AGC-4 Installation Instructions
AGC-4 Installation Instructions
AGC-4 Installation Instructions
Mounting
Board slot positions
Terminal strip overview
I/O lists
Wiring
DEIF A/S Frisenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
isenborgvej 33 DK-7800 Skive Tel.: +45 9614 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
14 9614 Fax: +45 9614 9615 info@deif.com www.deif.com
1. General information
1.1. Warnings, legal information and safety.................................................................................................. 5
1.1.1. Warnings and notes ......................................................................................................................5
1.1.2. Legal information and disclaimer ..................................................................................................5
1.1.3. Safety issues ................................................................................................................................ 5
1.1.4. Electrostatic discharge awareness ............................................................................................... 5
1.1.5. Factory settings ............................................................................................................................ 5
1.2. About the installation instructions...........................................................................................................6
1.2.1. General purpose ...........................................................................................................................6
1.2.2. Intended users ..............................................................................................................................6
1.2.3. Contents and overall structure ......................................................................................................6
3. Mounting
3.1. AGC-4 mounting and dimensions........................................................................................................ 12
3.1.1. Mounting of the unit..................................................................................................................... 12
3.1.2. Unit dimensions........................................................................................................................... 12
3.1.3. Panel cutout.................................................................................................................................13
3.1.4. Drilling template in mm (inches) ................................................................................................. 14
3.1.5. Mounting instructions...................................................................................................................14
3.1.6. Tightening torques....................................................................................................................... 14
4. Hardware
4.1. Board slot positions.............................................................................................................................. 16
4.1.1. Unit top side overview..................................................................................................................17
4.1.2. Terminal strip overviews.............................................................................................................. 18
4.1.3. Input/output lists...........................................................................................................................23
4.1.4. Slot #1, power supply PCB..........................................................................................................24
4.1.5. Slot #1, power supply PCB - AGC mains unit..............................................................................25
4.1.6. Slot #2, serial communication (option H)..................................................................................... 26
4.1.7. Slot #2, external I/O module (option H8.2).................................................................................. 27
4.1.8. Slot #2, dual CAN (option H12.2)................................................................................................ 27
4.1.9. Slot #2, 7 digital inputs (option M13.2)........................................................................................ 28
4.1.10. Slot #2, relay outputs (option M14.2).........................................................................................28
4.1.11. Slot #3, load sharing control (option G3)................................................................................... 29
4.1.12. Slot #3, 13 binary inputs and 4 relay outputs (option M12)....................................................... 30
4.1.13. Slot #4, relay outputs (option M14.4, standard).........................................................................31
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5. Wirings
5.1. AC connections.................................................................................................................................... 44
5.1.1. Neutral line (N).............................................................................................................................44
5.1.2. Current transformer grounding.................................................................................................... 44
5.1.3. Fuses...........................................................................................................................................44
5.1.4. Breaker wiring..............................................................................................................................44
5.1.5. 3-phase........................................................................................................................................45
5.1.6. Single phase................................................................................................................................46
5.1.7. 2-phase L1L2 (split phase).......................................................................................................... 47
5.1.8. 2-phase L1L3 (split phase).......................................................................................................... 48
5.1.9. Island mode and power management (option G4/G5/G8)...........................................................49
5.1.10. Power management (option G5), AGC mains........................................................................... 50
5.1.11. Power management (option G5), AGC BTB.............................................................................. 51
5.2. DC connections.................................................................................................................................... 52
5.2.1. Load sharing lines (option G3).....................................................................................................52
5.2.2. Digital inputs................................................................................................................................ 52
5.2.3. Analogue inputs (option M15.X).................................................................................................. 53
5.2.4. Multi-inputs (option M16.X)..........................................................................................................54
5.2.5. External setpoints (option G3/M12) ............................................................................................ 55
5.2.6. Multi-inputs (102, 105, 108).........................................................................................................55
5.2.7. RPM input....................................................................................................................................57
5.2.8. Stop coil.......................................................................................................................................58
5.2.9. Transistor outputs (open collector outputs)................................................................................. 58
5.3. Communication.................................................................................................................................... 59
5.3.1. CANbus (option G4/G5/G8).........................................................................................................59
5.3.2. Modbus (option H2)..................................................................................................................... 60
5.3.3. Profibus DP (option H3)...............................................................................................................62
5.3.4. CANbus engine communication (option H5)................................................................................63
5.3.5. Cummins GCS (option H6).......................................................................................................... 64
5.3.6. CANbus engine communication (option H7)................................................................................65
5.3.7. External I/O module (option H8).................................................................................................. 66
5.3.8. Display cable (option J)............................................................................................................... 66
6. Technical information
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General information
1. General information
1.1 Warnings, legal information and safety
1.1.1 Warnings and notes
Throughout this document, a number of warnings and notes with helpful user information will be presented.
To ensure that these are noticed, they will be highlighted as follows in order to separate them from the general text.
Warnings
Warnings indicate a potentially dangerous situation, which could result in death, personal injury or damaged equipment, if certain guidelines are not followed.
Notes
Notes provide general information, which will be helpful for the reader to bear in mind.
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General information
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2.1.3 Options
The Multi-line 2 product range consists of different basic versions, which can be supplemented with the flexible options needed to provide the optimum solution. The options cover e.g. various protections for generator,
busbar and mains, voltage/VAr/PF control, various outputs, power management, serial communication, additional operator display etc.
Start/stop sequences
Run and stop coil
Relay outputs for governor control
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3 x overvoltage (59)
4 x undervoltage (27)
3 x overfrequency (81)
4 x underfrequency (81)
Voltage unbalance (60)
2.2.5 Display
2.2.6 M-Logic
Load
Controller
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No.
Setting
6071
Genset mode
Setting
AMF
AMF
Controller
No.
Setting
6071
Genset mode
Setting
Island operation
Island operation
Load
Controller
No.
Setting
6071
Genset mode
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Setting
Fixed power
Fixed power
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Load
Controller
No.
Setting
6071
Genset mode
Setting
Peak shaving
Peak shaving
Load
Controller
No.
Setting
6071
Genset mode
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Setting
Load takeover
Load takeover
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Load
Controller
No.
Setting
Setting
6071
Genset mode
Controller
Controller
No.
Setting
6071
Genset mode
Setting
Island operation
Island operation
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Mounting
3. Mounting
3.1 AGC-4 mounting and dimensions
3.1.1 Mounting of the unit
The unit is designed for mounting inside the panel. The display can be installed on the panel door and connected to the main unit with a display cable.
144 (5.669)
165 (6.486)
115 (4.528)
15 (0.59)
115 (4.528)
215(8.465)
115 (4.528)
230 (9.055)
Display or AOP
220 (8.661)
20.0 (0.787)
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Mounting
=
26.0
26.0
41.0
15.0
66.0
61.0
50.5
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Mounting
112.6 (4.433)
119.1 (4.689)
6.6 (0.260)
14.3 (0.563)
1.5 Nm for the six M4 screws (countersunk screws are not to be used)
0.5 Nm, 4.4 lb-in
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Mounting
115.0 (4.528)
220.0 (8.661)
0.2 Nm
Display
9P Female
Sub 0
connector
0.7 Nm
Screw M3
Bossard BN5687
or similar
Max. 10 mm
Min. 6 mm
20.0 (0.787)
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Hardware
4. Hardware
4.1 Board slot positions
The unit housing is divided into board slot positions. This means that the unit consists of a number of printed
circuit boards (PCB) mounted in numbered slots. The green terminal blocks are then mounted in the PCBs.
Some of these board slots are standard and some are intended for options. The board slot positions are arranged as illustrated below.
Slot type
Option
Terminals
Slot #1
1-28
Slot #3
Slot #5
37-64
Slot #7
73-89
98-125
Power supply
Standard
AC measurements
Standard
Engine interface
Standard/M4
Load sharing
G3
Power management
G4/G5/G8
Engine communication
H7
I/O extension
M12
Slot type
X
X
X
X
X
Option
Terminals
Slot #2
Slot #4
Slot #6
Slot #8
29-34
65-72
90-97
126-133
E1/E2
F1
Combination outputs
EF2/EF4/EF5/EF6
Serial communication
H2/H3/H9
Engine communication
H5/H6/H13
H12.2/H12.8
H8.2/M13.2/M14.2
M13.6/M14.6/M15.6/
M16.6
H8.8/M13.8/M14.8/
M15.8/M16.8
X
X
X
X
X
X
X
Only hardware options, which will affect the hardware of the unit, are represented in the table.
The software options will be seen through the PC utility software. The software options that are
not represented in the above table can be found in the data sheet.
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Hardware
37 38 39 40 41 42 43 44 45 46 47 48 49 50
CAN A
CAN B
Ethernet
9
51 52 53 54 55 56 57 58 59 60 61 62 63 64
Ethernet
Service port
65 66 67 68 69 70 71 72
Display
Power
Self check ok
Alarm inhibit
73 74 75 76 77 78
79 80 81 82 83 84
85 86 87 88 89
90 91 92 93 94 95 96 97
The numbers in the drawing above refer to the slot numbers indicated in the table below.
No.
Slot
LED I/F
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Hardware
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72
Configurable
133
Relay 71
71
70
Configurable
132
131
Relay 69
69
68
GOV DOWN / config.
67
GOV UP / config.
66
64
62
127
Relay 63
Slot #8
126
Slot #3
Slot #7
B3
CAN L
B2
GND
B1
CAN H
A3
CAN L
A2
GND
A1
CAN H
Relay 61
61
60
Configurable
Relay 59
59
58
Configurable
129
Slot #4
63
Configurable
130
128
Relay 65
65
Configurable
Hardware
CANBUS
Interface B
CANBUS
Interface A
124
Relay 57
Stop coil
57
123
56
122
Crank (Starter)
121
55
53
52
116 Configurable
51
115 Configurable
Configurable
50
114 Configurable
49
113
Configurable
112
Configurable
48
111 Common for 112-117
47
110 C
46
45
109 B
108 A
uP
107 C
44
106 B
43
Ext. Cosphi/VAr/V set point
42
41
40
39
38
37
Communication
I/F to main uP
105 A
104 C
103 B
102 A
101 GND
MPU input/conf.
100 Input
99
98
(+) 8-36 V DC
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these options, please refer to the option manuals.
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Hardware
Mains unit
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Hardware
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these options, please refer to the option manuals.
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Hardware
BTB unit
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Hardware
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these options, please refer to the option manuals.
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Hardware
Function
Technical data
Description
+12/24 V DC
Power supply
0 V DC
12/24 V DC
+/-30%
NO
Com.
Status relay
24 V DC/1 A
Relay 05
250 V AC/8 A
Relay 08
250 V AC/8 A
Relay 11
250 V AC/8 A
Relay
250 V AC/8 A
Relay
250 V AC/8 A
NO
Com.
NC
NO
Com.
10
NC
11
NO
12
Com.
13
NC
14
NO
15
Com.
16
NC
17
NO
18
Com.
19
NC
20
Open collector 1
Transistor output/Relay 20
21
Open collector 2
Transistor output/Relay 21
22
Com.
Common
23
Digital input 23
Optocoupler
Configurable
24
Digital input 24
Optocoupler
25
Digital input 25
Optocoupler
26
Digital input 26
Optocoupler
27
Digital input 27
Optocoupler
28
Com.
Common
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Hardware
Function
Technical data
Description
+12/24 V DC
Power supply
0 V DC
12/24 V DC
+/-30%
NO
Com.
Status relay
24 V DC/1 A
NO
Com.
Relay 05
250 V AC/8 A
NC
NO
Com.
Relay 08
250V AC/8 A
10
NC
11
NO
12
Com.
Relay 11
250 V AC/8 A
13
NC
14
NO
15
Com.
Relay 14
250 V AC/8 A
16
NC
17
NO
18
Com.
Relay 17
250 V AC/8 A
19
NC
20
Open collector 1
Transistor output/Relay 20
21
Open collector 2
Transistor output/Relay 21
22
Com.
Common
23
Digital input 23
Optocoupler
Configurable
24
Digital input 24
Optocoupler
25
Digital input 25
Optocoupler
26
Digital input 26
Optocoupler
27
Digital input 27
Optocoupler
28
Com.
Common
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Hardware
Function
Description
29
DATA + (A)
30
GND
31
DATA - (B)
32
Not used
33
DATA + (A)
34
Not used
35
DATA - (B)
36
Not used
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the
cable impedance. The terminals 29/33 and 31/35 are internally connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communication cable!
Modbus (option H9)
Term.
Function
Description
29
DATA + (A)
30
GND
31
DATA - (B)
32
Not used
33
DATA + (A)
34
Not used
35
DATA - (B)
36
Not used
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the
cable impedance. The terminals 29/33 and 31/35 are internally connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communication cable!
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Hardware
Function
Description
29
DATA + (B)
30
GND
31
DATA - (A)
32
DATA + (B)
33
GND
34
DATA - (A)
35
Not used
36
Not used
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communication cable!
Function
Description
29
CAN-H
30
CAN-GND
31
CAN-L
32
CAN-H
33
CAN-GND
34
CAN-L
35
Not used
36
Not used
Terminals 29 and 32 are internally connected. Terminals 31 and 34 are internally connected.
Function
Description
29
CAN-H
30
CAN-GND
31
CAN-L
32
CAN-H
33
CAN-GND
34
CAN-L
35
Not used
36
Not used
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Hardware
Function
Technical data
Description
29
Binary input 29
Optocoupler
Configurable
30
Binary input 30
Optocoupler
Configurable
31
Binary input 31
Optocoupler
Configurable
32
Binary input 32
Optocoupler
Configurable
33
Binary input 33
Optocoupler
Configurable
34
Binary input 34
Optocoupler
Configurable
35
Binary input 35
Optocoupler
Configurable
36
Com.
Optocoupler
Function
Technical data
Description
29
NE/ND
Configurable
30
Com.
Relay 29
250V AC/5 A
31
NE/ND
Configurable
32
Com.
Relay 31
250V AC/5 A
33
NE/ND
Configurable
34
Com.
Relay 33
250V AC/5 A
35
NE/ND
Configurable
36
Com.
Relay 35
250V AC/5 A
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Hardware
Function
Technical data
Description
37
-505V DC
Analogue I/O
38
Com.
Common
39
-505V DC
Analogue I/O
40
-10010V DC
Analogue I/O
41
Com.
Common
42
-10010V DC
Analogue I/O
43
44
45
46
47
48
49
50
51
52
53
54
Not used
55
56
57
58
59
60
61
62
63
64
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Hardware
4.1.12 Slot #3, 13 binary inputs and 4 relay outputs (option M12)
Term.
Function
Technical data
Description
37
38
Not used
39
40
-10/+10V DC
Analogue I/O
f/P setpoint
41
Com.
Common
Common
42
-10/+10V DC
Analogue I/O
U/Q setpoint
43
Binary input
Optocoupler
Configurable
44
Binary input
Optocoupler
Configurable
45
Binary input
Optocoupler
Configurable
46
Binary input
Optocoupler
Configurable
47
Binary input
Optocoupler
Configurable
48
Binary input
Optocoupler
Configurable
49
Binary input
Optocoupler
Configurable
50
Binary input
Optocoupler
Configurable
51
Binary input
Optocoupler
Configurable
52
Binary input
Optocoupler
Configurable
53
Binary input
Optocoupler
Configurable
54
Binary input
Optocoupler
Configurable
55
Binary input
Optocoupler
Configurable
56
Com.
Common
57
NE/ND
Configurable
58
Com.
Relay 57
250V AC/5 A
59
NE/ND
Configurable
60
Com.
Relay 59
250V AC/5 A
61
NE/ND
Configurable
62
Com.
Relay 61
250V AC/5 A
63
NE/ND
Configurable
64
Com.
Relay 63
250V AC/5 A
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Hardware
Function
Technical data
Description
65
NE/ND
66
Com.
Relay 65
250V AC/5 A
67
NE/ND
68
Com.
Relay 67
250V AC/5 A
69
Not used
Com.
Relay 69
250V AC/5 A
Configurable
70
71
Not used
Configurable
72
Com.
Relay 71
250V AC/5 A
4.1.14 Slot #4, analogue outputs for GOV/AVR or transducer (option E1)
Term.
Function
65
Not used
66
+/-25 mA
67
68
Not used
69
Not used
70
+/-25 mA
71
72
Not used
Description
Configurable
Configurable
4.1.15 Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)
Term.
Function
65
Not used
66
+/-25 mA
67
68
Not used
69
Not used
70
0(4)-20 mA out
71
72
Not used
DEIF A/S
Description
Configurable
Configurable
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Hardware
4.1.16 Slot #4, combination outputs for GOV/AVR or transducer (option EF4)
Term.
Function
Description
65
+/-25 mA
Configurable
66
67
Not used
68
Not used
69
Relay
70
Relay
71
Relay
72
Relay
Relay 69
Relay 71
4.1.17 Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)
Term.
Function
Description
65
+/-25 mA
66
67
PWM +
68
PWM -
69
NO
70
Com.
71
NO
72
Com.
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Hardware
4.1.18 Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)
Term.
Function
65
Not used
66
Not used
67
68
+/-25 mA
69
PWM -
70
PWM +
71
72
+/-25 mA
Description
Connect PWM - to the engine battery negative and PWM + to the engine control system S-SPD
(speed) input (called RATED SPEED on the ADEM controller and PRIMARY THROTTLE on the
PEEC controller).
AVR control requires option D1.
4.1.19 Slot #4, analogue outputs for GOV/AVR or transducer (option E2)
Term.
Function
65
Not used
66
0(4)-20 mA out
67
68
Not used
69
Not used
70
0(4)-20 mA out
71
72
Not used
Description
Configurable
Configurable
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Hardware
Function
Technical data
Description
73
I L1, s1
Generator current L1
74
I L1, s2
75
I L2, s1
Generator current L2
76
I L2, s2
77
I L3, s1
Generator current L3
78
I L3, s2
79
U L1
Generator voltage L1
80
81
Not used
U L2
82
Generator voltage L2
Not used
83
U L3
Generator voltage L3
84
UNEUTRAL
85
U L1
Mains/bus voltage L1
86
Not used
87
U L2
Mains/bus voltage L2
88
UNEUTRAL
89
U L3
Mains/bus voltage L3
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Hardware
Function
Technical data
Description
73
I L1, s1
Mains current L1
74
I L1, s2
75
I L2, s1
Mains current L2
76
I L2, s2
77
I L3, s1
Mains current L3
78
I L3, s2
79
U L1
Mains voltage L1
80
81
Not used
U L2
82
Mains voltage L2
Not used
83
U L3
Mains voltage L3
84
UNEUTRAL
85
U L1
Bus voltage L1
86
Not used
87
U L2
Bus voltage L2
88
UNEUTRAL
89
U L3
Bus voltage L3
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Hardware
Function
Technical data
Description
73
I L1, s1
Bus A current L1
74
I L1, s2
75
I L2, s1
Bus A current L2
76
I L2, s2
77
I L3, s1
Bus A current L3
78
I L3, s2
79
U L1
Bus A voltage L1
80
81
Not used
U L2
82
Bus A voltage L2
Not used
83
U L3
Bus A voltage L3
84
UNEUTRAL
85
U L1
Bus B voltage L1
86
Not used
87
U L2
Bus B voltage L2
88
UNEUTRAL
89
U L3
Bus B voltage L3
Function
Technical data
Description
90
Com.
Common
91
Binary input 91
Optocoupler
Configurable
92
Binary input 92
Optocoupler
Configurable
93
Binary input 93
Optocoupler
Configurable
94
Binary input 94
Optocoupler
Configurable
95
Binary input 95
Optocoupler
Configurable
96
Binary input 96
Optocoupler
Configurable
97
Binary input 97
Optocoupler
Configurable
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Hardware
Function
Technical data
Description
90
NE/ND
Configurable
91
Com.
Relay 90
250V AC 5 A
92
NE/ND
Configurable
93
Com.
Relay 92
250V AC 5 A
94
NE/ND
Com.
Relay 94
250V AC 5 A
Configurable
95
96
NE/ND
Configurable
97
Com.
Relay 96
250V AC 5 A
Function
Technical data
Description
90
Analogue input 91 -
Common
Configurable
91
Analogue input 91 +
4-20 mA in
92
Analogue input 93 -
Common
93
Analogue input 93 +
4-20 mA in
94
Analogue input 95 -
Common
95
Analogue input 95 +
4-20 mA in
96
Analogue input 97 -
Common
97
Analogue input 97 +
4-20 mA in
Configurable
Configurable
Configurable
Function
Technical data
Description
90
Multi-input 91
Common
91
Multi-input 91
Analogue in
92
Multi-input 93
Common
93
Multi-input 93
Analogue in
94
Multi-input 95
Common
95
Multi-input 95
Analogue in
96
Multi-input 97
Common
97
Multi-input 97
Analogue in
DEIF A/S
Page 37 of 70
Hardware
Function
90
Not used
91
92
0(4)-20 mA out
93
Not used
94
Not used
95
96
0(4)-20 mA out
97
Not used
Description
Transducer output
Transducer output
DEIF A/S
Page 38 of 70
Hardware
Function
Technical data
Description
98
+12/24V DC
DC power supply
99
0V DC
12/24V DC
+/-30%
100
MPU input
101
MPU GND
0.5-70V AC/
10-10,000 Hz
102
A
B
104
105
106
0(4)-20 mA
Digital
Pt100
Pt1000
VDO
0-40V DC
Multi-input 1
103
107
108
109
110
111
Com.
Common
112
Optocoupler
Configurable
113
Optocoupler
Configurable
114
Optocoupler
Configurable
115
Optocoupler
Configurable
116
Optocoupler
Configurable
117
Optocoupler
Configurable
118
Optocoupler
119
NO
Relay
24V DC/5 A
Run coil
120
NO
Relay
24V DC/5 A
Start prepare
121
Com.
Crank (starter)
122
NO
Relay
250V AC/5 A
123
Com.
124
NO
Relay
24V DC/5 A
A1
CAN-H
A2
GND
A3
CAN-L
B1
CAN-H
B2
GND
B3
CAN-L
DEIF A/S
Multi-input 2
Multi-input 3
CANbus interface A
(option G4, G5, G8 or H7)
CANbus interface B
(option G4 or G5, G8)
Page 39 of 70
Hardware
Function
Technical data
Description
98
+12/24V DC
DC power supply
99
0V DC
12/24V DC
+/-30%
100
MPU input
Magnetic pick-up
101
MPU GND
0.5-70V AC/
10-10,000 Hz
102
A
B
104
105
106
0(4)-20 mA
Digital
Pt100
Pt1000
VDO
0-40V DC
Multi-input 1
103
107
108
109
110
111
Com.
Common
112
Optocoupler
Configurable
113
Optocoupler
Configurable
114
Optocoupler
Configurable
115
Optocoupler
Configurable
116
Optocoupler
Configurable
117
Optocoupler
Configurable
118
Optocoupler
119
NO
Relay
24V DC/5 A
Not used
120
NO
Relay
24V DC/5 A
Not used
121
Com.
Not used
122
NO
Relay
250V AC/5 A
123
Com.
Not used
124
NO
Relay
24V DC/5 A
A1
CAN-H
A2
GND
A3
CAN-L
B1
CAN-H
B2
GND
B3
CAN-L
DEIF A/S
Multi-input 2
Multi-input 3
CANbus interface A
(option G4 or G5)
CANbus interface B
(option G4 or G5)
Page 40 of 70
Hardware
Function
Description
126
Not used
127
Not used
128
CAN-L
129
GND
130
CAN-H
131
CAN-L
132
GND
133
CAN-H
Function
Description
126
Not used
127
DATA - (B)
128
Not used
129
DATA + (A)
130
Not used
131
DATA - (B)
132
GND
133
DATA + (A)
Function
Technical data
Description
126
Com.
Common
127
Optocoupler
Configurable
128
Optocoupler
Configurable
129
Optocoupler
Configurable
130
Optocoupler
Configurable
131
Optocoupler
Configurable
132
Optocoupler
Configurable
133
Optocoupler
Configurable
DEIF A/S
Page 41 of 70
Hardware
Function
Technical data
Description
126
NE/ND
Configurable
127
Com.
Relay 126
250V AC/5 A
128
NE/ND
Configurable
129
Com.
Relay 128
250V AC/5 A
130
NE/ND
Com.
Relay 130
250V AC/5 A
Configurable
131
132
NE/ND
Configurable
133
Com.
Relay 132
250V AC/5 A
Function
Technical data
Description
126
Common
Configurable
127
4-20 mA in
128
Common
129
4-20 mA in
130
Common
131
4-20 mA in
132
Common
133
4-20 mA in
Configurable
Configurable
Configurable
Function
Technical data
Description
126
Multi-input 127
Common
127
Multi-input 127
Analogue in
128
Multi-input 129
Common
129
Multi-input 129
Analogue in
130
Multi-input 131
Common
131
Multi-input 131
Analogue in
132
Multi-input 133
Common
133
Multi-input 133
Analogue in
DEIF A/S
Page 42 of 70
Hardware
Function
Description
126
Not used
127
Not used
128
CAN-L
129
GND
130
CAN-H
131
CAN-L
132
GND
133
CAN-H
Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connected.
Function
Description
126
Not used
127
Not used
128
CAN-L
129
GND
130
CAN-H
131
CAN-L
132
GND
133
CAN-H
DEIF A/S
Page 43 of 70
Wirings
5. Wirings
5.1 AC connections
The Multi-line 2 unit can be wired up in 1-phase, 2-phase or 3-phase configuration.
Contact the switchboard manufacturer for accurate information about required wiring for the
specific application.
5.1.3 Fuses
If the cables are protected with fuses, then use 2 A, slow blow.
DEIF A/S
Page 44 of 70
Wirings
5.1.5 3-phase
AMF, fixed power, peak shaving, load takeover, mains power export.
DEIF A/S
Page 45 of 70
Wirings
DEIF A/S
Page 46 of 70
Wirings
DEIF A/S
Page 47 of 70
Wirings
DEIF A/S
Page 48 of 70
Wirings
DEIF A/S
Page 49 of 70
Wirings
DEIF A/S
Page 50 of 70
Wirings
DEIF A/S
Page 51 of 70
Wirings
5.2 DC connections
5.2.1 Load sharing lines (option G3)
Always use screened cable
37
PS
38
COMMON
0...5
V DC
39
QS
37
PS
0...5
V DC
38
COMMON
0...5
V DC
39
QS
0...5
V DC
37
PS
38
COMMON
0...5
V DC
39
QS
0...5
V DC
Multi-line 2
Multi-line 2
Multi-line 2
12/24V DC
Switch
23
23
Multi-line 2
Multi-line 2
Switch
28 (COM.)
28 (COM.)
DEIF A/S
Page 52 of 70
Wirings
Emergency stop:
12/24V DC
118
Multi-line 2
99 (COM.)
0V DC
Multi-line 2
4-20 mA
transducer
+12/24V DC
0V DC
+
-
91
+
-
Analogue input 91
90 (Common)
Measurement
Passive transducer
Multi-line 2
4-20 mA
transducer
+12/24V DC
Measurement
91
Analogue input 91
0V DC
90 (Common)
V DC sensor
Multi-line 2
91
0-10V DC
sensor
Analogue input 91
R = 450
DEIF A/S
90 (Common)
Page 53 of 70
Wirings
Multi-line 2
4-20 mA
transducer
+12/24V DC
0V DC
+
-
91
+
-
Analogue input 91
90 (Common)
Measurement
Passive transducer
Multi-line 2
4-20 mA
transducer
+12/24V DC
Measurement
91
Analogue input 91
0V DC
90 (Common)
V DC sensor
Multi-line 2
91
0-10V DC
sensor
Analogue input 91
R = 450
90 (Common)
0-5V DC
Multi-line 2
Battery
0-5V DC
91
0V DC
90
Multi-input
Pt100
Multi-line 2
Pt100
90
Multi-input
91
DEIF A/S
Page 54 of 70
Wirings
Multi-line 2
10V DC
40 or 42
0V DC
41 (Common)
Multi-line 2
10V DC
40 or 42
-10V DC
0V DC
41 (Common)
4-20 mA
transducer
+12/24V DC
0V DC
Measurement
+
In
Multi-line 2
A
+ Out
- Out
Multi-input
Passive transducer
4-20 mA
transducer
+12/24V DC
0 V DC
DEIF A/S
Multi-line 2
A
B
Multi-input
Page 55 of 70
Wirings
If the passive sensor has its own battery supply, the voltage must not exceed 30V DC.
Digital inputs
Multi-line 2
A
R
Multi-input
The resistor is only mounted if wire fail supervision is required. The value of the resistor
should be 270 +/-10%.
Pt100/Pt1000
2-wire
3-wire
Multi-line 2
Pt100/1000
Pt100/1000
A
B
Multi-line 2
0
I
Multi-input
A
B
Multi-input
VDO
1-wire
2-wire
Multi-line 2
RMI
A
B
Multi-line 2
RMI
A
Multi-input
Multi-input
0-40V DC
Multi-line 2
Battery
0-40V DC
0V DC
DEIF A/S
Multi-input
Page 56 of 70
Wirings
MPU
Output
100
101
NPN sensor
NPN
+12/24V DC
Multi-line 2
+V DC
C
Output
0V DC
100
101
0V DC
Multi-line 2
+12/24V DC
C
Output
R
0V DC
100
101
0V DC
Multi-line 2
C
100
101
DEIF A/S
Page 57 of 70
Wirings
Multi-line 2
123
124
A1
Stop coil
A2
0V DC
Relay outputs:
+12/24 VDC
+12/24 VDC
A1
0,5 F
100 V
External
counter
Relay
A2
20 (Relay 20)
20 kWh
Multi-line 2
Multi-line 2
22 (Common)
0 VDC
Connection to PLC:
DEIF A/S
Page 58 of 70
Wirings
+12/24 VDC
PLC
4,7 k
Input (positive)
20 kWh
Multi-line 2
22 (Com. For 20/21)
0 VDC
5.3 Communication
5.3.1 CANbus (option G4/G5/G8)
Examples with three AGC units connected, e.g. one AGC mains and two generator AGC units.
It is not possible to mix CANbus interface A and B.
Multi-line 2
Multi-line 2
Multi-line 2
CANbus interface A
H GND L
A1 A2 A3
CANbus interface A
H GND L
A1 A2 A3
CANbus interface A
H GND L
A1 A2 A3
120
120
Multi-line 2
Multi-line 2
Multi-line 2
CANbus interface B
H GND L
B1 B2 B3
CANbus interface B
H GND L
B1 B2 B3
CANbus interface B
H GND L
B1 B2 B3
120
120
Connect shield to earth at one end only. Shield ends must be insulated with tape or insulation
tubing.
Use shielded twisted cable.
DEIF A/S
Page 59 of 70
Wirings
Multi-line 2
Multi-line 2
DATA + (A)
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
29
30
31
29
30
31
29
30
31
DATA - (B)
DATA (GND)
DATA + (A)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insulation tubing.
Use shielded twisted cable.
DEIF A/S
Page 60 of 70
Wirings
Multi-line 2
Multi-line 2
DATA + (A)
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
DATA + (A)
DATA (GND)
DATA - (B)
29
30
31
29
30
31
29
30
31
DATA - (B)
DATA (GND)
DATA + (A)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insulation tubing.
Use shielded twisted cable.
This solution is only feasible if the COM line is insulated. Check PLC/other device before connecting.
A non-insulated COM line may result in damage to the equipment.
Normally, the Modbus does not need bias resistors (end terminators). These are only needed
in case of very long lines and/or many nodes (>32) on the Modbus network. If bias resistors
are needed, the calculation should be based on the following data:
- A line internal pull-up bias resistor:
- B line internal pull-down bias resistor:
- Receiver input sensitivity:
- Receiver input impedance:
22 k
22 k
+/-200 mV
12 k
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 m/m, min.
95% shield coverage.
DEIF A/S
Page 61 of 70
Wirings
Multi-line 2
Multi-line 2
DATA + (B)
COM
DATA - (A)
DATA + (B)
COM
DATA - (A)
DATA + (B)
COM
DATA - (A)
29
30
31
29
30
31
29
30
31
DATA - (A)
COM
DATA + (B)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insulation tubing.
Use shielded twisted cable.
DEIF A/S
Page 62 of 70
Wirings
CAN-GND
CAN-H
120
120
CAN-H
CAN-GND
CAN-L
ECM
engine control module
CAN-GND
CAN-H
120
120
CAN-H
CAN-GND
CAN-L
ECM
engine control module
Connect shield to ground at one end only. Shield ends must be insulated with tape or insulation tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
The terminating resistor at the engine side might not be needed, please refer to the engine
manufacturers literature.
DEIF A/S
Page 63 of 70
Wirings
DATA - B
DATA (GND)
DATA + A
132
DATA + A
DATA (GND)
DATA - B
131
Engine controller,
connector 06
133
18
20
31
Connect shield to ground at one end only. Shield ends must be insulated with tape or insulation tubing.
Use shielded twisted cable.
Normally, the communication does not need bias resistors (end terminators). These are only
needed in case of very long lines between the two modules. If bias resistors are needed, the
calculation should be based on the following data:
- A line internal pull-up bias resistor:
- B line internal pull-down bias resistor:
- Receiver input sensitivity:
- Receiver input impedance:
22 k
22 k
+/-200 mV
12 k
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 m/m, min.
95% shield coverage.
DEIF A/S
Page 64 of 70
Wirings
CAN-GND
CAN-L
A1
A2
A3
120
120
CAN-H
CAN-GND
CAN-L
ECM
engine control module
Connect shield to ground at one end only. Shield ends must be insulated with tape or insulation tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
The terminating resistor at the engine side might not be needed, please refer to the engine
manufacturers literature.
DEIF A/S
Page 65 of 70
Wirings
120
120
Option H 8.2
Option H 8.8
CAN-L
BECKHOFF
31
131
29
133
CAN-H
CANopen
DIP
1 2 3 4 5 6 7 8
ON
CANopen
9-p SUB D
male
9-p SUB D
female
DEIF A/S
Page 66 of 70
Technical information
6. Technical information
6.1 Technical information, AGC-4
6.1.1 Technical specifications
Accuracy
Class 1.0
-25...15...30...70C
Temperature coefficient: +/-0.2% of full scale per 10C
Class 0.5 with option Q1
Positive, negative and zero sequence alarms: class 1 within 5% voltage unbalance
Class 1.0 for negative sequence current
Fast overcurrent: 3% of 350%*In
Analogue outputs: class 1.0 according to total range
Option EF4/EF5: class 4.0 according to total range
To IEC/EN60688
Operating temperature
-2570C (-13...158F)
-25...60C (-13...140F) if Modbus TCP/IP (option N) is available in the controller.
(UL/cUL Listed: max. surrounding air temperature: 55C/131F)
Storage temperature
-4070C (-40...158F)
Climate
Operating altitude
Measuring voltage
100-690V AC +/-20%
(UL/cUL Listed: 600V AC phase-phase)
Consumption: max. 0.25 VA/phase
Measuring current
-/1 or -/5 A AC
(UL/cUL Listed: from CTs 1-5 A)
Consumption: max. 0.3 VA/phase
Current overload
4 x In continuously
20 x In, 10 sec. (max. 75 A)
80 x In, 1 sec. (max. 300 A)
Measuring frequency
30...70 Hz
Aux. supply
DEIF A/S
Page 67 of 70
Technical information
Binary inputs
Optocoupler, bi-directional
ON: 8...36V DC
Impedance: 4.7 k
OFF: <2V DC
Analogue- inputs
RPM
Multi-inputs
Engine interface
board slot #7
Multi-inputs
(M16.X)
Relay outputs
Electrical rating: 250V AC/30V DC, 5 A. (UL/cUL Listed: 250V AC/24V DC, 2 A resistive
load)
Thermal rating @ 50C: 2 A: continuously. 4 A: ton= 5 sec., toff = 15 sec.
(Unit status output: 1 A)
Open collector
outputs
Analogue outputs
0(4)...20 mA and +/-25 mA. Galvanically separated. Active output (internal supply).
Load max. 500 . (UL/cUL Listed: max. 20 mA output)
Update rate: transducer output: 250 ms. Regulator output: 100 ms
Load sharing
lines
Galvanic separation
DEIF A/S
Page 68 of 70
Response
times
(delay set to
min.)
Technical information
Busbar:
Over-/undervoltage: <50 ms
Over-/underfrequency: <50 ms
Voltage unbalance: <250 ms
Generator:
Reverse power: <250 ms
Overcurrent: <250 ms
Fast overcurrent: <40 ms
Directional overcurrent: <150 ms
Over-/undervoltage: <250 ms
Over-/underfrequency: <350 ms
Overload: <250 ms
Current unbalance: <250 ms
Voltage unbalance: <250 ms
Reactive power import: <250 ms
Reactive power export: <250 ms
Voltage-dependent I>: <250 ms
Negative sequence I: <500 ms
Negative sequence U: <500 ms
Zero sequence I: <500 ms
Zero sequence U: <500 ms
Overspeed: <500 ms
Digital inputs: <250 ms
Emergency stop: <200 ms
Multi-inputs: 800 ms
Wire failure: <600 ms
Mains:
df/dt (ROCOF): <130 ms (4 periods)
Vector jump: <40 ms
Positive sequence: <60 ms
Time-dependent undervoltage, Ut<: <50 ms
Undervoltage and reactive power low, UQ<: <250 ms
Mounting
Tightening torque
1.5 Nm for the six M4 screws (countersunk screws are not to be used)
Safety
EMC/CE
Vibration
313.2 Hz: 2 mmpp. 13.2100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E10
1060 Hz: 0.15mmpp. 60150 Hz: 1 g. To IEC 60255-21-1 Response (class 2)
10150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2)
Shock (base
mount)
DEIF A/S
Page 69 of 70
Bump
Material
Plug connections
Technical information
Tightening torque
Tightening torque
Protection
Unit: IP20. Display: IP40 (IP54 with gasket: option L). (UL/cUL Listed: Type Complete
Device, Open Type). To IEC/EN 60529
Governors and
AVRs
Multi-line 2 interfaces to all governors and AVRs using analogue, relay control or CANbased J1939 communication
See interfacing guide at www.deif.com
Approvals
UL markings
Tightening torque
Weight
DEIF A/S
Page 70 of 70