An Efficient Pulsed - Spray Water Cooling System For Photovoltaic Panels Experimental Study and Cost Analysis
An Efficient Pulsed - Spray Water Cooling System For Photovoltaic Panels Experimental Study and Cost Analysis
An Efficient Pulsed - Spray Water Cooling System For Photovoltaic Panels Experimental Study and Cost Analysis
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o a b s t r a c t
Article history: Cooling of photovoltaic panels is an important factor in enhancing electrical efficiency, reducing solar cell
Received 13 February 2020 destruction, and maximizing the lifetime of these useful solar systems. Generally, the traditional cooling
Received in revised form techniques consume considerable amount of water, which can be a major problem for large scale
18 August 2020
photovoltaic power stations. In this experimental study, a pulsed-spray water cooling system is designed
Accepted 3 September 2020
Available online 16 September 2020
for photovoltaic panels to improve the efficiency of these solar systems and decrease the water con-
sumption during the cooling process. The results of the photovoltaic panel with the pulsed-spray water
cooling system are compared with the steady-spray water cooling system and the uncooled photovoltaic
Keywords:
Photovoltaic panels
panel. A cost analysis is also conducted to determine the financial benefits of employing the new cooling
Water cooling system systems for the photovoltaic panels. The results show that as compared with the case of non-cooled
Pulsed-spray panel, the maximum electrical power output of the photovoltaic panel increases about 33.3%, 27.7%,
Electrical efficiency and 25.9% by using the steady-spray water cooling, the pulsed-spray water cooling with DC ¼ 1 and 0.2,
Cost analysis respectively. The pulsed-spray water cooling system with DC ¼ 0.2 can reduce the water consumption to
one-ninth in comparison with the case of steady-flow one. The levelized cost of electricity by the un-
cooled system was found lower than the spray-cooled systems but very near to pulsed-spray water
cooling with DC ¼ 0.2. The levelized cost of electricity produced by the PV system is reduced about 46.5%
and 76.3% by using the pulsed-spray water cooling system with DC ¼ 1 and 0.2, respectively as compared
with the case of steady-spray water cooling system. As a result, the new pulsed-spray water cooling is
efficient from the economic point of view.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.renene.2020.09.021
0960-1481/© 2020 Elsevier Ltd. All rights reserved.
A. Hadipour, M. Rajabi Zargarabadi and S. Rashidi Renewable Energy 164 (2021) 867e875
They recorded the maximum cell temperature of 69.7 C for an used to improve the efficiency of the PV panel in a hybrid wind and
uncooled panel. The jet impingement cooling system can decrease solar system. They observed that the total power generated by the
the cell temperature about 31.1 C and 36.6 C for December and system increases about 21% by using the jet impingement cooling
June, respectively. In addition, the power efficiency improves up to system as compared with the simple cooling system. There are
49.6% and 51.6% for December and June, respectively by using this other studies about using water as the coolant for the PV panels
technique. Castanheira et al. [10] used the On/Off system instead of [23e25]. In all these studies, the power output was increased in the
continuous water flow in the PV power plant. It was concluded that range of 10%e20% by using the cooling techniques. In the experi-
the annual energy production can be improved about 12% on a mental and numerical studies, Chow et al. [26] investigated the
5 kW section of a 20 kW plant by using this technique. In another effects of different parameters on the performance of a PV-thermal
investigation, Fakouriyan et al. [11] designed a new cooling module system. They used the water as the working fluid. They showed that
for the PV panel. They employed the hot water generated by the efficiency of PV-thermal system enhances by using the glass
absorbing the thermal energy from the PV panel for supplying the cover. Tiwari et al. [27] examined the effects of ambient tempera-
hot water for the domestic applications. They recorded the payback ture on the efficiency of the PV panels. They conducted their ex-
period of 1.7 years for their system. Nizeti
c et al. [12] investigated periments in the summer days. Their results showed that in the
the performance and economic effects of the active cooling mod- midday, the PV system has the least efficiency as the air tempera-
ules for the PV panel. They found that 10%e20% improvement in the ture is high. Alami [28] studied the effects of the evaporative
performance can be achieved by using the water cooling tech- cooling implemented on the PV system. It was found that the power
niques. In addition, their economic study indicated that the active output of the PV system can increase up to 19% by using this cooling
cooling techniques are not economically viable and they need the technique.
advanced control systems to reduce their costs. Generally, in the The literature review indicated that the efficiency of PV systems
water cooling systems, the water is sprinkled on the surface of PV can improve considerably by using an efficient cooling technique.
panel or the water channels are used to control the temperature of The previous studies conducted on the water spray cooling systems
the panel [13e16]. Yang et al. [17] integrated a spray cooling showed that the cooling of PV panel from the front is significantly
module with a shallow geothermal energy heat exchanger to better as compared with other cases [19,20]. In most cases, the
improve the efficiency of the PV panels. They concluded that the cooling system with the steady-flow design was used to cool down
system with a u-shaped borehole heat exchanger is more efficient and control the temperature of the PV panels in the previous
than the system without the u-shaped borehole heat exchanger. studies. However, these systems consume considerable amount of
Bahaidarah et al. [18] reviewed the PV panel cooling systems. Their water, which can be a major problem for large scale PV power
review showed that the active cooling by impingement jet, stations. As a result, in the present study, a pulsed-spray water
microchannels, and hybrid impingement jet-microchannel are cooling system is designed and tested to cool down the PV panel
more effective for removing high heat flux from the PV surfaces. and decrease the water consumed during the cooling process. The
Abdolzadeh and Ameri [19] sprayed the water on the front side of electrical efficiency of the PV panel, IeV characteristic curves,
the PV panel. They observed the significant improvement in the temperature of cells, and the amount of water consumed during the
electrical efficiency of the system by using this technique. In an cooling process are investigated for two cooling systems. The re-
experimental study, Ni zeti
c et al. [20] investigated the effect of sults of the PV panel with the pulsed-flow spray cooling system are
water spray cooling on the PV panel performance. They investi- compared with the steady-spray water cooling system and the
gated the effects of the water spray cooling system on the perfor- uncooled PV panel. Finally, a cost analysis is arranged to determine
mance of PV panel for three cases. They used the water spray on the the financial benefits of employing the new cooling systems for the
front side, back side, and both back and front sides of the PV panel photovoltaic panels.
in these cases. Their results showed that for the case of the water
spray used on the front side, the efficiency of PV panel is signifi- 2. Experimental setup
cantly better than the case of the water spray employed on the back
side. A back side water cooling method is used by Bahaidarah et al. 2.1. Experimental procedure details
[21]. Their results showed that the electrical efficiency can be
improved about 9% for the hot climate condition by using this In this study, the experimental setup comprises of two PV units.
cooling method. Rahimi et al. [22] performed both experimental Each PV unit has 36 monocrystalline silicon solar cells. The details
and numerical investigations on a jet impingement cooling system of the units are presented in Table 1. The realistic and schematic
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A. Hadipour, M. Rajabi Zargarabadi and S. Rashidi Renewable Energy 164 (2021) 867e875
Table 1
Details of the examined PV panel.
.
PV panel characteristics under the standard conditions (E ¼ 1000W and T ¼ 25 C)
m2
Model STP085B-12/BEA
Number of cells in the module 36
Maximum power 85 W ± 5%
Current at P max/short-circuit current 4.8/5.15 A
Voltage at P max/open-circuit current 17.8/22.2 V
Dimensions 1195 mm*541 mm*30 mm
Energy class A
869
A. Hadipour, M. Rajabi Zargarabadi and S. Rashidi Renewable Energy 164 (2021) 867e875
the heat rejection from the panel surface, which is highly related to
the evaporation coefficient. In addition, the evaporation coefficient
depends on the surrounding air conditions and the average tem-
perature of the water film on the panel surfaces.
Fig. 4 shows the different flow modes considered for the cooling
system in this study. To obtain the reliable results, the PV panel is
tested in four different circumstances. These circumstances are
listed as follows:
In this equation, Fxy is the appropriate view factor for the front Fig. 6 shows the effect of different values of duty cycle on the
and back sides of the PV panel. maximum electrical efficiency. As shown in this figure, by
The overall heat lost by the evaporation is related to different decreasing DC to 0.16, 0.13, and 0.1, the maximum electrical effi-
parameters such as the temperature of water flow sprayed on the ciency significantly decreases, while, by decreasing DC to 1 and 0.2,
PV panel, surrounding air temperature, surrounding air velocity, small changes in maximum electrical efficiency can be observed
and relative humidity of surrounding air. Since in this study a row of
water jet is sprayed on the front side of the PV panel, the heat lost
by the evaporation can be obtained by using the following
equation:
QE ¼ QE;F (8)
where e and r represent the evaporation factor and the latent heat
of evaporation, respectively. Ps and Pd are the partial pressures.
The evaporation coefficient has a significant influence on the
evaporation heat loss, which generally depends on the surrounding
air temperature, water jet temperature, and relative humidity of
the surrounding air. Due to the heat transfer rate between the panel
surface and the water jet, the average temperature of the panel is
also very important. The main purpose of this study is to increase Fig. 4. Velocity profiles of water jet sprayed on the PV panel.
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A. Hadipour, M. Rajabi Zargarabadi and S. Rashidi Renewable Energy 164 (2021) 867e875
Fig. 7. Effect of variations in solar irradiation on (a) PV temperature and (b) electrical efficiency.
Fig. 8. Variations of electrical power output with the voltage for four cases (cases a to
b). Fig. 10. Effects of different cooling systems on the panel temperature reduction.
The same temperature reduction can be observed by using the A cost analysis is conducted for the proposed system. This anal-
pulsed-spray cooling system. However, the water consumption ysis is important as it can determine the cost of electricity generated
reduces considerably by using a pulsed-spray cooling system as by the PV system [33e35]. The details of cost analysis are presented
compared with the case of steady-spray cooling system. in the appendix. The results of this analysis for four cases are pre-
The effects of different cooling systems on the mean electrical sented in Table 4. The life of panel is ten years, n ¼ 10. It should be
efficiency and mean temperature of PV panel are investigated in pointed out that for the ideal environmental conditions and under
Fig. 11. This figure shows that the mean electrical efficiency and the certain other conditions, the lifetime of PV panels may be about 30
mean temperature of the panel cooled down by three cooling years. However, the operating temperature has the considerable ef-
systems, steady cooling system, pulsed cooling systems with fects on degradation of PV panels. The lifetime of PV panels can
DC ¼ 1, and DC ¼ 0.2, are approximately the same. The panel drastically decrease with increasing the operating temperature. For
electrical efficiency increases from 9.1% to 11.5%, while the mean example, Ogbomo et al. [36] presented a model to predict the life-
time of the PV panel under different operating conditions. Their
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A. Hadipour, M. Rajabi Zargarabadi and S. Rashidi Renewable Energy 164 (2021) 867e875
Fig. 11. Effects of different cooling systems on the mean electrical efficiency and mean
temperature of PV panel.
Fig. 12. Comparison between the costs and electrical efficiencies of all PV systems.
Table 3
Highlights of different cooling systems investigated in this paper.
Type of cooling system Power output Average temperature of panel Increase in power output Electrical efficiency Water consumption (L/
(W) ( C) (%) (%) min)
Table 4
The results of the cost analysis for four cases and n ¼ 10.
Type of PV system i (Interest rate (%)) CRF Capital cost O&M Water cost Cooling system cost Annual output LCOE
($)a ($) ($)b ($)c (kWh) ($/kWh)
In this study, all costs of system are calculated based on the prices in Iran.
a
The capital cost includes all costs of the PV system, such as the costs of mounting frames, cables, inverters, etc.).
b
In this study, the cost of water is calculated based on the price of water in Iran (2.2 $/m3).
c
The cooling system cost includes the costs of jet nozzle assembly, solenoid value, and electricity consumed by the solenoid valve and piping. Also, in this study the city
water pressure is used.
results showed that the lifetime of panel can be reduced to 9 years cooling system with DC ¼ 0.2 has considerable higher efficiency
for hot climate. The proposed cooling system can be widely used for and the slight higher cost as compared with the case of uncooled PV
PV systems installed in the regions with hot climate. As a result, panel. As a result, this pulsed-spray cooling system is recom-
n ¼ 10 years is selected for the lifetime of the system in this study. In mended for the usage in the practical applications.
addition, the levelized costs of electricity produced by four PV sys- The results of sensitivity analysis for various economic param-
tems are compared in Table 4. It can be seen that the levelized cost of eters are shown in Fig. 13. For the sample, a photovoltaic system
electricity produced by the PV system is reduced about 46.5% and with pulsed cooling with DC ¼ 1 is considered and the costs of all
76.3% by using the pulsed-spray cooling systems with DC ¼ 1 and 0.2, parameters, such as the water cost, cooling system costs, PV module
respectively as compared with the case of steady-spray cooling cost, etc. are reduced by 50% to determine the parameter with the
system. As a result, the new pulsed-spray cooling system is efficient highest impact on LCOE. As shown in Fig. 13, the cost of water
from the economic point of view. It should be highlighted that the consumption has the most impact on LCOE and the reduction in the
use of cooling system can eliminate the hot spots on the panel sur- cost of water reduces the LCOE, significantly. In addition, the cost of
face and accordingly, increases the lifetime of the panel, which is also cooling system equipment has the least impact on the LCOE. As a
benefit from the economic point of view. result, in this study, it is recommended to use the pulsed-spray
The costs and electrical efficiencies of all PV systems are water cooling system as it can increase the electrical efficiency of
compered in Fig. 12. As shown in this figure, the uncooled PV panel the PV system and reduce the water consumption and cost.
has the minimum cost, while the panel with the steady-spray Accordingly, for countries with high water costs, it is recommended
cooling system has the maximum cost. However, the efficiency of to use a pulsed-spray water cooling system with the low-duty cycle
uncooled PV panel is significantly lower as compared with other (DC) cooling system.
systems. The usage of steady-spray cooling system imposes
considerable cost on the system. The panel with the pulsed-spray
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A. Hadipour, M. Rajabi Zargarabadi and S. Rashidi Renewable Energy 164 (2021) 867e875
Table A1
The parameters required to calculate the LCOE
5KWh 365day
Average Annual Insolation ¼ ¼ 1825 kWh
day:m2 year
Annual Cost ¼ (Installation Cost CRF) þ water cost þ (cooling system cost CRF) þ O&M (O&M ¼ 3% of installation Cost per year)
Installation Cost ¼ Capital Cost Station Capacity ¼ 160$
Station Capacity ¼ 1 m2
a
Capital Cost ¼ 160 $/m2 or (1.3 $/W)
a
The capital cost includes all costs of the PV system (mounting frames, cables, inverters, etc.).
874
A. Hadipour, M. Rajabi Zargarabadi and S. Rashidi Renewable Energy 164 (2021) 867e875
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