Scanner
4
4
Copyboard Cover GND A
M
2
2
3
2
3
3
+3.3V /A
Motor
J555
Open/Closed
3
3
4
1
2
2
Sensor (Rear)
1
1
J579
S35 J573
GND
Original Size
8
1
1
P
SIZE1
7
2
2
Sensor 1 +5V
6
3
3
S
3
P
SIZE0
Original Size
2
2
Original Size
2
+5V
J563
Sensor 0
3
3
S
J557
+5V Sensor 2
S
3
3
(INCH, AB/K, AB) SIZE2
(INCH/AB, AB/K,
2
2
GND
P
8
1
1
AB, INCH/A)
7
4
J587
6
5
+5V S37
S
5
3
6
SR37
SIZE3
Original Size
J563
4
2
2
S34 J0583 GND GND
P
1
1
J557
Sensor 3
3
1
1
P
SIZE0
Original Size
2
2
J577
2
J0563
+5V
3
3
Sensor 0 (INCH/A)
S
S36
J0557
+5V
S
3
3
SIZE2
J0573 Original Size
2
S35
2
2
GND GND
8
P
1
1
3
Sensor 2 (A)
1
1
P
4
+5V J0587
6
Sensor 1 (A)
3
3
5
S
6
4
3
J00563
2
1
J558
J556 J562 J561 J560 J564
30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 3 2 1
29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
B B
ADF_COVER
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Analog)
GND(Frame)
GND(Frame)
ADF_SENS
FANLOCK
HP_SENS
RMOT_IA
RMOT_IB
KMOT_IA
KMOT_IB
SIZE_W1
SIZE_W2
RMOT_A
RMOT_A
RMOT_B
RMOT_B
KMOT_A
KMOT_A
KMOT_B
KMOT_B
RK_ON1
SIZE_L1
SIZE_L2
FANON
STAMP
EMPTY
LED_G1
LED_G2
LED_R1
LED_R2
LED_B1
LED_B2
CLK(+)
+3.3R
+3.3V
MODE
LAST
CLK(-)
+24V
+24V
GND
EXIT
GND
GND
GND
VREF
+3.3V
+3.3V
REG
Vout3
Vout2
Vout1
Vout0
SP(+)
DES
+24V
+24V
SP(-)
J576 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 1 2 3
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
1 2 3
J582 J581 J580 J584 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
(CN1) (CN2) (CN10) (CN12) J588
S31 CIS
CIS HP Sensor
A ADF Driver PCB A
10 9 8 7 6 5 4 3 2 1
P.5
390
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
F F
J8119
USB(H) USB(D) SDcard LAN CARD_READER_RX
1
USB hub PCB J2
5
J9999
Main Controller PCB (3/3) J8103 J8104 J8110 J8111 CARD_READER_TX
4
CARD_READER_COUNT Card Reader
3
1 2
3
USB
+5V
2
J9901
GND
1
+24V
E GND E
USB(H)
J8117
CCVI_OPTION
1
J8103
7
CCVI_LARGE_SMALL_B
6
CCVI_CL_BW_L
3
Control Interface
5
CCVI_KYU_COUNT
4
CCVI_CP_ENB Cable
MODEM PCB
3
+5V
2
J9904
GND
1
1 2
J112
J8149
VOUT2 1
SP1
1
VOUT1 2
Speaker (Option)
2
D D
J8118
GND
9 10 11
B_PRDY
2
B_CRDY
3
C_PRDY
8
C_CRDY
7
GND to Coin Vendor
6
COIN_TX
5
COIN_RX
4
GND
3
VCC(5Vor3.3V)
2
J8140
J0002
GND
1
1
2
J8127
J8146 J8147
C 3 2 1 1 2 J8134
21 19 17 15 13 11 9 7 5 3 1 J8124 C
6 5 4 3 2 1 22 20 18 16 14 12 10 8 6 4 2 2 1
TX_OUT
SNOOP
HOOK1
HOOK2
CICNT_OUT
DCLIM
CAIDD
RX_IN
AGND
CMLD
IPSEL
LPRD
+3.3V
+12V
CIVS
LPL1
LPL2
GND
GND
HRD
SRD
PRD
N.C.
N.C.
N.C.
+5V
+5V
CI1
CI2
GND
GND
GND
+24V
Modular
J003
1
1 3 5 7 9 11 13 15 17 19 21
(+)
(-)
1 2 3 4 1 2 1 2 3 4 5 6
2
Secondary
3
Battery
CT1
J3
1
Mi2
7
CT2
6
T1
NCU PCB
5
T2
4
N.C.
5
VH(+)
3
1
L1
Mi2
6
VH(-)
2
2
L2
J4
J004
7
1
FAX BOX
A A
10 9 8 7 6 5 4 3 2 1
P.6
391
General Circuit Diagram
10 9 8 7 6 5 4 3 2 1
F F
E E
Contorol Panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
J3
J4
VLCD
1
-24VEE
2
D3
3
D2
4
D1
5
D0
SOLDER
6
2
-24VEE
LCD
7
1
J7
L-GND
8
+5R
9
XSCL
10
LP
D D
11
YD
12
Control Panel CPU PCB N.C.
13
DOFF*
14
CCFL
TTP-U
4
Touch Panel TTP-R
3
TTP-D
2
TTP-L
J5
1 2 3 4
J1
+5R
3
2
2
BKLT_ON*
1/4 Inverter PCB
1
C C
J955
J6 FFC
2 4 6 8 10 12 14 16 18 20 22 24 26
1 3 5 7 9 11 13 15 17 19 21 23 25 27
POWER-LED
ESS-KEY
K-DGT3
K-DGT4
K-DGT5
K-DGT6
K-DGT7
K-DGT0
K-DGT1
K-DGT2
K-RTN1
K-RTN2
K-RTN3
K-RTN4
K-RTN0
L-DGT3
L-DGT4
L-DGT5
L-DGT0
L-DGT1
L-DGT2
L-RTN1
L-RTN0
-24VEE
P-GND
VLCG
VLCD
B B
SOLDER
J1
A A
10 9 8 7 6 5 4 3 2 1
P.7
392