9070 Series: Dealer's Manual
9070 Series: Dealer's Manual
9070 Series: Dealer's Manual
Dealer's Manual
ROAD MTB Trekking
City Touring/
URBAN SPORT E-BIKE
Comfort Bike
9070 series
DURA-ACE
SW-R610 SM-BTR1
SW-9071 SM-BTR2
SW-R671 BT-DN110
SM-BMR1 (Ver.2.0.0 or later)
ST-9070 SM-BMR2
ST-9071 BM-DN100
SM-BA01
FD-9070 SM-BCR1
RD-9070 SM-BCR2
SM-BCC1
SM-EW90-A
SM-EW90-B
EW-SD50
EW-SD50-I
SM-EWC2
SM-JC40
SM-JC41
CONTENTS
IMPORTANT NOTICE.............................................................................................. 4
TO ENSURE SAFETY................................................................................................ 5
INSTALLATION...................................................................................................... 17
Electric wire wiring diagram (overall conceptual diagram).....................................................................17
Electric wire wiring diagram (junction A side)..........................................................................................19
Installation of the dual control lever and brake cable.............................................................................23
Installation of the front derailleur.............................................................................................................26
Installation of the rear derailleur...............................................................................................................30
Installing the shifting switch......................................................................................................................31
Installation of junction A............................................................................................................................39
Installation of junction B............................................................................................................................40
Installing the battery..................................................................................................................................41
ADJUSTMENT....................................................................................................... 64
Adjustment of the rear derailleur..............................................................................................................64
Adjustment of the front derailleur............................................................................................................69
Adjustment of lever stroke.........................................................................................................................74
2
CHARGING THE BATTERY.................................................................................... 76
Names of parts............................................................................................................................................76
Charging method........................................................................................................................................78
When charging is not possible...................................................................................................................80
MAINTENANCE..................................................................................................... 85
Replacing the bracket cover.......................................................................................................................85
Disassembly of the bracket body and lever body.....................................................................................86
Assembly of the switch unit.......................................................................................................................87
Assembly of the bracket body and lever body..........................................................................................89
Replacement of the pulley.........................................................................................................................90
Installing the B axle and B axle cap...........................................................................................................91
3
IMPORTANT NOTICE
IMPORTANT NOTICE
This dealers manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealers manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local
bicycle dealer for their assistance.
Make sure to read all instruction manuals included with the product.
Do not disassemble or modify the product other than as stated in the information contained in this dealers manual.
All dealers manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com).
Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
For safety, be sure to read this dealers manual thoroughly before use, and follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.
DANGER
Failure to follow the instructions will result in death or serious injury.
WARNING
Failure to follow the instructions could result in death or serious injury.
CAUTION
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
4
TO ENSURE SAFETY
TO ENSURE SAFETY
DANGER
Lithium ion battery
Be sure to observe the following instructions in order to avoid burns or other injury from fluid leakage, overheating, fire, or explosion.
Use the designated charger to charge the battery. If any non-specified items are used, fire, overheating or leakage may occur.
Do not heat the battery or throw it into fire. If this is not observed, fire or bursting may occur.
Do not deform, modify, disassemble or apply solder directly to the battery. Do not leave the battery in places which may exceed 60 C in temperature,
such as places which are exposed to direct sunlight inside vehicles on hot days or near stoves. If this is not observed, leakages, overheating or bursting
may cause fire, burns, or other injuries.
Do not connect the (+) and (-) terminals with metallic objects. Do not carry or store the battery together with metallic objects such as necklaces or
hairpins. If this is not observed, short-circuits, overheating, burns or other injury may occur.
If any liquid leaking from the battery gets into the eyes, immediately wash the affected area with clean water without rubbing the eyes, and then
seek medical attention.
Battery charger/Battery charger cord
Be sure to observe the following instructions in order to avoid burns or other injury from fluid leakage, overheating, fire, or explosion.
Do not get the charger wet or use it while it is wet, and do not touch or hold it with wet hands. If this is not observed, problems with operation or
electric shocks may occur.
Do not cover the charger with cloths while it is in use. If this is not observed, heat may build up and the case may become deformed, or fire or
overheating may occur.
Do not disassemble or modify the charger. If this is not observed, electric shocks or injury may occur.
Use the charger at the specified power supply voltage only. If a power supply voltage other than that specified is used, fire, explosions, smoke,
overheating, electric shocks or burns may occur.
Do not touch metallic parts of the charger or the AC adapter if there is a lighting storm. If lightning strikes, electric shocks may occur.
SM-BCR2: Battery charger for SM-BTR2/BT-DN110
Use an AC adapter with a USB port with a voltage of 5.0Vdc and with a current equal to or higher than 1.0Adc. If the one with a current lower than
1.0A is used, the AC adapter may heat up, potentially causing a fire, smoke, overheating, destruction, electric shock, or burns.
5
TO ENSURE SAFETY
WARNING
Be sure to follow the instructions provided in the manuals when installing the product.
It is recommended to use genuine Shimano parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over,
which may cause serious injury.
In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.
Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.
This dealers manual is for use with the DURA-ACE 9070 series (electronic gear shifting system) only.
For any information regarding the ULTEGRA 6770 series which does not appear in this manual, refer to the Service Instructions included with each
component.
After reading the dealer's manual thoroughly, keep it in a safe place for later reference.
6
TO ENSURE SAFETY
About the multi-shift function
On this system, the multi-shift function can be configured using E-TUBE PROJECT. The gears will continue to shift when the shifting switch is pressed
using the multi-shift function. Shifting speed setting for multi-shift can also be modified. When modifying the gear changing settings for multi-shift,
carefully read "Settings customizable in E-TUBE PROJECT" in this dealer's manual.
If crank revolutions are set to low under faster setting of the multi-shift shifting speed, the chain will be unable to follow the movement of the rear
derailleur, possibly leading to issues such as the chain slipping over the tip of the cassette sprocket teeth, the cassette sprocket deforming, or the chain
breaking.
Fast
Slow
Very slow Low speed Accurate multi-shifting is possible Multi-shifting takes some time
7
TO ENSURE SAFETY
Lithium ion battery
Do not place the battery into fresh water or sea water, and do not allow the battery terminals to get wet. If this is not observed, fire, bursting or
overheating may occur.
Do not use the battery if it has any noticeable scratches or other external damage. If this is not observed, bursting, overheating or problems with
operation may occur.
Do not throw or subject the battery to strong shock. If this is not observed, bursting, overheating or problems with operation may occur.
Do not use the battery if leakages, discoloration, deformation or any other abnormalities occur. If this is not observed, bursting, overheating or
problems with operation may occur.
If any leaked fluid gets on your skin or clothes, wash it off immediately with clean water. The leaked fluid may damage your skin.
The operating temperature ranges for the battery are given below. Do not use the battery in temperatures outside these ranges. If the battery is used
or stored in temperatures which are outside these ranges, fire, injury or problems with operation may occur.
1. During discharge: 10C - 50C
2. During charging: 0C - 45C
Battery charger/Battery charger cord
SM-BCR1: Battery charger for SM-BTR1
Hold the power plug when connecting or disconnecting the plug. Failure to do so may cause a fire or electric shock.
If the following occurs, stop using the device and contact a dealer. A fire or electric shock may occur.
* If heat or acrid-smelling smoke is coming out from the power plug.
* There may be a bad connection inside the power plug.
Do not overload the electrical outlet with appliances beyond its rated capacity, and use only a 100 240V AC electrical outlet. If the electrical outlet is
overloaded by connecting too many appliances using adapters, overheating resulting in fire may occur.
Do not damage the power cord or power plug. (Do not damage, process, let near hot objects, bend, twist or pull them; do not place heavy objects on
top or bundle them tightly.) If they are used while damaged, fire, electric shocks or short-circuits may occur.
Do not use the charger with commercially-available electrical transformers designed for overseas use, as they may damage the charger.
Always be sure to insert the power plug as far as it will go. If this is not observed, fire may occur.
8
TO ENSURE SAFETY
Brake
Each bicycle may handle slightly differently depending on the model. Therefore, be sure to learn the proper braking technique (including brake lever
pressure and bicycle control characteristics) and operation of your bicycle. Improper use of your bicycle's brake system may result in a loss of control or
a fall, which could lead to severe injury. For proper operation, consult a professional bicycle dealer or the bicycle's owner's manual. It is also important
to practice riding and braking, etc.
If the front brake is applied too strongly, the wheel may lock and the bicycle may fall forward, and serious injury may result.
Always make sure that the front and rear brakes are working correctly before riding the bicycle.
The required braking distance will be longer during wet weather. Reduce your speed and apply the brakes early and gently.
If the road surface is wet, the tires will skid more easily. If the tires skid, you may fall off the bicycle; therefore, to avoid this, reduce your speed and
apply the brakes early and gently.
Dual control lever
Because of the characteristics of the carbon fiber material, the lever should never be altered. Otherwise, the lever may break preventing braking
operation.
Check before riding that there is no damage such as carbon peeling or cracking. If there is any damage, stop using the bicycle and consult a dealer or
an agency. Otherwise, the lever may break preventing braking operation.
ST-9071/SW-9071/SW-R671
Points to note about the handlebars
Handle inner diameter: 19.0 22.5mm
Handle outer diameter: 22.2 24.0mm
Applicable handlebars: Carbon fiber handlebars (with aluminum inserts where the brake levers are installed) or aluminum handlebars.
* Carbon fiber handlebars without aluminum inserts, where the brake levers are installed, cannot be used.
CAUTION
Lithium ion battery
Store the battery in a safe place away from the reach of infants and pets.
Battery charger/Battery charger cord
SM-BCR1: Battery charger for SM-BTR1
Disconnect the power plug from the electrical outlet before cleaning the charger.
9
TO ENSURE SAFETY
NOTE
Lithium ion battery
Lithium-ion batteries are recyclable, valuable resources.
For information on used batteries, contact the place of purchase or a bicycle dealer.
Charging can be carried out at any time regardless of the amount of charge remaining. Always be sure to use the special battery charger to charge the
battery until it is fully recharged.
The battery is not fully charged at the time of purchase. Before riding, be sure to fully charge the battery.
If the battery has become completely empty, charge it as soon as possible. If you leave the battery without charging it, it will cause the battery to
deteriorate.
The battery is an exhaustible item. The battery will gradually lose its capacity to charging after repeated use.
If the length of time that the battery can be used becomes extremely short, it has probably reached the end of its life, and so you will need to
purchase a new battery.
The life of the battery will vary depending on factors such as the storage method, the usage conditions, the surrounding environment and the
characteristics of the individual battery pack.
If storing the battery away for a long period, remove it when the battery level is 50% or higher or when the green indicator is illuminating in order to
prolong its useful life; and it is recommended that you charge the battery about every six months.
If the storage temperature is high, the performance of the battery is reduced, and its useable time will be shorter. When you use the battery after a
long storage period, store the battery indoors where the battery will not be exposed to direct sunlight or rain.
If the ambient temperature is low, the battery's usable time will be shorter.
10
TO ENSURE SAFETY
Battery charger/Battery charger cord
Use this instrument under the direction of a safety supervisor or the direction for use. Do not allow physically, sensory, or mentally impaired persons,
inexperienced persons, or persons with no required knowledge, including children, to use this product.
Do not allow children to play near the product.
Rear derailleur
If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.
If the chain keeps skipping, ask the place of purchase to replace the chainrings, sprockets and/or the chain.
If there is a large gap in the pulleys which causes a lot of noise, ask the place of purchase to replace the pulleys.
The gears should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be an
effective way of extending the life of the gears and the chain.
If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
11
TO ENSURE SAFETY
Dual control lever
In the case of carbon levers, wash them with a soft cloth using a neutral detergent. Otherwise, the material may break down and be damaged.
Avoid leaving the carbon levers in areas of high temperature. Also keep them well away from fire.
Electric wires/Electric wire covers
Secure the electric wires with a zip tie so that they do not interfere with the chainrings, sprockets or tires.
The strength of the adhesive is fairly weak to prevent the paint on the frame from being peeled off at when removing the electric wire cover, such as
when replacing the electric wires. If the electric wire cover is peeled off, replace it with a new one. When removing the electric wire cover, do not peel
it off too vigorously. If so, the paint on the frame will peel off, too.
Do not remove the wire holders which are attached to the built-in type electric wires (EW-SD50-I). The wire holders prevent the electric wires from
moving inside the frame.
When installing to the bicycle, do not forcibly bend the electric wire plug. It may result in a poor contact.
Dual control lever
Dummy plugs are installed at the time of shipment from the factory. Do not remove them except when necessary.
When routing the electric wires, take care to ensure that they do not interfere with the brake levers.
Rear derailleur
Always be sure to adjust the top adjustment bolt and the low adjustment bolt according to the instructions given in the adjustment section.
If these bolts are not adjusted, the chain may become clamped between the spokes and the smallest sprocket and the wheel may lock, or the chain
may slip onto the small sprocket.
Periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).
If gear shifting adjustments cannot be carried out, check the degree of parallel of the rear fork ends.
The tension pulley has an arrow on it to indicate the direction of rotation. Install the tension pulley so that the arrow is pointing clockwise when
looking at the outer side of the derailleur.
SM-BMR1/Battery mount
This is supported by the firmware versions 2.0.0 and later.
The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using
the product.
12
TO ENSURE SAFETY
Notes on reinstalling and replacing components
When the product is reassembled or replaced, it is automatically recognized by the system to allow operation according to the settings.
If the system does not operate after reassembly and replacement, follow the system power reset procedure below to check the operation.
If the component configuration changes or malfunction is observed, use the E-TUBE PROJECT software to update the firmware of each component to
the latest version and perform a check again. Also make sure that the E-TUBE PROJECT software is the latest version. If the software is not the latest
version, the component compatibility or the product functions may not be available.
About used batteries
Lithium-ion batteries are recyclable, valuable resources.
For information on used batteries, contact the place of purchase or a bicycle dealer.
About system power reset
When the system fails to operate, it may be recovered by resetting the system power.
After the battery is removed, about one minute is usually required for the system power to reset.
Connection and communication with PC
PC linkage devices can be used to connect a PC to the bicycle (system or components), and an E-TUBE PRO-JECT can be used to carry out tasks such as
customizing single components or the whole system and updating their firmware.
If your versions of E-TUBE PROJECT software and firmware for each component are not up to date there could be problems operating the bicycle.
Check the software version and update it to the latest one.
13
LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
The following tools are needed for installation, adjustment, and maintenance purposes.
5mm hexagon wrench Special E-ring removal tool Shimano original tool TL-EW02
15
INSTALLATION
INSTALLATION
Electric wire wiring diagram (overall conceptual diagram)
INSTALLATION
This dealers manual is for use with the DURA-ACE 9070 series (electronic gear shifting system) only.
For any information regarding the DURA-ACE 9000 series which does not appear in this manual, refer to the Dealer's Manual on the website.
TECH TIPS
17
INSTALLATION
Electric wire wiring diagram (overall conceptual diagram)
TECH TIPS
18
INSTALLATION
Electric wire wiring diagram (junction A side)
3 port type
SM-EW90-A
(z) Option
(B) (A) (B)
(D)
SM-JC40/41 SW-R600
(E) (z)
19
INSTALLATION
Electric wire wiring diagram (junction A side)
SM-EW90-A
(z) Option
ST-9070 ST-9070
(E)
20
INSTALLATION
Electric wire wiring diagram (junction A side)
5 port type
SM-EW90-B
(z) Option
ST-9070 ST-9070
(E)
SM-JC40/41 SW-R600
(D) (z)
21
INSTALLATION
Electric wire wiring diagram (junction A side)
SM-EW90-B
(x) shifter
(A) Junction A
(B) Junction B
(C) E-TUBE port 5
(C)
SM-EW90-B SM-JC40/41
(A) (B)
22
INSTALLATION
Installation of the dual control lever and brake cable
1.6mm 5mm
WARNING
Do not apply grease or other lubricants to the inner cable.
Be sure to wipe off with a cloth any grease that adheres to the inner fixing section. After wiping off the grease, pass the inner cable through the outer casing. If
grease adheres to the fixing section, the holding force of the brake cable may not be sufficient. If the holding force is insufficient, the brake cable will slacken
resulting in a loss of brake control and possibly severe injury.
NOTE
Be careful not let the BC-9000 inner cable come into contact with the brake lever or the metal section (adjustment section) of the caliper brake. Fuzz may be
generated when the inner cable is installed or when the coating is damaged during use, but this will not affect its functions.
Use cables which are long enough that they still have some looseness even when the handlebars are turned all the way to both sides.
TECH TIPS
For information on how to install the brake cable, refer to BR-9000 dealer's manual.
ST-9070
NOTE
1 With a carbon handle, even the
recommended tightening torque may be
too tight and cause damage to the handle,
or too loose and not sufficiently attached.
For the appropriate torque value, consult
with the manufacturer of the completed
bicycle or the manufacturer of the handle.
The clamp band, clamp bolt, and clamp nut
of ST-9070 have no compatibility with other
products. Do not use components that are
used in other products.
NOTE
(A)
Inner end
Make sure that the inner end is firmly set in
the cable hook.
2 (B)
Inner end
Cable hook
(C)
(B) (A) Temporarily secure the outer casing to (A) Outer casing
the handlebar (by using tape or a similar (B) Tape
material).
24
INSTALLATION
Installation of the dual control lever and brake cable
ST-9071
1 When assembling the brake lever, adjust the length of the outer casing so that it can
securely fit into the outer casing holder.
Tightening torque
6 - 8 Nm
NOTE
2 The knurled grooves should be aligned.
(A) (B)
Knurled grooves
NOTE
Inner end
3
Make sure that the inner end is firmly set in
the cable hook.
Inner end
Cable hook
(A) (B)
25
INSTALLATION
Installation of the front derailleur
TECH TIPS
Tape
Tape
Backup plate
Support bolt
(B)
[A-B]
27
INSTALLATION
Installation of the front derailleur
1 (D)
NOTE
For installation to a band-type frame, a
clamp band (SM-AD90/79/67) is required.
Apply the support bolt in this case as well.
The backup plate and mounting washer are
not required.
SM-AD11/15 cannot be mounted.
(E)
(B)
[A-B]
29
INSTALLATION
Installation of the rear derailleur
Install the rear derailleur to the frame. (A) B-tension adjust bolt
(B) Fork end tab
(A) (C) Pulley cage
(D) 5mm hexagon wrench
(B)
Tightening torque
8 - 10 Nm
NOTE
(C) (D)
When installing, be careful that
deformation is not caused by the B-tension
adjust bolt coming into contact with the
fork end tab.
Make sure to insert the hexagon wrench all
the way to the end of the bracket axle tool
hole when tightening.
Do not use a ball point hexagon wrench.
30
INSTALLATION
Installing the shifting switch
Routing map
(C) (C)
Installation
TECH TIPS
(A) (B)
2
illustration.
13.5mm
9.1mm
3
(A)
32
INSTALLATION
Installing the shifting switch
Routing map
(C)
Installation
Remove two (M4) cover fixing bolts with (A) Cover fixing bolt
(A) the 2.5mm hexagon wrench. (B) 2.5mm hexagon wrench
(B) (C) Cover fixing nut
(C)
Remove the bracket cover from the end (A) Bracket cover
of the bracket. (B) Bracket
2
(A) (B)
3
(A)
Place the bracket onto the end of the (A) Pull-up bolt
aero bar. (B) Aero bar
Adjust the direction of the switch
operation surface at this time. Tightening torque
Check that the switch cable is protruding (A) Cover fixing bolt
(A) from the bracket groove, and then (B) Bracket groove
tighten the cover fixing bolt.
(C) Cover fixing nut
Tightening torque
6 TECH TIPS
(C)
35
INSTALLATION
Installing the shifting switch
Routing map
(C)
Installation
(A)
1
(C)
Remove the bracket cover from the end (A) Bracket cover
(A) of the bracket. (B) Bracket
2
(B)
(A)
Disengage the two hooking tabs, and (A) Switch cable
then remove the switch cable from the
bracket groove.
Place the bracket onto the end of the (A) Pull-up bolt
aero bar. (B) Aero bar
Adjust the direction of the switch
operation surface at this time. Tightening torque
4
aero bar.
NOTE
The knurled grooves should be aligned.
Knurled grooves
Check that the switch cable is protruding (A) Cover fixing bolt
from the bracket groove, and then (B) Bracket groove
tighten the cover fixing bolt.
(C) Cover fixing nut
Tightening torque
(A)
1.2 - 1.6 Nm
6 TECH TIPS
(C)
(B) Check that the thread of the cover fixing nut
(M4) is visible.
38
INSTALLATION
Installation of junction A
TECH TIPS
(A)
This varies depending on the combination
of the dual control lever and the
(C) gear-shifting switch.
For details, refer to the electric wire wiring
diagram (junction A).
For waterproof purposes, use Shimano
original tool TL-EW02 on unused ports and
(B) install dummy plugs.
(D)
Installation of junction A
1 (B)
(C)
TECH TIPS
Removal
Pull up the release lever to slide junction A in
the direction of the arrow for removal.
Forcibly pulling up the release lever may
break the lever.
Release lever
3 Finished image
Installation of junction B
(A) (B) Remove the wire guide from the frame, (A) Wire guide
if attached. (B) 3mm hexagon wrench
Finished image Attach junction B using the wire guide (A) Junction B
mounting hole.
2
(A)
40
INSTALLATION
Installing the battery
Use the bottle cage fixing bolt to temporarily install the battery mount onto the bottom of
the bottle cage.
Short type
Short type Use the included M4 bolts to secure the
short type. Tightening torque
1.2 - 1.5 Nm
1
Long type For the long type, secure it with the bolts
supplied with the frame or the bottle
cage.
2
Check that the battery can be inserted
and removed while the bottle cage is
installed.
(z) 108mm
Tightening torque
1.2 - 1.5 Nm
Use the accessory zip tie to secure the (A) Zip tie
battery mount to the frame.
TECH TIPS
Tightening torque
1.2 - 1.5 Nm
43
INSTALLATION
Installing the battery
If the bottle cage which is installed to the seat tube interferes with the battery, move the position (y) 15mm
of the bottle cage upward.
(z) 10mm
The installation position for the bottle cage can be moved upward by a minimum of 32mm and a
maximum of 50mm from the original installation position.
(A) Spacer
(z)
Tightening torque
3 Nm
(y)
TECH TIPS
(y)
44
INSTALLATION
Installing the battery
Insert the seat post collar into the seat (A) Seat post
post. (B) Seat post collar
NOTE
Seat post collar is not included.
(A)
1
(B)
Insert internal battery into the collar (A) Seat post collar
(A) from the bottom of seat post. (B) Built-in battery
(SM-BTR2/BT-DN110)
(C) Battery adapter
2 (B)
(C)
(A)
TECH TIPS
(D)
45
Connection of the electric wires
Connection of the electric wires
Connection of junction A
Connection of junction A
TECH TIPS
(A)
SM-EW90-A SM-JC40/41
(B) (C)
ST-9070 ST-9070
(D)
SM-EW90-B SM-JC40/41
(B) (C)
47
Connection of the electric wires
Connection of junction A
Set so that the projection on the (A) Shimano original tool TL-EW02
connector is aligned with the groove on
the narrow end.
NOTE
Use the Shimano original tool when
connecting/disconnecting the electric wires.
When installing the electric wire, do not
forcibly bend the plug.
It may result in a poor connection.
When connecting electric wires, push them in
until you feel and hear a click.
(A)
Shimano original tool TL-EW02
Plug
48
Connection of the electric wires
Connection of junction B
Connection of junction B
1 TECH TIPS
(E) (F)
Connect the electric wires to the front derailleur, the rear derailleur and the battery mount. (A) Shimano original tool TL-EW02
2
(A) Battery mount
Cable holder
Wind any excess length of electric wire inside junction B to adjust the length.
(A) Once the electric wires have been (A) Junction B fixing bolt
routed, secure junction B underneath the (10.5mm or 15mm)
bottom bracket shell.
Tightening torque
5 1.5 - 2 Nm
Next, install the electric wire cover onto the frame. NOTE
To ensure adhesion, before installing the
Place the electric wire cover over the electric wires, and then attach it to the frame. electric wire cover, wipe off the grease on the
frame with alcohol or a cleaner.
51
Connection of the electric wires
Connection of junction B
First pass the electric wires for junction A, the battery mount, the front derailleur and the (A) Bottom bracket shell
rear derailleur through the holes in the frame into the bottom bracket shell.
TECH TIPS
Electric wire for rear derailleur Electric wire for battery mount Wire holder
[In the case of an external battery
(SM-BTR1)]
1
Electric wire for front derailleur Electric wire for battery mount
[In the case of a built-in battery
(SM-BTR2/BT-DN110)]
TECH TIPS
2
until you feel and hear a click.
Connect the electric wire to junction A, the front derailleur, the rear derailleur, and the (A) SM-EW90-A
battery mount. Junction A
(B) SM-EW90-B
(A) (B) Junction A
(C) E-TUBE port 3
(D) E-TUBE port 5
(E) Shimano original tool TL-EW02
(C) (D)
TECH TIPS
(E)
3 Cable holder
Rear derailleur
(E)
54
Connection of the electric wires
Connecting to the dual control lever
ST-9070
1
(B)
TECH TIPS
55
Connection of the electric wires
Connecting to the dual control lever
SW-9071/SW-R671/ST-9071
For the following models, attach the electric wire (fitted type) of the product to junction A. (A) Junction A
(B) Shimano original tool TL-EW02
(A) SW-9071
SW-R671
ST-9071
(B)
SW-R610
TECH TIPS
(A)
The port shape is different only for SW-R610.
Only ST-9070 is supported.
56
Connection of the electric wires
Routing junction B and the electric wires inside the frame
(y) (A)
57
Connection of the electric wires
Assembly of the bottom bracket
(A) (B)
2 NOTE
If using a frame which does not have enough
space between the inside of the bottom
bracket shell and the inner cover to route the
(A) (A) electric wires use an inner cover which is sold
separately.
58
Connection of the electric wires
Installation of grommets
Installation of grommets
(x)
1
(y) (z)
Ellipse: SM-GM02
(y) (z)
Checking connections
1 After connecting the electric wires to all of the components, install the battery and check
the operation.
Operate the shifting switches and check that the front and rear derailleurs both operate. NOTE
To prepare for chain installation, if none is
installed, be sure to operate the shifting
switch (X) of the left lever one or more times
to set the front derailleur to the largest
chainring.
After that, be sure to remove the battery.
2
Shifting switch (X)
60
Connection of the electric wires
Disconnection of the electric wires
FD-9070
With the base portion of the hook firmly (A) Shimano original tool TL-EW02
held down using the wider end of the (B) Electric wire
Shimano original tool TL-EW02, remove
the electric wire.
(A) NOTE
Do not keep connecting and disconnecting
the small waterproof connector. The
waterproof section or the connecting
Remove the electric wire from the cable (A) Shimano original tool TL-EW02
holder.
61
Connection of the electric wires
Disconnection of the electric wires
With the base portion of the hook firmly held down using the wider end of the Shimano (A) Shimano original tool TL-EW02
original tool TL-EW02, remove the electric wire. (B) Electric wire
RD-9070 SM-JC40
NOTE
Do not keep connecting and disconnecting
(B) the small waterproof connector. The
waterproof section or the connecting
section may become worn or deformed,
and the function may be affected.
When removing the electric wire, use the
wider end of the Shimano original tool
TL-EW02 as shown in the illustration.
If you pull too firmly on the connectors,
(A) problems with operation may occur.
(B)
(A)
ST-9070 SM-JC41
(A)
(A)
(B)
(B)
62
ADJUSTMENT
ADJUSTMENT
Adjustment of the rear derailleur
ADJUSTMENT
(A) (B) Adjust the B-tension adjust bolt. (A) Largest sprocket
(B) Smallest sprocket
Set the chain on the smallest chainring
and the largest sprocket, and turn the
(C) Guide pulley
crank arm backward. (D) B-tension adjust bolt
TECH TIPS
(D)
For details on RD Protection, refer to "About
the RD Protection function" in the users
manual for the rear derailleur (Di2).
[X] [Y]
[X]
(y) 4 steps
(z) 4 times
(y)
[Y]
(z)
8
Guide pulley
[Y]
Adjustment of the low-side stopper Shift the rear derailleur to the largest (A) Low-side stopper adjustment bolt
adjustment bolt sprocket, and then tighten the low-side (B) 2mm hexagon wrench
stopper adjustment bolt until it just
touches the left link.
Adjustment of the top-side stopper bolt Shift to the smallest sprocket, and then (A) Top-side stopper bolt
9 tighten the top-side stopper bolt until it
touches the left link at the position
(B) 2mm hexagon wrench
where the rear derailleur stops.
68
ADJUSTMENT
Adjustment of the front derailleur
The low adjustment bolt, the top adjustment (A) Low adjustment bolt
bolt and the support bolt are close to each (B) Support bolt
other.
(C) Top adjustment bolt
Make sure that you are using the correct bolt
for adjustment.
(B)
(A)
(C)
69
ADJUSTMENT
Adjustment of the front derailleur
Low adjustment
(A) Set the chain on the smallest chainring (A) Smallest chainring
and the largest sprocket. (B) Largest sprocket
(B) (A)
(B)
Use a 2mm hexagon wrench to turn the (A) Low adjustment bolt
low adjustment bolt. (B) Chain guide inner plate
Adjust so that there is a clearance of 0
(C) Chain
- 0.5mm between the chain and the
chain guide inner plate.
[B-C] 0 0.5mm
(A)
(B)
(C)
[B-C]
70
ADJUSTMENT
Adjustment of the front derailleur
Top adjustment
(A) Set the chain on the largest chainring (A) Largest chainring
and the smallest sprocket. (B) Smallest sprocket
(B) (A)
(B)
Use a 2mm hexagon wrench to turn the (A) Top adjustment bolt
top adjustment bolt. (B) Chain guide outer plate
Adjust so that there is a clearance of 0.5
(C) Chain
- 1mm between the chain and the chain
guide outer plate.
(B)
(C)
[B-C]
71
ADJUSTMENT
Adjustment of the front derailleur
(A) Set the rear derailleur to the largest (A) Largest chainring
sprocket. (B) Largest sprocket
(B) (A)
(B)
(D)
[X-Y] 0 - 0.5mm
[X] [Y] TECH TIPS
3
[Y] [X]
[X-Y]
4 (A)
(z)
(z) Turned off
73
ADJUSTMENT
Adjustment of lever stroke
ST-9070
NOTE
Make sure that braking operates properly
after the adjustment.
(y) (z)
ST-9071
(y) Counterclockwise:
Increases the lever stroke
(z) Clockwise:
Decreases the lever stroke
TECH TIPS
(A) (B)
Two types of adjustment bolts are provided,
but they function the same way.
74
CHARGING THE BATTERY
CHARGING THE BATTERY
Names of parts
Use the specified combination of lithium ion batteries, chargers, and linkage devices.
Any other combinations may cause rupture or fire.
Fully understand the precautions for use provided at the beginning of the dealer's manual before using the products.
Names of parts
Charger (SM-BCR1)
TECH TIPS
76
CHARGING THE BATTERY
Names of parts
USB cable
Charger (SM-BCR2)
TECH TIPS
TECH TIPS
77
CHARGING THE BATTERY
Charging method
Charging method
1 Insert the power plug of the battery charger into an electrical outlet.
TECH TIPS
3 If the ERROR indicator flashes, it means that
there may be a problem with the battery.
Refer to "When charging is not possible" for
(A) more information.
4 Disconnect the power plug of the battery charger from the electrical outlet and store the
battery charger in a suitable place as specified in the Safety Precautions.
78
CHARGING THE BATTERY
Charging method
2
USB port is about 1.5 hours, and that of
computer USB port type about 3 hours.
(A) (Note that the actual time will vary
depending on the amount of charge
remaining in the battery. Depending on
the specifications of the AC adapter,
recharging via the AC adapter may require
as much time (about 3 hours) as recharging
via PC.)
(z)
When the CHARGE indicator (orange) switches off, charging is complete. TECH TIPS
4 Disconnect the charging cable or USB cable, and keep it at the location specified in the
precautions.
79
CHARGING THE BATTERY
When charging is not possible
80
CHARGING THE BATTERY
When charging is not possible
If the ERROR indicator blinks If the ERROR indicator blinks, the (A) ERROR indicator
ambient temperature during charging
may fall outside the operating
temperature limits.
If the CHARGE indicator blinks If the CHARGE indicator blinks, refer to (A) CHARGE indicator
the following.
2 The current capacity of your AC
adapter with a USB port is lower than
1.0Adc.
(A) Use an AC adapter with a USB port
with a current capacity equal to or
higher than 1.0Adc.
If none of the above (1 to 2) is the case, the battery or junction may be faulty. NOTE
If the CHARGE indicator does not light up or
goes out soon, the battery may be fully
charged. Check the remaining charge in the
battery via junction A or the system
information display.
If the battery is low or dead, contact the place
81
CONNECTION AND COMMUNICATION WITH PC
CONNECTION AND COMMUNICATION WITH PC
Settings customizable in E-TUBE PROJECT
You can connect the bicycle (system or components) to a PC via a PC linkage device to carry out tasks such as customizing single components or the
whole system and updating their firmware.
You need E-TUBE PROJECT to configure the system and update firmware.
Download E-TUBE PROJECT from our support website (http://e-tubeproject.shimano.com).
For information on how to install E-TUBE PROJECT, check the support website. For information on how to use E-TUBE PROJECT on your PC, refer to the
help manual for E-TUBE PROJECT.
TECH TIPS
System requirements
PC linkage device E-TUBE PROJECT Firmware NOTE
SM-BMR2/ If your versions of E-TUBE PROJECT software
Version 2.6.0 or greater Version 3.0.0 or greater
SM-BTR2 and firmware for each component are not up
SM-PCE1/ to date there could be problems operating
Version 4.0.0 or greater the bicycle. Check the versions and update
BT-DN110/ SM-BCR2
Version 3.0.0 or greater * Pre-installed firmware is version them to the latest ones.
BM-DN100
4.0.0.
Sets the time until the display turns off when the display monitor is left
Display settings Display time
unattended.
83
MAINTENANCE
MAINTENANCE
Replacing the bracket cover
MAINTENANCE
TECH TIPS
85
MAINTENANCE
Disassembly of the bracket body and lever body
Use the Shimano original tool which is (A) Special E-ring removal tool
(z) sold separately to remove the E-ring. Y6RT68000
1
(A)
[1]
[2]
2
(B)
3
(A)
The bracket body and the lever body can be disassembled after removing the two switch (A) Switch unit fixing screw
unit fixing screws, the switches and the switch springs. (Hexalobular[#5])
(A)
Check that the buttons are attached to (A) Switch spring (black)
the springs, then insert the switch (B) Switch spring
springs into the holes in the switch unit (silver)
(z) setting plate.
(A) (B)
Press the switch unit by hand so that the (A) Switch unit
switch springs go into the grooves in the (B) Shifting switches [X] [Y]
(A) buttons, and then push the shifting
switches [X] and [Y] in as far as they will
go.
3
(B)
(y) Long
(z) Short
4 (z)
(y)
88
MAINTENANCE
Assembly of the bracket body and lever body
Assemble the bracket body and the lever body, and then attach the return spring.
Align with the hole in the axle, and then (A) E-ring groove
(A) press-fit the lever axle.
TECH TIPS
Use part [1] of the Shimano original tool (A) Special E-ring removal tool
to install the E-ring.
NOTE
Do not use the removed E-ring again.
Be sure to use a new product (Y46RU41100:
service parts code).
3
TECH TIPS
89
MAINTENANCE
Replacement of the pulley
Tightening torque
2.5 - 5 Nm
TECH TIPS
(A)
90
MAINTENANCE
Installing the B axle and B axle cap
Hold down the B axle cap and the B axle cap C ring. (A) B axle cap C ring
(B) Bracket axle
(A) (B) (C) B axle cap
(D) B axle washer
(E) B axle snap ring
(F) B axle cap spacer
(G) B axle cap
(H) B axle cap C ring
1
(C)
Widen the slit in the B axle cap C ring using a pointed tool, and then remove the B axle cap (A) B axle cap
C ring, the B axle cap, and the B axle cap spacer. (B) B axle cap spacer
(A)
CAUTION
(B)
2 Be careful when working so that your fingers
will not get injured by the pointed tool.
91
MAINTENANCE
Installing the B axle and B axle cap
Removal of B axle
Widen the B axle snap ring using snap (A) Snap ring pliers
(A)
ring pliers, and then remove it from the (B) B axle snap ring
(B) B axle.
92
MAINTENANCE
Installing the B axle and B axle cap
Installation of B axle
Hook the stopper plate onto the stopper (A) Stopper claw
claw on the bracket body, insert the B (B) Groove for the C ring
axle washer while applying pressure, and
then insert the B axle snap ring using the
(C) Groove for the snap ring
(A) pliers.
95
MAINTENANCE
Installing the B axle and B axle cap
96
Please note: specifications are subject to change for improvement without notice. (English)
Apr. 2016 by Shimano Inc. HTR