Cannondale Topstone
Cannondale Topstone
Cannondale Topstone
CY22 Topstone
Owner’s Manual Supplement
NOTICE
Indicates special precautions that must
be taken to avoid damage.
Symbols:
NG
LI
-2 NGLI-2 synthetic grease Apply NGLI-2 synthetic grease.
Lo
c 24
2
Medium-strength removable thread lock Apply Loctite® 242 (blue) or equivalent.
https://cannondale.zendesk.com/hc/en-us
International Distributors
3
Safety Information
Important Composites Message
CY22 Topstone OMS
SAFETY INFORMATION
5
Safety Information
Using a Trainer
CY22 Topstone OMS
Ask your dealer for help with trainers, the right one, Periodically check the attachment of the
and the correct way to use it. bottle cage; tighten the cage bolts if
necessary. Don’t ride with a loose bottle
NOTICE cage.
TRAINERS - Improperly mounting a bike in a A loose cage will damage the insert and
trainer or using one that is not compatible with
your particular bike frame can cause serious possibly lead to the inserts pulling out.
damage.
This kind of damage is not covered by the It may be possible to repair a loose insert or
Cannondale Limited Warranty. to install another insert only if the frame is
undamaged. Replacement requires the use
See “2-in-1 Trainer Thru Axle Installation of a special tool. If you notice damage to the
Instructions 138252.pdf” threaded insert, please ask your Cannondale
at www.cannondale.com Dealer for help.
NOTICE
An impact, crash, or loose bottle cage can result
in damage to your frame. This kind of damage
is not covered by the Cannondale Limited
Warranty.
Make sure the components chosen are We urge you to have your dealer correctly
compatible with your bike and intended for torque all fasteners using a torque wrench.
your weight and riding style. If you decide to torque fasteners yourself,
always use a torque wrench.
Generally speaking, lighter weight
components have shorter lives. In selecting Find Tightening Torque Information :
lightweight components, you are making a
trade-off, favoring the higher performance The wide range of bicycle models and
that comes with less weight over longevity. If components used means that a listing of
you choose lighter-weight components, you tightening torques would be out-of-date
must inspect them more frequently. If you by the time it was published. Many
are a heavier rider or have a rough, abusive, fasteners should be installed with a thread
or “go for it” riding style, buy heavy-duty locking adhesive such as Loctite®.
components.
To determine the correct tightening
Read and follow the component torque and any adhesive application
manufacturers warnings and instructions. for a fastener, we ask you to check the
following:
7
Technical Information
Specifications
CY22 Topstone OMS
TECHNICAL INFORMATION
Specifications
Topstone Carbon
Item Specification
Head Tube UPR: 1-1/8 in.
LWR: 1-1/2 in.
Headset Integrated 1-1/8 in.-1.5 in.
IS42 Top IS52 Bottom 45/36º
Bottom Bracket: Type/Width BSA Threaded/68mm
Front Derailleur Braze-on
Seat Post: Dia./Binder 27.2mm/31.8mm
Min. Seat Post Insert 65mm
Max. Seat Post Insert XS: 135mm, S-XL: 183mm
Tire Size x Max. Tire Width 700x45mm (measured)
27.5x2.1” (measured)
Brakes: Mount Type / Min./Max. Rotor Dia. RR: Flat Mount/160mm/180mm
FT: Flat Mount/160mm/180mm
Axles: Type/Length RR:Syntace M12x142x1.0P, 160mm overall
length
FT:Maxle M12x100x1.5P, 125mm overall length
Fork Offset 55mm
Intended Use ASTM CONDITION 2: General Purpose Riding
Topstone Alloy
Item Specification
Headtube UPR: 1-1/8 in.
LWR: 1-1/2 in.
Headset Integrated, 1-1/8 in. - 1-1/2 in. 45/45º ACB
IS42 Top IS52 Bottom
Bottom Bracket BSA Threaded/68 mm
Front Derailleur 31.8 mm clamp, Down-Swing
Seatpost Dia. / Binder 27.2 mm / 31.8 mm
Min. Seatpost Insert 65mm
Tire Size x Max. Width 700c x 42 mm measured
Brake Mount: Type / Min./Max. Rotor Dia. RR: Flat Mount / 140 mm/160 mm
FR: Flat Mount / 140mm /160mm
Axle: Type / Length RR: Syntace, 142 x 12 mm x 1.0P, 160mm
Length
FT: Maxle/ 100 x 12mm x 15P, 125mm length
Fork Offset 55mm
Intended Use ASTM Condition 2, General Purpose Riding
Serial Number 1
9
Technical Information
Geometry - Carbon
CY22 Topstone OMS
Geometry - Carbon
B
Dimensions = centimeter
A C G
* = same spec.
75mm
F O
E’
E
D
I
J M
L K
H N
11
Technical Information
Geometry - Carbon
CY22 Topstone OMS
Geometry - Alloy
B
P
Dimensions = centimeter
* = same spec. A
G
75mm
I
O
K D
E
J
L
H N
Topstone Alloy
Size XS SM MD LG XL
Wheel Size (in) 700c 700c 700c 700c 700c
13
Technical Information
Rear Derailleur Mount (RD)
CY22 Topstone OMS
1
3
Loc 2
1 a
2 4
2
c 24
Lo
2
2 N·m 2
M3 X 10mm
L I-2
NG 24
2
(2x)
b c
Lo M5 X 10mm
4 N·m
4
1. RD Hanger 2. Screw
To replace:
45mm
Loc
242
Please Note: (1) Check tire clearance with the tire fully inflated. (2) Mounting a tire with a smaller profile, one
smaller than the maximum tire size for the frame, or currently on the wheel may be required to fit a compatible
fender. (3) Any fender must be secured by the support and should not be loose. (4) Do not modify any parts or
the frame in order to install a fender.
15
Technical Information
Downtube Routing
CY22 Topstone OMS
Downtube Routing
Identification
1. RD mechanical*
2. FD mechanical*
3. Rear Brake*
4. Multiple use: Dropper,
Di2, SmartSense **
4
1
2
5
* tube-in tube
**no tube-in-tube
StrapRack
4
1 1
2
3
3
Identification
• The StrapRack frame accessory is shown here on the Topstone Carbon downtube. The
StrapRack can also be located on the seat tube at water bottle mounting points.
• When attaching items to the StrapRack, make sure all items are held securely by the
adjustable rubber cinch strap. Tension cinch straps carefully, Excessive stretching or
pulling could damage the Straprack mount or frame boss inserts.
• In the photo above, an tire tube, tire levers, and inflation CO2 are shown.
• Before and during your rides, check to make sure that the items, attached to the rack
securely and cannot fall off.
• Make sure the StrapRack itself is always attached to the frame correctly and that the
adjustable strap parts are undamaged. Replace any damaged parts with new ones.
17
Technical Information
Seat Post
CY22 Topstone OMS
Seat Post
Removal
Maximum Insert
1. Insert a 4mm hex key into the binder bolt
Maximum insert (B) is the length (B) of a seat
and turn counter-clockwise to loosen.
post that may be inserted
2. When bolt is loose simply lift the seat
post up out of the seat tube. Frame Size Maximum Insert
XS 135mm
Installation & Adjustment
S-XL 183mm
1. Before inserting the seat post into the
seat tube, use a clean shop towel to wipe NOTICE
off the seat post and any residual carbon
gel paste from the inside of the seat tube. Use the correct seat post length
Do not use any spray cleaners or solvents. according to the frame size.
2. Apply fresh carbon friction paste Do not force or bottom-out (c) the seat
(Topstone Carbon) or assembly grease post inside the frame.
(Topstone Alloy) to the seat post and
place a little bit inside the seat tube.
3. Clean the surface of the seat tube under Sizing a Seat Post
the binder and apply light grease to the If the seat post must be cut, use the
threads. appropriate saw blade for the seat post
4. Set the saddle height and tighten the material (aluminum or carbon). Lightly sand
clamp bolt to the specified torque with a the edges of the cut seat tube with light
torque wrench. sandpaper. Re-mark the minimum insert line
on the post.
Maintenance Be sure to remove any installed battery or
Periodically remove the seat post and the routed wiring before cutting a seat post.
seat post binder to clean, to inspect for
damage, and to renew the application of
grease and/or carbon paste.
Apply
NGL
grease I-2
2
LI-
NG
Apply
carbon paste to
entire length of the
inserted seat post 3
A
CRB-GEL
B
2
5mm
C
Identification
19
Technical Information
LockR
CY22 Topstone OMS
LockR
1. Disassemble and clean all parts of the LockR axle. Do not install it assembled.
Inspect the parts for damage (e.g., burrs, scratches, deformity, wear). Replace the entire LockR
assembly if any damage is found.
2. Apply a light coating of a high-quality bicycle bearing grease to all parts. No grease on axle
surfaces that mate with the IGUS bearings (bushings)
3. Align the linkage and bearing and insert the threaded end of the pivot axle (1) in from the non-
drive side.
4. From the non-drive side, tighten the inserted pivot axle to 1 Nm using a 6mm hex key fitted to a
torque wrench.
5. Insert the wedge bolt (2) into the drive side of the axle and insert the small end of the wedge (3)
into the non-drive side axle head.
6. Thread the screw (4) into the wedge bolt with a wrench and tighten to 5.0 Nm.
NOTICE
Use a calibrated torque wrench. Exceeding 1 N·m will result in permanent damage to the
LockR pivot system.
Bushings:
The pivot axle should slide and rotate smoothly in the bushings. Remove bushings (5)
only if damaged or when excessive axle play is detected. Always install bushings as a new
set following removal. Do not re-use bushings. Remove and install bushing using the
bushing tool. See Replacement Parts.
Identification
1. Pivot axle
2. Wedge bolt
3. Wedge 2
4. Screw 5
5. Bushings (2X)
1 N·m
1
NGLI-2
3
5 N·m
4
-2
LI
NG
m m
5m
3
6m
T25 4
21
Technical Information
LockR
CY22 Topstone OMS
SmartSense
As an option, this frame supports installation of a Cannondale SmartSense system, an intelligent
communication network and power source. This manual describes only the technical details
specific to the frame such as component locations, installation, and related service information.
What is SmartSense?
SmartSense is a system of interconnected or networked powered accessories. Each networked
accessory shares the same data communication and same rechargeable battery. The behavior of
each accessory can be programmed and controlled independently or coordinated with any other
component.
https://www.cannondale.com/-/media/
files/manual-uploads/cy22/138691-rev1-
cd-cy22-smartsense-owners-
manual-020922.ashx
The SmartSense Owner’s Manual contains important safety information and information regarding
how to identify, to set up, and to operate any installed/attached SmartSense-compatible
components.
SmartSense Cradle
1
2 N·m 2
M4 X 10 mm
3
Identification
• The lower DT mounting supports the SmartSense Cradle or the StrapRack accessory stowage
part.
• The SmartSense Cradle or StrapRack mount installed in this location effectively closes the
downtube opening. Either part should remain in place to prevent dirt, dust, or water from
entering the inside of the frame.
• Remove the SmartSense cradle from the frame in order to connect or to disconnect the
internal extension cables. It is not possible to service these cables with the cradle in place.
23
Technical Information
SmartSense & Cable Routing
CY22 Topstone OMS
6
5
4
3
13
12 9
1
11 13
2
13
10
13
Identification
Identification
1
1. SmartSense battery
2. SmartSense cradle
3. SmartSense cradle latch
To remove battery:
CLOSE
25
Replacement Parts
Topstone Carbon
CY22 Topstone OMS
REPLACEMENT PARTS
Topstone Carbon
ID Part Number Description
A K33049 Derailleur Hanger TA ST SS 073
B K91000 LockR Pivot Hardware 65mm
C K36162 Topstone Crb ST Bushings Qty2
D K76092 Topstone Crb Rear Fender Mount v2
E K33032 Topstone Crb FD Hanger v2
F K83051 Adjustable Lever Syntace 142x12 160mm
G K83048 Adjustable Lever Maxle 100x12 125mm
H K33042 Topstone Crb FD 1x Cover v2
I K91010 Kingpin Bearing Install Removal Tool
K35010 1-1/8-1.5 Int Hdset w/ 36 Deg CR 25/5 TC
K32300 Di2 Plugs 6mm Sliced and 6mm Blank
K32079 Blank Frame Plugs Qty 3
KP449/ Rubber Brake Housing Grommets
K32280 Dropout Di2 and Wireless Plugs 5.5mm
N K32192 Di2 BB Plug Grommet
O K34252 Topstone Crb CS Clear Frame Protection
P QC844/BBQ Seatbinder 31.8mm
Q K76641 Hindsight Array Radar Connection Bracket
R K76661 Radar Display and Center Light Mount
S K35058 SL Compression Plug With 5mm Cap
T CP2502U10OS SmartSense Wire Kit 500/700mm
U K26032 SAVE Seatpost Friction Flange Mount
V K26022 SAVE Seatpost Rail Clamp w/Hardware
W CP1202U10OS Light Centered Round Bar Mount
X CP1212U10OS Radar Display Round Bar Mount
Y CP1512U10OS Garmin Varia eRVR315 WW Radar
Z CP1522U10OS Garmin Varia eRDU WW
AA CP1532U10OS Garmin Varia Core Cradle
BB CP1552U10OS Garmin Varia Core Battery
CP1662U10OS Foresite E350 SmartSense Light
CC Foresite E350 SmartSense STVZO Light (German safety standard
CP1642U10OS
compliant)
CP1672U10OS Hindsite Array E85 SmartSense Light
DD Hindsite Array E25 SmartSense STVZO Light (German safety standard
CP1652U10OS
compliant)
EE CP1102U10OS StrapRack
DD
Z
V W
Y CC X
F
B
E
H
EE BB AA
ST = 700 mm
DT = 500 mm
G
T
27
Replacement Parts
Topstone Alloy
CY22 Topstone OMS
Topstone Alloy
J
B
E
D